CN118180041A - Full-automatic cleaning device and cleaning method for flange cover of lithium battery electrolyte packaging container - Google Patents
Full-automatic cleaning device and cleaning method for flange cover of lithium battery electrolyte packaging container Download PDFInfo
- Publication number
- CN118180041A CN118180041A CN202410597809.0A CN202410597809A CN118180041A CN 118180041 A CN118180041 A CN 118180041A CN 202410597809 A CN202410597809 A CN 202410597809A CN 118180041 A CN118180041 A CN 118180041A
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- flange
- pipe
- cleaning
- blowing
- station
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- 238000004140 cleaning Methods 0.000 title claims abstract description 187
- 239000003792 electrolyte Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 25
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 21
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 21
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 31
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000009434 installation Methods 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 claims abstract description 4
- 238000007664 blowing Methods 0.000 claims description 80
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 230000006698 induction Effects 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- 230000002378 acidificating effect Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000000861 blow drying Methods 0.000 claims 1
- 238000005056 compaction Methods 0.000 description 7
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000010926 purge Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0093—Programme-controlled manipulators co-operating with conveyor means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/02—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
- B25J9/023—Cartesian coordinate type
- B25J9/026—Gantry-type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a full-automatic cleaning device and a cleaning method for a flange cover of a lithium battery electrolyte packaging container, wherein an upper flange wire body (2) sequentially conveys a flange (6) to be cleaned to a grabbing station of a flange conveying mechanism (1) according to a set direction and an angle; the flange carrying mechanism (1) grabs and moves a flange (6) to be cleaned into the ultrasonic cleaning tank (3) for first cleaning, the flange carrying mechanism (1) grabs and moves the flange (6) after the first cleaning into the flange cleaning station (4) for second cleaning and drying, and the flange carrying mechanism (1) grabs and moves the dried flange (6) to the lower flange wire body (5); the lower flange wire body (5) conveys the cleaned and dried flange (6) to a manual assembly station for installation. The flange cleaning device can realize the whole-course automation of the flange cleaning process, does not need manual intervention, and improves the cleaning efficiency and the cleaning effect.
Description
Technical Field
The invention relates to the field of cleaning of ton barrels of battery electrolyte, in particular to a full-automatic cleaning device and a cleaning method for flange covers of lithium battery electrolyte packaging containers.
Background
When the electrolyte ton bucket is reused after being transported, the flange is detached from the recycling ton bucket and the inner wall (the electrolyte is remained) and the outer wall of the recycling ton bucket are cleaned independently.
The traditional flange cleaning comprises an ultrasonic cleaning station and a flange cleaning station, and all the procedures of carrying and positioning are carried out manually before, after and between the procedures, the manual participation degree in the whole process is high, the operation is complex and difficult, and the manpower and material resources are seriously wasted, so that a flange cleaning device which is cleaned by a truss manipulator and an automatic cleaning mechanism is required to be provided for solving the problems, and the production efficiency is improved and the production cost is reduced.
Disclosure of Invention
The invention designs a full-automatic cleaning device and a cleaning method for a flange cover of a lithium battery electrolyte packaging container, and solves the technical problems that the existing flange plate cleaning whole process is high in manual participation degree, complex in operation and high in difficulty, and manpower and material resources are seriously wasted.
In order to solve the technical problems, the invention adopts the following scheme:
Full-automatic belt cleaning device of lithium cell electrolyte packaging container flange lid, its characterized in that: the flange cleaning device comprises a flange carrying mechanism, an upper flange wire body, an ultrasonic cleaning tank, a flange plate cleaning station and a lower flange wire body, wherein the upper flange wire body sequentially conveys a flange to be cleaned to a grabbing station of the flange carrying mechanism according to a set direction and a set angle; the flange carrying mechanism grabs and moves the flange to be cleaned into the ultrasonic cleaning pool for first cleaning, the flange carrying mechanism grabs and moves the flange after the first cleaning into the flange plate cleaning station for second cleaning and drying, and the flange carrying mechanism grabs and moves the dried flange to the lower flange wire body; the lower flange wire body conveys the cleaned and dried flange to a manual assembly station for installation.
Preferably, the upper flange wire body comprises a conveyor belt, a driving wheel of the conveyor belt is connected with a rotating shaft of a motor through a planetary reducer, one end of the conveyor belt is a grabbing station of a flange carrying mechanism, and the other end of the conveyor belt is an entering station of a flange to be cleaned; two parallel flange limiting bars are arranged between the grabbing station and the entering station, and the flange is limited between the two flange limiting bars; two parallel flange pipe guide stop bars are arranged between the grabbing station and the entering station, the horizontal part of the flange pipe is limited between the two flange pipe guide stop bars, and the low-position flange plate limit stop bars and the high-position flange pipe guide stop bars are matched with each other to preliminarily adjust the flange to move to the grabbing station according to the set direction and angle.
Preferably, two straightening cylinders are arranged at the outlet formed by the two flange pipe guide bars, the cylinder rod of each straightening cylinder is connected with the top plate, the two top plates move in opposite directions so that the gap between the two top plates is smaller than the gap between the two flange pipe guide bars, and the horizontal part orientation of the flange pipe is finely adjusted to ensure accuracy.
Preferably, the grabbing station further comprises a low-level flange plate sensing device and a high-level flange pipe sensing device, when the flange pipe faces to the correct flange and is finally positioned at the grabbing station, the flange plate sensing device and the flange pipe sensing device are kept disconnected, and when the flange pipe faces to the incorrect flange and is finally positioned at the grabbing station, the flange plate sensing device is kept disconnected, and the flange pipe sensing device is not disconnected; the two photoelectric sensors are opposite-emitting photoelectric sensors, and the two photoelectric sensors can respectively set the off time t1 and t2 through a program; t1 is longer than the length of the diameter of the flange plate moving on the conveyor belt, t2 is longer than the length of the horizontal part of the flange pipe moving on the conveyor belt, and t2 is less than t1; when the flange plate sensing device and the flange pipe sensing device are simultaneously disconnected and the disconnection time reaches the set time of t1 and t2 respectively, the fact that the grabbing position is provided with a flange and the flange pipe faces correctly is indicated, and the control unit starts the truss manipulator right above the flange to grab downwards; when only the flange plate sensing device is disconnected and the time t1 is reached and the disconnection time of the flange pipe sensing device is less than t2, the fact that the flange exists at the grabbing station is indicated, but the orientation of the flange pipe is wrong, the control unit alarms, and manual intervention is prompted; when the flange plate sensing device is not disconnected, no flange exists, and the upper flange wire body is in a waiting mode.
Preferably, the flange carrying mechanism comprises a bracket, a rack is arranged on the bracket, the height of the rack is higher than that of the ultrasonic cleaning pool and the flange cleaning station, and the truss manipulator is mutually matched with the rack through a horizontal moving mechanism driving gear, so that the truss manipulator can move along the rack; the truss manipulator realizes the movement in the vertical direction through the vertical movement mechanism.
Preferably, the truss manipulator comprises two clamping arms, the end parts of the clamping arms are provided with grabbing head supporting plates, the two clamping arms can clamp the outer circle of the flange after being unfolded, and when in clamping, the opening of the flange pipe is opposite to one clamping arm and the grabbing head supporting plates are located below the flange.
Preferably, the ultrasonic cleaning tank comprises a plurality of limit support plates, the limit support plates are symmetrically fixed on the inner wall of the ultrasonic cleaning tank through connecting rods, and each flange is supported by two limit support plates which are arranged in parallel; an ultrasonic generator is arranged in the ultrasonic cleaning tank.
Preferably, the flange plate cleaning station comprises a frame, wherein a cleaning blowing mechanism is arranged at the upper part of the frame, and a water receiving tank is arranged at the lower part of the frame; the cleaning blowing mechanism comprises an external cleaning unit, wherein the external cleaning unit comprises a flange upper surface cleaning pipe for cleaning the upper surface of the flange, a flange lower surface cleaning pipe for cleaning the lower surface of the flange and a flange pipe external cleaning pipe for cleaning the outside of the flange pipe; the flange upper surface cleaning pipe, the flange lower surface cleaning pipe and the flange pipe outer cleaning pipe output pure water to clean the flange surface; the cleaning blowing mechanism comprises an external blowing unit, the external blowing unit comprises a flange upper surface blowing pipe, a flange lower surface blowing pipe and a flange pipe external blowing pipe, and the flange surface is blown dry by the gas output by the flange upper surface blowing pipe, the flange lower surface blowing pipe and the flange pipe external blowing pipe; the internal cleaning blowing unit is composed of a flange pipe internal blowing/cleaning pipe and a movable cylinder, the flange pipe internal blowing/cleaning pipe can output pure water to clean the flange pipe internal or output gas to blow the flange pipe internal, the internal diameter of the flange pipe internal blowing/cleaning pipe is larger than the external diameter of the flange pipe, and the movable cylinder can drive the flange pipe internal blowing/cleaning pipe to be sleeved on the flange pipe or drive the flange pipe internal blowing/cleaning pipe and the flange pipe to be separated; the air inlet pipeline supplies air for each air blowing pipe, the water inlet pipeline supplies pure water for each cleaning pipe, and the air blowing/cleaning pipe input end inside the flange pipe is communicated with the air inlet pipeline and the water inlet pipeline.
Preferably, still be equipped with the centre gripping fixed establishment of flange in the frame, centre gripping fixed establishment includes first fixed support plate, second fixed support plate and V type movable block, be equipped with first gyro wheel in the first fixed support plate, be equipped with the second gyro wheel in the second fixed support plate, truss manipulator is with flange downwardly moving, after first gyro wheel and second gyro wheel contact flange edge, V type movable block moves under the effect through compressing tightly the cylinder, first gyro wheel, second gyro wheel and V type movable block press from both sides the flange clamp jointly, the upper surface and the lower surface of flange are all exposed and do not sheltered from.
A cleaning method of a full-automatic cleaning device for a flange cover of a lithium battery electrolyte packaging container comprises the following steps:
Step 1, sequentially conveying a flange to be cleaned to a grabbing station of a flange carrying mechanism by an upper flange wire body according to a set direction and an angle;
Firstly, a low-level flange limit stop bar and a high-level flange pipe guide stop bar are matched with each other to preliminarily adjust the flange to move to a grabbing station according to a set direction and angle; secondly, the two top plates move oppositely so that the gap between the two top plates is smaller than the gap between the two flange pipe guide bars, and the horizontal part orientation of the flange pipe is finely adjusted to ensure accuracy; finally, the flange plate sensing device and the flange pipe sensing device sense that the flange reaches the grabbing station at a correct angle, and send sensing signals to the control unit, and the control unit starts the flange carrying mechanism to move towards the grabbing station, and the flange carrying mechanism moves downwards to grab the flange;
Step 2, grabbing and moving a flange to be cleaned into an ultrasonic cleaning tank by a flange carrying mechanism to clean for the first time, and cleaning acidic electrolyte on the flange by a solvent in the ultrasonic cleaning tank under the action of an ultrasonic generator;
Step 3, the flange carrying mechanism grabs and moves the flange after the first cleaning to a flange plate cleaning station for the second cleaning and drying: the truss manipulator moves the flange downwards, the V-shaped moving block moves under the action of the compression cylinder after the first roller and the second roller contact the edge of the flange, the flange is clamped by the first roller, the second roller and the V-shaped moving block together, and the upper surface and the lower surface of the flange are exposed and are free from shielding;
step 4, the upper surface cleaning pipe, the lower surface cleaning pipe and the outer cleaning pipe of the flange pipe output pure water to clean the upper surface, the lower surface and the outer part of the flange plate respectively, and the inner part of the flange pipe is blown/cleaned by the pure water to clean the inner part of the flange pipe;
Step 5, after cleaning, blowing air on the upper surface of the flange, blowing air on the lower surface of the flange and blowing air output by the blowing air outside the flange respectively blow-dry the upper surface, the lower surface of the flange and the outside of the flange, and blowing air/cleaning air output by the cleaning pipe inside the flange blow-dry the inside of the cleaning flange;
step 6, the flange carrying mechanism grabs and moves the blow-dried flange to a lower flange wire body;
And 7, conveying the cleaned and dried flange to a manual assembly station for installation through a conveyor belt by the lower flange wire body.
The full-automatic cleaning device and the cleaning method for the flange cover of the lithium battery electrolyte packaging container have the following beneficial effects:
(1) The flange cleaning device can realize the whole-course automation of the flange cleaning process, does not need manual intervention, and improves the cleaning efficiency and the cleaning effect.
(2) According to the invention, the flange is initially adjusted to move to the grabbing station according to the set direction and angle through the mutual matching of the low-position flange limit stop bar and the high-position flange pipe guide stop bar, and simultaneously, the two top plates are moved in opposite directions, so that the gap between the two top plates is smaller than the gap between the two flange pipe guide stop bars, and the horizontal direction of the fine-adjustment flange pipe is ensured to be accurate.
(3) The flange plate sensing device and the flange pipe sensing device are matched, so that the flange can be judged to move to the grabbing station, whether the flange entering angle is correct or not can be judged according to the triggering time of the flange plate sensing device and the flange pipe sensing device, and the flange plate sensing device and the flange pipe sensing device can be even used as control signals for the work of the horizontal moving mechanism and the vertical moving mechanism, and double targets of time saving and accurate judgment are achieved.
Drawings
Fig. 1: the invention relates to a three-dimensional schematic diagram of a full-automatic cleaning device for a flange cover of a lithium battery electrolyte packaging container;
Fig. 2: the structure of the flange carrying mechanism is schematically shown in the invention;
Fig. 3: a partial enlarged schematic view is shown in fig. 2 a;
fig. 4: the appearance schematic diagram of the flange plate cleaning station in the invention;
Fig. 5: the invention discloses a schematic diagram of internal components of a flange plate cleaning station;
fig. 6: in the invention, an ultrasonic cleaning tank is shown in a schematic perspective view;
Fig. 7: the upper flange wire body structure of the invention is schematically shown.
Reference numerals illustrate:
1-a flange carrying mechanism; 11-truss manipulator; 111-clamp arms; 112-a head-grasping support plate; 12-a bracket; 13-a rack; 14-a vertical movement mechanism; 15-a horizontal movement mechanism; 2-upper flange line body; 21-a planetary reducer; 22-a motor; 23-a conveyor belt; 24-a flange induction device; 25-a flanged pipe induction device; 26-flange pipe guide stop bars; 27-a flange limiting stop bar; 28-straightening air cylinder; 281-top plate; 3-an ultrasonic cleaning tank; 31-a connecting rod; 32-a limit supporting plate; 4-a flange plate cleaning station; 40-V type movable block; 401—a first compaction cylinder; 402—a second compaction cylinder; 403-a first stationary support plate; 404-a second stationary support plate; 405-a first roller; 406-a second roller; 41-a frame; 42-a water receiving tank; 43-an air blowing pipe on the upper surface of the flange; 44-cleaning the pipe from the upper surface of the flange; 45-an air blowing pipe on the lower surface of the flange; 46-cleaning the lower surface of the flange; 47-an external blowpipe of the flange pipe; 48-cleaning the outside of the flange pipe; 49-inside blow/purge tube of flanged tube; 491—a moving cylinder; 5-a lower flange wire body; 6, a flange; 61-flange pipe; 62-a flange plate; 71-an air inlet pipeline; 72-water inlet pipeline.
Detailed Description
The invention is further described with reference to fig. 1 to 7:
As shown in fig. 1, the full-automatic cleaning device for the flange cover of the lithium battery electrolyte packaging container comprises a flange conveying mechanism 1, an upper flange wire body 2, an ultrasonic cleaning tank 3, a flange plate cleaning station 4 and a lower flange wire body 5. The flange 6 includes a circular flange plate 62 and a flange pipe 61 extending from the flange plate 62, and the flange pipe 61 includes an arc-shaped connection portion and a horizontal portion.
The upper flange wire body 2 sequentially conveys the flange 6 to be cleaned to a grabbing station of the flange conveying mechanism 1 according to a set direction and angle; the flange carrying mechanism 1 grabs and moves the flange 6 to be cleaned into the ultrasonic cleaning tank 3 for first cleaning, the flange carrying mechanism 1 grabs and moves the flange 6 after the first cleaning into the flange cleaning station 4 for second cleaning and drying, and the flange carrying mechanism 1 grabs and moves the dried flange 6 to the lower flange wire body 5; the lower flange wire body 5 conveys the cleaned and dried flange 6 to a manual assembly station for installation.
The ladder of fig. 1 is used by a worker for handling anomalies and for servicing.
As shown in fig. 2, the flange carrying mechanism 1 comprises a bracket 12, a rack 13 is arranged on the bracket 12, the rack 13 is higher than the ultrasonic cleaning tank 3 and the flange cleaning station 4, and the truss manipulator 11 is mutually matched with the rack 13 through a horizontal moving mechanism 15 driving gear, so that the truss manipulator 11 can move along the rack 13; the truss manipulator 11 is vertically moved by a vertical movement mechanism 14. The horizontal movement mechanism 15 includes a motor, and a rotation shaft of the motor is connected with a gear through a transmission mechanism. The vertical movement mechanism 14 may be an air cylinder, and an air cylinder rod of the air cylinder is connected with the truss manipulator 11. The vertical movement mechanism 14 is mounted on the horizontal movement mechanism 15.
As shown in fig. 3, the truss manipulator 11 includes two clamp arms 111, the end portions of the clamp arms 111 are provided with a gripping head supporting plate 112, the two clamp arms 111 can clamp the outer circle of the flange plate 62 after being unfolded, and when clamping, the opening of the flange pipe 61 is opposite to one clamp arm 111 and the gripping head supporting plate 112 is located below the flange plate 62.
As shown in fig. 4, the flange plate cleaning station 4 includes a frame 41, a cleaning blower mechanism is provided at an upper portion of the frame 41, and a water receiving tank 42 is provided at a lower portion of the frame 41.
As shown in fig. 5, the cleaning blower mechanism includes an external cleaning unit including a flange upper surface cleaning pipe 44 that cleans the flange upper surface, a flange lower surface cleaning pipe 46 that cleans the flange lower surface, and a flange pipe external cleaning pipe 48 that cleans the flange pipe external; the flange upper surface cleaning pipe 44, the flange lower surface cleaning pipe 46 and the flange pipe outer cleaning pipe 48 output pure water to clean the flange surface; the cleaning blowing mechanism comprises an external blowing unit, the external blowing unit comprises a flange upper surface blowing pipe 43, a flange lower surface blowing pipe 45 and a flange pipe external blowing pipe 47, and the flange surface is blown dry by the gas output by the flange upper surface blowing pipe 43, the flange lower surface blowing pipe 45 and the flange pipe external blowing pipe 47; the internal cleaning blowing unit comprises a flange pipe internal blowing/cleaning pipe 49 and a movable cylinder 491, wherein the flange pipe internal blowing/cleaning pipe 49 can output pure water to clean the inside of the flange pipe 61 or output gas to blow the inside of the flange pipe 61, the internal diameter of the flange pipe internal blowing/cleaning pipe 49 is larger than the external diameter of the flange pipe 61, and the movable cylinder 491 can drive the flange pipe internal blowing/cleaning pipe 49 to be sleeved on the flange pipe 61 or drive the flange pipe 61 and the flange pipe internal blowing/cleaning pipe 49 to be separated; the air intake pipe 71 supplies air to the respective air blowing pipes, the water intake pipe 72 supplies pure water to the respective purge pipes, and the inlet ends of the flange pipe internal air blowing/purge pipes 49 communicate with the air intake pipe 71 and the water intake pipe 72.
The flange upper surface cleaning pipe 44, the flange lower surface cleaning pipe 46 for cleaning the flange lower surface, and the flange pipe outer cleaning pipe 48 for cleaning the flange pipe outer may be switched to the transport gas. Pure water can be supplied to the flange upper surface air blowing pipe 43, the flange lower surface air blowing pipe 45, and the flange pipe outer air blowing pipe 47. That is, each of the above-mentioned pipes may output either gas or pure water. The air inlet pipeline 71 is provided with an air pump for conveying blowing air and the water inlet pipeline 72 is provided with a water pump for conveying pure water. If all the pipelines output gas or pure water at the same time, the output gas or pure water amount in unit time is more, and the cleaning and drying efficiency is higher.
As shown in fig. 5, the frame 41 is further provided with a clamping and fixing mechanism of the flange 6, the clamping and fixing mechanism comprises a first fixed support plate 403, a second fixed support plate 404 and a V-shaped moving block 40, a first roller 405 is arranged on the first fixed support plate 403, a second roller 406 is arranged on the second fixed support plate 404, the truss manipulator 11 moves the flange 6 downwards, after the first roller 405 and the second roller 406 contact the edge of the flange 6, the V-shaped moving block 40 moves under the action of a pressing cylinder, the flange 6 is clamped by the first roller 405, the second roller 406 and the V-shaped moving block 40 together, and the upper surface and the lower surface of the flange 6 are exposed and are not shielded.
The side of the flange 6 is positioned by the first roller 405 and the second roller 406 of the polyurethane rubber coated bearing, so that the contact area is reduced, and the contact surface of the flange plate is cleaned more thoroughly.
The compaction cylinder comprises a first compaction cylinder 401 and a second compaction cylinder 402, wherein the cylinder rod of the first compaction cylinder 401 is connected with one side of the moving plate, the cylinder rod of the second compaction cylinder 402 is connected with the other side of the moving plate, and the moving plate is connected with the V-shaped moving block 40. The flange upper surface air blowing pipe 43 and the flange upper surface cleaning pipe 44 are connected to the moving plate through brackets.
As shown in fig. 6, the ultrasonic cleaning tank 3 comprises a plurality of limit support plates 32, the limit support plates 32 are symmetrically fixed on the inner wall of the ultrasonic cleaning tank 3 through connecting rods 31, and each flange 6 is supported by two limit support plates 32 which are arranged in parallel; an ultrasonic generator is arranged in the ultrasonic cleaning tank 3. The solvent used in the ultrasonic cleaning tank 3 may be oxalic acid.
Four flange placing stations are arranged in the ultrasonic cleaning tank 3, and after the flange in the flange plate cleaning station 4 is cleaned, the truss manipulator 11 sequentially and circularly grabs the flanges 6 on the four flange stations in the ultrasonic cleaning tank 3.
As shown in fig. 7, the upper flange wire body 2 includes two conveyor belts 23, the conveyor belts 23 are arranged in parallel, and a gap is formed between the two conveyor belts 23 to facilitate the truss manipulator 11 to enter and grasp the flange 6. The driving wheel of the conveyor belt 23 is connected with the rotating shaft of the motor 22 through the planetary reducer 21, one end of the conveyor belt 23 is a grabbing station of the flange carrying mechanism 1, and the other end is an entering station of the flange 6 to be cleaned; two parallel flange limiting bars 27 are arranged between the grabbing station and the entering station, and a flange 62 is limited between the two flange limiting bars 27; two flange pipe guide stop strips 26 which are arranged in parallel are arranged between the grabbing station and the entering station, the horizontal part of the flange pipe 61 is limited between the two flange pipe guide stop strips 26, and the lower flange plate limit stop strips 27 and the higher flange pipe guide stop strips 26 are matched with each other to primarily adjust the flange 6 to move to the grabbing station according to the set orientation and angle.
The distance between the two flange pipe guide ribs 26 cannot be too small, otherwise the flange pipe 61 is easily caught by the two flange pipe guide ribs 26, and finally the flange 6 cannot move. The distance between the two flange tube guide rails 26 must be large to ensure the passage of the flange tube 61, but in this way deviations of the flange tube 61 from its intended position may occur. The large deviation brings serious problems: the truss manipulator 11 may collide with the flange 6 or may not be caught, so that automation of the entire apparatus may not be achieved.
Therefore, two straightening cylinders 28 are arranged at the outlet formed by the two flange pipe guide bars 26, the cylinder rod of each straightening cylinder 28 is connected with a top plate 281, and the two top plates 281 move towards each other so that the gap between the two top plates is smaller than the gap between the two flange pipe guide bars 26, and the horizontal direction of the flange pipe 61 is finely adjusted to ensure accuracy. The distance between the two top plates 281 after the two side straightening cylinders 28 extend out is 1mm larger than the pipe diameter of the flange pipe 61 by adjusting the travel of the two side straightening cylinders 28, so that the accuracy of the orientation of the feed inlet of the flange pipe 61 is ensured.
The grabbing station further comprises a flange plate sensing device 24 and a flange pipe sensing device 25, and the flange plate sensing device 24 and the flange pipe sensing device 25 are opposite-irradiation photoelectric sensors. The flange plate sensing device 24 and the flange pipe sensing device 25 sense that the flange 6 moves to the grabbing station in the correct direction, and send sensing signals to the control unit, and the control unit starts the flange carrying mechanism 1 to move to the grabbing station, and the flange carrying mechanism 1 moves downwards to grab the flange 6. The flange sensing device 24 and the flange sensing device 25 are kept disconnected when the flange pipe 61 is oriented towards the correct flange 6 and finally positioned at the grabbing station, and the flange sensing device 24 is kept disconnected and the flange pipe sensing device 25 is not disconnected when the flange pipe 61 is oriented towards the incorrect flange 6 and finally positioned at the grabbing station.
The two sensors can not only sense the arrival of the flange, but also determine whether the flange 6 enters the gripping station in a preset position. As shown in fig. 7, the lower flange sensing device 24 and the upper flange pipe sensing device 25 are correlation photoelectric sensors, and the two sensors can be respectively set with off-times t1 and t2 by a program. t1 is greater than the length of the diameter of the flange 62 moving on the conveyor belt 23, t2 is greater than the length of the horizontal portion of the flange tube 61 moving on the conveyor belt 23, t2 < t1.
When the flange plate sensing device 24 and the flange pipe sensing device 25 are simultaneously disconnected and the disconnection time reaches the set time of t1 and t2 respectively, the situation that the flange 6 is at the grabbing position and the flange pipe 61 is oriented to the truss manipulator 11 which is right above the flange 6 at the moment, is indicated to grab downwards. When only the flange plate sensing device 24 is disconnected and the time t1 is reached and the disconnection time of the flange pipe sensing device 25 is smaller than t2, the fact that the flange 6 exists at the grabbing station is indicated, but the flange pipe 61 is in wrong orientation, an alarm is given at the moment, and manual intervention treatment is carried out. When the flange sensing means 24 is not disconnected, this indicates that the flange 6 is not present and the device is in a waiting mode.
The lower flange wire body is similar to the upper flange wire body in existence and comprises a conveyor belt, and two flange plate limiting stop bars which are arranged in parallel are arranged on two sides of the conveyor belt.
The invention discloses a cleaning method of a full-automatic cleaning device for a flange cover of a lithium battery electrolyte packaging container, which comprises the following steps:
Step 1, an upper flange wire body 2 sequentially conveys a flange 6 to be cleaned to a grabbing station of a flange carrying mechanism 1 according to a set direction and angle.
Firstly, the lower flange limit stop bar 27 and the upper flange pipe guide stop bar 26 are matched with each other to preliminarily adjust the flange 6 to move to a grabbing station according to a set direction and angle; secondly, the two top plates 281 move towards each other so that the gap between the two top plates is smaller than the gap between the two flange pipe guide ribs 26, and the horizontal part orientation of the flange pipe 61 is finely adjusted to ensure accuracy; finally, the flange plate sensing device 24 and the flange pipe sensing device 25 sense that the flange 6 reaches the grabbing station at a correct angle, and send sensing signals to the control unit, and the control unit starts the flange carrying mechanism 1 to move towards the grabbing station, and the flange carrying mechanism 1 moves downwards to grab the flange 6.
Step 2, the flange carrying mechanism 1 grabs and moves the flange 6 to be cleaned into the ultrasonic cleaning tank 3 for first cleaning, and the solvent in the ultrasonic cleaning tank 3 cleans the acidic electrolyte on the flange 6 under the action of the ultrasonic generator.
Step 3, the flange carrying mechanism 1 grabs and moves the flange 6 after the first cleaning to the flange cleaning station 4 for the second cleaning and drying: after the truss manipulator 11 moves the flange 6 downwards and the first roller 405 and the second roller 406 contact the edge of the flange 6, the V-shaped moving block 40 moves under the action of the compression cylinder, the flange 6 is clamped by the first roller 405, the second roller 406 and the V-shaped moving block 40 together, and the upper surface and the lower surface of the flange 6 are exposed and are free from shielding.
And 4, outputting pure water by the flange upper surface cleaning pipe 44, the flange lower surface cleaning pipe 46 and the flange pipe outer cleaning pipe 48 to clean the upper surface, the lower surface and the outer part of the flange plate respectively, and outputting pure water by the flange pipe inner blowing/cleaning pipe 49 to clean the inner part of the flange pipe 61.
After the cleaning, the upper surface air blowing pipe 43, the lower surface air blowing pipe 45 and the outer air blowing pipe 47 of the flange respectively blow-dry the upper surface, the lower surface and the outer part of the flange, and the inner air blowing/cleaning pipe 49 of the flange blow-dries the inner part of the cleaning flange 61.
And 6, grabbing and moving the blow-dried flange 6 to the lower flange wire body 5 by the flange carrying mechanism 1.
And 7, conveying the cleaned and dried flange 6 to a manual assembly station for installation through a conveying belt by the lower flange wire body 5, and finally completing the whole cleaning process of the flange plate, wherein the whole cleaning process is automatic without manual intervention.
The invention has been described above by way of example with reference to the accompanying drawings, it is clear that the implementation of the invention is not limited to the above-described manner, but it is within the scope of the invention to apply the inventive concept and technical solution to other situations as long as various improvements made by the inventive concept and technical solution are adopted or without any improvement.
Claims (10)
1. Full-automatic belt cleaning device of lithium cell electrolyte packaging container flange lid, its characterized in that: the flange cleaning device comprises a flange conveying mechanism (1), an upper flange wire body (2), an ultrasonic cleaning tank (3), a flange plate cleaning station (4) and a lower flange wire body (5), wherein the upper flange wire body (2) sequentially conveys a flange (6) to be cleaned to a grabbing station of the flange conveying mechanism (1) according to a set direction and a set angle; the flange carrying mechanism (1) grabs and moves a flange (6) to be cleaned into the ultrasonic cleaning tank (3) for first cleaning, the flange carrying mechanism (1) grabs and moves the flange (6) after the first cleaning into the flange cleaning station (4) for second cleaning and drying, and the flange carrying mechanism (1) grabs and moves the dried flange (6) to the lower flange wire body (5); the lower flange wire body (5) conveys the cleaned and dried flange (6) to a manual assembly station for installation.
2. The full-automatic cleaning device for the flange cover of the lithium battery electrolyte packaging container according to claim 1, wherein the full-automatic cleaning device is characterized in that: the method is characterized in that: the upper flange wire body (2) comprises a conveying belt (23), a driving wheel of the conveying belt (23) is connected with a rotating shaft of a motor (22) through a planetary reducer (21), one end of the conveying belt (23) is a grabbing station of the flange carrying mechanism (1), and the other end of the conveying belt is an entering station of a flange (6) to be cleaned; two flange limiting bars (27) which are arranged in parallel are arranged between the grabbing station and the entering station, and a flange (62) is limited between the two flange limiting bars (27); two parallel flange pipe guide stop bars (26) are arranged between the grabbing station and the entering station, the horizontal part of the flange pipe (61) is limited between the two flange pipe guide stop bars (26), and the low-position flange plate limit stop bars (27) and the high-position flange pipe guide stop bars (26) are matched with each other to primarily adjust the flange (6) to move to the grabbing station according to the set direction and angle.
3. The full-automatic cleaning device for the flange cover of the lithium battery electrolyte packaging container according to claim 2, wherein the full-automatic cleaning device is characterized in that: the method is characterized in that: the outlet formed by the two flange pipe guide baffle strips (26) is provided with two straightening cylinders (28), the cylinder rod of each straightening cylinder (28) is connected with a top plate (281), the two top plates (281) move oppositely to enable the gap between the two top plates to be smaller than the gap between the two flange pipe guide baffle strips (26), and the horizontal direction of the flange pipe (61) is finely adjusted to ensure accuracy.
4. The full-automatic cleaning device for the flange cover of the lithium battery electrolyte packaging container according to claim 3, wherein the full-automatic cleaning device comprises the following components: the method is characterized in that: the grabbing station further comprises a low-level flange plate induction device (24) and a high-level flange pipe induction device (25), when the flange pipe (61) faces to the correct flange (6) and is finally positioned at the grabbing station, the flange plate induction device (24) and the flange pipe induction device (25) are kept disconnected, and when the flange pipe (61) faces to the incorrect flange (6) and is finally positioned at the grabbing station, the flange plate induction device (24) is kept disconnected, and the flange pipe induction device (25) is not disconnected; the two photoelectric sensors are opposite-emitting photoelectric sensors, and the two photoelectric sensors can respectively set the off time t1 and t2 through a program; when t1 is set to be longer than the diameter of the flange (62) on the conveyor belt (23), and when t2 is set to be longer than the horizontal part of the flange pipe (61) on the conveyor belt (23), t2 is less than t1; when the flange plate sensing device (24) and the flange pipe sensing device (25) are simultaneously disconnected and the disconnection time reaches the set time of t1 and t2 respectively, the fact that the flange (6) is arranged at the grabbing position and the flange pipe (61) faces correctly is indicated, and the control unit starts the truss manipulator (11) right above the flange (6) to grab downwards; when only the flange plate sensing device (24) is disconnected and the time t1 is reached and the disconnection time of the flange pipe sensing device (25) is smaller than t2, the fact that the flange (6) exists at the grabbing station is indicated, but the flange pipe (61) is in wrong orientation, the control unit alarms, and manual intervention is prompted; when the flange sensing device (24) is not disconnected, no flange (6) is displayed, and the upper flange wire body (2) is in a waiting mode.
5. The full-automatic cleaning device for the flange cover of the lithium battery electrolyte packaging container according to claim 1, wherein the full-automatic cleaning device is characterized in that: the method is characterized in that: the flange carrying mechanism (1) comprises a bracket (12), a rack (13) is arranged on the bracket (12), the height of the rack (13) is higher than that of the ultrasonic cleaning tank (3) and the flange cleaning station (4), and the truss manipulator (11) is mutually matched with the rack (13) through a horizontal moving mechanism (15) driving gear, so that the truss manipulator (11) can move along the rack (13); the truss manipulator (11) realizes the movement in the vertical direction through a vertical movement mechanism (14).
6. The full-automatic cleaning device for the flange cover of the lithium battery electrolyte packaging container according to claim 5, wherein the full-automatic cleaning device is characterized in that: the method is characterized in that: the truss manipulator (11) comprises two clamping arms (111), the end parts of the clamping arms (111) are provided with grabbing head supporting plates (112), the outer circle of the flange plate (62) can be clamped after the two clamping arms (111) are unfolded, and when the truss manipulator is clamped, the opening of the flange pipe (61) faces to one clamping arm (111) and the grabbing head supporting plates (112) are located below the flange plate (62).
7. The full-automatic cleaning device for the flange cover of the lithium battery electrolyte packaging container according to claim 1, wherein the full-automatic cleaning device is characterized in that: the method is characterized in that: the ultrasonic cleaning tank (3) comprises a plurality of limiting support plates (32), the limiting support plates (32) are symmetrically fixed on the inner wall of the ultrasonic cleaning tank (3) through connecting rods (31), and each flange (6) is supported by two parallel limiting support plates (32); an ultrasonic generator is arranged in the ultrasonic cleaning tank (3).
8. The full-automatic cleaning device for the flange cover of the lithium battery electrolyte packaging container according to claim 1, wherein the full-automatic cleaning device is characterized in that: the method is characterized in that: the flange plate cleaning station (4) comprises a frame (41), a cleaning and blowing mechanism is arranged at the upper part of the frame (41), and a water receiving tank (42) is arranged at the lower part of the frame (41);
The cleaning and blowing mechanism comprises an external cleaning unit, wherein the external cleaning unit comprises a flange upper surface cleaning pipe (44) for cleaning the upper surface of the flange, a flange lower surface cleaning pipe (46) for cleaning the lower surface of the flange and a flange pipe external cleaning pipe (48) for cleaning the outside of the flange pipe; the flange upper surface cleaning pipe (44), the flange lower surface cleaning pipe (46) and the flange pipe outer cleaning pipe (48) output pure water to clean the flange surface;
The cleaning blowing mechanism comprises an external blowing unit, the external blowing unit comprises a flange upper surface blowing pipe (43), a flange lower surface blowing pipe (45) and a flange pipe external blowing pipe (47), and the flange surface is blown dry by the gas output by the flange upper surface blowing pipe (43), the flange lower surface blowing pipe (45) and the flange pipe external blowing pipe (47);
The internal cleaning blowing unit comprises a flange pipe internal blowing/cleaning pipe (49) and a movable cylinder (491), wherein the flange pipe internal blowing/cleaning pipe (49) can output pure water to clean the inside of the flange pipe (61) or output gas to blow the inside of the flange pipe (61), the inner diameter of the flange pipe internal blowing/cleaning pipe (49) is larger than the outer diameter of the flange pipe (61), and the movable cylinder (491) can drive the flange pipe internal blowing/cleaning pipe (49) to be sleeved on the flange pipe (61) or drive the flange pipe internal blowing/cleaning pipe (49) to be separated;
An air inlet pipeline (71) supplies air for each air blowing pipe, a water inlet pipeline (72) supplies pure water for each cleaning pipe, and an input end of the air blowing/cleaning pipe (49) in the flange pipe is communicated with the air inlet pipeline (71) and the water inlet pipeline (72).
9. The full-automatic cleaning device for the flange cover of the lithium battery electrolyte packaging container according to claim 8, wherein the full-automatic cleaning device is characterized in that: the method is characterized in that: still be equipped with the centre gripping fixed establishment of flange (6) in frame (41), centre gripping fixed establishment includes first fixed support plate (403), second fixed support plate (404) and V type movable block (40), be equipped with first gyro wheel (405) on first fixed support plate (403), be equipped with second gyro wheel (406) on second fixed support plate (404), truss manipulator (11) are with flange (6) downwardly moving, behind first gyro wheel (405) and second gyro wheel (406) contact flange (6) edge, V type movable block (40) remove under through compressing tightly the cylinder effect, first gyro wheel (405), second gyro wheel (406) and V type movable block (40) clamp together flange (6), the upper surface and the lower surface of flange (6) are all exposed and do not sheltered from.
10. A cleaning method of a full-automatic cleaning device for a flange cover of a lithium battery electrolyte packaging container comprises the following steps:
Step 1, sequentially conveying a flange (6) to be cleaned to a grabbing station of a flange carrying mechanism (1) according to a set direction and an angle by an upper flange wire body (2); firstly, a low-level flange limit stop bar (27) and a high-level flange pipe guide stop bar (26) are matched with each other to initially adjust the flange (6) to move to a grabbing station according to a set direction and angle; secondly, the two top plates (281) move towards each other so that the gap between the two top plates is smaller than the gap between the two flange pipe guide baffle strips (26), and the horizontal direction of the flange pipe (61) is finely adjusted to ensure accuracy; finally, the flange plate sensing device (24) and the flange pipe sensing device (25) sense that the flange (6) reaches the grabbing station at a correct angle, and send sensing signals to the control unit, and the control unit starts the flange carrying mechanism (1) to move towards the grabbing station, and the flange carrying mechanism (1) moves downwards to grab the flange (6);
Step 2, the flange carrying mechanism (1) grabs and moves a flange (6) to be cleaned into the ultrasonic cleaning tank (3) for first cleaning, and the solvent in the ultrasonic cleaning tank (3) cleans acidic electrolyte on the flange (6) under the action of the ultrasonic generator;
Step 3, the flange carrying mechanism (1) grabs and moves the flange (6) after the first cleaning to the flange plate cleaning station (4) for the second cleaning and blow-drying: the truss manipulator (11) moves the flange (6) downwards, after the first roller (405) and the second roller (406) contact the edge of the flange (6), the V-shaped moving block (40) moves under the action of the compression cylinder, the flange (6) is clamped by the first roller (405), the second roller (406) and the V-shaped moving block (40) together, the upper surface and the lower surface of the flange (6) are exposed without shielding,
Step 4, a flange upper surface cleaning pipe (44), a flange lower surface cleaning pipe (46) and a flange pipe outer cleaning pipe (48) output pure water to clean the upper surface, the lower surface and the outer part of the flange plate respectively, and a flange pipe inner blowing/cleaning pipe (49) outputs pure water to clean the inner part of the flange pipe (61);
Step 5, after cleaning, blowing air on the upper surface of the flange (43), blowing air on the lower surface of the flange (45) and blowing air on the outer part of the flange (47) are used for blowing air on the upper surface, the lower surface and the outer part of the flange respectively, and blowing air on the inner part of the flange/blowing air on the outer part of the flange (49) is used for blowing air on the inner part of the cleaning flange (61);
step 6, the flange carrying mechanism (1) grabs and moves the blow-dried flange (6) to the lower flange wire body (5);
And 7, conveying the cleaned and dried flange (6) to a manual assembly station for installation through a conveying belt by the lower flange wire body (5).
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| CN202410597809.0A CN118180041B (en) | 2024-05-14 | 2024-05-14 | Full-automatic cleaning device and cleaning method for flange cover of lithium battery electrolyte packaging container |
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| CN202410597809.0A CN118180041B (en) | 2024-05-14 | 2024-05-14 | Full-automatic cleaning device and cleaning method for flange cover of lithium battery electrolyte packaging container |
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| CN118180041B (en) | 2024-07-30 |
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