Nothing Special   »   [go: up one dir, main page]

CN118663023A - Waste gas treatment device for livestock manure fermentation bin - Google Patents

Waste gas treatment device for livestock manure fermentation bin Download PDF

Info

Publication number
CN118663023A
CN118663023A CN202410830114.2A CN202410830114A CN118663023A CN 118663023 A CN118663023 A CN 118663023A CN 202410830114 A CN202410830114 A CN 202410830114A CN 118663023 A CN118663023 A CN 118663023A
Authority
CN
China
Prior art keywords
tank
sulfur
ammonia
pipe
control system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410830114.2A
Other languages
Chinese (zh)
Inventor
刘国臣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Huilin Environmental Protection Technology Co ltd
Original Assignee
Jiangsu Huilin Environmental Protection Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Huilin Environmental Protection Technology Co ltd filed Critical Jiangsu Huilin Environmental Protection Technology Co ltd
Priority to CN202410830114.2A priority Critical patent/CN118663023A/en
Publication of CN118663023A publication Critical patent/CN118663023A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/002Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/52Hydrogen sulfide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/62Carbon oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/02Hydrogen or oxygen
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/02Process control or regulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0266Other waste gases from animal farms

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Electrochemistry (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Automation & Control Theory (AREA)
  • Treating Waste Gases (AREA)

Abstract

本申请涉及废气处理设备技术领域,尤其是涉及一种用于畜禽粪便发酵仓的废气处理装置,包括粪便发酵仓、气体分离仓和气体收集机构,粪便发酵仓与气体分离仓之间连通有气泵,气泵电连接于控制系统,气体分离仓上设置有用于将氨气和硫化氢分离的分离机构,分离机构包括设置于气体分离仓内的冷却管和暂存箱,气体分离仓上设置有对冷却管和暂存箱进行降温的制冷组件,冷却管一端连通于气泵,另一端连通于暂存箱,暂存箱的顶部和底部分别连通有排气管和排液管,气体收集机构包括与排液管连通的集氨罐组和与排液管连通的吸硫罐。本申请具有提高氨气和硫化氢利用率的效果。

The present application relates to the technical field of waste gas treatment equipment, and in particular to a waste gas treatment device for livestock and poultry manure fermentation warehouses, including a manure fermentation warehouse, a gas separation warehouse and a gas collection mechanism, an air pump is connected between the manure fermentation warehouse and the gas separation warehouse, the air pump is electrically connected to the control system, a separation mechanism for separating ammonia and hydrogen sulfide is provided on the gas separation warehouse, the separation mechanism includes a cooling pipe and a temporary storage box provided in the gas separation warehouse, a refrigeration component for cooling the cooling pipe and the temporary storage box is provided on the gas separation warehouse, one end of the cooling pipe is connected to the air pump, and the other end is connected to the temporary storage box, the top and bottom of the temporary storage box are respectively connected to an exhaust pipe and a drain pipe, and the gas collection mechanism includes an ammonia collection tank group connected to the drain pipe and a sulfur absorption tank connected to the drain pipe. The present application has the effect of improving the utilization rate of ammonia and hydrogen sulfide.

Description

一种用于畜禽粪便发酵仓的废气处理装置A waste gas treatment device for livestock and poultry manure fermentation bin

技术领域Technical Field

本申请涉及废气处理设备技术领域,尤其是涉及一种用于畜禽粪便发酵仓的废气处理装置。The present application relates to the technical field of waste gas treatment equipment, and in particular to a waste gas treatment device for livestock and poultry manure fermentation bins.

背景技术Background Art

畜禽粪便发酵是一种重要的生物化学过程,也叫粪便腐熟,是对粪便无害化处理的一种方式,通过微生物的作用和适宜的环境条件,有机物质得以充分分解,产生有机肥料和其他有用的化合物,对土壤肥力的提高和植物生长的促进都具有重要作用,但畜禽粪便发酵过程中会产生大量废气,这些废气的主要成分有氨气、硫化氢等有害气体,随意排放会对环境和人体健康造成严重影响。The fermentation of livestock and poultry manure is an important biochemical process, also known as manure composting. It is a way to treat manure harmlessly. Through the action of microorganisms and suitable environmental conditions, organic matter can be fully decomposed to produce organic fertilizers and other useful compounds, which play an important role in improving soil fertility and promoting plant growth. However, a large amount of waste gas will be generated during the fermentation of livestock and poultry manure. The main components of these waste gases are harmful gases such as ammonia and hydrogen sulfide. Random discharge will have a serious impact on the environment and human health.

公告号为CN107754579A的中国发明专利公开了一种用于养殖场的废气处理系统及处理方法,包括生物水帘装置,生物水帘装置设置于废气排放口,用于吸收和降解废气中的亲水性物质;生物氧化装置,生物氧化装置与生物水帘装置连接,用于吸收和氧化从生物水帘装置排出的氨气、硫化氢和有机物。A Chinese invention patent with announcement number CN107754579A discloses a waste gas treatment system and method for aquaculture farms, including a biological water curtain device, which is arranged at the waste gas discharge port and is used to absorb and degrade hydrophilic substances in the waste gas; a biological oxidation device, which is connected to the biological water curtain device and is used to absorb and oxidize ammonia, hydrogen sulfide and organic matter discharged from the biological water curtain device.

使用的过程中,生物水帘吸收的氨气在生物氧化装置内直接进行降解,而氨气是重要的氮肥原料之一,上述设备并没有对氨气进行回收再利用,浪费了氨气资源,存在不足之处。During use, the ammonia absorbed by the biological water curtain is directly degraded in the biological oxidation device. Ammonia is one of the important nitrogen fertilizer raw materials. The above equipment does not recycle and reuse ammonia, which wastes ammonia resources and has shortcomings.

发明内容Summary of the invention

为了对发酵废气中的氨气进行利用,本申请提供一种用于畜禽粪便发酵仓的废气处理装置。In order to utilize ammonia in fermentation waste gas, the present application provides a waste gas treatment device for a livestock and poultry manure fermentation bin.

本申请提供的一种用于畜禽粪便发酵仓的废气处理装置采用如下的技术方案:The waste gas treatment device for livestock and poultry manure fermentation bin provided in the present application adopts the following technical solution:

一种用于畜禽粪便发酵仓的废气处理装置,包括粪便发酵仓、气体分离仓和气体收集机构,所述粪便发酵仓与气体分离仓之间连通有气泵,所述气泵电连接于控制系统,所述气体分离仓上设置有用于将氨气和硫化氢分离的分离机构,所述分离机构包括设置于气体分离仓内的冷却管和暂存箱,所述气体分离仓上设置有对冷却管和暂存箱进行降温的制冷组件,所述冷却管一端连通于气泵,另一端连通于暂存箱,所述暂存箱的顶部和底部分别连通有排气管和排液管,所述气体收集机构包括与排液管连通的集氨罐组和与排液管连通的吸硫罐。A waste gas treatment device for a livestock and poultry manure fermentation bin, comprising a manure fermentation bin, a gas separation bin and a gas collection mechanism, wherein an air pump is connected between the manure fermentation bin and the gas separation bin, the air pump is electrically connected to a control system, the gas separation bin is provided with a separation mechanism for separating ammonia and hydrogen sulfide, the separation mechanism comprises a cooling pipe and a temporary storage box arranged in the gas separation bin, the gas separation bin is provided with a refrigeration component for cooling the cooling pipe and the temporary storage box, one end of the cooling pipe is connected to the air pump, and the other end is connected to the temporary storage box, the top and bottom of the temporary storage box are respectively connected to an exhaust pipe and a drain pipe, and the gas collection mechanism comprises an ammonia collecting tank group connected to the drain pipe and a sulfur absorption tank connected to the drain pipe.

通过采用上述技术方案,工人通过控制系统启动气泵,气泵将粪便发酵仓内的气体抽至冷却管内,在制冷组件的冷却作用下,使冷却管和暂存箱降温至零下34°左右,此时氨气已经液化而硫化氢还处于气态,液化的氨气通过排液管流至集氨罐组内,硫化氢通过排气管流至吸硫罐内,以此实现对氨气和硫化氢进行分离,同时收集氨气和硫化氢进行再利用,有利于提高对氨气的利用率。By adopting the above technical solution, workers start the air pump through the control system, and the air pump draws the gas in the feces fermentation bin into the cooling pipe. Under the cooling effect of the refrigeration component, the cooling pipe and the temporary storage box are cooled to about minus 34°. At this time, the ammonia has been liquefied and the hydrogen sulfide is still in a gaseous state. The liquefied ammonia flows through the drain pipe to the ammonia collection tank group, and the hydrogen sulfide flows through the exhaust pipe to the sulfur absorption tank, thereby realizing the separation of ammonia and hydrogen sulfide. At the same time, ammonia and hydrogen sulfide are collected for reuse, which is beneficial to improve the utilization rate of ammonia.

可选的,所述制冷组件包括装于气体分离仓内的制冷剂,所述气体分离仓上设置有电连接于控制系统的制冷机,所述冷却管和暂存箱均浸没于制冷剂内。Optionally, the refrigeration component includes a refrigerant contained in a gas separation chamber, a refrigerator electrically connected to a control system is provided on the gas separation chamber, and the cooling pipe and the temporary storage box are both immersed in the refrigerant.

通过采用上述技术方案,工人通过控制系统启动制冷机,制冷机使气体分离仓内的制冷剂降温至零下34°左右,通过热传递的方式使冷却管和暂存箱内的混合气体液化分离,以此实现对氨气和硫化氢进行分离。By adopting the above technical solution, workers start the refrigerator through the control system. The refrigerator cools the refrigerant in the gas separation chamber to about minus 34°C, and liquefies and separates the mixed gas in the cooling pipe and the temporary storage box through heat transfer, thereby achieving the separation of ammonia and hydrogen sulfide.

可选的,所述排液管上连通有电连接于控制系统的三通阀,所述集氨罐组包括硝化氨罐和碳化氨罐,所述硝化氨罐和碳化氨罐上均连通有电连接于控制系统的排气阀和排液阀,所述硝化氨罐和碳化氨罐分别连通于三通阀的两个出口端,所述硝化氨罐内装有硝酸溶液,所述碳化氨罐内装有碳酸溶液。Optionally, the drain pipe is connected to a three-way valve electrically connected to a control system, the ammonia collecting tank group includes a nitrification ammonia tank and a carbonization ammonia tank, the nitrification ammonia tank and the carbonization ammonia tank are both connected to an exhaust valve and a drain valve electrically connected to the control system, the nitrification ammonia tank and the carbonization ammonia tank are respectively connected to two outlet ends of the three-way valve, the nitrification ammonia tank is filled with nitric acid solution, and the carbonization ammonia tank is filled with carbonic acid solution.

通过采用上述技术方案,工人通过控制系统启动三通阀,使暂存箱内的液化氨气流至硝化氨罐或碳化氨罐,硝化氨罐内的液化氨气与硝酸溶液反应会生成硝酸氨盐,碳化氨罐内的液化氨气与碳酸溶液反应会生成碳酸氨盐,而硝酸氨盐和碳酸氨盐均是氮肥的主要成分,以此实现对粪便发酵仓内有害气体处理的同时,生产出的产品会额外增加工厂的收入。By adopting the above technical solution, workers start the three-way valve through the control system to make the liquefied ammonia gas in the temporary storage box flow to the nitrification ammonia tank or the carbonization ammonia tank. The liquefied ammonia gas in the nitrification ammonia tank reacts with the nitric acid solution to produce ammonium nitrate, and the liquefied ammonia gas in the carbonization ammonia tank reacts with the carbonic acid solution to produce ammonium carbonate. Both ammonium nitrate and ammonium carbonate are the main components of nitrogen fertilizer. In this way, harmful gases in the feces fermentation bin can be treated, and the products produced will increase the factory's income.

可选的,所述硝化氨罐和碳化氨罐之间设置有中转罐,所述中转罐的底部与硝化氨罐的顶部之间连通有第一导管,所述中转罐的顶部与碳化氨罐的底部之间连通有第二导管。Optionally, a transfer tank is provided between the nitrification ammonia tank and the carbonization ammonia tank, a first conduit is connected between the bottom of the transfer tank and the top of the nitrification ammonia tank, and a second conduit is connected between the top of the transfer tank and the bottom of the carbonization ammonia tank.

通过采用上述技术方案,粪便发酵仓内会有大量的二氧化碳气体,而在零下34°左右的温度下,二氧化碳会液化,硝化氨罐内的液化氨气与硝酸溶液反应会产生热量,使液化的二氧化碳析出成气体,气体二氧化碳通过第一导管流至中转罐内,并通过第二导管流至碳化氨罐内,使碳化氨罐内的二氧化碳含量增加,从而使碳化氨罐内主要生成碳酸氢氨盐,而碳酸氢氨盐比碳酸氨盐耐热强度高,有利于方便后续氨盐的运输,同时中转罐减小了硝化氨罐和碳化氨罐内溶液的直接接触的可能性。By adopting the above technical scheme, there will be a large amount of carbon dioxide gas in the feces fermentation bin, and at a temperature of about minus 34°, the carbon dioxide will liquefy, and the liquefied ammonia gas in the nitrification ammonia tank reacts with the nitric acid solution to generate heat, causing the liquefied carbon dioxide to precipitate into gas, and the gaseous carbon dioxide flows to the transfer tank through the first conduit, and flows to the carbonization ammonia tank through the second conduit, so that the carbon dioxide content in the carbonization ammonia tank is increased, so that ammonium bicarbonate is mainly generated in the carbonization ammonia tank, and ammonium bicarbonate has higher heat resistance than ammonium carbonate, which is conducive to the subsequent transportation of ammonia salts. At the same time, the transfer tank reduces the possibility of direct contact between the solutions in the nitrification ammonia tank and the carbonization ammonia tank.

可选的,所述排气管上设置有单向阀,所述吸硫罐内装有四氯化碳溶剂和氢氧化钠溶液,所述排气管的出气端延伸至吸硫罐内的四氯化碳溶剂层内,所述吸硫罐上连通有加液管和泄压管。Optionally, a one-way valve is provided on the exhaust pipe, the sulfur absorption tank is filled with carbon tetrachloride solvent and sodium hydroxide solution, the gas outlet end of the exhaust pipe extends to the carbon tetrachloride solvent layer in the sulfur absorption tank, and the sulfur absorption tank is connected to a liquid adding pipe and a pressure relief pipe.

通过采用上述技术方案,由于四氯化碳溶剂的密度大于氢氧化钠溶液的密度,且四氯化碳溶剂与氢氧化钠溶液无法互溶,硫化氢气体由四氯化碳溶剂内扩散至氢氧化钠溶液内,使硫化氢气体充分与氢氧化钠溶液反应得到硫化钠,而硫化钠是重要的工业碱,有利于提高对硫化氢的利用率。By adopting the above technical solution, since the density of the carbon tetrachloride solvent is greater than the density of the sodium hydroxide solution, and the carbon tetrachloride solvent and the sodium hydroxide solution are immiscible, the hydrogen sulfide gas diffuses from the carbon tetrachloride solvent into the sodium hydroxide solution, so that the hydrogen sulfide gas fully reacts with the sodium hydroxide solution to obtain sodium sulfide, and sodium sulfide is an important industrial alkali, which is beneficial to improving the utilization rate of hydrogen sulfide.

可选的,所述吸硫罐旁设置有集硫罐,所述集硫罐与吸硫罐之间连通有通硫管,所述通硫管用于将吸硫罐内的溶液流通至集硫罐内,所述通硫管上设置有电连接于控制系统的双向水泵,所述集硫罐内设置有隔板,所述隔板将集硫罐内液体上方分隔为两个空腔,所述集硫罐内设置有电连接于控制系统的阴极板和阳极板,所述隔板位于阴极板和阳极板之间,所述阴极板所在空腔的吸硫罐上连通有排氢管。Optionally, a sulfur collecting tank is arranged next to the sulfur absorption tank, and a sulfur passing pipe is connected between the sulfur collecting tank and the sulfur absorption tank, and the sulfur passing pipe is used to flow the solution in the sulfur absorption tank to the sulfur collecting tank, and a two-way water pump electrically connected to the control system is arranged on the sulfur passing pipe, and a partition is arranged in the sulfur collecting tank, and the partition divides the upper part of the liquid in the sulfur collecting tank into two cavities, and a cathode plate and an anode plate electrically connected to the control system are arranged in the sulfur collecting tank, and the partition is located between the cathode plate and the anode plate, and a hydrogen discharge pipe is connected to the sulfur absorption tank in the cavity where the cathode plate is located.

通过采用上述技术方案,工人通过控制系统为阴极板和阳极板供电,使硫化钠中的硫附着在阳极板上,同时阴极板上会产生大量的氢气,氢气由排氢管排至外部的收集箱内,同时集硫罐内会产生大量的氢氧化钠,电解结束后,工人通过控制系统启动双向水泵,双向水泵的叶片通过正向和反向转动,使集硫罐内的氢氧化钠溶液流至吸硫罐内、吸硫罐内的硫化钠溶液流至集硫罐内,以此实现钠平衡,工人只需要后续收集阳极板上的硫固体即可,硫固体相对于硫化钠溶液更容易运输搬运。By adopting the above technical solution, workers supply power to the cathode plate and the anode plate through the control system, so that the sulfur in the sodium sulfide adheres to the anode plate, and a large amount of hydrogen is generated on the cathode plate, which is discharged to the external collection box through the hydrogen exhaust pipe. At the same time, a large amount of sodium hydroxide is generated in the sulfur collecting tank. After the electrolysis is completed, the workers start the two-way water pump through the control system. The blades of the two-way water pump rotate forward and reversely, so that the sodium hydroxide solution in the sulfur collecting tank flows to the sulfur absorption tank, and the sodium sulfide solution in the sulfur absorption tank flows to the sulfur collecting tank, so as to achieve sodium balance. The workers only need to collect the sulfur solids on the anode plate later, and the sulfur solids are easier to transport and carry than the sodium sulfide solution.

可选的,所述阳极板所在空腔的吸硫罐上开设有换板槽,所述吸硫罐的换板槽上可拆卸设置有封板,所述吸硫罐上设置有电连接于控制系统的转动电机,所述转动电机的输出轴上同轴设置有绝缘杆,所述绝缘杆转动延伸至吸硫罐内且设置有转换盘,所述阳极板可拆卸设置于转换盘上。Optionally, a plate changing slot is provided on the sulfur absorption tank in the cavity where the anode plate is located, a sealing plate is detachably provided on the plate changing slot of the sulfur absorption tank, a rotating motor electrically connected to a control system is provided on the sulfur absorption tank, an insulating rod is coaxially provided on the output shaft of the rotating motor, the insulating rod rotates and extends into the sulfur absorption tank and is provided with a conversion disk, and the anode plate is detachably provided on the conversion disk.

通过采用上述技术方案,当阳极板通电一段时间后,工人通过控制系统启动转动电机,转动电机带动转换盘转动,然后工人打开封板并对阳极板进行更换,以此方便对硫固体的收集过程。By adopting the above technical solution, after the anode plate is powered on for a period of time, the worker starts the rotating motor through the control system, and the rotating motor drives the conversion disk to rotate. Then the worker opens the sealing plate and replaces the anode plate, thereby facilitating the collection process of sulfur solids.

可选的,所述通硫管采用绝缘材料制成,所述通硫管上且位于双向水泵与吸硫罐之间设置有电连接于控制系统的插板阀,所述插板阀的阀板采用绝缘材料制成。Optionally, the sulfur-passing pipe is made of insulating material, and a gate valve electrically connected to the control system is provided on the sulfur-passing pipe and between the two-way water pump and the sulfur absorption tank, and a valve plate of the gate valve is made of insulating material.

通过采用上述技术方案,当阳极板和阴极板通电之前,工人通过控制系统启动插板阀,插板阀的阀板将双向水泵与吸硫罐分隔开,以此减小阳极板和阴极板通电对双向水泵的影响。By adopting the above technical solution, before the anode plate and the cathode plate are energized, the worker starts the gate valve through the control system, and the valve plate of the gate valve separates the bidirectional water pump from the sulfur absorption tank, thereby reducing the impact of the energization of the anode plate and the cathode plate on the bidirectional water pump.

可选的,所述通硫管的两端均设置有过滤网。Optionally, filter screens are provided at both ends of the sulfur-passing pipe.

通过采用上述技术方案,有利于减少集硫罐内的硫固体流至吸硫罐内的可能性。The adoption of the above technical solution is helpful to reduce the possibility of sulfur solids in the sulfur collecting tank flowing into the sulfur absorbing tank.

可选的,所述冷却管整体呈螺旋状且沿冷却管的螺旋方向上设置有多个翅片。Optionally, the cooling pipe is spiral-shaped as a whole and a plurality of fins are arranged along the spiral direction of the cooling pipe.

通过采用上述技术方案,通过增大冷却管的表面积与制冷剂的接触范围,有利于提高氨气快速液化的效果。By adopting the above technical solution, the contact range between the surface area of the cooling pipe and the refrigerant is increased, which is beneficial to improving the effect of rapid liquefaction of ammonia.

综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:

1.工人通过控制系统启动气泵,气泵将粪便发酵仓内的气体抽至冷却管内,在制冷组件的冷却作用下,使冷却管和暂存箱降温至零下34°左右,此时氨气已经液化而硫化氢还处于气态,液化的氨气通过排液管流至集氨罐组内,硫化氢通过排气管流至吸硫罐内,以此实现对氨气和硫化氢进行分离,同时收集氨气和硫化氢进行再利用,有利于提高对氨气的利用率;1. The worker starts the air pump through the control system, and the air pump draws the gas in the manure fermentation bin into the cooling pipe. Under the cooling effect of the refrigeration component, the cooling pipe and the temporary storage box are cooled to about minus 34°. At this time, the ammonia has been liquefied and the hydrogen sulfide is still in the gaseous state. The liquefied ammonia flows into the ammonia collection tank group through the drain pipe, and the hydrogen sulfide flows into the sulfur absorption tank through the exhaust pipe, so as to separate the ammonia and hydrogen sulfide. At the same time, ammonia and hydrogen sulfide are collected for reuse, which is conducive to improving the utilization rate of ammonia;

2.工人通过控制系统启动三通阀,使暂存箱内的液化氨气流至硝化氨罐或碳化氨罐,硝化氨罐内的液化氨气与硝酸溶液反应会生成硝酸氨盐,碳化氨罐内的液化氨气与碳酸溶液反应会生成碳酸氨盐,而硝酸氨盐和碳酸氨盐均是氮肥的主要成分,以此实现对粪便发酵仓内有害气体处理的同时,生产出的产品会额外增加工厂的收入;2. The worker starts the three-way valve through the control system to make the liquefied ammonia gas in the temporary storage tank flow to the nitrification ammonia tank or the carbonization ammonia tank. The liquefied ammonia gas in the nitrification ammonia tank reacts with the nitric acid solution to produce ammonium nitrate, and the liquefied ammonia gas in the carbonization ammonia tank reacts with the carbonic acid solution to produce ammonium carbonate. Both ammonium nitrate and ammonium carbonate are the main components of nitrogen fertilizer. In this way, the harmful gas in the feces fermentation tank is treated, and the products produced will increase the factory's income.

3.粪便发酵仓内会有大量的二氧化碳气体,而在零下34°左右的温度下,二氧化碳会液化,硝化氨罐内的液化氨气与硝酸溶液反应会产生热量,使液化的二氧化碳析出成气体,气体二氧化碳通过第一导管流至中转罐内,并通过第二导管流至碳化氨罐内,使碳化氨罐内的二氧化碳含量增加,从而使碳化氨罐内主要生成碳酸氢氨盐,而碳酸氢氨盐比碳酸氨盐耐热强度高,有利于方便后续氨盐的运输,同时中转罐减小了硝化氨罐和碳化氨罐内溶液的直接接触的可能性;3. There will be a large amount of carbon dioxide gas in the manure fermentation bin, and at a temperature of about minus 34°, carbon dioxide will liquefy. The liquefied ammonia gas in the nitrification ammonia tank reacts with the nitric acid solution to generate heat, causing the liquefied carbon dioxide to precipitate into gas. The gaseous carbon dioxide flows into the transfer tank through the first conduit, and flows into the carbonization ammonia tank through the second conduit, increasing the carbon dioxide content in the carbonization ammonia tank, so that bicarbonate is mainly generated in the carbonization ammonia tank. Bicarbonate has higher heat resistance than carbonate, which is conducive to the subsequent transportation of ammonia salts. At the same time, the transfer tank reduces the possibility of direct contact between the solutions in the nitrification ammonia tank and the carbonization ammonia tank.

4.工人通过控制系统为阴极板和阳极板供电,使硫化钠中的硫附着在阳极板上,同时阴极板上会产生大量的氢气,氢气由排氢管排至外部的收集箱内,同时集硫罐内会产生大量的氢氧化钠,电解结束后,工人通过控制系统启动双向水泵,双向水泵的叶片通过正向和反向转动,使集硫罐内的氢氧化钠溶液流至吸硫罐内、吸硫罐内的硫化钠溶液流至集硫罐内,以此实现钠平衡。4. Workers use the control system to supply power to the cathode plate and the anode plate, so that the sulfur in the sodium sulfide adheres to the anode plate. At the same time, a large amount of hydrogen will be generated on the cathode plate, and the hydrogen will be discharged to the external collection box through the hydrogen exhaust pipe. At the same time, a large amount of sodium hydroxide will be generated in the sulfur collection tank. After the electrolysis is completed, the workers start the two-way water pump through the control system. The blades of the two-way water pump rotate forward and reverse, so that the sodium hydroxide solution in the sulfur collection tank flows into the sulfur absorption tank, and the sodium sulfide solution in the sulfur absorption tank flows into the sulfur collection tank, so as to achieve sodium balance.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of the present application.

图2是本申请实施例中硝化氨罐、气体分离仓和集硫罐位置关系的剖视图。2 is a cross-sectional view of the positional relationship among the nitrifying ammonia tank, the gas separation chamber and the sulfur collecting tank in the embodiment of the present application.

附图标记说明:1、粪便发酵仓;2、气体分离仓;3、气体收集机构;31、集氨罐组;311、硝化氨罐;312、碳化氨罐;313、排气阀;314、排液阀;315、硝酸溶液;316、碳酸溶液;32、吸硫罐;4、气泵;5、分离机构;51、冷却管;52、暂存箱;53、制冷组件;531、制冷剂;532、制冷机;54、排气管;55、排液管;6、三通阀;7、中转罐;8、第一导管;9、第二导管;10、单向阀;11、四氯化碳溶剂;12、氢氧化钠溶液;13、加液管;14、泄压管;15、集硫罐;16、通硫管;17、双向水泵;18、隔板;19、阴极板;20、阳极板;21、排氢管;22、换板槽;23、封板;24、转动电机;25、绝缘杆;26、转换盘;27、插板阀;28、过滤网;29、翅片;30、输气管道;40、酸碱度检测仪。Explanation of reference numerals: 1. feces fermentation chamber; 2. gas separation chamber; 3. gas collection mechanism; 31. ammonia collection tank group; 311. nitrification ammonia tank; 312. carbonization ammonia tank; 313. exhaust valve; 314. drain valve; 315. nitric acid solution; 316. carbonic acid solution; 32. sulfur absorption tank; 4. air pump; 5. separation mechanism; 51. cooling pipe; 52. temporary storage box; 53. refrigeration assembly; 531. refrigerant; 532. refrigerator; 54. exhaust pipe; 55. drain pipe; 6. three-way valve; 7. transfer tank; 8 , first conduit; 9, second conduit; 10, one-way valve; 11, carbon tetrachloride solvent; 12, sodium hydroxide solution; 13, liquid adding pipe; 14, pressure relief pipe; 15, sulfur collecting tank; 16, sulfur pipe; 17, two-way water pump; 18, partition; 19, cathode plate; 20, anode plate; 21, hydrogen exhaust pipe; 22, plate changing tank; 23, sealing plate; 24, rotating motor; 25, insulating rod; 26, conversion disk; 27, plug valve; 28, filter screen; 29, fin; 30, gas pipeline; 40, pH detector.

具体实施方式DETAILED DESCRIPTION

以下结合附图1-2对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-2.

本申请实施例公开一种用于畜禽粪便发酵仓的废气处理装置。The embodiment of the present application discloses a waste gas treatment device for a livestock and poultry manure fermentation bin.

参照图1,一种用于畜禽粪便发酵仓的废气处理装置包括粪便发酵仓1、气体分离仓2和气体收集机构3,粪便发酵仓1与气体分离仓2之间连通有输气管道30,输气管道30中间栓接有电连接于控制系统的气泵4,气体分离仓2上布置有用于将氨气和硫化氢分离的分离机构5。1 , a waste gas treatment device for a livestock and poultry manure fermentation bin includes a manure fermentation bin 1, a gas separation bin 2 and a gas collection mechanism 3. A gas pipeline 30 is connected between the manure fermentation bin 1 and the gas separation bin 2. An air pump 4 electrically connected to the control system is bolted in the middle of the gas pipeline 30. A separation mechanism 5 for separating ammonia and hydrogen sulfide is arranged on the gas separation bin 2.

参照图1和图2,分离机构5包括布置于气体分离仓2内的冷却管51和暂存箱52,冷却管51整体呈螺旋状且沿冷却管51的螺旋方向上焊接有多个翅片29,气体分离仓2上布置有对冷却管51和暂存箱52进行降温的制冷组件53,制冷组件53包括装于气体分离仓2内的制冷剂531,气体分离仓2上布置有电连接于控制系统的制冷机532。1 and 2 , the separation mechanism 5 includes a cooling pipe 51 and a temporary storage box 52 arranged in the gas separation chamber 2. The cooling pipe 51 is spiral in shape as a whole and has a plurality of fins 29 welded along the spiral direction of the cooling pipe 51. A refrigeration assembly 53 for cooling the cooling pipe 51 and the temporary storage box 52 is arranged on the gas separation chamber 2. The refrigeration assembly 53 includes a refrigerant 531 installed in the gas separation chamber 2. A refrigerator 532 electrically connected to the control system is arranged on the gas separation chamber 2.

参照图1和图2,制冷机532用于使制冷剂531保持低温状态,冷却管51和暂存箱52均浸没于制冷剂531内,冷却管51一端连通于输气管道30,另一端连通于暂存箱52,暂存箱52的顶部和底部分别连通有排气管54和排液管55,气体收集机构3包括与排液管55连通的集氨罐组31和与排液管55连通的吸硫罐32。1 and 2 , the refrigerator 532 is used to keep the refrigerant 531 at a low temperature. The cooling pipe 51 and the temporary storage box 52 are both immersed in the refrigerant 531. One end of the cooling pipe 51 is connected to the gas pipeline 30, and the other end is connected to the temporary storage box 52. The top and bottom of the temporary storage box 52 are respectively connected to an exhaust pipe 54 and a drain pipe 55. The gas collection mechanism 3 includes an ammonia collection tank group 31 connected to the drain pipe 55 and a sulfur absorption tank 32 connected to the drain pipe 55.

工人通过控制系统启动气泵4,气泵4将粪便发酵仓1内的发酵气体抽至冷却管51内,制冷机532使制冷剂531的温度保持在零下34°左右,而氨气液化温度在零下33.4°、硫化氢的液化温度在零下60.4°、二氧化碳的液化温度在零下30°,由于冷却管51和暂存箱52均浸没于制冷剂531内。The worker starts the air pump 4 through the control system, and the air pump 4 draws the fermentation gas in the feces fermentation bin 1 into the cooling pipe 51. The refrigerator 532 keeps the temperature of the refrigerant 531 at about minus 34°, while the liquefaction temperature of ammonia is minus 33.4°, the liquefaction temperature of hydrogen sulfide is minus 60.4°, and the liquefaction temperature of carbon dioxide is minus 30°. The cooling pipe 51 and the temporary storage box 52 are both immersed in the refrigerant 531.

制冷剂531通过热传递的方式对冷却管51内的发酵气体进行降温,此时氨气和二氧化碳已经液化而硫化氢还处于气态,液化的氨气会暂时存积在暂存箱52内,暂存箱52内液化的氨气会通过排液管55流至集氨罐组31内,硫化氢通过排气管54流至吸硫罐32内,以此实现对氨气和硫化氢进行分离。The refrigerant 531 cools the fermentation gas in the cooling tube 51 by heat transfer. At this time, the ammonia and carbon dioxide have been liquefied while the hydrogen sulfide is still in a gaseous state. The liquefied ammonia will be temporarily stored in the temporary storage box 52. The liquefied ammonia in the temporary storage box 52 will flow to the ammonia collection tank group 31 through the drain pipe 55, and the hydrogen sulfide will flow to the sulfur absorption tank 32 through the exhaust pipe 54, thereby separating the ammonia and hydrogen sulfide.

参照图1和图2,排气管54上连通有单向阀10,排液管55上连通有电连接于控制系统的三通阀6,集氨罐组31包括硝化氨罐311和碳化氨罐312,硝化氨罐311和碳化氨罐312内均布置有电连接于控制系统的酸碱度检测仪40,硝化氨罐311和碳化氨罐312上均连通有电连接于控制系统的排气阀313和排液阀314。1 and 2 , the exhaust pipe 54 is connected to a one-way valve 10, the drain pipe 55 is connected to a three-way valve 6 electrically connected to the control system, the ammonia tank group 31 includes a nitrification ammonia tank 311 and a carbonization ammonia tank 312, both the nitrification ammonia tank 311 and the carbonization ammonia tank 312 are provided with a pH detector 40 electrically connected to the control system, and the nitrification ammonia tank 311 and the carbonization ammonia tank 312 are connected to an exhaust valve 313 and a drain valve 314 electrically connected to the control system.

参照图1和图2,硝化氨罐311和碳化氨罐312分别连通于三通阀6的两个出口端,硝化氨罐311内装有硝酸溶液315,碳化氨罐312内装有碳酸溶液316,硝化氨罐311和碳化氨罐312之间布置有中转罐7,中转罐7的底部与硝化氨罐311的顶部之间连通有第一导管8,中转罐7的顶部与碳化氨罐312的底部之间连通有第二导管9。1 and 2 , the nitrification ammonia tank 311 and the carbonization ammonia tank 312 are respectively connected to the two outlet ends of the three-way valve 6, the nitrification ammonia tank 311 is filled with a nitric acid solution 315, the carbonization ammonia tank 312 is filled with a carbonic acid solution 316, a transfer tank 7 is arranged between the nitrification ammonia tank 311 and the carbonization ammonia tank 312, a first conduit 8 is connected between the bottom of the transfer tank 7 and the top of the nitrification ammonia tank 311, and a second conduit 9 is connected between the top of the transfer tank 7 and the bottom of the carbonization ammonia tank 312.

当暂存箱52内液化的氨气和二氧化碳存积一段时间后,工人通过控制系统启动三通阀6,工人依靠硝化氨罐311和碳化氨罐312内酸碱度检测仪40反馈的数据,使暂存箱52内液化的氨气和二氧化碳流向硝化氨罐311或碳化氨罐312,此时单向阀10对排气管54进行封堵。After the liquefied ammonia and carbon dioxide are stored in the temporary storage box 52 for a period of time, the worker starts the three-way valve 6 through the control system. The worker relies on the data fed back by the pH detector 40 in the nitrification ammonia tank 311 and the carbonization ammonia tank 312 to make the liquefied ammonia and carbon dioxide in the temporary storage box 52 flow to the nitrification ammonia tank 311 or the carbonization ammonia tank 312. At this time, the one-way valve 10 blocks the exhaust pipe 54.

当液化的氨气和二氧化碳流向碳化氨罐312后,液化的氨气与碳酸溶液316反应生成碳酸氨盐,工人通过酸碱度检测仪40反馈至控制系统上的信息能够了解碳化氨罐312内碳酸氨盐的主要成分,当液化的氨气和二氧化碳流向硝化氨罐311后,液化的氨气与硝酸溶液315反应会生成硝酸氨盐,该反应会产生大量的热量。When the liquefied ammonia and carbon dioxide flow to the carbonization ammonia tank 312, the liquefied ammonia reacts with the carbonic acid solution 316 to generate ammonium carbonate. The workers can understand the main components of the ammonium carbonate in the carbonization ammonia tank 312 through the information fed back to the control system by the pH detector 40. When the liquefied ammonia and carbon dioxide flow to the nitration ammonia tank 311, the liquefied ammonia reacts with the nitric acid solution 315 to generate ammonium nitrate. This reaction generates a large amount of heat.

热量会被液化的二氧化碳吸收,从而使硝化氨罐311降温,二氧化碳吸热快速扩散,此时工人根据碳化氨罐312内的酸碱度值,选择是否打开硝化氨罐311上的排气阀313,同时工人通过酸碱度检测仪40反馈至控制系统上的信息,能够了解硝化氨罐311内硝酸溶液315的存量,选择是否添加硝酸溶液315。The heat will be absorbed by the liquefied carbon dioxide, thereby cooling the nitrifying ammonia tank 311, and the carbon dioxide absorbs heat and diffuses rapidly. At this time, the worker chooses whether to open the exhaust valve 313 on the nitrifying ammonia tank 311 according to the pH value in the carbonized ammonia tank 312. At the same time, the worker can understand the inventory of nitric acid solution 315 in the nitrifying ammonia tank 311 through the information fed back to the control system by the pH detector 40, and choose whether to add nitric acid solution 315.

当工人选择不打开硝化氨罐311上的排气阀313后,硝化氨罐311内的二氧化碳会通过第一导管8流至中转罐7,并由中转罐7通过第二导管9流向碳化氨罐312,对碳化氨罐312内的碳酸氨盐溶液供入二氧化碳,从而使碳化氨罐312内的碳酸氨盐转化为碳酸氢氨盐,由于碳酸氢氨盐比碳酸氨盐受温度影响能力更好,方便后续运输利用碳酸氢氨盐。When the worker chooses not to open the exhaust valve 313 on the nitrifying ammonia tank 311, the carbon dioxide in the nitrifying ammonia tank 311 will flow to the transfer tank 7 through the first conduit 8, and then flow from the transfer tank 7 to the carbonizing ammonia tank 312 through the second conduit 9, supplying carbon dioxide to the ammonium carbonate solution in the carbonizing ammonia tank 312, thereby converting the ammonium carbonate in the carbonizing ammonia tank 312 into ammonium bicarbonate. Since ammonium bicarbonate is more susceptible to temperature than ammonium carbonate, it is convenient for subsequent transportation and utilization of ammonium bicarbonate.

参照图1和图2,吸硫罐32内装有四氯化碳溶剂11和氢氧化钠溶液12,排气管54的出气端延伸至吸硫罐32内的四氯化碳溶剂11层内,吸硫罐32上连通有加液管13和泄压管14,吸硫罐32旁布置有集硫罐15,集硫罐15与吸硫罐32之间连通有通硫管16,集硫罐15与吸硫罐32内均布置有电连接于控制系统的酸碱度检测仪40。1 and 2, the sulfur absorption tank 32 is filled with carbon tetrachloride solvent 11 and sodium hydroxide solution 12, the outlet end of the exhaust pipe 54 extends to the carbon tetrachloride solvent 11 layer in the sulfur absorption tank 32, the sulfur absorption tank 32 is connected with a liquid adding pipe 13 and a pressure relief pipe 14, a sulfur collecting tank 15 is arranged next to the sulfur absorption tank 32, a sulfur passing pipe 16 is connected between the sulfur collecting tank 15 and the sulfur absorption tank 32, and a pH detector 40 electrically connected to the control system is arranged in the sulfur collecting tank 15 and the sulfur absorption tank 32.

参照图1和图2,通硫管16用于将吸硫罐32内的溶液流通至集硫罐15内,通硫管16采用绝缘材料制成,通硫管16的两端均布置有过滤网28,通硫管16上且位于双向水泵17与吸硫罐32之间布置有电连接于控制系统的插板阀27,插板阀27的阀板和双向水泵17的叶片均采用绝缘且耐腐蚀的材料制成。1 and 2 , the sulfur-passing pipe 16 is used to circulate the solution in the sulfur absorption tank 32 to the sulfur collecting tank 15 . The sulfur-passing pipe 16 is made of insulating material. Filter screens 28 are arranged at both ends of the sulfur-passing pipe 16 . A gate valve 27 electrically connected to the control system is arranged on the sulfur-passing pipe 16 and between the two-way water pump 17 and the sulfur absorption tank 32 . The valve plate of the gate valve 27 and the blades of the two-way water pump 17 are made of insulating and corrosion-resistant materials.

参照图1和图2,通硫管16上布置有电连接于控制系统的双向水泵17,集硫罐15内布置有隔板18,隔板18将集硫罐15内液体上方的空间分隔为两个独立的空腔,集硫罐15内布置有电连接于控制系统的阴极板19和阳极板20,隔板18位于阴极板19和阳极板20之间,阴极板19所在空腔的吸硫罐32上连通有排氢管21,排氢管21用于与外部收集箱连通。1 and 2, a bidirectional water pump 17 electrically connected to the control system is arranged on the sulfur-passing pipe 16, a partition 18 is arranged in the sulfur collecting tank 15, and the partition 18 divides the space above the liquid in the sulfur collecting tank 15 into two independent cavities, a cathode plate 19 and an anode plate 20 electrically connected to the control system are arranged in the sulfur collecting tank 15, and the partition 18 is located between the cathode plate 19 and the anode plate 20, and a hydrogen discharge pipe 21 is connected to the sulfur absorption tank 32 in the cavity where the cathode plate 19 is located, and the hydrogen discharge pipe 21 is used to be connected to an external collection box.

参照图1和图2,阳极板20所在空腔的吸硫罐32上开设有换板槽22,吸硫罐32的换板槽22上栓接有封板23,吸硫罐32上栓接有电连接于控制系统的转动电机24,转动电机24的输出轴上同轴布置有绝缘杆25,绝缘杆25转动延伸至吸硫罐32内且焊接有转换盘26,阳极板20栓接于转换盘26上。1 and 2 , a plate changing slot 22 is provided on the sulfur absorption tank 32 in the cavity where the anode plate 20 is located, a sealing plate 23 is bolted to the plate changing slot 22 of the sulfur absorption tank 32, a rotating motor 24 electrically connected to the control system is bolted to the sulfur absorption tank 32, an insulating rod 25 is coaxially arranged on the output shaft of the rotating motor 24, the insulating rod 25 rotates and extends into the sulfur absorption tank 32 and is welded with a conversion disk 26, and the anode plate 20 is bolted to the conversion disk 26.

当工人通过控制系统关闭三通阀6后,硫化氢气体通过排气管54和单向阀10流至吸硫罐32内,由于四氯化碳溶剂11的密度大于氢氧化钠溶液12的密度,且四氯化碳溶剂11与氢氧化钠溶液12无法互溶,硫化氢气体由四氯化碳溶剂11内扩散至氢氧化钠溶液12内。When the worker closes the three-way valve 6 through the control system, the hydrogen sulfide gas flows into the sulfur absorption tank 32 through the exhaust pipe 54 and the one-way valve 10. Since the density of the carbon tetrachloride solvent 11 is greater than the density of the sodium hydroxide solution 12, and the carbon tetrachloride solvent 11 and the sodium hydroxide solution 12 are immiscible, the hydrogen sulfide gas diffuses from the carbon tetrachloride solvent 11 into the sodium hydroxide solution 12.

该过程中使硫化氢气体充分与氢氧化钠溶液12反应得到硫化钠,反应产生的热量使氢氧化钠溶液12温度上升,减小了硫化氢冷气流对氢氧化钠溶液12减温使反应缓慢的影响,同时工人通过吸硫罐32内的酸碱度检测仪40反馈的信息,了解吸硫罐32内氢氧化钠溶液12的存量。In this process, the hydrogen sulfide gas is fully reacted with the sodium hydroxide solution 12 to obtain sodium sulfide. The heat generated by the reaction causes the temperature of the sodium hydroxide solution 12 to rise, reducing the effect of the cold air flow of hydrogen sulfide on the cooling of the sodium hydroxide solution 12 and slowing down the reaction. At the same time, the workers understand the stock of the sodium hydroxide solution 12 in the sulfur absorption tank 32 through the information fed back by the pH detector 40 in the sulfur absorption tank 32.

同时工人通过控制系统为阴极板19和阳极板20通电,吸硫罐32内的硫化钠在电解的作用下,使硫以固体的状态附着在阳极板20上,而阴极板19上会产生大量的氢气,氢气由排氢管21排至外部的收集箱内,同时集硫罐15内会产生大量的氢氧化钠。At the same time, the workers energize the cathode plate 19 and the anode plate 20 through the control system. Under the action of electrolysis, the sodium sulfide in the sulfur absorption tank 32 causes the sulfur to adhere to the anode plate 20 in a solid state, and a large amount of hydrogen will be generated on the cathode plate 19. The hydrogen is discharged to an external collection box through the hydrogen discharge pipe 21. At the same time, a large amount of sodium hydroxide will be generated in the sulfur collection tank 15.

当吸硫罐32内氢氧化钠溶液12含量不足时,工人通过控制系统打开插板阀27后启动双向水泵17,双向水泵17的叶片通过正向和反向转动,使集硫罐15内的氢氧化钠溶液12流至吸硫罐32内、吸硫罐32内的硫化钠溶液流至集硫罐15内,以此实现钠平衡。When the content of sodium hydroxide solution 12 in the sulfur absorption tank 32 is insufficient, the worker opens the gate valve 27 through the control system and starts the two-way water pump 17. The blades of the two-way water pump 17 rotate forward and reversely, so that the sodium hydroxide solution 12 in the sulfur collection tank 15 flows into the sulfur absorption tank 32, and the sodium sulfide solution in the sulfur absorption tank 32 flows into the sulfur collection tank 15, thereby achieving sodium balance.

而随着阳极板20上硫附着过多,阳极板20会钝化,硫化钠溶液电解效果变差,工人通过控制系统启动转动电机24,转动电机24带动转换盘26转动,然后工人停电后打开封板23并对阳极板20进行更换,同时对硫进行收集。As too much sulfur adheres to the anode plate 20, the anode plate 20 will be passivated, and the electrolysis effect of the sodium sulfide solution will deteriorate. The worker starts the rotating motor 24 through the control system, and the rotating motor 24 drives the conversion disk 26 to rotate. Then the worker opens the sealing plate 23 after a power outage and replaces the anode plate 20, while collecting the sulfur.

本申请实施例一种用于畜禽粪便发酵仓的废气处理装置的实施原理为:工人通过控制系统启动气泵4,气泵4将粪便发酵仓1内的发酵气体抽至冷却管51内,制冷机532使制冷剂531的温度保持在零下34°左右,而氨气液化温度在零下33.4°、硫化氢的液化温度在零下60.4°、二氧化碳的液化温度在零下30°,由于冷却管51和暂存箱52均浸没于制冷剂531内。The implementation principle of the waste gas treatment device for livestock and poultry manure fermentation bin in the embodiment of the present application is as follows: a worker starts the air pump 4 through the control system, and the air pump 4 draws the fermentation gas in the manure fermentation bin 1 into the cooling pipe 51. The refrigerator 532 keeps the temperature of the refrigerant 531 at about minus 34°, while the liquefaction temperature of ammonia is minus 33.4°, the liquefaction temperature of hydrogen sulfide is minus 60.4°, and the liquefaction temperature of carbon dioxide is minus 30°. Since the cooling pipe 51 and the temporary storage box 52 are both immersed in the refrigerant 531.

制冷剂531通过热传递的方式对冷却管51内的发酵气体进行降温,此时氨气和二氧化碳已经液化而硫化氢还处于气态,液化的氨气会暂时存积在暂存箱52内,暂存箱52内液化的氨气会通过排液管55流至集氨罐组31内,硫化氢通过排气管54流至吸硫罐32内,以此实现对氨气和硫化氢进行分离。The refrigerant 531 cools the fermentation gas in the cooling tube 51 by heat transfer. At this time, the ammonia and carbon dioxide have been liquefied while the hydrogen sulfide is still in a gaseous state. The liquefied ammonia will be temporarily stored in the temporary storage box 52. The liquefied ammonia in the temporary storage box 52 will flow to the ammonia collection tank group 31 through the drain pipe 55, and the hydrogen sulfide will flow to the sulfur absorption tank 32 through the exhaust pipe 54, thereby separating the ammonia and hydrogen sulfide.

当暂存箱52内液化的氨气和二氧化碳存积一段时间后,工人通过控制系统启动三通阀6,工人依靠硝化氨罐311和碳化氨罐312内酸碱度检测仪40反馈的数据,使暂存箱52内液化的氨气和二氧化碳流向硝化氨罐311或碳化氨罐312,此时单向阀10对排气管54进行封堵。After the liquefied ammonia and carbon dioxide are stored in the temporary storage box 52 for a period of time, the worker starts the three-way valve 6 through the control system. The worker relies on the data fed back by the pH detector 40 in the nitrification ammonia tank 311 and the carbonization ammonia tank 312 to make the liquefied ammonia and carbon dioxide in the temporary storage box 52 flow to the nitrification ammonia tank 311 or the carbonization ammonia tank 312. At this time, the one-way valve 10 blocks the exhaust pipe 54.

当液化的氨气和二氧化碳流向碳化氨罐312后,液化的氨气与碳酸溶液316反应生成碳酸氨盐,工人通过酸碱度检测仪40反馈至控制系统上的信息能够了解碳化氨罐312内碳酸氨盐的主要成分,当液化的氨气和二氧化碳流向硝化氨罐311后,液化的氨气与硝酸溶液315反应会生成硝酸氨盐,该反应会产生大量的热量。When the liquefied ammonia and carbon dioxide flow to the carbonization ammonia tank 312, the liquefied ammonia reacts with the carbonic acid solution 316 to generate ammonium carbonate. The workers can understand the main components of the ammonium carbonate in the carbonization ammonia tank 312 through the information fed back to the control system by the pH detector 40. When the liquefied ammonia and carbon dioxide flow to the nitration ammonia tank 311, the liquefied ammonia reacts with the nitric acid solution 315 to generate ammonium nitrate. This reaction generates a large amount of heat.

热量会被液化的二氧化碳吸收,从而使硝化氨罐311降温,二氧化碳吸热快速扩散,此时工人根据碳化氨罐312内的酸碱度值,选择是否打开硝化氨罐311上的排气阀313,同时工人通过酸碱度检测仪40反馈至控制系统上的信息,能够了解硝化氨罐311内硝酸溶液315的存量,选择是否添加硝酸溶液315。The heat will be absorbed by the liquefied carbon dioxide, thereby cooling the nitrifying ammonia tank 311, and the carbon dioxide absorbs heat and diffuses rapidly. At this time, the worker chooses whether to open the exhaust valve 313 on the nitrifying ammonia tank 311 according to the pH value in the carbonized ammonia tank 312. At the same time, the worker can understand the inventory of nitric acid solution 315 in the nitrifying ammonia tank 311 through the information fed back to the control system by the pH detector 40, and choose whether to add nitric acid solution 315.

当工人选择不打开硝化氨罐311上的排气阀313后,硝化氨罐311内的二氧化碳会通过第一导管8流至中转罐7,并由中转罐7通过第二导管9流向碳化氨罐312,对碳化氨罐312内的碳酸氨盐溶液供入二氧化碳,从而使碳化氨罐312内的碳酸氨盐转化为碳酸氢氨盐,由于碳酸氢氨盐比碳酸氨盐受温度影响能力更好,方便后续运输利用碳酸氢氨盐。When the worker chooses not to open the exhaust valve 313 on the nitrifying ammonia tank 311, the carbon dioxide in the nitrifying ammonia tank 311 will flow to the transfer tank 7 through the first conduit 8, and then flow from the transfer tank 7 to the carbonizing ammonia tank 312 through the second conduit 9, supplying carbon dioxide to the ammonium carbonate solution in the carbonizing ammonia tank 312, thereby converting the ammonium carbonate in the carbonizing ammonia tank 312 into ammonium bicarbonate. Since ammonium bicarbonate is more susceptible to temperature than ammonium carbonate, it is convenient for subsequent transportation and utilization of ammonium bicarbonate.

当工人通过控制系统关闭三通阀6后,硫化氢气体通过排气管54和单向阀10流至吸硫罐32内,由于四氯化碳溶剂11的密度大于氢氧化钠溶液12的密度,且四氯化碳溶剂11与氢氧化钠溶液12无法互溶,硫化氢气体由四氯化碳溶剂11内扩散至氢氧化钠溶液12内。When the worker closes the three-way valve 6 through the control system, the hydrogen sulfide gas flows into the sulfur absorption tank 32 through the exhaust pipe 54 and the one-way valve 10. Since the density of the carbon tetrachloride solvent 11 is greater than the density of the sodium hydroxide solution 12, and the carbon tetrachloride solvent 11 and the sodium hydroxide solution 12 are immiscible, the hydrogen sulfide gas diffuses from the carbon tetrachloride solvent 11 into the sodium hydroxide solution 12.

该过程中使硫化氢气体充分与氢氧化钠溶液12反应得到硫化钠,反应产生的热量使氢氧化钠溶液12温度上升,减小了硫化氢冷气流对氢氧化钠溶液12减温使反应缓慢的影响,同时工人通过吸硫罐32内的酸碱度检测仪40反馈的信息,了解吸硫罐32内氢氧化钠溶液12的存量。In this process, the hydrogen sulfide gas is fully reacted with the sodium hydroxide solution 12 to obtain sodium sulfide. The heat generated by the reaction causes the temperature of the sodium hydroxide solution 12 to rise, reducing the effect of the cold air flow of hydrogen sulfide on the cooling of the sodium hydroxide solution 12 and slowing down the reaction. At the same time, the workers understand the stock of the sodium hydroxide solution 12 in the sulfur absorption tank 32 through the information fed back by the pH detector 40 in the sulfur absorption tank 32.

同时工人通过控制系统为阴极板19和阳极板20通电,吸硫罐32内的硫化钠在电解的作用下,使硫以固体的状态附着在阳极板20上,而阴极板19上会产生大量的氢气,氢气由排氢管21排至外部的收集箱内,同时集硫罐15内会产生大量的氢氧化钠。At the same time, the workers energize the cathode plate 19 and the anode plate 20 through the control system. Under the action of electrolysis, the sodium sulfide in the sulfur absorption tank 32 causes the sulfur to adhere to the anode plate 20 in a solid state, and a large amount of hydrogen will be generated on the cathode plate 19. The hydrogen is discharged to an external collection box through the hydrogen discharge pipe 21. At the same time, a large amount of sodium hydroxide will be generated in the sulfur collection tank 15.

当吸硫罐32内氢氧化钠溶液12含量不足时,工人通过控制系统打开插板阀27后启动双向水泵17,双向水泵17的叶片通过正向和反向转动,使集硫罐15内的氢氧化钠溶液12流至吸硫罐32内、吸硫罐32内的硫化钠溶液流至集硫罐15内,以此实现钠平衡。When the content of sodium hydroxide solution 12 in the sulfur absorption tank 32 is insufficient, the worker opens the gate valve 27 through the control system and starts the two-way water pump 17. The blades of the two-way water pump 17 rotate forward and reversely, so that the sodium hydroxide solution 12 in the sulfur collection tank 15 flows into the sulfur absorption tank 32, and the sodium sulfide solution in the sulfur absorption tank 32 flows into the sulfur collection tank 15, thereby achieving sodium balance.

而随着阳极板20上硫附着过多,阳极板20会钝化,硫化钠溶液电解效果变差,工人通过控制系统启动转动电机24,转动电机24带动转换盘26转动,然后工人停电后打开封板23并对阳极板20进行更换,同时对硫进行收集。As too much sulfur adheres to the anode plate 20, the anode plate 20 will be passivated, and the electrolysis effect of the sodium sulfide solution will deteriorate. The worker starts the rotating motor 24 through the control system, and the rotating motor 24 drives the conversion disk 26 to rotate. Then the worker opens the sealing plate 23 after a power outage and replaces the anode plate 20, while collecting the sulfur.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. A exhaust treatment device for beasts and birds excrement and urine fermentation storehouse, its characterized in that: including excrement and urine fermentation storehouse (1), gas separation storehouse (2) and gas collection mechanism (3), communicate between excrement and urine fermentation storehouse (1) and gas separation storehouse (2) air pump (4), air pump (4) electricity are connected in control system, be provided with on gas separation storehouse (2) and be used for separating ammonia and hydrogen sulfide separating mechanism (5), separating mechanism (5) are including setting up cooling tube (51) and temporary storage case (52) in gas separation storehouse (2), be provided with on gas separation storehouse (2) and carry out cooling refrigeration subassembly (53) to cooling tube (51) and temporary storage case (52), cooling tube (51) one end communicates in air pump (4), and the other end communicates in temporary storage case (52), the top and the bottom of temporary storage case (52) communicate respectively have blast pipe (54) and fluid-discharge tube (55), gas collection mechanism (3) include with fluid-discharge tube (55) the collection ammonia jar group (31) and with fluid-discharge tube (55) intercommunication inhale sulphur jar (32).
2. An exhaust gas treatment device for a livestock manure fermentation tank according to claim 1, characterized in that: the refrigeration assembly (53) comprises a refrigerant (531) arranged in the gas separation bin (2), a refrigerator (532) electrically connected to the control system is arranged on the gas separation bin (2), and the cooling pipe (51) and the temporary storage box (52) are immersed in the refrigerant (531).
3. An exhaust gas treatment device for a livestock manure fermentation tank according to claim 1, characterized in that: the liquid discharge pipe (55) is communicated with a three-way valve (6) electrically connected with a control system, the ammonia collection tank group (31) comprises a nitrifying ammonia tank (311) and a carbonizing ammonia tank (312), exhaust valves (313) and liquid discharge valves (314) electrically connected with the control system are respectively communicated with the nitrifying ammonia tank (311) and the carbonizing ammonia tank (312), the nitrifying ammonia tank (311) and the carbonizing ammonia tank (312) are respectively communicated with two outlet ends of the three-way valve (6), nitric acid solution (315) is filled in the nitrifying ammonia tank (311), and carbonic acid solution (316) is filled in the carbonizing ammonia tank (312).
4. A waste gas treatment device for a livestock manure fermentation tank according to claim 3, characterized in that: the ammonia nitrifying device is characterized in that a transfer tank (7) is arranged between the ammonia nitrifying tank (311) and the ammonia carbide tank (312), a first guide pipe (8) is communicated between the bottom of the transfer tank (7) and the top of the ammonia nitrifying tank (311), and a second guide pipe (9) is communicated between the top of the transfer tank (7) and the bottom of the ammonia carbide tank (312).
5. An exhaust gas treatment device for a livestock manure fermentation tank according to claim 1, characterized in that: be provided with check valve (10) on blast pipe (54), install carbon tetrachloride solvent (11) and sodium hydroxide solution (12) in sulfur absorbing tank (32), the end of giving vent to anger of blast pipe (54) extends into carbon tetrachloride solvent (11) in sulfur absorbing tank (32) in situ, it has liquid feeding pipe (13) and pressure release pipe (14) to communicate on sulfur absorbing tank (32).
6. The waste gas treatment device for livestock manure fermentation bins according to claim 5, wherein: the sulfur absorbing device is characterized in that a sulfur collecting tank (15) is arranged beside the sulfur absorbing tank (32), a sulfur passing pipe (16) is communicated between the sulfur collecting tank (15) and the sulfur absorbing tank (32), the sulfur passing pipe (16) is used for enabling a solution in the sulfur absorbing tank (32) to flow into the sulfur collecting tank (15), a bidirectional water pump (17) electrically connected to a control system is arranged on the sulfur passing pipe (16), a partition plate (18) is arranged in the sulfur collecting tank (15), the partition plate (18) divides the upper part of liquid in the sulfur collecting tank (15) into two cavities, a cathode plate (19) and an anode plate (20) electrically connected to the control system are arranged in the sulfur collecting tank (15), the partition plate (18) is located between the cathode plate (19) and the anode plate (20), and a hydrogen discharging pipe (21) is communicated with the sulfur absorbing tank (32) of the cavity where the cathode plate (19) is located.
7. The waste gas treatment device for livestock manure fermentation bins according to claim 6, wherein: the utility model discloses a sulfur absorbing device, including positive plate (20), sulfur absorbing tank (32), change board groove (22) have been seted up on sulfur absorbing tank (32) of positive plate (20), can dismantle on changing board groove (22) of sulfur absorbing tank (32) and be provided with shrouding (23), be provided with on sulfur absorbing tank (32) and be connected in control system's rotating motor (24), coaxial insulator spindle (25) that are provided with on the output shaft of rotating motor (24), insulator spindle (25) rotate and extend to in sulfur absorbing tank (32) and be provided with conversion dish (26), positive plate (20) can dismantle and set up on conversion dish (26).
8. The waste gas treatment device for livestock manure fermentation bins according to claim 6, wherein: the sulfur tube (16) is made of an insulating material, a gate valve (27) electrically connected to a control system is arranged on the sulfur tube (16) and between the bidirectional water pump (17) and the sulfur suction tank (32), and a valve plate of the gate valve (27) is made of an insulating material.
9. The waste gas treatment device for livestock manure fermentation bins according to claim 6, wherein: both ends of the sulfur tube (16) are provided with filter screens (28).
10. An exhaust gas treatment device for a livestock manure fermentation tank according to claim 2, characterized in that: the cooling tube (51) is spirally formed as a whole and a plurality of fins (29) are provided along the spiral direction of the cooling tube (51).
CN202410830114.2A 2024-06-25 2024-06-25 Waste gas treatment device for livestock manure fermentation bin Pending CN118663023A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410830114.2A CN118663023A (en) 2024-06-25 2024-06-25 Waste gas treatment device for livestock manure fermentation bin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410830114.2A CN118663023A (en) 2024-06-25 2024-06-25 Waste gas treatment device for livestock manure fermentation bin

Publications (1)

Publication Number Publication Date
CN118663023A true CN118663023A (en) 2024-09-20

Family

ID=92728645

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410830114.2A Pending CN118663023A (en) 2024-06-25 2024-06-25 Waste gas treatment device for livestock manure fermentation bin

Country Status (1)

Country Link
CN (1) CN118663023A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008007296A1 (en) * 2007-12-14 2009-06-18 Axel Bruckert Fertilizer, useful in agriculture, comprises nitrogen and phosphorus, where the fertilizer is obtained from the conversion of phosphoric acid with ammonia organic source from the e.g. gasification of albuminous substances of animal origin
CN102086417A (en) * 2009-12-02 2011-06-08 青岛天人环境股份有限公司 Method for purifying marsh gas and recovering elemental sulfur and carbon dioxide
US20120055808A1 (en) * 2009-05-14 2012-03-08 Basf Se Process for the electrolytic dissociation of hydrogen sulfide
CN102985160A (en) * 2010-07-02 2013-03-20 由宁工程有限公司 High pressure recovery of carbon dioxide from a fermentation process
CN103865602A (en) * 2014-03-25 2014-06-18 胡明成 Wet-process ferric salt membrane-electrolysis regenerated biogas desulfurization method and device thereof
CN111575075A (en) * 2020-05-20 2020-08-25 中国华能集团有限公司 A method for combined desulfurization and decarbonization of biogas with solid waste and waste lye
CN111644031A (en) * 2020-05-13 2020-09-11 上海小柴神环保科技有限公司 Aerobic fermentation system with closed oxygen supply

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008007296A1 (en) * 2007-12-14 2009-06-18 Axel Bruckert Fertilizer, useful in agriculture, comprises nitrogen and phosphorus, where the fertilizer is obtained from the conversion of phosphoric acid with ammonia organic source from the e.g. gasification of albuminous substances of animal origin
US20120055808A1 (en) * 2009-05-14 2012-03-08 Basf Se Process for the electrolytic dissociation of hydrogen sulfide
CN102086417A (en) * 2009-12-02 2011-06-08 青岛天人环境股份有限公司 Method for purifying marsh gas and recovering elemental sulfur and carbon dioxide
CN102985160A (en) * 2010-07-02 2013-03-20 由宁工程有限公司 High pressure recovery of carbon dioxide from a fermentation process
CN103865602A (en) * 2014-03-25 2014-06-18 胡明成 Wet-process ferric salt membrane-electrolysis regenerated biogas desulfurization method and device thereof
CN111644031A (en) * 2020-05-13 2020-09-11 上海小柴神环保科技有限公司 Aerobic fermentation system with closed oxygen supply
CN111575075A (en) * 2020-05-20 2020-08-25 中国华能集团有限公司 A method for combined desulfurization and decarbonization of biogas with solid waste and waste lye

Similar Documents

Publication Publication Date Title
US6984305B2 (en) Method and apparatus for sustainable energy and materials
CN101280284A (en) Microbial nutrient solution, simultaneous removing method and device for SO2 and NO2 in industrial waste gas
CN108129001A (en) A kind of feces of livestock and poultry continuous hydrothermal carbonization system and its technique
CN101811744B (en) Technology and device for recovering ammonia from garbage leachate in domestic garbage sanitary landfill site
CN101234831A (en) Coupling Process of Wastewater Denitrification and Biogas Desulfurization
CN103708693A (en) Digestion system and method for sludge produced by urban sewage treatment
CN102688671A (en) Synthesis method for removing nitric oxide in flue gas
CN204824341U (en) Sewage treatment system
CN118663023A (en) Waste gas treatment device for livestock manure fermentation bin
US11364463B2 (en) Apparatus and method for recovering effective resources including nitrogen and phosphorus
CN204918477U (en) Clean processing apparatus of mud
CN109422433A (en) A kind of feces of farm joint disposal system based on dystopy fermentation bed
CN112624330A (en) Method for promoting anaerobic degradation of phenolic wastewater by adding biochar
CN103449591A (en) High-concentration ammonia nitrogen wastewater treatment device
JP4329359B2 (en) Denitrification method
CN109012089B (en) A kind of method that utilizes potassium hydroxide and potassium carbonate to capture carbon dioxide
CN103214088A (en) Anaerobic ammonium oxidation system based on moving bed biofilm reactor
CN206526656U (en) Refuse odor processing system
CN102092681A (en) A CO2 removal process for hydrogen production by gasification of biomass in supercritical water
CN217377622U (en) Percolate concentrate treatment system
CN105645558A (en) Catalytic wet air oxidation treatment method of industrial circulating water
CN105645554A (en) Processing method of circulating water
CN210974462U (en) Adaptive Variable Diameter Combined Stirring Device in Aerobic Fermentation Reactor
CN202499755U (en) Anaerobic ammonium oxidation system based on moving bed biofilm reactor
CN207525037U (en) One kind recycles high strength ammonia water system from ammonia nitrogen waste water

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination