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CN118507554A - A main grid-free heterojunction battery and its preparation method, and battery assembly - Google Patents

A main grid-free heterojunction battery and its preparation method, and battery assembly Download PDF

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Publication number
CN118507554A
CN118507554A CN202410955375.7A CN202410955375A CN118507554A CN 118507554 A CN118507554 A CN 118507554A CN 202410955375 A CN202410955375 A CN 202410955375A CN 118507554 A CN118507554 A CN 118507554A
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heterojunction
grid lines
battery
busbar
thick
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CN118507554B (en
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杨均炎
秦磊
张闻斌
张忠卫
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Jiangsu Guosheng Shi'an New Energy Co ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/20Electrodes
    • H10F77/206Electrodes for devices having potential barriers
    • H10F77/211Electrodes for devices having potential barriers for photovoltaic cells
    • H10F77/215Geometries of grid contacts
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/90Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
    • H10F19/902Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass

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  • Battery Electrode And Active Subsutance (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

本发明提供一种无主栅异质结电池及其制备方法、电池组件,包括异质结电池片、设置在异质结电池片两面的多条细栅线和设置在异质结电池片两面的两条粗栅线;细栅线构成网格状结构;两条粗栅线以异质结电池片中心中心对称地设置,且分别连接对应一面的细栅线;异质结电池片设有粗栅线的两侧边缘分别开有绝缘槽;将上述无主栅异质结电池串接得到一种电池组件,相邻无主栅异质结电池沿设置有粗栅线的一侧边缘一正一背地贴合固定,相邻的粗栅线两两之间电性连接。上述无主栅异质结电池在成本降低、避免电池片短路的前提下,实现了功率提升,而该电池组件实现了无间隙排布,工艺流程大大简化的同时提升了单位面积的利用率,并实现了总功率的提升。

The present invention provides a busbar-free heterojunction battery and a preparation method thereof, and a battery assembly, comprising a heterojunction battery cell, a plurality of fine grid lines arranged on both sides of the heterojunction battery cell, and two thick grid lines arranged on both sides of the heterojunction battery cell; the fine grid lines form a grid-like structure; the two thick grid lines are arranged symmetrically with respect to the center of the heterojunction battery cell, and are respectively connected to the fine grid lines on the corresponding sides; the edges on both sides of the heterojunction battery cell provided with the thick grid lines are respectively provided with insulating grooves; the above-mentioned busbar-free heterojunction batteries are connected in series to obtain a battery assembly, and adjacent busbar-free heterojunction batteries are fixed one front and one back along the edge of one side provided with the thick grid lines, and adjacent thick grid lines are electrically connected to each other. The above-mentioned busbar-free heterojunction battery achieves power improvement under the premise of reducing costs and avoiding short circuit of battery cells, and the battery assembly achieves gapless arrangement, greatly simplifies the process flow, improves the utilization rate per unit area, and achieves total power improvement.

Description

一种无主栅异质结电池及其制备方法、电池组件A main grid-free heterojunction battery and its preparation method, and battery assembly

技术领域Technical Field

本发明涉及太阳能电池组件技术领域,具体涉及一种无主栅异质结电池及其制备方法、电池组件。The present invention relates to the technical field of solar cell modules, and in particular to a main grid-free heterojunction cell and a preparation method thereof, and a cell module.

背景技术Background Art

当前光伏行业的竞争日益激烈,光伏产品开始追求极致的降本增效,在降低电池成本的方面,近年来发展的无主栅技术被寄予厚望。无主栅技术的主要特点是将电池表面原本需要印刷的主栅删除,仅保留副栅设计,原本的主栅用于汇集副栅电流,无主栅技术采用焊带进行替代;由于主栅的银用量较大,在采用无主栅技术后,电池印刷的银浆消耗量下降了一半左右,而银浆的成本占据整个电池制造成本的40%左右,因此无主栅技术可实现可观的成本降低效果。At present, the competition in the photovoltaic industry is becoming increasingly fierce. Photovoltaic products are beginning to pursue the ultimate cost reduction and efficiency improvement. In terms of reducing battery costs, the busbar-free technology developed in recent years has been highly anticipated. The main feature of the busbar-free technology is to remove the busbar that originally needs to be printed on the battery surface, and only retain the secondary grid design. The original busbar is used to collect the secondary grid current, and the busbar-free technology uses a welding strip to replace it; due to the large amount of silver used in the busbar, after adopting the busbar-free technology, the consumption of silver paste printed on the battery is reduced by about half, and the cost of silver paste accounts for about 40% of the entire battery manufacturing cost, so the busbar-free technology can achieve considerable cost reduction effects.

无主栅技术为电池产品降本带来可观效益的同时,也需要下游组件端的配套工艺和设备支持。目前无主栅电池片组件的焊接工艺主要采用了定位刷胶的方式,辅以低温加热将焊带固定在电池片表层,为了让焊带更好发挥出替代主栅的作用,焊带的直径需要进一步缩小,电池表面的焊带数量需要进一步提升,整体的工艺难度大大增加:首先,需要增设一台点胶机,负责电池片表面定位点胶,同时需要确保胶水痕迹小,粘接牢固满足拉力要求;其次,焊带直径缩小后,通过增加焊带数量来提升电流收集效果,若出现焊接问题,返工难度巨大;最后,焊带直径缩小后,相较原本质地柔软很多,在高温层压过程中,液体胶向外挤出极易将焊带拉偏,造成电池组件的外观问题。While the busbar-free technology brings considerable benefits to the cost reduction of battery products, it also requires the support of supporting processes and equipment on the downstream component side. At present, the welding process of busbar-free battery cell components mainly adopts the method of positioning glue brushing, supplemented by low-temperature heating to fix the welding ribbon on the surface of the battery cell. In order to make the welding ribbon better play the role of replacing the busbar, the diameter of the welding ribbon needs to be further reduced, and the number of welding ribbons on the battery surface needs to be further increased. The overall process difficulty is greatly increased: first, it is necessary to add a dispensing machine to be responsible for the positioning and dispensing of glue on the surface of the battery cell, and at the same time, it is necessary to ensure that the glue traces are small and the bonding is firm to meet the tensile requirements; secondly, after the diameter of the welding ribbon is reduced, the current collection effect is improved by increasing the number of welding ribbons. If there is a welding problem, rework is extremely difficult; finally, after the diameter of the welding ribbon is reduced, it is much softer than the original texture. During the high-temperature lamination process, the liquid glue squeezes outward and easily pulls the welding ribbon off, causing appearance problems of the battery component.

发明内容Summary of the invention

发明目的:本发明的目的是提供一种降低成本、有效预防电池短路的无主栅异质结电池及其制备方法、电池组件。Purpose of the invention: The purpose of the present invention is to provide a busbar-free heterojunction battery and its preparation method and battery assembly that can reduce costs and effectively prevent battery short circuits.

技术方案:一种无主栅异质结电池,包括异质结电池片、设置在异质结电池片正、背面的多条细栅线、设置在异质结电池片正面的第一粗栅线、设置在异质结电池片背面的第二粗栅线;所述细栅线包括多条相互平行的第一细栅线和多条相互平行的第二细栅线,且所述第一细栅线与所述第二细栅线相互之间不平行,每条所述第二细栅线至少与两条所述第一细栅线相连,相邻两条所述第一细栅线间至少连接有一条所述第二细栅线;所述第一、第二粗栅线以异质结电池片中心中心对称地设置,第一粗栅线连接异质结电池片正面的多条细栅线,第二粗栅线连接异质结电池片背面的多条细栅线;所述异质结电池片设有第一粗栅线、第二粗栅线的两侧边缘分别开有平行于边缘的绝缘槽。Technical solution: A busbar-free heterojunction battery, comprising a heterojunction battery cell, a plurality of fine grid lines arranged on the front and back sides of the heterojunction battery cell, a first thick grid line arranged on the front side of the heterojunction battery cell, and a second thick grid line arranged on the back side of the heterojunction battery cell; the fine grid lines include a plurality of mutually parallel first fine grid lines and a plurality of mutually parallel second fine grid lines, and the first fine grid lines and the second fine grid lines are not parallel to each other, each of the second fine grid lines is connected to at least two of the first fine grid lines, and at least one of the second fine grid lines is connected between two adjacent first fine grid lines; the first and second thick grid lines are symmetrically arranged with respect to the center of the heterojunction battery cell, the first thick grid line connects the plurality of fine grid lines on the front side of the heterojunction battery cell, and the second thick grid line connects the plurality of fine grid lines on the back side of the heterojunction battery cell; the heterojunction battery cell is provided with insulating grooves parallel to the edges of the first and second thick grid lines on both sides thereof.

优选的,所述第一细栅线与所述第二细栅线交叉相连,构成网格状结构。Preferably, the first thin grid lines are cross-connected with the second thin grid lines to form a grid structure.

优选的,所述第一细栅线与所述第二细栅线相互垂直。Preferably, the first thin gate lines and the second thin gate lines are perpendicular to each other.

本发明还提供上述无主栅异质结电池的制备方法,包括以下步骤:The present invention also provides a method for preparing the above-mentioned busbar-free heterojunction battery, comprising the following steps:

(1)利用特制网板,在异质结电池片正面印刷栅线电路;(1) Using a special stencil, the grid line circuit is printed on the front of the heterojunction cell;

(2)利用高温固化炉进行固化;(2) Curing in a high-temperature curing furnace;

(3)利用特质网板,在异质结电池片背面印刷栅线电路;(3) Using special stencils, the gate line circuit is printed on the back of the heterojunction cell;

(4)对异质结电池片进行高温烧结;(4) Sintering the heterojunction cell at high temperature;

(5)利用紫外激光,在异质结电池片设有粗栅线的边缘开设绝缘槽,得到无主栅异质结电池。(5) Using ultraviolet laser, an insulating groove is opened at the edge of the heterojunction cell with a thick grid line to obtain a main grid-free heterojunction cell.

具体的,所述绝缘槽深度为50-100nm,宽度为40-80μm;所述绝缘槽两端与粗栅线两端对齐。Specifically, the insulating groove has a depth of 50-100 nm and a width of 40-80 μm; two ends of the insulating groove are aligned with two ends of the thick gate line.

本发明还提供一种电池组件,包括至少两个上述的无主栅异质结电池,且相邻所述无主栅异质结电池沿设置有粗栅线的一侧边缘一正一背地贴合固定;两片无主栅异质结电池相贴合的一侧设置的粗栅线之间电性连接。The present invention also provides a battery assembly, comprising at least two of the above-mentioned busbarless heterojunction batteries, and the adjacent busbarless heterojunction batteries are affixed and fixed one front and one back along the edge of one side where a thick grid line is provided; the thick grid line provided on one side where two busbarless heterojunction batteries are affixed is electrically connected.

优选的,两片相邻的所述无主栅异质结电池间分离拉力大于等于20N。Preferably, the separation tension between two adjacent busbar-free heterojunction batteries is greater than or equal to 20N.

优选的,两片所述无主栅异质结电池的粗栅线相贴合后,所述粗栅线通过导电胶带固定连接。Preferably, after the two thick grid lines of the busbar-free heterojunction battery are attached to each other, the thick grid lines are fixedly connected by a conductive tape.

优选的,两片所述无主栅异质结电池的粗栅线相贴合后,所述粗栅线通过焊带固定连接。Preferably, after the two thick grid lines of the busbar-free heterojunction solar cell are attached to each other, the thick grid lines are fixedly connected by a welding strip.

优选的,两片所述无主栅异质结电池的粗栅线相贴合后,所述粗栅线通过导电胶固定连接。Preferably, after the two thick grid lines of the busbar-free heterojunction battery are attached to each other, the thick grid lines are fixedly connected by a conductive adhesive.

有益效果:与现有技术相比,本发明的显著效果是:Beneficial effects: Compared with the prior art, the present invention has the following significant effects:

1、相较于传统的无主栅异质结电池仅印刷一列平行副栅的设计,本发明提供在两个方向上相互交错相连的两组细栅线设计,且在电池正背两面的边缘中心对称地设置一对粗栅线,用于汇集细栅线的电流,该设计在不增加银浆消耗量的基础上,大幅提升了电路断开情况下的容错率,确保电流有数十道途径可以流向汇集点。1. Compared with the traditional main-grid-free heterojunction battery design in which only one row of parallel auxiliary grids is printed, the present invention provides a design of two groups of fine grid lines that are staggered and connected to each other in two directions, and a pair of thick grid lines are symmetrically arranged at the center of the edges of the front and back sides of the battery to collect the current of the fine grid lines. This design greatly improves the fault tolerance rate in the case of circuit disconnection without increasing the consumption of silver paste, ensuring that the current has dozens of paths to flow to the collection point.

2、传统的无主栅异质结电池通常在电池边缘附近预留空白区域,以防止正背面电路联通造成短路,而本发明采用在电池边缘激光开设绝缘槽的设计,确保了电池片正背面电路不会连通造成短路。2. Traditional busbar-less heterojunction cells usually reserve blank areas near the edge of the cell to prevent the front and back circuits from being connected and causing a short circuit. The present invention uses a design in which an insulating groove is opened by laser at the edge of the cell to ensure that the front and back circuits of the cell will not be connected and cause a short circuit.

3、传统的无主栅异质结电池在电池组件封装焊接的过程中,需要使用一段焊带穿过两片电池的间隙来联通两片电池的正负极完成电池串接,该方式使得电池片之间始终存在间隙,且间隙边缘容易出现隐裂,而本发明由于电池边缘采用了特殊的绝缘处理,电池之间紧密连接也不会出现短路,采用两片电池一正一背交替的排序方式,使电池片两端的粗栅线可以紧密连接,选用导电胶带即可简单快速的连接两片电池,大大减少了设备需求,简化了电池组件的串接工艺,提供了更多工艺上的可选择性。3. In the process of battery assembly packaging and welding, traditional main-grid-free heterojunction batteries need to use a section of welding ribbon to pass through the gap between two batteries to connect the positive and negative electrodes of the two batteries to complete the battery series connection. This method always causes a gap between the battery cells, and hidden cracks are prone to appear at the edge of the gap. However, since the battery edge of the present invention adopts special insulation treatment, the batteries are tightly connected without short circuit. The two batteries are arranged alternately, one front and one back, so that the thick grid lines at both ends of the battery cell can be tightly connected. The two batteries can be simply and quickly connected by using conductive tape, which greatly reduces the equipment requirements, simplifies the series connection process of the battery assembly, and provides more process options.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明实施例1无主栅异质结电池的正面结构示意图。FIG1 is a schematic diagram of the front structure of a busbar-free heterojunction battery according to Example 1 of the present invention.

图2是本发明实施例1无主栅异质结电池的剖面示意图。FIG2 is a schematic cross-sectional view of a busbar-free heterojunction battery according to Example 1 of the present invention.

图3是本发明实施例1无主栅异质结电池的侧视图。FIG3 is a side view of a busbar-less heterojunction battery according to Example 1 of the present invention.

图4是本发明实施例2无主栅异质结电池的结构示意图。FIG. 4 is a schematic diagram of the structure of a busbar-free heterojunction battery according to Embodiment 2 of the present invention.

图5是本发明提供的本领域现有无主栅异质结电池的结构示意图。FIG5 is a schematic diagram of the structure of a conventional busbar-free heterojunction battery in the art provided by the present invention.

图6是本发明实施例3电池组件的结构示意图。FIG. 6 is a schematic diagram of the structure of a battery assembly according to Embodiment 3 of the present invention.

图7是本发明实施例4电池组件的结构示意图。FIG. 7 is a schematic diagram of the structure of a battery assembly according to Embodiment 4 of the present invention.

图8是本发明提供的本领域现有电池组件的结构示意图。FIG8 is a schematic structural diagram of a conventional battery assembly in the art provided by the present invention.

附图标记:1、异质结电池片;2、第一细栅线;3、第二细栅线;4、第一粗栅线;5、第二粗栅线;6、绝缘槽;7、副栅;8、导电胶带;9、焊带。Figure numerals: 1, heterojunction cell; 2, first thin grid line; 3, second thin grid line; 4, first thick grid line; 5, second thick grid line; 6, insulating groove; 7, auxiliary grid; 8, conductive tape; 9, welding tape.

具体实施方式DETAILED DESCRIPTION

下面结合附图和具体实施方式,进一步阐明本发明。The present invention is further explained below in conjunction with the accompanying drawings and specific implementation methods.

本发明提供一种无主栅异质结电池,包括异质结电池片、设置在异质结电池片正、背面的多条细栅线、设置在异质结电池片正面的第一粗栅线、设置在异质结电池片背面的第二粗栅线;所述细栅线包括多条相互平行的第一细栅线和多条相互平行的第二细栅线,且所述第一细栅线与所述第二细栅线相互之间不平行,每条所述第二细栅线至少与两条所述第一细栅线相连,相邻两条所述第一细栅线间至少连接有一条所述第二细栅线;所述第一、第二粗栅线以异质结电池片中心中心对称地设置,第一粗栅线连接异质结电池片正面的多条细栅线,第二粗栅线连接异质结电池片背面的多条细栅线;所述异质结电池片设有第一粗栅线、第二粗栅线的两侧边缘分别开有平行于边缘的绝缘槽。The present invention provides a busbar-free heterojunction battery, comprising a heterojunction battery cell, a plurality of fine grid lines arranged on the front and back sides of the heterojunction battery cell, a first thick grid line arranged on the front side of the heterojunction battery cell, and a second thick grid line arranged on the back side of the heterojunction battery cell; the fine grid lines comprise a plurality of mutually parallel first fine grid lines and a plurality of mutually parallel second fine grid lines, and the first fine grid lines and the second fine grid lines are not parallel to each other, each of the second fine grid lines is connected to at least two of the first fine grid lines, and at least one of the second fine grid lines is connected between two adjacent first fine grid lines; the first and second thick grid lines are symmetrically arranged with respect to the center of the heterojunction battery cell, the first thick grid line connects the plurality of fine grid lines on the front side of the heterojunction battery cell, and the second thick grid line connects the plurality of fine grid lines on the back side of the heterojunction battery cell; the heterojunction battery cell is provided with insulating grooves parallel to the edges of the first and second thick grid lines on both sides thereof.

本发明还提供一种上述无主栅异质结电池的制备方案,包括以下步骤:The present invention also provides a method for preparing the above-mentioned busbar-free heterojunction battery, comprising the following steps:

(1)利用与上述细栅线、粗栅线设计相对应的特制网板,在异质结电池片正面印刷栅线电路;(1) Printing the gate line circuit on the front side of the heterojunction cell using a special stencil corresponding to the above-mentioned fine gate line and thick gate line designs;

(2)利用高温固化炉对栅线电路进行固化;(2) Using a high-temperature curing furnace to cure the gate line circuit;

(3)利用特质网板,在异质结电池片背面印刷栅线电路;(3) Using special stencils, the gate line circuit is printed on the back of the heterojunction cell;

(4)对异质结电池片进行高温烧结;(4) Sintering the heterojunction cell at high temperature;

(5)利用紫外激光,在异质结电池片设有粗栅线的边缘开设绝缘槽,得到无主栅异质结电池。(5) Using ultraviolet laser, an insulating groove is opened at the edge of the heterojunction cell with a thick grid line to obtain a main grid-free heterojunction cell.

所述绝缘槽的深度为50-100nm,宽度为40-80μm,绝缘槽两端与粗栅线两端对齐,在本实施方式中,距离异质结电池片边缘的两个端点均约为2mm。The insulating groove has a depth of 50-100 nm and a width of 40-80 μm. Both ends of the insulating groove are aligned with both ends of the thick grid line. In this embodiment, both ends are about 2 mm away from the edge of the heterojunction cell.

本发明还提供一种电池组件,包括至少两个上述的无主栅异质结电池,且相邻所述无主栅异质结电池沿设置有粗栅线的一侧边缘一正一背地贴合固定;两片无主栅异质结电池相贴合的一侧设置的粗栅线之间电性连接。The present invention also provides a battery assembly, comprising at least two of the above-mentioned busbarless heterojunction batteries, and the adjacent busbarless heterojunction batteries are affixed and fixed one front and one back along the edge of one side where a thick grid line is provided; the thick grid line provided on one side where two busbarless heterojunction batteries are affixed is electrically connected.

两片所述无主栅异质结电池的粗栅线相贴合后,所述粗栅线可通过导电胶带、焊带、导电胶等方式固定,在本实施方式中,两片相邻的所述无主栅异质结电池间分离拉力均需大于等于20N。After the thick grid lines of two pieces of the busbar-free heterojunction batteries are attached together, the thick grid lines can be fixed by conductive tape, welding tape, conductive glue, etc. In this embodiment, the separation tension between two adjacent busbar-free heterojunction batteries must be greater than or equal to 20N.

下面结合具体实施例和对比例,进一步阐明本发明的技术方案。The technical solution of the present invention is further illustrated below in conjunction with specific embodiments and comparative examples.

在以下实施例和对比例中,选用的异质结电池片均为长度为182mm,宽度为91mm,厚度为120μm的异质结电池片,如无特殊说明,采用的工艺流程与制造参数均相同。In the following embodiments and comparative examples, the heterojunction cells selected are all heterojunction cells with a length of 182 mm, a width of 91 mm, and a thickness of 120 μm. Unless otherwise specified, the process flow and manufacturing parameters used are the same.

实施例1Example 1

请参阅图1和图2所示,本实施例提供一种无主栅异质结电池,包括异质结电池片1、设置在异质结电池片1正、背面的多条细栅线和设置在异质结电池片1正面的第一粗栅线4、设置在异质结电池片1背面的第二粗栅线5;在本实施例中,所述细栅线包括多条相互平行的第一细栅线2和多条相互平行的第二细栅线3,所述第一细栅线2与所述第二细栅线3相互垂直,且均与异质结电池片1边缘成45°角,相邻的所述第一细栅线2的间距均为d1,1mm≤d1≤3mm,相邻的所述第二细栅线3的间距均为d2,且d2=d1,即第一细栅线2与第二细栅线3彼此交叉相连,构成正方形网格结构。所述第一粗栅线4设置在异质结电池片1正面一侧的边缘,与异质结电池片1正面的所有细栅线相连,所述第二粗栅线5基于相同的设置方式,与异质结电池片1背面的所有细栅线相连,在本实施例中,第一、第二粗栅线设置在异质结电池片1长边上。Please refer to Figures 1 and 2. This embodiment provides a busbar-free heterojunction battery, including a heterojunction battery cell 1, a plurality of fine grid lines arranged on the front and back sides of the heterojunction battery cell 1, a first thick grid line 4 arranged on the front side of the heterojunction battery cell 1, and a second thick grid line 5 arranged on the back side of the heterojunction battery cell 1; in this embodiment, the fine grid lines include a plurality of mutually parallel first fine grid lines 2 and a plurality of mutually parallel second fine grid lines 3, the first fine grid lines 2 and the second fine grid lines 3 are perpendicular to each other, and both form an angle of 45° with the edge of the heterojunction battery cell 1, the spacing between adjacent first fine grid lines 2 is d1 , 1mm≤d1≤3mm , the spacing between adjacent second fine grid lines 3 is d2 , and d2 = d1 , that is, the first fine grid lines 2 and the second fine grid lines 3 are cross-connected to each other to form a square grid structure. The first thick grid line 4 is arranged at the edge of the front side of the heterojunction battery cell 1, and is connected to all the thin grid lines on the front side of the heterojunction battery cell 1. The second thick grid line 5 is connected to all the thin grid lines on the back side of the heterojunction battery cell 1 based on the same arrangement. In the present embodiment, the first and second thick grid lines are arranged on the long sides of the heterojunction battery cell 1.

请参阅图2所示,第一粗栅线4、第二粗栅线5以异质结电池片中心中心对称地设置,且异质结电池片1设有粗栅线的两侧边缘分别开有平行于边缘的绝缘槽6。Please refer to FIG. 2 , the first thick grid line 4 and the second thick grid line 5 are symmetrically arranged around the center of the heterojunction cell, and the heterojunction cell 1 is provided with insulating grooves 6 parallel to the edges of the thick grid lines on both sides thereof.

请参阅图3所示,所述绝缘槽6对称地开设在异质结电池片1的一侧边缘,且绝缘槽6两端分别与第一粗栅线4、第二粗栅线5两端对齐,以保证绝缘效果。As shown in FIG. 3 , the insulating groove 6 is symmetrically opened at one side edge of the heterojunction cell 1 , and two ends of the insulating groove 6 are respectively aligned with two ends of the first thick grid line 4 and the second thick grid line 5 to ensure the insulation effect.

上述无主栅异质结电池的制备方法,包括以下具体步骤:The method for preparing the above-mentioned busbar-free heterojunction battery comprises the following specific steps:

(1)利用与上述栅线设计相对应的特制网板,在异质结电池片正面上印刷栅线电路,记录正面银浆用量为22mg;(1) Using a special stencil corresponding to the above-mentioned gate line design, the gate line circuit is printed on the front side of the heterojunction cell, and the amount of silver paste used on the front side is recorded as 22 mg;

(2)采用高温固化炉进行固化,固化温度为150-180℃ ,时间为10-15s;(2) Use a high temperature curing furnace for curing, the curing temperature is 150-180℃, and the time is 10-15s;

(3)利用特质网板在异质结电池片背面上印刷栅线电路,记录背面银浆用量为29mg;(3) Use a special stencil to print the gate line circuit on the back of the heterojunction cell, and record the amount of silver paste used on the back as 29 mg;

(4)对异质结电池片进行高温烧结,烧结温度为180-220℃,时间为15-30s;(4) Sintering the heterojunction cell at a high temperature of 180-220°C for 15-30 seconds;

(5)采用300-400nm的紫外激光,在异质结电池片长边边缘两侧开设绝缘槽,绝缘槽深度为50-100nm,宽度为55-65μm,长度为178-179mm;(5) Using a 300-400nm ultraviolet laser, an insulating groove is opened on both sides of the long edge of the heterojunction cell. The insulating groove has a depth of 50-100nm, a width of 55-65μm, and a length of 178-179mm;

(6)经步骤(1)-(5)得到无主栅异质结电池,对该电池进行转换效率测试,得到单片转换效率均值为25.5%。(6) A busbar-free heterojunction cell was obtained through steps (1) to (5). The conversion efficiency of the cell was tested and the average conversion efficiency of the single cell was 25.5%.

实施例2Example 2

请参阅图4所示,本实施例提供一种无主栅异质结电池,包括异质结电池片1、设置在异质结电池片1正、背面的多条细栅线和设置在异质结电池片1正面的第一粗栅线4、第二粗栅线5;在本实施例中,所述细栅线包括多条相互平行的第一细栅线2和多条相互平行的第二细栅线3,相邻的所述第一细栅线2的间距均为相同值,而第二细栅线3可进一步分为4组,每组各处于1条直线上,4条直线相互平行,每组第二细栅线3中,各条第二细栅线3间隔一对第一细栅线2交错设置,每条第二细栅线3连接两条相邻的第一细栅线2,相邻两条第一细栅线2之间均设有两条第二细栅线3;所述第一粗栅线4设置在异质结电池片1正面一侧的边缘,与异质结电池片1正面的所有第一细栅线2相连,所述第二粗栅线5基于相同的设置方式,连接背面的所有第二细栅线3;在本实施例中,第一、第二粗栅线设置在异质结电池片1长边上。Please refer to FIG. 4 , in which a main-grid-free heterojunction battery is provided in this embodiment, including a heterojunction battery cell 1, a plurality of fine grid lines arranged on the front and back sides of the heterojunction battery cell 1, and a first thick grid line 4 and a second thick grid line 5 arranged on the front side of the heterojunction battery cell 1; in this embodiment, the fine grid lines include a plurality of mutually parallel first fine grid lines 2 and a plurality of mutually parallel second fine grid lines 3, the spacings between adjacent first fine grid lines 2 are all the same value, and the second fine grid lines 3 can be further divided into 4 groups, each group is on a straight line, the 4 straight lines are parallel to each other, and each group of the first fine grid lines is on a straight line. Among the two fine grid lines 3, each second fine grid line 3 is staggered with a pair of first fine grid lines 2, each second fine grid line 3 connects two adjacent first fine grid lines 2, and two second fine grid lines 3 are arranged between two adjacent first fine grid lines 2; the first thick grid line 4 is arranged at the edge of the front side of the heterojunction battery cell 1, and is connected to all the first thin grid lines 2 on the front side of the heterojunction battery cell 1, and the second thick grid line 5 is connected to all the second thin grid lines 3 on the back side based on the same arrangement; in the present embodiment, the first and second thick grid lines are arranged on the long sides of the heterojunction battery cell 1.

请参阅图2所示,基于与实施例1完全相同的设置,第一粗栅线4、第二粗栅线5以异质结电池片中心中心对称地设置,且异质结电池片1设有粗栅线的两侧边缘分别开有平行于边缘的绝缘槽6。Please refer to FIG. 2 , based on the same arrangement as in Example 1, the first thick grid line 4 and the second thick grid line 5 are arranged symmetrically about the center of the heterojunction cell, and the heterojunction cell 1 is provided with insulating grooves 6 parallel to the edges of the two sides of the thick grid lines.

请参阅图3所示,基于与实施例1完全相同的设置,所述绝缘槽6对称地开设在异质结电池片1的一侧边缘,且绝缘槽6两端分别与第一粗栅线4、第二粗栅线5两端对齐,以保证绝缘效果。Please refer to FIG. 3 , based on the same configuration as in Example 1, the insulating groove 6 is symmetrically opened at one side edge of the heterojunction cell 1 , and both ends of the insulating groove 6 are respectively aligned with both ends of the first thick grid line 4 and the second thick grid line 5 to ensure the insulation effect.

本实施例提供了一种与实施例1不同的栅线设计方式,在实现相同基本功能的同时,可以进一步减少银浆的用量。This embodiment provides a gate line design method different from that of Embodiment 1, which can further reduce the amount of silver paste used while achieving the same basic functions.

对比例1Comparative Example 1

请参阅图5所示,本对比例提供一种常规的无主栅异质结电池,包括异质结电池片1、副栅7,副栅7为若干平行的栅线,副栅7与异质结电池片1边缘保持一定距离,以避免边缘发生短路,异质结电池片1边缘未开设绝缘槽。Please refer to Figure 5. This comparative example provides a conventional main-grid-free heterojunction battery, including a heterojunction battery cell 1 and a secondary grid 7. The secondary grid 7 is a plurality of parallel grid lines. The secondary grid 7 maintains a certain distance from the edge of the heterojunction battery cell 1 to avoid short circuit at the edge. No insulating groove is provided at the edge of the heterojunction battery cell 1.

本对比例所述无主栅异质结电池与实施例1所提供的无主栅异质结电池参数对比如下表1所示:The parameters of the busbar-free heterojunction battery in this comparative example and the busbar-free heterojunction battery provided in Example 1 are shown in Table 1 below:

表1Table 1

从表1中数据可以看出,本发明实施例1提供的无主栅异质结电池相较于现有常规的无主栅异质结电池,在实现0.1%转换效率提升的基础上,每片减少了25mg的银浆使用量,以银浆价格7500元/kg计算,每印刷一片无主栅异质结电池,可节省0.1875元成本,折合0.0044元/W。It can be seen from the data in Table 1 that the busbarless heterojunction battery provided in Example 1 of the present invention reduces the use of 25 mg of silver paste per piece compared to the existing conventional busbarless heterojunction battery, while achieving a 0.1% improvement in conversion efficiency. Calculated at a silver paste price of 7,500 yuan/kg, each printed busbarless heterojunction battery can save 0.1875 yuan in cost, equivalent to 0.0044 yuan/W.

实施例3Example 3

请参阅图6所示,本实施例提供一种电池组件,包括多个实施例1所述的无主栅异质结电池,且相邻所述无主栅异质结电池沿设置有粗栅线的一侧边缘一正一背地紧密贴合固定,即一个无主栅异质结电池的第一粗栅线4与相邻的无主栅异质结电池的第二粗栅线5电性连接。Please refer to Figure 6. This embodiment provides a battery assembly, including multiple busbarless heterojunction batteries as described in Example 1, and adjacent busbarless heterojunction batteries are tightly fitted and fixed one front and one back along the edge of one side where the thick grid lines are provided, that is, the first thick grid line 4 of a busbarless heterojunction battery is electrically connected to the second thick grid line 5 of the adjacent busbarless heterojunction battery.

在本实施例中,两片所述无主栅异质结电池的粗栅线相贴合后,通过导电胶带8固定连接,导电胶带8可根据需求连续或间断地设置,但需保证两片相邻的所述无主栅异质结电池间分离拉力大于等于20N,在本实施例中,导电胶带8的宽度大于等于4mm。In this embodiment, after the thick grid lines of the two pieces of the busbar-free heterojunction batteries are attached to each other, they are fixedly connected by a conductive tape 8. The conductive tape 8 can be set continuously or intermittently according to needs, but it is necessary to ensure that the separation tension between the two adjacent pieces of the busbar-free heterojunction batteries is greater than or equal to 20N. In this embodiment, the width of the conductive tape 8 is greater than or equal to 4mm.

无主栅异质结电池固定连接后,由于异质结电池片1边缘特殊的绝缘处理,绝缘槽6的设计使得异质结电池片1直接紧密相接也不会出现短路问题,且由于异质结电池片1正背面颜色高度相似,正背面粗栅线采用了中心对称的设计,因此采用一正一背的排序方式,使得无主栅异质结电池两两之间可以紧密贴合。After the busbar-free heterojunction battery is fixedly connected, due to the special insulation treatment on the edge of the heterojunction battery cell 1 and the design of the insulation groove 6, the heterojunction battery cell 1 can be directly and tightly connected without any short circuit problem. Moreover, since the colors of the front and back sides of the heterojunction battery cell 1 are highly similar, the thick grid lines on the front and back sides are designed with central symmetry. Therefore, a one-front-one-back arrangement method is adopted, so that the busbar-free heterojunction batteries can be tightly fitted between each other.

以182/144半片版型组件为例,该电池组件的制备方法,包括以下步骤:Taking a 182/144 half-cell module as an example, the preparation method of the battery module includes the following steps:

(1)吸盘吸取单块无主栅异质结电池,按一正一背的顺序交替铺设12pcs电池,相邻的电池正背面粗栅线处紧密相接;(1) The suction cup sucks up a single heterojunction battery without a main grid, and lays 12 batteries alternately in the order of one front and one back, with the thick grid lines on the front and back of adjacent batteries closely connected;

(2)传输带启动,将上述铺设好的电池串传送到胶带贴附工作区域;(2) The conveyor belt is started to transport the laid battery string to the tape attachment work area;

(3)机械手截取长度178-180mm、宽度大于等于4mm的透明导电胶带,将该胶带贴附在电池串正面相邻电池的粗栅线上方;(3) The robot cuts a transparent conductive tape with a length of 178-180 mm and a width greater than or equal to 4 mm, and attaches the tape above the thick grid lines of the adjacent cells on the front side of the battery string;

(4)完成正面胶带贴附后,吸盘组均匀吸附在电池串正表面上,带动电池串反转,使电池串背面朝上;(4) After the front tape is attached, the suction cup group is evenly attached to the front surface of the battery string, driving the battery string to reverse so that the back of the battery string faces upward;

(5)机械手截取长度178-180mm、宽度大于等于4mm的透明导电胶带,将该胶带贴附在电池串背面相邻电池的粗栅线上方;(5) The robot cuts a transparent conductive tape with a length of 178-180 mm and a width greater than or equal to 4 mm, and attaches the tape above the thick grid line of the adjacent battery on the back of the battery string;

(6)机械手翻转电池串,将电池串放回平台,完成无主栅异质结电池的串接工作。(6) The robot flips the battery string and places it back on the platform, completing the series connection of the busbar-less heterojunction batteries.

实施例4Example 4

请参阅图7所示,本实施例提供一种电池组件,包括多个实施例1所述的无主栅异质结电池,且相邻所述无主栅异质结电池沿设置有粗栅线的一侧边缘一正一背地紧密贴合固定,即一个无主栅异质结电池的第一粗栅线4与相邻的无主栅异质结电池的第二粗栅线5电性连接。Please refer to Figure 7. This embodiment provides a battery assembly, including multiple busbarless heterojunction batteries as described in Example 1, and adjacent busbarless heterojunction batteries are tightly fitted and fixed one front and one back along the edge of one side where the thick grid lines are provided, that is, the first thick grid line 4 of a busbarless heterojunction battery is electrically connected to the second thick grid line 5 of the adjacent busbarless heterojunction battery.

不同于实施例3的是,在本实施例中,两片所述无主栅异质结电池的粗栅线4相贴合后,通过焊带9固定连接, 由于相邻的无主栅异质结电池直接紧密贴合,因此只需要一小段焊带9将粗栅线4固定连接,即可完成电池串的串接工作,相较于传统焊接工艺更为简单,消耗的焊带、焊料等物料更少。在其他一些可预期的实施方式中,导电胶加热固化也同样可以作为连接粗栅线4的一种连接工艺。Different from Example 3, in this embodiment, after the thick grid lines 4 of the two pieces of the busbar-free heterojunction batteries are attached to each other, they are fixedly connected by welding strips 9. Since the adjacent busbar-free heterojunction batteries are directly and tightly attached, only a small section of welding strips 9 is needed to fix the thick grid lines 4 to complete the series connection of the battery string. Compared with the traditional welding process, it is simpler and consumes less materials such as welding strips and solders. In some other foreseeable implementations, heating and curing of the conductive adhesive can also be used as a connection process for connecting the thick grid lines 4.

对比例2Comparative Example 2

请参阅图8所示,本对比例提供了一种常规的无主栅异质结电池串接的电池组件,包括多个对比例1所述的无主栅异质结电池和多条焊带9,两片无主栅异质结电池通过一段焊带9穿过异质结电池片1间隙,连通两片无主栅异质结电池的正负电极,该焊接方式使得两片无主栅异质结电池间始终存在间隙,间隙的边缘部分容易发生隐裂。Please refer to Figure 8. This comparative example provides a conventional battery assembly of busbarless heterojunction batteries connected in series, including multiple busbarless heterojunction batteries described in Comparative Example 1 and multiple welding ribbons 9. Two busbarless heterojunction batteries pass through the gap between the heterojunction battery cells 1 through a section of welding ribbon 9 to connect the positive and negative electrodes of the two busbarless heterojunction batteries. This welding method ensures that there is always a gap between the two busbarless heterojunction batteries, and the edge of the gap is prone to hidden cracks.

同样取182/144半片版型的组件为例,对该组件进行功率测试,实施例3所提供的电池组件在相同条件下进行功率测试,功率数据及工艺对比如下表2所示:Taking the 182/144 half-cell module as an example, the power test is performed on the module. The battery module provided in Example 3 is tested under the same conditions. The power data and process comparison are shown in Table 2 below:

表2Table 2

从表2中数据和工艺对比可以看出,实施例3提供的电池组件优势明显,在工艺流程中无需加热,减少了能耗,制程简单,易于返工,可以显著提高产能,还可以有效避免0.5-0.7%的电池片效率衰减;由于单块无主栅异质结电池间紧密贴合没有间隙,不仅杜绝了焊带对电池片挤压可能造成的隐裂问题,还进一步提升了电池组件单位面积的利用率,使得单块功率提升了7W,实现了1.15%的性能提升。From the data and process comparison in Table 2, it can be seen that the battery assembly provided in Example 3 has obvious advantages. It does not require heating in the process flow, which reduces energy consumption, has a simple process, is easy to rework, can significantly improve production capacity, and can effectively avoid 0.5-0.7% battery cell efficiency attenuation. Since the single busbar-free heterojunction battery cells are tightly fitted without gaps, it not only eliminates the problem of hidden cracks that may be caused by the welding ribbon squeezing the battery cell, but also further improves the utilization rate per unit area of the battery assembly, so that the single-block power is increased by 7W, achieving a 1.15% performance improvement.

Claims (10)

1.一种无主栅异质结电池,其特征在于,包括异质结电池片、设置在异质结电池片正、背面的多条细栅线、设置在异质结电池片正面的第一粗栅线、设置在异质结电池片背面的第二粗栅线;所述细栅线包括多条相互平行的第一细栅线和多条相互平行的第二细栅线,且所述第一细栅线与所述第二细栅线相互之间不平行,每条所述第二细栅线至少与两条所述第一细栅线相连,相邻两条所述第一细栅线间至少连接有一条所述第二细栅线;所述第一粗栅线、第二粗栅线以异质结电池片中心对称地设置,第一粗栅线连接异质结电池片正面的多条细栅线,第二粗栅线连接异质结电池片背面的多条细栅线;所述异质结电池片设有第一粗栅线、第二粗栅线的两侧边缘分别开有平行于边缘的绝缘槽。1. A busbar-free heterojunction battery, characterized in that it comprises a heterojunction battery cell, a plurality of fine grid lines arranged on the front and back sides of the heterojunction battery cell, a first thick grid line arranged on the front side of the heterojunction battery cell, and a second thick grid line arranged on the back side of the heterojunction battery cell; the fine grid lines comprise a plurality of mutually parallel first fine grid lines and a plurality of mutually parallel second fine grid lines, and the first fine grid lines and the second fine grid lines are not parallel to each other, each of the second fine grid lines is connected to at least two of the first fine grid lines, and at least one of the second fine grid lines is connected between two adjacent first fine grid lines; the first thick grid line and the second thick grid line are symmetrically arranged around the center of the heterojunction battery cell, the first thick grid line connects the plurality of fine grid lines on the front side of the heterojunction battery cell, and the second thick grid line connects the plurality of fine grid lines on the back side of the heterojunction battery cell; the heterojunction battery cell is provided with insulating grooves parallel to the edges of the first and second thick grid lines on both sides thereof. 2.根据权利要求1所述的无主栅异质结电池,其特征在于:所述第一细栅线与所述第二细栅线交叉相连,构成网格状结构。2 . The busbar-free heterojunction battery according to claim 1 , wherein the first fine grid lines are cross-connected with the second fine grid lines to form a grid structure. 3 . 3.根据权利要求1所述的无主栅异质结电池,其特征在于:所述第一细栅线与所述第二细栅线相互垂直。3 . The busbar-less heterojunction battery according to claim 1 , wherein the first thin grid line and the second thin grid line are perpendicular to each other. 4.一种权利要求1-3任一项所述的无主栅异质结电池的制备方法,其特征在于,包括以下步骤:4. A method for preparing a busbar-free heterojunction battery according to any one of claims 1 to 3, characterized in that it comprises the following steps: (1)利用特制网板,在异质结电池片正面印刷栅线电路;(1) Using a special stencil, the grid line circuit is printed on the front of the heterojunction cell; (2)利用高温固化炉进行固化;(2) Curing in a high-temperature curing furnace; (3)利用特质网板,在异质结电池片背面印刷栅线电路;(3) Using special stencils, the gate line circuit is printed on the back of the heterojunction cell; (4)对异质结电池片进行高温烧结;(4) Sintering the heterojunction cell at high temperature; (5)利用紫外激光,在异质结电池片设有粗栅线的边缘开设绝缘槽,得到无主栅异质结电池。(5) Using ultraviolet laser, an insulating groove is opened at the edge of the heterojunction cell with a thick grid line to obtain a main grid-free heterojunction cell. 5.根据权利要求4所述的无主栅异质结电池的制备方法,其特征在于:所述绝缘槽深度为50-100nm,宽度为40-80μm;所述绝缘槽两端与粗栅线两端对齐。5 . The method for preparing a busbar-free heterojunction battery according to claim 4 , wherein the insulating groove has a depth of 50-100 nm and a width of 40-80 μm; and two ends of the insulating groove are aligned with two ends of the thick grid line. 6.一种电池组件,其特征在于,包括至少两个权利要求1所述的无主栅异质结电池,且相邻所述无主栅异质结电池沿设置有粗栅线的一侧边缘一正一背地贴合固定;相邻无主栅异质结电池相贴合的一侧设置的粗栅线之间电性连接。6. A battery assembly, characterized in that it comprises at least two busbar-free heterojunction batteries as described in claim 1, and adjacent busbar-free heterojunction batteries are affixed and fixed one front and one back along the edge of one side where thick grid lines are provided; and the thick grid lines provided on one side where adjacent busbar-free heterojunction batteries are affixed are electrically connected. 7.根据权利要求6所述的电池组件,其特征在于:两片相邻的所述无主栅异质结电池间分离拉力大于等于20N。7. The battery assembly according to claim 6 is characterized in that the separation tension between two adjacent busbar-free heterojunction batteries is greater than or equal to 20N. 8.根据权利要求6所述的电池组件,其特征在于:两片所述无主栅异质结电池的粗栅线相贴合后,所述粗栅线通过导电胶带固定连接。8 . The battery assembly according to claim 6 , wherein after the two thick grid lines of the busbar-free heterojunction battery are attached to each other, the thick grid lines are fixedly connected by a conductive tape. 9.根据权利要求6所述的电池组件,其特征在于:两片所述无主栅异质结电池的粗栅线相贴合后,所述粗栅线通过焊带固定连接。9 . The battery assembly according to claim 6 , wherein after the thick grid lines of two pieces of the busbar-free heterojunction battery are attached to each other, the thick grid lines are fixedly connected by a welding strip. 10.根据权利要求6所述的电池组件,其特征在于:两片所述无主栅异质结电池的粗栅线相贴合后,所述粗栅线通过导电胶固定连接。10 . The battery assembly according to claim 6 , wherein after the two thick grid lines of the busbar-free heterojunction battery are attached to each other, the thick grid lines are fixedly connected by conductive adhesive.
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Publication number Priority date Publication date Assignee Title
CN103811565A (en) * 2014-02-17 2014-05-21 英利能源(中国)有限公司 Solar cell and assembly and manufacturing method thereof
CN210182394U (en) * 2019-08-21 2020-03-24 苏州英鹏新能源有限公司 Double-sided solar cell module
CN218957745U (en) * 2022-10-28 2023-05-02 江苏爱康能源研究院有限公司 Main gate-free heterojunction battery structure and battery assembly

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103811565A (en) * 2014-02-17 2014-05-21 英利能源(中国)有限公司 Solar cell and assembly and manufacturing method thereof
CN210182394U (en) * 2019-08-21 2020-03-24 苏州英鹏新能源有限公司 Double-sided solar cell module
CN218957745U (en) * 2022-10-28 2023-05-02 江苏爱康能源研究院有限公司 Main gate-free heterojunction battery structure and battery assembly

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