CN118529554A - Polyester monofilament production guide wire tension control device and control method thereof - Google Patents
Polyester monofilament production guide wire tension control device and control method thereof Download PDFInfo
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- CN118529554A CN118529554A CN202411005525.4A CN202411005525A CN118529554A CN 118529554 A CN118529554 A CN 118529554A CN 202411005525 A CN202411005525 A CN 202411005525A CN 118529554 A CN118529554 A CN 118529554A
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- guide
- guide wire
- fixedly connected
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- 229920000728 polyester Polymers 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 51
- 238000004804 winding Methods 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 13
- 239000000523 sample Substances 0.000 claims abstract description 11
- 238000013016 damping Methods 0.000 claims abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 26
- 229910052802 copper Inorganic materials 0.000 claims description 26
- 239000010949 copper Substances 0.000 claims description 26
- 230000035939 shock Effects 0.000 claims description 10
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 239000004065 semiconductor Substances 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 abstract description 8
- 238000005096 rolling process Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/40—Applications of tension indicators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H71/00—Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
Landscapes
- Tension Adjustment In Filamentary Materials (AREA)
Abstract
The invention belongs to the technical field of polyester monofilament production, and particularly relates to a tension control device for a polyester monofilament production guide wire, which comprises a control console, wherein a tension adjusting mechanism is arranged on the control console; the application method of the guide wire tension control device for polyester monofilament production comprises the following steps: s1, winding the end part of the guide wire around the first guide wheel, the third guide wheel, the probe of the tension sensor, the cooling box, the second guide wheel and the damping tube on the wire winding wheel in sequence, wherein the first motor drives the guide wheel to rotate for expanding the guide wire, and the second motor drives the wire winding wheel to rotate for winding the guide wire. According to the invention, the tension in the guide wire winding process is regulated by the tension regulating mechanism, the regulating plate is driven to rotate by the servo motor to regulate, the regulation is convenient, the heat on the guide wire is rapidly led out by the flow of the water body in the cooling box in the guide wire winding process, the influence of the temperature on the tension of the guide wire is avoided, and meanwhile, the heat generated by the operation of the tension sensor can be adsorbed by the water body flow.
Description
Technical Field
The invention relates to the technical field of polyester monofilament production, in particular to a tension control device and a control method for a guide wire produced by polyester monofilaments.
Background
Polyester monofilaments are a common synthetic fiber, the main component of which is a polyester resin, the repeated ester bonds in its chemical structure provide good strength and durability, are commonly used in the manufacture of fibers and ropes, are also widely used in textile and industrial products, have excellent strength, abrasion resistance and chemical resistance, can maintain stability under various environmental conditions, and generally have good softness and easy processability.
The production is usually carried out by dissolving, extruding and drawing the polymer raw material, in the drawing process, parameters such as temperature, drawing speed and roller spacing are controlled to adjust the diameter and physical properties of the monofilament, after the production is finished, the polyester monofilament may need to be subjected to subsequent processing and treatment such as dyeing, coating or braiding of double-strand and multi-strand ropes, tension control is needed in the drawing process, and the monofilament can reach the required strength level by controlling the drawing tension, but the existing tension control device only adjusts the tension and cannot control the change of the tension influenced by external factors such as friction generation in the drawing process or change of the tension influenced by the temperature.
In order to solve the problems, we propose a tension control device and a control method for a polyester monofilament production guide wire.
Disclosure of Invention
The invention aims to solve the problems in the background technology, and provides a polyester monofilament production guide wire tension control device and a control method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the tension control device for producing the guide wire of the polyester monofilament comprises a control console, wherein a tension adjusting mechanism is arranged on the control console, a first motor is arranged on the tension adjusting mechanism, a first guide wheel is fixedly connected with a driving end of the first motor, a first guide wheel and a second guide wheel are arranged on the control console, a guide wire is wound on the first guide wheel, a mounting seat is fixedly connected with the middle part of the control console, a tension sensor is fixedly embedded on the mounting seat, a through hole is formed in the joint of the control console and the tension sensor, a probe of the tension sensor is positioned on the front side of the mounting seat, a third guide wheel symmetrically arranged on the outer wall of the mounting seat is also provided with a third guide wheel symmetrically arranged on the outer side of the probe of the tension sensor, a second motor is fixedly connected onto the control console, and a wire winding wheel is fixedly connected with the driving end of the second motor;
The cooling device comprises a control console, and is characterized in that a cooling mechanism is arranged on the control console, the cooling mechanism comprises a cooling box fixed on the outer wall of the control console, a groove for a guide wire to pass through is formed in the upper side wall of the cooling box, a copper sheet is fixedly embedded in the bottom of the groove, an extension groove is fixedly connected with the lower side wall of the cooling box, a pushing plate is slidably arranged in the extension groove, an arc-shaped plate is fixedly connected with the lower end of the pushing plate, and a rotating plate is fixedly connected to the outer wall of the driving end of the motor II.
In the tension control device for producing the guide wire by using the polyester monofilament, the flange for preventing the pushing plate from falling off is integrally formed on the outer wall of the upper end of the pushing plate.
In the tension control device for producing the guide wire by using the polyester monofilament, an opening is formed in the outer wall of the extension groove, a copper plate is fixedly installed on the inner wall of the opening, and a semiconductor refrigerating sheet is fixedly installed on the outer wall of the copper plate.
In the above-mentioned polyester monofilament production seal wire tension control device, tension adjustment mechanism is including fixing the servo motor on the control cabinet outer wall, servo motor's drive end fixedly connected with regulating plate, motor one is fixed on the outer wall of regulating plate, fixedly connected with arc deflector on the outer wall of control cabinet, the tip cover of regulating plate is established and is slided on the outer wall of arc deflector, the tip threaded connection of regulating plate has the fastening bolt that is used for fastening the regulating plate.
In the polyester monofilament production guide wire tension control device, a plurality of cooling fins are fixedly connected to the outer wall of the tension sensor, a drain pipe is fixedly connected to the upper side wall of the cooling box, the end part of the drain pipe penetrates through the control console and the plurality of cooling fins, a piston rod is slidably inserted into the end part of the drain pipe, a reset spring is sleeved on the outer wall of the piston rod, and two ends of the reset spring are fixedly connected with the outer wall of the piston rod and the outer wall of the end part of the drain pipe respectively.
In the tension control device for producing the guide wire by using the polyester monofilament, the connecting column is fixedly connected to the outer wall of the control console, the end part of the connecting column is fixedly connected with the shock absorption tube sleeved on the outer wall of the guide wire, the shock absorption tube is arranged close to the wire winding wheel, a plurality of air bag columns are uniformly and fixedly connected to the inner wall of the shock absorption tube, and the outer wall of the air bag column is arranged close to the outer wall of the guide wire.
In the above-mentioned tension control device for producing a guide wire from a polyester monofilament, the inside of the air bag column is filled with cooling water.
The application method of the guide wire tension control device for polyester monofilament production comprises the following steps:
s1, winding the end part of a guide wire on a wire winding wheel after sequentially bypassing a guide wheel I, a guide wheel III, a probe of a tension sensor, a cooling box, a guide wheel II and a damping tube, wherein a motor I drives the guide wheel to rotate for expanding the guide wire, and a motor II drives the wire winding wheel to rotate for winding the guide wire;
s2, adjusting the tension of the guide wire through a tension adjusting mechanism, and observing the tension through a tension sensor;
s3, contacting the bottom of the cooling box in the guide wire winding process, and adsorbing heat on the guide wire;
S4, the motor II drives the rotating plate to rotate, when the arc-shaped plate of the rotating plate contacts, the arc-shaped plate and the pushing plate are pushed to move upwards, the water body in the cooling box is pushed to flow, and when the rotating plate is separated from the arc-shaped plate, the pushing plate moves back, and the heat of the copper sheet can be adsorbed rapidly through the flow of the water body.
Compared with the prior art, the tension control device for producing the guide wire by using the polyester monofilament has the advantages that:
The tension adjusting mechanism is arranged, when tension of the guide wire is adjusted, the movable servo motor drives the adjusting plate to rotate, when the adjusting plate rotates downwards, the guide wire wheel moves downwards, the distance between the guide wire wheel and the guide wheel I is increased, tensioning of the guide wire is carried out, tension of the guide wire is increased, and similarly, when the adjusting plate rotates upwards, the tension of the guide wire is reduced;
The cooling mechanism is arranged, the guide wire is rolled after being unfolded and drawn, before rolling, the guide wire passes through the cooling box and is contacted with the copper sheet, heat on the guide wire is led out, the low-temperature environment is kept after the guide wire is rolled, the change is avoided, the heat generated by the guide wire in the friction environment can be adsorbed and led out before rolling, and the influence of the heat on the tension of the guide wire is avoided;
The semiconductor refrigerating sheet is arranged, the motor two wire winding wheels rotate to conduct the wire guide winding process, meanwhile, the rotating plate is driven to rotate, when the end part of the rotating plate is reversely rotated to be in contact with the arc plate, the arc plate and the pushing plate are pushed to move upwards, water in the extension groove and the cooling box is pushed to flow into the drain pipe, when the rotating plate is continuously rotated to be separated from the arc plate, the pushing plate and the arc plate are moved back to reset, the water in the extension groove and the cooling box is enabled to continuously flow, on one hand, heat on the copper sheet can be rapidly brought out through the flow of the water, and further the copper sheet can be enabled to continuously absorb the heat on the wire guide, on the other hand, the copper sheet can be continuously contacted with the copper plate through the flow of the water, so that the cooling of the water body is realized, and the heat dissipation work of the copper sheet can be continuously conducted;
When the water body in the extension groove and the cooling box is extruded into the drain pipe, the piston rod is pushed to move towards the outer side of the drain pipe, the tension sensor can generate heat in the working process, especially under long-time working, the heat of the tension sensor is absorbed by the cooling fin, the heat on the cooling fin is absorbed by the drain pipe, and the heat on the drain pipe is absorbed along with the water body flowing out into the drain pipe, so that the tension sensor maintains a low-temperature working environment, and the tension sensor works stably and efficiently;
In summary, the tension adjusting mechanism is used for adjusting the tension of the guide wire in the winding process, the servo motor is used for driving the adjusting plate to rotate for adjustment, the adjustment is convenient, the heat on the guide wire is rapidly led out through the flow of the water body in the cooling box in the winding process of the guide wire, the influence of the temperature on the tension of the guide wire is avoided, and meanwhile, the water body can flow to adsorb the heat generated during the working of the tension sensor, so that the stable working of the tension sensor is ensured.
Drawings
FIG. 1 is a schematic diagram of a front structure of a tension control device for producing a guide wire from polyester monofilament according to the present invention;
FIG. 2 is a schematic view of the back structure of a tension control device for producing guide wires from polyester monofilaments according to the present invention;
FIG. 3 is an enlarged view of the portion A of FIG. 2;
Fig. 4 is a sectional view of a tension control device for producing guide wires from polyester monofilaments according to the present invention.
In the figure: the device comprises a control console 1, a servo motor 2, an adjusting plate 3, an arc-shaped guide plate 4, a guide wire wheel 5, a fastening bolt 6, a guide wheel 7, a guide wheel 8, a mounting seat 9, a tension sensor 10, a guide wheel 11, a motor 12, a wire winding wheel 13, a rotating plate 14, a cooling box 15, an extending groove 16, a pushing plate 17, an arc-shaped plate 18, a damping tube 19, an air bag column 20, a semiconductor refrigerating sheet 21, a radiating sheet 22, a drain pipe 23, a through hole 24, a piston rod 25 and a return spring 26.
Detailed Description
The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
Referring to fig. 1-4, a tension control device for producing guide wires by polyester monofilaments comprises a control console 1, wherein a tension adjusting mechanism is arranged on the control console 1, a motor I is arranged on the tension adjusting mechanism, a driving end of the motor I is fixedly connected with a guide wheel 5, a guide wheel I7 and a guide wheel II 8 are arranged on the control console 1, a guide wire is wound on the guide wheel 5, a mounting seat 9 is fixedly connected with the middle part of the control console 1, a tension sensor 10 is fixedly embedded on the mounting seat 9, a through hole 24 is formed at the joint of the control console 1 and the tension sensor 10, a probe of the tension sensor 10 is positioned at the front side of the mounting seat 9, two guide wheels III 11 symmetrically arranged at the outer side of the probe of the tension sensor 10 are also arranged on the outer wall of the mounting seat 9, a motor II 12 is also fixedly connected on the control console 1, a driving end of the motor II 12 is fixedly connected with a wire winding wheel 13, the tension adjusting mechanism comprises a servo motor 2 fixed on the outer wall of a control console 1, a driving end of the servo motor 2 is fixedly connected with an adjusting plate 3, a first motor is fixed on the outer wall of the adjusting plate 3, an arc-shaped guide plate 4 is fixedly connected on the outer wall of the control console 1, the end part of the adjusting plate 3 is sleeved on the outer wall of the arc-shaped guide plate 4 to slide, a fastening bolt 6 for fastening the adjusting plate 3 is connected with the end part of the adjusting plate 3 in a threaded manner, one end of a guide wire is positioned on a guide wire wheel 5, the other end of the guide wire is wound on a wire winding wheel 13, the middle part of the guide wire sequentially bypasses a guide wheel I7, a guide wheel III 11 on the left side, a probe of a tension sensor 10, a guide wheel III 11 on the right side and a guide wheel II 8, when tension adjustment is performed, the servo motor 2 is started to drive the adjusting plate 3 to rotate, when the adjusting plate 3 rotates downwards, the guide wire wheel 5 moves downwards, the distance between the guide wire 5 and the guide wheel I7 is increased, tensioning the guide wire to increase the tension of the guide wire, and similarly, reducing the tension of the guide wire when the adjusting plate 3 rotates upwards;
Further, tension adjustment can be performed by adjusting the rotation speed of the first motor and the second motor 12, when the rotation speed of the first motor is unchanged, the rotation speed of the second motor 12 is increased, the guide wire is pulled, so that the tension of the guide wire is increased, and similarly, when the rotation speed of the first motor is unchanged, and the rotation speed of the second motor 12 is reduced, the guide wire is loosened, so that the tension of the guide wire is reduced;
The tension sensor 10 is used for observing the tension of the guide wire, after the required tension is achieved, the rotation of the servo motor 2 is stopped, the fastening bolt 6 is screwed in, the fastening screw 6 abuts against the outer wall of the arc-shaped guide plate 4, and then the fixing of the adjusting plate 3 is completed.
The control console 1 is provided with a cooling mechanism, the cooling mechanism comprises a cooling box 15 fixed on the outer wall of the control console 1, the upper side wall of the cooling box 15 is provided with a groove for a guide wire to pass through, the bottom of the groove is fixedly embedded with a copper sheet, the lower side wall of the cooling box 15 is fixedly connected with an extension groove 16, a pushing plate 17 is arranged in the extension groove 16 in a sliding manner, the outer wall of the upper end of the pushing plate 17 is integrally formed with a flanging for preventing the pushing plate 17 from falling, the lower end of the pushing plate 17 is fixedly connected with an arc-shaped plate 18, the outer wall of the driving end of the motor 12 is fixedly connected with a rotating plate 14, the outer wall of the extension groove 16 is provided with an opening, the inner wall of the opening is fixedly provided with a copper plate, the outer wall of the copper plate is fixedly provided with a semiconductor refrigerating plate 21, the copper plate adsorbs heat in the water in the cooling box 15 and the extension groove 16, the cold surface of the semiconductor refrigerating plate 21 is contacted with the copper plate, the copper plate is cooled, so that the copper plate can continuously absorb heat of a water body, the motor II 12 rotates around the wire winding wheel 13 to conduct wire winding, meanwhile, the rotating plate 14 is driven to rotate, when the end part of the rotating plate 14 is reversely rotated to be in contact with the arc plate 18, the arc plate 18 and the pushing plate 17 are pushed to move upwards, water in the extension groove 16 and the cooling box 15 is pushed to flow into the drain pipe 23, when the rotating plate 14 is continuously rotated to be separated from the arc plate 18, the pushing plate 17 and the arc plate 18 are returned to be moved back, the water body in the extension groove 16 and the cooling box 15 is enabled to continuously flow, on one hand, the heat on the copper sheet can be rapidly carried out through the flow of the water body, and then the copper sheet can continuously absorb the heat on the wire, on the other hand, the water body can continuously contact with the copper plate through the flow of the water body, the cooling of the water body is further, and the heat dissipation work of the copper sheet can be continuously conducted.
The outer wall of the tension sensor 10 is fixedly connected with a plurality of cooling fins 22, the upper side wall of the cooling box 15 is fixedly connected with a drain pipe 23, the end part of the drain pipe 23 penetrates through the console 1 and the cooling fins 22, a piston rod 25 is inserted in a sliding mode at the end part of the drain pipe 23, a return spring 26 is sleeved on the outer wall of the piston rod 25, two ends of the return spring 26 are respectively fixedly connected with the outer wall of the piston rod 25 and the outer wall of the end part of the drain pipe 23, when water in the extension groove 16 and the cooling box 15 is extruded into the drain pipe 23, the piston rod 25 is pushed to move towards the outer side of the drain pipe 23, the tension sensor 10 can generate heat in the working process, especially under long-time working, the heat of the tension sensor 10 is absorbed through the cooling fins 22, the heat on the cooling fins 23 is absorbed, and the heat on the drain pipe 23 can be absorbed along with the water flowing into the drain pipe 23, so that the tension sensor 10 maintains a low-temperature working environment, and the tension sensor is enabled to work stably and efficiently.
Fixedly connected with spliced pole on the outer wall of control cabinet 1, the shock attenuation pipe 19 of establishing on the seal wire outer wall is overlapped to the tip fixedly connected with of spliced pole, shock attenuation pipe 19 is close to wire winding wheel 13 setting, even fixedly connected with a plurality of gasbag posts 20 on the inner wall of shock attenuation pipe 19, the outer wall of gasbag post 20 is close to the outer wall setting of seal wire, the inside packing of gasbag post 20 has cooling water, when wire winding wheel 13 carries out the seal wire rolling, the vibrations of seal wire are most obvious more near wire winding wheel 13's position, in order to avoid vibrations to exert an influence on seal wire tension, set up shock attenuation pipe 19, when the seal wire shakes, the seal wire contacts with gasbag post 20, shrink through extrusion gasbag post 20, the cancellation elimination of vibrations has been realized, stability when having guaranteed the seal wire rolling.
The application method of the guide wire tension control device for polyester monofilament production comprises the following steps:
S1, winding the end part of a guide wire around a first guide wheel 7, a third guide wheel 11, a probe of a tension sensor 10, a cooling box 15, a second guide wheel 8 and a damping tube 19 in sequence on a wire winding wheel 13, wherein a first motor drives the guide wheel 5 to rotate for unwinding the guide wire, and a second motor 12 drives the wire winding wheel 13 to rotate for winding the guide wire;
S2, adjusting the tension of the guide wire through a tension adjusting mechanism, and observing the tension through a tension sensor 10;
s3, contacting with the bottom of the cooling box 15 in the guide wire winding process to adsorb heat on the guide wire;
S4, the motor II 12 drives the rotating plate 14 to rotate, when the arc-shaped plate 18 of the rotating plate 14 contacts, the arc-shaped plate 18 and the pushing plate 17 are pushed to move upwards, the water body in the cooling box 15 is pushed to flow, and when the rotating plate 14 is separated from the arc-shaped plate 18, the pushing plate 17 moves back, and the heat of the copper sheet can be quickly absorbed through the flow of the water body.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (8)
1. The utility model provides a polyester monofilament production seal wire tension control device, includes control cabinet (1), its characterized in that, be provided with tension adjustment mechanism on control cabinet (1), be provided with motor one on the tension adjustment mechanism, motor one's drive end fixedly connected with seal wire wheel (5), install guide wheel one (7) and guide wheel two (8) on control cabinet (1), the winding has the seal wire on seal wire wheel (5), the middle part fixedly connected with mount pad (9) of control cabinet (1), fixedly inlay on mount pad (9) and set up and install tension sensor (10), junction between control cabinet (1) and tension sensor (10) has seted up through-hole (24), the probe of tension sensor (10) is located the front side of mount pad (9), still install two symmetrically set up on the outer wall of seal wire wheel three (11) in the probe outside of tension sensor (10), still fixedly connected with motor two (12) on control cabinet (1), motor two drive end (12) fixedly connected with wire winding wheel (13).
Be provided with cooling mechanism on control cabinet (1), cooling mechanism is including fixing cooling tank (15) on the outer wall of control cabinet (1), the recess that supplies the seal wire to pass is seted up to the last lateral wall of cooling tank (15), the fixed copper sheet that inlays in bottom of recess, the lower lateral wall fixedly connected with of cooling tank (15) extends groove (16), it is provided with push plate (17) to slide in extension groove (16), the lower extreme fixedly connected with arc (18) of push plate (17), fixedly connected with swivel plate (14) on the drive end outer wall of motor two (12).
2. The tension control device for producing guide wires from polyester monofilaments according to claim 1, wherein the upper outer wall of the pushing plate (17) is integrally formed with a flange for preventing the pushing plate (17) from falling off.
3. The tension control device for producing guide wires by using polyester monofilaments according to claim 1, wherein an opening is formed in the outer wall of the extension groove (16), a copper plate is fixedly mounted on the inner wall of the opening, and a semiconductor refrigerating sheet (21) is fixedly mounted on the outer wall of the copper plate.
4. The tension control device for producing guide wires by using polyester monofilaments according to claim 1, wherein the tension adjusting mechanism comprises a servo motor (2) fixed on the outer wall of a control console (1), the driving end of the servo motor (2) is fixedly connected with an adjusting plate (3), the motor is fixed on the outer wall of the adjusting plate (3), an arc-shaped guide plate (4) is fixedly connected on the outer wall of the control console (1), the end part of the adjusting plate (3) is sleeved on the outer wall of the arc-shaped guide plate (4) to slide, and the end part of the adjusting plate (3) is in threaded connection with a fastening bolt (6) for fastening the adjusting plate (3).
5. The tension control device for producing guide wires by using polyester monofilaments according to claim 1, wherein a plurality of radiating fins (22) are fixedly connected to the outer wall of the tension sensor (10), a drain pipe (23) is fixedly connected to the upper side wall of the cooling box (15), the end part of the drain pipe (23) penetrates through the console (1) and the radiating fins (22), a piston rod (25) is slidably inserted into the end part of the drain pipe (23), a return spring (26) is sleeved on the outer wall of the piston rod (25), and two ends of the return spring (26) are fixedly connected with the outer wall of the piston rod (25) and the outer wall of the end part of the drain pipe (23) respectively.
6. The tension control device for producing guide wires by using polyester monofilaments according to claim 1, wherein a connecting column is fixedly connected to the outer wall of the control console (1), a shock absorption tube (19) sleeved on the outer wall of the guide wires is fixedly connected to the end part of the connecting column, the shock absorption tube (19) is arranged close to a wire winding wheel (13), a plurality of air bag columns (20) are uniformly and fixedly connected to the inner wall of the shock absorption tube (19), and the outer wall of the air bag column (20) is arranged close to the outer wall of the guide wires.
7. A polyester monofilament production guide wire tension controlling device according to claim 6, wherein the inside of the balloon column (20) is filled with cooling water.
8. A method of using the polyester monofilament produced guide wire tension control device of claim 6, comprising the steps of:
s1, sequentially winding the end part of a guide wire around a first guide wheel (7), a third guide wheel (11), a probe of a tension sensor (10), a cooling box (15), a second guide wheel (8) and a damping tube (19) on a wire winding wheel (13), wherein a first motor drives the guide wire wheel (5) to rotate for unwinding the guide wire, and a second motor (12) drives the wire winding wheel (13) to rotate for winding the guide wire;
S2, adjusting the tension of the guide wire through a tension adjusting mechanism, and observing the tension through a tension sensor (10);
S3, contacting with the bottom of a cooling box (15) in the guide wire winding process to adsorb heat on the guide wire;
s4, the motor II (12) drives the rotating plate (14) to rotate, when the arc plates (18) of the rotating plate (14) are in contact, the arc plates (18) and the pushing plates (17) are pushed to move upwards, the water body in the cooling box (15) is pushed to flow, and when the rotating plate (14) is separated from the arc plates (18), the pushing plates (17) move back, and the heat of the copper sheet can be absorbed rapidly through the flow of the water body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411005525.4A CN118529554B (en) | 2024-07-25 | 2024-07-25 | Polyester monofilament production guide wire tension control device and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411005525.4A CN118529554B (en) | 2024-07-25 | 2024-07-25 | Polyester monofilament production guide wire tension control device and control method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN118529554A true CN118529554A (en) | 2024-08-23 |
| CN118529554B CN118529554B (en) | 2024-09-17 |
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| CN202411005525.4A Active CN118529554B (en) | 2024-07-25 | 2024-07-25 | Polyester monofilament production guide wire tension control device and control method thereof |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203791776U (en) * | 2014-03-28 | 2014-08-27 | 嘉兴顺联橡塑机械有限公司 | Constant-speed constant-tension intelligent control mechanism for low-speed wire-cut electric discharge machine |
| CN114644257A (en) * | 2022-03-21 | 2022-06-21 | 合肥领远新材料科技有限公司 | Automatic regulating system is used in door closure magnetic stripe production |
| US20220380186A1 (en) * | 2019-12-18 | 2022-12-01 | Avetics Global Pte. Ltd. | Tether management system and method |
| CN219950075U (en) * | 2023-05-19 | 2023-11-03 | 松滋弘翰服装有限公司 | Thread arranging device for sewing threads |
| CN221349478U (en) * | 2024-06-04 | 2024-07-16 | 广东冠业新材料有限公司 | Cooling water tank of zipper monofilament unit |
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2024
- 2024-07-25 CN CN202411005525.4A patent/CN118529554B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203791776U (en) * | 2014-03-28 | 2014-08-27 | 嘉兴顺联橡塑机械有限公司 | Constant-speed constant-tension intelligent control mechanism for low-speed wire-cut electric discharge machine |
| US20220380186A1 (en) * | 2019-12-18 | 2022-12-01 | Avetics Global Pte. Ltd. | Tether management system and method |
| CN114644257A (en) * | 2022-03-21 | 2022-06-21 | 合肥领远新材料科技有限公司 | Automatic regulating system is used in door closure magnetic stripe production |
| CN219950075U (en) * | 2023-05-19 | 2023-11-03 | 松滋弘翰服装有限公司 | Thread arranging device for sewing threads |
| CN221349478U (en) * | 2024-06-04 | 2024-07-16 | 广东冠业新材料有限公司 | Cooling water tank of zipper monofilament unit |
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| CN118529554B (en) | 2024-09-17 |
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