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CN118664250A - Machine tool system for reinforcing material surface - Google Patents

Machine tool system for reinforcing material surface Download PDF

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Publication number
CN118664250A
CN118664250A CN202410783799.XA CN202410783799A CN118664250A CN 118664250 A CN118664250 A CN 118664250A CN 202410783799 A CN202410783799 A CN 202410783799A CN 118664250 A CN118664250 A CN 118664250A
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CN
China
Prior art keywords
cutter
assembly
module
workpiece
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410783799.XA
Other languages
Chinese (zh)
Inventor
邓红川
杨立斌
赵东杨
李秀艳
卢柯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liaoning Materials Laboratory
Chongqing Nanometal Research Institute
Original Assignee
Liaoning Materials Laboratory
Chongqing Nanometal Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liaoning Materials Laboratory, Chongqing Nanometal Research Institute filed Critical Liaoning Materials Laboratory
Priority to CN202410783799.XA priority Critical patent/CN118664250A/en
Publication of CN118664250A publication Critical patent/CN118664250A/en
Pending legal-status Critical Current

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Abstract

The application discloses a machine tool system for reinforcing the surface of a material, which comprises a machine tool body, a cutter unit and a cutter following unit, wherein a guide rail is arranged on the machine tool body, the cutter unit comprises a supporting plate and a cutter module which is arranged on the supporting plate and is used for processing a workpiece to be processed, and the supporting plate slides along the guide rail. The cutter following unit is arranged on the supporting plate and used for limiting a workpiece to be machined; along the sliding direction of the supporting plate, at least one side of the cutter module is provided with a cutter following unit. When a workpiece to be machined is machined, the workpiece to be machined is installed in a machine tool system, the workpiece to be machined is limited and clamped through a cutter following unit, and the workpiece to be machined is machined through a cutter module of a cutter unit. When the cutter module slides along the guide rail to process a workpiece to be processed, the workpiece to be processed is limited by the cutter following unit, so that the situation that the cutter is allowed to be cut and even the cutter cannot be effectively attached to the workpiece to be processed due to deformation of the workpiece to be processed at the processing position of the cutter module is reduced.

Description

Machine tool system for reinforcing material surface
Technical Field
The invention relates to the technical field of machining, in particular to a machine tool system for reinforcing the surface of a material.
Background
In the field of machine manufacturing, because of the requirement of working condition, the workpiece surface strength is required to be high, the workpiece core toughness is good, and the traditional processing equipment has the problems of high processing difficulty and insufficient effect, and the processed workpiece can not meet the working condition with high requirement sometimes.
Particularly, when the rotary workpiece is processed, the workpiece with a large length-diameter ratio (length: diameter > 20) needs to be subjected to strong plastic deformation to strengthen the surface of the workpiece, and when the workpiece is processed, the whole workpiece is in a stress state, so that bending deformation exists, a cutter is left, even the cutter cannot be completely attached to the workpiece, the deformation is uneven and abrupt change is caused, the final service performance of the workpiece is influenced, and the surface of the metal material cannot be endowed with more excellent performance.
Disclosure of Invention
The application aims to provide a machine tool system for material surface strengthening, which has the advantages that the machining stability of the machine tool system for material surface strengthening is enhanced, and the machined surface of a workpiece is obviously strengthened. The machine tool system provided by the application realizes gradient nanocrystallization of the surface layer of the workpiece with large length-diameter ratio.
The application provides a machine tool system for reinforcing the surface of a material, which comprises:
the machine tool body is provided with a guide rail;
The cutter unit comprises a supporting plate and a cutter module for processing a workpiece to be processed, the cutter module is arranged on the supporting plate, and the supporting plate is in sliding fit with the guide rail;
The cutter following unit is arranged on the supporting plate and used for limiting a workpiece to be machined; and at least one side of the cutter module is provided with the cutter following unit along the sliding direction of the supporting plate.
Optionally, in the machine tool system for material surface strengthening, two heel units are provided; along the sliding direction of the supporting plate, the two cutter following units are symmetrically arranged on two opposite sides of the cutter module;
and/or, the following cutter unit comprises:
A base;
The cutter following module comprises a first vibration reduction assembly and a second vibration reduction assembly, wherein the first movable end of the first vibration reduction assembly and the second movable end of the second vibration reduction assembly are respectively attached to two opposite sides of a workpiece to be processed, and the first vibration reduction assembly and the second vibration reduction assembly are both mounted on the base.
Optionally, in the machine tool system for surface strengthening of a material, the first vibration reduction assembly and/or the second vibration reduction assembly is a telescopic device, and a telescopic end of the telescopic device is used for abutting against a workpiece to be machined.
Optionally, in the machine tool system for surface strengthening of a material, the machine tool system further includes a vibration reduction center frame unit, the vibration reduction center frame unit is used for limiting a workpiece to be machined, the vibration reduction center frame unit is installed on the guide rail, the sliding direction is consistent with the sliding direction of the supporting plate, at least one side of the tool unit is provided with the vibration reduction center frame unit, and the following tool unit is arranged between the vibration reduction center frame unit and the tool unit.
Optionally, in the machine tool system for material surface strengthening, the vibration reduction center frame unit includes a first clamping module for clamping a first end of a workpiece to be machined and a second clamping module for clamping a second end of the workpiece to be machined, and the first clamping module and/or the second clamping module is a manual clamping module or an electric telescopic clamping module.
Optionally, in the machine tool system for surface strengthening of a material described above, the tool module includes:
a cutter assembly;
a pressure sensor for sensing the pressure of the cutter assembly;
a power assembly that provides machining pressure to the cutter assembly during machining;
A pressure regulating assembly providing a machining pressure to the cutter assembly during machining, the pressure regulating assembly applying a pressure response rate to the cutter assembly that is greater than the power assembly;
The motion control component is connected with the pressure sensor, the power component and the pressure regulating component, and when the motion control component receives that the rising value of the pressure sensor exceeds a first preset value in preset time, the motion control component controls the pressure regulating component to reduce the pressure of the cutter component; and when the action control component receives that the pressure value of the pressure sensor is reduced to exceed a second preset value within the preset time, the action control component controls the pressure regulating component to boost the cutter component.
Optionally, in the machine tool system for material surface strengthening, two tool modules are provided, the two tool modules are arranged on two opposite sides of a workpiece to be machined, and the tool modules apply force to the workpiece to be machined in opposite directions.
Optionally, in the machine tool system for surface strengthening of a material, the machine tool system further includes two third vibration reduction units, the two third vibration reduction units are respectively attached to two opposite sides of the workpiece to be machined, the third vibration reduction units are symmetrically arranged at the top end and the bottom end of the workpiece to be machined, and the force application directions of the two cutter assemblies to the workpiece to be machined extend along the horizontal direction.
Optionally, in the machine tool system for surface strengthening of a material, one or at least two cutter units are provided, and when at least two cutter units are provided, the cutter units are sequentially distributed along the axial direction of the workpiece to be machined and are arranged at intervals.
Optionally, in the above machine tool system for material surface strengthening, the machine tool system for material surface strengthening further includes a position adjusting unit for adjusting a height of the tool module;
The position adjustment unit includes a wedge height adjustment module, the wedge height adjustment module including:
The first wedge block is provided with a first guide sliding rail which is obliquely arranged in the height direction, the cutter module is mounted on the first wedge block, and the first wedge block is provided with a vertical guide rail which is in sliding fit with the supporting plate so that the first wedge block can be lifted;
The second wedge block is provided with a second guide sliding rail which is matched with the first guide sliding rail and is obliquely arranged in the height direction;
the thread adjusting piece is in threaded connection with the second wedge block so as to drive the second wedge block to slide back and forth along the inclined direction of the second guide sliding rail;
the locking piece is used for locking the thread adjusting piece;
The fixed block is fixedly arranged on the supporting plate, and the threaded adjusting piece is arranged on the fixed block and can rotate along the axis direction of the fixed block.
Optionally, in the machine tool system for surface strengthening of a material, the position adjusting unit further includes a magnetic adjusting module, the magnetic adjusting module includes a first magnetic component and a second magnetic component that generates a repulsive force with the first magnetic component, the first guiding rail is a T-shaped rail, the T-shaped rail includes a cross plate and a vertical plate connected to a lower surface of the cross plate, and the first magnetic component is mounted on the lower surface of the cross plate; the second guide sliding rail is a T-shaped sliding groove, the second magnetic assembly is arranged on the T-shaped sliding groove, the second magnetic assembly is located below the first magnetic assembly, when the magnetic adjusting module is not electrified, the first magnetic assembly is matched with the second magnetic assembly, and when the magnetic adjusting module is electrified, the first magnetic assembly is isolated from the second magnetic assembly.
Optionally, in the machine tool system for material surface strengthening described above, the machine tool system for material surface strengthening further includes an end clamping unit, the end clamping unit includes a chuck and a tail-end clamping module, and the chuck and the tail-end clamping module clamp opposite ends of the workpiece to be machined, respectively.
Optionally, in the machine tool system for material surface strengthening, the machine tool system for material surface strengthening further includes an on-line detection and monitoring unit, and a measurement end of the on-line detection and monitoring unit is used for detecting a surface before machining, a surface after machining and a surface during real-time machining of a workpiece.
In the technical scheme, the machine tool system for reinforcing the surface of the material comprises a machine tool body, a tool unit and a following tool unit, wherein the machine tool body is provided with a guide rail, the tool unit comprises a supporting plate and a tool module for processing a workpiece to be processed, the tool module is arranged on the supporting plate, and the supporting plate slides along the guide rail. The cutter following unit is arranged on the supporting plate and used for limiting a workpiece to be machined; along the sliding direction of the supporting plate, at least one side of the cutter module is provided with a cutter following unit. When a workpiece to be machined needs to be machined, the workpiece to be machined is installed in a machine tool system for material surface strengthening, the workpiece to be machined is limited and clamped through a cutter following unit, and the workpiece to be machined is machined through a cutter module of a cutter unit.
According to the machine tool system for material surface strengthening, disclosed by the application, when the cutter module slides along the guide rail to process a workpiece to be processed, the workpiece to be processed is limited by the cutter following unit, so that the conditions that the deformation of the workpiece to be processed at the processing position of the cutter module causes cutter yielding and even the cutter cannot be effectively attached to the workpiece to be processed are reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
FIG. 1 is an isometric view of a machine tool system for surface strengthening of materials provided in an embodiment of the present invention;
FIG. 2 is a front view of a machine tool system for surface strengthening of materials provided by an embodiment of the present invention;
FIG. 3 is an isometric view of a vibration reduction center rest unit according to one embodiment of the present invention from one perspective;
FIG. 4 is an isometric view of another view of a vibration reduction center rest unit according to an embodiment of the present invention;
fig. 5 is an isometric view of a supporting frame of a heel knife unit in a locked state according to an embodiment of the present invention;
fig. 6 is an isometric view of a support frame of a heel unit in an open state according to an embodiment of the present invention;
FIG. 7 is a front view of the heel unit of FIG. 5;
FIG. 8 is a side view of the heel unit of FIG. 7;
FIG. 9 is an isometric view of a first contact block according to an embodiment of the present invention;
FIG. 10 is a layout diagram of an on-line detecting and monitoring unit according to an embodiment of the present invention;
FIG. 11 is an isometric view of a layout of a tool module according to an embodiment of the invention;
FIG. 12 is a front view of the layout of the tool module shown in FIG. 11;
FIG. 13 is an isometric view of a layout of a vibration reduction unit and a cutter unit according to an embodiment of the present invention;
FIG. 14 is a front view of the layout of the vibration damping unit and cutter unit shown in FIG. 13;
FIG. 15 is an isometric view of a layout of a position adjustment unit according to an embodiment of the present invention;
FIG. 16 is a front view of the position adjustment unit layout of FIG. 15;
FIG. 17 is a side view of the position adjustment unit layout of FIG. 16;
FIG. 18 is an isometric view of a cutter unit provided in an embodiment of the present invention;
FIG. 19 is a front view of a cutter unit according to an embodiment of the present invention;
FIG. 20 is a schematic view of the oil feed flow direction of the cutter unit shown in FIG. 19;
FIG. 21 is a front view of another tool unit according to an embodiment of the invention;
FIG. 22 is a partial view of a cutter unit provided by an embodiment of the present invention;
FIG. 23 is a diagram illustrating a layout of an oil sump according to an embodiment of the present invention;
Fig. 24 is a schematic structural view of a tool bit holder according to an embodiment of the present invention;
FIG. 25 is an isometric view of a second wedge provided in accordance with an embodiment of the present invention;
FIG. 26 is a front view of the second wedge of FIG. 25;
FIG. 27 is a side view of the second wedge of FIG. 26;
FIG. 28 is an isometric view of a first wedge from one perspective, in accordance with an embodiment of the present invention;
FIG. 29 is an isometric view of a first wedge from another perspective in accordance with an embodiment of the present invention;
FIG. 30 is a bottom view of a first wedge provided in accordance with an embodiment of the present invention;
FIG. 31 is a schematic view of a structure of a first wedge and a second wedge in an abutting position according to an embodiment of the present invention;
fig. 32 is a schematic structural view of a first wedge and a second wedge in a partially engaged position in an isolated position according to an embodiment of the present invention.
Wherein in fig. 1-32:
10-cutter unit, 10 a-cutter module, 10 b-cutter module, 101-cutter ball, 102-cutter ball seat, 103-cutter head seat, 104-pressure sensor, 105-power assembly, 106-pressure adjustment assembly, 107-guide post, 108-hydraulic quick connector, 109-oil groove, 1010-air pressure first quick connector, 1011-air pressure second quick connector, 1012-cutter ball mounting surface, 1013-first fastening module, 1014-pressure equalizing filter module, 1015-push rod, 1016-oil guide channel, 1017-elastic vibration damper module, 1018-slide bar, 1019-seal ring, 1020-limit boss, 1021-step, 1022-support module, 1023-support plate;
20-heel unit, 2010-base, 20101-bar hole, 2020-heel module, 20201-first vibration dampening assembly, 20202-second vibration dampening assembly, 20203-first adjustment assembly, 20204-first drive rod, 20205-first contact block, 20206-support plate, 20207-pneumatic take over, 20208-oil guide groove, 20209-second contact block, 202010-second drive rod, 202011-second adjustment assembly, 2030-lubrication module, 20301-oil outlet, 20302-oil inlet, 2040-support frame, 2050-swivel plate, 2060-hinge, 2070-first locking member, 2080-second locking member,
30-Vibration reduction units, 30 a-vibration reduction units, 30 b-vibration reduction units, 301-mounting seats, 302-displacement adjusting modules and 303-limit grooves;
The vibration reduction center frame unit comprises a 40-vibration reduction center frame unit, a 401-first clamping module, a 402-second clamping module, a 4021-hand wheel, a 4022-worm gear, a 4023-compression block and a 403-supporting module;
50-position adjusting units, 501-locking parts, 502-fixing blocks, 503-thread adjusting parts, 504-scales, 505-mounting holes, 506-second wedges, 507-threaded holes, 508-second guide sliding rails, 509-first magnetic assemblies, 5010-vertical guide rails, 5011-first guide sliding rails, 5012-first wedges and 5013-second magnetic assemblies;
60-to-be-machined parts;
701-a chuck, 702-a tail jack clamping module;
80-a control unit;
90-lathe bed and 901-guide rail;
100-an on-line detection and monitoring unit.
Detailed Description
The core of the invention is to provide a machine tool system for material surface strengthening, which has the advantages that the machining stability of the machine tool system for material surface strengthening is enhanced, and the machined surface of a workpiece is obviously strengthened.
The present invention will be described in further detail below with reference to the drawings and embodiments, so that those skilled in the art can better understand the technical solutions of the present invention.
Please refer to fig. 1 to 32.
As shown in fig. 1 and 2, in one embodiment, a machine tool system for reinforcing a surface of a material according to an embodiment of the present invention includes a machine body 90, a tool unit 10, and a follow unit 20, where a guide rail 901 is disposed on the machine body 90.
The tool unit 10 includes a pallet 1023, and a tool module mounted on the pallet 1023 for processing the workpiece 60, and the pallet 1023 slides along the guide rail 901.
The follow unit 20 is mounted on the supporting plate 1023, and the follow unit 20 is used for limiting the to-be-machined piece 60; along the sliding direction of the pallet 1023, at least one side of the cutter module is provided with a cutter following unit 20. When the to-be-machined piece 60 needs to be machined, the to-be-machined piece 60 is installed in a machine tool system for material surface strengthening, the to-be-machined piece is limited and clamped through the follow-up cutter unit 20, and the to-be-machined piece 60 is machined through the cutter unit 10.
As shown in fig. 1 and 2, the machine tool system for surface strengthening of a material further includes an end clamping unit including a chuck 701 and a tailstock clamping module 702, the chuck 701 and the tailstock clamping module 702 clamping opposite ends of the workpiece 60, respectively.
As can be seen from the above description, in the machine tool system for reinforcing a material surface provided by the embodiment of the present application, when the tool module slides along the guide rail 901 to process the workpiece 60 to be processed, the workpiece to be processed is limited by the following tool unit 20, so that the situation that the deformation of the workpiece to be processed at the processing position of the tool module causes the cutter to be left and even the tool cannot be completely attached to the workpiece is reduced, and the rotary workpiece, especially the workpiece with a large length-diameter ratio, has high hardness of the surface layer after processing, good hardening continuity and good uniformity of the hardening layer. Namely, the machine tool system for reinforcing the surface of the material has the advantages that the rigidity of the workpiece is improved during machining, the machining stability is enhanced, and the machined surface of the workpiece is obviously reinforced.
The machine tool system for material surface strengthening further comprises a vibration reduction center frame unit 40, the vibration reduction center frame unit 40 is used for limiting the to-be-machined piece 60, the vibration reduction center frame unit 40 is mounted on a guide rail, specifically, the vibration reduction center frame unit 40 slides along the guide rail 901, and the sliding direction of the vibration reduction center frame unit 40 is consistent with that of the supporting plate 1023. Along the sliding direction of the pallet 1023, at least one side of the cutter unit 10 is provided with a vibration reduction center frame unit 40, and a cutter following unit 20 is provided between the vibration reduction center frame unit 40 and the cutter unit 10.
As shown in fig. 3 and 4, the vibration reduction center frame unit 40 includes a first clamping module 401 for clamping a first end of the workpiece 60 and a second clamping module 402 for clamping a second end of the workpiece 60, and the first clamping module 401 and/or the second clamping module 402 are manual clamping modules or electric telescopic clamping modules. Specifically, the first clamping module 401 and the second clamping module 402 clamp opposite ends of the workpiece 60, specifically, one clamps a top end of the workpiece 60 and one clamps a bottom end of the workpiece 60.
Specifically, the second clamping module 402 and the second clamping module 402 are both mounted on the support module 403, and the support module 403 is slidably mounted on the rail 901.
Specifically, when the second clamping module 402 is a manual clamping module, the worm wheel 4022 can be driven to rotate by the hand wheel 4021, the end part of the worm wheel 4022 is provided with a pressing block 4023 to clamp the workpiece 60 to be machined, and the pressing block 4023 is driven to lift by the rotation of the worm.
Specifically, the following blade unit 20 is provided with two; along the sliding direction of the pallet 1023, two follow blade units 20 are symmetrically disposed on opposite sides of the blade module.
As shown in fig. 5-9, in one embodiment, the heel cutter unit 20 includes a base 2010 and a heel cutter module 2020, the heel cutter module 2020 includes a first vibration reduction assembly 20201 and a second vibration reduction assembly 20202, and the first vibration reduction assembly 20201 and the second vibration reduction assembly 20202 are each mounted to the base 2010.
The first vibration damping assembly 20201 and/or the second vibration damping assembly 20202 are/is a pneumatic telescopic device, and a telescopic end of the pneumatic telescopic device is used for being abutted against the workpiece 60.
The first movable end of the first vibration damping assembly 20201 and the second movable end of the second vibration damping assembly 20202 are respectively attached to opposite sides of the workpiece 60, and a space for the workpiece 60 to pass through is formed between the first movable end and the second movable end. When the heel knife unit 20 moves along with the knife module, friction exists between the first movable end and the second movable end and the workpiece 60 to be processed, and in order to prolong the service lives of the first movable end and the second movable end, the first movable end and the second movable end are preferably self-lubricating friction pieces.
Both the first damping assembly 20201 and the second damping assembly 20202 are mounted to the base 2010. Specifically, base 2010 is fixedly coupled to pallet 1023 to follow the movement of the tool modules. Along the movement direction of the tool module, preferably, the heel cutter unit 20 is located at one side of the tool module, or the heel cutter unit 20 is disposed at two opposite sides of the tool module, and the distance between the tool module and the heel cutter unit 20 is as small as possible, so as to reduce vibration of the workpiece 60 to be machined at the position of the tool module.
To facilitate disassembly, the base 2010 is preferably removably attached to the tool module. In order to facilitate the installation of the heel unit 20, it is preferable that the base 2010 is provided with a bar-shaped hole 20101, and the base 2010 is mounted to the heel unit 20 by a second locker 2080 capable of sliding along the bar-shaped hole 20101. Specifically, the second locking member 2080 may be a threaded fastener, and in order to facilitate the operation of the second locking member 2080 by a worker, preferably, the top end of the second locking member 2080 is provided with a second operation end that is convexly disposed.
In one embodiment, the first vibration damping assembly 20201 and the second vibration damping assembly 20202 are located on the left and right sides of the workpiece 60, respectively. In order to achieve support of the workpiece 60, it is preferable that the first vibration damping assembly 20201 is located directly below the workpiece 60 and the second vibration damping assembly 20202 is located directly above the workpiece 60.
The workpiece 60 may specifically be a shaft roller workpiece with a large length-diameter ratio in a metal workpiece, the metal workpiece passes through a space between the first vibration damping assembly 20201 and the second vibration damping assembly 20202, the workpiece 60 is directly placed on the first movable end, the first movable end is provided with a supporting area which is concave inwards and accommodates the workpiece 60, the supporting area can limit the workpiece 60 to move in the horizontal direction, and specifically, the shape and size of the concave of the supporting area are determined according to the size of the workpiece 60 and the actual condition of processing.
The first vibration damping component 20201 and the second vibration damping component 20202 are respectively attached to two opposite sides of the workpiece 60 to be processed so as to limit the workpiece 60 to be processed, so that deformation of the workpiece 60 to be processed is reduced when the cutter module works, and further, the situation that a cutter is left and even the cutter cannot be completely attached to the workpiece is reduced.
The first damping assembly 20201 and the second damping assembly 20202 may be manually adjustable devices. Specifically, the first vibration damping assembly 20201 and the second vibration damping assembly 20202 may be in a sleeve rod structure in threaded connection, and two rod members that are in threaded connection through mutual rotation approach each other and are proprietary, so that one ends of the first vibration damping assembly 20201 and the second vibration damping assembly 20202 approach and depart from the workpiece 60 to be processed.
In one embodiment, the first vibration damping assembly 20201 includes a first drive rod 20204, a first adjustment assembly 20203, and a first contact block 20205, the first adjustment assembly 20203 controlling movement of the first drive rod 20204 in a direction toward and away from the workpiece 60. Specifically, the first adjusting component 20203 may be a hydraulic cylinder or a guiding cylinder, and the first driving rod 20204 is a piston rod. The first contact block 20205 is a first movable end, the first contact block 20205 is mounted on one end of the first driving rod 20204 away from the first adjusting component 20203, and a first pressing surface attached to the workpiece 60 is disposed on the first contact block 20205. The first adjusting component 20203 is provided with an air pressure connecting pipe 20207, specifically, the first adjusting component 20203 is fixedly connected with two air pressure connecting pipes 20207, and the air pressure connecting pipes 20207 are used for transmitting air, so that the movement of the pneumatic piston can be controlled by adjusting the pressure intensity inside the guide cylinder.
The movement of the first driver 20204 is guided by coaxially disposed guide posts, which may be one or at least two. The guiding cylinder is externally connected with an air pump through the air pressure connecting pipe 20207, so that the guiding cylinder can drive the first driving rod 20204 to stretch and retract to drive the first movable end to move.
In order to further reduce the vibration of the workpiece 60, it is preferable that the first vibration damping assembly 20201 is located directly under the workpiece 60, and the first pressing surface is disposed upward, and the first pressing surface is a V-shaped surface. The V-profile forms a recessed area that limits the work piece 60 to be processed.
The cutter following unit 20 further comprises a lubrication module 2030, the lubrication module 2030 is fixed relative to the first contact block 20205, an oil guide pipeline is arranged in the lubrication module 2030, and one end of the oil guide pipeline is provided with an oil inlet 20302 for inputting lubrication liquid. The lubricating liquid is conveyed to the position of the workpiece 60 to be processed through the oil guide pipeline, so that the workpiece 60 to be processed is lubricated, and the processing quality of the workpiece is further improved.
One end of the oil guide pipeline is an oil outlet 20301 for outputting lubricating liquid to the to-be-processed workpiece 60. The oil guide pipeline is used as a penetrating channel for flowing liquid, the liquid is conveyed into the lubrication module 2030 by a hydraulic connecting pipe of the oil inlet 20302, an oil outlet 20301 is formed above the penetrating channel to the upper surface of the lubrication module 2030, and the lubrication liquid can directly overflow to the upper surface of the lubrication module 2030.
The lubrication module 2030 is located right below the work piece 60 to be processed, and the oil outlet 20301 is provided upward. A hydraulic connecting pipe is arranged at the position of the oil outlet 20301 so as to facilitate the input of lubricating fluid into the oil guide pipeline. Specifically, the oil inlet 20302 may be located at a side end of the lubrication module 2030.
The first vibration damping assembly 20201 further includes a support plate 20206, the lubrication module 2030 and the first contact block 20205 are both mounted on an upper surface of the support plate 20206, and the support plate 20206 is fixedly mounted on a top end of the first driving rod 20204. The first contact block 20205 is provided with two. Along the running direction of the cutter module, two first contact blocks 20205 are respectively located on two opposite sides of the lubrication module 2030, and the bottom ends of the first compression surfaces are flush with the oil outlet 20301 or the bottom ends of the first compression surfaces are higher than the oil outlet 20301. I.e. the lowest position of the recessed areas of the first contact blocks 20205 mounted on both sides of the lubrication module 2030 may be flush with the height of the oil outlet 20301 of the lubrication module 2030 (or slightly higher, but it must be ensured that spilled liquid can enter the first contact blocks 20205).
As shown in fig. 9, the upper surface of the first contact block 20205 is provided with an oil guide groove 20208, and specifically, the length direction of the oil guide groove 20208 extends perpendicular to the moving direction of the cutter module. Preferably, the oil guiding groove 20208 is a V-shaped groove that is opened upward along the V-shaped surface, and the oil guiding groove 20208 can store the transported lubricating liquid. In this embodiment the lubricating fluid is a cooling lubricating fluid, providing good cooling lubrication conditions for the machining.
In order to enhance the lubrication effect, it is preferable that at least two oil guiding grooves 20208 are provided on each first contact block 20205, and the opening of the oil guiding groove 20208 faces the workpiece 60.
At the time of specific installation, the lubrication module 2030 may be mounted on the support plate 20206 by a threaded fastener, which may be a bolt.
The second contact block 20209 is provided as a self-lubricating friction member, which is excellent in wear resistance and can ensure that the surface crystal layer of the metal workpiece after processing is not damaged.
Specifically, the first contact block 20205 and the second contact block 20209 are preferably made of Polytetrafluoroethylene (PTFE), and because the polytetrafluoroethylene has hardness lower than that of the metal material, the polytetrafluoroethylene has sufficient rigidity and good wear resistance, and also has self-lubricating performance, the polytetrafluoroethylene has good alignment and limiting functions, and meanwhile, has a long service life.
In one embodiment, the second vibration damping assembly 20202 is located directly above the workpiece 60 and the first vibration damping assembly 20201 is located directly below the workpiece 60. The second vibration damping assembly 20202 includes a second drive rod 202010, a second adjustment assembly 202011, and a second contact block 20209, and the second adjustment assembly 202011 is configured to control movement of the second drive rod 202010 in a direction toward and away from the workpiece 60. The second contact block 20209 is a second movable end, the second contact block 20209 is mounted on one end of the second driving rod 202010 away from the second adjusting component 202011, and a second pressing surface attached to the workpiece 60 is disposed on the second contact block 20209. The second adjustment assembly 202011 may be a hydraulic cylinder or a pilot cylinder. Specifically, the second vibration damping assembly 20202 may be a micro air pump, and the end portion of the air pump output end of the micro air pump is fixedly connected with a friction member as the second contact block 20209, and the surface of the second contact block 20209, which contacts the workpiece 60, may be a plane.
In one embodiment, the heel unit 20 further includes a support frame 2040 and a swivel plate 2050, the support frame 2040 being mounted to the base 2010. The top end of the rotary plate 2050 extends to a position right above the workpiece 60, and the second vibration damping assembly 20202 is mounted on the top end of the rotary plate 2050, and specifically, the rotary plate 2050 may be an L-shaped plate. The bottom end of the rotating plate 2050 is hinged to the support frame 2040 through a hinge member 2060, specifically, the hinge member 2060 may be a latch, and the rotating plate 2050 is inserted on the latch. The risers of the rotor plate 2050 are hinged to the hinge 2060, and the second damper assembly 20202 is mounted to the cross-plate of the rotor plate 2050.
The rotary plate 2050 is detachably and fixedly connected to the support frame 2040 by a first locking member 2070, and when the first locking member 2070 is in the detached position, the rotary plate 2050 can be rotated about the hinge 2060, and the rotation center of the rotary plate 2050 is parallel to the movement direction of the cutter. In order to improve the installation stability, it is preferable that the first locking member 2070 is provided with at least two, and the vertical plate and the horizontal plate of the rotary plate 2050 are connected to the support frame 2040 through the first locking member 2070, respectively. Specifically, first retaining member 2070 may be a threaded fastener.
Specifically, a support frame 2040 is fixedly installed on the base 2010 near one end of the first vibration damping assembly 20201, and in order to improve installation stability, a reinforcing rib plate is arranged on the support frame 2040.
In a specific embodiment, the heel unit 20 further includes a vibration sensor and a vibration control module, the vibration sensor is used for measuring the vibration amplitude of the position where the heel module 2020 is attached to the workpiece 60, and in particular, the vibration sensor may be mounted at the position of the first contact block 20205 or the second contact block 20209.
The vibration control module controls the first vibration reduction assembly 20201 and the second vibration reduction assembly 20202 to work, the vibration sensor is connected with the vibration control module, at least one of the first vibration reduction assembly 20201 and the second vibration reduction assembly 20202 is connected with the vibration control module, and preferably, the first vibration reduction assembly 20201 and the second vibration reduction assembly 20202 are both connected with the vibration control module. Specifically, the vibration control module, the vibration sensor, the first vibration damping assembly 20201 and the second vibration damping assembly 20202 may be connected by a wired or wireless connection manner to implement signal transmission. When the vibration control module receives the vibration sensor amplitude data exceeding the preset value, the vibration of the workpiece 60 to be processed is reduced by adjusting the positions of the first movable end and the second movable end.
Specifically, when the vibration sensor includes a first sensor for monitoring the vibration at the position of the first vibration damping assembly 20201 and a second sensor for monitoring the vibration at the position of the second vibration damping assembly 20202, the vibration control module controls the first vibration damping assembly 20201 to reduce the pressure of the workpiece 60 when the monitored pressure value of the first sensor exceeds the first pressure value; when the first sensor monitor pressure value is lower than the second pressure value, the vibration control module controls the first vibration damping assembly 20201 to increase the pressure of the workpiece 60, and the first pressure value is greater than the second pressure value. When the second sensor monitored pressure value exceeds the third pressure value, the vibration control module controls the second vibration reduction assembly 20202 to reduce the pressure of the workpiece 60; when the second sensor monitored pressure value is lower than the fourth pressure value, the vibration control module controls the second vibration reduction assembly 20202 to increase the pressure of the workpiece 60, and the third pressure value is greater than the fourth pressure value.
The application can adaptively adjust the air pressure inside the first adjusting component 20203 and the second adjusting component 202011 through the real-time detection data of the vibration sensor by the vibration control module, so as to adjust the expansion degree of the first contact block 20205 or the second contact block 20209, and specifically, the first adjusting component 20203 and the second adjusting component 202011 are automatically adjusted through the vibration control module by external air pressure equipment. For example, when the vibration of the first contact block 20205 or the second contact block 20209 exceeds a preset amplitude, the vibration control module pressurizes the inside of the first adjusting component 20203 and the second adjusting component 202011, so that the acting force acting on the workpiece 60 to be processed is increased when the first contact block 20205 or the second contact block 20209 stretches out, until the amplitude measured by the vibration sensor is smaller than a preset value, the first contact block 20205 or the second contact block 20209 is stopped to be driven to move, that is, the follow-up knife unit 20 provided by the application is matched with the knife module for use, closed-loop control is performed according to the vibration sensor by adopting an air pressure self-adapting corresponding device, when the vibration is increased, the vibration control module controls the air pressure, and the jump is restrained, so that the metal workpiece can be always kept in effective fit with the knife module, and the influence caused by deflection change generated by processing is reduced.
Of course, in specific use, the first vibration damping module 20201 and the second vibration damping module 20202 may control the amplitude by controlling the extension length of the telescopic cylinder through the hydraulic cylinder, and at this time, the first vibration damping module 20201 and the second vibration damping module 20202 may be respectively provided with hydraulic cylinders.
As shown in fig. 1 and 2, the machine tool system for material surface strengthening further includes an on-line detection and monitoring unit 100 for detecting the surface of the workpiece 60 before machining, after machining, and during real-time machining. Specifically, the measuring end of the on-line detecting and monitoring unit 100 may be abutted against the surface of the workpiece 60, or the measuring end of the on-line detecting and monitoring unit 100 is isolated from the workpiece 60 and is in non-contact measurement. Preferably, the on-line detection and monitoring unit 100 is in signal connection with the control unit 80.
As shown in fig. 10, specifically, during the machining process, the wire detecting and monitoring units 100 are disposed at the front and rear sides of the tool module area, the changes in the size and shape of the workpiece 60 are measured all the time, and the change amounts thereof are transmitted to the control unit 80 at any time. The control unit 80 compares the acquired signals in real time and then sends out signals (such as signals for pressurizing the tool setting ball 101, depressurizing the tool setting ball 101 or adjusting the position of the tool module) to control the actions of other functional units in the machine tool system. The line detection and monitoring unit 100 enables operators to finish workpiece detection without stopping, reduces labor intensity, improves production efficiency, reduces rejection rate, and simultaneously has higher consistency of processed workpieces. Meanwhile, the system has a real-time monitoring function, and when the processing quality deviation of the workpiece 60 to be processed is larger than a threshold value, the control unit 80 controls the alarm to inform a worker to check the system.
In a specific embodiment, the on-line detecting and monitoring unit 100 is controlled by the control unit to retract into place or withdraw, and in particular, a retraction module for driving the probe of the on-line detecting and monitoring unit 100 to retract into place or withdraw is arranged in the on-line detecting and monitoring unit 100.
In a specific arrangement, the detection points of the two probes of the wire detection and monitoring unit 100 are arranged radially along the workpiece 60 to be processed.
Preferably, the on-line detection and monitoring unit 100 is located between the cutter module 10 and the heel unit 20.
Specifically, a plurality of cutter modules may be provided, and the plurality of cutter modules are circumferentially distributed around the workpiece. As shown in fig. 11 and 12, specifically, the machining center is provided with two tool modules, namely, a tool module 10a and a tool module 10b, which are horizontally arranged on the left and right sides of the rotary workpiece.
As shown in fig. 13 to 17, the machine tool system for reinforcing a surface of a material further includes a third vibration reduction unit 30, two third vibration reduction units 30 are provided, the two third vibration reduction units 30 are respectively attached to two opposite sides of the workpiece 60, specifically, the third vibration reduction units 30 are symmetrically provided at the top end and the bottom end of the workpiece 60, and the force application directions of the two tool assemblies to the workpiece 60 extend in the horizontal direction.
The tool unit 10 further comprises a support module 1022, the support module 1022 being movable parallel to the centre line of revolution of the workpiece 60. The supporting module 1022 is formed by fixing the cutter module, the third vibration reduction unit 30 and the cutter following unit 20 together and connecting them to the supporting plate 1023, and the supporting module 1022 is made of a metal material with better rigidity so as to ensure that the cutter module, the third vibration reduction unit and the cutter following unit are not deformed during processing.
In a specific embodiment, the third vibration reduction unit 30 includes a mounting seat 301, a displacement sensor, and a displacement adjustment module 302 connected to the displacement sensor for adjusting the force applied by the mounting seat 301 and the workpiece 60, where the displacement sensor is used for measuring the amplitude of the mounting seat 301, and specifically, when the amplitude is greater than 0.1mm, the displacement adjustment module 302 performs adjustment. Of course, the amplitude is not limited to the above-described case when the displacement adjustment module 302 performs adjustment of the mount 301 according to the actual situation.
The displacement sensor is in signal connection with the displacement adjusting module 302, the mounting seat 301 is provided with a limiting groove 303 attached to the workpiece 60, and specifically, the limiting groove 303 may be a V-shaped groove opening towards the direction of the workpiece 60. The displacement adjustment module 302 may be a pneumatic cylinder or a hydraulically controlled adjustment device.
In particular, the control structure and motion control components of the displacement adjustment module 302 may be integrated on one control unit.
The position of the limit groove 303 of the mounting seat 301 is preferably made of polytetrafluoroethylene, which has excellent self-lubricating performance and moderate hardness, and can not scratch the surface of the workpiece 60 during processing.
The third vibration reduction units 30 comprise two, and the two third vibration reduction units 30 are respectively attached to two opposite ends of the workpiece 60. In one embodiment, two third vibration reduction units 30 are symmetrically disposed at left and right ends of the workpiece 60. In another embodiment, two third vibration reduction units 30 are symmetrically disposed at the top and bottom ends of the workpiece 60.
During processing, the displacement adjusting module 302 enables the vibration of the revolving body to be reduced by controlling the two mounting seats 301 of the butt clamp, and meanwhile, the displacement sensor senses real-time force application loading and feeds back to the displacement adjusting module 302. The application uses the closed-loop controlled cutter unit 10 and the third vibration reduction unit 30, and the pressure sensor 104 and the displacement sensor are used for detecting and feeding back to the control structure, so that the cutter unit 10 can be accurately adjusted and responded in real time according to the change of the processing process, and the workpiece processing and clamping modes are changed, thereby effectively inhibiting the vibration of the workpiece 60 and the cutter unit 10, ensuring that the fitting degree of the workpiece 60 is better, forming continuous and stable surface hardening, effectively inhibiting the jump quantity and the axial straightness deviation caused by the vibration lines generated by uneven stress and deflection deformation of the slender shaft when the slender shaft is processed by a single-side cutter, namely reducing the problem of vibration of the workpiece metal material in the processing process of the gradient nanostructure in the processing process.
The limiting groove 303 of the third vibration reduction unit 30 is made of polytetrafluoroethylene, the rest parts are made of quenching tool steel, and the displacement adjustment module 302 is made of a hydraulic device. When the vibration amplitude is larger than 0.001mm, the displacement adjusting module 302 enables the limiting groove 303 to be tightly clamped at the position to be processed through a hydraulic device, the vibration quantity of the limiting groove 303 is reduced, and the vibration quantity is kept within 0.001 mm. Specifically, when the control structure receives the increase of the applied force sensed by the displacement sensor so that the applied force exceeds the maximum acceptable value of the workpiece 60, the third vibration reduction unit 30 is controlled to move away from the workpiece 60 until the applied force sensed by the displacement sensor is within the acceptable range of the workpiece 60, and the third vibration reduction unit 30 stops moving. When the control structure receives the increase of the applied force sensed by the displacement sensor so that the applied force is lower than the minimum acceptable value of the workpiece 60, the third vibration reduction unit 30 is controlled to move towards the workpiece 60 until the applied force sensed by the displacement sensor is within the acceptable range of the workpiece 60, and the third vibration reduction unit 30 stops moving.
At the time of specific assembly, the cutter unit 10 is integrally mounted on the pallet 1023 through the support module 1022. Preferably, the support modules 1022 are slidable in a direction perpendicular to the direction of motion of the pallet 1023 to guide the relative position of the cutter unit 10. The third vibration reduction unit 30 is installed in two installation holes provided in front and rear of the support module 1022.
In the present invention, the direction of the force applied by the tool unit 10 to the workpiece 60 and the direction of the force applied by the third vibration damping unit 30 to the workpiece 60 are coplanar, so that the vibration of the workpiece 60 is further reduced.
In another embodiment, the two tool units 10 apply force in a direction that is higher than the center line of revolution of the workpiece 60 and lower than the center line of revolution of the workpiece 60.
In one machining mode, the two third vibration reduction units 30 are arranged up and down, the two third vibration reduction units 30 are arranged in a centering and opposite mode, the cutter modules are arranged left and right, and the two cutter modules are eccentrically opposite, namely the force application direction of the cutter modules to a workpiece is isolated from the rotation center line of the workpiece. When the metal material with high strength is processed, the applied load is high, so that the spherical cutter head can roll smoothly. The traditional centering and jacking mode is abandoned by the two cutter modules, and eccentric arrangement is adopted, namely the left cutter head is adjusted by 0.1mm upwards along the Z axis by using the cutter position adjusting cutter module, the right cutter head is adjusted by-0.1 mm upwards along the Z axis by using the cutter position adjusting cutter module, and vice versa.
The tool unit 10 may be used for machining a workpiece 60 of a body of revolution. When the cutter module is used for processing the workpiece 60, the cutter unit 10 and the third vibration reduction units 30 are both installed on the supporting module 1022, then the supporting module 1022 is installed on the supporting plate 1023, the two third vibration reduction units 30 are respectively attached to two opposite sides of the workpiece 60, and the two cutter units 10 are oppositely arranged to clamp the workpiece 60. During processing, the machine tool support module 1022 is fed back and forth along the Y axis (the workpiece length direction) to process the workpiece 60, and the relative positions of the tool unit 10 and the workpiece 60 change as the processing proceeds. The workpiece 60 may be a metal piece.
In one embodiment, the same workpiece 60 may be machined using a single tool unit 10.
In another embodiment, the same workpiece 60 is machined simultaneously by using the front and rear cutter units 10, so that the force for flexibly deforming the workpiece 60 is effectively counteracted. When the to-be-machined piece 60 of the metal material is subjected to nanocrystallization, the cutter units 10 positioned at the left end and the right end apply pressure to the surface of the metal material from the two ends and roll along with the workpiece, and meanwhile, the cutter units 10 are adjusted according to the vibration condition of the to-be-machined piece 60, so that the vibration is stabilized in a reasonable range.
Through integrating the third damping unit 30 on the cutter unit 10, when the to-be-machined workpiece 60 is machined, the two cutter units 10 are oppositely arranged to clamp the to-be-machined workpiece 60, the two third damping units 30 are respectively attached to two opposite sides of the to-be-machined workpiece 60, namely, in the machining process of the to-be-machined workpiece 60, the two oppositely arranged third damping units 30 are used for limiting the force applied to the to-be-machined workpiece 60, so that vibration in the machining process of the to-be-machined workpiece 60 is reduced, and the machining quality of the revolving body is improved.
As shown in fig. 18 to 22, the cutter module includes a cutter assembly, a pressure sensor 104, a power assembly 105, a pressure adjustment assembly 106, and a motion control assembly, the pressure sensor 104 being for sensing the pressure of the cutter assembly. The power assembly 105 provides machining pressure to the cutter assembly during machining. Specifically, the power assembly 105 may be a hydraulic assembly.
The pressure regulating assembly 106 is connected to the cutter assembly to provide a pneumatic module process pressure, the pressure response rate of the pressure regulating assembly 106 applied to the cutter assembly being greater than the power assembly 105. In a particular assembly, the pressure sensor 104 is mounted to the housing of the power assembly 105 by a first fastening module 1013, which may be a threaded fastener.
Pressure regulating assembly 106 may apply pressure to the cutter assembly via a linear motor, electromagnetic force control assembly, or other power source having high speed response capability and meeting load requirements. The electromagnetic force comprises two electromagnetic members which are matched in a repulsive manner, the relative position is adjusted by adjusting the relative acting force of the two electromagnetic members, and one electromagnetic member can be directly connected with the power assembly 105.
The pressure adjusting component 106 is an air pressure module, and a push rod 1015 of the air pressure module is connected with the housing of the power component 105. The air pressure module comprises a shell and a push rod 1015 arranged on the shell, and the output end of the push rod 1015 acts on one end of the power component 105 far away from the pressure sensor 104. The shell is internally provided with a cavity for installing the piston at the end part of the push rod 1015, the shell is provided with two gas quick connectors communicated with the cavity, and the two gas quick connectors are respectively a gas pressure first quick connector 1010 and a gas pressure second quick connector 1011, so that the shell is connected with a gas source to realize gas inlet and gas exhaust of the cavity.
The pressure sensor 104 and the pressure adjusting component 106 are positioned on two opposite sides of the power component 105, and a guiding module for guiding the movement direction of the pressure adjusting component 106 is arranged between the outer shell of the pressure adjusting component 106 and the outer shell of the power component 105.
The cutter modules are arranged at two opposite sides of the workpiece 60, and the force application directions of the cutter modules to the workpiece 60 are coincident.
Specifically, the guide module may be a guide post 107, one of the housing of the pressure adjusting assembly 106 and the housing of the power assembly 105 is fixedly connected to the guide post 107, and the other is slidably connected to the guide post 107.
In the operating state of the cutter unit 10, both the power assembly 105 and the pressure sensor 104 module are in a state of pressurizing the cutter assembly.
The pressure sensor 104, the power component 105 and the pressure adjusting component 106 are all connected with the action control component, and specifically, signal transmission can be realized through a wire electrical connection or a wireless communication mode. When the motion control assembly receives that the pressure value of the pressure sensor 104 rises above a first preset value within a preset time, the motion control assembly controls the pressure adjustment assembly 106 to depressurize the tool assembly, i.e., reduce the force that the tool assembly acts on the workpiece 60.
Specifically, the motion control component controls the pressure adjustment component 106 to reduce the pressure of the cutter component until the motion control component receives the pressure value of the pressure sensor 104 and stops the motion of the pressure adjustment component 106 when the rising value of the pressure value is smaller than the first preset value within the preset time. The power assembly 105 may be deactivated or the power assembly 105 may simultaneously depressurize the cutter assembly while the motion control assembly controls the pressure regulating assembly 106 to depressurize the cutter assembly.
When the motion control assembly receives that the pressure value of the pressure sensor 104 falls beyond a second preset value within a preset time, the motion control assembly controls the pressure adjustment assembly 106 to boost the pressure of the tool assembly, i.e., increase the force of the tool assembly on the workpiece 60 to be machined. Specifically, the motion control component controls the pressure adjustment component 106 to boost the pressure of the cutter component, and the motion control component stops the motion of the pressure adjustment component 106 when the pressure value of the pressure sensor 104 is reduced to be less than a second preset value within a preset time. The power assembly 105 may be deactivated or the power assembly 105 may simultaneously boost the cutter assembly while the motion control assembly controls the pressure regulating assembly 106 to boost the cutter assembly. Wherein the work piece 60 may be a quenched steel gradient hardened work piece.
In particular, the tool assembly may be a conventional tool for machining a workpiece. Wherein the first preset value and the second preset value are determined according to the tool assembly and the workpiece processing bearing pressure. The time period of the preset time is set according to the requirement.
In one embodiment, when the motion control assembly receives that the pressure sensor 104 increases above a first preset value of a preset pressure range value for a preset time, the motion control assembly controls the pressure adjustment assembly 106 to depressurize the cutter assembly; when the motion control assembly receives a second preset value that the pressure sensor 104 has exceeded the preset pressure range value at the preset time, the motion control assembly controls the pressure adjustment assembly 106 to boost the pressure of the cutter assembly. The preset pressure range value is a pressure value required by the cutter component when the workpiece is normally processed.
In another embodiment, when the motion control assembly receives that the pressure sensor 104 increases above the preset pressure range value by a first preset value at a preset time, the motion control assembly controls the pressure regulating assembly 106 and the power assembly 105 to simultaneously depressurize the cutter assembly; when the motion control assembly receives a second preset value that the pressure sensor 104 has exceeded the preset pressure range value at the preset time pressure drop, the motion control assembly controls the pressure regulating assembly 106 and the power assembly 105 to simultaneously boost the cutter assembly. At this time, the cutter assembly may be simultaneously pressure regulated by the pressure regulating assembly 106 and the power assembly 105.
The cutter modules are arranged in pairs, and the two cutter modules are arranged in opposite tops. The direction of application of force to the workpiece 60 extends in the horizontal direction. The force application directions of the two tool modules to the workpiece 60 may be arranged in line, and at this time, the line connecting the force application directions of the two tool modules to the workpiece 60 may pass through the rotation center of the workpiece 60 or be arranged offset from the rotation center of the workpiece 60.
For ease of understanding, the following description is provided in connection with one particular embodiment:
In particular use of the tool unit 10, the hydraulic assembly is pressure loaded by inputting a pressure value required for the operation of the tool assembly to the motion control assembly, and the pressure sensor 104 transmits the pressure value to the motion control assembly while the motion control assembly controls the pressure adjustment assembly 106 to follow the pressure loading until the required pressure value is reached. During machining, the pneumatic module is controlled to rise and fall along with the change (shape and deflection deformation) of a workpiece to realize real-time high-response following, the closed-loop control of the pressure value of the cutter assembly is realized through the action control assembly, and the pressure adjusting assembly 106 responds in real time.
Specifically, the surface of the workpiece 60 to be machined, which contacts the cutter assembly, is a surface 1, the symmetrical surface is a surface 2, the workpiece can be a rotary workpiece, when the surface 1 is loaded by a large force, the whole workpiece is in a concave state, when the workpiece rotates to the surface 2 to contact the cutter, the surface 2 is in a convex state, at the moment, the cutter is required to maintain the load force value, meanwhile, the high compressibility of the whole workpiece is required, the action control assembly controls the pressure regulating assembly 106 to rapidly release pressure so as to avoid the bulge, and the rolling force of the surface 1 and the surface 2 is consistent; similarly, when the workpiece rotates from the surface 2 to the surface 1, the original state of the cutter cannot quickly follow the recess of the bonding surface 1, and the pressure value of the preset time is reduced to exceed the second preset value, namely, the position of the workpiece is recessed relative to other positions, so that the pressure of the position of the cutter assembly is suddenly reduced, the action control assembly controls the pressure adjusting assembly 106 to quickly boost the pressure of the cutter assembly, and the pressure of the position of the cutter assembly is adjusted to be within the preset pressure range in time.
When the appearance of the workpiece suddenly changes during processing and the pressure is required to be increased immediately, the pressure regulating component 106 controls the pressure regulating component 106 to quickly perform a pressurizing reaction according to the operation result of the action control component, so that the cutter component works under the required pressure as soon as possible. Specifically, when the workpiece shape suddenly changes during processing and the pressure is required to be reduced immediately, the pressure adjusting component 106 controls the air pressure module to rapidly reduce the pressure according to the operation result until the action control component receives that the pressure sensor 104 is located in the preset pressure range, and the action control component controls the air pressure module to stop acting. The action control assembly controls the air pressure module to rapidly decompress and boost the cutter assembly, and the air pressure adjusting speed is high, so that the air pressure adjusting device can rapidly respond and timely adjust the pressure of the position of the cutter assembly to be within a preset pressure range, thereby realizing high response and real-time following.
During processing, the action control component applies load according to the process parameters, and meanwhile, the pressure sensor 104 senses the load of the force and feeds back the load to the action control component, so that accurate adjustment response can be performed on the pressure in real time according to the change of the processing process, and further the processing precision is ensured.
As shown in fig. 18 to 22, the cutter assembly includes a cutter seat 102, a cutter head seat 103, and a cutter ball 101, a pressure sensor 104 is mounted to a first end of the cutter head seat 103, and the cutter seat 102 is mounted to a second end of the cutter head seat 103, specifically, the first end and the second end may be opposite ends of the cutter head seat 103. The tool ball 101 is mounted on the tool ball seat 102 and is disposed remotely from the pressure sensor 104. Specifically, for easy disassembly and assembly, the tool holder 102 is screwed on the tool bit holder 103, and specifically, one of the screw connection positions of the tool holder 102 and the tool bit holder 103 is provided with a stud, and the other screw connection position is provided with a threaded hole.
The cutter ball mounting surface 1012 attached to the cutter ball 101 on the cutter ball seat 102 is provided with a hydraulic oil cavity, the opening end of the hydraulic oil cavity faces the cutter ball 101, the cutter head seat 103 and the cutter ball seat 102 are internally provided with an oil guide channel 1016, the oil guide channel 1016 is connected with the hydraulic component 105 and the hydraulic oil cavity so as to convey hydraulic oil of the hydraulic component 105 to the hydraulic oil cavity, and an arrow in fig. 15 indicates the flow direction of oil.
When one of the tool holder 102 and the tool holder 103 is provided with a threaded hole and the other is provided with a threaded stud, the oil guide passage 1016 is provided on the stud. The cutter unit 10 is loaded by hydraulic pressure, which acts on the back of the cutter ball 101 in order to equalize the pressure and flow distribution. The whole back of the cutter ball 101 is wrapped by the hydraulic oil cavity, and meanwhile, a hydraulic oil cavity is formed between the cutter ball 101 and the cutter ball seat 102, so that dry grinding of the cutter ball 101 and the cutter ball seat 102 is avoided, and good lubrication is achieved.
A hydraulic assembly 105 is mounted to the end of pressure sensor 104 remote from tool tip carrier 103. Specifically, the pressure sensor 104 and the bit assembly are supported by a hydraulic assembly 105.
As shown in fig. 17, the cutter unit 10 further includes a pressure equalizing filter module 1014, where the pressure equalizing filter module 1014 is configured to stabilize flow and filter oil flowing to the oil gallery 1016. Specifically, the pressure equalizing filter module 1014 is provided with a filter screen structure. Specifically, the pressure equalizing filter module 1014 may be mounted to the tool tip carrier 103.
Specifically, the pressure equalizing filter module 1014 is installed at an inlet of the oil guide channel 1016, the pressure equalizing filter module 1014 is provided with a flow stabilizing member, and the flow stabilizing member is provided with honeycomb-shaped oil filtering holes to communicate the oil guide channel 1016 with the hydraulic assembly 105. Specifically, the pressure equalizing filter module 1014 may be mounted to the tool tip carrier 103. When a large pressure load is required, the oil pressure can support 40Mpa load at maximum.
Wherein the pressure equalizing filter module 1014 may be threadably coupled to the tool bit holder 103. The pressure equalization filter module 1014 may be embodied as a metallic piece.
The steady flow piece can be a conical structure with the cross section gradually increased along the oil flowing direction so as to increase the area of the oil filtering holes, filter the oil in time and guide the oil.
In order to extend the service life of the tool unit 10, it is preferable that the liquid inlet end of the pressure equalizing filter module 1014 is connected to the housing of the hydraulic assembly 105, the housing of the hydraulic assembly 105 is provided with an oil inlet channel connected to the pressure equalizing filter module 1014, and the oil inlet channel is provided with a hydraulic quick connector 108. When the pressure equalizing filter module 1014 needs to be flushed, the hydraulic quick connector 108 is separated from the oil cavity of the hydraulic assembly 105, liquid is fed through the oil guide channel 1016, flushing oil is filtered Kong Zazhi through the pressure equalizing filter module 1014, and impurities are discharged along with the liquid through the position of the hydraulic quick connector 108.
In one embodiment, the tool holder 102 is slidably coupled to the tool holder 103 along the machining pressure provided by the tool assembly, wherein the tool holder 103 is sleeved outside one end of the tool holder 102. The tool unit 10 further comprises an elastic damping module 1017 connecting the tool holder 102 with the tool bit holder 103, the elastic damping module 1017 telescoping in the direction of the machining pressure provided by the tool assembly. When the contact position between the rotary workpiece and the tool ball 101 is convexly changed, the acting force of the tool ball 101 of the rotary workpiece is transmitted to the position of the elastic damping module 1017, and the tool ball 101 is effectively attached to the rotary workpiece through the expansion and the contraction of the elastic damping module 1017, so that the machining quality is stably improved.
As shown in fig. 21 and 22, specifically, the elastic damping module 1017 may be sleeved on the outer side of the tool holder 102, and two ends of the elastic damping module 1017 in the extending direction are respectively connected with the tool holder 102 and the tool bit holder 103. Or the elastic damping module 1017 is disposed in the oil guide channel 1016, and a sliding rod 1018 fixedly connected with the tool ball seat 102 is disposed in the oil guide channel 1016, wherein the sliding rod 1018 is slidably connected with an inner wall of the oil guide channel 1016, and specifically, the sliding rod 1018 is a hollow pipe member so as to convey hydraulic oil to the tool ball seat 102 through a hollow position. Wherein, the two ends of the elastic damping module 1017 can be respectively connected with the pressure equalizing filter module 1014 and the sliding rod 1018.
To improve the sealing, the outer circumference of the sliding rod 1018 is in sliding sealing connection with the inner wall of the oil guide passage 1016 through a sealing ring 1019.
In order to prevent the elastic damping module 1017 from falling out of the oil guide channel 1016, a limit boss 1020 is arranged on the inner wall of the oil guide channel 1016, a step 1021 capable of being abutted against the limit boss 1020 is arranged on the side wall of the slide rod 1018, and when the step 1021 is abutted against the position of the limit boss 1020, the slide rod 1018 stops sliding in the direction away from the elastic damping module 1017.
As shown in fig. 23, in order to facilitate uniform heat dissipation of the tool ball 101, preferably, the outlet end of the oil guide channel 1016 is located at the center of the tool ball mounting surface 1012, the hydraulic oil chamber of the tool ball seat 102 includes a plurality of oil grooves 109, one end of each oil groove 109 is communicated with the oil guide channel 1016, the other end extends toward the edge of the tool ball mounting surface 1012, all the oil grooves 109 are distributed with the outlet end of the oil guide channel 1016 as the center, specifically, one end of each oil groove 109 is connected with the outlet end of the oil guide channel 1016, the other end extends in the direction away from the outlet end of the oil guide channel 1016, wherein the divergent distribution is that the liquid inlet ends of the oil grooves 109 are close to each other, the liquid outlet ends are far away from each other, and all the oil grooves 109 are entirely divergent. Wherein, can set up 3-7 oil grooves 109 on the tool bit seat 102, specific can set up 5 oil grooves 109, the open position of oil groove 109 is towards tool bit seat 101, the tank bottom of oil groove 109 is towards tool bit seat 103, and the degree of depth of oil groove 109 sets up according to actual need.
Specifically, the oil groove 109 is spirally arranged on the tool-ball mounting surface 1012, and the other end of the oil groove 109 extends to the edge of the tool-ball mounting surface 1012. The other end of the oil groove 109 extends to the edge of the cutter ball mounting surface 1012, so that cooling lubricating oil can be discharged out of the oil groove 109 in real time, circulation of the cooling lubricating oil is realized, and good heat dissipation is provided for the cutter ball 101.
As shown in fig. 23, the oil grooves 109 are arranged spirally, and when the pressure oil passes through the oil grooves 109, the pressure oil can perform a scouring effect on the tool balls 101, so that the tool balls 101 are driven to actively rotate, and the balanced abrasion of the tool balls 101 is facilitated.
In one embodiment, the tool unit 10 further includes a temperature reduction module and a temperature sensor for sensing the temperature of the tool holder 102. Specifically, the probe of the temperature sensor is implanted in the cutter ball seat 102, and the cooling module and the temperature sensor are connected with the action control assembly. Specifically, the cooling module is used for cooling the hydraulic oil supplied to the hydraulic assembly 105, and when the temperature value measured by the action control assembly receiving temperature sensor exceeds the preset temperature, the action control assembly controls the cooling module to cool the hydraulic oil. The temperature sensor front end probe is implanted in the cutter ball seat 102, and when the temperature of the cutter ball seat 102 is detected to be higher, the action control assembly controls the cooling module of the cooling lubricating oil to further cool the cooling lubricating oil, so that the cutter ball 101 is in an optimal working temperature state. According to the real-time temperature of the front end of the tool ball 101, the action control component cools the pressure oil so as to better cool and lubricate the tool ball 101.
Specifically, when the action control assembly receives that the temperature value that temperature sensor measured is at the default temperature, action control assembly control cooling module stops cooling to hydraulic oil, and at this moment, cooling module can stop work, and wherein cooling module can be the structure through the coolant liquid cooling.
The cutter unit 10 further comprises a vibration sensor and an alarm module, wherein the vibration sensor and the alarm module are both connected with the action control assembly, the vibration sensor is arranged on the cutter seat 102 or the cutter head seat 103, and the alarm module is controlled to alarm when the action control assembly receives that the vibration parameter of the vibration sensor exceeds the preset vibration parameter. The alarm module alarms, for example, when it detects that the vibration signal fluctuates beyond a set threshold or deviates from a reference value for a period of time, prompting the inspection of the maintenance tool ball 101 and the tool unit 10 for faults. By providing a vibration sensor, the running state of the tool ball 101 can be monitored in real time.
The tool unit 10 provided by the application can be combined with common processing machine tools such as lathes, grinding machines, milling machines and the like through tool design, so that the adaptation to different working conditions is realized.
The power source of the pressure adjusting component is a telescopic cylinder or a motor, and specifically, the compressing force can be provided through the telescopic of the telescopic cylinder.
The pressure regulating assembly may be specifically adjustable using a lead screw. Specifically, the motor drives the screw rod to rotate, the end part of the screw rod is in threaded connection with the tool bit seat 103, and the position of the tool bit seat 103 is adjusted through forward and reverse rotation of the screw rod, so that the position of the tool bit 101 is adjusted.
In one embodiment, the machine tool system for reinforcing the surface of a material further comprises a position adjusting unit 50, wherein the position adjusting unit 50 adjusts the position of the cutter assembly along the direction (Z axis) perpendicular to the force application direction of the cutter assembly, the position adjusting unit 50 achieves the purpose of centering and centering or eccentrically centering the cutter unit 10, the mounting part of the position adjusting unit 50 comprises a graduated scale, and the cutter assembly is provided with marks corresponding to the graduated scale, so that the movement precision of the cutter assembly is within +/-0.01 mm.
As shown in fig. 25 to 30, in another embodiment, the position adjusting unit 50 includes a wedge height adjusting module, and in particular, the wedge height adjusting module includes a first wedge 5012, a second wedge 506, a screw adjuster 503, a locker 501, and a fixing block 502. The first wedge 5012 is provided with a first guide slide 5011 which is inclined in the height direction, the cutter module is mounted on the first wedge 5012, and the first wedge 5012 is provided with a vertical guide rail 5010 which is in sliding fit with the base, so that the first wedge 5012 is lifted. The second wedge 506 is provided with a second guide rail 508 which is adapted to the first guide rail 5011 and is inclined in the height direction. The screw adjusting part 503 is in screw connection with the second wedge 506 to drive the second wedge 506 to slide along the horizontal direction, and simultaneously drive the second guiding sliding rail 508 to slide along the inclined direction. Specifically, the second wedge 506 is provided with a mounting hole 505 for mounting the cutter assembly.
In one embodiment, the axial direction of the screw adjusting member 503 is perpendicular to the axial direction of the workpiece to be processed. Specifically, the axis of the screw adjuster 503 is horizontally disposed.
The first wedge 5012 is provided with a threaded hole 507 which is in threaded connection with the threaded adjusting part 503, and the first wedge 5012 moves axially along the threaded adjusting part 503 by rotating the threaded adjusting part 503.
In order to facilitate the rotation of the threaded adjusting member 503, the operating end of the threaded adjusting member 503 is provided with a knob, and in order to facilitate the personnel to know the height of the cutter assembly in time, preferably, the periphery of the fixed block 502 is provided with a scale 504, and the knob is provided with a pointer pointing to the scale 504, wherein the corresponding scale 504 corresponds to the relative height of the cutter assembly.
The locking piece 501 is used for locking the thread adjusting piece 503, specifically, the bottom end of the locking piece 501 is a plane capable of pressing the thread adjusting piece 503, the locking piece 501 is in threaded connection with the fixing block 502, and the locking piece 501 is lifted to be attached to and separated from the thread adjusting piece 503.
The fixed block 502 is fixedly mounted on the support module 1022, and the screw adjuster 503 is mounted on the fixed block 502 so as to be rotatable in the axial direction of the fixed block 502.
When the tool is in operation, firstly, the position of the tool ball 101 is reset to 0 by using the action control component, at the moment, the force application extension line of the tool ball 101 passes through the rotation center line of the workpiece 60, then the left tool component is adjusted to be 0.1mm upwards along the Z axis by using the position adjusting unit 50, the right tool component is adjusted to be-0.1 mm upwards along the Z axis by using the position adjusting unit 50, the tool ball 101 contacts the workpiece 60, the pressure is applied by the hydraulic component, and the pressure is fed back to the pressure adjusting component by the pressure sensor, and the pressure is kept constant after the set value is reached.
As shown in fig. 31 and 32, in one embodiment, the position adjustment unit 50 further includes a magnetic adjustment device, the magnetic adjustment module includes a first magnetic component 509 and a second magnetic component 5013, the second magnetic component 5013 can generate a repulsive force with the first magnetic component 509, the first guide rail 5011 is a T-shaped rail, the T-shaped rail includes a cross plate and a vertical plate connected to a lower surface of the cross plate, and the first magnetic component 509 is mounted to the lower surface of the cross plate; the second guiding rail 508 is a T-shaped chute, the second magnetic component 5013 is mounted on the T-shaped chute, and the second magnetic component 5013 is located below the first magnetic component 509. Specifically, the first magnetic component 509 and the second magnetic component 5013 may be coil structures.
When the magnetic adjustment module is not energized, the first magnetic assembly 509 mates with the second magnetic assembly 5013, and in particular, the first magnetic assembly 509 and the second magnetic assembly 5013 can be in a mating relationship or can be connected by fasteners. When the magnetic adjustment module is energized, the first magnetic assembly 509 is isolated from the second magnetic assembly 5013, and in particular, the first magnetic assembly 509 is at a distance in height from the second magnetic assembly 5013. Specifically, the first magnetic assembly 509 is spaced apart from the second magnetic assembly 5013 by a dimension that is a highly tuned of the cutter assembly.
The first magnetic assembly 509 and the second magnetic assembly 5013 may be electromagnetic coils, or two electromagnetic plates.
The direction of force applied by the tool unit 10 to the workpiece 60 is isolated from the center line of rotation of the workpiece 60, and the direction of force applied by the tool unit 10 to the workpiece 60 is equal to the center line of rotation of the workpiece 60. In order to ensure smooth rolling of the spherical cutter head, the cutter balls 101 of the two cutter units 10 are discarded in a traditional centering and jacking mode, and the problem of clamping stagnation of the spherical cutter head when a load is applied to a metal material with high machining strength is solved by adopting eccentric arrangement, so that machining is smoother, and cutter abrasion is more uniform.
In a specific process, the workpiece 60 is rotated at a speed of 50rpm to 500rpm while the support module 1022 is moved along the Y-axis at a preset speed. Of course, the above is only one specific implementation, and the rotation speed of the workpiece 60 and the moving speed of the base may be appropriately adjusted according to the diameter of the workpiece 60 according to the requirement of the workpiece 60.
The cutter unit 10 provided by the application can be provided with two sets of back running or three sets of sectional running and the like on one to-be-processed workpiece 60.
For ease of centralized control, it is preferable that the above-mentioned control structures are integrated into one control unit 80.
The application carries out processing treatment on rotary quenched steel with different length-diameter ratios, has good processing effect and obvious surface hardening, and the specific test parameters are shown in the following table:
The test results are shown in the following table:
diameter (mm) Length (mm) Aspect ratio (L/D) Hardness before treatment Hardness after treatment
Sample 1 55 2024 36.8 836HLD 941HLD
Sample piece 2 45 2024 45 830HLD 928HLD
Sample 3 35 2024 58 809HLD 919HLD
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (13)

1. A machine tool system for surface strengthening of a material, comprising:
A lathe bed (90), wherein a guide rail (901) is arranged on the lathe bed (90);
The cutter unit (10), the cutter unit (10) comprises a supporting plate (1023) and a cutter module for processing a workpiece (60), the cutter module is arranged on the supporting plate (1023), and the supporting plate (1023) is in sliding fit with the guide rail (901);
The follow unit (20), the follow unit (20) is mounted on the supporting plate (1023), and the follow unit (20) is used for limiting a workpiece (60) to be machined; along the sliding direction of the supporting plate (1023), at least one side of the cutter module is provided with the cutter following unit (20).
2. Machine tool system for surface strengthening of materials according to claim 1, characterized in that the heel unit (20) is provided with two; along the sliding direction of the supporting plate (1023), the two cutter following units (20) are symmetrically arranged on two opposite sides of the cutter module;
And/or, the following blade unit (20) comprises:
A base (2010);
The heel sword module (2020), the heel sword module (2020) include first damping subassembly (20201) and second damping subassembly (20202), the first loose end of first damping subassembly (20201) with the second loose end of second damping subassembly (20202) laminate respectively in waiting to treat work piece (60) opposite sides, first damping subassembly (20201) with second damping subassembly (20202) all install in base (2010).
3. Machine tool system for surface strengthening of materials according to claim 2, characterized in that the first vibration damping assembly (20201) and/or the second vibration damping assembly (20202) are telescopic devices, the telescopic ends of which are intended to abut against a work piece (60) to be machined.
4. Machine tool system for material surface strengthening according to claim 1, further comprising a vibration reduction centre frame unit (40), the vibration reduction centre frame unit (40) being used for limiting a work piece (60), the vibration reduction centre frame unit (40) being mounted to the guide rail (901) with a sliding direction being consistent with the sliding direction of the pallet (1023), the vibration reduction centre frame unit (40) being provided on at least one side of the tool unit (10), and the heel unit (20) being provided between the vibration reduction centre frame unit (40) and the tool unit (10).
5. Machine tool system for material surface strengthening according to claim 4, characterized in that the vibration reduction centre frame unit (40) comprises a first clamping module (401) clamping a first end of a work piece (60) to be machined and a second clamping module (402) clamping a second end of the work piece (60), the first clamping module (401) and/or the second clamping module (402) being a manual clamping module or an electric telescopic clamping module.
6. The machine tool system for surface strengthening of a material of claim 1, wherein the tool module comprises:
a cutter assembly;
A pressure sensor (104), the pressure sensor (104) for sensing a pressure of the cutter assembly;
a power assembly (105), the power assembly (105) providing machining pressure to the cutter assembly upon machining;
A pressure regulating assembly (106), said pressure regulating assembly (106) providing machining pressure to said cutter assembly upon machining, said pressure regulating assembly (106) applying to said cutter assembly a pressure response rate greater than said power assembly (105);
The motion control component is connected with the pressure sensor (104), the power component (105) and the pressure regulating component (106), and when the motion control component receives that the pressure value of the pressure sensor (104) rises to exceed a first preset value within preset time, the motion control component controls the pressure regulating component (106) to reduce the pressure of the cutter component; the motion control assembly controls the pressure adjustment assembly (106) to boost the cutter assembly when the motion control assembly receives a decrease in pressure value of the pressure sensor (104) beyond a second preset value over a preset time.
7. Machine tool system for surface strengthening of materials according to claim 6, characterized in that the tool modules are provided in two, two of which are arranged on opposite sides of a work piece (60) to be worked, and in that the tool modules apply forces in opposite directions to the work piece (60).
8. The machine tool system for surface strengthening of materials according to claim 7, further comprising a third vibration reduction unit (30), wherein two third vibration reduction units (30) are provided, the two third vibration reduction units (30) are respectively attached to two opposite sides of the workpiece (60), the third vibration reduction units (30) are symmetrically arranged at the top end and the bottom end of the workpiece (60), and the force application directions of the two tool assemblies to the workpiece (60) extend in the horizontal direction.
9. Machine tool system for surface strengthening of materials according to claim 1, characterized in that the tool units (10) are provided with one or and at least two, and that the tool units (10) are distributed in sequence in the axial direction of the work piece (60) to be worked and are arranged at intervals when the tool units (10) are provided with at least two.
10. Machine tool system for material surface strengthening according to claim 1, characterized in that the machine tool system for material surface strengthening further comprises a position adjustment unit (50), the position adjustment unit (50) being used for adjusting the height of the tool module;
The position adjustment unit (50) includes a wedge height adjustment module including:
The first wedge block (5012) is provided with a first guide sliding rail (5011) which is obliquely arranged in the height direction, the cutter module is mounted on the first wedge block (5012), and the first wedge block (5012) is provided with a vertical guide rail (5010) which is in sliding fit with the supporting plate (1023) so that the first wedge block (5012) can be lifted;
the second wedge block (506), the second wedge block (506) is provided with a second guide slide rail (508) which is matched with the first guide slide rail (5011) and is obliquely arranged in the height direction;
The thread adjusting piece (503), the thread adjusting piece (503) is in threaded connection with the second wedge block (506) to drive the second wedge block (506) to slide back and forth along the inclination direction of the second guide sliding rail (508);
a locking member (501), the locking member (501) being used for locking the thread adjusting member (503);
The fixed block (502), fixed block (502) fixed mounting in layer board (1023), screw thread adjusting part (503) install in fixed block (502), can be relative fixed block (502) is along self axis direction rotation.
11. The machine tool system for surface strengthening of materials according to claim 10, wherein the position adjustment unit (50) further comprises a magnetic adjustment module comprising a first magnetic component (509) and a second magnetic component (5013) generating a repulsive force with the first magnetic component (509), the first guide rail (5011) being a T-shaped rail comprising a cross plate and a riser connected to a lower surface of the cross plate, the first magnetic component (509) being mounted to the lower surface of the cross plate; the second guide sliding rail (508) is a T-shaped sliding groove, the second magnetic assembly (5013) is installed on the T-shaped sliding groove, the second magnetic assembly (5013) is located below the first magnetic assembly (509), when the magnetic adjusting module is not electrified, the first magnetic assembly (509) is matched with the second magnetic assembly (5013), and when the magnetic adjusting module is electrified, the first magnetic assembly (509) is isolated from the second magnetic assembly (5013).
12. Machine tool system for surface strengthening of materials according to any of claims 1-11, further comprising an end clamping unit comprising a chuck (701) and a tail-end clamping module (702), the chuck (701) and the tail-end clamping module (702) clamping opposite ends of a work piece (60) respectively.
13. Machine tool system for surface strengthening of materials according to any of the claims 1-11, characterized in that the machine tool system for surface strengthening of materials further comprises an on-line detection and monitoring unit (100), the measuring end of the on-line detection and monitoring unit (100) being used for detecting the surface of the workpiece (60) before machining, after machining and in real time machining.
CN202410783799.XA 2024-06-18 2024-06-18 Machine tool system for reinforcing material surface Pending CN118664250A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410783799.XA CN118664250A (en) 2024-06-18 2024-06-18 Machine tool system for reinforcing material surface

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410783799.XA CN118664250A (en) 2024-06-18 2024-06-18 Machine tool system for reinforcing material surface

Publications (1)

Publication Number Publication Date
CN118664250A true CN118664250A (en) 2024-09-20

Family

ID=92725979

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410783799.XA Pending CN118664250A (en) 2024-06-18 2024-06-18 Machine tool system for reinforcing material surface

Country Status (1)

Country Link
CN (1) CN118664250A (en)

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