CN118357729A - Hardware fitting processing integrated device - Google Patents
Hardware fitting processing integrated device Download PDFInfo
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- CN118357729A CN118357729A CN202410764849.XA CN202410764849A CN118357729A CN 118357729 A CN118357729 A CN 118357729A CN 202410764849 A CN202410764849 A CN 202410764849A CN 118357729 A CN118357729 A CN 118357729A
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- 238000012545 processing Methods 0.000 title claims abstract description 53
- 239000000463 material Substances 0.000 claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 238000005553 drilling Methods 0.000 claims abstract description 45
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 238000003754 machining Methods 0.000 claims abstract description 13
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 6
- 238000010079 rubber tapping Methods 0.000 claims description 35
- 230000000694 effects Effects 0.000 claims description 23
- 238000009826 distribution Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 4
- 238000005728 strengthening Methods 0.000 claims description 3
- 239000003351 stiffener Substances 0.000 claims 2
- 230000001737 promoting effect Effects 0.000 claims 1
- 239000000047 product Substances 0.000 description 33
- 238000007514 turning Methods 0.000 description 25
- 238000000034 method Methods 0.000 description 17
- 230000008569 process Effects 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000001960 triggered effect Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/08—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of slides or chutes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses an integrated hardware fitting machining device, which relates to the technical field of hardware machining, and comprises a base, wherein a material conveying conveyor belt is fixedly arranged on the upper surface of the base, a machining pool is further arranged on the upper surface of the base, a loading mechanism for loading and machining a blank is arranged in the machining pool, the loading mechanism consists of a material supporting component and a material feeding component, and the material supporting component comprises: the fixed cylinder, the below of fixed disk is provided with driving motor, processing agency, and processing agency includes: drilling district roof-rack and cutting district roof-rack, the bottom surface of drilling district roof-rack is provided with trompil mechanism, supporting mechanism includes: liftable bottom support board, fixed establishment includes: the fixed clamping frame in this scheme, through being provided with supporting mechanism and loading mechanism, can effectively strengthen the stability of former embryo in the course of working, effectively prevented to be sunken because of the uneven former embryo surface that leads to of atress, guaranteed processingquality.
Description
Technical Field
The invention relates to the technical field of hardware processing, in particular to a hardware fitting processing integrated device.
Background
The hardware fitting refers to a machine part or a part made of hardware, and some small hardware products, which can be used independently and can also be used as auxiliary tools, such as hardware tools, hardware parts, daily hardware, construction hardware, security products and the like, and the small hardware products are not final consumer products, but are industrial manufactured matching products, semi-finished products, tools used in the production process and the like, and only a small part of daily hardware products are tool consumer products necessary for people to live;
Along with the rapid development of manufacturing industry and the aggravation of market competition, the requirement of hardware fitting processing industry to production efficiency, machining precision and product quality is increasingly improved, traditional hardware fitting processing mode adopts dispersion, independent equipment to operate, this not only leads to loaded down with trivial details, inefficiency, and be difficult to guarantee product quality's uniformity and stability, ubiquitous operation complicacy, inefficiency, the unstable scheduling problem of processingquality, and in the course of working, if when carrying out drilling and tapping's process, the cutter needs to pierce through the work piece, a part of work piece (like the hole bottom) can temporarily be in the unsettled state this moment, other parts of work piece still can fix in the working position through anchor clamps or other modes, in this case, when the drill bit is to the surface of work piece down the drilling, the work piece is liable to be after receiving the pressure of drill bit because the unsettled support of atress department bottom, and form the condition that the work piece surface is undercut, the effect of going out the finished product is influenced, and when carrying out the cutting process, because the cutting process can form, the piece is liable to remain on the surface in work area, be liable to be in batches and the work piece is difficult to be piled up at the surface of work batch when carrying out the new work piece and the clearance is difficult to be had, the problem is difficult to be piled up at the surface in time to the surface of work batch when the surface is difficult to be had.
Disclosure of Invention
The invention aims to provide an integrated device for processing hardware fittings, which solves the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: comprises a base, a base plate and a plurality of grooves,
The upper surface of the base is fixedly provided with a conveying conveyor belt, the upper surface of the base is also provided with a processing pool, and a loading mechanism for loading and processing the blank is arranged in the processing pool;
The loading mechanism comprises a material supporting component and a feeding component, wherein the material supporting component comprises: the fixed cylinder is sleeved with a fixed disc below the fixed cylinder, the fixed disc is positioned on the inner bottom surface of the processing pool, and a driving motor is arranged below the fixed disc;
A processing mechanism, the processing mechanism comprising: the drilling area top frame and the cutting area top frame are fixedly arranged on the upper surface of the base, the drilling area top frame is fixedly arranged on the upper surface of the processing pool, and an opening mechanism is arranged on the bottom surface of the drilling area top frame;
A support mechanism, the support mechanism comprising: the bottom support plate is positioned in the processing pool, and a sliding trolley capable of sliding on the bottom surface of the top frame of the drilling area is arranged above the support mechanism;
A securing mechanism, the securing mechanism comprising: the fixed clamping frame is positioned under the top frame of the cutting area, one side of the fixed clamping frame is also provided with a movable clamping frame, and a discharging part is arranged between the fixed clamping frame and the movable clamping frame.
Further, the backing assembly further comprises: the three carry the material tray, the one side surface of carrying the material tray is provided with the shrink sheath, one side surface of shrink sheath is provided with the trigger button, the one end fixed mounting who carries the material tray has the promotion pinion rack, the upper and lower both sides that promote the pinion rack all mesh has the meshing dish, one side surface fixedly connected with folding board of meshing dish, one side and one side surface fixedly connected of trigger button of folding board.
Further, the backing assembly further comprises: the clamping ring is sleeved on an output shaft of the driving motor and can slide on the surface of the output shaft, a main telescopic motor is fixedly arranged at the top end of the output shaft of the driving motor, connecting struts are fixedly arranged on two sides of the main telescopic motor, the bottom surface of the connecting struts is fixedly connected with the upper surface of the clamping ring, and a clamping sleeve matched with the clamping ring is fixedly arranged on one side surface of the material carrying tray.
Further, the feeding assembly includes: the material distribution landslide, the material distribution landslide is located one side surface of defeated material conveyer belt, two limiting blocks are fixed mounting to the both sides surface of the junction of material distribution landslide and defeated material conveyer belt, the material distribution landslide divide into upper and middle and lower three-layer material sliding way, and upper strata and middle layer's material sliding way's center department all is provided with the lane board that can rotate downwards, and upper strata and middle layer's material sliding way's center department still is provided with the trigger branch material door.
Further, the opening mechanism includes: the drilling machine comprises a rotating disc, wherein the rotating disc is positioned on one side surface of a movable base below a top frame of a drilling area, two rotatable connecting plates are connected to one side surface of the rotating disc through a rotating shaft, an electric push rod is fixedly arranged on one side surface of each connecting plate, the other sides of the connecting plates are connected with a driving base through shaft bodies, limiting holes are formed in one side surface and the top of each driving base, two limiting holes are formed in the bottom surface of each driving base, a drilling head body and a tapping head body are respectively arranged on one side surface of the rotating disc, a driving fluted disc is meshed with one side surface of the rotating disc, a servo motor is further arranged on one side surface of the rotating disc, and an output shaft of the servo motor is connected with the center of the driving fluted disc.
Further, the supporting mechanism further includes: support the strengthening ring, support strengthening ring fixed mounting in the upper surface of bottom support board, the upper surface of bottom support board still fixed mounting has two lifter, two be provided with the fixed engagement board between the lifter, two the lifter meshes through the meshing gear with two side surfaces of fixed engagement board respectively, one side fixed surface of fixed engagement board installs the driven plate, two the one side surface of meshing gear all is provided with the installation pole, the other end and the side fixed surface connection of driven plate of installation pole.
Further, the fixing mechanism further includes: the auxiliary telescopic motor is fixedly arranged in the base, two connecting ropes are arranged at the output end of the auxiliary telescopic motor and are respectively connected with two ends of the fixed clamping frame, limiting springs are further arranged at the two ends of the movable clamping frame, the other ends of the limiting springs are fixedly connected with the side surface of the base, and an anti-skid pad for enhancing the fixing effect of the blank is further arranged on one side of the movable clamping frame opposite to the fixed clamping frame.
Further, the outfeed part includes: the material turning plate, the both ends of material turning plate are provided with the connecting axle, the bottom surface of material turning plate is provided with the electronic ejector pin that can jack up it, one side surface of base still is provided with the finished product collecting vat that is used for storing the ejecting finished product of material turning plate.
Compared with the prior art, the invention has the beneficial effects that:
1. In the scheme, by arranging the supporting mechanism, the synchronous movement design of the fixed engagement plate and the movable base is combined with the sliding of the sliding trolley on the bottom surface of the top frame of the drilling area, the stability in the moving process is enhanced, the adverse effect on the blank processing precision caused by equipment shaking is avoided, in the tapping or tapping process, the bottom supporting plate can synchronously rise along with the descending of the movable base through the engagement effect of the fixed engagement plate and the lifting rod, the blank is effectively supported by the design, the surface of the blank due to the downward pressure in the processing process is prevented from being sunken, the processing quality and the product precision are obviously improved, the stability and the safety of the blank in the processing process are ensured by the accurate mechanical control and the synchronous lifting mechanism, the processing efficiency is improved, and the production delay caused by equipment failure or improper operation is reduced;
2. According to the technical scheme, the loading mechanism is arranged, the cooperative work of the main telescopic motor and the driving motor is controlled through signals, so that automatic rotation of the loading tray and continuous loading of blanks are realized, the production efficiency is improved, time waste and error rate caused by manual operation are reduced, the loading tray automatically contracts when moving to the receiving position, the blanks are effectively prevented from falling in the loading process, the loading stability and safety are ensured, the loading tray automatically expands after the processing is finished, the blanks smoothly fall into a lower material conveying slideway, the smoothness and the high efficiency of the production process are ensured, and the three groups of loading trays enable the three groups of blanks to simultaneously carry out perforation and tapping work, so that the processing time is effectively shortened, and the production efficiency is improved;
3. In this scheme, through being provided with fixed establishment and ejection of compact part, through vice flexible motor and the relative movement between fixed holder of connecting rope drive and the activity holder, realize pressing from both sides tightly and releasing the former embryo, the design of slipmat has increased the frictional force between clamping face and the former embryo, fixed effect has been strengthened, prevent in the course of working the removal of former embryo and rock, ejection of compact part is through the rotation of electronic ejector pin drive stirring pivoted plate, throw away the finished product of processing completion and the piece that the cutting produced in the lump, the cleanness of finished product ejection of compact and cutting mesa has been realized, the clean and tidy of cutting mesa has been guaranteed, the influence of piece to subsequent processing has been avoided.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic rear view of the present invention;
FIG. 3 is a schematic view of a feeding assembly according to the present invention;
FIG. 4 is a schematic view of the structure of the opening mechanism of the present invention;
FIG. 5 is a schematic rear view of the opening mechanism of the present invention;
FIG. 6 is a schematic view of a supporting mechanism according to the present invention;
FIG. 7 is a schematic view of a material supporting assembly according to the present invention;
FIG. 8 is a schematic view of the internal structure of the material supporting assembly of the present invention;
FIG. 9 is a schematic view of the internal structure of the loading tray of the present invention;
fig. 10 is a schematic structural view of a fixing mechanism according to the present invention.
In the figure: 1. a base; 2. a drilling area top frame; 3. a cutting zone top frame; 4. a finished product collecting tank; 5. supporting an overhead; 6. a baffle; 7. material distribution landslide; 8. a processing pool; 9. a fixed cylinder; 10. a loading tray; 11. a movable clamping frame; 12. a cutting head body; 13. a moving base; 14. a tapping head body; 15. a bottom support plate; 16. triggering the fixing plate; 17. a limiting block; 18. a material conveying conveyor belt; 19. a material conveying slideway; 20. a lane dividing plate; 21. triggering a material distributing door; 22. a drill head body; 23. a drive base; 24. fixing the inserting sheet; 25. a rotating disc; 26. a connecting plate; 27. limiting the bump; 28. an electric push rod; 29. limiting the aperture; 30. a servo motor; 31. driving the fluted disc; 32. supporting the reinforcing ring; 33. a lifting rod; 34. a meshing gear; 35. fixing the engaging plate; 36. a driven plate; 37. a sliding trolley; 38. shrinking the sheath; 39. a trigger button; 40. a main telescopic motor; 41. the support rod is connected; 42. a fixed plate; 43. a driving motor; 44. a snap ring; 45. clamping the sleeve; 46. pushing the toothed plate; 47. an engagement plate; 48. a folding plate; 49. a return spring; 50. turning a material rotating plate; 51. an electric ejector rod; 52. fixing the clamping frame; 53. an anti-slip pad; 54. a connecting rope; 55. and a secondary telescopic motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1: referring to fig. 1 to 10, an integrated device for processing hardware fittings comprises a base 1, wherein a supporting overhead 5 is fixedly arranged on the upper surface of the base 1, a conveying conveyor 18 for conveying blanks is arranged on the upper surface of the supporting overhead 5, baffles 6 are fixedly arranged on two sides of the conveying conveyor 18, a processing pool 8 is further arranged on the upper surface of the base 1, and a loading mechanism for loading and processing the blanks is arranged in the processing pool 8;
The loading mechanism comprises a material supporting component and a feeding component, and the material supporting component comprises: the fixed cylinder 9, the fixed disk 42 is sleeved below the fixed cylinder 9, the fixed disk 42 is positioned at the inner bottom surface of the processing pool 8, the driving motor 43 is arranged below the fixed disk 42, and the output shaft of the driving motor 43 is positioned inside the fixed cylinder 9;
Processing mechanism, processing mechanism includes: the drilling area top frame 2 and the cutting area top frame 3 are communicated through a material conveying slideway 19, the cutting area top frame 3 is fixedly arranged on the upper surface of the base 1, the drilling area top frame 2 is fixedly arranged on the upper surface of the processing pool 8, an opening mechanism is arranged on the bottom surface of the drilling area top frame 2, a cutting head body 12 is arranged on the bottom surface of the cutting area top frame 3, and a moving base 13 capable of driving the opening mechanism and the cutting head body 12 to move is also arranged on the bottom surfaces of the drilling area top frame 2 and the cutting area top frame 3;
The supporting mechanism, supporting mechanism includes: the lifting bottom support plate 15 is positioned in the processing pool 8 and right below the material carrying tray 10, the upper Fang Niege of the support mechanism is provided with a sliding trolley 37, and the sliding trolley 37 is arranged on the bottom surface of the top frame 2 of the drilling area and can slide on the bottom surface of the top frame 2 of the drilling area;
The fixed establishment, fixed establishment includes: the fixed clamping frame 52 is positioned right below the top frame 3 of the cutting area, the fixed clamping frame 52 is fixedly arranged on the upper surface of the base 1, one side of the fixed clamping frame 52 is also provided with a movable clamping frame 11 which can move, and a discharging part for conveying a finished product out of the processing area is arranged between the fixed clamping frame 52 and the movable clamping frame 11;
The support material subassembly still includes: the three carries material tray 10, the one side surface of carrying material tray 10 is provided with shrink sheath 38, one side surface of shrink sheath 38 is provided with trigger button 39, the upper surface of base 1 still fixed mounting has the trigger fixed plate 16 that is used for triggering trigger button 39, the one end fixed mounting who carries material tray 10 has the promotion pinion rack 46, the tooth's socket has all been seted up to the upper and lower both sides of promotion pinion rack 46, the tooth's socket of upper and lower both sides all meshes has engagement dish 47, one side surface fixedly connected with folding plate 48 of engagement dish 47, one side of folding plate 48 and one side surface fixed connection of trigger button 39, one side that folding plate 48 deviates from trigger button 39 is provided with reset spring 49, the support material subassembly still includes: the clamping ring 44 is sleeved on the output shaft of the driving motor 43 and can slide on the surface of the output shaft, the top end of the output shaft of the driving motor 43 is fixedly provided with the main telescopic motor 40, two sides of the main telescopic motor 40 are fixedly provided with the connecting support rods 41, the bottom surface of the connecting support rods 41 is fixedly connected with the upper surface of the clamping ring 44, and one side surface of the material carrying tray 10 is fixedly provided with the clamping sleeve 45 matched with the clamping ring 44;
The blank slides into the loading tray 10 through the material separating landslide 7, the loading tray 10 with the lowest initial state is positioned at the receiving position, the other loading tray 10 rotates at the other side position to prevent the loading from being influenced, after the blank slides into the lowest loading tray 10 along the material separating landslide 7, the main telescopic motor 40 is driven by signals to shrink, the clamping ring 44 is driven by the connecting support rod 41 to rise and is clamped with the clamping sleeve 45 connected with the side surface of the upper loading tray 10, the clamped loading tray 10 can synchronously rotate according to the rotation of the driving motor 43, the loading tray 10 which is not loaded above can move to the receiving position, three groups of loading trays 10 can stack and load three groups of blanks conveyed by the material separating landslide 7, so as to simultaneously carry out perforation and tapping, reduce the processing time and improve the processing precision, when the carrying tray 10 moves to the receiving position, the trigger button 39 on the side surface of the carrying tray 10 loses the pressing effect of the trigger fixing plate 16, the meshing disc 47 is driven to rotate under the resetting effect of the reset spring 49, the carrying tray 10 is contracted by the meshing effect of the meshing disc 47 and the pushing toothed plate 46, the blank is convenient to be loaded and prevented from falling, when the carrying tray 10 after the perforation process is completed drives the blank to enter the next step, the carrying tray 10 rotates to the position above the trigger fixing plate 16, and the trigger button 39 is triggered by the pressing of the trigger fixing plate 16, so that the carrying tray 10 expands, and the blank inside falls into the material conveying slideway 19 below to slide down in the next step;
The feeding assembly includes: the material distribution landslide 7, the material distribution landslide 7 is positioned on one side surface of the material conveying belt 18, two limiting blocks 17 are fixedly arranged on two side surfaces of the joint of the material distribution landslide 7 and the material conveying belt 18, the material distribution landslide 7 is divided into an upper layer of material sliding channel, a middle layer of material sliding channel and a lower layer of material sliding channel, the centers of the upper layer of material sliding channel and the middle layer of material sliding channel are respectively provided with a channel plate 20 which can rotate downwards, the centers of the upper layer of material sliding channel and the middle layer of material sliding channel are respectively provided with a triggering material distribution door 21, and the triggering material distribution door 21 is electrically connected with a brake motor of the channel plate 20;
When the blank reaches the material-distributing landslide 7, the blank slides down and is triggered to open the material-distributing gate 21 through collision, and after the material-distributing gate 21 is triggered, the channel-distributing plate 20 is opened downwards, so that the subsequent blank slides into the underlying material-sliding channel, and three blanks can be simultaneously conveyed to enter the hole-opening mechanism for processing through different slide ways in one processing process;
The trompil mechanism includes: the rotary disc 25, the rotary disc 25 is located the side surface of the movable base 13 below the roof rack 2 of the drilling area, one side surface of the rotary disc 25 is connected with two rotatable connecting plates 26 by utilizing a rotating shaft, one side surface of each connecting plate 26 is fixedly provided with an electric push rod 28, the other side of each connecting plate 26 is connected with a driving base 23 by utilizing a shaft body, one side surface and the top of each driving base 23 are provided with limiting holes 29, the output end of each electric push rod 28 is fixedly provided with a movable plate, the movable plates are fixedly connected with one side surface of each limiting lug 27, the bottom surfaces of the two driving bases 23 are respectively provided with a drilling head body 22 and a tapping head body 14, one side, close to each driving base 23, of each rotating disc 25 is respectively fixedly provided with a fixed insert 24 and a socket corresponding to the fixed insert 24, one side surface, which is away from each connecting plate 26, of the rotating disc 25 is provided with a double-shaft motor, two output shafts of the double-shaft motor are respectively connected with two rotating shafts of the side surface of the rotary disc 25, one side surface of the rotating disc 25 is also meshed with a driving fluted disc 31, one side surface of the rotating disc 25 is also provided with a servo motor 30, and the output shaft of the servo motor 30 is connected with the center of the driving disc 31;
The moving base 13 drives the perforating mechanism to move to the upper part of the carrying tray 10, the servo motor 30 is used for driving the fluted disc 31 to rotate, the rotating disc 25 synchronously rotates through the meshing effect of the fluted disc 31 and the rotating disc 25, the double-shaft motor can drive the two connecting plates 26 to rotate, when drilling work is required, the electric push rod 28 at one side of the drilling head body 22 is driven, the material conveying belt 18 is contracted and the limiting lug 27 is driven to cancel the clamping effect with the limiting hole 29 at the side, then the servo motor 30 is driven, the rotating disc 25 rotates one side of the drilling head body 22 to the lowest part, under the action of gravity, the driving base 23 is in a natural vertical state, the limiting lug 27 is stretched out again through the driving of the electric push rod 28 and is clamped with the limiting hole 29 at the upper part of the driving base 23, the driving base 23 is fixed, then the connecting plate 26 at the other side is driven to rotate by driving the double-shaft motor, so that the tapping head body 14 is hung on one side of the drilling head body 22, the normal use of the drilling head body 22 is not affected, at the moment, the drilling head body 22 is at the lowest position and corresponds to the position of the supporting reinforcing ring 32 above the bottom supporting plate 15, when tapping work is required, the tapping head body 14 can be rotated to the lowest position by using the upper method, the drilling head body 22 or the tapping head body 14 is aligned with the blank for processing, when tapping and tapping work are required, the double-shaft motor can be used for simultaneously driving the two connecting plates 26 to rotate, and simultaneously driving the two electric push rods 28 to drive the limiting lugs 27 to shrink and enable the limiting lugs 27 at the two sides to be respectively clamped with the limiting holes 29 on the upper surfaces of the two driving bases 23 after natural verticality, the two driving bases 23 are attached, and the fixing effect is formed by the clamping of the fixing inserting sheets 24 and the inserting holes on the side surfaces, so that the heights of the drilling head body 22 and the tapping head body 14 are the same, and when the drilling head body 22 is perforated and then the next perforation is performed, the tapping head body 14 can be used for tapping the interior of the last perforation;
The support mechanism further includes: the support reinforcing ring 32 is fixedly arranged on the upper surface of the bottom supporting plate 15, two lifting rods 33 are fixedly arranged on the upper surface of the bottom supporting plate 15, a fixed engaging plate 35 is arranged between the two lifting rods 33, lifting grooves are formed in two sides of the fixed engaging plate 35 and one side of the lifting rods 33, the two lifting rods 33 are respectively engaged with two side surfaces of the fixed engaging plate 35 through engaging gears 34, a driven plate 36 is fixedly arranged on one side surface of the fixed engaging plate 35, one end of the upper surface of the fixed engaging plate 35 is fixedly connected with one side surface of the movable base 13 on the bottom surface of the top frame 2 of the drilling area, mounting rods are arranged on one side surface of the two engaging gears 34, the other end of each mounting rod is fixedly connected with one side surface of the driven plate 36, and the sliding trolley 37 is positioned on the top surface of the driven plate 36;
In the tapping or perforating process, because the top end of the fixed engaging plate 35 is fixedly connected with one side of the movable base 13, so that the supporting mechanism can synchronously move according to the movable base 13, in the moving process, the sliding trolley 37 above the connecting plate 26 slides on the bottom surface of the drilling area top frame 2, stability in the moving process is improved, when the movable base 13 descends, the fixed engaging plate 35 synchronously descends, and the bottom supporting plate 15 is driven to ascend through the engaging effect of the engaging gears 34 on two sides of the fixed engaging plate 35 and the lifting rod 33, because the side surfaces of the engaging gears 34 are fixedly connected with the driven plate 36, namely, the height of the engaging gears 34 cannot be changed, when the fixed engaging plate 35 descends, the lifting rod 33 can realize the ascending effect of the same distance due to the engaging effect of the engaging gears 34, the working position of a blank is more stable, and the occurrence of concave formation of the blank surface due to the fact that the engaging gears are pressed down in the tapping or perforating process is reduced;
The fixing mechanism further includes: the auxiliary telescopic motor 55 is fixedly arranged in the base 1, two connecting ropes 54 are arranged at the output end of the auxiliary telescopic motor 55, the connecting ropes 54 are respectively connected with two ends of the fixed clamping frame 52, a through groove is formed in the center of the movable clamping frame 11, the fixed clamping frame 52 is positioned in the through groove, limiting hooks used for preventing the fixed clamping frame 52 from completely exiting from the through groove are fixedly arranged at the tail ends of the fixed clamping frame 52, limiting springs are further arranged at the two tail ends of the movable clamping frame 11, the other ends of the limiting springs are fixedly connected with the side surface of the base 1, and anti-slip pads 53 used for enhancing the fixing effect on blanks are further arranged at one side, opposite to the fixed clamping frame 52, of the movable clamping frame 11;
The fixed clamping frame 52 is positioned in the through groove of the movable clamping frame 11, the fixed clamping frame is prevented from completely separating from the through groove by the limiting hooks, two ends of the movable clamping frame 11 are connected with the side surface of the base 1 by the limiting springs to keep a certain tension, when a blank is required to be fixed on the movable clamping frame 11, the auxiliary telescopic motor 55 starts to work, the output ends of the auxiliary telescopic motor are connected with two tail ends of the fixed clamping frame 52 by the two connecting ropes 54, when the auxiliary telescopic motor 55 is contracted, the connecting ropes 54 are pulled to lead the movable clamping frame 11 to move towards the center of the fixed clamping frame 52, along with the movement of the movable clamping frame 11, the space between the movable clamping frame 11 and the fixed clamping frame 52 is gradually reduced until the blank is clamped, at the moment, the anti-skid pad 53 is in contact with the blank, the friction force is increased, the fixing effect is enhanced, when the finished product is required to be released, the auxiliary telescopic motor 55 reversely rotates to enable the connecting ropes 54 to be released, and the fixed clamping frame 52 returns to the initial position under the effect of the limiting springs, and the blank is released;
the discharging part comprises: the material turning plate 50, the two ends of the material turning plate 50 are provided with connecting shafts, the bottom surface of the material turning plate 50 is provided with an electric ejector rod 51 capable of ejecting the material turning plate, and one side surface of the base 1 is also provided with a finished product collecting tank 4 for storing the finished product ejected by the material turning plate 50;
the turning plate 50 is horizontally placed on the base 1, the bottom surface of the turning plate is in contact with the electric ejector rod 51, at this time, the electric ejector rod 51 is in a contracted state, after the fixing mechanism releases a finished product, the electric ejector rod 51 starts to work, the turning plate 50 is jacked up upwards, because the two ends of the turning plate 50 are connected with the base 1 through the connecting shaft, the turning plate rotates by taking the connecting shaft as the axis, the finished product originally located on the turning plate and scraps generated by cutting are thrown out along with the rotation of the turning plate 50, so that the cleaning of a cutting table surface is ensured, the influence of the change of the height of the blank caused by the scraps is prevented because the scraps at the bottom are remained and are padded below the blank during cutting, when the electric ejector rod 51 contracts, the turning plate 50 returns to the initial position under the action of gravity, the next discharging operation is waited, after the finished product is overturned, the finished product gradually falls into the finished product collecting groove 4 along with a landslide, and the finished product collecting groove 4 is located on one side of the base 1 and is used for storing the finished product dropped from the turning plate 50.
The working principle of the invention is as follows: when the blank reaches the material-distributing landslide 7, the blank slides down and is triggered to open the material-distributing gate 21 through collision, and after the material-distributing gate 21 is triggered, the channel-distributing plate 20 is opened downwards, so that the subsequent blank slides into the underlying material-sliding channel, and three blanks can be simultaneously conveyed to enter the hole-opening mechanism for processing through different slide ways in one processing process;
The blanks slide into the carrying tray 10 through the material separating landslide 7, and after the blanks slide into the lowermost carrying tray 10 along the material separating landslide 7, the driving motor 43 is controlled by signals to rotate, so that the carrying tray 10 which is not loaded above can be moved to a receiving position, and three groups of blanks conveyed by the material separating landslide 7 can be stacked and loaded by the three groups of carrying trays 10, so that perforation and tapping work can be performed;
The moving base 13 drives the tapping mechanism to move to the upper part of the loading tray 10, when drilling work is required, one side of the drilling head body 22 can be rotated to the lowest part by driving the rotating disc 25, the tapping head body 14 is hung on one side of the drilling head body 22, so that normal use of the drilling head body 22 cannot be influenced, at the moment, the drilling head body 22 is positioned at the lowest part and corresponds to the position of the supporting reinforcing ring 32 above the bottom supporting plate 15, when tapping work is required, the tapping head body 14 can be rotated to the lowest part by using the upper method, the drilling head body 22 or the tapping head body 14 can be processed by aiming at a blank, when tapping and tapping work are required, two connecting plates 26 can be simultaneously driven to rotate, so that the heights of the drilling head body 22 and the tapping head body 14 are the same, and when tapping is required at the next position, the tapping head body 14 can be used for tapping the interior of a last tapping hole;
In the tapping or perforating process, because the top end of the fixed engaging plate 35 is fixedly connected with one side of the movable base 13, the supporting mechanism can synchronously move according to the movable base 13, when the movable base 13 descends, the fixed engaging plate 35 synchronously descends, and the bottom supporting plate 15 is driven to upwards lift by the engaging effect of the engaging gears 34 on the two sides of the fixed engaging plate 35 and the lifting rod 33, so that the working position of a blank is more stable, and the occurrence of the condition that the surface of the blank is recessed due to the downward pressing force in the tapping or perforating process is reduced;
The fixed clamping frame 52 is positioned in the through groove of the movable clamping frame 11, the blank is prevented from completely separating from the through groove by the limiting hook, when the blank is required to be fixed on the movable clamping frame 11, the auxiliary telescopic motor 55 starts to work, the connecting rope 54 is pulled to lead the movable clamping frame 11 to move towards the center of the fixed clamping frame 52, the space between the movable clamping frame 11 and the fixed clamping frame 52 is gradually reduced along with the movement of the movable clamping frame 11 until the blank is clamped, at the moment, the anti-skid pad 53 is in contact with the blank, the friction force is increased, the fixing effect is enhanced, when the finished product is required to be released, the auxiliary telescopic motor 55 reversely rotates to enable the connecting rope 54 to be loosened, and the fixed clamping frame 52 returns to the initial position under the action of the limiting spring to release the blank;
The turning plate 50 is horizontally placed on the base 1, the bottom surface of the turning plate is in contact with the electric ejector rod 51, at this time, the electric ejector rod 51 is in a contracted state, after the fixing mechanism releases a finished product, the electric ejector rod 51 starts to work, the turning plate 50 is jacked up upwards, along with the rotation of the turning plate 50, the finished product originally located on the turning plate and scraps generated by cutting are thrown out, so that the cleaning of a cutting table surface is ensured, the phenomenon that the heights of the blanks are changed due to the influence of the scraps caused by the residual scraps at the bottom and the bottoms of the blanks in the cutting work is prevented, the cutting effect is influenced, when the electric ejector rod 51 contracts, the turning plate 50 returns to the initial position under the action of gravity, waits for the next discharging operation, and after the finished product is turned out, the finished product gradually falls into the finished product collecting groove 4 along with a landslide.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (8)
1. An integrated device for processing hardware fittings comprises a base (1),
The upper surface of the base (1) is fixedly provided with a conveying conveyor belt (18), the upper surface of the base (1) is also provided with a processing pool (8), and a loading mechanism for loading and processing the blank is arranged in the processing pool (8);
The loading mechanism comprises a material supporting component and a feeding component, wherein the material supporting component comprises: the device comprises a fixed cylinder (9), wherein a fixed disc (42) is sleeved below the fixed cylinder (9), the fixed disc (42) is positioned on the inner bottom surface of a processing pool (8), and a driving motor (43) is arranged below the fixed disc (42);
A processing mechanism, the processing mechanism comprising: the drilling area top frame (2) and the cutting area top frame (3), wherein the cutting area top frames (3) are fixedly arranged on the upper surface of the base (1), the drilling area top frame (2) is fixedly arranged on the upper surface of the processing pool (8), and an opening mechanism is arranged on the bottom surface of the drilling area top frame (2);
A support mechanism, the support mechanism comprising: a liftable bottom supporting plate (15), wherein the bottom supporting plate (15) is positioned in the processing pool (8), and a sliding trolley (37) capable of sliding on the bottom surface of the top frame (2) of the drilling area is arranged above the supporting mechanism;
A securing mechanism, the securing mechanism comprising: the cutting tool comprises a fixed clamping frame (52), wherein the fixed clamping frame (52) is positioned under a cutting area top frame (3), one side of the fixed clamping frame (52) is also provided with a movable clamping frame (11), and a discharging part is arranged between the fixed clamping frame (52) and the movable clamping frame (11).
2. The hardware fitting machining integrated device of claim 1, wherein: the support material subassembly still includes: three carries material tray (10), one side surface of carrying material tray (10) is provided with shrink sheath (38), one side surface of shrink sheath (38) is provided with trigger button (39), one end fixed mounting of carrying material tray (10) has to promote pinion rack (46), the upper and lower both sides of promoting pinion rack (46) all mesh has meshing dish (47), one side surface fixedly connected with folding board (48) of meshing dish (47), one side of folding board (48) and one side surface fixedly connected with trigger button (39).
3. The hardware fitting machining integrated device of claim 2, wherein: the support material subassembly still includes: the clamping ring (44), clamping ring (44) cover is established on the output shaft of driving motor (43), and can slide at the surface of output shaft, the fixed mounting of output shaft top end of driving motor (43) has main flexible motor (40), the both sides fixed mounting of main flexible motor (40) has company's branch (41), the bottom surface and the upper surface fixed connection of clamping ring (44) of company's branch (41), one side surface of carrying tray (10) still fixed mounting have with clamping ring (44) matched with clamping sleeve (45).
4. The hardware fitting machining integrated device of claim 1, wherein: the feeding assembly includes: the material distribution landslide (7), the material distribution landslide (7) is located one side surface of defeated material conveyer belt (18), two limiting blocks (17) are fixedly installed on both sides surface of the junction of material distribution landslide (7) and defeated material conveyer belt (18), the material distribution landslide (7) divide into upper, middle and lower three-layer material sliding channels, but upper strata and middle-layer material sliding channel's center department all is provided with downward rotation's lane board (20), and upper strata and middle-layer material sliding channel's center department still is provided with trigger branch material door (21).
5. The hardware fitting machining integrated device of claim 1, wherein: the opening mechanism includes: the rotary disc (25), rotary disc (25) are located the one side surface of the removal base (13) of drilling district roof-rack (2) below, one side surface of rotary disc (25) utilizes the pivot to be connected with two rotatable connecting plates (26), one side surface fixed mounting of connecting plate (26) has electric putter (28), two the opposite side of connecting plate (26) all utilizes the axis body to be connected with drive base (23), limiting hole (29) have all been seted up on one side surface and the top of drive base (23), two the bottom surface of drive base (23) is provided with drilling head body (22) and tapping head body (14) respectively, one side surface of rotary disc (25) still meshes to have and drives fluted disc (31), one side surface of rotary disc (25) still is provided with servo motor (30), the output shaft of servo motor (30) is connected with the center department that drives fluted disc (31).
6. The hardware fitting machining integrated device of claim 1, wherein: the support mechanism further includes: support stiffener ring (32), support stiffener ring (32) fixed mounting in the upper surface of bottom support board (15), the upper surface of bottom support board (15) still fixed mounting has two lifter (33), two be provided with fixed engagement board (35) between lifter (33), two lifter (33) are respectively with two side surfaces of fixed engagement board (35) through meshing gear (34), one side surface fixed mounting of fixed engagement board (35) has driven plate (36), two one side surface of meshing gear (34) all is provided with the installation pole, the other end of installation pole and the side surface fixed connection of driven plate (36).
7. The hardware fitting machining integrated device of claim 1, wherein: the fixing mechanism further includes: the auxiliary telescopic motor (55), auxiliary telescopic motor (55) fixed mounting is in the inside of base (1), be provided with two connecting rope (54) on the output of auxiliary telescopic motor (55), connecting rope (54) respectively with two end-to-end connection of fixed holder (52), two ends of activity holder (11) still are provided with limiting spring, limiting spring's the other end and the side fixed surface of base (1) are connected, one side that activity holder (11) are relative with fixed holder (52) still is provided with anti-skidding pad (53) that are used for strengthening the fixed effect to former embryo.
8. The hardware fitting machining integrated device of claim 1, wherein: the discharging part comprises: the automatic overturning device comprises an overturning rotating plate (50), connecting shafts are arranged at two ends of the overturning rotating plate (50), an electric ejector rod (51) capable of jacking the overturning rotating plate (50) is arranged on the bottom surface of the overturning rotating plate, and a finished product collecting groove (4) used for storing a finished product ejected by the overturning rotating plate (50) is further arranged on one side surface of a base (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410764849.XA CN118357729B (en) | 2024-06-14 | 2024-06-14 | Hardware fitting processing integrated device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410764849.XA CN118357729B (en) | 2024-06-14 | 2024-06-14 | Hardware fitting processing integrated device |
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| CN118357729A true CN118357729A (en) | 2024-07-19 |
| CN118357729B CN118357729B (en) | 2024-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410764849.XA Active CN118357729B (en) | 2024-06-14 | 2024-06-14 | Hardware fitting processing integrated device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3488893A (en) * | 1966-01-22 | 1970-01-13 | Gaetano Zocca | Device for arranging and positioning automatically the workpieces on the machine |
| EP2939767A2 (en) * | 2014-04-28 | 2015-11-04 | Index-Werke GmbH & Co. KG Hahn & Tessky | Material rod drawer magazine |
| CN105563118A (en) * | 2016-03-15 | 2016-05-11 | 温州智元知识产权管理有限公司 | Collector piece full-automatic welding machine for cylindrical lithium battery and with reliable material positioning function |
| CN105817887A (en) * | 2016-04-08 | 2016-08-03 | 天津市达鑫精密机械设备有限公司 | Numerical control drilling and milling compound machine tool |
| CN105855622A (en) * | 2016-05-16 | 2016-08-17 | 张家港市台和机械制造有限公司 | Pipe cutting and discharging device of full-automatic charging and discharging integrated pipe cutting machine |
-
2024
- 2024-06-14 CN CN202410764849.XA patent/CN118357729B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3488893A (en) * | 1966-01-22 | 1970-01-13 | Gaetano Zocca | Device for arranging and positioning automatically the workpieces on the machine |
| EP2939767A2 (en) * | 2014-04-28 | 2015-11-04 | Index-Werke GmbH & Co. KG Hahn & Tessky | Material rod drawer magazine |
| CN105563118A (en) * | 2016-03-15 | 2016-05-11 | 温州智元知识产权管理有限公司 | Collector piece full-automatic welding machine for cylindrical lithium battery and with reliable material positioning function |
| CN105817887A (en) * | 2016-04-08 | 2016-08-03 | 天津市达鑫精密机械设备有限公司 | Numerical control drilling and milling compound machine tool |
| CN105855622A (en) * | 2016-05-16 | 2016-08-17 | 张家港市台和机械制造有限公司 | Pipe cutting and discharging device of full-automatic charging and discharging integrated pipe cutting machine |
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| Publication number | Publication date |
|---|---|
| CN118357729B (en) | 2024-08-13 |
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