CN110026458A - Numerical control bender is used in a kind of novel wooden case processing - Google Patents
Numerical control bender is used in a kind of novel wooden case processing Download PDFInfo
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- CN110026458A CN110026458A CN201910282020.5A CN201910282020A CN110026458A CN 110026458 A CN110026458 A CN 110026458A CN 201910282020 A CN201910282020 A CN 201910282020A CN 110026458 A CN110026458 A CN 110026458A
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- 238000005452 bending Methods 0.000 claims abstract description 24
- 239000002184 metal Substances 0.000 description 10
- 238000009434 installation Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 241000156978 Erebia Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
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Abstract
本发明公开了一种新型的木箱加工用数控折弯机,包括工作平台、伺服电机和控制器,所述工作平台顶端的一侧安装有固定臂,且固定臂一侧的内部设置有气缸,所述气缸的输出端延伸至固定臂的上方设置有固定杆,且固定杆底端的两侧均设置有第一滑杆延伸至固定臂的下方,所述第一滑杆的底端设置有上模具,所述工作平台的顶端设置有凹槽,所述工作平台的一侧安装有伺服电机,且伺服电机的输出端延伸至凹槽的内部安装有丝杆,所述丝杆的外侧壁上设置有滑块,且滑块的顶端设置有下模具,所述工作平台底端的四个拐角处均安装有支撑腿,所述固定臂一端的一侧设置有控制器。本发明工作效率、精度和安全性高,且便于安装,易于推广使用。
The invention discloses a novel numerical control bending machine for wooden box processing, comprising a working platform, a servo motor and a controller, a fixed arm is installed on one side of the top of the working platform, and a cylinder is arranged inside one side of the fixed arm , the output end of the cylinder extends to the top of the fixed arm and is provided with a fixed rod, and both sides of the bottom end of the fixed rod are provided with a first sliding rod extending below the fixed arm, and the bottom end of the first sliding rod is provided with a The upper mold, the top of the working platform is provided with a groove, a servo motor is installed on one side of the working platform, and the output end of the servo motor extends to the inside of the groove and a screw rod is installed, and the outer side wall of the screw rod is installed The upper part is provided with a sliding block, and the top of the sliding block is provided with a lower mold; the four corners of the bottom end of the working platform are provided with supporting legs; one side of one end of the fixed arm is provided with a controller. The invention has high work efficiency, precision and safety, and is easy to install and popularize.
Description
技术领域technical field
本发明涉及折弯机技术领域,具体为一种新型的木箱加工用数控折弯机。The invention relates to the technical field of bending machines, in particular to a novel numerical control bending machine for processing wooden boxes.
背景技术Background technique
众所周知,折弯机是一种能够对薄板进行折弯的机器,其在相关薄板类基材的加工中得到广泛的使用,木箱在加工过程中需要用到一种金属连接件,连接相邻两块木板,因此需要一种数控折弯机将金属片折成需要的角度;As we all know, a bending machine is a machine that can bend thin plates. It is widely used in the processing of related thin plate substrates. During the processing of wooden boxes, a metal connector is required to connect adjacent Two wooden boards, so a CNC bending machine is required to fold the metal sheet to the required angle;
现有的折弯机工作效率较慢,精度较低,且在上下料时可能会产生危险,安装调试中发现,折弯机只能在安装场地平整的情况下进行安装,安装场地不平整时,非常麻烦,费时费力,增加安装成本。The existing bending machine has slow working efficiency and low precision, and may cause danger when loading and unloading. During installation and debugging, it was found that the bending machine can only be installed when the installation site is flat, and when the installation site is not flat , is very troublesome, time-consuming and labor-intensive, and increases the installation cost.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种新型的木箱加工用数控折弯机,以解决上述背景技术中提出的工作效率慢、进度低、上下料时可能会产生危险和场地不平时安装费力的问题。The purpose of the present invention is to provide a new type of CNC bending machine for wooden box processing, so as to solve the problems of slow work efficiency, low progress, danger during loading and unloading, and laborious installation at uneven sites.
为实现上述目的,本发明提供如下技术方案:一种新型的木箱加工用数控折弯机,包括工作平台、伺服电机和控制器,所述工作平台顶端的一侧通过螺栓安装有固定臂,且固定臂一侧的内部设置有气缸,所述气缸的输出端延伸至固定臂的上方设置有固定杆,且固定杆底端的两侧均设置有第一滑杆与固定臂滑动连接,所述第一滑杆远离固定杆的一端延伸至固定臂的下方设置有第一固定板,且第一固定板的下方通过螺栓安装有上模具,所述上模具的两侧均设置有缓冲腔,所述工作平台的顶端设置有凹槽,所述工作平台的一侧安装有伺服电机,且伺服电机的输出端延伸至凹槽的内部安装有丝杆,所述丝杆的外侧壁上设置有滑块,且滑块的顶端设置有第二固定板,所述第二固定板顶端的中间通过螺栓安装有与上模具相匹配的下模具,且下模具的两侧均设置有套管,所述工作平台底端的四个拐角处均通过螺栓安装有支撑腿,且支撑腿的内部设置有空腔,所述空腔的内部设置有螺纹杆,所述固定臂一端的一侧设置有控制器,且控制器的输出端与伺服电机和气缸的输入端通过导线电连接。In order to achieve the above purpose, the present invention provides the following technical solutions: a new type of CNC bending machine for wooden box processing, including a working platform, a servo motor and a controller, and a fixed arm is installed on one side of the top of the working platform through bolts, And a cylinder is arranged inside one side of the fixed arm, the output end of the cylinder extends to the upper part of the fixed arm and a fixed rod is arranged, and both sides of the bottom end of the fixed rod are provided with a first sliding rod to be slidably connected with the fixed arm. One end of the first sliding rod away from the fixed rod extends to the bottom of the fixed arm and is provided with a first fixed plate, and an upper mold is installed under the first fixed plate through bolts, and both sides of the upper mold are provided with buffer cavities, so The top of the working platform is provided with a groove, a servo motor is installed on one side of the working platform, and the output end of the servo motor extends to the inside of the groove and a screw rod is installed, and the outer side wall of the screw rod is provided with a sliding rod. The top of the slider is provided with a second fixing plate, the middle of the top of the second fixing plate is installed with a lower die that matches the upper die through bolts, and both sides of the lower die are provided with sleeves. The four corners of the bottom end of the working platform are all installed with support legs through bolts, and the interior of the support legs is provided with a cavity, the interior of the cavity is provided with a threaded rod, and one side of one end of the fixed arm is provided with a controller, And the output end of the controller is electrically connected with the input end of the servo motor and the cylinder through wires.
优选的,所述支撑腿的底端均设置有调节旋钮,且调节旋钮与螺纹杆通过螺纹活动连接,螺纹杆延伸至支撑腿的外侧设置有安装件,且安装件上均匀设置有安装孔。Preferably, the bottom ends of the support legs are provided with adjustment knobs, and the adjustment knobs are movably connected with the threaded rods, the threaded rods extend to the outside of the support legs and are provided with mounting pieces, and the mounting pieces are evenly provided with mounting holes.
优选的,所述相邻支撑腿之间通过横杆连接,且横杆的一端设置有水平气泡,横杆的底端均设置有伸缩杆,且伸缩杆的底端设置有固定块,固定块的底端设置有防滑垫。Preferably, the adjacent support legs are connected by a cross bar, and one end of the cross bar is provided with a horizontal bubble, the bottom end of the cross bar is provided with a telescopic rod, and the bottom end of the telescopic rod is provided with a fixing block, and the fixing block The bottom end is provided with a non-slip pad.
优选的,所述缓冲腔内部的顶端均设置有弹簧,且弹簧的底端设置有滑板与缓冲腔的内侧壁滑动连接,滑板远离弹簧的一端设置有定位柱延伸至缓冲腔的外部,套管的内部设置有与定位柱相匹配的固定插槽。Preferably, springs are provided at the top ends of the buffer chambers, and the bottom ends of the springs are provided with slide plates that are slidably connected to the inner side walls of the buffer chambers, and a positioning post is provided at one end of the slide plates away from the springs to extend to the outside of the buffer chambers. There is a fixed slot that matches the positioning post.
优选的,所述凹槽内部的两侧均通过螺栓安装有第二滑杆,且第二滑杆穿过滑块的内部与滑块滑动连接。Preferably, second sliding rods are installed on both sides of the interior of the groove through bolts, and the second sliding rods pass through the interior of the sliding block and are slidably connected to the sliding block.
优选的,所述丝杆的外侧壁上设置有外螺纹,滑块的内部设置有与外螺纹相匹配的内螺纹,且滑块和下模具均设置有两个。Preferably, the outer side wall of the screw rod is provided with an external thread, the interior of the slider is provided with an internal thread matching the external thread, and both the slider and the lower die are provided with two.
与现有技术相比,本发明的有益效果是:该新型的木箱加工用数控折弯机通过设置两个下模具,且两个下模具在丝杆上来回运动,可以交替进行工作,提高工作效率,且可以避免上下料时手被上模具砸到,提高安全性,通过在上模具的两侧设置缓冲腔,且缓冲腔的底端通过弹簧活动设置有定位柱,在下模具的两侧设置套管,可以在折弯之前对上下模具进行定位,提高工作的精度,且可以起到缓冲的作用,避免冲击力太大造成模具的损坏,且缓冲腔和套管之间长度较上下模具重合之后的长度长,在折弯时可以预留出金属板的厚度,避免金属板厚度发生变化,本发明通过在支撑腿的内部活动设置有螺纹杆,可以根据水平气泡调节各根支撑腿的长度,令折弯机的工作平台水平,便于在不平整的安装场地上进行安装。Compared with the prior art, the beneficial effect of the present invention is that the new numerical control bending machine for wooden box processing can work alternately by setting two lower dies, and the two lower dies move back and forth on the screw rod, thereby increasing the Work efficiency, and can avoid hands being hit by the upper mold when loading and unloading, and improve safety. By setting buffer cavities on both sides of the upper mold, and the bottom end of the buffer cavity is movably provided with positioning columns through springs, on both sides of the lower mold. Setting the sleeve can position the upper and lower molds before bending, improve the accuracy of work, and can play a buffering role to avoid damage to the mold caused by too much impact force, and the length between the buffer cavity and the sleeve is longer than the upper and lower molds. The length after overlapping is long, and the thickness of the metal plate can be reserved when bending, so as to avoid the change of the thickness of the metal plate. In the present invention, a threaded rod is movably arranged inside the support leg, and the thickness of each support leg can be adjusted according to the horizontal bubble. The length makes the working platform of the bending machine level, which is convenient for installation on uneven installation sites.
附图说明Description of drawings
图1为本发明的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the present invention;
图2为本发明的凹槽俯视结构示意图;FIG. 2 is a schematic view of the top view structure of the groove of the present invention;
图3为本发明的缓冲腔剖视结构示意图;3 is a schematic cross-sectional structural diagram of a buffer cavity of the present invention;
图4为本发明的上下模具侧剖结构示意图;FIG. 4 is a schematic view of the side sectional structure of the upper and lower molds of the present invention;
图5为本发明的系统框图;5 is a system block diagram of the present invention;
图中:1、工作平台;2、支撑腿;3、螺纹杆;4、调节旋钮;5、安装件;6、横杆;7、固定块;8、伸缩杆;9、水平气泡;10、套管;11、空腔;12、伺服电机;13、滑块;14、下模具;15、缓冲腔;16、第一固定板;17、气缸;18、固定杆;19、第一滑杆;20、上模具;21、控制器;22、固定臂;23、第二固定板;24、凹槽;25、丝杆;26、第二滑杆;27、弹簧;28、定位柱;29、滑板。In the figure: 1. Working platform; 2. Supporting legs; 3. Threaded rod; 4. Adjusting knob; 5. Mounting part; 6. Cross bar; 7. Fixed block; 8. Telescopic rod; 9. Horizontal bubble; 10. casing; 11, cavity; 12, servo motor; 13, slider; 14, lower die; 15, buffer cavity; 16, first fixing plate; 17, cylinder; 18, fixing rod; 19, first sliding rod ; 20, upper mold; 21, controller; 22, fixed arm; 23, second fixed plate; 24, groove; 25, screw rod; 26, second slide rod; 27, spring; 28, positioning column; 29 ,skateboard.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-5,本发明提供的一种实施例:一种新型的木箱加工用数控折弯机,包括工作平台1、伺服电机12和控制器21,工作平台1顶端的一侧通过螺栓安装有固定臂22,且固定臂22一侧的内部设置有气缸17,气缸17的型号可为SC63,气缸17的输出端延伸至固定臂22的上方设置有固定杆18,且固定杆18底端的两侧均设置有第一滑杆19与固定臂22滑动连接,第一滑杆19远离固定杆18的一端延伸至固定臂22的下方设置有第一固定板16,且第一固定板16的下方通过螺栓安装有上模具20,上模具20的两侧均设置有缓冲腔15,工作平台1的顶端设置有凹槽24,工作平台1的一侧安装有伺服电机12,伺服电机12的型号可为RJ090-E03520,且伺服电机12的输出端延伸至凹槽24的内部安装有丝杆25,丝杆25的外侧壁上设置有滑块13,丝杆25的外侧壁上设置有外螺纹,滑块13的内部设置有与外螺纹相匹配的内螺纹,且滑块13和下模具14均设置有两个,凹槽24内部的两侧均通过螺栓安装有第二滑杆26,且第二滑杆26穿过滑块13的内部与滑块13滑动连接,令滑块13可以稳定地在丝杆25上来回移动,且滑块13的顶端设置有第二固定板23,第二固定板23顶端的中间通过螺栓安装有与上模具20相匹配的下模具14,且下模具14的两侧均设置有套管10,缓冲腔15内部的顶端均设置有弹簧27,且弹簧27的底端设置有滑板29与缓冲腔15的内侧壁滑动连接,滑板29远离弹簧27的一端设置有定位柱28延伸至缓冲腔15的外部,套管10的内部设置有与定位柱28相匹配的固定插槽,可以起到定位的作用,提高精度,同时可以避免冲击力太大造成上模具20和下模具14损坏,工作平台1底端的四个拐角处均通过螺栓安装有支撑腿2,且支撑腿2的内部设置有空腔11,空腔11的内部设置有螺纹杆3,支撑腿2的底端均设置有调节旋钮4,且调节旋钮4与螺纹杆3通过螺纹活动连接,螺纹杆3延伸至支撑腿2的外侧设置有安装件5,且安装件5上均匀设置有安装孔,可以调节各个支撑腿2的长度,便于在不平的场地中对折弯机进行安装,相邻支撑腿2之间通过横杆6连接,且横杆6的一端设置有水平气泡9,横杆6的底端均设置有伸缩杆8,且伸缩杆8的底端设置有固定块7,固定块7的底端设置有防滑垫,提高折弯机的稳定性,固定臂22一端的一侧设置有控制器21,控制器21的型号可为ARGUS,且控制器21的输出端与伺服电机12和气缸17的输入端通过导线电连接。1-5, an embodiment provided by the present invention: a new type of CNC bending machine for wooden box processing, including a working platform 1, a servo motor 12 and a controller 21, one side of the top of the working platform 1 passes through The fixed arm 22 is mounted on the bolt, and a cylinder 17 is arranged inside one side of the fixed arm 22. The model of the cylinder 17 can be SC63. The output end of the cylinder 17 extends to the top of the fixed arm 22. Both sides of the bottom end are provided with a first sliding rod 19 for sliding connection with the fixed arm 22. The end of the first sliding rod 19 away from the fixed rod 18 extends to the bottom of the fixed arm 22 and is provided with a first fixed plate 16, and the first fixed plate The upper die 20 is installed under the 16 by bolts, the upper die 20 is provided with a buffer cavity 15 on both sides, the top of the working platform 1 is provided with a groove 24, and one side of the working platform 1 is installed with a servo motor 12. The servo motor 12 The model can be RJ090-E03520, and the output end of the servo motor 12 extends to the inside of the groove 24 and is provided with a screw rod 25, the outer side wall of the screw rod 25 is provided with a slider 13, and the outer side wall of the screw rod 25 is provided with a External thread, the interior of the slider 13 is provided with an internal thread matching the external thread, and the slider 13 and the lower die 14 are both provided with two, and both sides of the groove 24 are installed with a second sliding rod 26 through bolts , and the second sliding rod 26 is slidably connected to the sliding block 13 through the interior of the sliding block 13, so that the sliding block 13 can stably move back and forth on the screw rod 25, and the top of the sliding block 13 is provided with a second fixing plate 23, The middle of the top end of the second fixing plate 23 is installed with the lower mold 14 matched with the upper mold 20 by bolts, and both sides of the lower mold 14 are provided with sleeves 10, and the top of the buffer cavity 15 is provided with springs 27, and The bottom end of the spring 27 is provided with a sliding plate 29 that is slidably connected to the inner side wall of the buffer cavity 15 , and one end of the sliding plate 29 away from the spring 27 is provided with a positioning post 28 extending to the outside of the buffer cavity 15 . The matching fixed slot can play a role in positioning, improve the accuracy, and at the same time can avoid the damage of the upper die 20 and the lower die 14 caused by too much impact force. The four corners of the bottom end of the working platform 1 are installed with support legs through bolts. 2, and the support leg 2 is provided with a cavity 11 inside, the cavity 11 is provided with a threaded rod 3, and the bottom end of the support leg 2 is provided with an adjustment knob 4, and the adjustment knob 4 and the threaded rod 3 are movably connected through threads The threaded rod 3 extends to the outside of the support leg 2 and is provided with a mounting member 5, and the mounting member 5 is evenly provided with mounting holes, which can adjust the length of each support leg 2, which is convenient for the installation of the bending machine in an uneven site. The adjacent support legs 2 are connected by a cross bar 6, and one end of the cross bar 6 is provided with a horizontal bubble 9, the bottom end of the cross bar 6 is provided with a telescopic rod 8, and the bottom end of the telescopic rod 8 is provided with a fixed block 7, The bottom end of the fixed block 7 is provided with a non-slip pad to improve the stability of the bending machine, and one side of one end of the fixed arm 22 is provided with a controller 21, the model of the controller 21 can be ARGUS, and the output end of the controller 21 It is electrically connected to the input end of the servo motor 12 and the cylinder 17 through wires.
工作原理:使用时,首先根据水平气泡9旋转调节旋钮4,调整各个支撑腿2和螺纹杆3的长度,对折弯机进行安装,令折弯机保持水平,接着调节伸缩杆8的长度,令固定块7抵住地面,提高稳定性,接着将两块金属板依次放在下模具14的内部,通过控制器21打开伺服电机12的开关,伺服电机12带动丝杆25旋转,从而带动两个滑块13在第二滑杆26上滑动,当下模具14运动至上模具20的下方时,通过控制器21打开气缸17的开关,气缸17收缩,通过第一滑杆19带动上模具20向下滑动,从而令上模具20插入下模具14内部,对金属板进行折弯,缓冲腔15底端的定位柱28插入套管10的内部进行定位,同时弹簧27起到缓冲的作用,避免冲击力太大造成下模具14和上模具20的损坏,一侧的金属板折弯之后,丝杆25继续旋转,将折弯之后的金属板取下,放上新的金属板,然后对另一个下模具14内部的金属板继续折弯,提高工作效率和安全性。Working principle: When using, first rotate the adjustment knob 4 according to the horizontal bubble 9, adjust the length of each support leg 2 and the threaded rod 3, install the bending machine to keep the bending machine horizontal, and then adjust the length of the telescopic rod 8 to make The fixed block 7 is pressed against the ground to improve the stability, and then the two metal plates are placed inside the lower mold 14 in turn, and the switch of the servo motor 12 is turned on by the controller 21, and the servo motor 12 drives the screw 25 to rotate, thereby driving the two slides. The block 13 slides on the second sliding rod 26. When the lower mold 14 moves to the bottom of the upper mold 20, the switch of the air cylinder 17 is turned on by the controller 21, the air cylinder 17 contracts, and the first sliding rod 19 drives the upper mold 20 to slide down. Thereby, the upper mold 20 is inserted into the lower mold 14, the metal plate is bent, the positioning column 28 at the bottom end of the buffer cavity 15 is inserted into the inside of the sleeve 10 for positioning, and the spring 27 acts as a buffer to prevent the impact force from being too large. The lower die 14 and the upper die 20 are damaged. After the metal plate on one side is bent, the lead screw 25 continues to rotate, the bent metal plate is removed, a new metal plate is placed, and then the inner Sheet metal continues to bend, improving work efficiency and safety.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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CN116493472A (en) * | 2023-06-27 | 2023-07-28 | 奥鼎精密科技(常熟)有限公司 | Double-station stamping die with adjusting function for automobile spare and accessory part production |
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CN114570831A (en) * | 2022-03-17 | 2022-06-03 | 苏州吉上多富机电科技有限公司 | High-precision motor shaft rapid forming die and preparation method thereof |
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Application publication date: 20190719 |