CN118342325B - Cutting fluid scrap iron filtering device of grinding machine tool - Google Patents
Cutting fluid scrap iron filtering device of grinding machine tool Download PDFInfo
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- CN118342325B CN118342325B CN202410641382.XA CN202410641382A CN118342325B CN 118342325 B CN118342325 B CN 118342325B CN 202410641382 A CN202410641382 A CN 202410641382A CN 118342325 B CN118342325 B CN 118342325B
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 66
- 238000001914 filtration Methods 0.000 title claims abstract description 41
- 239000002173 cutting fluid Substances 0.000 title claims abstract description 39
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 25
- 230000002093 peripheral effect Effects 0.000 claims abstract description 13
- 238000007790 scraping Methods 0.000 claims abstract description 5
- 238000005192 partition Methods 0.000 claims description 7
- 230000003247 decreasing effect Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000926 separation method Methods 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/06—Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/35—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition
- B01D33/41—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection
- B01D33/42—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection concentrically or coaxially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/46—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
- B01D33/466—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/70—Filters with filtering elements which move during the filtering operation having feed or discharge devices
- B01D33/76—Filters with filtering elements which move during the filtering operation having feed or discharge devices for discharging the filter cake, e.g. chutes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及切削液过滤技术领域,更具体地说,它涉及一种磨削机床切削液铁屑过滤装置。The invention relates to the technical field of cutting fluid filtration, and more specifically to a cutting fluid iron chip filtering device for a grinding machine tool.
背景技术Background Art
切削液是一种在金属加工过程中起到冷却、润滑和清洁作用的液体,广泛应用于金属加工行业中,为机床磨削过程提供必要的润滑和冷却保护,同时有助于延长工具寿命和提高加工质量,具有良好的润滑性和冷却性能,能够有效减少切削时的摩擦和热量积聚。Cutting fluid is a liquid that plays a role in cooling, lubricating and cleaning during the metal processing process. It is widely used in the metal processing industry to provide the necessary lubrication and cooling protection for the machine tool grinding process. It also helps to extend the tool life and improve the processing quality. It has good lubricity and cooling properties and can effectively reduce friction and heat accumulation during cutting.
传统的磨削机床用切削液过滤装置,通常使用过滤网来过滤切削液中的铁屑,在过滤过程中,随切削液过滤量的增加,会导致铁屑逐渐堆积在过滤介质处,需要手动清理后才能继续过滤;此外,切削产生的铁屑大小不一,现有过滤方式缺少分类过滤的操作,导致过滤不充分;小体积的铁屑在过滤时,容易穿过过滤介质的孔隙或细微的间隙,无法被有效地拦截,导致过滤不充分。Traditional cutting fluid filtration devices for grinding machine tools usually use a filter screen to filter iron chips in the cutting fluid. During the filtration process, as the amount of cutting fluid filtered increases, the iron chips will gradually accumulate on the filter medium, requiring manual cleaning before continued filtration. In addition, the iron chips generated by cutting vary in size, and the existing filtration method lacks the operation of classified filtration, resulting in inadequate filtration. Small-volume iron chips can easily pass through the pores or tiny gaps of the filter medium during filtration and cannot be effectively intercepted, resulting in inadequate filtration.
发明内容Summary of the invention
针对现有技术存在的不足,本发明的目的在于提供一种磨削机床切削液铁屑过滤装置,通过各部件之间的联动配合,现对不同体积大小的铁屑进行过滤分离,提高了待过滤切屑液的过滤效果,同时将对应的铁屑从工作架中刮出,通过对应的落料通道,实现对不同体积大小铁屑的分隔收集,便于后续工作架与转动组件的循环过滤。In view of the shortcomings of the prior art, the purpose of the present invention is to provide a grinding machine cutting fluid iron chip filtering device. Through the linkage cooperation between various components, iron chips of different sizes are filtered and separated, thereby improving the filtering effect of the chip liquid to be filtered. At the same time, the corresponding iron chips are scraped out from the working frame and passed through the corresponding blanking channel to achieve the separation and collection of iron chips of different sizes, which is convenient for the subsequent circulation filtration of the working frame and the rotating assembly.
为实现上述目的,本发明提供了如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种磨削机床切削液铁屑过滤装置,包括工作架以及转动设置在所述工作架中的转动组件;所述工作架包括相对平行设置的侧盖;两所述侧盖之间固定有若干同轴心设置的固定环;各所述固定环周侧面均开设有出料口;最内侧所述固定环内周侧面贯穿连通设置有进料管;所述转动组件包括若干同轴心设置的转动环;各所述转动环分别转动设置在对应的固定环中;各所述转动环周侧面均匀开设有若干过滤孔;从内向外各所述转动环周侧面的过滤孔内径呈递减形式设置;各所述转动环内周侧面固定有若干隔板;两所述侧盖侧面均开设有安装口;两所述安装口侧面均固定有若干同轴心设置的弧形板;相邻所述弧形板内壁之间滑动设置有刮除件。A cutting fluid chip filtering device for a grinding machine tool comprises a working frame and a rotating assembly rotatably arranged in the working frame; the working frame comprises side covers arranged relatively parallel; a plurality of coaxially arranged fixing rings are fixed between the two side covers; a discharge port is provided on the circumferential side surface of each fixing ring; a feed pipe is provided through and connected to the inner circumferential side surface of the innermost fixing ring; the rotating assembly comprises a plurality of coaxially arranged fixing rings; each fixing ring is rotatably arranged in the corresponding fixing ring; a plurality of filter holes are evenly provided on the circumferential side surface of each fixing ring; the inner diameter of the filter holes on the circumferential side surface of each fixing ring is arranged in a decreasing form from the inside to the outside; a plurality of partitions are fixed on the inner circumferential side surface of each fixing ring; a mounting port is provided on the side surfaces of the two side covers; a plurality of coaxially arranged arc plates are fixed on the side surfaces of the two mounting ports; a scraper is slidably provided between the inner walls of adjacent arc plates.
本发明进一步设置为:所述固定环内周侧面开设有环形槽;各所述环形槽内顶部均开设有避让槽;各所述避让槽内壁之间贯穿转动设置有转轴;所述转轴一端固定有第一齿轮;各所述转动环外周侧面均固定有与对应第一齿轮啮合配合的齿圈;各所述弧形板底面均固定有导料板;相邻两所述导料板之间形成落料通道。The present invention is further configured as follows: an annular groove is provided on the inner circumferential side surface of the fixed ring; an avoidance groove is provided on the top of each annular groove; a rotating shaft is rotatably arranged through the inner walls of each avoidance groove; a first gear is fixed to one end of the rotating shaft; a gear ring meshing with the corresponding first gear is fixed to the outer circumferential side surface of each rotating ring; a material guide plate is fixed to the bottom surface of each arc-shaped plate; and a material dropping channel is formed between two adjacent material guide plates.
本发明进一步设置为:一所述侧盖开设有滑槽;所述转轴另一端固定有第二齿轮;所述侧盖周侧面固定有固定板;所述固定板侧面固定有第一安装板;所述第一安装板通过紧固螺栓固定安装有驱动件;所述驱动件上转动设置有与滑槽滑动配合的滑动件。The present invention is further configured as follows: a side cover is provided with a slide groove; a second gear is fixed to the other end of the rotating shaft; a fixing plate is fixed to the side surface of the side cover; a first mounting plate is fixed to the side surface of the fixing plate; a driving member is fixedly installed on the first mounting plate by fastening bolts; a sliding member is rotatably provided on the driving member and is slidably matched with the slide groove.
本发明进一步设置为:所述驱动件包括第二安装板;所述第一安装板与第二安装板通过紧固螺栓固定连接;所述第二安装板侧面固定安装有第一电动推杆;所述第一电动推杆伸缩端转动设置有导向杆;所述导向杆周侧面固定有曲面导向板;所述刮除件包括安装板;所述安装板侧面固定有延伸杆;所述延伸杆端部固定有与曲面导向板相适配的导向球。The present invention is further configured as follows: the driving member includes a second mounting plate; the first mounting plate and the second mounting plate are fixedly connected by fastening bolts; a first electric push rod is fixedly mounted on the side of the second mounting plate; a guide rod is rotatably arranged on the telescopic end of the first electric push rod; a curved guide plate is fixed to the side surface of the guide rod; the scraping member includes a mounting plate; an extension rod is fixed to the side of the mounting plate; a guide ball adapted to the curved guide plate is fixed to the end of the extension rod.
本发明进一步设置为:所述安装板侧面均匀固定有若干连接杆;各所述连接杆端部分别固定有与对应弧形板滑动配合的刮板;所述刮板周侧面固定有导向块;各所述弧形板以及固定环周侧面均开设有相互连通的且与对应导向块滑动配合的导向槽;所述导向块与导向槽之间固定连接有复位弹簧。The present invention is further configured as follows: a plurality of connecting rods are evenly fixed on the side surface of the mounting plate; a scraper that slides with the corresponding arc plate is fixed to the end of each connecting rod; a guide block is fixed to the peripheral side surface of the scraper; each arc plate and the peripheral side surface of the fixed ring are provided with guide grooves that are interconnected and slide with the corresponding guide blocks; a reset spring is fixedly connected between the guide block and the guide groove.
本发明进一步设置为:所述导向杆周侧面开设有转槽,且其周侧面固定有第三齿轮;所述滑动件包括竖板;所述竖板一侧面均匀固定有若干固定框;一所述固定框侧面固定有L形板;所述L形板底面固定有转动设置在导向杆上的套筒;所述套筒内周侧面固定有与转槽转动配合的环形轨;所述L形板侧面固定有与滑槽滑动配合的T形板;所述T形板底面固定有第二电动推杆;所述第二电动推杆伸缩端固定有与第三齿轮啮合配合的齿条。The present invention is further configured as follows: a rotating groove is provided on the peripheral side surface of the guide rod, and a third gear is fixed to the peripheral side surface; the sliding member includes a vertical plate; a plurality of fixed frames are evenly fixed to one side surface of the vertical plate; an L-shaped plate is fixed to the side surface of one of the fixed frames; a sleeve rotatably arranged on the guide rod is fixed to the bottom surface of the L-shaped plate; a ring rail rotatably matched with the rotating groove is fixed to the inner peripheral side surface of the sleeve; a T-shaped plate slidably matched with the slide groove is fixed to the side surface of the L-shaped plate; a second electric push rod is fixed to the bottom surface of the T-shaped plate; a rack meshing with the third gear is fixed to the telescopic end of the second electric push rod.
本发明进一步设置为:所述固定框内壁两侧对称固定有限位轨;各所述固定框中均滑动设置有啮合件;所述啮合件包括滑动设置在固定框中的齿板;各所述齿板分别与对应的第二齿轮啮合配合;所述齿板两相对侧面对称开设有与限位轨滑动配合的限位槽。The present invention is further configured as follows: limit rails are symmetrically fixed on both sides of the inner wall of the fixed frame; each of the fixed frames is slidably provided with an engaging member; the engaging member includes a tooth plate slidably provided in the fixed frame; each of the tooth plates is respectively engaged with the corresponding second gear; and limit grooves slidably matched with the limit rails are symmetrically provided on two opposite sides of the tooth plate.
本发明进一步设置为:所述竖板两相对侧面均匀对称开设有安装槽;各所述安装槽之间滑动设置有导向件;所述导向件包括定位板;所述定位板侧面均匀对称固定有若干第一横板;所述第一横板侧面固定有斜导向板;所述斜导向板侧面固定有第二横板;所述第一横板侧面固定有与对应安装槽滑动配合的导向轨;所述齿板底面固定有L形杆;所述L形杆端部固定有与竖板滑动配合的滑动框;所述滑动框两相对侧面对称固定有L形柱;所述L形柱底端固定有球头。The present invention is further configured as follows: mounting grooves are evenly and symmetrically provided on two opposite sides of the vertical plate; guide members are slidably provided between each of the mounting grooves; the guide members include positioning plates; a plurality of first horizontal plates are evenly and symmetrically fixed on the side of the positioning plate; an inclined guide plate is fixed on the side of the first horizontal plate; a second horizontal plate is fixed on the side of the inclined guide plate; a guide rail that slides with the corresponding mounting groove is fixed on the side of the first horizontal plate; an L-shaped rod is fixed on the bottom surface of the tooth plate; a sliding frame that slides with the vertical plate is fixed on the end of the L-shaped rod; L-shaped columns are symmetrically fixed on two opposite sides of the sliding frame; a ball head is fixed on the bottom end of the L-shaped column.
本发明进一步设置为:所述竖板另一相对侧面固定有U形板;所述U形板侧面固定安装有电磁吸盘;所述定位板侧面固定有铁块;所述定位板与U形板之间对称固定有连接弹簧;所述T形板两相对侧面依次设置有第一压力传感器、第二压力传感器;所述第二安装板侧面固定有控制器;所述控制器输入端分别与第一压力传感器、第二压力传感器通过电连接,且其输出端分别与电磁吸盘、第一电动推杆、第二电动推杆通过电连接。The present invention is further configured as follows: a U-shaped plate is fixed to the other opposite side of the vertical plate; an electromagnetic suction cup is fixedly installed on the side of the U-shaped plate; an iron block is fixed to the side of the positioning plate; a connecting spring is symmetrically fixed between the positioning plate and the U-shaped plate; a first pressure sensor and a second pressure sensor are sequentially arranged on two opposite sides of the T-shaped plate; a controller is fixed to the side of the second mounting plate; an input end of the controller is electrically connected to the first pressure sensor and the second pressure sensor, respectively, and an output end thereof is electrically connected to the electromagnetic suction cup, the first electric push rod, and the second electric push rod, respectively.
本发明的优点是:The advantages of the present invention are:
本发明通过进料管向工作架中注入待过滤切削液,待过滤切削液从内向外依次通过出料口位置的各转动环,并从出料口排出,由于各从内向外的转动环周侧面的过滤孔内径呈递减形式设置,实现对不同体积大小的铁屑进行过滤分离,提高了待过滤切屑液的过滤效果。The present invention injects the cutting fluid to be filtered into the work frame through the feed pipe, and the cutting fluid to be filtered passes through the rotating rings at the discharge port from the inside to the outside in sequence and is discharged from the discharge port. Since the inner diameters of the filter holes on the circumferential sides of the rotating rings from the inside to the outside are arranged in a decreasing form, iron chips of different volumes can be filtered and separated, thereby improving the filtering effect of the cutting fluid to be filtered.
本发明同步转动各组转动环,实现待过滤切削液的转动分隔过滤,防止待过滤切削液工作于转动环同一位置,导致铁屑堆积,使得后续通入的待过滤切削液中较小的铁屑留在不匹配的转动环中,降低后续不同体积大小铁屑分离的效果。The present invention synchronously rotates each group of rotating rings to achieve rotational separation and filtration of the cutting fluid to be filtered, preventing the cutting fluid to be filtered from working at the same position of the rotating ring, resulting in accumulation of iron filings, so that smaller iron filings in the subsequently introduced cutting fluid to be filtered remain in the unmatched rotating rings, reducing the effect of subsequent separation of iron filings of different volumes.
本发明各组转动环在转动的过程中,铁屑中大部分的残留切削液通过环形槽留到出料口并排出,当对应相邻两隔板之间的铁屑转动至安装口位置处时,通过各部件之间的连通配合,将对应的铁屑从工作架中刮出,通过对应的落料通道,实现对不同体积大小铁屑的分隔收集,便于后续工作架与转动组件的循环过滤。During the rotation of each group of rotating rings of the present invention, most of the residual cutting fluid in the iron chips is retained at the discharge port through the annular groove and discharged. When the iron chips between the corresponding two adjacent partitions rotate to the installation port position, the corresponding iron chips are scraped out from the working frame through the communication and coordination between the various components, and the iron chips of different sizes are separated and collected through the corresponding dropping channels, which is convenient for the subsequent circulation filtration of the working frame and the rotating assembly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的一种磨削机床切削液铁屑过滤装置的结构示意图。FIG. 1 is a schematic structural diagram of a grinding machine cutting fluid iron chip filtering device according to the present invention.
图2为本发明的一种磨削机床切削液铁屑过滤装置另一角度的结构示意图。FIG. 2 is a schematic structural diagram of a grinding machine cutting fluid iron chip filtering device according to another angle of the present invention.
图3为本发明的工作架的结构示意图。FIG. 3 is a schematic structural diagram of a working frame of the present invention.
图4为本发明的图2的另一角度的结构示意图。FIG. 4 is a schematic structural diagram of FIG. 2 from another angle of the present invention.
图5为本发明的图3的另一角度的结构示意图。FIG. 5 is a schematic structural diagram of FIG. 3 from another angle of the present invention.
图6为本发明的转动组件的结构示意图。FIG. 6 is a schematic structural diagram of a rotating assembly of the present invention.
图7为本发明的刮除件的结构示意图。FIG. 7 is a schematic structural diagram of a scraping member of the present invention.
图8为本发明的驱动件的结构示意图。FIG. 8 is a schematic structural diagram of a driving member of the present invention.
图9为本发明的滑动件的结构示意图。FIG. 9 is a schematic structural diagram of a sliding member of the present invention.
图10为本发明的啮合件的结构示意图。FIG. 10 is a schematic structural diagram of the engagement member of the present invention.
图11为本发明的导向件的结构示意图。FIG. 11 is a schematic structural diagram of a guide member of the present invention.
图12为本发明的工作架另一角度的结构示意图。FIG. 12 is a schematic structural diagram of the working frame of the present invention from another angle.
图13为本发明的滑动件与啮合件装配体的结构示意图。FIG. 13 is a schematic structural diagram of the sliding member and engaging member assembly of the present invention.
图中:1、工作架;2、转动组件;3、侧盖;4、固定环;5、出料口;6、进料管;7、转动环;8、过滤孔;9、隔板;10、安装口;11、弧形板;12、刮除件;13、环形槽;14、避让槽;15、转轴;16、第一齿轮;17、齿圈;18、滑槽;19、第二齿轮;20、固定板;21、第一安装板;22、驱动件;23、滑动件;24、第二安装板;25、第一电动推杆;26、导向杆;27、曲面导向板;28、安装板;29、延伸杆;30、导向球;31、连接杆;32、刮板;33、导向块;34、导向槽;35、复位弹簧;36、第三齿轮;37、竖板;38、固定框;39、L形板;40、套筒;41、环形轨;42、T形板;43、第二电动推杆;44、齿条;45、限位轨;46、啮合件;47、齿板;48、限位槽;49、安装槽;50、导向件;51、定位板;52、第一横板;53、斜导向板;54、第二横板;55、导向轨;56、转槽;57、L形杆;58、滑动框;59、L形柱;60、球头;61、U形板;62、电磁吸盘;63、铁块;64、连接弹簧;65、第一压力传感器;66、第二压力传感器;67、控制器;68、导料板;69、落料通道。In the figure: 1, working frame; 2, rotating assembly; 3, side cover; 4, fixing ring; 5, discharge port; 6, feed pipe; 7, rotating ring; 8, filter hole; 9, partition; 10, installation port; 11, arc plate; 12, scraper; 13, annular groove; 14, avoidance groove; 15, rotating shaft; 16, first gear; 17, gear ring; 18, slide groove; 19, second gear; 20, fixing plate; 21, first mounting plate; 22, driving member; 23, sliding member; 24, second mounting plate; 25, first electric push rod; 26, guide rod; 27, curved guide plate; 28, mounting plate; 29, extension rod; 30, guide ball; 31, connecting rod; 32, scraper; 33, guide block; 34, guide groove; 35, reset spring; 3 6. The third gear; 37. The vertical plate; 38. The fixed frame; 39. The L-shaped plate; 40. The sleeve; 41. The annular rail; 42. The T-shaped plate; 43. The second electric push rod; 44. The rack; 45. The limit rail; 46. The meshing member; 47. The toothed plate; 48. The limit groove; 49. The mounting groove; 50. The guide member; 51. The positioning plate; 52. The first horizontal plate; 53. The inclined guide plate; 54. The second horizontal plate; 55. The guide rail; 56. The rotating groove; 57. The L-shaped rod; 58. The sliding frame; 59. The L-shaped column; 60. The ball head; 61. The U-shaped plate; 62. The electromagnetic suction cup; 63. The iron block; 64. The connecting spring; 65. The first pressure sensor; 66. The second pressure sensor; 67. The controller; 68. The guide plate; 69. The blanking channel.
具体实施方式DETAILED DESCRIPTION
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互结合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
需要指出的是,除非另有指明,本申请使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
本发明中,在未作相反说明的情况下,使用的方位如“上、下”通常是针对附图所示的方向而言,或者是针对竖直、垂直或重力方向上而言的;同样地,为便于理解和描述,“左、右”通常是针对附图所示的左、右;“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本发明。In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
实施例一,请参阅图1-13,本发明提供以下技术方案:Embodiment 1, please refer to Figures 1-13, the present invention provides the following technical solutions:
一种磨削机床切削液铁屑过滤装置,具体地,包括工作架1以及转动设置在工作架1中的转动组件2;工作架1包括相对平行设置的侧盖3;两侧盖3之间固定有若干同轴心设置的固定环4;各固定环4周侧面均开设有出料口5;最内侧固定环4内周侧面贯穿连通设置有进料管6;转动组件2包括若干同轴心设置的转动环7;各转动环7分别转动设置在对应的固定环4中;各转动环7周侧面均匀开设有若干过滤孔8;从内向外各转动环7周侧面的过滤孔8内径呈递减形式设置;各转动环7内周侧面固定有若干隔板9;两侧盖3侧面均开设有安装口10;两安装口10侧面均固定有若干同轴心设置的弧形板11;相邻弧形板11内壁之间滑动设置有刮除件12。A grinding machine cutting fluid iron chip filtering device, specifically, comprises a work frame 1 and a rotating assembly 2 rotatably arranged in the work frame 1; the work frame 1 comprises side covers 3 arranged relatively parallel; a plurality of coaxially arranged fixing rings 4 are fixed between the two side covers 3; a discharge port 5 is provided on the circumferential side of each fixing ring 4; a feed pipe 6 is provided through and connected to the inner circumferential side of the innermost fixing ring 4; the rotating assembly 2 comprises a plurality of coaxially arranged fixing rings 7; each fixing ring 7 is rotatably arranged in the corresponding fixing ring 4; a plurality of filter holes 8 are evenly provided on the circumferential side of each fixing ring 7; the inner diameter of the filter holes 8 on the circumferential side of each fixing ring 7 is arranged in a decreasing form from the inside to the outside; a plurality of partition plates 9 are fixed on the inner circumferential side of each fixing ring 7; a mounting opening 10 is provided on the side of the two side covers 3; a plurality of coaxially arranged arc plates 11 are fixed on the side of the two mounting openings 10; a scraper 12 is slidably provided between the inner walls of adjacent arc plates 11.
本实施例一工作原理:通过进料管6向工作架中注入待过滤切削液,待过滤切削液从内向外依次通过出料口5位置的各转动环7,并从出料口5排出,由于各从内向外的转动环7周侧面的过滤孔8内径呈递减形式设置,实现对不同体积大小的铁屑进行过滤分离,提高了待过滤切屑液的过滤效果,通过各部件之间的联动配合,将对应的铁屑从工作架1中刮出,通过对应的落料通道69,实现对不同体积大小铁屑的分隔收集,便于后续工作架1与转动组件2的循环过滤。The working principle of the first embodiment is as follows: the cutting fluid to be filtered is injected into the working frame through the feed pipe 6, and the cutting fluid to be filtered passes through the rotating rings 7 at the position of the discharge port 5 from the inside to the outside in turn, and is discharged from the discharge port 5. Since the inner diameters of the filter holes 8 on the sides of the rotating rings 7 from the inside to the outside are arranged in a decreasing form, iron chips of different volumes can be filtered and separated, thereby improving the filtering effect of the cutting fluid to be filtered. Through the linkage cooperation between the various components, the corresponding iron chips are scraped out of the working frame 1, and through the corresponding dropping channel 69, the iron chips of different volumes can be separated and collected, thereby facilitating the subsequent circulation filtration of the working frame 1 and the rotating component 2.
实施例二,请参阅图1-13,本实施例二在实施例一的基础上作如下改进,具体地,固定环4内周侧面开设有环形槽13;各环形槽13内顶部均开设有避让槽14;各避让槽14内壁之间贯穿转动设置有转轴15;转轴15一端固定有第一齿轮16;各转动环7外周侧面均固定有与对应第一齿轮16啮合配合的齿圈17;各弧形板11底面均固定有导料板68;相邻两导料板68之间形成落料通道69;一侧盖3开设有滑槽18;转轴15另一端固定有第二齿轮19;侧盖3周侧面固定有固定板20;固定板20侧面固定有第一安装板21;第一安装板21通过紧固螺栓固定安装有驱动件22;驱动件22上转动设置有与滑槽18滑动配合的滑动件23;驱动件22包括第二安装板24;第一安装板21与第二安装板24通过紧固螺栓固定连接;第二安装板24侧面固定安装有第一电动推杆25;第一电动推杆25伸缩端转动设置有导向杆26;导向杆26周侧面固定有曲面导向板27;刮除件12包括安装板28;安装板28侧面固定有延伸杆29;延伸杆29端部固定有与曲面导向板27相适配的导向球30;安装板28侧面均匀固定有若干连接杆31;各连接杆31端部分别固定有与对应弧形板11滑动配合的刮板32;刮板32周侧面固定有导向块33;各弧形板11以及固定环4周侧面均开设有相互连通的且与对应导向块33滑动配合的导向槽34;导向块33与导向槽34之间固定连接有复位弹簧35;导向杆26周侧面开设有转槽56,且其周侧面固定有第三齿轮36;滑动件23包括竖板37;竖板37一侧面均匀固定有若干固定框38;一固定框38侧面固定有L形板39;L形板39底面固定有转动设置在导向杆26上的套筒40;套筒40内周侧面固定有与转槽56转动配合的环形轨41;L形板39侧面固定有与滑槽18滑动配合的T形板42;T形板42底面固定有第二电动推杆43;第二电动推杆43伸缩端固定有与第三齿轮36啮合配合的齿条44;固定框38内壁两侧对称固定有限位轨45;各固定框38中均滑动设置有啮合件46;啮合件46包括滑动设置在固定框38中的齿板47;各齿板47分别与对应的第二齿轮19啮合配合;齿板47两相对侧面对称开设有与限位轨45滑动配合的限位槽48;竖板37两相对侧面均匀对称开设有安装槽49;各安装槽49之间滑动设置有导向件50;导向件50包括定位板51;定位板51侧面均匀对称固定有若干第一横板52;第一横板52侧面固定有斜导向板53;斜导向板53侧面固定有第二横板54;第一横板52侧面固定有与对应安装槽49滑动配合的导向轨55;齿板47底面固定有L形杆57;L形杆57端部固定有与竖板37滑动配合的滑动框58;滑动框58两相对侧面对称固定有L形柱59;L形柱59底端固定有球头60;竖板37另一相对侧面固定有U形板61;U形板61侧面固定安装有电磁吸盘62;定位板51侧面固定有铁块63;定位板51与U形板61之间对称固定有连接弹簧64;T形板42两相对侧面依次设置有第一压力传感器65、第二压力传感器66;第二安装板24侧面固定有控制器67;控制器67输入端分别与第一压力传感器65、第二压力传感器66通过电连接,且其输出端分别与电磁吸盘62、第一电动推杆25、第二电动推杆43通过电连接。Embodiment 2, please refer to Figures 1-13. Embodiment 2 is improved on the basis of Embodiment 1 as follows. Specifically, an annular groove 13 is provided on the inner circumferential side of the fixing ring 4; an escape groove 14 is provided on the top of each annular groove 13; a rotating shaft 15 is provided through the inner wall of each escape groove 14; a first gear 16 is fixed at one end of the rotating shaft 15; a gear ring 17 meshing with the corresponding first gear 16 is fixed on the outer circumferential side of each rotating ring 7; a guide plate 68 is fixed on the bottom surface of each arc plate 11; two adjacent guide plates are connected to each other. A material dropping channel 69 is formed between the plates 68; a slide groove 18 is provided on one side cover 3; a second gear 19 is fixed to the other end of the rotating shaft 15; a fixing plate 20 is fixed to the side surface of the side cover 3; a first mounting plate 21 is fixed to the side surface of the fixing plate 20; a driving member 22 is fixedly installed on the first mounting plate 21 by fastening bolts; a sliding member 23 that is rotatably provided on the driving member 22 and is slidably matched with the slide groove 18; the driving member 22 includes a second mounting plate 24; the first mounting plate 21 and the second mounting plate 24 are fixedly connected by fastening bolts; A first electric push rod 25 is fixedly mounted on the side of the second mounting plate 24; a guide rod 26 is rotatably arranged at the telescopic end of the first electric push rod 25; a curved guide plate 27 is fixed to the side of the guide rod 26; the scraper 12 includes a mounting plate 28; an extension rod 29 is fixed to the side of the mounting plate 28; a guide ball 30 adapted to the curved guide plate 27 is fixed to the end of the extension rod 29; a plurality of connecting rods 31 are evenly fixed to the side of the mounting plate 28; a scraper 31 slidingly matched with the corresponding arc plate 11 is fixed to the end of each connecting rod 31 plate 32; a guide block 33 is fixed to the side of the scraper 32; guide grooves 34 are provided on the sides of each arc plate 11 and the fixed ring 4, which are interconnected and slideably matched with the corresponding guide block 33; a return spring 35 is fixedly connected between the guide block 33 and the guide groove 34; a rotation groove 56 is provided on the side of the guide rod 26, and a third gear 36 is fixed to the side of the guide rod 26; the sliding member 23 includes a vertical plate 37; a plurality of fixed frames 38 are evenly fixed to one side of the vertical plate 37; an L-shaped plate 39 is fixed to the side of the fixed frame 38 The bottom surface of the L-shaped plate 39 is fixed with a sleeve 40 rotatably arranged on the guide rod 26; the inner peripheral side surface of the sleeve 40 is fixed with a ring rail 41 rotatably matched with the rotating groove 56; the side surface of the L-shaped plate 39 is fixed with a T-shaped plate 42 slidably matched with the slide groove 18; the bottom surface of the T-shaped plate 42 is fixed with a second electric push rod 43; the telescopic end of the second electric push rod 43 is fixed with a rack 44 meshing with the third gear 36; the inner wall of the fixed frame 38 is symmetrically fixed with limited position rails 45; each fixed frame 38 is slidably provided with a meshing member 4 6; the meshing member 46 includes a tooth plate 47 slidably arranged in the fixed frame 38; each tooth plate 47 is meshed with the corresponding second gear 19; two opposite sides of the tooth plate 47 are symmetrically provided with limit grooves 48 that are slidably matched with the limit rail 45; two opposite sides of the vertical plate 37 are evenly and symmetrically provided with mounting grooves 49; a guide member 50 is slidably arranged between each mounting groove 49; the guide member 50 includes a positioning plate 51; a plurality of first horizontal plates 52 are evenly and symmetrically fixed on the side of the positioning plate 51; an inclined plate 52 is fixed on the side of the first horizontal plate 52 Guide plate 53; a second horizontal plate 54 is fixed to the side of the oblique guide plate 53; a guide rail 55 that slides with the corresponding mounting groove 49 is fixed to the side of the first horizontal plate 52; an L-shaped rod 57 is fixed to the bottom of the tooth plate 47; a sliding frame 58 that slides with the vertical plate 37 is fixed to the end of the L-shaped rod 57; L-shaped columns 59 are symmetrically fixed to the two opposite sides of the sliding frame 58; a ball head 60 is fixed to the bottom end of the L-shaped column 59; a U-shaped plate 61 is fixed to the other opposite side of the vertical plate 37; an electromagnetic suction cup 62 is fixed to the side of the U-shaped plate 61 ; An iron block 63 is fixed to the side of the positioning plate 51; a connecting spring 64 is symmetrically fixed between the positioning plate 51 and the U-shaped plate 61; a first pressure sensor 65 and a second pressure sensor 66 are arranged on two opposite sides of the T-shaped plate 42 in sequence; a controller 67 is fixed to the side of the second mounting plate 24; the input end of the controller 67 is electrically connected to the first pressure sensor 65 and the second pressure sensor 66, and its output end is electrically connected to the electromagnetic suction cup 62, the first electric push rod 25, and the second electric push rod 43, respectively.
本实施例二工作原理:初始状态下,各转动环7上对应的相邻两隔板9之间的转动环7与出料口5相互连通,进料管6与外部磨削机床待过滤切削液管相连,通过进料管6向工作架1中通入待过滤切削液,待过滤切削液从内向外依次通过各组转动环7,实现对待切削液中不同体积大小的铁屑进行筛分过滤。The working principle of the second embodiment of the present invention is as follows: in the initial state, the rotating ring 7 between the two adjacent partitions 9 corresponding to each rotating ring 7 is connected to the discharge port 5, the feed pipe 6 is connected to the cutting fluid pipe to be filtered of the external grinding machine tool, the cutting fluid to be filtered is introduced into the work frame 1 through the feed pipe 6, and the cutting fluid to be filtered passes through each group of rotating rings 7 from the inside to the outside in turn, so as to realize screening and filtering of iron chips of different volumes in the cutting fluid.
过滤一段时间后,通过控制第一电动推杆25伸长指定长度,带动滑动件23上的T形板42沿着滑槽18同步进行滑动,此过程中,导向球30滑动设置在导向杆26上,各组复位弹簧35处于正常状态,各组齿板47带动对应的第二齿轮19转动,通过转轴15带动对应的第一齿轮16转动,从而带动各组转动环7同步转动指定角度,从而实现过滤位置的更换,防止待过滤切削液工作于转动环7同一位置,导致铁屑堆积,使得后续通入的待过滤切削液中较小的铁屑留在不匹配的转动环7中,降低后续不同体积大小铁屑分离的效果。After filtering for a period of time, by controlling the first electric push rod 25 to extend a specified length, the T-shaped plate 42 on the sliding member 23 is driven to slide synchronously along the slide groove 18. During this process, the guide ball 30 is slidably set on the guide rod 26, and each group of reset springs 35 is in a normal state. Each group of toothed plates 47 drives the corresponding second gear 19 to rotate, and drives the corresponding first gear 16 to rotate through the rotating shaft 15, thereby driving each group of rotating rings 7 to rotate synchronously by a specified angle, thereby realizing the replacement of the filtering position, preventing the cutting fluid to be filtered from working at the same position of the rotating ring 7, resulting in iron filings accumulation, so that the smaller iron filings in the cutting fluid to be filtered that is subsequently introduced remain in the unmatched rotating ring 7, reducing the effect of subsequent separation of iron filings of different volumes.
当T形板42滑动抵在滑槽18一内壁时,第一压力传感器65将信号传递给控制器67,控制器67控制停止第一电动推杆25,同时控制电磁吸盘62得电吸引铁块63,使得导向件50沿着竖板37上对应的安装槽49朝靠近电磁吸盘62方向移动,对应的连接弹簧64被压缩,在导向件50移动的过程中,球头60由位于第一横板52的初始状态便于位于第二横板54的状态,在重力作用力下,各组齿板47沿着对应的固定框38下降,使得齿板47与对应的第二齿轮19脱离;同时控制第二电动推杆43伸长带动齿条44下降,从而带动第三齿轮36转动,使得弧形导向板27转动指定角度。When the T-shaped plate 42 slides against an inner wall of the slide groove 18, the first pressure sensor 65 transmits a signal to the controller 67, and the controller 67 controls the first electric push rod 25 to stop, and at the same time controls the electromagnetic suction cup 62 to be electrically attracted to the iron block 63, so that the guide member 50 moves along the corresponding installation groove 49 on the vertical plate 37 toward the electromagnetic suction cup 62, and the corresponding connecting spring 64 is compressed. During the movement of the guide member 50, the ball head 60 is conveniently located on the second horizontal plate 54 from the initial state of being located on the first horizontal plate 52. Under the action of gravity, each group of tooth plates 47 descends along the corresponding fixed frame 38, so that the tooth plate 47 is disengaged from the corresponding second gear 19; at the same time, the second electric push rod 43 is controlled to extend to drive the rack 44 to descend, thereby driving the third gear 36 to rotate, so that the arc guide plate 27 rotates a specified angle.
为防止齿板47与对应第二齿轮19脱离后,转动组件2发生转动,在转轴15周侧面固定安装棘轮,同时在侧盖3侧面对应位置安装棘爪以及弧形弹簧,组成棘轮棘爪组装件,使得各组转动环7只能朝一个方向进行转动。In order to prevent the rotating component 2 from rotating after the tooth plate 47 is separated from the corresponding second gear 19, a ratchet is fixedly installed on the side of the rotating shaft 15, and a pawl and an arc spring are installed at the corresponding position on the side of the side cover 3 to form a ratchet and pawl assembly, so that each group of rotating rings 7 can only rotate in one direction.
控制第一电动推杆25收缩,带动滑动件23朝远离电磁吸盘62反向移动,此时,齿板47与对应的第二齿轮19处于脱离状态,在滑动件23移动的过程中,导向球30滑动设置在导向杆26,并通过弧形导向板27,配合对应的复位弹簧35,压动刮除件12上的刮板32滑进以及滑出工作架1,将对应的相邻两隔板9之间的铁屑从工作架1中刮出,并通过对应的落料通道69排出收集,通过棘轮棘爪组件保证转动组件2在刮除铁屑的过程中位置状态不发生改变。The first electric push rod 25 is controlled to retract, driving the sliding member 23 to move in the opposite direction away from the electromagnetic suction cup 62. At this time, the tooth plate 47 and the corresponding second gear 19 are in a disengaged state. During the movement of the sliding member 23, the guide ball 30 is slidably set on the guide rod 26, and through the arc guide plate 27, in cooperation with the corresponding return spring 35, the scraper 32 on the scraper 12 is pressed to slide in and out of the working frame 1, and the corresponding iron filings between the two adjacent partitions 9 are scraped out from the working frame 1, and discharged and collected through the corresponding blanking channel 69. The ratchet pawl assembly is used to ensure that the position state of the rotating component 2 does not change during the scraping process.
当T形板42上的第二压力传感器66抵在滑槽18另一相对内壁时,将信号传递给控制器67,控制器67控制第一电动推杆25停止,同时控制第二电动推杆43上升收缩复位,从而带动导向杆26反向转动复位,使得弧形导向板27转动朝下,同时控制电磁吸盘62失电,在连接弹簧64的弹性复位作用力下带动导向件50滑动复位,使得球头60复位到与第一横板52接触的初始状态,此过程中齿板47沿着固定框38上升至与对应的第二齿轮19啮合。When the second pressure sensor 66 on the T-shaped plate 42 abuts against the other opposite inner wall of the slide groove 18, the signal is transmitted to the controller 67. The controller 67 controls the first electric push rod 25 to stop, and controls the second electric push rod 43 to rise, shrink and reset, thereby driving the guide rod 26 to rotate in the opposite direction and reset, so that the arc guide plate 27 rotates downward, and at the same time controls the electromagnetic suction cup 62 to lose power, and drives the guide member 50 to slide and reset under the elastic reset force of the connecting spring 64, so that the ball head 60 is reset to the initial state of contact with the first cross plate 52. During this process, the tooth plate 47 rises along the fixed frame 38 to engage with the corresponding second gear 19.
显然,上述所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and/or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and/or combinations thereof.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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