CN110039869A - A kind of novel three layers of composite coating machine - Google Patents
A kind of novel three layers of composite coating machine Download PDFInfo
- Publication number
- CN110039869A CN110039869A CN201910180089.7A CN201910180089A CN110039869A CN 110039869 A CN110039869 A CN 110039869A CN 201910180089 A CN201910180089 A CN 201910180089A CN 110039869 A CN110039869 A CN 110039869A
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- Prior art keywords
- composite
- roll shaft
- roll
- roller
- base
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0817—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for removing partially liquid or other fluent material from the roller, e.g. scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/14—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
Landscapes
- Coating Apparatus (AREA)
Abstract
The invention discloses a kind of novel three layers of composite coating machines, including rack, rack is equipped with unwinding device, corona unit, transfer coated device, three sections of drying units and set composite, the first composite component of set composite packet, second composite component and third composite component, first composite component unreels roll shaft including first, first traction is to roller and the first composite double-roll, the first removing roll shaft is equipped with close to side of first traction to roller, second composite component unreels roll shaft including second, second traction is to roller and the second composite double-roll, second composite double-roll includes upper glue roller and lower steel rider, polytetrafluoroethylene ethylene layer is enclosed on lower steel rider, the position for unreeling roll shaft close to second is equipped with the second removing roll shaft, third composite component includes that third unreels roll shaft, third composite double-roll and wind-up roll shaft.The present invention has the following advantages and effects: the present invention realizes tri- layers of PVB/PET/PVB secured compound and solves the problems, such as roll banding of the PVB material in recombination process.
Description
Technical field
The present invention relates to a kind of apparatus for coating technical field, in particular to a kind of novel three layers of composite coating machine.
Background technique
Coating machine is mainly used for the surface coating process production of film, paper etc., this machine is that coiled substrate is coated one
Glue, coating or ink of layer specific function etc., and wound after drying.Current existing coating machine is difficult to realize to PVB/PET/
PVB trilaminate material it is compound, and PVB material therein is during compound, it may appear that the phenomenon that PVB material roll banding, for
The recombination process the problem of, the present invention's current existing coating machine arises.
Summary of the invention
The object of the present invention is to provide a kind of novel three layers of composite coating machine, which is able to achieve
Tri- layers of PVB/PET/PVB secured compound simultaneously solves the problems, such as roll banding of the PVB material in recombination process.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of novel three layers of composite coating
Machine, including rack, the transmission direction in the rack along substrate are disposed with unwinding device, corona unit, transfer coated dress
It sets, three sections of drying units and set composite, the set composite include the first base and successively set along substrate processing sequence
It is placed in the first composite component, the second composite component and third composite component of the first base, first composite component includes
It is set in turn in the first of the first base and unreels roll shaft, the first traction to roller and the first composite double-roll, on first base
Roll shaft is unreeled positioned at first and is equipped with the first removing roll shaft close to side of first traction to roller, and first base is equipped with the 4th
Jockey pulley and the 4th removing roll shaft, second composite component include being set in turn in the second of the first base to unreel roll shaft, the
To roller and the second composite double-roll, second composite double-roll includes upper glue roller and lower steel rider, is wrapped on the lower steel rider for two tractions
It is wrapped with polytetrafluoroethylene ethylene layer, the position for unreeling roll shaft close to second on first base is equipped with the second removing roll shaft, described
Third composite component includes being set to the third of the first base to unreel roll shaft, third composite double-roll and wind-up roll shaft.
By using above-mentioned technical proposal, the substrate on unwinding device is successively transmitted across corona unit, transfer coated
The first composite double-roll on device, three sections of drying units to set composite, the release film base material unreeled on roll shaft positioned at first are logical
Cross delivery roll, the substrate composite protection film that the first traction is transmitted to the first composite double-roll to roller and is tentatively coated with, double-layer PET film warp
It crosses at the wind-up roll shaft that the second composite component is transmitted on third composite component and is wound into double layer substrates.
Double layer substrates are placed in unwinding device and carry out another side coating, double-layer PET substrate passes through transfer coated device, three
Section drying unit is transmitted to the 4th jockey pulley.PVB substrate with protective film is placed in first and unreels roll shaft, has protective film
PVB substrate after the first traction is to roller, the protection film stripping coiling on PVB substrate is removed into roll shaft in first, passes through the
One traction is to the PVB substrate delivery after roller to the first composite double-roll, and the double-layer PET substrate being located on the 4th jockey pulley also transmits
It is realized to the first composite double-roll compound with the single side of PVB substrate.Composite membrane is transmitted across after the first composite double-roll in the 4th stripper roll
Axis removes PET release film, PET and PVB double-layered compound film and is transmitted to the second composite double-roll by delivery roll, due to polytetrafluoroethylene (PTFE)
The problem of depositing, composite membrane made to be not in roll banding during compound of layer.
PVB substrate with protective film is placed in second and unreels roll shaft, by the protection film stripping coiling on PVB substrate in
Second removing roll shaft, PVB substrate is transmitted to the second composite double-roll to roller by the second traction and PET and PVB double-layered compound film is multiple
Conjunction forms PVB/PET/PVB sandwich diaphragm, and sandwich diaphragm is transmitted to third composite double-roll, third let off roll by delivery roll
Place protective film on axis, protective film is transmitted to third composite double-roll and sandwich diaphragm complete it is compound, after by delivery roll
It is transmitted to wind-up roll shaft and realizes winding, thereby realize tri- layers of PVB/PET/PVB secured compound and also solve PVB material
Roll banding problem in recombination process.
Be further arranged to: the transfer coated device includes the second base and the transfer rubber roller for being set to the second base
With main painting steel rider, the main lower section for applying steel rider is located on second base and is equipped with coating pallet, set above main painting steel rider
There is scraper.
By using above-mentioned technical proposal, substrate delivery is crossed between transfer rubber roller and main painting steel rider, the glue being coated in pallet
Water adheres to main painting steel roller faces in the main rotation process for applying steel rider, is turning over scraper positioned at the main glue for applying steel roller faces
When, substrate surface is contacted and is attached to substrate after spreading to very thin one layer by scraper, to realize painting work.
Be further arranged to: three sections of drying units include frame, the baking oven for being set to frame and inner hollow setting
And it is set to the heating equipment of baking oven, the one side wall of the baking oven is equipped with feed inlet, another side wall is equipped with discharge port, the baking
Case is internally provided with the transfer roller arranged along feed inlet to discharge port.
By using above-mentioned technical proposal, substrate enters oven interior by feed inlet, is passed by the transfer roller of arrangement
Transport to discharge port and from discharge port output, heating equipment heats oven interior, to realize the drying operation to substrate.
In conclusion the invention has the following advantages: the present invention realizes tri- layers of PVB/PET/PVB secured compound
And solve the problems, such as roll banding of the PVB material in recombination process.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embodiment;
Fig. 2 is the structural schematic diagram that apparatus for coating is shifted in embodiment;
Fig. 3 is the structural schematic diagram of three sections of drying units in embodiment;
Fig. 4 is the structural schematic diagram of set composite in embodiment.
In figure: 1, rack;2, unwinding device;3, corona unit;4, transfer coated device;41, the second base;42, it shifts
Rubber roller;43, main painting steel rider;44, it is coated with pallet;45, scraper;5, three sections of drying units;51, frame;52, baking oven;53, it feeds
Mouthful;54, discharge port;55, heating equipment;56, transfer roller;6, set composite;61, the first base;62, the first composite component;
621, first roll shaft is unreeled;622, the first traction is to roller;623, the first composite double-roll;624, the first removing roll shaft;63, second is multiple
Seaming element;631, second roll shaft is unreeled;632, the second traction is to roller;633, upper glue roller;634, lower steel rider;635, the second stripper roll
Axis;64, third composite component;641, third unreels roll shaft;642, third composite double-roll;643, wind-up roll shaft;65, the 4th tension
Roller;66, the 4th removing roll shaft;7, polytetrafluoroethylene ethylene layer.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Referring to figs. 1 to Fig. 4, a kind of novel three layers of composite coating machine, including rack 1 and successively set along substrate delivery direction
It is placed in 4, three sections of drying units 5 of unwinding device 2, corona unit 3, transfer coated device and set composite 6 of rack 1.It unreels
Device 2 includes let off roll, and substrate is placed in let off roll and unreels operation for realizing to substrate.Corona unit 3 includes corona
Machine control cabinet, corona machine control cabinet are connected with the Corona roller inside corona case, and corona case is open-topped cabinet, corona case
Interior middle part is equipped with Corona roller, and corona case two sides are equipped with the air inducing pipeline with ozone air-introduced machine, and corona machine divides into exhaust blower, corona machine
Deviation correcting device is equipped with below frame, PET base material enters by correction, the concretely sided corona treatment in the prior art of corona unit 3
Machine.
Transfer coated device 4 includes the second base 41 and the transfer rubber roller that the second base 41 is rotatably dispose in by bearing
42 with main paintings steel rider 43, be located on the second base 41 it is main apply being arranged right below for steel rider 43 and be coated with pallet 44, on the second base 41
Scraper 45, the concretely comma scraper of scraper 45 are equipped with positioned at the main top for applying steel rider 43.The position of coating pallet 44 can pass through
Height regulator is adjusted to suitable position, and comma scraper passes through between clearance adjuster control comma scraper and main painting steel rider 43
Gap.
Three sections of drying units 5 include that frame 51, the baking oven 52 for being fixedly arranged on frame 51 and inner hollow setting and fixation are set
Be placed in the heating equipment 55 of baking oven 52, heating equipment 55 concretely with the air-heater that is connected to inside baking oven 52.The one of baking oven 52
Side wall offers feed inlet 53, another side wall offers discharge port 54, is provided with by bearing rotation along charging inside baking oven 52
Mouthfuls 53 transfer rollers 56 arranged to discharge port 54 are provided with the exhaust fan being connected to inside baking oven 52 at the top of baking oven 52.
Set composite 6 includes the first base 61 and is set in turn in the first multiple of the first base 61 along substrate processing sequence
Seaming element 62, the second composite component 63 and third composite component 64, the first composite component 62 include passing sequentially through bearing rotation
It is set to the first of the first base 61 and unreels the traction of roll shaft 621, first to roller 622 and the first composite double-roll 623, the first base
Roll shaft 621 is unreeled positioned at first on 61, and first removing roll shaft is equipped with by bearing rotation close to side of first traction to roller 622
624, it is provided with by bearing rotation on the first base 61 and removes roll shaft 66, the second complex group with the 4th equipped with the 4th jockey pulley 65
Part 63 include pass sequentially through bearing be rotatably dispose in the second of the first base 61 unreel the traction of roll shaft 631, second to roller 632 and
Second composite double-roll, the second composite double-roll include upper glue roller 633 and lower steel rider 634, and lower 634 periphery wall of steel rider is enclosed with one layer
Polytetrafluoroethylene ethylene layer 7, the position for unreeling roll shaft 631 close to second on the first base 61 are equipped with the second removing by bearing rotation
Roll shaft 635, third composite component 64 include being rotatably dispose in the third of the first base 61 by bearing to unreel roll shaft 641, third
Composite double-roll 642 and wind-up roll shaft 643.
The course of work: coiled substrate is arranged on the first unwinding device 2, after substrate is transferred to by the first unwinding device 2
The corona unit 3 of side, by the main painting steel rider 43 and transfer rubber roller on the substrate delivery to transfer coated device 4 of corona unit 3
Between 42, the main steel rider 43 that applies will be on the substrate of certain thickness glue transfer coated to transfer rubber roller 42.It completes to apply the substrate walked
It is transmitted to inside baking oven 52 by feed inlet 53, substrate exports after three sections of drying units 5 are dried from discharge port 54, the 4th
The first composite double-roll 623 is transferred under the action of jockey pulley 65, the release film base material unreeled on roll shaft 621 positioned at first passes through biography
The substrate composite protection film that defeated roller, the first traction are transmitted to the first composite double-roll 623 to roller 622 and are tentatively coated with, double-layer PET film
Double layer substrates are wound at the wind-up roll shaft 643 being transmitted on third composite component 64 by the second composite component 63.
By double layer substrates be placed in unwinding device 2 carry out another side coating, double-layer PET substrate by transfer coated device 4,
Three sections of drying units 5 are transmitted to the 4th jockey pulley 65.PVB substrate with protective film is placed in first and unreels roll shaft 621, band
There is the PVB substrate of protective film after the first traction is to roller 622, by the protection film stripping coiling on PVB substrate in the first removing
Roll shaft 624 across the first traction to the PVB substrate delivery after roller 622 to the first composite double-roll 623, and is located at the 4th jockey pulley
It is compound with the single side of PVB substrate that double-layer PET substrate on 65 is also transmitted to the realization of the first composite double-roll 623.Composite membrane is transmitted across
PET release film, PET and PVB double-layered compound film is removed in the 4th removing roll shaft 66 after first composite double-roll 623 to pass by delivery roll
The second composite double-roll is transported to, due to depositing for polytetrafluoroethylene ethylene layer 7, making composite membrane is not in asking for roll banding during compound
Topic.
PVB substrate with protective film is placed in second and unreels roll shaft 631, by the protection film stripping on PVB substrate around
It rolls up and removes roll shaft 635 in second, PVB substrate is transmitted to the second composite double-roll to roller 632 by the second traction and PET and PVB is bis-
Layer composite membrane is compounded to form PVB/PET/PVB sandwich diaphragm, and sandwich diaphragm is transmitted to third composite double-roll by delivery roll
642, third unreels and places protective film on roll shaft 641, and it is complete with sandwich diaphragm that protective film is transmitted to third composite double-roll 642
At compound, after be transmitted to wind-up roll shaft 643 by delivery roll and realize winding.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (3)
1. a kind of novel three layers of composite coating machine, including rack (1), the transmission direction on the rack (1) along substrate is successively set
It is equipped with unwinding device (2), corona unit (3), transfer coated device (4), three sections of drying units (5) and set composite (6),
Be characterized in that: the set composite (6) includes the first base (61) and is set in turn in the first base along substrate processing sequence
(61) the first composite component (62), the second composite component (63) and third composite component (64), first composite component
It (62) include being set in turn in the first of the first base (61) to unreel roll shaft (621), the first traction multiple to roller (622) and first
It closes to roller (623), first is located on first base (61) and unreels roll shaft (621) close to the first traction to the one of roller (622)
Side is equipped with the first removing roll shaft (624), and first base (61) is equipped with the 4th jockey pulley (65) and the 4th removing roll shaft
(66), second composite component (63) includes being set in turn in the second of the first base (61) unreel roll shaft (631), second lead
Draw to roller (632) and the second composite double-roll, second composite double-roll includes upper glue roller (633) and lower steel rider (634), described
It is enclosed with polytetrafluoroethylene ethylene layer (7) on lower steel rider (634), unreels roll shaft (631) close to second on first base (61)
Position be equipped with the second removing roll shaft (635), the third composite component (64) includes being set to the thirds of the first base (61)
Unreel roll shaft (641), third composite double-roll (642) and wind-up roll shaft (643).
2. the novel three layers of composite coating machine of one kind according to claim 1, it is characterised in that: the transfer coated device
(4) include the second base (41) and be set to the second base (41) transfer rubber roller (42) and main painting steel rider (43), described the
It is located at the main lower section for applying steel rider (43) on two bases (41) to be equipped with coating pallet (44), be equipped with positioned at the main top for applying steel rider (43)
Scraper (45).
3. the novel three layers of composite coating machine of one kind according to claim 1, it is characterised in that: three sections of drying units
(5) include frame (51), be set to the baking oven (52) of frame (51) and inner hollow setting and be set to adding for baking oven (52)
Hot equipment (55), the one side wall of the baking oven (52) is equipped with feed inlet (53), another side wall is equipped with discharge port (54), the baking oven
(52) it is internally provided with the transfer roller (56) arranged along feed inlet (53) to discharge port (54).
Priority Applications (1)
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CN201910180089.7A CN110039869A (en) | 2019-03-11 | 2019-03-11 | A kind of novel three layers of composite coating machine |
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CN201910180089.7A CN110039869A (en) | 2019-03-11 | 2019-03-11 | A kind of novel three layers of composite coating machine |
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CN110039869A true CN110039869A (en) | 2019-07-23 |
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CN201910180089.7A Pending CN110039869A (en) | 2019-03-11 | 2019-03-11 | A kind of novel three layers of composite coating machine |
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Cited By (4)
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CN111732909A (en) * | 2020-07-31 | 2020-10-02 | 汕头市华鹰涂布设备有限公司 | Polyurethane automobile paint surface protective film and multifunctional coating equipment and composite process thereof |
CN112354814A (en) * | 2020-10-30 | 2021-02-12 | 江苏厚生新能源科技有限公司 | Coating method and coating equipment for asymmetric three-coating |
CN113444460A (en) * | 2020-03-26 | 2021-09-28 | 宁波激智科技股份有限公司 | Double-sided adhesive tape production process and production equipment thereof |
CN114030265A (en) * | 2021-12-03 | 2022-02-11 | 广东厚海环保新材料有限公司 | Three-in-one gluing compound machine for non-woven fabric |
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Application publication date: 20190723 |