CN118811561A - System for preparing copper-lithium composite sheets - Google Patents
System for preparing copper-lithium composite sheets Download PDFInfo
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- CN118811561A CN118811561A CN202410873153.0A CN202410873153A CN118811561A CN 118811561 A CN118811561 A CN 118811561A CN 202410873153 A CN202410873153 A CN 202410873153A CN 118811561 A CN118811561 A CN 118811561A
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- 239000002131 composite material Substances 0.000 title claims abstract description 156
- OPHUWKNKFYBPDR-UHFFFAOYSA-N copper lithium Chemical compound [Li].[Cu] OPHUWKNKFYBPDR-UHFFFAOYSA-N 0.000 title claims abstract description 108
- 239000000463 material Substances 0.000 claims abstract description 276
- 230000007246 mechanism Effects 0.000 claims abstract description 222
- 238000001179 sorption measurement Methods 0.000 claims abstract description 217
- 238000004804 winding Methods 0.000 claims abstract description 33
- 238000003825 pressing Methods 0.000 claims description 75
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 48
- 229910052802 copper Inorganic materials 0.000 claims description 48
- 239000010949 copper Substances 0.000 claims description 48
- 239000000428 dust Substances 0.000 claims description 44
- 238000012546 transfer Methods 0.000 claims description 40
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 38
- 229910052744 lithium Inorganic materials 0.000 claims description 38
- 238000005520 cutting process Methods 0.000 claims description 37
- 239000002390 adhesive tape Substances 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 2
- 238000013329 compounding Methods 0.000 claims description 2
- 230000000007 visual effect Effects 0.000 claims description 2
- 210000004027 cell Anatomy 0.000 description 21
- 238000010586 diagram Methods 0.000 description 20
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 9
- 238000011179 visual inspection Methods 0.000 description 9
- 238000009423 ventilation Methods 0.000 description 8
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 7
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 7
- 238000012937 correction Methods 0.000 description 6
- 230000002950 deficient Effects 0.000 description 6
- 230000005347 demagnetization Effects 0.000 description 6
- 238000003698 laser cutting Methods 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 238000003032 molecular docking Methods 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 4
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 229910001416 lithium ion Inorganic materials 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 210000003719 b-lymphocyte Anatomy 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007784 solid electrolyte Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/102—Preparing the leading end of the replacement web before splicing operation; Adhesive arrangements on leading end of replacement web; Tabs and adhesive tapes for splicing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
- B65H19/1826—Flying splicing, i.e. the expiring web moving during splicing contact taking place at a distance from the replacement roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/20—Cutting-off the expiring web
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及锂离子电池技术领域,具体而言,涉及一种用于制备铜锂复合片的系统。The present invention relates to the technical field of lithium ion batteries, and in particular to a system for preparing a copper-lithium composite sheet.
背景技术Background Art
为了解决锂离子电池在首次充电过程中,由于固体电解质膜(SEI膜)不可逆的消耗正极锂离子而导致电池容量降低的难题,行业内逐渐考虑采用补锂工艺:在电芯内部放置了与电芯负极相连的锂源,注液后在电势差的作用下锂离子迁移至负极片上。In order to solve the problem of reduced battery capacity due to irreversible consumption of positive electrode lithium ions by the solid electrolyte membrane (SEI membrane) during the first charging of lithium-ion batteries, the industry has gradually considered adopting a lithium replenishment process: a lithium source connected to the negative electrode of the battery cell is placed inside the battery cell, and after liquid injection, the lithium ions migrate to the negative electrode sheet under the action of the potential difference.
但是,在将锂带与隔膜带、铜带进行复合的过程中,为了实现连续生产,新旧料带需要进行接带处理,而现在技术中,多采用人工接带,容易导致接带精度差。However, in the process of compounding lithium tape with diaphragm tape and copper tape, in order to achieve continuous production, the new and old tapes need to be spliced. However, current technology mostly uses manual splicing, which easily leads to poor splicing accuracy.
发明内容Summary of the invention
本发明的主要目的在于提供一种用于制备铜锂复合片的系统,以解决现有技术中的因多采用人工接带,容易导致接带精度差的问题。The main purpose of the present invention is to provide a system for preparing copper-lithium composite sheets, so as to solve the problem in the prior art that manual splicing is often used, which easily leads to poor splicing accuracy.
为了实现上述目的,本发明提供了一种用于制备铜锂复合片的系统,包括至少一个放卷组件,放卷组件包括:主放卷机构,包括沿Y向依次设置的主放卷辊、主收卷辊和输送辊;接带机构,位于主放卷辊和主收卷辊之间,接带机构包括沿X向可移动地设置的两个吸附构件;其中,各吸附构件具有在Y向上依次设置的两个吸附工位,各吸附工位具有吸附料带的真空状态以及释放料带的破真空状态,X向与Y向呈夹角设置。In order to achieve the above-mentioned purpose, the present invention provides a system for preparing a copper-lithium composite sheet, comprising at least one unwinding assembly, the unwinding assembly comprising: a main unwinding mechanism, comprising a main unwinding roller, a main winding roller and a conveying roller arranged in sequence along the Y direction; a belt splicing mechanism, located between the main unwinding roller and the main winding roller, the belt splicing mechanism comprising two adsorption components movably arranged along the X direction; wherein each adsorption component has two adsorption stations arranged in sequence in the Y direction, each adsorption station has a vacuum state for adsorbing the material belt and a vacuum-breaking state for releasing the material belt, and the X direction is arranged at an angle to the Y direction.
通过上述设置,相对于现有技术中采用人工对准主料带和备用料带导致接带精度差而言,本发明中,通过利用接带机构204对主料带和备用料带进行对准,可以提高接带精度。Through the above arrangement, compared with the prior art which uses manual alignment of the main material tape and the spare material tape resulting in poor splicing accuracy, in the present invention, the splicing accuracy can be improved by aligning the main material tape and the spare material tape using the splicing mechanism 204.
进一步地,放卷组件具有沿Y向延伸的接带通道;放卷组件还包括备用放卷机构,沿X向,主放卷机构和备用放卷机构分别位于接带通道的两侧,备用放卷机构包括沿Y向间隔设置的备用放卷辊和备用收卷辊;两个吸附构件中的一个吸附构件位于主放卷辊和主收卷辊之间,两个吸附构件中的另一个吸附构件位于备用放卷辊和备用收卷辊之间。Furthermore, the unwinding assembly has a tape connection channel extending along the Y direction; the unwinding assembly also includes a backup unwinding mechanism, and along the X direction, the main unwinding mechanism and the backup unwinding mechanism are respectively located on both sides of the tape connection channel, and the backup unwinding mechanism includes a backup unwinding roller and a backup winding roller arranged at intervals along the Y direction; one of the two adsorption components is located between the main unwinding roller and the main winding roller, and the other of the two adsorption components is located between the backup unwinding roller and the backup winding roller.
通过上述设置,通过设置主放卷机构和备用放卷机构,主放卷辊可以对主料带(铜带或锂带或隔膜带)进行放卷,并经输送辊输送至复合组件进行复合,而备用放卷机构可以对备用料带(铜带或锂带或隔膜带)进行张紧,当主料带逐渐用尽后,两个吸附构件沿X向同时相向运动直至将主料带、备用料带同时夹紧;利用切刀将主料带和备用料带切断,然后使主放卷机构所在侧的吸附构件的上部吸附工位(靠近主收卷辊的吸附工位)处于真空状态,备用放卷机构所在侧的吸附构件的下部吸附工位(靠近备用放卷辊的吸附工位)处于真空状态,剩余吸附工位处于破真空状态,然后使两个吸附构件同步相互远离,此时,主料带上的末端、备用料带的首端由于未被吸附而脱离,且分别由主收卷辊、备用收卷辊进行卷绕收集;然后使两个吸附构件再次同时相向运动直至将主料带、备用料带同时夹紧,以实现主料带和备用料带的对接,同时使主放卷机构所在侧的吸附构件的两个吸附工位处于真空状态,备用放卷机构所在侧的吸附构件的两个吸附工位处于破真空状态,以使主料带、备用料带被同时吸附在主放卷机构所在侧的吸附构件上,然后使两个吸附构件同步相互远离,以便于利用胶带对主料带和备用料带的一侧进行粘接,然后使两个吸附构件再次同时相向运动直至将主料带、备用料带和胶带同时夹紧,使备用放卷机构所在侧的吸附构件的两个吸附工位处于真空状态,使主放卷机构所在侧的吸附构件的两个吸附工位处于破真空状态,然后使两个吸附构件同步相互远离,主料带和备用料带均与主放卷机构所在侧的吸附构件脱离接触,以便于利用胶带对主料带和备用料带的另一侧进行连接,以实现主料带和备用料带之间的接续,这样,相对于现有技术中采用人工对准主料带和备用料带导致接带精度差以及复合片品质低而言,本发明中,通过利用接带机构对主料带和备用料带进行对准,不仅可以提高接带精度,而且还可以避免人手直接接触料带,从而提高复合片的品质,还可以对剩余的被切断的备用料带进行卷收。Through the above arrangement, by setting the main unwinding mechanism and the spare unwinding mechanism, the main unwinding roller can unwind the main material belt (copper belt or lithium belt or diaphragm belt), and convey it to the composite assembly through the conveyor roller for composite, and the spare unwinding mechanism can tension the spare material belt (copper belt or lithium belt or diaphragm belt). When the main material belt is gradually exhausted, the two adsorption components move toward each other simultaneously along the X direction until the main material belt and the spare material belt are clamped at the same time; the main material belt and the spare material belt are cut off by the cutting knife, and then the upper adsorption station (the adsorption station close to the main winding roller) of the adsorption component on the side where the main unwinding mechanism is located is placed in a vacuum state, and the spare unwinding mechanism is in a vacuum state. The lower adsorption station of the adsorption component on the side where the mechanism is located (the adsorption station close to the spare unwinding roller) is in a vacuum state, and the remaining adsorption stations are in a broken vacuum state, and then the two adsorption components are synchronously moved away from each other. At this time, the end of the main material belt and the head end of the spare material belt are detached because they are not adsorbed, and are respectively wound and collected by the main winding roller and the spare winding roller; then the two adsorption components are moved toward each other again at the same time until the main material belt and the spare material belt are clamped at the same time to achieve the docking of the main material belt and the spare material belt, and at the same time, the two adsorption stations of the adsorption component on the side where the main unwinding mechanism is located are in a vacuum state, and the spare unwinding mechanism The two adsorption stations of the adsorption component on the side where the main material belt and the spare material belt are located are in a vacuum-breaking state, so that the main material belt and the spare material belt are simultaneously adsorbed on the adsorption component on the side where the main unwinding mechanism is located, and then the two adsorption components are synchronously moved away from each other, so that the main material belt and one side of the spare material belt can be bonded with the adhesive tape, and then the two adsorption components are simultaneously moved toward each other again until the main material belt, the spare material belt and the adhesive tape are clamped at the same time, so that the two adsorption stations of the adsorption component on the side where the spare unwinding mechanism is located are in a vacuum state, and the two adsorption stations of the adsorption component on the side where the main unwinding mechanism is located are in a vacuum-breaking state, and then the two adsorption components are synchronously moved toward each other The main material tape and the spare material tape are away from each other, and both are out of contact with the adsorption component on the side where the main unwinding mechanism is located, so that the other sides of the main material tape and the spare material tape can be connected with the tape to achieve the connection between the main material tape and the spare material tape. In this way, compared with the prior art of manually aligning the main material tape and the spare material tape, which leads to poor splicing accuracy and low quality of the composite sheet, in the present invention, the main material tape and the spare material tape are aligned by using the splicing mechanism, which can not only improve the splicing accuracy, but also avoid direct contact between the hands and the tape, thereby improving the quality of the composite sheet, and the remaining cut spare material tape can be wound up.
进一步地,吸附构件上设有第一腔室和第二腔室,第一腔室和第二腔室沿Y向间隔设置;吸附构件的朝向接带通道的一侧设有多个第一通孔和多个第二通孔,多个第一通孔与第一腔室连通,多个第二通孔与第二腔室连通。Furthermore, a first chamber and a second chamber are provided on the adsorption component, and the first chamber and the second chamber are spaced apart along the Y direction; a plurality of first through holes and a plurality of second through holes are provided on the side of the adsorption component facing the belt connection channel, and the plurality of first through holes are connected to the first chamber, and the plurality of second through holes are connected to the second chamber.
通过上述设置,使各吸附构件的第一腔室和第二腔室分别与真空气源连通,这样,多个第一通孔和多个第二通孔可以分别形成能够吸附料带的两个吸附工位。Through the above arrangement, the first chamber and the second chamber of each adsorption component are respectively connected to the vacuum air source, so that the plurality of first through holes and the plurality of second through holes can respectively form two adsorption stations capable of adsorbing the material strip.
进一步地,两个吸附构件中的一个吸附构件上设有料带裁切构件,料带裁切构件位于第一腔室和第二腔室之间,料带裁切构件沿X向可移动地设置,以使料带裁切构件能够伸入接带通道内。Furthermore, a material strip cutting component is provided on one of the two adsorption components, and the material strip cutting component is located between the first cavity and the second cavity. The material strip cutting component is movably arranged along the X direction so that the material strip cutting component can extend into the tape connection channel.
通过上述设置,当主料带逐渐用尽后,两个吸附构件沿X向同时相向运动直至将主料带、备用料带同时夹紧;可以使料带裁切构件沿X向移动至接带通道内,以同时切断主料带、备用料带,然后使主放卷机构所在侧的吸附构件的上部吸附工位处于真空状态,备用放卷机构所在侧的吸附构件的下部吸附工位处于真空状态,剩余吸附工位处于破真空状态,然后使两个吸附构件同步相互远离,此时,主料带上的末端、备用料带的首端由于未被吸附而脱离,且分别由主收卷辊、备用收卷辊进行卷绕收集;这样,可以避免人工切断主料带、备用料带,以避免因人手误碰到主料带、备用料带而导致主料带、备用料带被污染的问题,从而提高复合片的品质。Through the above arrangement, when the main material tape is gradually used up, the two adsorption components move toward each other simultaneously along the X direction until the main material tape and the spare material tape are clamped at the same time; the material tape cutting component can be moved along the X direction into the tape connection channel to simultaneously cut off the main material tape and the spare material tape, and then the upper adsorption station of the adsorption component on the side where the main unwinding mechanism is located is in a vacuum state, the lower adsorption station of the adsorption component on the side where the spare unwinding mechanism is located is in a vacuum state, and the remaining adsorption stations are in a broken vacuum state, and then the two adsorption components are synchronously moved away from each other. At this time, the end of the main material tape and the head end of the spare material tape are detached due to not being adsorbed, and are respectively wound and collected by the main winding roller and the spare winding roller; in this way, manual cutting of the main material tape and the spare material tape can be avoided, so as to avoid the problem of the main material tape and the spare material tape being contaminated due to accidental touching of the main material tape and the spare material tape by human hands, thereby improving the quality of the composite sheet.
进一步地,接带机构还包括接带构件,接带构件包括:胶带放卷辊;第一夹爪;第二夹爪,沿Y向,主放卷辊、胶带放卷辊、第一夹爪、吸附构件和第二夹爪依次设置,第二夹爪沿Y向可移动地设置,第二夹爪具有靠近第一夹爪的夹持位置以及远离第一夹爪的拉出位置。Furthermore, the tape connecting mechanism also includes a tape connecting component, which includes: a tape unwinding roller; a first clamping jaw; and a second clamping jaw. Along the Y direction, the main unwinding roller, the tape unwinding roller, the first clamping jaw, the adsorption component and the second clamping jaw are arranged in sequence, and the second clamping jaw is movably arranged along the Y direction. The second clamping jaw has a clamping position close to the first clamping jaw and a pulling-out position away from the first clamping jaw.
通过上述设置,第一夹爪对胶带放卷辊放出的胶带进行夹持,在主料带、备用料带被同时吸附在主放卷机构所在侧的吸附构件上时,两个吸附构件同步相互远离,可以使第二夹爪沿着Y向运动从第一夹爪中拉出胶带后并返回初始位置;备用放卷机构所在侧的吸附构件运动至该胶带处,且两个吸附工位处于真空状态,使胶带吸附在备用放卷机构所在侧的吸附构件上,并利用切刀裁断胶带,然后使备用放卷机构所在侧的吸附构件沿X向朝主放卷机构所在侧运动并将胶带贴在料带对接处,以便于利用胶带对主料带和备用料带的一侧进行粘接,这样,可以避免人工粘接主料带、备用料带,以避免因人手误碰到主料带、备用料带而导致主料带、备用料带被污染的问题,从而提高复合片的品质。Through the above arrangement, the first clamp clamps the tape released by the tape unwinding roller, and when the main material tape and the spare material tape are simultaneously adsorbed on the adsorption component on the side where the main unwinding mechanism is located, the two adsorption components move away from each other synchronously, so that the second clamp can move along the Y direction to pull out the tape from the first clamp and return to the initial position; the adsorption component on the side where the spare unwinding mechanism is located moves to the tape, and the two adsorption stations are in a vacuum state, so that the tape is adsorbed on the adsorption component on the side where the spare unwinding mechanism is located, and the tape is cut with a cutter, and then the adsorption component on the side where the spare unwinding mechanism is located moves along the X direction toward the side where the main unwinding mechanism is located and the tape is attached to the joint of the material tapes, so that the main material tape and the spare material tape can be bonded to one side of the main material tape and the spare material tape with the tape, so that manual bonding of the main material tape and the spare material tape can be avoided, so as to avoid the problem of contamination of the main material tape and the spare material tape due to accidental contact of the main material tape and the spare material tape by human hands, thereby improving the quality of the composite sheet.
进一步地,接带机构包括两个接带构件,沿X向,两个接带构件分别位于接带通道的两侧,两个接带构件分别与两个吸附构件对应设置。Furthermore, the belt connecting mechanism comprises two belt connecting components. Along the X direction, the two belt connecting components are respectively located at two sides of the belt connecting channel, and the two belt connecting components are respectively arranged corresponding to the two adsorption components.
通过上述设置,可以实现主料带、备用料带的自动接续。Through the above settings, the automatic connection of the main material belt and the spare material belt can be realized.
进一步地,用于制备铜锂复合片的系统还包括复合组件和并列设置的三个放卷组件,铜带、锂带和隔膜带分别经三个放卷组件放卷后进入复合组件进行复合,以形成铜锂复合带。Furthermore, the system for preparing the copper-lithium composite sheet also includes a composite assembly and three unwinding assemblies arranged in parallel. The copper strip, lithium strip and diaphragm strip are respectively unwound by the three unwinding assemblies and then enter the composite assembly for composite to form a copper-lithium composite strip.
通过上述设置,可以分别实现铜带、锂带和隔膜带的新旧料带自动续接,不仅可以提高接带精度,而且还可以避免人手直接接触料带,从而提高复合片的品质。Through the above settings, the new and old material strips of copper strip, lithium strip and diaphragm strip can be automatically connected, which can not only improve the connection accuracy, but also avoid direct contact between human hands and the material strip, thereby improving the quality of the composite sheet.
进一步地,复合组件包括:复合辊;压辊机构,包括机架以及可转动地设置于机架的第一压辊和第二压辊,第一压辊和第二压辊之间具有辊压通道,铜带、锂带和隔膜带经复合辊输送至辊压通道。Furthermore, the composite component includes: a composite roller; a pressing roller mechanism, including a frame and a first pressing roller and a second pressing roller rotatably arranged on the frame, a rolling channel is provided between the first pressing roller and the second pressing roller, and the copper strip, lithium strip and diaphragm strip are transported to the rolling channel via the composite roller.
通过上述设置,第一压辊和第二压辊可以将铜带、锂带和隔膜带压合为铜锂复合带。Through the above arrangement, the first pressing roller and the second pressing roller can press the copper strip, the lithium strip and the diaphragm strip into a copper-lithium composite strip.
进一步地,第一压辊和/或第二压辊上设有储油腔和与储油腔连通的进油管。Furthermore, the first pressing roller and/or the second pressing roller is provided with an oil storage cavity and an oil inlet pipe communicating with the oil storage cavity.
通过上述设置,可以通过进油管导入一定温度的导热油,以用于为第一压辊和第二压辊中的至少一个加热,从而便于将铜带、锂带和隔膜带压合为铜锂复合带。Through the above arrangement, heat transfer oil at a certain temperature can be introduced through the oil inlet pipe to heat at least one of the first pressing roller and the second pressing roller, thereby facilitating the pressing of the copper strip, lithium strip and diaphragm strip into a copper-lithium composite strip.
进一步地,第二压辊相对于第一压辊可移动地设置,以使第二压辊能够靠近或远离第一压辊。Further, the second pressing roller is movably arranged relative to the first pressing roller, so that the second pressing roller can be close to or away from the first pressing roller.
通过上述设置,可以使第二压辊远离第一压辊,以便于铜带、锂带和隔膜带进入辊压通道,也可以使第二压辊靠近第一压辊,以将铜带、锂带和隔膜带压合为铜锂复合带;同时,通过移动第二压辊还可以调节第一压辊和第二压辊之间的间距。Through the above-mentioned arrangement, the second pressing roller can be moved away from the first pressing roller to facilitate the copper strip, lithium strip and diaphragm strip to enter the rolling channel, and the second pressing roller can also be moved close to the first pressing roller to press the copper strip, lithium strip and diaphragm strip into a copper-lithium composite strip; at the same time, the distance between the first pressing roller and the second pressing roller can also be adjusted by moving the second pressing roller.
进一步地,复合辊和压辊机构之间设有调整辊,调整辊沿Y向可移动地设置;和/或,压辊机构的下游还设有呈行列布置的多个调整辊,各调整辊沿X向可移动地设置。Further, an adjustment roller is provided between the composite roller and the pressing roller mechanism, and the adjustment roller is movably arranged along the Y direction; and/or, a plurality of adjustment rollers arranged in rows and columns are further provided downstream of the pressing roller mechanism, and each adjustment roller is movably arranged along the X direction.
通过上述设置,经过复合辊的三层料带进入调整辊,调整辊可通过驱动机构沿Y向往复移动,从而调整三层料带进入压辊机构的包角;然后三层料带经过第一压辊、第二压辊的辊压后形成铜锂复合带,再依次穿过后端的各调整辊,压辊机构的下游的各调整辊可分别通过驱动机构沿X向往复移动,从而调整铜锂复合带的缓存长度,压辊机构的下游的各调整辊可单独移动,经过多个调整辊的铜锂复合带可以进入裁切组件和移载组件。Through the above arrangement, the three-layer material strip passing through the composite roller enters the adjustment roller, and the adjustment roller can be reciprocated in the Y direction by the driving mechanism, so as to adjust the wrap angle of the three-layer material strip entering the pressing roller mechanism; then the three-layer material strip is formed into a copper-lithium composite strip after being rolled by the first pressing roller and the second pressing roller, and then passes through the adjustment rollers at the rear end in turn, and the adjustment rollers downstream of the pressing roller mechanism can be reciprocated in the X direction by the driving mechanism respectively, so as to adjust the buffer length of the copper-lithium composite strip, and the adjustment rollers downstream of the pressing roller mechanism can move individually, and the copper-lithium composite strip passing through multiple adjustment rollers can enter the cutting component and the transfer component.
进一步地,用于制备铜锂复合片的系统还包括裁切组件和移载组件,裁切组件和移载组件依次位于复合组件的下游,裁切组件用于将铜锂复合带裁切为多个铜锂复合片。Furthermore, the system for preparing the copper-lithium composite sheet also includes a cutting component and a transfer component, which are successively located downstream of the composite component, and the cutting component is used to cut the copper-lithium composite strip into multiple copper-lithium composite sheets.
通过上述设置,铜锂复合带可以进入裁切组件形成多个铜锂复合片,多个铜锂复合片进入移载组件转移下料。Through the above arrangement, the copper-lithium composite strip can enter the cutting assembly to form a plurality of copper-lithium composite sheets, and the plurality of copper-lithium composite sheets can enter the transfer assembly to be transferred and unloaded.
进一步地,移载组件包括:移载机构,具有用于输送铜锂复合片的输送面;视觉检测机构,具有用于检测铜锂复合片的尺寸的检测端,检测端朝向输送面设置;分选机构,具有能够接收移载机构输送的铜锂复合片的分选面;收料机构,分选面朝向收料机构设置,收料机构包括依次设置的第一收集结构、第二收集结构、第一下料结构和第二下料结构,分选机构用于将多个铜锂复合片分别输送至第一收集结构、第二收集结构、第一下料结构和第二下料结构。Furthermore, the transfer assembly includes: a transfer mechanism having a conveying surface for conveying copper-lithium composite sheets; a visual inspection mechanism having a detection end for detecting the size of the copper-lithium composite sheets, the detection end being arranged toward the conveying surface; a sorting mechanism having a sorting surface capable of receiving the copper-lithium composite sheets conveyed by the transfer mechanism; a material receiving mechanism, the sorting surface being arranged toward the material receiving mechanism, the material receiving mechanism including a first collecting structure, a second collecting structure, a first unloading structure and a second unloading structure which are arranged in sequence, the sorting mechanism being used to respectively convey multiple copper-lithium composite sheets to the first collecting structure, the second collecting structure, the first unloading structure and the second unloading structure.
通过上述设置,移载机构将裁切后的铜锂复合片往视觉检测机构处输送,视觉检测机构对裁切后的尺寸进行检测后,铜锂复合片再被转移至分选机构上,并依次将A类不良品、B类不良品分别输送至第一收集结构、第二收集结构,将A类良品、B类良品分别输送至第一下料结构、第二下料结构。Through the above arrangement, the transfer mechanism transports the cut copper-lithium composite sheets to the visual inspection mechanism. After the visual inspection mechanism detects the size after cutting, the copper-lithium composite sheets are transferred to the sorting mechanism, and the defective Class A products and Class B defective products are transported to the first collection structure and the second collection structure respectively, and the good Class A products and Class B good products are transported to the first unloading structure and the second unloading structure respectively.
进一步地,分选机构位于收料机构的上方,分选机构包括:多个驱动辊;皮带,绕设于多个驱动辊,多个驱动辊用于驱动皮带循环转动,皮带上设有多个吸附孔,皮带的下表面形成分选面;吸附结构,具有设有依次独立设置的多个真空腔室和与各真空腔室连通的多个通气孔,通气孔位于真空腔室的朝向分选面的一侧,多个真空腔室中的四个真空腔室分别与第一收集结构、第二收集结构、第一下料结构和第二下料结构对应设置;破真空构件,用于使真空腔室破真空,分别与第一收集结构、第二收集结构、第一下料结构和第二下料结构对应设置的四个真空腔室上均设有破真空构件。Furthermore, the sorting mechanism is located above the material receiving mechanism, and the sorting mechanism includes: a plurality of driving rollers; a belt, wound around the plurality of driving rollers, the plurality of driving rollers are used to drive the belt to circulate, the belt is provided with a plurality of adsorption holes, and the lower surface of the belt forms a sorting surface; an adsorption structure, having a plurality of vacuum chambers independently arranged in sequence and a plurality of ventilation holes connected to each vacuum chamber, the ventilation holes are located on the side of the vacuum chamber facing the sorting surface, four vacuum chambers among the plurality of vacuum chambers are respectively arranged corresponding to the first collecting structure, the second collecting structure, the first unloading structure and the second unloading structure; a vacuum breaking component, used to break the vacuum in the vacuum chamber, and a vacuum breaking component is provided on the four vacuum chambers respectively arranged corresponding to the first collecting structure, the second collecting structure, the first unloading structure and the second unloading structure.
通过上述设置,各真空腔室可以通过多个通气孔与皮带的对应位置上的多个吸附孔连通,将多个真空腔室与真空气源连通,可以在皮带的分选面形成负压,从而可以对多个铜锂复合片进行吸附,且驱动皮带循环转动,可以使多个铜锂复合片移动,与第一收集结构、第二收集结构、第一下料结构和第二下料结构对应设置的四个真空腔室可以通过破真空构件处于破真空状态,从而可以在不同位置对多个铜锂复合片进行释放,以将多个铜锂复合片分类放置在对应的第一收集结构、第二收集结构、第一下料结构和第二下料结构,以提高制备铜锂复合片的效率。Through the above-mentioned arrangement, each vacuum chamber can be connected to the multiple adsorption holes on the corresponding position of the belt through multiple ventilation holes. By connecting the multiple vacuum chambers to the vacuum air source, negative pressure can be formed on the sorting surface of the belt, so that the multiple copper-lithium composite sheets can be adsorbed, and the driving belt can be driven to rotate in a circle to move the multiple copper-lithium composite sheets. The four vacuum chambers corresponding to the first collecting structure, the second collecting structure, the first unloading structure and the second unloading structure can be in a vacuum breaking state through the vacuum breaking component, so that the multiple copper-lithium composite sheets can be released at different positions, so that the multiple copper-lithium composite sheets can be classified and placed in the corresponding first collecting structure, the second collecting structure, the first unloading structure and the second unloading structure, so as to improve the efficiency of preparing copper-lithium composite sheets.
进一步地,移载组件还包括清洁机构,清洁机构包括:集尘盒,集尘盒包括盒体和真空管路,盒体具有集尘腔和与集尘腔连通的开口,真空管路与集尘腔连通;毛刷辊,可转动安装于集尘腔内,部分毛刷辊凸出于盒体并与皮带接触。Furthermore, the transfer assembly also includes a cleaning mechanism, which includes: a dust collecting box, the dust collecting box includes a box body and a vacuum pipeline, the box body has a dust collecting chamber and an opening connected to the dust collecting chamber, and the vacuum pipeline is connected to the dust collecting chamber; a brush roller, which can be rotatably installed in the dust collecting chamber, and part of the brush roller protrudes from the box body and contacts with the belt.
通过上述设置,可以对皮带进行刷粉除尘。Through the above arrangement, the belt can be powdered and dusted.
应用本发明的技术方案,通过设置接带机构,当主料带逐渐用尽后,两个吸附构件沿X向同时相向运动直至将主料带、备用料带同时夹紧;利用切刀将主料带和备用料带切断,然后左侧吸附构件的上部吸附工位处于真空状态,右侧吸附构件的下部吸附工位处于真空状态,剩余吸附工位处于破真空状态,然后使两个吸附构件同步相互远离,此时,主料带上的末端、备用料带的首端由于未被吸附而脱离;然后使两个吸附构件再次同时相向运动直至将主料带、备用料带同时夹紧,以实现主料带和备用料带的对接,同时使左侧吸附构件的两个吸附工位均处于真空状态,右侧的吸附构件的两个吸附工位均处于破真空状态,以使主料带、备用料带被同时吸附在左侧的吸附构件上,然后使两个吸附构件同步相互远离,以便于利用胶带对主料带和备用料带的一侧进行粘接,然后使两个吸附构件再次同时相向运动直至将主料带、备用料带和胶带同时夹紧,使右侧的吸附构件的两个吸附工位处于真空状态,使左侧吸附构件的两个吸附工位处于破真空状态,然后使两个吸附构件同步相互远离,主料带和备用料带均与左侧的吸附构件脱离接触,以便于利用胶带对主料带和备用料带的另一侧进行连接,以实现主料带和备用料带之间的接续,这样,相对于现有技术中采用人工对准主料带和备用料带导致接带精度差而言,本发明中,通过利用接带机构对主料带和备用料带进行对准,可以提高接带精度。By applying the technical solution of the present invention, by setting up a belt connecting mechanism, when the main material belt is gradually used up, the two adsorption components move toward each other at the same time along the X direction until the main material belt and the spare material belt are clamped at the same time; the main material belt and the spare material belt are cut off by a cutter, and then the upper adsorption station of the left adsorption component is in a vacuum state, the lower adsorption station of the right adsorption component is in a vacuum state, and the remaining adsorption stations are in a broken vacuum state, and then the two adsorption components are synchronously moved away from each other. At this time, the end of the main material belt and the head end of the spare material belt are detached because they are not adsorbed; then the two adsorption components are moved toward each other at the same time again until the main material belt and the spare material belt are clamped at the same time to achieve the docking of the main material belt and the spare material belt, and at the same time, the two adsorption stations of the left adsorption component are in a vacuum state, and the two adsorption stations of the right adsorption component are in a broken vacuum state, so that the main material belt and the spare material belt are connected at the same time. When the adhesive tape is attached to the left side of the adsorption component, the two adsorption components are then moved away from each other synchronously, so that one side of the main material belt and the spare material belt can be bonded together by the adhesive tape, and then the two adsorption components are moved toward each other at the same time again until the main material belt, the spare material belt and the adhesive tape are clamped at the same time, so that the two adsorption stations of the adsorption component on the right are in a vacuum state, and the two adsorption stations of the adsorption component on the left are in a broken vacuum state, and then the two adsorption components are moved away from each other synchronously, and the main material belt and the spare material belt are both out of contact with the adsorption component on the left side, so that the other side of the main material belt and the spare material belt can be connected by the adhesive tape to achieve the connection between the main material belt and the spare material belt. In this way, compared with the prior art that uses manual alignment of the main material belt and the spare material belt, resulting in poor splicing accuracy, in the present invention, the splicing accuracy can be improved by aligning the main material belt and the spare material belt using a splicing mechanism.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
图1示出了本发明的电芯包覆铜锂复合片的实施例的结构示意图;以及FIG1 shows a schematic structural diagram of an embodiment of a battery cell coated with a copper-lithium composite sheet according to the present invention; and
图2示出了本发明的两类不同电芯对应铜锂复合片的实施例的结构示意图;FIG2 is a schematic structural diagram of an embodiment of a copper-lithium composite sheet corresponding to two different types of battery cells of the present invention;
图3示出了本发明的用于制备铜锂复合片的系统的结构示意图;FIG3 shows a schematic structural diagram of a system for preparing a copper-lithium composite sheet according to the present invention;
图4示出了图3的用于制备铜锂复合片的系统的放卷组件的结构示意图;FIG4 shows a schematic structural diagram of an unwinding assembly of the system for preparing a copper-lithium composite sheet of FIG3 ;
图5示出了图4的放卷组件的接带机构的一个角度的结构示意图;FIG5 is a schematic structural diagram showing an angle of the tape splicing mechanism of the unwinding assembly of FIG4 ;
图6示出了图4的放卷组件的接带机构的另一个角度的结构示意图;FIG6 is a schematic structural diagram showing another angle of the tape splicing mechanism of the unwinding assembly of FIG4 ;
图7至图10示出了本发明的用于制备铜锂复合片的系统的接带过程的结构示意图;7 to 10 are schematic structural diagrams showing a tape splicing process of a system for preparing a copper-lithium composite sheet according to the present invention;
图11示出了图4的放卷组件的除尘机构的结构示意图;FIG11 is a schematic structural diagram of the dust removal mechanism of the unwinding assembly of FIG4 ;
图12示出了本发明的铜带经激光切割后的结构示意图;FIG12 is a schematic diagram showing the structure of the copper strip of the present invention after laser cutting;
图13示出了图4的锂带的两个主放卷机构的左视图;FIG13 shows a left side view of two main unwinding mechanisms of the lithium strip of FIG4 ;
图14示出了图3的用于制备铜锂复合片的系统的复合组件的结构示意图;FIG14 shows a schematic structural diagram of a composite assembly of the system for preparing a copper-lithium composite sheet of FIG3 ;
图15示出了图3的复合组件的压辊机构的结构示意图;FIG15 is a schematic structural diagram of a pressing roller mechanism of the composite assembly of FIG3 ;
图16示出了图3的压辊机构的主视图;FIG16 shows a front view of the pressing roller mechanism of FIG3 ;
图17示出了图3的压辊机构的左视图;FIG17 shows a left side view of the pressing roller mechanism of FIG3 ;
图18示出了图3的用于制备铜锂复合片的系统的移载组件的结构示意图;FIG18 is a schematic structural diagram of a transfer assembly of the system for preparing a copper-lithium composite sheet of FIG3 ;
图19示出了图18的移载组件的分选机构和移载机构的一个角度的结构示意图;FIG19 is a schematic structural diagram showing an angle of the sorting mechanism and the transfer mechanism of the transfer assembly of FIG18 ;
图20示出了图19的移载组件的俯视图;FIG20 shows a top view of the transfer assembly of FIG19;
图21示出了图18的移载组件的分选机构和移载机构的另一个角度的结构示意图;FIG21 is a schematic structural diagram showing the sorting mechanism and the transfer mechanism of the transfer assembly of FIG18 from another angle;
图22示出了图21的移载机构的吸附结构的一个结构示意图;FIG. 22 shows a schematic structural diagram of the adsorption structure of the transfer mechanism of FIG. 21 ;
图23示出了图21的移载机构的吸附结构的另一个结构示意图;FIG23 shows another schematic structural diagram of the adsorption structure of the transfer mechanism of FIG21;
图24示出了图21的分选机构的吸附结构的一个结构示意图;FIG. 24 shows a schematic structural diagram of the adsorption structure of the sorting mechanism of FIG. 21 ;
图25示出了图21的分选机构的吸附结构的另一个结构示意图;FIG. 25 shows another schematic structural diagram of the adsorption structure of the sorting mechanism of FIG. 21 ;
图26示出了图21的移载组件的清洁机构的结构示意图。FIG. 26 shows a schematic structural diagram of the cleaning mechanism of the transfer assembly of FIG. 21 .
其中,上述附图包括以下附图标记:The above drawings include the following reference numerals:
10、电芯;101、正极耳;102、负极耳;103、铜锂复合片;1031、铜带;1032、锂带;1033、隔膜带;10311、铜极耳;10. Battery cell; 101. Positive electrode ear; 102. Negative electrode ear; 103. Copper-lithium composite sheet; 1031. Copper belt; 1032. Lithium belt; 1033. Diaphragm belt; 10311. Copper electrode ear;
20、放卷组件;201、主放卷辊;202、主收卷辊;203、备用放卷辊;204、接带机构;205、备用收卷辊;206、除尘机构;207、除磁机构;208、纠偏机构;209、张力控制机构;2010、激光切割机构;2011、除静电机构;2012、复合辊;2013、输送辊;20. Unwinding assembly; 201. Main unwinding roller; 202. Main winding roller; 203. Spare unwinding roller; 204. Belt splicing mechanism; 205. Spare winding roller; 206. Dust removal mechanism; 207. Demagnetization mechanism; 208. Correction mechanism; 209. Tension control mechanism; 2010. Laser cutting mechanism; 2011. Antistatic mechanism; 2012. Composite roller; 2013. Conveyor roller;
2041、胶带放卷辊;2042、第一夹爪;2043、切刀;2044、吸附构件;20441、第一通孔;20442、第二通孔;2046、料带裁切构件;2047、第二夹爪;2041, tape unwinding roller; 2042, first clamping jaw; 2043, cutter; 2044, adsorption member; 20441, first through hole; 20442, second through hole; 2046, material tape cutting member; 2047, second clamping jaw;
2061、上除尘构件;2062、下除尘构件;2061, upper dust removal component; 2062, lower dust removal component;
30、复合组件;301、调整辊;302、第一压辊;303、第二压辊;304、进油管;305、第一斜块;306、第二斜块;307、第二导轨;308、第一导轨;309、第二电缸;3010、第一电缸;3011、第一电机;30. Composite assembly; 301. Adjusting roller; 302. First pressing roller; 303. Second pressing roller; 304. Oil inlet pipe; 305. First inclined block; 306. Second inclined block; 307. Second guide rail; 308. First guide rail; 309. Second electric cylinder; 3010. First electric cylinder; 3011. First motor;
40、移载组件;401、进料辊;402、裁切组件;403、视觉检测机构;404、移载机构;405、分选机构;406、第一收集结构;407、第二收集结构;408、第一下料结构;409、第二下料结构;4010、皮带;4011、驱动辊;4012、张力辊;4013、吸附结构;4014、清洁机构;40. Transfer assembly; 401. Feed roller; 402. Cutting assembly; 403. Visual inspection mechanism; 404. Transfer mechanism; 405. Sorting mechanism; 406. First collecting structure; 407. Second collecting structure; 408. First unloading structure; 409. Second unloading structure; 4010. Belt; 4011. Driving roller; 4012. Tension roller; 4013. Adsorption structure; 4014. Cleaning mechanism;
40131、隔板;40132、真空管路;40133、盖板;40134、破真空构件;40131, partition; 40132, vacuum pipeline; 40133, cover plate; 40134, vacuum breaking component;
40141、毛刷辊;40142、第二电机;40143、盒体。40141. Brush roller; 40142. Second motor; 40143. Box body.
具体实施方式DETAILED DESCRIPTION
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
如图1所示,本发明的实施例中,电芯10包覆铜锂复合片103后,电芯10包含正极耳101、负极耳102,铜锂复合片103上的铜极耳10311与负极耳102相互贴合后,再利用超声波焊接机将两者焊接在一起。As shown in FIG1 , in an embodiment of the present invention, after the battery cell 10 is coated with the copper-lithium composite sheet 103, the battery cell 10 includes a positive electrode ear 101 and a negative electrode ear 102. After the copper electrode ear 10311 on the copper-lithium composite sheet 103 and the negative electrode ear 102 are bonded to each other, an ultrasonic welding machine is used to weld the two together.
本发明的实施例中,图2为两类不同电芯对应铜锂复合片103的结构示意图,由于锂电池内部存在A电芯、B电芯,两者的正负极耳相对位置不同,因此,对应铜锂复合片103的铜极耳10311的位置也不相同。铜锂复合片103是由铜带1031、锂带1032、隔膜带1033在高温高压下相互复合而成的,本发明是将两条锂带1032放置在铜带1031、隔膜带1033的夹层中。值得注意的是:本发明不限定铜带1031、隔膜带1033所形成的夹层中锂带1032的具体宽度、数量、长度、厚度等,但优选的,锂带总宽度≤铜带宽度≤隔膜带宽度;铜锂复合片103与电芯10进行包覆时,铜带1031与电芯外表面接触并贴合,包覆完成后,铜锂复合片103上的隔膜带1033位于最外侧。其中,铜带1031由铜带制成。In the embodiment of the present invention, FIG2 is a schematic diagram of the structure of the copper-lithium composite sheet 103 corresponding to two different types of battery cells. Since there are A battery cells and B battery cells inside the lithium battery, the relative positions of the positive and negative tabs of the two are different, and therefore, the positions of the copper tabs 10311 corresponding to the copper-lithium composite sheet 103 are also different. The copper-lithium composite sheet 103 is formed by the copper strip 1031, the lithium strip 1032, and the diaphragm strip 1033 being mutually compounded under high temperature and high pressure. In the present invention, two lithium strips 1032 are placed in the interlayer of the copper strip 1031 and the diaphragm strip 1033. It is worth noting that: the present invention does not limit the specific width, quantity, length, thickness, etc. of the lithium strip 1032 in the interlayer formed by the copper strip 1031 and the diaphragm strip 1033, but preferably, the total width of the lithium strip ≤ the copper strip width ≤ the diaphragm strip width; when the copper-lithium composite sheet 103 is coated with the battery cell 10, the copper strip 1031 is in contact with and attached to the outer surface of the battery cell, and after the coating is completed, the diaphragm strip 1033 on the copper-lithium composite sheet 103 is located at the outermost side. Among them, the copper strip 1031 is made of copper strip.
需要说明的是,本发明的实施例中,Y向为图1中的上下方向,X为图1中的左右方向。It should be noted that, in the embodiment of the present invention, the Y direction is the up-down direction in FIG. 1 , and the X direction is the left-right direction in FIG. 1 .
如图3至图10所示,本发明的实施例提供了一种用于制备铜锂复合片的系统。用于制备铜锂复合片的系统,包括至少一个放卷组件20,放卷组件20包括:主放卷机构,包括沿Y向依次设置的主放卷辊201、主收卷辊202和输送辊2013;接带机构204,位于主放卷辊201和主收卷辊202之间,接带机构204包括沿X向可移动地设置的两个吸附构件2044;其中,各吸附构件2044具有在Y向上依次设置的两个吸附工位,各吸附工位具有吸附料带的真空状态以及释放料带的破真空状态,X向与Y向呈夹角设置。As shown in Figures 3 to 10, an embodiment of the present invention provides a system for preparing a copper-lithium composite sheet. The system for preparing a copper-lithium composite sheet includes at least one unwinding assembly 20, and the unwinding assembly 20 includes: a main unwinding mechanism, including a main unwinding roller 201, a main winding roller 202 and a conveying roller 2013 arranged in sequence along the Y direction; a belt connecting mechanism 204, located between the main unwinding roller 201 and the main winding roller 202, and the belt connecting mechanism 204 includes two adsorption members 2044 movably arranged along the X direction; wherein each adsorption member 2044 has two adsorption stations arranged in sequence in the Y direction, each adsorption station has a vacuum state for adsorbing the material belt and a vacuum-breaking state for releasing the material belt, and the X direction and the Y direction are arranged at an angle.
上述技术方案中,通过设置接带机构204,当主料带逐渐用尽后,两个吸附构件2044沿X向同时相向运动直至将主料带、备用料带同时夹紧;利用切刀将主料带和备用料带切断,然后左侧吸附构件的上部吸附工位处于真空状态,右侧吸附构件的下部吸附工位处于真空状态,剩余吸附工位处于破真空状态,然后使两个吸附构件2044同步相互远离,此时,主料带上的末端、备用料带的首端由于未被吸附而脱离;然后使两个吸附构件2044再次同时相向运动直至将主料带、备用料带同时夹紧,以实现主料带和备用料带的对接,同时使左侧吸附构件2044的两个吸附工位均处于真空状态,右侧的吸附构件2044的两个吸附工位均处于破真空状态,以使主料带、备用料带被同时吸附在左侧的吸附构件2044上,然后使两个吸附构件2044同步相互远离,以便于利用胶带对主料带和备用料带的一侧进行粘接,然后使两个吸附构件2044再次同时相向运动直至将主料带、备用料带和胶带同时夹紧,使右侧的吸附构件2044的两个吸附工位处于真空状态,使左侧吸附构件2044的两个吸附工位处于破真空状态,然后使两个吸附构件2044同步相互远离,主料带和备用料带均与左侧的吸附构件2044脱离接触,以便于利用胶带对主料带和备用料带的另一侧进行连接,以实现主料带和备用料带之间的接续,这样,相对于现有技术中采用人工对准主料带和备用料带导致接带精度差而言,本发明中,通过利用接带机构204对主料带和备用料带进行对准,可以提高接带精度。In the above technical scheme, by setting the belt connecting mechanism 204, when the main material belt is gradually used up, the two adsorption components 2044 move toward each other simultaneously along the X direction until the main material belt and the spare material belt are clamped at the same time; the main material belt and the spare material belt are cut off by the cutter, and then the upper adsorption station of the left adsorption component is in a vacuum state, the lower adsorption station of the right adsorption component is in a vacuum state, and the remaining adsorption stations are in a broken vacuum state, and then the two adsorption components 2044 are synchronously moved away from each other. At this time, the end of the main material belt and the head end of the spare material belt are detached because they are not adsorbed; then the two adsorption components 2044 are moved toward each other at the same time again until the main material belt and the spare material belt are clamped at the same time to achieve the docking of the main material belt and the spare material belt, and at the same time, the two adsorption stations of the left adsorption component 2044 are in a vacuum state, and the two adsorption stations of the right adsorption component 2044 are in a broken vacuum state, so that the main material belt and the spare material belt are simultaneously adsorbed on the left The two adsorption members 2044 are on the adsorption member 2044 on the side, and then the two adsorption members 2044 are synchronously moved away from each other, so that one side of the main material belt and the spare material belt can be bonded by using the tape, and then the two adsorption members 2044 are moved toward each other at the same time again until the main material belt, the spare material belt and the tape are clamped at the same time, so that the two adsorption stations of the adsorption member 2044 on the right are in a vacuum state, and the two adsorption stations of the adsorption member 2044 on the left are in a broken vacuum state, and then the two adsorption members 2044 are synchronously moved away from each other, and the main material belt and the spare material belt are both out of contact with the adsorption member 2044 on the left, so that the other side of the main material belt and the spare material belt can be connected by using the tape to achieve the connection between the main material belt and the spare material belt. In this way, compared with the prior art that uses manual alignment of the main material belt and the spare material belt to result in poor splicing accuracy, in the present invention, the splicing accuracy can be improved by using the splicing mechanism 204 to align the main material belt and the spare material belt.
如图3至图10所示,本发明的实施例中,放卷组件20具有沿Y向延伸的接带通道;放卷组件20还包括备用放卷机构,沿X向,主放卷机构和备用放卷机构分别位于接带通道的两侧,备用放卷机构包括沿Y向间隔设置的备用放卷辊203和备用收卷辊205;两个吸附构件2044中的一个吸附构件2044位于主放卷辊201和主收卷辊202之间,两个吸附构件2044中的另一个吸附构件2044位于备用放卷辊203和备用收卷辊205之间。As shown in Figures 3 to 10, in an embodiment of the present invention, the unwinding assembly 20 has a tape connection channel extending along the Y direction; the unwinding assembly 20 also includes a standby unwinding mechanism, and along the X direction, the main unwinding mechanism and the standby unwinding mechanism are respectively located on both sides of the tape connection channel, and the standby unwinding mechanism includes a standby unwinding roller 203 and a standby winding roller 205 arranged at intervals along the Y direction; one of the two adsorption members 2044 is located between the main unwinding roller 201 and the main winding roller 202, and the other of the two adsorption members 2044 is located between the standby unwinding roller 203 and the standby winding roller 205.
上述技术方案中,通过设置主放卷机构和备用放卷机构,主放卷辊201可以对主料带(铜带1031或锂带1032或隔膜带1033)进行放卷,并经输送辊2013输送至复合组件30进行复合,而备用放卷机构可以对备用料带(铜带1031或锂带1032或隔膜带1033)进行张紧,当主料带逐渐用尽后,两个吸附构件2044沿X向同时相向运动直至将主料带、备用料带同时夹紧;利用切刀将主料带和备用料带切断,然后使主放卷机构所在侧的吸附构件的上部吸附工位(靠近主收卷辊202的吸附工位)处于真空状态,备用放卷机构所在侧的吸附构件的下部吸附工位(靠近备用放卷辊203的吸附工位)处于真空状态,剩余吸附工位处于破真空状态,然后使两个吸附构件2044同步相互远离,此时,主料带上的末端、备用料带的首端由于未被吸附而脱离,且分别由主收卷辊202、备用收卷辊205进行卷绕收集;然后使两个吸附构件2044再次同时相向运动直至将主料带、备用料带同时夹紧,以实现主料带和备用料带的对接,同时使主放卷机构所在侧的吸附构件2044的两个吸附工位处于真空状态,备用放卷机构所在侧的吸附构件2044的两个吸附工位处于破真空状态,以使主料带、备用料带被同时吸附在主放卷机构所在侧的吸附构件2044上,然后使两个吸附构件2044同步相互远离,以便于利用胶带对主料带和备用料带的一侧进行粘接,然后使两个吸附构件2044再次同时相向运动直至将主料带、备用料带和胶带同时夹紧,使备用放卷机构所在侧的吸附构件2044的两个吸附工位处于真空状态,使主放卷机构所在侧的吸附构件2044的两个吸附工位处于破真空状态,然后使两个吸附构件2044同步相互远离,主料带和备用料带均与主放卷机构所在侧的吸附构件2044脱离接触,以便于利用胶带对主料带和备用料带的另一侧进行连接,以实现主料带和备用料带之间的接续,这样,相对于现有技术中采用人工对准主料带和备用料带导致接带精度差以及复合片品质低而言,本发明中,通过利用接带机构204对主料带和备用料带进行对准,不仅可以提高接带精度,而且还可以避免人手直接接触料带,从而提高复合片的品质。In the above technical solution, by setting the main unwinding mechanism and the spare unwinding mechanism, the main unwinding roller 201 can unwind the main material belt (copper belt 1031 or lithium belt 1032 or diaphragm belt 1033), and convey it to the composite assembly 30 for composite via the conveying roller 2013, and the spare unwinding mechanism can tension the spare material belt (copper belt 1031 or lithium belt 1032 or diaphragm belt 1033). When the main material belt is gradually exhausted, the two adsorption members 2044 move toward each other simultaneously along the X direction until the main material belt and the spare material belt are clamped at the same time; the main material belt and the spare material belt are cut off by a cutter, and then the upper adsorption station of the adsorption member on the side where the main unwinding mechanism is located (close to the main unwinding mechanism) is moved. The suction station of the winding roller 202) is in a vacuum state, the lower suction station of the suction member on the side where the spare unwinding mechanism is located (the suction station close to the spare unwinding roller 203) is in a vacuum state, and the remaining suction stations are in a broken vacuum state, and then the two suction members 2044 are synchronously moved away from each other. At this time, the end of the main material belt and the head end of the spare material belt are detached because they are not adsorbed, and are respectively wound and collected by the main winding roller 202 and the spare winding roller 205; then the two suction members 2044 are moved toward each other at the same time again until the main material belt and the spare material belt are clamped at the same time to achieve the docking of the main material belt and the spare material belt, and at the same time, the suction member on the side where the main unwinding mechanism is located The two adsorption stations of 2044 are in a vacuum state, and the two adsorption stations of the adsorption member 2044 on the side where the spare unwinding mechanism is located are in a broken vacuum state, so that the main material belt and the spare material belt are adsorbed on the adsorption member 2044 on the side where the main unwinding mechanism is located at the same time, and then the two adsorption members 2044 are synchronously moved away from each other, so that the main material belt and one side of the spare material belt can be bonded with the adhesive tape, and then the two adsorption members 2044 are moved toward each other again at the same time until the main material belt, the spare material belt and the adhesive tape are clamped at the same time, so that the two adsorption stations of the adsorption member 2044 on the side where the spare unwinding mechanism is located are in a vacuum state, and the adsorption member 2044 on the side where the main unwinding mechanism is located is in a vacuum state. 4 is in a vacuum breaking state, and then the two adsorption members 2044 are synchronously moved away from each other, and the main material belt and the spare material belt are both out of contact with the adsorption member 2044 on the side where the main unwinding mechanism is located, so that the other sides of the main material belt and the spare material belt can be connected with the tape to achieve the connection between the main material belt and the spare material belt. In this way, compared with the prior art of manually aligning the main material belt and the spare material belt, resulting in poor splicing accuracy and low quality of the composite sheet, in the present invention, by using the splicing mechanism 204 to align the main material belt and the spare material belt, not only the splicing accuracy can be improved, but also the direct contact of human hands with the material belt can be avoided, thereby improving the quality of the composite sheet.
需要说明的是,本发明的实施例中,备用放卷辊203经开卷后的备用料带通过备用收卷辊205进行张紧。It should be noted that, in the embodiment of the present invention, the spare material strip unwound by the spare unwinding roller 203 is tensioned by the spare winding roller 205 .
需要说明的是,本发明的实施例中,主放卷机构所在侧是指图4中的接带通道的左侧,备用放卷机构所在侧是指图4中的接带通道的右侧。It should be noted that, in the embodiment of the present invention, the side where the main unwinding mechanism is located refers to the left side of the tape splicing channel in FIG. 4 , and the side where the standby unwinding mechanism is located refers to the right side of the tape splicing channel in FIG. 4 .
如图5和图6所示,本发明的实施例中,吸附构件2044上设有第一腔室和第二腔室,第一腔室和第二腔室沿Y向间隔设置;吸附构件2044的朝向接带通道的一侧设有多个第一通孔20441和多个第二通孔20442,多个第一通孔20441与第一腔室连通,多个第二通孔20442与第二腔室连通。As shown in Figures 5 and 6, in an embodiment of the present invention, a first chamber and a second chamber are provided on the adsorption member 2044, and the first chamber and the second chamber are spaced apart along the Y direction; a plurality of first through holes 20441 and a plurality of second through holes 20442 are provided on the side of the adsorption member 2044 facing the belt connection channel, and the plurality of first through holes 20441 are connected to the first chamber, and the plurality of second through holes 20442 are connected to the second chamber.
通过上述设置,使各吸附构件2044的第一腔室和第二腔室分别与真空气源连通,这样,多个第一通孔20441和多个第二通孔20442可以分别形成能够吸附料带的两个吸附工位。Through the above arrangement, the first chamber and the second chamber of each adsorption component 2044 are respectively connected to the vacuum air source, so that the multiple first through holes 20441 and the multiple second through holes 20442 can respectively form two adsorption stations capable of adsorbing the material strip.
优选地,本发明的实施例中,用于制备铜锂复合片的系统还包括真空气源、用于连通真空气源与第一腔室的管路、连通真空气源与第二腔室的管路以及设置于各管路上的控制阀,以便于使各吸附构件2044的第一腔室和/或第二腔室处于真空状态。上述管路和控制阀的布置可采用现有技术,此处不再赘述。Preferably, in an embodiment of the present invention, the system for preparing a copper-lithium composite sheet further includes a vacuum air source, a pipeline for connecting the vacuum air source with the first chamber, a pipeline for connecting the vacuum air source with the second chamber, and a control valve disposed on each pipeline, so as to make the first chamber and/or the second chamber of each adsorption member 2044 in a vacuum state. The arrangement of the above pipelines and control valves can adopt the existing technology and will not be repeated here.
如图5和图6所示,本发明的实施例中,两个吸附构件2044中的一个吸附构件2044上设有料带裁切构件2046,料带裁切构件2046位于第一腔室和第二腔室之间,料带裁切构件2046沿X向可移动地设置,以使料带裁切构件2046能够伸入接带通道内。As shown in Figures 5 and 6, in an embodiment of the present invention, a material strip cutting component 2046 is provided on one of the two adsorption components 2044, and the material strip cutting component 2046 is located between the first chamber and the second chamber. The material strip cutting component 2046 is movably arranged along the X direction so that the material strip cutting component 2046 can extend into the tape connection channel.
通过上述设置,当主料带逐渐用尽后,两个吸附构件2044沿X向同时相向运动直至将主料带、备用料带同时夹紧;可以使料带裁切构件2046沿X向移动至接带通道内,以同时切断主料带、备用料带,然后使主放卷机构所在侧的吸附构件的上部吸附工位(靠近主收卷辊202的吸附工位)处于真空状态,备用放卷机构所在侧的吸附构件的下部吸附工位(靠近备用放卷辊203的吸附工位)处于真空状态,剩余吸附工位处于破真空状态,然后使两个吸附构件2044同步相互远离,此时,主料带上的末端、备用料带的首端由于未被吸附而脱离,且分别由主收卷辊202、备用收卷辊205进行卷绕收集;这样,可以避免人工切断主料带、备用料带,以避免因人手误碰到主料带、备用料带而导致主料带、备用料带被污染的问题,从而提高复合片的品质。Through the above arrangement, when the main material tape is gradually used up, the two adsorption members 2044 move toward each other simultaneously along the X direction until the main material tape and the spare material tape are clamped at the same time; the material tape cutting member 2046 can be moved along the X direction into the tape connection channel to cut off the main material tape and the spare material tape at the same time, and then the upper adsorption station of the adsorption member on the side where the main unwinding mechanism is located (the adsorption station close to the main winding roller 202) is in a vacuum state, and the lower adsorption station of the adsorption member on the side where the spare unwinding mechanism is located (the adsorption station close to the spare unwinding roller 20 3) is in a vacuum state, and the remaining adsorption stations are in a broken vacuum state, and then the two adsorption components 2044 are synchronously moved away from each other. At this time, the end of the main material belt and the head end of the spare material belt are detached because they are not adsorbed, and are respectively wound and collected by the main winding roller 202 and the spare winding roller 205; in this way, manual cutting of the main material belt and the spare material belt can be avoided, so as to avoid the problem of the main material belt and the spare material belt being contaminated due to accidental touching of the main material belt and the spare material belt by human hands, thereby improving the quality of the composite sheet.
在一个实施例中,也可以人工切断主料带以及备用料带。In one embodiment, the main material tape and the spare material tape may also be cut manually.
优选地,本发明的实施例中,料带裁切构件2046为切刀。Preferably, in the embodiment of the present invention, the material strip cutting component 2046 is a cutter.
如图8所示,本发明的实施例中,接带机构204还包括接带构件,接带构件包括:胶带放卷辊2041;第一夹爪2042;第二夹爪2047,沿Y向,主放卷辊201、胶带放卷辊2041、第一夹爪2042、吸附构件2044和第二夹爪2047依次设置,第二夹爪2047沿Y向可移动地设置,第二夹爪2047具有靠近第一夹爪2042的夹持位置以及远离第一夹爪2042的拉出位置。As shown in Figure 8, in an embodiment of the present invention, the tape connecting mechanism 204 also includes a tape connecting component, which includes: a tape unwinding roller 2041; a first clamping jaw 2042; and a second clamping jaw 2047. Along the Y direction, the main unwinding roller 201, the tape unwinding roller 2041, the first clamping jaw 2042, the adsorption component 2044 and the second clamping jaw 2047 are arranged in sequence, and the second clamping jaw 2047 is movably arranged along the Y direction. The second clamping jaw 2047 has a clamping position close to the first clamping jaw 2042 and a pulling-out position away from the first clamping jaw 2042.
通过上述设置,第一夹爪2042对胶带放卷辊2041放出的胶带进行夹持,在主料带、备用料带被同时吸附在主放卷机构所在侧的吸附构件2044上时,两个吸附构件2044同步相互远离,可以使第二夹爪2047沿着Y向运动从第一夹爪2042中拉出胶带后并返回初始位置;备用放卷机构所在侧的吸附构件运动至该胶带处,且两个吸附工位处于真空状态,使胶带吸附在备用放卷机构所在侧的吸附构件2044上,并利用切刀裁断胶带,然后使备用放卷机构所在侧的吸附构件2044沿X向朝主放卷机构所在侧运动并将胶带贴在料带对接处,以便于利用胶带对主料带和备用料带的一侧进行粘接,这样,可以避免人工粘接主料带、备用料带,以避免因人手误碰到主料带、备用料带而导致主料带、备用料带被污染的问题,从而提高复合片的品质。同理,可以利用胶带对主料带和备用料带的另一侧进行连接,以实现主料带和备用料带之间的自动接续。Through the above arrangement, the first clamp 2042 clamps the tape released by the tape unwinding roller 2041. When the main material tape and the spare material tape are simultaneously adsorbed on the adsorption member 2044 on the side where the main unwinding mechanism is located, the two adsorption members 2044 move away from each other synchronously, so that the second clamp 2047 can move along the Y direction to pull out the tape from the first clamp 2042 and return to the initial position; the adsorption member on the side where the spare unwinding mechanism is located moves to the tape, and the two adsorption stations are in a vacuum state, so that the tape is adsorbed. On the adsorption member 2044 on the side where the spare unwinding mechanism is located, the tape is cut with a cutter, and then the adsorption member 2044 on the side where the spare unwinding mechanism is located moves along the X direction toward the side where the main unwinding mechanism is located and the tape is attached to the joint of the material tapes, so that the main material tape and one side of the spare material tape can be bonded with the tape, so that the main material tape and the spare material tape can be bonded manually, so as to avoid the problem of the main material tape and the spare material tape being contaminated due to the manual touch of the main material tape and the spare material tape, thereby improving the quality of the composite sheet. Similarly, the other side of the main material tape and the spare material tape can be connected with the tape to realize the automatic connection between the main material tape and the spare material tape.
优选地,本发明的实施例中,接带构件还包括沿X向可移动设置的切刀2043,以裁断胶带,切刀2043位于第一夹爪2042和吸附构件2044之间。Preferably, in an embodiment of the present invention, the tape connecting member further comprises a cutter 2043 movably arranged along the X direction to cut the tape, and the cutter 2043 is located between the first clamping jaw 2042 and the adsorption member 2044 .
如图8和图9所示,本发明的实施例中,接带机构204包括两个接带构件,沿X向,两个接带构件分别位于接带通道的两侧,两个接带构件分别与两个吸附构件2044对应设置。切刀2043为两个,两个切刀2043与两个接带构件对应设置。As shown in Fig. 8 and Fig. 9, in the embodiment of the present invention, the belt connecting mechanism 204 includes two belt connecting components, which are respectively located on both sides of the belt connecting channel along the X direction, and the two belt connecting components are respectively arranged corresponding to the two adsorption components 2044. There are two cutters 2043, and the two cutters 2043 are arranged corresponding to the two belt connecting components.
通过上述设置,在主料带、备用料带被同时夹紧的同时,主放卷机构所在侧(图8中左侧)的吸附构件2044的两个吸附工位处于真空状态,备用放卷机构所在侧(图8中右侧)的吸附构件2044的两个吸附工位处于破真空状态,主料带、备用料带被同时吸附在左侧的吸附构件2044上;两个吸附构件2044同步相互远离后,右侧的第二夹爪2047沿着Y向朝下运动从对应的第一夹爪2042中拉出胶带后并返回初始位置;右侧的吸附构件2044运动至胶带处,且两个吸附工位处于真空状态,使胶带吸附在右侧的吸附构件2044上;然后利用右侧切刀2043裁断胶带,使右侧吸附构件2044沿X向运动将胶带贴在料带对接处。同理,在右侧吸附构件2044沿将胶带贴在料带对接处后,右侧吸附构件2044的两个吸附工位均保持真空状态,此时,左侧吸附构件2044的两个吸附工位均保持破真空状态,两个吸附构件2044同步相互远离后,料带与左侧吸附构件2044脱离接触;左侧第二夹爪2047沿着Y向向下运动从左侧第一夹爪2042中拉出胶带后并返回初始位置;左侧吸附构件2044运动至该胶带处,且两个吸附工位处于真空状态,使胶带吸附在左侧吸附构件2044上,然后利用左侧切刀2043裁断胶带,并利用左侧吸附构件2044沿X向运动将胶带贴在料带对接处。这样,可以实现主料带、备用料带的自动接续。Through the above arrangement, when the main material belt and the spare material belt are clamped at the same time, the two adsorption stations of the adsorption member 2044 on the side where the main unwinding mechanism is located (the left side in Figure 8) are in a vacuum state, and the two adsorption stations of the adsorption member 2044 on the side where the spare unwinding mechanism is located (the right side in Figure 8) are in a broken vacuum state, and the main material belt and the spare material belt are simultaneously adsorbed on the adsorption member 2044 on the left; after the two adsorption members 2044 synchronously move away from each other, the second clamping jaw 2047 on the right side moves downward along the Y direction to pull out the tape from the corresponding first clamping jaw 2042 and return to the initial position; the adsorption member 2044 on the right side moves to the tape, and the two adsorption stations are in a vacuum state, so that the tape is adsorbed on the adsorption member 2044 on the right side; then the tape is cut by the right cutter 2043, so that the right adsorption member 2044 moves along the X direction to stick the tape to the joint of the material belts. Similarly, after the right adsorption member 2044 sticks the tape to the joint of the material strip, the two adsorption stations of the right adsorption member 2044 are both in a vacuum state. At this time, the two adsorption stations of the left adsorption member 2044 are both in a broken vacuum state. After the two adsorption members 2044 move away from each other synchronously, the material strip is out of contact with the left adsorption member 2044; the left second clamp 2047 moves downward along the Y direction to pull out the tape from the left first clamp 2042 and return to the initial position; the left adsorption member 2044 moves to the tape, and the two adsorption stations are in a vacuum state, so that the tape is adsorbed on the left adsorption member 2044, and then the left cutter 2043 is used to cut the tape, and the left adsorption member 2044 is used to move along the X direction to stick the tape to the joint of the material strip. In this way, the automatic connection of the main material strip and the spare material strip can be realized.
需要说明的是,本发明的实施例中,在主放卷机构所在侧的吸附构件2044的内部设置有料带裁切构件2046,同一吸附构件2044上的第一通孔20441和第二通孔20442是彼此独立控制的;第一夹爪2042、第二夹爪2047均是由气缸控制开合,且第二夹爪2047可通过驱动机构(如气缸等)沿Y向往复移动;切刀2043、料带裁切构件2046和两个吸附构件2044均可通过驱动机构(如气缸等)沿X向往复移动;上述料带裁切构件2046也可以设置在备用放卷机构所在侧的吸附构件2044的内部。It should be noted that, in an embodiment of the present invention, a material strip cutting component 2046 is arranged inside the adsorption component 2044 on the side where the main unwinding mechanism is located, and the first through hole 20441 and the second through hole 20442 on the same adsorption component 2044 are independently controlled by each other; the first clamping jaw 2042 and the second clamping jaw 2047 are both controlled to open and close by a cylinder, and the second clamping jaw 2047 can be reciprocated along the Y direction by a driving mechanism (such as a cylinder, etc.); the cutter 2043, the material strip cutting component 2046 and the two adsorption components 2044 can be reciprocated along the X direction by a driving mechanism (such as a cylinder, etc.); the above-mentioned material strip cutting component 2046 can also be arranged inside the adsorption component 2044 on the side where the backup unwinding mechanism is located.
如图10所示,本发明的实施例中,在完成料带对接处的两面贴胶后,由人工将用尽的主料卷从主放卷辊201取下并更换新的主料卷,新的主料卷经开卷后由主收卷辊202进行张紧,待备用料卷用尽后再次重复上述步骤进行自动接带。As shown in Figure 10, in an embodiment of the present invention, after completing the gluing of both sides of the material strip joint, the exhausted main material roll is manually removed from the main unwinding roller 201 and replaced with a new main material roll. The new main material roll is tensioned by the main winding roller 202 after being unwound. After the spare material roll is exhausted, the above steps are repeated again for automatic splicing.
如图3和图4所示,本发明的实施例中,用于制备铜锂复合片的系统包括复合组件30和并列设置的三个放卷组件20,铜带1031、锂带1032和隔膜带1033分别经三个放卷组件20放卷后进入复合组件30进行复合,以形成铜锂复合带。这样,可以分别实现铜带1031、锂带1032和隔膜带1033的新旧料带自动续接,不仅可以提高接带精度,而且还可以避免人手直接接触料带,从而提高复合片的品质。As shown in FIG3 and FIG4, in an embodiment of the present invention, the system for preparing a copper-lithium composite sheet includes a composite assembly 30 and three unwinding assemblies 20 arranged in parallel. The copper strip 1031, the lithium strip 1032 and the diaphragm strip 1033 are respectively unwound by the three unwinding assemblies 20 and then enter the composite assembly 30 for composite to form a copper-lithium composite strip. In this way, the new and old strips of the copper strip 1031, the lithium strip 1032 and the diaphragm strip 1033 can be automatically spliced, which can not only improve the splicing accuracy, but also avoid direct contact between the strips by human hands, thereby improving the quality of the composite sheet.
具体地,如图4所示,本发明的实施例中,主放卷辊201上的铜带1031开卷后依次经过接带机构204、除尘机构206、除磁机构207、纠偏机构208、张力控制机构209、激光切割机构2010,其中,接带机构204的作用是当主放卷辊201上的铜带1031用尽后,实现主料带与备用料卷的自动对接;除尘机构206的作用是料带在行进过程中除去其表面的金属粉尘;除磁机构207的作用是料带在行进过程中除去其表面的铁质杂质;纠偏机构208的作用是保证料带在行进过程中不发生偏斜;张力控制机构209的作用是保证料带的张力始终在合理的范围内波动;激光切割机构2010的作用是在铜带1031上切割出铜极耳10311。其中,除磁机构207、除磁机构207、纠偏机构208、张力控制机构209和激光切割机构2010可采用现有技术,此处不再赘述。Specifically, as shown in Figure 4, in an embodiment of the present invention, after the copper strip 1031 on the main unwinding roller 201 is unwound, it passes through the strip splicing mechanism 204, the dust removal mechanism 206, the demagnetization mechanism 207, the correction mechanism 208, the tension control mechanism 209, and the laser cutting mechanism 2010 in sequence, wherein the strip splicing mechanism 204 is used to realize the automatic docking of the main material strip and the spare material roll when the copper strip 1031 on the main unwinding roller 201 is used up; the dust removal mechanism 206 is used to remove metal dust on the surface of the material strip during its movement; the demagnetization mechanism 207 is used to remove iron impurities on the surface of the material strip during its movement; the correction mechanism 208 is used to ensure that the material strip does not deflect during its movement; the tension control mechanism 209 is used to ensure that the tension of the material strip always fluctuates within a reasonable range; the laser cutting mechanism 2010 is used to cut the copper pole ear 10311 on the copper strip 1031. Among them, the demagnetization mechanism 207, the demagnetization mechanism 207, the correction mechanism 208, the tension control mechanism 209 and the laser cutting mechanism 2010 can adopt the existing technology and will not be repeated here.
具体地,如图11所示,本发明的实施例中,除尘机构206包括间隔设置的上除尘构件2061和下除尘构件2062,料带(铜带1031、锂带1032、隔膜带1033)位于上除尘构件2061和下除尘构件2062的之间,上除尘构件2061和下除尘构件2062之间形成除尘通道,将压缩空气由上除尘构件2061的入口处通入上除尘构件2061,并通过上除尘构件2061的出口处抽出,将压缩空气由下除尘构件2062的入口处通入下除尘构件2062,并通过下除尘构件2062的出口处抽出,上除尘构件2061的朝向除尘通道一侧设有与上除尘构件2061内部的除尘通孔,下除尘构件2062的朝向除尘通道一侧设有与下除尘构件2062内部的除尘通孔。Specifically, as shown in FIG. 11 , in the embodiment of the present invention, the dust removal mechanism 206 includes an upper dust removal member 2061 and a lower dust removal member 2062 that are spaced apart, the material belt (copper belt 1031, lithium belt 1032, diaphragm belt 1033) is located between the upper dust removal member 2061 and the lower dust removal member 2062, and a dust removal channel is formed between the upper dust removal member 2061 and the lower dust removal member 2062, and compressed air is passed from the inlet of the upper dust removal member 2061 into the upper dust removal member 2062. The dust removing component 2061 is provided with a dust removing hole connected to the interior of the upper dust removing component 2061 on one side facing the dust removing passage, and the dust removing hole connected to the interior of the lower dust removing component 2062 on the other side facing the dust removing passage.
具体地,如图12所示,本发明的实施例中,L为单个铜锂复合片103中铜带1031的长度,本发明将A电芯、B电芯所需的铜极耳10311进行间隔切割。如图2所示,对A电芯而言,铜极耳10311距离单铜带的首端距离为M,对B电芯而言,铜极耳10311距离单铜带的尾端距离为M,其中,首端和尾端为铜锂复合片长度方向上的相对两端。Specifically, as shown in FIG12, in the embodiment of the present invention, L is the length of the copper strip 1031 in a single copper-lithium composite sheet 103, and the present invention cuts the copper tabs 10311 required for the A battery cell and the B battery cell at intervals. As shown in FIG2, for the A battery cell, the distance between the copper tab 10311 and the head end of the single copper strip is M, and for the B battery cell, the distance between the copper tab 10311 and the tail end of the single copper strip is M, wherein the head end and the tail end are the opposite ends in the length direction of the copper-lithium composite sheet.
具体地,如图4所示,本发明的实施例中,用于通过锂带1032的放卷组件20包括两个主放卷机构、两个备用放卷机构和两个接带机构204。主放卷辊201上的锂带1032开卷后依次经过接带机构204、除尘机构206、除磁机构207、纠偏机构208、张力控制机构209。Specifically, as shown in FIG4 , in an embodiment of the present invention, the unwinding assembly 20 for passing the lithium ribbon 1032 includes two main unwinding mechanisms, two standby unwinding mechanisms, and two tape splicing mechanisms 204. After being unwound, the lithium ribbon 1032 on the main unwinding roller 201 passes through the tape splicing mechanism 204, the dust removal mechanism 206, the demagnetization mechanism 207, the deviation correction mechanism 208, and the tension control mechanism 209 in sequence.
具体地,如图13所示,本发明的实施例中,两个主放卷辊201和两个备用放卷辊203在空间上处于错位布置,优选地,两个主放卷辊201沿垂直于图4的纸面的方向间隔设置,两个备用放卷辊203沿垂直于图4的纸面的方向间隔设置。Specifically, as shown in Figure 13, in an embodiment of the present invention, the two main unwinding rollers 201 and the two spare unwinding rollers 203 are spatially staggered. Preferably, the two main unwinding rollers 201 are spaced apart in a direction perpendicular to the paper surface of Figure 4, and the two spare unwinding rollers 203 are spaced apart in a direction perpendicular to the paper surface of Figure 4.
具体地,如图4所示,本发明的实施例中,主放卷辊201上的隔膜带1033开卷后依次经过接带机构204、除尘机构206、除静电机构2011、纠偏机构208、张力控制机构209,其中,除静电机构2011的作用是消除隔膜带1033上的静电,防止隔膜带在放卷过程中出现褶皱,除静电机构2011可采用现有技术,此处不再赘述。Specifically, as shown in Figure 4, in an embodiment of the present invention, after the diaphragm belt 1033 on the main unwinding roller 201 is unwound, it passes through the belt connecting mechanism 204, the dust removal mechanism 206, the static electricity removal mechanism 2011, the deviation correction mechanism 208, and the tension control mechanism 209 in sequence. Among them, the static electricity removal mechanism 2011 has the function of eliminating the static electricity on the diaphragm belt 1033 to prevent the diaphragm belt from wrinkling during the unwinding process. The static electricity removal mechanism 2011 can adopt the existing technology and will not be repeated here.
如图4以及图14至图17所示,本发明的实施例中,复合组件30包括:复合辊2012;压辊机构,包括机架以及可转动地设置于机架的第一压辊302和第二压辊303,第一压辊302和第二压辊303之间具有辊压通道,铜带1031、锂带1032和隔膜带1033经复合辊2012输送至辊压通道。As shown in Figures 4 and 14 to 17, in an embodiment of the present invention, the composite component 30 includes: a composite roller 2012; a pressing roller mechanism, including a frame and a first pressing roller 302 and a second pressing roller 303 rotatably arranged on the frame, and a rolling channel is provided between the first pressing roller 302 and the second pressing roller 303, and the copper strip 1031, the lithium strip 1032 and the diaphragm strip 1033 are transported to the rolling channel via the composite roller 2012.
通过上述设置,第一压辊302和第二压辊303可以将铜带1031、锂带1032和隔膜带压合为铜锂复合带。Through the above arrangement, the first pressing roller 302 and the second pressing roller 303 can press the copper strip 1031 , the lithium strip 1032 and the separator strip into a copper-lithium composite strip.
具体地,如图4所示,本发明的实施例中,一条铜带1031、两条锂带1032、一条隔膜带1033同时进入复合辊2012进行复合并进入后端的复合组件30。Specifically, as shown in FIG. 4 , in an embodiment of the present invention, a copper strip 1031 , two lithium strips 1032 , and a diaphragm strip 1033 simultaneously enter the composite roller 2012 for composite and enter the composite assembly 30 at the rear end.
如图15所示,本发明的实施例中,第一压辊302和/或第二压辊303上设有储油腔和与储油腔连通的进油管304。这样,可以通过进油管304导入一定温度的导热油,以用于为第一压辊302和第二压辊303中的至少一个加热,从而便于将铜带1031、锂带1032和隔膜带压合为铜锂复合带。As shown in FIG15 , in the embodiment of the present invention, an oil storage cavity and an oil inlet pipe 304 connected to the oil storage cavity are provided on the first pressing roller 302 and/or the second pressing roller 303. In this way, heat transfer oil of a certain temperature can be introduced through the oil inlet pipe 304 to heat at least one of the first pressing roller 302 and the second pressing roller 303, so as to facilitate the pressing of the copper strip 1031, the lithium strip 1032 and the diaphragm strip into a copper-lithium composite strip.
如图15至图17所示,本发明的实施例中,第二压辊303相对于第一压辊302可移动地设置,以使第二压辊303能够靠近或远离第一压辊302。这样,可以使第二压辊303远离第一压辊302,以便于铜带1031、锂带1032和隔膜带1033进入辊压通道,也可以使第二压辊303靠近第一压辊302,以将铜带1031、锂带1032和隔膜带1033压合为铜锂复合带;同时,通过移动第二压辊303还可以调节第一压辊302和第二压辊303之间的间距。As shown in FIGS. 15 to 17 , in the embodiment of the present invention, the second pressing roller 303 is movably arranged relative to the first pressing roller 302, so that the second pressing roller 303 can be close to or away from the first pressing roller 302. In this way, the second pressing roller 303 can be moved away from the first pressing roller 302 to facilitate the copper strip 1031, the lithium strip 1032 and the diaphragm strip 1033 to enter the rolling channel, and the second pressing roller 303 can also be moved close to the first pressing roller 302 to press the copper strip 1031, the lithium strip 1032 and the diaphragm strip 1033 into a copper-lithium composite strip; at the same time, the spacing between the first pressing roller 302 and the second pressing roller 303 can also be adjusted by moving the second pressing roller 303.
具体地,如图15至图17所示,本发明的实施例中,第一压辊302、第二压辊303分别由两个第一电机3011驱动而旋转,第一压辊302固定安装在机架中,第二压辊303则通过第一导轨308安装在机架上,第一电缸3010固定在机架且第一电缸3010可驱动第二压辊303沿Y向移动,以使第二压辊303能够靠近或远离第一压辊302。Specifically, as shown in Figures 15 to 17, in an embodiment of the present invention, the first pressure roller 302 and the second pressure roller 303 are respectively driven to rotate by two first motors 3011, the first pressure roller 302 is fixedly installed in the frame, and the second pressure roller 303 is installed on the frame through the first guide rail 308, the first electric cylinder 3010 is fixed to the frame and the first electric cylinder 3010 can drive the second pressure roller 303 to move along the Y direction, so that the second pressure roller 303 can approach or move away from the first pressure roller 302.
具体地,如图15至图17所示,本发明的实施例中,压辊机构还包括第一斜块305、与第一斜块305抵接配合的第二斜块306、用于驱动第一斜块305沿着X向移动的第二电缸309和固定于机架的第二导轨307,第二压辊303通过第二斜块306安装在第一导轨308上,第一斜块305与第二导轨307滑动配合,第一斜块305在图17中的第二导轨307上向左(沿着X向)移动,可以使第一压辊302、第二压辊303之间的间隙增大。Specifically, as shown in Figures 15 to 17, in an embodiment of the present invention, the pressure roller mechanism also includes a first inclined block 305, a second inclined block 306 abutting against the first inclined block 305, a second electric cylinder 309 for driving the first inclined block 305 to move along the X direction, and a second guide rail 307 fixed to the frame. The second pressure roller 303 is installed on the first guide rail 308 through the second inclined block 306, and the first inclined block 305 is slidably matched with the second guide rail 307. The first inclined block 305 moves to the left (along the X direction) on the second guide rail 307 in Figure 17, which can increase the gap between the first pressure roller 302 and the second pressure roller 303.
具体地,如图15至图17所示,本发明的实施例中,第一斜块305的朝向第二斜块306的一端设有第一斜面,第二斜块306的朝向第一斜块305的一端设有第二斜面,第一斜面和第二斜面斜度相同,第一斜面和第二斜面抵接设置。Specifically, as shown in Figures 15 to 17, in an embodiment of the present invention, a first inclined surface is provided at one end of the first inclined block 305 facing the second inclined block 306, and a second inclined surface is provided at one end of the second inclined block 306 facing the first inclined block 305, the first inclined surface and the second inclined surface have the same inclination, and the first inclined surface and the second inclined surface are arranged in abutment with each other.
如图14所示,本发明的实施例中,复合辊2012和压辊机构之间设有调整辊301,调整辊301沿Y向可移动地设置;和/或,压辊机构的下游还设有呈行列布置的多个调整辊301,各调整辊301沿X向可移动地设置。As shown in Figure 14, in an embodiment of the present invention, an adjustment roller 301 is provided between the composite roller 2012 and the pressure roller mechanism, and the adjustment roller 301 is movably provided along the Y direction; and/or, a plurality of adjustment rollers 301 arranged in rows and columns are also provided downstream of the pressure roller mechanism, and each adjustment roller 301 is movably provided along the X direction.
通过上述设置,经过复合辊2012的三层料带(铜带1031、锂带1032、隔膜带1033)进入调整辊301,调整辊301可通过驱动机构(如电缸等)沿Y向往复移动,从而调整三层料带进入压辊机构的包角;然后三层料带经过第一压辊302、第二压辊303的辊压后形成铜锂复合带,再依次穿过后端的各调整辊301,压辊机构的下游的各调整辊301可分别通过驱动机构(如电缸等)沿X向往复移动,从而调整铜锂复合带的缓存长度,压辊机构的下游的各调整辊301可单独移动,经过多个调整辊301的铜锂复合带可以进入裁切组件402和移载组件40。Through the above arrangement, the three-layer material strip (copper strip 1031, lithium strip 1032, diaphragm strip 1033) passing through the composite roller 2012 enters the adjustment roller 301, and the adjustment roller 301 can be reciprocated along the Y direction by a driving mechanism (such as an electric cylinder, etc.), so as to adjust the wrap angle of the three-layer material strip entering the pressing roller mechanism; then the three-layer material strip is rolled by the first pressing roller 302 and the second pressing roller 303 to form a copper-lithium composite strip, and then passes through each adjustment roller 301 at the rear end in turn, and each adjustment roller 301 downstream of the pressing roller mechanism can be reciprocated along the X direction by a driving mechanism (such as an electric cylinder, etc.), so as to adjust the buffer length of the copper-lithium composite strip, and each adjustment roller 301 downstream of the pressing roller mechanism can move independently, and the copper-lithium composite strip passing through multiple adjustment rollers 301 can enter the cutting component 402 and the transfer component 40.
如图3所示,本发明的实施例中,用于制备铜锂复合片的系统还包括裁切组件402和移载组件40,裁切组件402和移载组件40依次位于复合组件30的下游,裁切组件402用于将铜锂复合带裁切为多个铜锂复合片103。这样,铜锂复合带可以进入裁切组件402形成多个铜锂复合片103,多个铜锂复合片103进入移载组件40转移下料。As shown in FIG3 , in an embodiment of the present invention, the system for preparing the copper-lithium composite sheet further includes a cutting assembly 402 and a transfer assembly 40, which are sequentially located downstream of the composite assembly 30, and the cutting assembly 402 is used to cut the copper-lithium composite strip into a plurality of copper-lithium composite sheets 103. In this way, the copper-lithium composite strip can enter the cutting assembly 402 to form a plurality of copper-lithium composite sheets 103, and the plurality of copper-lithium composite sheets 103 enter the transfer assembly 40 for transfer and unloading.
优选地,如图18所示,本发明的实施例中,用于制备铜锂复合片的系统还包括位于复合组件30和裁切组件402之间的进料辊401,进料辊401夹持并驱动铜锂复合带行进。Preferably, as shown in FIG. 18 , in an embodiment of the present invention, the system for preparing the copper-lithium composite sheet further comprises a feed roller 401 located between the composite component 30 and the cutting component 402 , and the feed roller 401 clamps and drives the copper-lithium composite tape to move forward.
如图18所示,本发明的实施例中,移载组件40包括:移载机构404,具有用于输送铜锂复合片103的输送面;视觉检测机构403,具有用于检测铜锂复合片103的尺寸的检测端,检测端朝向输送面设置;分选机构405,具有能够接收移载机构404输送的铜锂复合片103的分选面;收料机构,分选面朝向收料机构设置,收料机构包括依次设置的第一收集结构406、第二收集结构407、第一下料结构408和第二下料结构409,分选机构405用于将多个铜锂复合片103分别输送至第一收集结构406、第二收集结构407、第一下料结构408和第二下料结构409。As shown in Figure 18, in an embodiment of the present invention, the transfer component 40 includes: a transfer mechanism 404, having a conveying surface for conveying the copper-lithium composite sheet 103; a visual inspection mechanism 403, having a detection end for detecting the size of the copper-lithium composite sheet 103, and the detection end is arranged toward the conveying surface; a sorting mechanism 405, having a sorting surface capable of receiving the copper-lithium composite sheet 103 conveyed by the transfer mechanism 404; a receiving mechanism, wherein the sorting surface is arranged toward the receiving mechanism, and the receiving mechanism includes a first collecting structure 406, a second collecting structure 407, a first unloading structure 408 and a second unloading structure 409 which are arranged in sequence, and the sorting mechanism 405 is used to respectively convey multiple copper-lithium composite sheets 103 to the first collecting structure 406, the second collecting structure 407, the first unloading structure 408 and the second unloading structure 409.
通过上述设置,移载机构404将裁切后的铜锂复合片103往视觉检测机构403处输送,视觉检测机构403对裁切后的尺寸进行检测后,铜锂复合片103再被转移至分选机构405上,并依次将A类不良品(对应A电芯的铜锂复合片)、B类不良品(对应B电芯的铜锂复合片)分别输送至第一收集结构406、第二收集结构407,将A类良品(对应A电芯的铜锂复合片)、B类良品(对应B电芯的铜锂复合片)分别输送至第一下料结构408、第二下料结构409。Through the above arrangement, the transfer mechanism 404 transports the cut copper-lithium composite sheet 103 to the visual inspection mechanism 403. After the visual inspection mechanism 403 detects the cut size, the copper-lithium composite sheet 103 is transferred to the sorting mechanism 405, and the defective Class A products (corresponding to the copper-lithium composite sheet of the A battery cell) and the defective Class B products (corresponding to the copper-lithium composite sheet of the B battery cell) are transported to the first collection structure 406 and the second collection structure 407 respectively, and the good Class A products (corresponding to the copper-lithium composite sheet of the A battery cell) and the good Class B products (corresponding to the copper-lithium composite sheet of the B battery cell) are transported to the first unloading structure 408 and the second unloading structure 409 respectively.
优选地,本发明的实施例中,裁切组件402为切刀。Preferably, in the embodiment of the present invention, the cutting component 402 is a cutter.
需要说明的是,本发明的实施例中,视觉检测机构403可采用现有技术,此处不再赘述。It should be noted that in the embodiment of the present invention, the visual detection mechanism 403 can adopt existing technology, which will not be described in detail here.
具体地,本发明的实施例中,移载机构404包括多个驱动辊4011、吸附结构4013和皮带4010。皮带4010绕设于多个驱动辊4011,多个驱动辊4011用于驱动皮带4010循环转动,皮带4010上设有多个吸附孔,皮带4010的上表面形成输送面;移载机构404的吸附结构4013包括具有开口的壳体和位于壳体内部的多个隔板40131,将壳体内部分割成多个独立的真空腔室,每个真空腔室的两侧均连通有真空管路40132,真空管路40132连接在壳体上,在壳体的开口处覆盖着盖板40133,其表面分布着上述的多个通气孔,皮带4010位于吸附结构4013的外周,且多个通气孔朝向输送面设置。Specifically, in the embodiment of the present invention, the transfer mechanism 404 includes a plurality of driving rollers 4011, an adsorption structure 4013 and a belt 4010. The belt 4010 is wound around the plurality of driving rollers 4011, and the plurality of driving rollers 4011 are used to drive the belt 4010 to circulate and rotate. The belt 4010 is provided with a plurality of adsorption holes, and the upper surface of the belt 4010 forms a conveying surface; the adsorption structure 4013 of the transfer mechanism 404 includes a shell with an opening and a plurality of partitions 40131 located inside the shell, which divide the inside of the shell into a plurality of independent vacuum chambers, and both sides of each vacuum chamber are connected with a vacuum pipeline 40132, which is connected to the shell, and the opening of the shell is covered with a cover plate 40133, and the surface of the cover plate is provided with the plurality of ventilation holes mentioned above, and the belt 4010 is located at the periphery of the adsorption structure 4013, and the plurality of ventilation holes are arranged toward the conveying surface.
如图18至图25所示,本发明的实施例中,分选机构405位于收料机构的上方,分选机构405包括:多个驱动辊4011;皮带4010,绕设于多个驱动辊4011,多个驱动辊4011用于驱动皮带4010循环转动,皮带4010上设有多个吸附孔,皮带4010的下表面形成分选面;吸附结构4013,具有设有依次独立设置的多个真空腔室和与各真空腔室连通的多个通气孔,通气孔位于真空腔室的朝向分选面的一侧,多个真空腔室中的四个真空腔室分别与第一收集结构406、第二收集结构407、第一下料结构408和第二下料结构409对应设置;破真空构件40134,用于使真空腔室破真空,分别与第一收集结构406、第二收集结构407、第一下料结构408和第二下料结构409对应设置的四个真空腔室上均设有破真空构件40134。As shown in FIGS. 18 to 25 , in the embodiment of the present invention, the sorting mechanism 405 is located above the material receiving mechanism, and the sorting mechanism 405 includes: a plurality of driving rollers 4011; a belt 4010, which is wound around the plurality of driving rollers 4011, and the plurality of driving rollers 4011 are used to drive the belt 4010 to circulate, and the belt 4010 is provided with a plurality of adsorption holes, and the lower surface of the belt 4010 forms a sorting surface; an adsorption structure 4013, which has a plurality of vacuum chambers which are independently arranged in sequence and a plurality of ventilation holes which are connected to each vacuum chamber; Hole, the vent hole is located on the side of the vacuum chamber facing the sorting surface, four vacuum chambers among the multiple vacuum chambers are respectively arranged corresponding to the first collecting structure 406, the second collecting structure 407, the first unloading structure 408 and the second unloading structure 409; a vacuum breaking component 40134 is used to break the vacuum of the vacuum chamber, and the four vacuum chambers respectively arranged corresponding to the first collecting structure 406, the second collecting structure 407, the first unloading structure 408 and the second unloading structure 409 are provided with a vacuum breaking component 40134.
通过上述设置,各真空腔室可以通过多个通气孔与皮带4010的对应位置上的多个吸附孔连通,将多个真空腔室与真空气源连通,可以在皮带4010的分选面形成负压,从而可以对多个铜锂复合片103进行吸附,且驱动皮带4010循环转动,可以使多个铜锂复合片103移动,与第一收集结构406、第二收集结构407、第一下料结构408和第二下料结构409对应设置的四个真空腔室可以通过破真空构件40134处于破真空状态,从而可以在不同位置对多个铜锂复合片103进行释放,以将多个铜锂复合片103分类放置在对应的第一收集结构406、第二收集结构407、第一下料结构408和第二下料结构409。Through the above-mentioned arrangement, each vacuum chamber can be connected to the multiple adsorption holes on the corresponding positions of the belt 4010 through multiple ventilation holes. By connecting the multiple vacuum chambers to the vacuum air source, negative pressure can be formed on the sorting surface of the belt 4010, so that the multiple copper-lithium composite sheets 103 can be adsorbed, and the driving belt 4010 can be driven to rotate in a circle, so that the multiple copper-lithium composite sheets 103 can be moved. The four vacuum chambers corresponding to the first collection structure 406, the second collection structure 407, the first unloading structure 408 and the second unloading structure 409 can be in a vacuum-breaking state through the vacuum-breaking component 40134, so that the multiple copper-lithium composite sheets 103 can be released at different positions, so that the multiple copper-lithium composite sheets 103 can be classified and placed in the corresponding first collection structure 406, the second collection structure 407, the first unloading structure 408 and the second unloading structure 409.
优选地,如图19至图21所示,本发明的实施例中,分选机构405还包括位于皮带4010一侧的张力辊4012,张力辊4012可通过驱动机构(如电缸等)沿图19中的上下方向移动,从而调整皮带4010的张力。Preferably, as shown in Figures 19 to 21, in an embodiment of the present invention, the sorting mechanism 405 also includes a tension roller 4012 located on one side of the belt 4010, and the tension roller 4012 can be moved along the up and down directions in Figure 19 through a driving mechanism (such as an electric cylinder, etc.), thereby adjusting the tension of the belt 4010.
如图22至图25所示,本发明的实施例中,分选机构405的吸附结构4013包括具有开口的壳体和位于壳体内部的多个隔板40131,将壳体内部分割成多个独立的真空腔室,每个真空腔室的两侧均连通有真空管路40132,真空管路40132连接在壳体上,在壳体的开口处覆盖着盖板40133,其表面分布着上述的多个通气孔;与第一收集结构406、第二收集结构407、第一下料结构408和第二下料结构409对应位置的真空腔室上还连接有破真空构件40134。As shown in Figures 22 to 25, in an embodiment of the present invention, the adsorption structure 4013 of the sorting mechanism 405 includes a shell with an opening and a plurality of partitions 40131 located inside the shell, which divide the interior of the shell into a plurality of independent vacuum chambers, and each vacuum chamber is connected to both sides with a vacuum pipeline 40132, the vacuum pipeline 40132 is connected to the shell, and the opening of the shell is covered with a cover plate 40133, and the surface of the cover plate 40133 is distributed with the above-mentioned plurality of ventilation holes; the vacuum chambers at the corresponding positions of the first collecting structure 406, the second collecting structure 407, the first unloading structure 408 and the second unloading structure 409 are also connected to a vacuum breaking component 40134.
优选地,如图22至图25所示,本发明的实施例中,破真空构件40134为进气管。Preferably, as shown in FIG. 22 to FIG. 25 , in an embodiment of the present invention, the vacuum breaking component 40134 is an air intake pipe.
如图19、图21和图26所示,本发明的实施例中,移载组件40还包括清洁机构4014,清洁机构4014包括:集尘盒,集尘盒包括盒体40143和真空管路40132,盒体40143具有集尘腔和与集尘腔连通的开口,真空管路40132与集尘腔连通;毛刷辊40141,可转动安装于集尘腔内,部分毛刷辊40141凸出于盒体40143并与皮带4010接触。这样,可以对皮带进行刷粉除尘。As shown in Fig. 19, Fig. 21 and Fig. 26, in the embodiment of the present invention, the transfer assembly 40 further includes a cleaning mechanism 4014, which includes: a dust collecting box, which includes a box body 40143 and a vacuum pipeline 40132, the box body 40143 has a dust collecting cavity and an opening communicating with the dust collecting cavity, and the vacuum pipeline 40132 communicates with the dust collecting cavity; a brush roller 40141, which is rotatably installed in the dust collecting cavity, and a part of the brush roller 40141 protrudes from the box body 40143 and contacts with the belt 4010. In this way, the belt can be brushed to remove dust.
优选地,如图21所示,本发明的实施例中,毛刷辊40141可以位于皮带4010的朝向驱动辊4011的一侧,也可以位于皮带4010的背离驱动辊4011的一侧。Preferably, as shown in FIG. 21 , in an embodiment of the present invention, the brush roller 40141 may be located on a side of the belt 4010 facing the driving roller 4011 , or may be located on a side of the belt 4010 facing away from the driving roller 4011 .
优选地,如图21所示,本发明的实施例中,毛刷辊40141通过第二电机40142驱动旋转,毛刷辊40141的表面与皮带4010的表面相接触。Preferably, as shown in FIG. 21 , in an embodiment of the present invention, the brush roller 40141 is driven to rotate by the second motor 40142 , and the surface of the brush roller 40141 is in contact with the surface of the belt 4010 .
需要说明的是,本发明的实施例中,初始状态下,移载机构404、分选机构405上的真空腔室内部都始终处于真空状态,当铜锂复合片103由移载机构404上的皮带转被移至分选机构405上的皮带后,经视觉检测机构403识别的不良品运动至相应的第一收集结构406、第二收集结构407后,其对应的独立真空腔室上的破真空构件40134冲入压缩空气进行破真空,不良品依靠自身重力作用而落入废料收集位。同理,经视觉检测机构403识别的合格品运动至相应的第一下料结构408和第二下料结构409后,其对应的真空腔室上的破真空构件40134冲入压缩空气进行破真空,合格品依靠自身重力作用而落入第一下料结构408和第二下料结构409。It should be noted that, in the embodiment of the present invention, in the initial state, the interior of the vacuum chambers on the transfer mechanism 404 and the sorting mechanism 405 are always in a vacuum state. When the copper-lithium composite sheet 103 is transferred from the belt on the transfer mechanism 404 to the belt on the sorting mechanism 405, the defective products identified by the visual inspection mechanism 403 move to the corresponding first collection structure 406 and the second collection structure 407, and the vacuum breaking components 40134 on the corresponding independent vacuum chambers are rushed into compressed air to break the vacuum, and the defective products fall into the waste collection position by their own gravity. Similarly, after the qualified products identified by the visual inspection mechanism 403 move to the corresponding first unloading structure 408 and the second unloading structure 409, the vacuum breaking components 40134 on the corresponding vacuum chambers are rushed into compressed air to break the vacuum, and the qualified products fall into the first unloading structure 408 and the second unloading structure 409 by their own gravity.
需要说明的是,本发明具备如下优势:It should be noted that the present invention has the following advantages:
一、实现了自动接带功能,无需人工进行备胶,降低了人员操作难度。1. It realizes the automatic tape splicing function, eliminating the need for manual glue preparation and reducing the difficulty of operation.
二、若干锂带卷进行空间错位布置,可适用于不同条数、不同宽度的锂带,兼顾了不同的设计工艺,以提高兼容工艺变更的能力较差的问题。Second, several lithium ribbon rolls are spatially staggered, which can be suitable for lithium ribbons of different numbers and widths, taking into account different design processes to improve the poor ability to accommodate process changes.
三、激光交替切割分别适用于A电芯、B电芯的铜极耳,分选机构分别设置了对应的废料剔出位(第一收集结构406、第二收集结构407)、下料位(第一下料结构408和第二下料结构409),从而使单个机台能够在相同效率情况下同时获得不同类型的铜锂复合片,以能够实现不同类型铜锂复合片的快速同步制造,从而避免采用双机台分别制造的模式,导致该设备占地空间较大、空间利用率低的问题。3. Alternating laser cutting is respectively applicable to the copper tabs of the A cell and the B cell. The sorting mechanism is respectively provided with corresponding waste rejection positions (the first collecting structure 406 and the second collecting structure 407) and material unloading positions (the first unloading structure 408 and the second unloading structure 409), so that a single machine can simultaneously obtain different types of copper-lithium composite sheets under the same efficiency, so as to realize the rapid synchronous manufacturing of different types of copper-lithium composite sheets, thereby avoiding the mode of using two machines for separate manufacturing, which leads to the problem that the equipment occupies a large space and has low space utilization.
四、能够通过第一斜块305和第二斜块306的配合自动调整第一压辊302和第二压辊303的间隙,调整更快捷、更准确,以避免出现由人工手动调节,调整效率低、准确度差的问题。Fourth, the gap between the first pressing roller 302 and the second pressing roller 303 can be automatically adjusted through the cooperation of the first inclined block 305 and the second inclined block 306, and the adjustment is faster and more accurate, thereby avoiding the problem of low adjustment efficiency and poor accuracy caused by manual adjustment.
五、无需利用机械手进行频繁的废料剔出、合格品下料动作,不仅使设备更加紧凑,而且效率得到明显提升。5. There is no need to use a robot to frequently remove waste materials and discharge qualified products, which not only makes the equipment more compact but also significantly improves efficiency.
需要说明的是,本发明的实施例中,主放卷辊201、主收卷辊202、输送辊2013、备用放卷辊203、备用收卷辊205、胶带放卷辊2041、复合辊2012、调整辊301、进料辊401、驱动辊4011、张力辊4012、毛刷辊40141均为可转动地设置,且均可通过电机驱动来实现转动。It should be noted that in the embodiment of the present invention, the main unwinding roller 201, the main winding roller 202, the conveying roller 2013, the spare unwinding roller 203, the spare winding roller 205, the tape unwinding roller 2041, the composite roller 2012, the adjustment roller 301, the feed roller 401, the driving roller 4011, the tension roller 4012, and the brush roller 40141 are all rotatably arranged, and can be driven by a motor to achieve rotation.
需要说明的是,本发明的实施例中,下游位于料带(铜带1031、锂带1032、隔膜带1033)的输送方向上。It should be noted that, in the embodiment of the present invention, the downstream is located in the conveying direction of the material belt (copper belt 1031, lithium belt 1032, and diaphragm belt 1033).
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:通过设置接带机构,当主料带逐渐用尽后,两个吸附构件沿X向同时相向运动直至将主料带、备用料带同时夹紧;利用切刀将主料带和备用料带切断,然后左侧吸附构件的上部吸附工位处于真空状态,右侧吸附构件的下部吸附工位处于真空状态,剩余吸附工位处于破真空状态,然后使两个吸附构件同步相互远离,此时,主料带上的末端、备用料带的首端由于未被吸附而脱离;然后使两个吸附构件再次同时相向运动直至将主料带、备用料带同时夹紧,以实现主料带和备用料带的对接,同时使左侧吸附构件的两个吸附工位均处于真空状态,右侧的吸附构件的两个吸附工位均处于破真空状态,以使主料带、备用料带被同时吸附在左侧的吸附构件上,然后使两个吸附构件同步相互远离,以便于利用胶带对主料带和备用料带的一侧进行粘接,然后使两个吸附构件再次同时相向运动直至将主料带、备用料带和胶带同时夹紧,使右侧的吸附构件的两个吸附工位处于真空状态,使左侧吸附构件的两个吸附工位处于破真空状态,然后使两个吸附构件同步相互远离,主料带和备用料带均与左侧的吸附构件脱离接触,以便于利用胶带对主料带和备用料带的另一侧进行连接,以实现主料带和备用料带之间的接续,这样,相对于现有技术中采用人工对准主料带和备用料带导致接带精度差而言,本发明中,通过利用接带机构对主料带和备用料带进行对准,可以提高接带精度。From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects: by setting up a belt connecting mechanism, when the main material belt is gradually used up, the two adsorption components move toward each other at the same time along the X direction until the main material belt and the spare material belt are clamped at the same time; the main material belt and the spare material belt are cut off by a cutter, and then the upper adsorption station of the left adsorption component is in a vacuum state, the lower adsorption station of the right adsorption component is in a vacuum state, and the remaining adsorption stations are in a broken vacuum state, and then the two adsorption components are synchronously moved away from each other. At this time, the end of the main material belt and the head end of the spare material belt are detached because they are not adsorbed; then the two adsorption components are moved toward each other at the same time again until the main material belt and the spare material belt are clamped at the same time to achieve the docking of the main material belt and the spare material belt, and at the same time, the two adsorption stations of the left adsorption component are in a vacuum state, and the two adsorption stations of the right adsorption component are in a broken vacuum state. The main material belt and the spare material belt are adsorbed on the adsorption component on the left at the same time, and then the two adsorption components are synchronously moved away from each other so that one side of the main material belt and the spare material belt can be bonded by using the tape, and then the two adsorption components are simultaneously moved toward each other again until the main material belt, the spare material belt and the tape are clamped at the same time, so that the two adsorption stations of the adsorption component on the right are in a vacuum state, and the two adsorption stations of the adsorption component on the left are in a broken vacuum state, and then the two adsorption components are synchronously moved away from each other, and the main material belt and the spare material belt are both out of contact with the adsorption component on the left, so that the other side of the main material belt and the spare material belt can be connected by using the tape to achieve the connection between the main material belt and the spare material belt. In this way, compared with the prior art that uses manual alignment of the main material belt and the spare material belt, resulting in poor splicing accuracy, in the present invention, the splicing accuracy can be improved by aligning the main material belt and the spare material belt using a splicing mechanism.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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