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CN118670995A - Cylinder body sealing gum path detection equipment based on machine vision and application method thereof - Google Patents

Cylinder body sealing gum path detection equipment based on machine vision and application method thereof Download PDF

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CN118670995A
CN118670995A CN202410811470.XA CN202410811470A CN118670995A CN 118670995 A CN118670995 A CN 118670995A CN 202410811470 A CN202410811470 A CN 202410811470A CN 118670995 A CN118670995 A CN 118670995A
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detection mechanism
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CN118670995B (en
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花红光
陈迪
吴强
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Suzhou Yimaishi Photoelectric Technology Co ltd
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Suzhou Yimaishi Photoelectric Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The application provides a cylinder body sealing gum path detection device based on machine vision and an application method thereof, and relates to the field of gum path detection. The device comprises a transverse sliding table and a visual detection mechanism, wherein a bottom plate is arranged on the transverse sliding table, a hydraulic cylinder is arranged on the bottom plate, a mounting plate for mounting the visual detection mechanism is arranged on the outer side of the bottom plate, the transverse sliding table is used for driving the visual detection mechanism to move in the horizontal direction, and the hydraulic cylinder is used for driving the visual detection mechanism to move in the vertical direction; the visual detection system is used for collecting the image of the glue path generated by the glue dispensing mechanism and analyzing whether the glue path has defects. The application has the effect of improving the detection efficiency and the detection accuracy.

Description

基于机器视觉的缸体密封胶路检测设备及其应用方法Cylinder sealant line detection equipment based on machine vision and its application method

技术领域Technical Field

本申请涉及胶路检测领域,尤其是涉及基于机器视觉的缸体密封胶路检测设备,此外,还涉及该检测设备的应用方法。The present application relates to the field of glue path detection, and in particular to a cylinder seal glue path detection device based on machine vision. In addition, it also relates to an application method of the detection device.

背景技术Background Art

现代工业制造中,部分缸体在使用过程中有密封性的需求,因此需要在缸体连接处涂抹密封胶,用于提高缸体的密封性能。而随着工艺要求的提升,对点胶的质量要求也日益提高。In modern industrial manufacturing, some cylinders need to be sealed during use, so sealants need to be applied to the joints of the cylinders to improve the sealing performance of the cylinders. As the process requirements increase, the quality requirements for dispensing are also increasing.

通常缸体在涂抹密封胶后,需要通过密封性测试,包括人工对涂抹密封胶的连接处进行检查,部分缸体也可以通过对缸体内加压检测,从而检测密封性能。Usually, after the cylinder body is coated with sealant, it needs to pass a sealing test, including manual inspection of the joints where the sealant is applied. Some cylinder bodies can also be tested by pressurizing the cylinder body to test the sealing performance.

然而,常规加工过程中,只能针对已经组合好的成型缸体进行检测,如果气缸气密性不合格,则缸体需要返回加工线上重新涂抹密封胶,导致加工效率较低。However, during conventional processing, only the assembled molded cylinder body can be tested. If the air tightness of the cylinder is not up to standard, the cylinder body needs to be returned to the processing line and re-sealanted, resulting in low processing efficiency.

发明内容Summary of the invention

为了改善通过成型产品来检测点胶效果存在的加工效率低的问题,本申请提供基于机器视觉的缸体密封胶路检测设备及其应用方法。In order to improve the problem of low processing efficiency when detecting dispensing effects through molded products, the present application provides a cylinder seal glue path detection device based on machine vision and an application method thereof.

第一方面,本申请提供一种基于机器视觉的缸体密封胶路检测设备,采用如下的技术方案:In the first aspect, the present application provides a cylinder seal rubber path detection device based on machine vision, which adopts the following technical solution:

基于机器视觉的缸体密封胶路检测设备,包括横移滑台和视觉检测机构,所述横移滑台上设有底板,所述底板上设有液压缸,所述底板的外侧设有用于安装视觉检测机构的安装板,所述横移滑台用于驱动所述视觉检测机构在水平方向上移动,所述液压缸用于驱动所述视觉检测机构在竖直方向上移动;所述视觉检测系统用于采集点胶机构产生的胶路的图像并分析胶路是否存在缺陷。The cylinder seal glue path detection equipment based on machine vision includes a transverse slide and a visual detection mechanism, wherein the transverse slide is provided with a base plate, a hydraulic cylinder is provided on the base plate, a mounting plate for installing the visual detection mechanism is provided on the outer side of the base plate, the transverse slide is used to drive the visual detection mechanism to move in the horizontal direction, and the hydraulic cylinder is used to drive the visual detection mechanism to move in the vertical direction; the visual detection system is used to collect the image of the glue path generated by the dispensing mechanism and analyze whether there are defects in the glue path.

通过采用上述技术方案,在横移滑台的驱动作用下,底板能够在水平面内可靠地移动,在液压缸的驱动下,安装板能够在竖直方向上可靠地移动,这样,也就实现了视觉检测机构在立体空间内的自由移动,从而确保视觉检测进行能够可靠地对胶路的完整路径进行拍照与扫描,并自动进行分析与判断,有效提高了对检测效率。By adopting the above technical scheme, under the driving action of the transverse slide, the base plate can move reliably in the horizontal plane, and under the driving action of the hydraulic cylinder, the mounting plate can move reliably in the vertical direction. In this way, the visual inspection mechanism can move freely in the three-dimensional space, thereby ensuring that the visual inspection can reliably photograph and scan the complete path of the rubber road, and automatically analyze and judge, thereby effectively improving the inspection efficiency.

可选的,所述横移滑台包括一个第一电动滑台和两个第二电动滑台,两个所述第二电动滑台平行设置且均通过支架固定,所述第一电动滑台的一端与一个所述第二电动滑台的滑块连接,所述第一电动滑台的另一端与另一个所述第二电动滑台的滑块连接,所述底板与所述第一电动滑台的滑块连接,所述第二电动滑台驱动所述第一电动滑台在X轴方向上移动,所述第一电动滑台驱动所述底板在Y轴方向上移动,所述液压缸用于驱动所述底板在Z轴方向上移动。Optionally, the transverse slide includes a first electric slide and two second electric slides, the two second electric slides are arranged in parallel and fixed by a bracket, one end of the first electric slide is connected to a slider of the second electric slide, the other end of the first electric slide is connected to the slider of the other second electric slide, the base plate is connected to the slider of the first electric slide, the second electric slide drives the first electric slide to move in the X-axis direction, the first electric slide drives the base plate to move in the Y-axis direction, and the hydraulic cylinder is used to drive the base plate to move in the Z-axis direction.

通过采用上述技术方案,第一电动滑台架设在第二电动滑台上,从而在第二电动滑台的驱动下可靠地沿X轴的方向上进行移动,而底板设置在第一电动滑台上,使得底板可以随第一电动滑台同时沿X轴方向移动的同时,还可以在第一电动滑台的驱动下沿Y轴方向进行移动,从而使得底板能够可靠地在水平面内进行移动,而底板上设置有安装板,安装板上安装有视觉检测机构,在第一电动滑台和第二电动滑台的驱动下,实现了视觉检测机构的可靠移动。By adopting the above technical scheme, the first electric slide is mounted on the second electric slide, so that it can reliably move in the direction of the X-axis under the drive of the second electric slide, and the base plate is arranged on the first electric slide, so that the base plate can move in the direction of the X-axis simultaneously with the first electric slide, and can also move in the direction of the Y-axis under the drive of the first electric slide, so that the base plate can reliably move in the horizontal plane, and a mounting plate is arranged on the base plate, and a visual detection mechanism is installed on the mounting plate, and the reliable movement of the visual detection mechanism is realized under the drive of the first electric slide and the second electric slide.

可选的,还包括机架,所述机架上设有输送轨道,所述输送轨道上设有用于放置工件的载具盘,所述输送轨道驱动所述载具盘沿Y轴方向移动。Optionally, it further includes a frame, the frame is provided with a conveying track, the conveying track is provided with a carrier plate for placing workpieces, and the conveying track drives the carrier plate to move along the Y-axis direction.

通过采用上述技术方案,输送轨道可以输送载具盘沿Y轴方向移动,确保了在视觉检测机构完成对一个载具盘上的工件的检测后,能够快速地将下一个载具盘输送至视觉检测机构的下方,从而提高了检测的流畅度,也就提高了检测效率。By adopting the above technical solution, the conveying track can convey the carrier tray to move along the Y-axis direction, ensuring that after the visual inspection mechanism completes the inspection of the workpiece on one carrier tray, the next carrier tray can be quickly conveyed to the bottom of the visual inspection mechanism, thereby improving the smoothness of the inspection and thus improving the inspection efficiency.

可选的,所述第二电动滑台跨设在所述机架的上方,所述输送轨道上设有一对链条驱动机构,所述载具盘适配地放置在所述链条驱动机构的链条上。Optionally, the second electric slide is arranged across the frame, a pair of chain drive mechanisms are provided on the conveying track, and the carrier plate is adaptively placed on the chain of the chain drive mechanism.

通过采用上述技术方案,链条驱动机构能够更加平稳且准确地对载具盘进行输送,从而避免视觉检测机构在检测前需要进行频繁的对准操作。By adopting the above technical solution, the chain drive mechanism can transport the carrier plate more smoothly and accurately, thereby avoiding the need for the visual inspection mechanism to perform frequent alignment operations before inspection.

可选的,所述点胶机构包括点胶头和输料管,所述点胶头固定在所述安装板上,所述输料管用于向点胶头输送胶体,所述点胶头用于在工件上点胶并形成所述胶路。Optionally, the glue dispensing mechanism includes a glue dispensing head and a material delivery pipe, the glue dispensing head is fixed on the mounting plate, the material delivery pipe is used to transport colloid to the glue dispensing head, and the glue dispensing head is used to dispense glue on the workpiece and form the glue path.

通过采用上述技术方案,点胶机构与视觉检测机构均设置在安装板上,从而使得第一电动滑台和第二电动滑台还能够对点胶机构进行可靠地驱动,进而确保了点胶机构能够顺畅地在不同形状的工件表面进行点胶,且在点胶完成后能够形成一个完整的胶路。By adopting the above technical solution, the dispensing mechanism and the visual inspection mechanism are both arranged on the mounting plate, so that the first electric slide and the second electric slide can also reliably drive the dispensing mechanism, thereby ensuring that the dispensing mechanism can smoothly dispense glue on the surfaces of workpieces of different shapes, and a complete glue path can be formed after the dispensing is completed.

可选的,所述视觉检测机构的移动路径与点胶头的移动路径一致。Optionally, the moving path of the visual inspection mechanism is consistent with the moving path of the dispensing head.

通过采用上述技术方案,确保了视觉检测机构能够扫描并采集到完整的胶路图像,从而提高分析结果的准确性。By adopting the above technical solution, it is ensured that the visual inspection mechanism can scan and collect a complete glue path image, thereby improving the accuracy of the analysis result.

可选的,所述安装板上设有竖向滑槽和横向滑槽,所述竖向滑槽和所述横向滑槽相互连通且呈L形;所述竖向滑槽内设有第一插块,所述横向滑槽内设有第二插块,所述第一插块和所述第二插块均呈倒T形,所述点胶头固定在所述第一插块的横端,所述第一插块的竖端穿设在所述竖向滑槽内并朝向底板的方向延伸,所述视觉检测机构固定在所述第二插块的横端,所述第二插块的竖端穿设在所述横向滑槽内并朝向底板的方向延伸;所述安装板朝向底板的一侧设有横向气缸和竖向气缸,所述横向气缸用于驱动所述第二插块的竖端在所述横向滑槽内滑动,所述竖向气缸用于驱动所述第一插块的竖端在所述竖向滑槽内滑动。Optionally, a vertical slide groove and a horizontal slide groove are provided on the mounting plate, and the vertical slide groove and the horizontal slide groove are interconnected and L-shaped; a first plug block is provided in the vertical slide groove, and a second plug block is provided in the horizontal slide groove, and the first plug block and the second plug block are both in an inverted T-shape, the dispensing head is fixed to the horizontal end of the first plug block, and the vertical end of the first plug block is passed through the vertical slide groove and extends toward the bottom plate, the visual detection mechanism is fixed to the horizontal end of the second plug block, and the vertical end of the second plug block is passed through the horizontal slide groove and extends toward the bottom plate; a horizontal cylinder and a vertical cylinder are provided on the side of the mounting plate facing the bottom plate, the horizontal cylinder is used to drive the vertical end of the second plug block to slide in the horizontal slide groove, and the vertical cylinder is used to drive the vertical end of the first plug block to slide in the vertical slide groove.

通过采用上述技术方案,当进行点胶操作时,竖向气缸驱动第一插块移动至竖向滑槽的最低位,使得点胶头能够靠近工件并进行点胶操作,此时,视觉检测机构在横向气缸的驱动下位于横向滑槽远离竖向滑槽的一端。当点胶完毕后,点胶头向上复位,横向气缸驱动视觉检测机构位移至横向滑槽的另一端,也就是说竖向滑槽的最低位,这样,实现了视觉检测机构与点胶头位置的互换,从而使得横移滑台再次进行同样的动作。即可实现视觉检测机构位移路径与点胶头位移路径的重合,实现了视觉检测机构的初始位置的快速定位,有效提高检测效率。By adopting the above technical solution, when performing the dispensing operation, the vertical cylinder drives the first plug to move to the lowest position of the vertical slide, so that the dispensing head can approach the workpiece and perform the dispensing operation. At this time, the visual inspection mechanism is located at the end of the horizontal slide away from the vertical slide under the drive of the horizontal cylinder. When the dispensing is completed, the dispensing head resets upward, and the horizontal cylinder drives the visual inspection mechanism to move to the other end of the horizontal slide, that is, the lowest position of the vertical slide. In this way, the position of the visual inspection mechanism and the dispensing head is interchanged, so that the transverse slide performs the same action again. The displacement path of the visual inspection mechanism and the displacement path of the dispensing head can be overlapped, and the initial position of the visual inspection mechanism can be quickly positioned, effectively improving the inspection efficiency.

可选的,所述第二插块的横端设有挡板,所述挡板倾斜设置,所述第二插块的横端顶部设有容置槽,所述挡板的一端与所述容置槽的槽口连接,所述挡板的另一端延伸至所述视觉检测机构的上方。Optionally, a baffle is provided at the horizontal end of the second plug block, and the baffle is arranged at an angle. A receiving groove is provided at the top of the horizontal end of the second plug block, one end of the baffle is connected to the notch of the receiving groove, and the other end of the baffle extends to the top of the visual detection mechanism.

通过采用上述技术方案,当点胶头和视觉检测机构均位于竖向滑槽内时,点胶头位于视觉检测机构的上方,而挡板遮挡在点胶头与视觉检测机构之间,从而能够防止点胶头内的胶体滴落到视觉检测机构上,同时,挡板通过自身的倾斜设置,能够引导滴落的胶体流动至容置槽内,从而实现了滴落的胶体的集中与回收,进而便于对胶体进行可靠地处理。By adopting the above technical solution, when the dispensing head and the visual detection mechanism are both located in the vertical slide groove, the dispensing head is located above the visual detection mechanism, and the baffle is blocked between the dispensing head and the visual detection mechanism, thereby preventing the colloid in the dispensing head from dripping onto the visual detection mechanism. At the same time, the baffle can guide the dripping colloid to flow into the receiving groove through its own inclined setting, thereby realizing the concentration and recovery of the dripping colloid, and further facilitating the reliable processing of the colloid.

第二方面,本申请提供一种基于机器视觉的缸体密封胶路检测设备的应用方法,采用如下的技术方案:In a second aspect, the present application provides an application method of a cylinder seal rubber path detection device based on machine vision, which adopts the following technical solution:

基于机器视觉的缸体密封胶路检测设备的应用方法,包括如下步骤:S1、第一电动滑台和第二电动滑台配合驱动视觉检测机构在X轴方向上和Y轴方向上移动,且视觉检测机构的移动路径与胶路吻合;S2、视觉检测机构在移动的过程中对胶路进行分段、多次扫描,从而得胶路的图像;S3、视觉检测机构对胶路的图像进行分析,并判断胶路是否存在缺陷。The application method of the cylinder seal glue path detection equipment based on machine vision includes the following steps: S1, the first electric slide and the second electric slide cooperate to drive the visual detection mechanism to move in the X-axis direction and the Y-axis direction, and the moving path of the visual detection mechanism is consistent with the glue path; S2, the visual detection mechanism segments and scans the glue path multiple times during the movement to obtain the image of the glue path; S3, the visual detection mechanism analyzes the image of the glue path and determines whether there are defects in the glue path.

通过采用上述技术方案,能够实现对胶路的可靠且快速地扫描与分析,从而完成对胶路的检测。By adopting the above technical solution, reliable and rapid scanning and analysis of the glue path can be achieved, thereby completing the detection of the glue path.

可选的,视觉检测机构移动预设的距离后停止并进行一次扫描,视觉检测机构对多次扫描的结果依次进行分析。Optionally, the visual inspection mechanism stops and performs a scan after moving a preset distance, and the visual inspection mechanism analyzes the results of the multiple scans in sequence.

通过采用上述技术方案,视觉检测机构分段进行扫描,确保能够应对复杂形状的胶路,从而提高检测的准确度与检测效率。By adopting the above technical solution, the visual inspection mechanism scans in segments to ensure that it can handle complex-shaped glue paths, thereby improving the accuracy and efficiency of inspection.

综上所述,本申请包括以下有益效果:In summary, this application has the following beneficial effects:

1、通过第一电动滑台、第二电动滑台与液压缸的配合,使得视觉检测机构能够在点胶机构点胶完毕后沿同样的路径对胶路进行扫描与分析,从而快速地判断胶路是否存在瑕疵。1. Through the cooperation of the first electric slide, the second electric slide and the hydraulic cylinder, the visual inspection mechanism can scan and analyze the glue path along the same path after the dispensing mechanism has finished dispensing, so as to quickly determine whether there are defects in the glue path.

2、通过点胶机构与视觉检测机构在竖向滑槽与横向滑槽内的滑动,使得视觉检测机构在进行拍照扫描时所在的位置与点胶机构在点胶时所处的位置相同,从而提高视觉检测机构行走路线与点胶机构行走路线的吻合程度,进而提高检测结果的准确性。2. By sliding the dispensing mechanism and the visual inspection mechanism in the vertical slide groove and the horizontal slide groove, the position of the visual inspection mechanism during photo scanning is the same as the position of the dispensing mechanism during dispensing, thereby improving the degree of consistency between the walking route of the visual inspection mechanism and the walking route of the dispensing mechanism, thereby improving the accuracy of the detection result.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请的示意性立体图;FIG1 is a schematic perspective view of the present application;

图2是机架和输送轨道的示意性立体图;FIG2 is a schematic perspective view of a frame and a conveying track;

图3是视觉检测机构和点胶机构的安装状态参考图一;FIG3 is a reference diagram of the installation state of the visual inspection mechanism and the dispensing mechanism;

图4是视觉检测机构和点胶机构的安装状态参考图二;FIG4 is a reference to FIG2 showing the installation state of the visual inspection mechanism and the dispensing mechanism;

图中:1、横移滑台;11、第一电动滑台;12、第二电动滑台;120、支架;2、视觉检测机构;3、底板;30、液压缸;4、安装板;41、竖向滑槽;42、横向滑槽;43、第一插块;44、第二插块;441、挡板;442、容置槽;45、横向气缸;46、竖向气缸;5、点胶机构;51、点胶头;52、输料管;6、机架;61、输送轨道;610、链条驱动机构;62、载具盘。In the figure: 1. transverse slide; 11. first electric slide; 12. second electric slide; 120. bracket; 2. visual inspection mechanism; 3. bottom plate; 30. hydraulic cylinder; 4. mounting plate; 41. vertical slide; 42. transverse slide; 43. first plug-in block; 44. second plug-in block; 441. baffle; 442. accommodating groove; 45. transverse cylinder; 46. vertical cylinder; 5. dispensing mechanism; 51. dispensing head; 52. feeding pipe; 6. frame; 61. conveying track; 610. chain drive mechanism; 62. carrier plate.

具体实施方式DETAILED DESCRIPTION

以下结合附图1-4对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-4.

本实施例公开了一种于机器视觉的缸体密封胶路检测设备。This embodiment discloses a cylinder seal rubber path detection device based on machine vision.

图1是本申请的示意性立体图,图2是机架和输送轨道的示意性立体图。参见图1和图2,基于机器视觉的缸体密封胶路检测设备,包括机架6、横移滑台1和视觉检测机构2,机架6上设有输送轨道61,输送轨道61上设有用于放置工件的载具盘62,输送轨道61上设有一对平行设置的链条驱动机构610,而载具盘62适配地放置在链条驱动机构610的链条上,这样,输送轨道61就可以驱动载具盘62沿Y轴方向移动,横移滑台1用于驱动视觉检测机构2在X轴方向和Y轴方向上移动,同时,横移滑台1上还设有点胶机构5,点胶机构5用于对载具盘62上的工件进行点胶,并在工件上形成胶路,而视觉检测机构2则用于对胶路进行检测,从而判断胶路是否存在缺陷。Fig. 1 is a schematic stereogram of the present application, and Fig. 2 is a schematic stereogram of a frame and a conveying track. Referring to Fig. 1 and Fig. 2, a cylinder seal glue path detection device based on machine vision includes a frame 6, a transverse slide 1 and a visual detection mechanism 2, a conveying track 61 is provided on the frame 6, a carrier plate 62 for placing workpieces is provided on the conveying track 61, a pair of parallel chain drive mechanisms 610 are provided on the conveying track 61, and the carrier plate 62 is adaptively placed on the chain of the chain drive mechanism 610, so that the conveying track 61 can drive the carrier plate 62 to move along the Y-axis direction, the transverse slide 1 is used to drive the visual detection mechanism 2 to move in the X-axis direction and the Y-axis direction, and at the same time, a dispensing mechanism 5 is also provided on the transverse slide 1, and the dispensing mechanism 5 is used to dispense glue to the workpiece on the carrier plate 62 and form a glue path on the workpiece, and the visual detection mechanism 2 is used to detect the glue path, so as to determine whether there is a defect in the glue path.

横移滑台1包括一个第一电动滑台11和两个第二电动滑台12,在机架6的上方跨设有两个支架120,两个支架120平行设置,一个第二电动滑台12安装在一个支架120上,另一个第二电动滑台12安装在另一个支架120上。第一电动滑台11的一端架设在一个第二电动滑台12的滑块上,第一电动滑台11的另一端架设在另一个第二电动滑台12的滑块上,而第一电动滑台11的滑块上设有底板3,底板3的外侧设有安装板4,安装板4与底板3之间通过液压缸30连接,视觉检测机构2和点胶机构5均安装在安装板4上,这样,液压缸30可以驱动安装板4及视觉检测机构2在Z轴方向上移动,第一电动滑台11可以驱动视觉检测机构2在Y轴方向上移动,第二电动滑台12可以驱动视觉检测机构2在X轴方向上移动。在第一滑台、第二滑台和液压缸30的动作下,点胶机构5和视觉检测机构2均可以在输送轨道61上方的空间内自由移动,这样,在不同尺寸及外形的工件上进行打胶操作,而视觉检测机构2可以在点胶机构5点胶完毕后对点胶机构5形成的胶路进行检测。The transverse slide 1 includes a first electric slide 11 and two second electric slides 12. Two brackets 120 are arranged across the frame 6. The two brackets 120 are arranged in parallel. One second electric slide 12 is installed on one bracket 120, and the other second electric slide 12 is installed on the other bracket 120. One end of the first electric slide 11 is mounted on the slider of one second electric slide 12, and the other end of the first electric slide 11 is mounted on the slider of the other second electric slide 12. A bottom plate 3 is provided on the slider of the first electric slide 11, and a mounting plate 4 is provided on the outer side of the bottom plate 3. The mounting plate 4 and the bottom plate 3 are connected by a hydraulic cylinder 30. The visual inspection mechanism 2 and the dispensing mechanism 5 are both installed on the mounting plate 4. In this way, the hydraulic cylinder 30 can drive the mounting plate 4 and the visual inspection mechanism 2 to move in the Z-axis direction, the first electric slide 11 can drive the visual inspection mechanism 2 to move in the Y-axis direction, and the second electric slide 12 can drive the visual inspection mechanism 2 to move in the X-axis direction. Under the action of the first slide, the second slide and the hydraulic cylinder 30, the glue dispensing mechanism 5 and the visual inspection mechanism 2 can move freely in the space above the conveying track 61, so that the glue dispensing operation can be performed on workpieces of different sizes and shapes, and the visual inspection mechanism 2 can detect the glue path formed by the glue dispensing mechanism 5 after the glue dispensing is completed.

图3是视觉检测机构和点胶机构的安装状态参考图一。参见图3并结合点胶机构5包括点胶头51和输料管52,点胶头51设于安装板4上,输料管52用于向点胶头51输送胶体,点胶头51在移动的过程中可以在工件的表面形成多边形的胶路。视觉检测机构2包括集成在同一壳体内的图像采集芯片、镜头、光源和处理模块,光源起到对胶路的照明作用,图像采集芯片和镜头的配合则能够对胶路进行扫描与拍照,完成图像的采集,处理模块对采集到的图像数据进行处理的分析,从而判断点胶头51点胶形成的胶路是否存在缺陷。FIG3 is a reference diagram of the installation status of the visual inspection mechanism and the dispensing mechanism. Referring to FIG3 and in combination with the dispensing mechanism 5, the dispensing head 51 and the feeding pipe 52 are included. The dispensing head 51 is arranged on the mounting plate 4. The feeding pipe 52 is used to transport the colloid to the dispensing head 51. The dispensing head 51 can form a polygonal glue path on the surface of the workpiece during the movement. The visual inspection mechanism 2 includes an image acquisition chip, a lens, a light source and a processing module integrated in the same housing. The light source plays a role in illuminating the glue path. The cooperation of the image acquisition chip and the lens can scan and take pictures of the glue path to complete the image acquisition. The processing module processes and analyzes the collected image data, thereby judging whether there are defects in the glue path formed by the dispensing head 51.

图4是视觉检测机构和点胶机构的安装状态参考图二。参见图3并结合图2,在安装板4上设有竖向滑槽41和横向滑槽42,竖向滑槽41沿Z轴方向延伸,横向滑槽42沿Y轴方向延伸,竖向滑槽41与横向滑槽42相互连通并呈L形。在竖向滑槽41内设有第一插块43,第一插块43呈倒T形,第一插块43的横端位于安装板4的一侧,第一插块43的竖端插设在竖向滑槽41内并朝向安装板4的另一侧延伸(即朝向底板3的方向延伸),在安装板4朝向底板3的一侧设有竖向气缸46,竖向气缸46用于驱动第一插块43在竖向滑槽41内滑动。在横向滑槽42内设有第二插块44,第二插块44也呈倒T形,第二插块44的横端位于安装板4的一侧,第二插块44的竖端插设在横向滑槽42内并朝向安装板4的另一侧延伸(即朝向底板3的方向延伸),在安装板4朝向底板3的一侧还设有横向气缸45,横向气缸45用于驱动第二插块44在横向滑槽42内滑动。FIG4 is a reference figure 2 of the installation state of the visual inspection mechanism and the dispensing mechanism. Referring to FIG3 and in combination with FIG2, a vertical slide groove 41 and a horizontal slide groove 42 are provided on the mounting plate 4. The vertical slide groove 41 extends along the Z-axis direction, and the horizontal slide groove 42 extends along the Y-axis direction. The vertical slide groove 41 and the horizontal slide groove 42 are interconnected and L-shaped. A first plug block 43 is provided in the vertical slide groove 41. The first plug block 43 is in an inverted T shape. The horizontal end of the first plug block 43 is located on one side of the mounting plate 4. The vertical end of the first plug block 43 is inserted in the vertical slide groove 41 and extends toward the other side of the mounting plate 4 (that is, extends toward the direction of the bottom plate 3). A vertical cylinder 46 is provided on the side of the mounting plate 4 facing the bottom plate 3. The vertical cylinder 46 is used to drive the first plug block 43 to slide in the vertical slide groove 41. A second plug block 44 is provided in the transverse slide groove 42, and the second plug block 44 is also in an inverted T shape. The transverse end of the second plug block 44 is located on one side of the mounting plate 4, and the vertical end of the second plug block 44 is inserted in the transverse slide groove 42 and extends toward the other side of the mounting plate 4 (that is, extends toward the direction of the base plate 3). A transverse cylinder 45 is also provided on the side of the mounting plate 4 facing the base plate 3, and the transverse cylinder 45 is used to drive the second plug block 44 to slide in the transverse slide groove 42.

点胶头51安装在第一插块43的横端上,视觉检测机构2安装在第二插块44的横端上,在竖向气缸46的驱动下,点胶头51可以沿Z轴方向移动,在横向气缸45的驱动下,视觉检测机构2可以沿Y轴方向移动。当需要进行点胶操作时,横向气缸45驱动视觉检测机构2位于至横向滑槽42远离竖向滑槽41的一端,然后竖向气缸46驱动点胶头51移动至竖向气缸46的最低位,也就是说,点胶头51位于横向滑槽42的一端,视觉检测机构2位于横向滑槽42的另一端,这样,点胶头51能够可靠地进行点胶操作,在点胶头51点胶的过程中,视觉检测机构2处于待机状态。The dispensing head 51 is installed on the horizontal end of the first plug-in block 43, and the visual inspection mechanism 2 is installed on the horizontal end of the second plug-in block 44. Driven by the vertical cylinder 46, the dispensing head 51 can move along the Z-axis direction, and driven by the transverse cylinder 45, the visual inspection mechanism 2 can move along the Y-axis direction. When dispensing operation is required, the transverse cylinder 45 drives the visual inspection mechanism 2 to be located at one end of the transverse chute 42 away from the vertical chute 41, and then the vertical cylinder 46 drives the dispensing head 51 to move to the lowest position of the vertical cylinder 46, that is, the dispensing head 51 is located at one end of the transverse chute 42, and the visual inspection mechanism 2 is located at the other end of the transverse chute 42. In this way, the dispensing head 51 can reliably perform the dispensing operation. During the dispensing process of the dispensing head 51, the visual inspection mechanism 2 is in a standby state.

当点胶操作完毕后,竖向气缸46驱动点胶头51移动至竖向气缸46的最高位,横向气缸45驱动视觉检测机构2移动至横向滑槽42与竖向滑槽41连通的一端,也就是说,点胶头51位于竖向滑槽41的最高位(即位于竖向滑槽41的顶端),视觉检测机构2位于竖向滑槽41的最低位(即位于竖向滑槽41的底端),这样,视觉检测机构2能够可靠地进行胶路缺陷的检测操作,在视觉检测机构2检测的过程中,点胶头51处于待机状态。When the dispensing operation is completed, the vertical cylinder 46 drives the dispensing head 51 to move to the highest position of the vertical cylinder 46, and the transverse cylinder 45 drives the visual inspection mechanism 2 to move to the end where the transverse slide 42 is connected to the vertical slide 41. That is to say, the dispensing head 51 is located at the highest position of the vertical slide 41 (that is, at the top of the vertical slide 41), and the visual inspection mechanism 2 is located at the lowest position of the vertical slide 41 (that is, at the bottom of the vertical slide 41). In this way, the visual inspection mechanism 2 can reliably perform the detection operation of glue path defects. During the detection process of the visual inspection mechanism 2, the dispensing head 51 is in standby state.

通过点胶头51与视觉检测机构2位置的变动,确保了点胶头51点胶的初始位置与视觉检测机构2检测的初始位置相同,这样,第一电动滑台11、第二电动滑台12以及液压缸30只需要执行相同的程序两次,即可实现视觉检测机构2的检测路线与点胶头51的点胶路线吻合,确保了视觉检测机构2能够扫描并采集到合适的胶路图像,从而提高了视觉检测机构2对胶路检测的准确性与检测的效率。By changing the position of the dispensing head 51 and the visual inspection mechanism 2, it is ensured that the initial position of the dispensing head 51 is the same as the initial position detected by the visual inspection mechanism 2. In this way, the first electric slide 11, the second electric slide 12 and the hydraulic cylinder 30 only need to execute the same procedure twice to achieve the consistency between the detection route of the visual inspection mechanism 2 and the dispensing route of the dispensing head 51, thereby ensuring that the visual inspection mechanism 2 can scan and capture the appropriate glue path image, thereby improving the accuracy and efficiency of the visual inspection mechanism 2 in detecting the glue path.

在第二插块44的横端顶部设有容置槽442,所述容置槽442的槽口处设有挡板441,挡板441的一端与第二插块44连接,挡板441的另一端斜向上设置,从而使得挡板441能够遮盖视觉检测机构2。当进行胶路的检测操作时,点胶头51位于视觉检测机构2的上方,当视觉检测机构2和点胶头51移动的过程中,点胶头51内的胶体可能会从点胶头51内漏出,而在挡板441的遮挡作用下,胶体不会与视觉检测机构2接触,确保了视觉检测机构2能够处于可靠地工作状态。A receiving groove 442 is provided at the top of the horizontal end of the second plug block 44, and a baffle 441 is provided at the notch of the receiving groove 442. One end of the baffle 441 is connected to the second plug block 44, and the other end of the baffle 441 is arranged obliquely upward, so that the baffle 441 can cover the visual inspection mechanism 2. When the inspection operation of the glue path is performed, the dispensing head 51 is located above the visual inspection mechanism 2. When the visual inspection mechanism 2 and the dispensing head 51 move, the colloid in the dispensing head 51 may leak out from the dispensing head 51, and under the shielding effect of the baffle 441, the colloid will not contact the visual inspection mechanism 2, ensuring that the visual inspection mechanism 2 can be in a reliable working state.

当胶体落入到挡板441的顶部后,由于挡板441倾斜设置,使得胶体能够顺沿挡板441的顶部滑入到容置槽442内,进而实现对胶体回收处理。进一步的,当视觉检测机构2检测完毕后,点胶头51可以直接挤出少量的胶体,确保点胶头51的开口处的、与空气接触时间较长的胶体能够排出点胶头51,从而在后面的点胶操作中能够挤出更加均匀的胶体,防止胶体发生固化。When the colloid falls on the top of the baffle 441, the colloid can slide along the top of the baffle 441 into the receiving groove 442 due to the inclined setting of the baffle 441, thereby realizing the recovery of the colloid. Furthermore, after the visual inspection mechanism 2 has completed the inspection, the dispensing head 51 can directly squeeze out a small amount of colloid to ensure that the colloid at the opening of the dispensing head 51 that has been in contact with the air for a long time can be discharged from the dispensing head 51, so that a more uniform colloid can be squeezed out in the subsequent dispensing operation to prevent the colloid from solidifying.

本实施例还公开了一种基于机器视觉的缸体密封胶路检测设备的应用方法。This embodiment also discloses an application method of a cylinder seal rubber path detection device based on machine vision.

基于机器视觉的缸体密封胶路检测设备的应用方法,包括如下步骤:The application method of the cylinder seal rubber path detection equipment based on machine vision includes the following steps:

S1、第一电动滑台11和第二电动滑台12配合驱动视觉检测机构2在X轴方向上和Y轴方向上移动,且视觉检测机构2的移动路径与胶路吻合;S1, the first electric slide 11 and the second electric slide 12 cooperate to drive the visual inspection mechanism 2 to move in the X-axis direction and the Y-axis direction, and the moving path of the visual inspection mechanism 2 is consistent with the glue path;

S2、视觉检测机构2在移动的过程中对胶路进行分段、多次扫描,从而得胶路的图像;S2, the visual inspection mechanism 2 scans the glue path in sections and multiple times during the movement, thereby obtaining an image of the glue path;

S3、视觉检测机构2对胶路的图像进行分析,并判断胶路是否存在缺陷。S3. The visual inspection mechanism 2 analyzes the image of the glue path and determines whether there are defects in the glue path.

视觉检测机构2移动预设的距离后停止并进行一次扫描,这样,当视觉检测机构2沿点胶头51的点胶路径行走完毕后,能够形成多个扫描结果,而视觉检测机构2的处理单元能够对这多个扫描结果依次进行处理与分析,从而判断点胶头51点胶形成的胶路是否存在胶路外偏、胶路内偏或断胶的缺陷,这样的检测过程更加合理,检测的效率更高且能够得到更加准确的检测结果。The visual inspection mechanism 2 stops and performs a scan after moving a preset distance. In this way, when the visual inspection mechanism 2 completes moving along the dispensing path of the dispensing head 51, it can form multiple scanning results, and the processing unit of the visual inspection mechanism 2 can process and analyze these multiple scanning results in turn, so as to determine whether the glue path formed by the dispensing head 51 has defects such as external deviation, internal deviation or glue breakage. Such a detection process is more reasonable, the detection efficiency is higher and more accurate detection results can be obtained.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. The cylinder body sealing gum way detection equipment based on machine vision is characterized by comprising a transverse sliding table (1) and a visual detection mechanism (2), wherein a bottom plate (3) is arranged on the transverse sliding table (1), a hydraulic cylinder (30) is arranged on the bottom plate (3), a mounting plate (4) for mounting the visual detection mechanism (2) is arranged on the outer side of the bottom plate (3), the transverse sliding table (1) is used for driving the visual detection mechanism (2) to move in the horizontal direction, and the hydraulic cylinder (30) is used for driving the visual detection mechanism (2) to move in the vertical direction;
the visual detection system is used for collecting the image of the glue path generated by the glue dispensing mechanism (5) and analyzing whether the glue path has defects.
2. The cylinder body sealing gum path detection device based on machine vision according to claim 1, wherein the traversing slipway (1) comprises a first electric slipway (11) and two second electric slipways (12), the two second electric slipways (12) are arranged in parallel and are all fixed through a bracket (120), one end of the first electric slipway (11) is connected with a sliding block of the second electric slipway (12), the other end of the first electric slipway (11) is connected with a sliding block of the other second electric slipway (12), the bottom plate (3) is connected with the sliding block of the first electric slipway (11), the second electric slipway (12) drives the first electric slipway (11) to move in the X-axis direction, the first electric slipway (11) drives the bottom plate (3) to move in the Y-axis direction, and the hydraulic cylinder (30) is used for driving the bottom plate (3) to move in the Z-axis direction.
3. The machine vision-based cylinder sealing gum line detection apparatus according to claim 2, further comprising a frame (6), wherein a conveying rail (61) is provided on the frame (6), a carrier tray (62) for placing a workpiece is provided on the conveying rail (61), and the conveying rail (61) drives the carrier tray (62) to move along the Y-axis direction.
4. A machine vision-based cylinder sealing gum line detection apparatus according to claim 3, characterized in that the second electric slipway (12) spans over the frame (6), the conveying track (61) is provided with a pair of chain driving mechanisms (610), and the carrier disc (62) is adaptively placed on the chain of the chain driving mechanisms (610).
5. A machine vision-based cylinder sealing gum path detection apparatus according to claim 3, characterized in that the dispensing mechanism (5) comprises a dispensing head (51) and a delivery tube (52), the dispensing head (51) being fixed on the mounting plate (4), the delivery tube (52) being used for delivering a gel to the dispensing head (51), the dispensing head (51) being used for dispensing a gel on a workpiece and forming the gum path.
6. The machine vision-based cylinder sealing gum path detection apparatus according to claim 5, wherein the movement path of the vision detection mechanism (2) coincides with the movement path of the dispensing head (51).
7. The machine vision-based cylinder sealing gum path detection device according to claim 6, wherein the mounting plate (4) is provided with a vertical chute (41) and a transverse chute (42), and the vertical chute (41) and the transverse chute (42) are mutually communicated and are L-shaped;
A first inserting block (43) is arranged in the vertical sliding groove (41), a second inserting block (44) is arranged in the transverse sliding groove (42), the first inserting block (43) and the second inserting block (44) are in inverted T shapes, the dispensing head (51) is fixed at the transverse end of the first inserting block (43), the vertical end of the first inserting block (43) penetrates through the vertical sliding groove (41) and extends towards the direction of the bottom plate (3), the visual detection mechanism (2) is fixed at the transverse end of the second inserting block (44), and the vertical end of the second inserting block (44) penetrates through the transverse sliding groove (42) and extends towards the direction of the bottom plate (3);
One side of the mounting plate (4) facing the bottom plate (3) is provided with a transverse air cylinder (45) and a vertical air cylinder (46), the transverse air cylinder (45) is used for driving the vertical end of the second insertion block (44) to slide in the transverse sliding groove (42), and the vertical air cylinder (46) is used for driving the vertical end of the first insertion block (43) to slide in the vertical sliding groove (41).
8. The machine vision-based cylinder sealing gum line detection device according to claim 7, wherein a baffle (441) is disposed at a transverse end of the second insert block (44), the baffle (441) is disposed obliquely, a receiving groove (442) is disposed at a top of the transverse end of the second insert block (44), one end of the baffle (441) is connected with a notch of the receiving groove (442), and the other end of the baffle (441) extends to above the vision detection mechanism (2).
9. The method for applying the machine vision-based cylinder sealing gum path detection apparatus as claimed in claim 2, comprising the steps of:
s1, a first electric sliding table (11) and a second electric sliding table (12) are matched to drive a visual detection mechanism (2) to move in the X-axis direction and the Y-axis direction, and the moving path of the visual detection mechanism (2) is matched with a glue path;
S2, the visual detection mechanism (2) segments and scans the glue path for multiple times in the moving process, so that an image of the glue path is obtained;
S3, the visual detection mechanism (2) analyzes the image of the glue path and judges whether the glue path has defects or not.
10. The application method of the cylinder sealing gum line detection device based on machine vision according to claim 9, wherein the vision detection mechanism (2) stops and performs one scan after moving a preset distance, and the vision detection mechanism (2) sequentially analyzes the results of multiple scans.
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