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CN118455469A - Spray-strip coiling all-in-one machine for amorphous strip - Google Patents

Spray-strip coiling all-in-one machine for amorphous strip Download PDF

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Publication number
CN118455469A
CN118455469A CN202410930834.6A CN202410930834A CN118455469A CN 118455469 A CN118455469 A CN 118455469A CN 202410930834 A CN202410930834 A CN 202410930834A CN 118455469 A CN118455469 A CN 118455469A
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CN
China
Prior art keywords
roller
air outlet
frame
strip
cooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410930834.6A
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Chinese (zh)
Inventor
王贵东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tangshan Feijing Technology Co ltd
Original Assignee
Tangshan Feijing Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tangshan Feijing Technology Co ltd filed Critical Tangshan Feijing Technology Co ltd
Priority to CN202410930834.6A priority Critical patent/CN118455469A/en
Publication of CN118455469A publication Critical patent/CN118455469A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0611Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a single casting wheel, e.g. for casting amorphous metal strips or wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0637Accessories therefor
    • B22D11/064Accessories therefor for supplying molten metal
    • B22D11/0642Nozzles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Abstract

The invention relates to the technical field of amorphous strip forming, and provides a spray strip coiling integrated machine for amorphous strips, which comprises a rack; the cooling forming roller is rotatably arranged on the frame and is provided with a forming area, and the forming area is provided with a feeding end and a discharging end; the strip spraying head is arranged above the cooling forming roller and is provided with a strip spraying opening facing the feeding end; the cooling cover is arranged on the frame and is covered on the forming area, the cooling cover is provided with a first air outlet and a first air suction opening, the first air outlet faces the forming area, the first air suction opening is positioned on two sides of the cooling forming roller, and cooling air sequentially passes through the first air outlet, the forming area and the first air suction opening. Through the technical scheme, the problem that local supercooling or overheating phenomenon easily occurs in the amorphous strip spraying process in the related technology, so that the strip stress is concentrated and the strip is broken is solved.

Description

Spray-strip coiling all-in-one machine for amorphous strip
Technical Field
The invention relates to the technical field of amorphous strip forming, in particular to a spray strip coiling integrated machine for amorphous strips.
Background
Amorphous ribbons are produced by rapidly cooling an alloy melt, typically containing iron, silicon, boron, and the like, in a very short period of time so that atoms do not rearrange to form a crystalline structure, thereby obtaining an amorphous alloy material. The molten alloy is sprayed onto a high speed rotating chill roll at a rapid cooling rate up to millions of degrees per second, which causes the material to change from a liquid state to a solid state within thousandths of a second, maintaining a long range disordered arrangement of atoms, forming an amorphous ribbon.
In order to achieve the purpose of continuous production in the production process of amorphous strips, the risk of strip breakage needs to be reduced, and the main cause of strip breakage is local supercooling or overheating in the production process, so that temperature difference occurs in a forming area, strip stress concentration occurs strip breakage, rapid cooling in the prior art is mainly realized through a cooling structure in a cooling forming roller, quality and strip breakage rate of amorphous strips are determined by the quality of the cooling structure, and if the cooling structure fails, local supercooling or overheating phenomenon occurs on the surface of the cooling forming roller, so that in order to improve production stability and product quality, a balance mechanism is needed to avoid the occurrence of local supercooling or overheating phenomenon.
Disclosure of Invention
The invention provides a spray strip coiling integrated machine for amorphous strips, which solves the problem that the strip is broken due to concentrated stress caused by local supercooling or overheating phenomenon in the amorphous strip spraying process in the related technology.
The technical scheme of the invention is as follows:
A spray strip coiler for amorphous ribbon comprising:
a frame;
The cooling forming roller is rotatably arranged on the frame and is provided with a forming area, and the forming area is provided with a feeding end and a discharging end;
The strip spraying head is arranged above the cooling forming roller and is provided with a strip spraying opening, and the strip spraying opening faces the feeding end;
The cooling cover is arranged on the frame and is covered on the forming area, the cooling cover is provided with a first air outlet and a first air suction opening, the first air outlet faces the forming area, the first air suction opening is positioned on two sides of the cooling forming roller, and cooling air sequentially passes through the first air outlet, the forming area and the first air suction opening.
As a further technical solution, the cooling cover includes:
The first arc-shaped air duct is arranged on the frame and covered above the forming area, and the first air outlet is positioned on the first arc-shaped air duct and faces the forming area;
The second arc-shaped air duct is arranged on two sides of the first arc-shaped air duct, the first air suction inlet is positioned on the second arc-shaped air duct, and the first air suction inlet faces two sides of the forming area.
As a further technical scheme, the first air outlet faces the material conveying direction, the first arc-shaped air duct, the second arc-shaped air duct and the cooling forming roller enclose a second air outlet, and the second air outlet faces the discharge end along the tangential direction of the cooling forming roller.
As a further technical scheme, the method further comprises:
the first scraper is arranged on the frame in an angle adjustable manner, the other end of the first scraper is abutted to the discharge end, the first scraper is provided with a third air outlet, the third air outlet faces the discharge end along the surface of the first scraper, and the air outlet direction is opposite to the material conveying direction;
the first guide air duct is arranged on the first scraper and swings along with the first scraper, and the third air outlet is communicated with the first guide air duct.
As a further technical solution, the cooling forming roller further has a cleaning zone, the part from the feeding end to the discharging end is a forming zone, the part from the discharging end to the feeding end is a cleaning zone, and the cooling forming roller further includes:
the second scraper is arranged on the frame in an angle adjustable manner, the other end of the second scraper is abutted to the cleaning area and is positioned between the first scraper and the feeding end, the second scraper is provided with a first guide surface, and the cleaning area is led to the first guide surface;
the waste absorbing part is arranged on the rack;
The adsorption air duct is arranged on the frame, one end of the adsorption air duct is communicated with the waste adsorption piece, the other end of the adsorption air duct is a movable end, the movable end is arranged on the second scraper, the movable end is provided with a second air suction port, and the first guide surface faces the second air suction port.
As a further technical solution, the first scraper has a second guiding surface, and further includes:
The cutter is movably arranged on the frame and is abutted against or away from the discharge end after moving;
the mounting seat is arranged on the rack and is provided with a guide cambered surface, and the second guide surface is led to the guide cambered surface;
the guide roller set is arranged on the frame, and the guide cambered surface is led to the guide roller set;
The rolling roller is movably arranged on the frame, and after the rolling roller moves, the guide roller group is used for rolling the material in cooperation with the rolling roller.
As a further technical solution, the guide roller set includes:
The first guide roller is rotatably arranged on the frame, a conveying gap is formed between the rolling roller and the first guide roller after the rolling roller moves, and the guide cambered surface is led to the conveying gap;
the swing frame is rotatably arranged on the frame by taking the shaft core of the first guide roller as a rotating shaft at one end of the swing frame;
the second guide roller is rotatably arranged at the other end of the swing frame, a winding gap is formed between the second guide roller and the winding roller, the conveying gap is led to the winding gap, and after the swing frame swings, the second guide roller is used for propping the material against the winding roller.
As a further technical solution, the mounting seat has a fourth air outlet, and the fourth air outlet is led to the conveying gap along the tangential direction of the guiding cambered surface, and further includes:
the second guide air duct is arranged on the mounting seat, and the fourth air outlet is communicated with the second guide air duct.
As a further technical scheme, the third air outlet and the fourth air outlet are composed of a plurality of air outlet holes which are arranged at intervals.
As a further technical scheme, the mounting seat and the guide roller set enclose a region to be rolled up, and further include:
The first rolling moving part and the second rolling moving part, both of which are provided with the rolling rollers, are arranged on the frame in a moving way and are respectively positioned at two sides of the material conveying path, after moving, one of the rolling rollers is driven to be positioned in the area to be rolled, the other rolling roller is driven to roll the material, and the rolling rollers are far away from the area to be rolled, and both of the rolling rollers comprise:
the first sliding seat is arranged on the rack in a sliding manner along the material conveying path;
the second sliding seat is arranged on the first sliding seat in a sliding manner along the direction facing the material conveying path;
the lifting seat is arranged on the second sliding seat in a lifting manner, and the winding roller is arranged on the lifting seat in a rotating manner.
The working principle and the beneficial effects of the invention are as follows:
The invention provides a specific embodiment of a spray strip coiling integrated machine for amorphous strips, which aims to effectively prevent local supercooling or overheating phenomena by optimizing a cooling structure and air flow management, thereby remarkably reducing the strip breakage risk in amorphous strip production and improving the stability and the product quality of continuous production. The melting furnace heats and melts the materials, then the materials are poured into the spray head, the solution is uniformly sprayed on the cooling forming roller through the spray opening of the spray head, the spray opening is designed to be adjustable, the spray angle and the width are adjusted according to production requirements, and the uniformity and the thickness control of the strip are optimized. The cooling cover is made of light heat-resistant material and covers the forming area to form a cooling space covering the forming area. The cooling cover is internally provided with a precise airflow guiding structure which comprises a first air outlet and a first air suction opening. The first air outlet is positioned at the top of the cooling cover, and blows temperature-regulated air or inert gas to the forming area through the air inlet so as to assist in cooling and balance the surface temperature. The first air suction openings are positioned on two sides of the cooling forming roller, stable air flow circulation is formed in a negative pressure suction mode, cooling air is ensured to be effectively discharged after uniformly flowing through the forming area, the temperature in the cooling space is uniform, and local overheating is avoided. The temperature uniformity in the whole production process is ensured, and the phenomenon of belt breakage is effectively avoided.
Drawings
The above features, technical features, advantages and implementation of the present invention will be further described in the following description of preferred embodiments with reference to the accompanying drawings in a clear and easily understood manner.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the cooling hood according to the present invention;
FIG. 3 is a schematic view of the position of the first doctor blade, the second doctor blade, the guide roll set and the take-up roll according to the present invention;
FIG. 4 is a partial schematic view of FIG. 2 at A;
FIG. 5 is a schematic view of the partial structure at B in FIG. 2;
FIG. 6 is a schematic view of the partial structure at C of FIG. 2;
FIG. 7 is a schematic view of the partial structure at D of FIG. 2;
FIG. 8 is a schematic view of a normal winding state structure according to the present invention;
FIG. 9 is a schematic view of a broken belt in a first state of the present invention;
FIG. 10 is a schematic view of a broken belt in a second state according to the present invention.
In the figure: 1. the device comprises a rack, 2, a cooling forming roller, 201, a forming area, 202, a feeding end, 203, a discharging end, 3, a spraying head, 301, a spraying port, 4, a cooling cover, 401, a first air outlet, 402, a first air suction port, 403, a first arc air passage, 404, a second arc air passage, 405, a second air outlet, 501, a first scraper, 502, a third air outlet, 503, a first guide air passage, 204, a cleaning area, 601, a second scraper, 602, a first guide surface, 603, a waste absorbing part, 604, an absorbing air passage, 605, a movable end, 606, a second air suction port, 504, a second guide surface, 701, a cutter, 702, a mounting seat, 703, a guide cambered surface, 704, a guide roller set, 801, a rolling roller, 705, a first guide roller, 706, a conveying gap, 707, a swinging frame, 708, a second guide roller, 709, a rolling gap, 710, a fourth air outlet, 803, a second guide air passage, 802, a rolling area 803, a first moving part, 804, a second moving part, 805, a first sliding seat, a second sliding seat, a lifting seat, and a lifting seat.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will explain the specific embodiments of the present invention with reference to the accompanying drawings. It is evident that the drawings in the following description are only examples of the invention, from which other drawings and other embodiments can be obtained by a person skilled in the art without inventive effort.
For simplicity of the drawing, only the parts relevant to the invention are schematically shown in each drawing, and they do not represent the actual structure thereof as a product. In addition, in order to simplify the drawings and facilitate understanding, components having the same structure or function in some drawings are only schematically illustrated in one of them, or only one of them is labeled. Herein, "a" means not only "only this one" but also "more than one", and "a number" includes "two" and "two or more".
In this context, it should be noted that the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, unless explicitly stated or limited otherwise; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In addition, in the description of the present application, the terms "first," "second," and the like are used merely to distinguish between descriptions and are not to be construed as indicating or implying relative importance.
Example 1
Referring to FIGS. 1-10, for the first embodiment of the present invention, a proposal is made
A spray strip coiling integrated machine for amorphous strips comprises a frame 1; the cooling forming roller 2 is rotatably arranged on the frame 1 and is provided with a forming area 201, and the forming area 201 is provided with a feeding end 202 and a discharging end 203; the spray head 3 is arranged above the cooling forming roller 2 and is provided with a spray port 301, and the spray port 301 faces the feeding end 202; the cooling cover 4 is arranged on the frame 1 and covers the forming area 201, the cooling cover 4 is provided with a first air outlet 401 and a first air suction opening 402, the first air outlet 401 faces the forming area 201, the first air suction opening 402 is positioned on two sides of the cooling forming roller 2, and cooling air sequentially passes through the first air outlet 401, the forming area 201 and the first air suction opening 402.
In this embodiment, a specific embodiment of a spray strip coiling integrated machine for amorphous strips is provided, which aims to effectively prevent local supercooling or overheating phenomena by optimizing a cooling structure and air flow management, thereby remarkably reducing the strip breakage risk in amorphous strip production and improving the stability and product quality of continuous production. The melting furnace heats and melts the materials, then the materials are poured into the spray head 3, the solution is uniformly sprayed on the cooling forming roller 2 through the spray openings 301 of the spray head 3, the spray openings 301 are designed to be adjustable, the spray angle and the spray width are adjusted according to production requirements, and the uniformity and the thickness control of the strip are optimized. The cooling cover 4 is made of a lightweight heat-resistant material and covers the molding area 201, so as to form a cooling space covering the molding area 201. The cooling cover 4 is internally provided with a precise air flow guiding structure comprising a first air outlet 401 and a first air suction inlet 402. The first air outlet 401 is located at the top of the cooling hood 4 and blows temperature-regulated air or inert gas through an air inlet to the molding zone 201 to assist in cooling and equalize the surface temperature. The first air suction openings 402 are located at two sides of the cooling forming roller 2, and form stable air circulation through a negative pressure suction mode, so that cooling air is ensured to be effectively discharged after uniformly flowing through the forming area 201, the temperature in the cooling space is uniform, and local overheating is avoided. The temperature uniformity in the whole production process is ensured, and the phenomenon of belt breakage is effectively avoided.
Further, the cooling cover 4 comprises a first arc-shaped air duct 403 arranged on the frame 1 and covered above the forming area 201, and the first air outlet 401 is positioned on the first arc-shaped air duct 403 and faces the forming area 201; the second arc-shaped air channels 404 are arranged at two sides of the first arc-shaped air channels 403, the first air suction ports 402 are positioned on the second arc-shaped air channels 404, and the first air suction ports 402 face two sides of the forming area 201.
The present embodiment focuses on optimizing the cooling jacket 4 to further improve cooling efficiency and temperature uniformity, reducing local supercooling or overheating phenomena, and thus reducing the risk of breakage in amorphous ribbon production. The main body of the cooling jacket 4 is a first arcuate air duct 403 made of a material that is resistant to high temperatures and has a low thermal conductivity, extending along an upper curve of the forming zone 201. The first air outlet 401 is formed at the bottom of the first arc-shaped air duct 403, and ensures that the cooling air flow uniformly covers the molding area 201 at the optimal speed and distribution through the angle and the opening size which are precisely calculated, so that heat is effectively taken away, and rapid and uniform cooling is promoted. The temperature adjusting unit can be arranged in the air duct, and the temperature of the air outlet air flow can be adjusted according to actual production conditions. In order to further enhance the cooling effect and maintain the temperature uniformity, the second arc-shaped air channels 404 are additionally arranged at two sides of the first arc-shaped air channel 403 to form a three-dimensional cooling space surrounding the forming area 201, and the cross section of the cooling space is in a U shape and covers the forming area 201. The first air suction port 402 is arranged on the second arc-shaped air duct 404 and faces to two sides of the forming area 201, and the negative pressure principle is utilized to accelerate the discharge of hot air around the forming area 201, so that the rapid circulation of new and old air flows is promoted, and the overheating phenomenon of a local area is effectively prevented.
Further, the first air outlet 401 faces the direction of material conveying, and the first arc-shaped air duct 403, the second arc-shaped air duct 404 and the cooling forming roller 2 enclose a second air outlet 405, and the second air outlet 405 faces the discharge end 203 along the tangential direction of the cooling forming roller 2.
In this embodiment, the direction of the cooling air flow is further designed, and the direction of the first air outlet 401 and the second air outlet 405 is adjusted, so that the consistency of the cooling efficiency and the material conveying direction is further optimized. The first air outlet 401 is directed towards the forming zone 201 and the air flow direction is in line with the material conveying direction, i.e. in the direction of rotation of the cooling forming roller 2. The design is beneficial to the air flow to smoothly follow and wrap the newly formed amorphous strip, so that the cooling process is effectively accelerated, the temperature of the cooling space is balanced, and the stress generated by uneven cooling in the material is reduced. The first arc-shaped air duct 403, the second arc-shaped air duct 404 and the cooling forming roller 2 jointly enclose a second air outlet 405. The second air outlet 405 is directed toward the discharge end 203 in a tangential direction of the cooling forming roller 2, and forms an auxiliary air flow path. This design not only helps to accelerate the circulation of the cooling gas, but also ensures an efficient evacuation of the hot gas flow from the sides and bottom of the forming zone 201, avoiding accumulation of hot gas near the forming zone 201, reducing localized overheating phenomena, and thus further reducing the risk of belt breakage. The first air outlet 401 and the second air outlet 405 cooperate to form a three-dimensional air circulation system. The first air outlet 401 directly acts on the surface of the material to quickly take away heat; the second air outlet 405 is guided by the air flow in the tangential direction, so that the heat exchange of the surrounding environment of the whole forming area 201 is promoted, and the high efficiency and uniformity of the cooling process are ensured. Simultaneously, the second air outlet 405 faces the discharging end 203, so that the material can be guided, the material can be further attached to the cooling forming roller 2 until the discharging end 203, and the material is given auxiliary discharging force due to the wind direction.
Further, the device further comprises a first scraper 501, wherein one end of the first scraper 501 is arranged on the frame 1 in an angle adjustable manner, the other end of the first scraper is abutted against the discharging end 203, the first scraper 501 is provided with a third air outlet 502, the third air outlet 502 faces the discharging end 203 along the surface of the first scraper 501, and the air outlet direction is opposite to the material conveying direction; the first guiding air duct 503 is disposed on the first scraper 501, and swings with the first scraper 501, and the third air outlet 502 is communicated with the first guiding air duct 503.
The embodiment further optimizes the cooling and forming process of the amorphous strip, reduces material adhesion, improves surface quality, and ensures the fluency and high efficiency of the continuous production process. The first doctor blade 501 is made of a high-hardness, wear-resistant material, and is fastened at one end to the frame 1 and is articulated by a flexible joint allowing angular adjustment in order to adjust the degree of adhesion of the doctor blade to the discharge end 203 of the cooling forming roller 2 according to different production conditions and strip thickness. Such a design ensures both a gentle stripping of the as-formed amorphous ribbon and prevents possible material build-up or adhesion, reducing subsequent processing steps. The surface of the first blade 501 incorporates a third air outlet 502 along the blade surface towards the discharge end 203, but with its air outlet direction deliberately designed to be opposite to the material conveying direction. This counter-current air flow assists the first blade 501 with smooth stripping of the material by slight air pressure, avoiding twisting or tearing of the material due to cooling shrinkage, thereby improving the surface flatness and dimensional stability of the amorphous ribbon. The air volume and the air speed of the third air outlet 502 can be adjusted by the control system, so that an effective synergistic effect with the air flows of the first air outlet 401 and the second air outlet 405 is ensured, and the rapid discharging of the strip is facilitated.
Further, the cooling forming roller 2 is also provided with a cleaning area 204, the part from the feeding end 202 to the discharging end 203 is a forming area 201, the part from the discharging end 203 to the feeding end 202 is a cleaning area 204, the cooling forming roller further comprises a second scraper 601, one end of which is arranged on the frame 1 in an angle adjustable manner, the other end of which is abutted against the cleaning area 204 and is positioned between the first scraper 501 and the feeding end 202, the second scraper 601 is provided with a first guide surface 602, and the cleaning area 204 is communicated with the first guide surface 602; the waste adsorbing material 603 is arranged on the frame 1; the adsorption air duct 604 is arranged on the frame 1, one end of the adsorption air duct is communicated with the waste adsorption piece 603, the other end of the adsorption air duct is a movable end 605, the movable end 605 is arranged on the second scraper 601, the movable end 605 is provided with a second air suction port 606, and the first guide surface 602 faces the second air suction port 606.
The function of the spray strip coiling integrated machine for amorphous strips is further perfected, and by introducing the cleaning area 204, the second scraper 601, the waste absorbing piece 603 and the absorbing air duct 604, efficient waste cleaning and recycling in the production process are realized, smooth running of continuous production operation and cleaning of an operation environment are ensured, and meanwhile, the recycling rate of resources is improved. In addition to the forming zone 201, a cleaning zone 204 is newly provided in the cooling forming roll 2. The cleaning zone 204 is located on the path of the discharge end 203 to the feed end 202, complementary to the forming zone 201, and is dedicated to collecting and disposing of scraps, etc. generated during the production process. The second scraper 601 is made of high wear-resistant material, one end of the second scraper is fixed on the frame 1 and can adjust the angle, and the other end of the second scraper is clung to the cleaning zone 204, so that after the amorphous strip passes through the forming zone 201, the residual material attached to the cooling forming roller 2 can be scraped off effectively and guided to a designated area. The first guide surface 602 provided on the second blade 601 optimizes the flow direction of the waste material for subsequent cleaning and collection. The frame 1 is provided with a waste absorbing member 603, and the waste absorbing member 603 is connected with an absorbing air duct 604. The movable end 605 is provided with a second air suction opening 606 which is directly aligned with the first guide surface 602. When the scraped waste reaches the first guiding surface 602, the adsorption air duct 604 is started, and the waste is sucked into the waste adsorbing member 603 through the negative pressure generated by the second air suction port 606, so that automatic and efficient waste collection and separation are realized. The angle of the scraper and the suction force of the air duct can be adjusted according to actual production conditions so as to adapt to different material characteristics and production rates. Through the design, the production efficiency and quality control of the amorphous strip are improved, and the problem of waste material treatment in the production process is solved.
Further, the first scraper 501 has a second guiding surface 504, and further includes a cutter 701 movably disposed on the frame 1, and abutting against or away from the discharge end 203 after moving; the mounting seat 702 is arranged on the frame 1 and is provided with a guide cambered surface 703, and the second guide surface 504 is led to the guide cambered surface 703; the guide roller set 704 is arranged on the frame 1, and the guide cambered surface 703 leads to the guide roller set 704; the rolling roller 801 is movably arranged on the frame 1, and after the rolling roller is moved, the guide roller set 704 is used for rolling materials in cooperation with the rolling roller 801.
The embodiment further perfects the cutting, guiding and rolling processes of the amorphous strip, adds the second guiding surface 504, the cutter 701, the mounting seat 702, the guiding roller set 704 and the rolling roller 801 of the first scraper 501, further perfects the cutting, guiding and rolling processes of the amorphous strip, ensures the continuity of the production process and the quality of the finished product, and improves the automation level and the production efficiency of the whole equipment. The second guiding surface 504 is additionally arranged on the first scraper 501, and the guiding surface is closely following the third air outlet 502, and the cutter 701 is designed into a movable structure, so that the cutter can accurately move to the discharge end 203 when the belt is broken or the reel needs to be replaced, thereby completing the accurate cutting of the continuous amorphous belt and ensuring the cutting precision and speed. The mount pad 702 is fixed in on the frame 1, and the last direction cambered surface 703 of guide roller set 704 is in transition butt joint with the second guide surface 504 of first scraper 501, has formed the steady transition route from the scraper to subsequent handling, helps maintaining the conveying track of strip, reduces the skew, promotes the stability of subsequent handling, and the direction roller set 704 is followed the direction cambered surface 703 of mount pad 702 immediately, and the strip after the guide cutting gets into the roll-up stage, reduces the distortion and the damage of material in the transmission process, has guaranteed the regularity of material. The winding roller 801 is also designed to be of a movable structure, is precisely matched with the guide roller set 704, realizes precise winding of the cut amorphous strip, ensures compactness and uniformity of a finished product, and is convenient for subsequent packaging and transportation. When the strip is broken or needs to be rewound, the third air outlet 502 is closed, the cutter 701 moves to the discharge end 203, the strip is rapidly separated from the discharge end 203 after being cut, at the moment, the strip moves along the second guide surface 504 and the guide cambered surface 703 under the action of the second air outlet 405, and moves to the guide roller group 704 and the winding roller 801 for winding, the winding roller 801 is successfully wound the strip and then moves away from the guide roller group 704 to a winding area for winding, other winding rollers 801 move to the area 802 to be wound for waiting for winding, the cutter 701 has the function of cutting the defect strip between the broken strip and the discharge end 203, and the defect strip is prevented from being wound on the winding roller 801.
Further, the guide roller set 704 includes a first guide roller 705 rotatably disposed on the frame 1, a conveying gap 706 is formed between the first guide roller 705 and the winding roller 801 after moving, and the guide cambered surface 703 opens into the conveying gap 706; one end of the swing frame 707 is rotatably arranged on the frame 1 by taking the shaft core of the first guide roller 705 as a rotating shaft; the second guide roller 708 is rotatably arranged at the other end of the swing frame 707, the second guide roller 708 and the winding roller 801 form a winding gap 709, the conveying gap 706 is led to the winding gap 709, and after the swing frame 707 swings, the second guide roller 708 is used for pressing the material on the winding roller 801.
The embodiment performs detailed structural design on the guide roller set 704, and introduces the first guide roller 705, the swing frame 707 and the second guide roller 708, so as to realize smooth transition and efficient compression of the amorphous strip from guide to winding, and further improve production efficiency and product quality. The first guide roller 705 is mounted on the frame 1 and is freely rotatable and is positioned such that a precisely controlled conveying gap 706 is formed between the two rollers when the take-up roller 801 is moved to the operating position. The size of the conveying gap 706 can be finely adjusted according to the thickness and characteristics of the amorphous strip, so that excessive extrusion or relaxation of the material is avoided when the material passes through the conveying gap, and meanwhile, the conveying gap is in seamless butt joint with the guide cambered surface 703, so that smooth transition of the material is ensured. One end of the swing frame 707 is installed with the shaft core of the first guide roller 705 as the center, and can rotate around the shaft core, and the accurate control of the position of the second guide roller 708 is realized through mechanical or electric driving. The second guide roller 708 is mounted on the other end of the swing frame 707, and forms a winding gap 709 with the winding roller 801. When the swing frame 707 swings, the second guide roller 708 can accurately guide and press the amorphous ribbon on the winding roller 801, so that the compactness and uniformity of the material in the winding process are ensured, gaps and wrinkles are reduced, and the appearance of the coiled material and the applicability of subsequent processing are improved. From the guiding cambered surface 703 to the conveying gap 706 and then to the reeling gap 709, the whole design ensures smooth transition of the amorphous strip between different processing stages, reduces risks of material damage and production interruption, and improves the capability and efficiency of continuous production. The adsorption holes can be designed on the winding roller 801, and when the second guide roller 708 presses the strip on the winding roller 801, the adsorption holes on the winding roller 801 adsorb the strip on the winding roller 801. Through the design, the embodiment optimizes the winding process of the amorphous strip and improves the compactness and quality of the coiled material.
Further, the mounting base 702 has a fourth air outlet 710, the fourth air outlet 710 opens into the conveying gap 706 along a tangential direction of the guiding cambered surface 703, and further includes a second guiding air duct 711 disposed on the mounting base 702, and the fourth air outlet 710 communicates with the second guiding air duct 711.
The cooling and stable transmission capability of the amorphous strip in the guiding process is further enhanced, and the fourth air outlet 710 and the integrated second guiding air duct 711 are additionally arranged on the mounting seat 702, so that additional airflow support is provided for the process of transferring the material from the guiding cambered surface 703 to the conveying gap 706, smooth movement and temperature control of the material are ensured, and the stability and efficiency of the whole production process are improved. A fourth air outlet 710 is designed on the mounting base 702, so that the air outlet direction is ensured to point to the conveying gap 706 along the tangential direction of the guiding cambered surface 703. The purpose of this design is to assist the amorphous ribbon in smooth transition to the conveying gap 706 after passing the guide curve 703 by using the tangential force of the air flow, reducing friction and deformation. The second guiding duct 711 is integrated inside the mounting base 702 and is directly connected to the fourth air outlet 710, so as to form a closed air flow channel. Through the second guide duct 711, the cooling air flow is precisely controlled and intensively guided to the fourth air outlet 710, ensuring efficient use and directional accuracy of the air flow. The air duct can be internally provided with a temperature adjusting and air quantity controlling device, and the air speed and the temperature can be adjusted according to the actual production requirement so as to adapt to different material characteristics and production rates. The combination of the fourth air outlet 710 and the second guiding air duct 711 reduces friction and resistance of the material in movement, avoids unnecessary stress concentration, and reduces the risk of breakage by accurate guiding of air flow.
Further, the third air outlet 502 and the fourth air outlet 710 are each formed by a plurality of air outlet holes that are disposed at intervals.
In this embodiment, the third air outlet 502 and the fourth air outlet 710 are designed and optimized, and a layout composed of a plurality of air outlet holes arranged at intervals is adopted, so as to further improve uniformity and control precision of air flow distribution, and ensure quality and efficiency of the amorphous strip in the cooling, guiding and winding processes. The third air outlet 502 of the first scraper 501 is formed by a series of small air outlets uniformly distributed, and the air outlets are arranged along the surface of the first scraper 501 towards the discharge end 203, and the air outlet direction is opposite to the material conveying direction. Through this design, every venthole can all independently contribute a tiny and even air current, has reduced material surface deformation, and reverse air current has still helped the stripping action of first scraper 501, and when the strip passes through the venthole, avoids the strip card to be in the venthole position for the strip breaks away from more smoothly. The fourth air outlet 710 on the mounting base 702 is also configured with spaced air outlets arranged tangentially to the guide arcuate surface 703 leading to the delivery gap 706. The porous layout enables the air flow to act on the amorphous strip more finely and uniformly, the direction and the intensity of the air flow can be controlled accurately, the material is ensured to be subjected to proper pressure in the guiding process, the material drift caused by the strong air flow is avoided, the smooth transition caused by the insufficient air flow is avoided, and the overall guiding stability and the fineness of material treatment are improved. For the air flow of the two air outlets, the air flow intensity of each air outlet hole is respectively regulated through a precise air pressure control system and a valve, so that the air flow management in the whole cooling and guiding process is more refined, different production conditions and material characteristics are adapted, and the production efficiency and the product quality are maximized.
Further, the mounting seat 702 and the guide roller set 704 enclose a region 802 to be rolled, and further comprise a first rolling moving part 803 and a second rolling moving part 804, which are both provided with a rolling roller 801 and are movably arranged on the frame 1 and are respectively positioned at two sides of the material conveying path, after moving, one of the rolling rollers 801 is driven to be positioned in the region 802 to be rolled, the other rolling roller 801 which is driven to be rolled is far away from the region 802 to be rolled, and both the rolling rollers comprise a first sliding seat 805 which is slidably arranged on the frame 1 along the material conveying path; the second slide seat 806 is slidably arranged on the first slide seat 805 in a direction toward the material conveying path; the lifting base 807 is provided on the second slider 806 in a lifting manner, and the take-up roller 801 is rotatably provided on the lifting base 807.
In this embodiment, the to-be-rolled region 802 defined by the mounting seat 702 and the guide roller set 704 together, and the double rolling moving members (the first rolling moving member 803 and the second rolling moving member 804) realize continuous and efficient automatic operation of material rolling, and greatly improve production efficiency and flexibility. The mounting base 702 and the guide roller set 704 together define a distinct area 802 to be rolled, which serves as a starting point for material rolling, ensuring a smooth transition of material from the guide process to the rolling process, and avoiding unnecessary material dislocation or damage. Two movable winding assemblies are designed, a first winding movement 803 and a second winding movement 804, both equipped with winding rollers 801 and able to move freely along the guide rails on the frame 1. This arrangement allows a mobile element to be responsible for placing the idle take-up roller 801 in the zone to be taken up 802, ready to receive the amorphous ribbon coming from the guiding process; the other moving member moves away from the to-be-wound area 802 with the winding roller 801 around which the material is wound, so that space is reserved for the next winding process, and continuous and alternate material winding operation is realized. The first carriage 805 is slidably disposed on the frame 1 along the material conveying path, providing a basic lateral movement function. The second slide seat 806 is further arranged on the first slide seat 805 along the material conveying direction, and the lifting seat 807 is arranged on the second slide seat 806 and has a lifting function, so that the winding roller 801 can flexibly adapt to material rolls with different diameters, and stability and high efficiency in the winding process are maintained. Through the design, the continuous and stability of the amorphous strip in the winding process is guaranteed, the coil replacement pause time is reduced, the overall production efficiency is improved, the flexibility and adaptability of the equipment are enhanced through the fine mechanical structure design, and the high automatic and intelligent production level is shown.
When the tape needs to be rewound, the cutter 701 cuts off the tape at the position of the discharge end 203 rapidly, the wind blown out from the second air outlet 405 to the discharge end 203 gives the upward moving force to the tape, so that the tape has a trend of going to the second guide surface 504, at this time, the third air outlet 502 is in a closed state, the tape moves to the guide cambered surface 703 along the second guide surface 504 into the conveying gap 706, the swinging frame 707 swings by driving a linear driving member (cylinder or oil cylinder) with one end hinged to the other end of the frame 1 and hinged to the second guide roller 708, the second guide roller 708 moves to the direction of the winding roller 801 on the first winding moving member 803 to form a winding gap 709 with the winding roller 801, after the tape enters the winding gap 709, the second guide roller 708 abuts against the winding roller 801 under the driving of the swinging frame 707, and the tape is wound on the winding roller 801, at this time, the lifting seat 807 descends to enable the winding roller 801 to be far away from the area 802 to be wound, the first sliding seat 805 drives the winding roller 801 to a winding working position, the rotating speed of the winding roller 801 in the moving process is slower than that of the cooling forming roller 2, when the winding roller 801 moves to the winding working position, the winding roller is matched with the rotating speed of the cooling forming roller 2 to wind, the third air outlet 502 normally starts auxiliary belt conveying, the second winding moving member 804 removes the coiled belt to the area 802 to be wound, the lifting seat 807 ascends to avoid the belt which is being wound, the belt is moved to the area 802 to be wound to wait for winding the belt, the circulating operation is performed, the winding is performed again after the belt is broken, the continuous production operation of amorphous belt is realized, the time of rewinding after the belt is broken and the loss of raw materials after the belt is broken are reduced.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.

Claims (10)

1. A spout strip coil all-in-one machine for amorphous strip, characterized by comprising:
A frame (1);
The cooling forming roller (2) is rotatably arranged on the frame (1) and is provided with a forming area (201), and the forming area (201) is provided with a feeding end (202) and a discharging end (203);
the strip spraying head (3) is arranged above the cooling forming roller (2) and is provided with a strip spraying opening (301), and the strip spraying opening (301) faces the feeding end (202);
The cooling cover (4), cooling cover (4) set up on frame (1), and the cover is established on shaping district (201), cooling cover (4) have first air outlet (401) and first inlet scoop (402), first air outlet (401) orientation shaping district (201), first inlet scoop (402) are located cooling shaping roller (2) both sides, the cooling air passes through in proper order first air outlet (401) shaping district (201) with first inlet scoop (402).
2. The spray-strip coiler for amorphous strips according to claim 1, characterized in that said cooling hood (4) comprises:
The first arc-shaped air duct (403), the first arc-shaped air duct (403) is arranged on the frame (1) and is covered above the forming area (201), and the first air outlet (401) is positioned on the first arc-shaped air duct (403) and faces the forming area (201);
The second arc-shaped air duct (404), the second arc-shaped air duct (404) is arranged on two sides of the first arc-shaped air duct (403), the first air suction opening (402) is positioned on the second arc-shaped air duct (404), and the first air suction opening (402) faces two sides of the forming area (201).
3. The spray-strip winding all-in-one machine for amorphous strips according to claim 2, wherein the first air outlet (401) faces the direction of material conveying, the first arc-shaped air duct (403), the second arc-shaped air duct (404) and the cooling forming roller (2) enclose a second air outlet (405), and the second air outlet (405) faces the discharging end (203) along the tangential direction of the cooling forming roller (2).
4. The inkjet ribbon take-up all-in-one for amorphous ribbon as defined by claim 1, further comprising:
The first scraper (501), one end of the first scraper (501) is arranged on the frame (1) in an angle adjustable manner, the other end of the first scraper is abutted to the discharging end (203), the first scraper (501) is provided with a third air outlet (502), the third air outlet (502) faces the discharging end (203) along the surface of the first scraper (501), and the air outlet direction is opposite to the material conveying direction;
the first guiding air duct (503), the first guiding air duct (503) is arranged on the first scraper (501) and swings along with the first scraper (501), and the third air outlet (502) is communicated with the first guiding air duct (503).
5. The machine according to claim 4, wherein the cooling forming roller (2) further comprises a cleaning zone (204), the portion leading from the feeding end (202) to the discharging end (203) is a forming zone (201), and the portion leading from the discharging end (203) to the feeding end (202) is a cleaning zone (204), and further comprising:
A second scraper (601), wherein one end of the second scraper (601) is arranged on the frame (1) in an angle adjustable way, the other end of the second scraper is abutted on the cleaning area (204) and is positioned between the first scraper (501) and the feeding end (202), the second scraper (601) is provided with a first guide surface (602), and the cleaning area (204) is communicated with the first guide surface (602);
a waste adsorbing member (603), the waste adsorbing member (603) being provided on the frame (1);
The adsorption air duct (604), adsorption air duct (604) set up on frame (1), one end with waste material adsorption component (603) intercommunication, the other end is expansion end (605), expansion end (605) set up on second scraper (601), expansion end (605) have second inlet opening (606), first guide surface (602) orientation second inlet opening (606).
6. The inkjet ribbon take-up all-in-one for amorphous ribbon as defined by claim 4, wherein said first doctor blade (501) has a second guiding surface (504), further comprising:
The cutter (701) is movably arranged on the frame (1), and is abutted against or away from the discharge end (203) after moving;
The mounting seat (702) is arranged on the frame (1) and is provided with a guide cambered surface (703), and the second guide surface (504) is led to the guide cambered surface (703);
The guide roller set (704), the guide roller set (704) is arranged on the frame (1), and the guide cambered surface (703) is communicated with the guide roller set (704);
the rolling roller (801), the rolling roller (801) is movably arranged on the frame (1), and after moving, the guide roller set (704) is used for rolling the material in cooperation with the rolling roller (801).
7. The spray-strip coiler for amorphous strips according to claim 6, characterized in that said guiding roll set (704) comprises:
The first material guiding roller (705), the first material guiding roller (705) is rotatably arranged on the frame (1), a conveying gap (706) is formed between the rolling roller (801) and the first material guiding roller (705) after the rolling roller moves, and the guide cambered surface (703) is led to the conveying gap (706);
one end of the swing frame (707) is rotatably arranged on the frame (1) by taking the shaft core of the first guide roller (705) as a rotating shaft;
The second material guiding roller (708) is rotatably arranged at the other end of the swinging frame (707), a rolling gap (709) is formed between the second material guiding roller (708) and the rolling roller (801), the conveying gap (706) is led to the rolling gap (709), and after the swinging frame (707) swings, the second material guiding roller (708) is used for propping the material against the rolling roller (801).
8. The strip winding machine for amorphous strips according to claim 7, characterized in that the mounting seat (702) has a fourth air outlet (710), the fourth air outlet (710) leading to the conveying gap (706) along a tangential direction of the guiding cambered surface (703), further comprising:
the second guide air duct (711), the second guide air duct (711) is arranged on the mounting seat (702), and the fourth air outlet (710) is communicated with the second guide air duct (711).
9. The integrated spray strip winding machine for amorphous strips according to claim 8, wherein the third air outlet (502) and the fourth air outlet (710) are each composed of a plurality of air outlet holes arranged at intervals.
10. The strip-spray coiler for amorphous strips according to claim 6, characterized in that said mounting seat (702) and said guiding roller set (704) enclose a zone (802) to be coiled, further comprising:
First rolling moving part (803) and second rolling moving part (804), both are provided with rolling roller (801), and remove and set up on frame (1), be located respectively the both sides of material conveying path, both remove the back, one of them drives rolling roller (801) are located wait to roll up district (802), another drive behind the coiling material rolling roller (801) keep away from wait to roll up district (802), both include:
A first slide carriage (805), the first slide carriage (805) being slidably arranged on the frame (1) along the material conveying path;
A second slide (806), the second slide (806) being slidably arranged on the first slide (805) in a direction towards the material conveying path;
And the lifting seat (807) is arranged on the second sliding seat (806) in a lifting way, and the winding roller (801) is rotatably arranged on the lifting seat (807).
CN202410930834.6A 2024-07-12 2024-07-12 Spray-strip coiling all-in-one machine for amorphous strip Pending CN118455469A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410930834.6A CN118455469A (en) 2024-07-12 2024-07-12 Spray-strip coiling all-in-one machine for amorphous strip

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410930834.6A CN118455469A (en) 2024-07-12 2024-07-12 Spray-strip coiling all-in-one machine for amorphous strip

Publications (1)

Publication Number Publication Date
CN118455469A true CN118455469A (en) 2024-08-09

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Country Link
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1044247A (en) * 1989-01-20 1990-08-01 戈麦尔综合技术学院 Make the equipment of the method and this method of enforcement of metal wire
EP1340565A2 (en) * 2002-02-27 2003-09-03 Thyssenkrupp Nirosta GmbH Device and method for the continuous casting of a strip from a molten metal
JP2018012118A (en) * 2016-07-19 2018-01-25 新日鐵住金株式会社 Manufacturing method and manufacturing apparatus of thin cast piece
CN109290535A (en) * 2018-09-18 2019-02-01 洛阳中赫非晶科技有限公司 Amorphous band continuous producing apparatus
CN208800759U (en) * 2018-08-24 2019-04-30 天津三环奥纳科技有限公司 A kind of movable type band reception device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1044247A (en) * 1989-01-20 1990-08-01 戈麦尔综合技术学院 Make the equipment of the method and this method of enforcement of metal wire
EP1340565A2 (en) * 2002-02-27 2003-09-03 Thyssenkrupp Nirosta GmbH Device and method for the continuous casting of a strip from a molten metal
JP2018012118A (en) * 2016-07-19 2018-01-25 新日鐵住金株式会社 Manufacturing method and manufacturing apparatus of thin cast piece
CN208800759U (en) * 2018-08-24 2019-04-30 天津三环奥纳科技有限公司 A kind of movable type band reception device
CN109290535A (en) * 2018-09-18 2019-02-01 洛阳中赫非晶科技有限公司 Amorphous band continuous producing apparatus

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