CN118047526A - Annealing device and glass production equipment - Google Patents
Annealing device and glass production equipment Download PDFInfo
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- CN118047526A CN118047526A CN202311842899.7A CN202311842899A CN118047526A CN 118047526 A CN118047526 A CN 118047526A CN 202311842899 A CN202311842899 A CN 202311842899A CN 118047526 A CN118047526 A CN 118047526A
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- 238000000137 annealing Methods 0.000 title claims abstract description 281
- 239000011521 glass Substances 0.000 title claims abstract description 110
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 102
- 238000010438 heat treatment Methods 0.000 claims abstract description 74
- 239000012634 fragment Substances 0.000 claims abstract description 55
- 239000002893 slag Substances 0.000 claims abstract description 44
- 230000007723 transport mechanism Effects 0.000 claims abstract description 43
- 238000001816 cooling Methods 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 24
- 230000008569 process Effects 0.000 claims abstract description 22
- 238000004880 explosion Methods 0.000 claims abstract description 7
- 239000005357 flat glass Substances 0.000 claims description 89
- 230000001105 regulatory effect Effects 0.000 claims description 38
- 238000005485 electric heating Methods 0.000 claims description 31
- 238000009423 ventilation Methods 0.000 claims description 18
- 230000000903 blocking effect Effects 0.000 claims description 8
- 238000013459 approach Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 45
- 238000004140 cleaning Methods 0.000 abstract description 20
- 238000011086 high cleaning Methods 0.000 abstract description 9
- 230000005540 biological transmission Effects 0.000 description 17
- 238000010586 diagram Methods 0.000 description 13
- 230000017525 heat dissipation Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 7
- 230000035882 stress Effects 0.000 description 6
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 230000005484 gravity Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000007507 annealing of glass Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
- C03B25/04—Annealing glass products in a continuous way
- C03B25/06—Annealing glass products in a continuous way with horizontal displacement of the glass products
- C03B25/08—Annealing glass products in a continuous way with horizontal displacement of the glass products of glass sheets
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Abstract
本发明公开了一种退火装置以及玻璃生产设备,涉及玻璃生产技术领域。该退火装置包括第一退火窑段、输送辊道、运渣机构和第一加热机构。第一加热机构间隔设置于输送辊道的下方,输送辊道用于将高温的板状玻璃送入第一退火窑段,第一加热机构用于向板状玻璃散发热量,以控制板状玻璃的退火冷却速率,运渣机构设置于输送辊道和加热机构之间,运渣机构用于接收板状玻璃在退火过程中炸板形成的玻璃碎片,并将玻璃碎片送出第一退火窑段。本发明提供的退火装置能够实现玻璃碎片的自动清理和运输,省时省力,清理效率高,清理效果好,并且能够避免玻璃碎片对加热机构造成影响,保证退火效果。
The present invention discloses an annealing device and glass production equipment, and relates to the technical field of glass production. The annealing device comprises a first annealing kiln section, a conveying roller, a slag transport mechanism and a first heating mechanism. The first heating mechanism is arranged at intervals below the conveying roller, and the conveying roller is used to send high-temperature plate-shaped glass into the first annealing kiln section. The first heating mechanism is used to dissipate heat to the plate-shaped glass to control the annealing cooling rate of the plate-shaped glass. The slag transport mechanism is arranged between the conveying roller and the heating mechanism, and the slag transport mechanism is used to receive glass fragments formed by the explosion of the plate-shaped glass during the annealing process, and send the glass fragments out of the first annealing kiln section. The annealing device provided by the present invention can realize the automatic cleaning and transportation of glass fragments, save time and labor, have high cleaning efficiency, good cleaning effect, and can avoid the influence of glass fragments on the heating mechanism, thereby ensuring the annealing effect.
Description
技术领域Technical Field
本发明涉及玻璃生产技术领域,具体而言,涉及一种退火装置以及玻璃生产设备。The present invention relates to the technical field of glass production, and in particular to an annealing device and glass production equipment.
背景技术Background technique
目前,在浮法等板状玻璃的生产过程中,退火窑是不可获取的核心装置,其作用是控制玻璃的热应力,使玻璃有合适的永久应力和暂时应力,保证玻璃质量。而在实际退火过程中,由于温度控制不佳或者玻璃中杂质含量较高等各种原因,退火窑内的玻璃可能会发生炸板的情况,产生大量玻璃碎片并向下掉落。现在清理玻璃碎片的方式一般是将退火窑打开,人工进行玻璃碎片清理,但是由于退火窑内空间有限,所以清理困难,费时费力,清理效率低,清理效果差。此外,退火窑内通常设置有用于控制退火冷却速率的加热机构,若这些玻璃碎片落在加热机构上,则会影响加热机构的热量散发功能,从而影响退火效果,并且增大能耗。At present, in the production process of float and other plate glass, the annealing kiln is an indispensable core device, which is used to control the thermal stress of the glass, so that the glass has appropriate permanent stress and temporary stress, and ensure the quality of the glass. In the actual annealing process, due to various reasons such as poor temperature control or high impurity content in the glass, the glass in the annealing kiln may explode, resulting in a large amount of glass fragments falling down. The current way to clean up the glass fragments is generally to open the annealing kiln and manually clean up the glass fragments, but due to the limited space in the annealing kiln, it is difficult to clean up, time-consuming and labor-intensive, with low cleaning efficiency and poor cleaning effect. In addition, a heating mechanism for controlling the annealing cooling rate is usually provided in the annealing kiln. If these glass fragments fall on the heating mechanism, it will affect the heat dissipation function of the heating mechanism, thereby affecting the annealing effect and increasing energy consumption.
有鉴于此,设计制造出一种清理效率高、清理效果好、保证退火效果的退火装置以及玻璃生产设备特别是在玻璃退火中显得尤为重要。In view of this, it is particularly important to design and manufacture an annealing device and glass production equipment with high cleaning efficiency, good cleaning effect and guaranteed annealing effect, especially in glass annealing.
发明内容Summary of the invention
本发明的目的在于提供一种退火装置,能够实现玻璃碎片的自动清理和运输,省时省力,清理效率高,清理效果好,并且能够避免玻璃碎片对加热机构造成影响,保证退火效果。The object of the present invention is to provide an annealing device, which can realize automatic cleaning and transportation of glass fragments, save time and labor, have high cleaning efficiency and good cleaning effect, and can avoid the influence of glass fragments on the heating mechanism, thereby ensuring the annealing effect.
本发明的另一目的在于提供一种玻璃生产设备,能够实现玻璃碎片的自动清理和运输,省时省力,清理效率高,清理效果好,并且能够避免玻璃碎片对加热机构造成影响,保证退火效果。Another object of the present invention is to provide a glass production equipment that can realize automatic cleaning and transportation of glass fragments, saving time and labor, with high cleaning efficiency and good cleaning effect, and can avoid the influence of glass fragments on the heating mechanism to ensure the annealing effect.
本发明是采用以下的技术方案来实现的。The present invention is achieved by adopting the following technical solutions.
一种退火装置,包括第一退火窑段以及安装于第一退火窑段的输送辊道、运渣机构和第一加热机构,第一加热机构间隔设置于输送辊道的下方,输送辊道用于将高温的板状玻璃送入第一退火窑段,第一加热机构用于向板状玻璃散发热量,以控制板状玻璃的退火冷却速率,运渣机构设置于输送辊道和加热机构之间,运渣机构用于接收板状玻璃在退火过程中炸板形成的玻璃碎片,并将玻璃碎片送出第一退火窑段。An annealing device comprises a first annealing kiln section and a conveying roller, a slag transport mechanism and a first heating mechanism installed on the first annealing kiln section. The first heating mechanism is arranged at intervals below the conveying roller. The conveying roller is used to transport high-temperature plate glass into the first annealing kiln section. The first heating mechanism is used to dissipate heat to the plate glass to control the annealing cooling rate of the plate glass. The slag transport mechanism is arranged between the conveying roller and the heating mechanism. The slag transport mechanism is used to receive glass fragments formed by the explosion of the plate glass during the annealing process and transport the glass fragments out of the first annealing kiln section.
可选地,运渣机构包括机架、第一驱动组件、主动轮和输送带,机架与第一退火窑段连接,第一驱动组件安装于机架上,且与主动轮连接,主动轮与输送带传动连接,输送带呈环形,第一加热机构设置于输送带内。Optionally, the slag transport mechanism includes a frame, a first drive assembly, a driving wheel and a conveyor belt. The frame is connected to the first annealing kiln section. The first drive assembly is installed on the frame and connected to the driving wheel. The driving wheel is connected to the conveyor belt in a ring-shaped shape. The first heating mechanism is arranged in the conveyor belt.
可选地,输送带相对设置有运输区段和复位区段,运输区段间隔设置于复位区段的上方,运输区段和复位区段均位于主动轮和从动轮之间,第一加热机构设置于运输区段和复位区段之间。Optionally, the conveyor belt is relatively provided with a transport section and a reset section, the transport section is arranged above the reset section, the transport section and the reset section are both located between the driving wheel and the driven wheel, and the first heating mechanism is arranged between the transport section and the reset section.
可选地,第一退火窑段包括窑体和底座,底座连接于窑体的底部,且与窑体共同围成底部空腔,机架连接于底座上,运输区段、输送辊道和第一加热机构均设置于窑体内,复位区段设置于底部空腔内。Optionally, the first annealing kiln section includes a kiln body and a base, the base is connected to the bottom of the kiln body and together with the kiln body forms a bottom cavity, the frame is connected to the base, the transport section, conveyor roller and first heating mechanism are all arranged in the kiln body, and the reset section is arranged in the bottom cavity.
可选地,运渣机构还包括第一承重梁和第二承重梁,第一承重梁和第二承重梁均与机架连接,第一承重梁设置于窑体内,且位于运输区段的下方,第二承重梁设置于底部空腔内,且位于复位区段的下方。Optionally, the slag transport mechanism also includes a first load-bearing beam and a second load-bearing beam, both of which are connected to the frame, the first load-bearing beam is arranged in the kiln body and below the transport section, and the second load-bearing beam is arranged in the bottom cavity and below the reset section.
可选地,运渣机构还包括第二驱动组件和调压辊,第二驱动组件安装于机架上,且与调压辊传动连接,调压辊与主动轮平行设置,输送带与调压辊贴合设置,第二驱动组件用于带动调压辊靠近或者远离主动轮,以调节输送带和主动轮之间的摩擦力。Optionally, the slag transport mechanism also includes a second drive assembly and a pressure regulating roller. The second drive assembly is mounted on the frame and is transmission-connected to the pressure regulating roller. The pressure regulating roller is arranged parallel to the driving wheel. The conveyor belt and the pressure regulating roller are arranged in close contact with the driving wheel to adjust the friction between the conveyor belt and the driving wheel.
可选地,输送带包括多个螺旋环扣和多个连接杆,多个螺旋环扣并排且错位设置,连接杆同时穿过相邻两个螺旋环扣设置,且能够相对于螺旋环扣转动。Optionally, the conveyor belt includes a plurality of spiral buckles and a plurality of connecting rods, the plurality of spiral buckles are arranged side by side and staggered, the connecting rod passes through two adjacent spiral buckles at the same time and can rotate relative to the spiral buckles.
可选地,运渣机构还包括张紧辊,机架设置有具有导向轨道的限位架,张紧辊与导向轨道滑动配合,且能够相对于导向轨道转动,输送带与张紧辊贴合设置。Optionally, the slag transport mechanism also includes a tensioning roller, the frame is provided with a limit frame with a guide track, the tensioning roller is slidably matched with the guide track and can rotate relative to the guide track, and the conveyor belt and the tensioning roller are arranged in close contact.
可选地,输送辊道包括第三驱动组件和多个转动辊,多个转动辊平行且等间隔设置,并均可转动地安装于第一退火窑段内,第三驱动组件同时与多个转动辊连接,相邻两个转动辊之间形成漏料间隙,漏料间隙用于供玻璃碎片掉落至运渣机构。Optionally, the conveying roller includes a third drive assembly and multiple rotating rollers, the multiple rotating rollers are arranged in parallel and at equal intervals, and can be rotatably installed in the first annealing kiln section. The third drive assembly is connected to the multiple rotating rollers at the same time, and a leakage gap is formed between two adjacent rotating rollers. The leakage gap is used for glass fragments to fall to the slag transport mechanism.
可选地,第一退火窑段的顶壁内侧设置有导流板,导流板开设有多个导流孔,多个导流孔平行间隔设置,导流孔沿输送辊道的输送方向延伸设置。Optionally, a guide plate is provided on the inner side of the top wall of the first annealing kiln section, and a plurality of guide holes are opened on the guide plate. The plurality of guide holes are arranged in parallel and spaced apart, and the guide holes are extended along the conveying direction of the conveying roller.
可选地,导流板的数量为多个,多个导流板沿输送辊道的输送方向平行间隔设置,多个导流板上的导流孔对齐设置。Optionally, there are multiple guide plates, the multiple guide plates are arranged in parallel and at intervals along the conveying direction of the conveying roller, and the guide holes on the multiple guide plates are arranged in alignment.
可选地,第一退火窑段的顶壁开设有排气口,排气口设置于相邻两个导流板之间,排气口外连接有排气管,排气管设置有气量调节阀。Optionally, an exhaust port is provided on the top wall of the first annealing furnace section, the exhaust port is arranged between two adjacent guide plates, an exhaust pipe is connected to the outside of the exhaust port, and the exhaust pipe is provided with a gas volume regulating valve.
可选地,第一加热机构包括固定框架和电加热件,电加热件安装于固定框架内,固定框架连接于第一退火窑段内,且平行间隔地设置于输送辊道的下方。Optionally, the first heating mechanism includes a fixed frame and an electric heating element, the electric heating element is installed in the fixed frame, the fixed frame is connected to the first annealing furnace section, and is arranged below the conveying roller in parallel and at intervals.
可选地,电加热件的数量为多个,电加热件沿输送辊道的输送方向延伸设置,多个电加热件平行间隔地设置于固定框架内,相邻两个电加热件之间的间距在从输送辊道的边部到中部的方向上相等或者逐渐增大。Optionally, there are multiple electric heating elements, which are extended along the conveying direction of the conveyor roller. Multiple electric heating elements are arranged in parallel and at intervals in a fixed frame, and the distance between two adjacent electric heating elements is equal or gradually increases in the direction from the edge to the middle of the conveyor roller.
可选地,电加热件包括绝缘柱和电阻丝,绝缘柱安装于固定框架内,电阻丝缠绕设置于绝缘柱的周面外。Optionally, the electric heating element includes an insulating column and a resistance wire, the insulating column is installed in a fixed frame, and the resistance wire is wound around the outer surface of the insulating column.
可选地,退火装置还包括第二加热机构,第二加热机构安装于第一退火窑段内,且间隔设置于输送辊道的上方,第二加热机构用于向板状玻璃散发热量。Optionally, the annealing device further comprises a second heating mechanism, which is installed in the first annealing furnace section and spaced above the conveying roller, and is used to radiate heat to the plate-shaped glass.
可选地,退火装置还包括冷却机构,冷却机构包括风机和风箱,风箱安装于第一退火窑段内,且间隔设置于输送辊道的上方,风机的一端与外界连通,另一端与风箱连通,风箱的底部设置有通风孔,通风孔的位置与输送辊道的位置相对应。Optionally, the annealing device also includes a cooling mechanism, which includes a fan and a bellows. The bellows is installed in the first annealing kiln section and is spaced above the conveyor roller. One end of the fan is connected to the outside world, and the other end is connected to the bellows. Ventilation holes are provided at the bottom of the bellows, and the positions of the ventilation holes correspond to the positions of the conveyor rollers.
可选地,冷却机构还包括进气管,进气管连接于风机和风箱之间,进气管设置有风量调节阀。Optionally, the cooling mechanism further includes an air inlet pipe, which is connected between the fan and the bellows, and is provided with an air volume regulating valve.
可选地,通风孔的数量为多个,多个通风孔的密集程度在输送辊道的输送方向上相同或者逐渐增大。Optionally, there are multiple ventilation holes, and the density of the multiple ventilation holes is the same or gradually increases in the conveying direction of the conveying roller.
可选地,退火装置还包括挡帘机构,挡帘机构包括限位杆和挡风片,限位杆设置于第一退火窑段的端部,且间隔设置于输送辊道的上方,限位杆的延伸方向垂直于输送辊道的输送方向,挡风片设置有套筒,套筒套设于限位杆外,且能够相对于限位杆转动,挡风片用于防止第一退火窑段内外空气流通。Optionally, the annealing device also includes a curtain mechanism, which includes a limit rod and a wind shield. The limit rod is arranged at the end of the first annealing kiln section and is arranged above the conveying roller at an interval. The extension direction of the limit rod is perpendicular to the conveying direction of the conveying roller. The wind shield is provided with a sleeve, which is sleeved outside the limit rod and can rotate relative to the limit rod. The wind shield is used to prevent air circulation inside and outside the first annealing kiln section.
可选地,挡风片的数量为多个,多个挡风片并排设置,相邻两个挡风片贴合设置。Optionally, there are multiple wind shields, and the multiple wind shields are arranged side by side, and two adjacent wind shields are arranged in close proximity.
可选地,挡帘机构还包括第四驱动组件和升降杆,第四驱动组件安装于第一退火窑段,且与升降杆连接,升降杆与限位杆平行设置,且通过连接块与限位杆连接,第四驱动组件用于通过升降杆带动限位杆和挡风片上升或者下降。Optionally, the curtain blocking mechanism also includes a fourth drive assembly and a lifting rod. The fourth drive assembly is installed on the first annealing kiln section and is connected to the lifting rod. The lifting rod is arranged parallel to the limit rod and is connected to the limit rod through a connecting block. The fourth drive assembly is used to drive the limit rod and the wind shield to rise or fall through the lifting rod.
可选地,退火装置还包括多个温度传感器,多个温度传感器沿输送辊道的输送方向间隔设置,且均安装于第一退火窑段内,多个温度传感器用于检测第一退火窑段内不同位置的实时温度。Optionally, the annealing device further comprises a plurality of temperature sensors, which are arranged at intervals along the conveying direction of the conveyor roller and are all installed in the first annealing kiln section, and the plurality of temperature sensors are used to detect the real-time temperature at different positions in the first annealing kiln section.
一种玻璃生产设备,包括上述的退火装置,该退火装置包括第一退火窑段以及安装于第一退火窑段的输送辊道、运渣机构和第一加热机构,第一加热机构间隔设置于输送辊道的下方,输送辊道用于将高温的板状玻璃送入第一退火窑段,第一加热机构用于向板状玻璃散发热量,以控制板状玻璃的退火冷却速率,运渣机构设置于输送辊道和加热机构之间,运渣机构用于接收板状玻璃在退火过程中炸板形成的玻璃碎片,并将玻璃碎片送出第一退火窑段。A glass production equipment comprises the above-mentioned annealing device, the annealing device comprises a first annealing kiln section and a conveying roller, a slag transport mechanism and a first heating mechanism installed on the first annealing kiln section, the first heating mechanism is arranged at intervals below the conveying roller, the conveying roller is used to transport high-temperature plate glass into the first annealing kiln section, the first heating mechanism is used to dissipate heat to the plate glass to control the annealing cooling rate of the plate glass, the slag transport mechanism is arranged between the conveying roller and the heating mechanism, the slag transport mechanism is used to receive glass fragments formed by the explosion of the plate glass during the annealing process, and send the glass fragments out of the first annealing kiln section.
本发明提供的退火装置以及玻璃生产设备具有以下有益效果:The annealing device and glass production equipment provided by the present invention have the following beneficial effects:
本发明提供的退火装置,第一加热机构间隔设置于输送辊道的下方,输送辊道用于将高温的板状玻璃送入第一退火窑段,第一加热机构用于向板状玻璃散发热量,以控制板状玻璃的退火冷却速率,运渣机构设置于输送辊道和加热机构之间,运渣机构用于接收板状玻璃在退火过程中炸板形成的玻璃碎片,并将玻璃碎片送出第一退火窑段。与现有技术相比,本发明提供的退火装置由于采用了设置于输送辊道和加热机构之间的运渣机构,所以能够实现玻璃碎片的自动清理和运输,省时省力,清理效率高,清理效果好,并且能够避免玻璃碎片对加热机构造成影响,保证退火效果。The annealing device provided by the present invention has a first heating mechanism arranged at intervals below the conveyor roller, the conveyor roller is used to convey the high-temperature plate glass into the first annealing furnace section, the first heating mechanism is used to dissipate heat to the plate glass to control the annealing cooling rate of the plate glass, and the slag transport mechanism is arranged between the conveyor roller and the heating mechanism, the slag transport mechanism is used to receive glass fragments formed by the plate glass exploding during the annealing process, and to convey the glass fragments out of the first annealing furnace section. Compared with the prior art, the annealing device provided by the present invention can realize automatic cleaning and transportation of glass fragments due to the use of the slag transport mechanism arranged between the conveyor roller and the heating mechanism, saving time and labor, with high cleaning efficiency and good cleaning effect, and can avoid the influence of glass fragments on the heating mechanism, thereby ensuring the annealing effect.
本发明提供的玻璃生产设备,包括退火装置,能够实现玻璃碎片的自动清理和运输,省时省力,清理效率高,清理效果好,并且能够避免玻璃碎片对加热机构造成影响,保证退火效果。The glass production equipment provided by the present invention includes an annealing device, which can realize automatic cleaning and transportation of glass fragments, save time and labor, have high cleaning efficiency and good cleaning effect, and can avoid the influence of glass fragments on the heating mechanism, thereby ensuring the annealing effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
图1为本发明实施例提供的退火装置的结构示意图;FIG1 is a schematic structural diagram of an annealing device provided in an embodiment of the present invention;
图2为本发明实施例提供的退火装置的剖视图;FIG2 is a cross-sectional view of an annealing device provided in an embodiment of the present invention;
图3为本发明实施例提供的退火装置中运渣机构一个视角的结构示意图;FIG3 is a schematic structural diagram of a slag transport mechanism in an annealing device provided in an embodiment of the present invention from one perspective;
图4为本发明实施例提供的退火装置中运渣机构另一个视角的结构示意图;FIG4 is a schematic structural diagram of a slag transport mechanism in an annealing device provided in an embodiment of the present invention from another perspective;
图5为图3中第二驱动组件的结构示意图;FIG5 is a schematic structural diagram of the second drive assembly in FIG3 ;
图6为图3中主动轮通过输送带与从动轮连接的结构示意图;FIG6 is a schematic diagram of the structure in which the driving wheel in FIG3 is connected to the driven wheel through a conveyor belt;
图7为图3中输送带的结构示意图;FIG7 is a schematic structural diagram of the conveyor belt in FIG3 ;
图8为图3中张紧辊与窑体配合的结构示意图;FIG8 is a schematic diagram of the structure of the tension roller and the kiln body in FIG3;
图9为本发明实施例提供的退火装置中输送辊道的结构示意图;9 is a schematic structural diagram of a conveying roller in an annealing device provided in an embodiment of the present invention;
图10为本发明实施例提供的退火装置中第一退火窑段的结构示意图;10 is a schematic structural diagram of a first annealing kiln section in an annealing device provided in an embodiment of the present invention;
图11为图10中导流板间隔设置的结构示意图;FIG11 is a schematic diagram of the structure of the guide plate interval arrangement in FIG10;
图12为本发明实施例提供的退火装置中第一加热机构的结构示意图;12 is a schematic structural diagram of a first heating mechanism in an annealing device provided in an embodiment of the present invention;
图13为本发明实施例提供的退火装置中冷却机构的结构示意图;13 is a schematic structural diagram of a cooling mechanism in an annealing device provided in an embodiment of the present invention;
图14为本发明实施例提供的退火装置中挡帘机构的结构示意图。FIG. 14 is a schematic structural diagram of a curtain blocking mechanism in an annealing device provided in an embodiment of the present invention.
图标:100-退火装置;110-第一退火窑段;111-窑体;1111-导流板;1112-导流孔;1113-排气口;1114-排气管;1115-气量调节阀;112-底座;113-底部空腔;114-内部空腔;120-输送辊道;121-第三驱动组件;1211-第三驱动件;1212-减速箱;122-转动辊;123-漏料间隙;130-运渣机构;131-机架;1311-支撑轴;1312-导向轨道;1313-限位架;132-第一驱动组件;1321-第一驱动件;1322-变速箱;133-主动轮;134-从动轮;135-输送带;1351-运输区段;1352-复位区段;1353-网孔;1354-螺旋环扣;1355-连接杆;136-第一承重梁;137-第二承重梁;138-第二驱动组件;1381-第二驱动件;1382-绞盘;1383-定滑轮;1384-传动绳;1385-转动杆;139-调压辊;140-张紧辊;141-导向辊;150-第一加热机构;151-固定框架;152-电加热件;1521-绝缘柱;1522-电阻丝;160-第二加热机构;170-冷却机构;171-风机;172-风箱;1721-通风孔;173-进气管;174-风量调节阀;180-挡帘机构;181-限位杆;182-挡风片;1821-套筒;183-第四驱动组件;1831-第四驱动件;1832-丝杠;1833-螺母;184-升降杆;185-连接块;190-温度传感器;200-第二退火窑段;210-第三退火窑段;220-第四退火窑段;230-第五退火窑段;240-第六退火窑段;300-板状玻璃;400-玻璃碎片。Icons: 100-annealing device; 110-first annealing kiln section; 111-kiln body; 1111-guide plate; 1112-guide hole; 1113-exhaust port; 1114-exhaust pipe; 1115-gas volume regulating valve; 112-base; 113-bottom cavity; 114-internal cavity; 120-conveying roller; 121-third drive assembly; 1211-third drive member; 1212-reduction box; 122-rotating roller; 123-leakage gap; 130-slag transport mechanism; 131 -frame; 1311-support shaft; 1312-guide rail; 1313-limiting frame; 132-first drive assembly; 1321-first drive member; 1322-gearbox; 133-driving wheel; 134-driven wheel; 135-conveyor belt; 1351-transport section; 1352-reset section; 1353-mesh; 1354-spiral buckle; 1355-connecting rod; 136-first load-bearing beam; 137-second load-bearing beam; 138-second drive assembly; 1381-first Second driving member; 1382-capstan; 1383-fixed pulley; 1384-transmission rope; 1385-rotating rod; 139-pressure regulating roller; 140-tensioning roller; 141-guide roller; 150-first heating mechanism; 151-fixed frame; 152-electric heating element; 1521-insulating column; 1522-resistance wire; 160-second heating mechanism; 170-cooling mechanism; 171-fan; 172-bellows; 1721-ventilation hole; 173-intake pipe; 174-air volume regulating valve ;180-curtain blocking mechanism;181-limiting rod;182-wind shield;1821-sleeve;183-fourth driving assembly;1831-fourth driving member;1832-screw;1833-nut;184-lifting rod;185-connecting block;190-temperature sensor;200-second annealing kiln section;210-third annealing kiln section;220-fourth annealing kiln section;230-fifth annealing kiln section;240-sixth annealing kiln section;300-plate glass;400-glass fragments.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition and explanation in the subsequent drawings.
在本发明的描述中,需要说明的是,术语“内”、“外”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "inside", "outside", "upper", "lower", "horizontal", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when in use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
下面结合附图,对本发明的一些实施方式作详细说明。在不冲突的情况下,下述的实施例中的特征可以相互组合。Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the features of the following embodiments can be combined with each other.
请结合参照图1至图3,本发明实施例提供了一种玻璃生产设备(图未示),用于生产板状玻璃300。其能够实现玻璃碎片400的自动清理和运输,省时省力,清理效率高,清理效果好,并且能够避免玻璃碎片400对加热机构造成影响,保证退火效果。1 to 3, an embodiment of the present invention provides a glass production device (not shown) for producing plate glass 300. It can realize automatic cleaning and transportation of glass fragments 400, saving time and labor, high cleaning efficiency, good cleaning effect, and can prevent glass fragments 400 from affecting the heating mechanism, thereby ensuring the annealing effect.
玻璃生产设备包括成型装置(图未示)和退火装置100。成型装置与退火装置100连接,成型装置用于生产成型板状玻璃300,并将得到的多个高温板状玻璃300依次送入退火装置100,退火装置100用于对多个板状玻璃300进行连续退火,退火效率高,退火装置100能够控制板状玻璃300的热应力,以使板状玻璃300具有合适的永久应力和暂时应力,保证板状玻璃300的产品质量。The glass production equipment includes a forming device (not shown) and an annealing device 100. The forming device is connected to the annealing device 100. The forming device is used to produce formed plate-shaped glass 300, and the obtained multiple high-temperature plate-shaped glasses 300 are sequentially sent to the annealing device 100. The annealing device 100 is used to continuously anneal the multiple plate-shaped glasses 300. The annealing efficiency is high. The annealing device 100 can control the thermal stress of the plate-shaped glass 300 so that the plate-shaped glass 300 has appropriate permanent stress and temporary stress, thereby ensuring the product quality of the plate-shaped glass 300.
退火装置100包括第一退火窑段110、输送辊道120、运渣机构130、第一加热机构150、第二加热机构160、冷却机构170、挡帘机构180和温度传感器190。其中,输送辊道120、运渣机构130和第一加热机构150均安装于第一退火窑段110,第一加热机构150间隔设置于输送辊道120的下方,输送辊道120用于将高温的板状玻璃300送入第一退火窑段110,第一加热机构150用于向板状玻璃300散发热量,以控制板状玻璃300的退火冷却速率,从而实现对板状玻璃300的精密退火。具体地,在实际退火过程中,由于温度控制不佳或者板状玻璃300中杂质含量较高等各种原因,第一退火窑段110内位于输送辊道120上的板状玻璃300可能会发生炸板的情况,产生大量玻璃碎片400并向下掉落。本实施例中,运渣机构130设置于输送辊道120和加热机构之间,运渣机构130用于接收板状玻璃300在退火过程中炸板形成的玻璃碎片400,以防止玻璃碎片400在重力作用下掉落至位于输送辊道120下方的第一加热机构150上,从而避免影响第一加热机构150的热量散发功能,保证退火效果,运渣机构130还用于将玻璃碎片400送出第一退火窑段110,以实现玻璃碎片400的自动清理和运输,省时省力,清理效率高,清理效果好。The annealing device 100 includes a first annealing furnace section 110, a conveying roller 120, a slag transport mechanism 130, a first heating mechanism 150, a second heating mechanism 160, a cooling mechanism 170, a curtain mechanism 180 and a temperature sensor 190. The conveying roller 120, the slag transport mechanism 130 and the first heating mechanism 150 are all installed in the first annealing furnace section 110, the first heating mechanism 150 is arranged below the conveying roller 120, the conveying roller 120 is used to transport the high-temperature plate glass 300 into the first annealing furnace section 110, and the first heating mechanism 150 is used to dissipate heat to the plate glass 300 to control the annealing cooling rate of the plate glass 300, thereby realizing precision annealing of the plate glass 300. Specifically, during the actual annealing process, due to various reasons such as poor temperature control or high impurity content in the plate-shaped glass 300, the plate-shaped glass 300 on the conveying roller 120 in the first annealing furnace section 110 may explode, generating a large number of glass fragments 400 and falling downward. In this embodiment, the slag transport mechanism 130 is arranged between the conveying roller 120 and the heating mechanism. The slag transport mechanism 130 is used to receive the glass fragments 400 formed by the plate-shaped glass 300 exploding during the annealing process to prevent the glass fragments 400 from falling onto the first heating mechanism 150 located below the conveying roller 120 under the action of gravity, thereby avoiding affecting the heat dissipation function of the first heating mechanism 150 and ensuring the annealing effect. The slag transport mechanism 130 is also used to send the glass fragments 400 out of the first annealing furnace section 110 to realize automatic cleaning and transportation of the glass fragments 400, saving time and labor, with high cleaning efficiency and good cleaning effect.
需要说明的是,第二加热机构160安装于第一退火窑段110内,且间隔设置于输送辊道120的上方,第二加热机构160用于向板状玻璃300散发热量,第一加热机构150和第二加热机构160共同作用,以同时从上下两侧对输送辊道120上的板状玻璃300进行温度调控。冷却机构170安装于第一退火窑段110内,且间隔设置于输送辊道120的上方,冷却机构170用于将外界空气吹至输送辊道120上的板状玻璃300,以对板状玻璃300进行风冷,同样能够实现对板状玻璃300的退火温度调控功能。具体地,在板状玻璃300的退火过程中,通过合理启停或者控制第一加热机构150、第二加热机构160和冷却机构170的运行功率的方式,使得第一加热机构150、第二加热机构160和冷却机构170共同作用,以更加精准地控制板状玻璃300的退火冷却速率,保证退火效果。It should be noted that the second heating mechanism 160 is installed in the first annealing furnace section 110 and is arranged above the conveying roller 120. The second heating mechanism 160 is used to dissipate heat to the plate glass 300. The first heating mechanism 150 and the second heating mechanism 160 work together to simultaneously control the temperature of the plate glass 300 on the conveying roller 120 from both the upper and lower sides. The cooling mechanism 170 is installed in the first annealing furnace section 110 and is arranged above the conveying roller 120. The cooling mechanism 170 is used to blow outside air to the plate glass 300 on the conveying roller 120 to air-cool the plate glass 300, and can also realize the annealing temperature control function of the plate glass 300. Specifically, during the annealing process of the plate glass 300, by reasonably starting and stopping or controlling the operating power of the first heating mechanism 150, the second heating mechanism 160 and the cooling mechanism 170, the first heating mechanism 150, the second heating mechanism 160 and the cooling mechanism 170 work together to more accurately control the annealing cooling rate of the plate glass 300 and ensure the annealing effect.
进一步地,挡帘机构180安装于第一退火窑段110的端部,且间隔设置于输送辊道120的上方,挡帘机构180用于对外界空气进行止挡,以防止第一退火窑段110内外空气流通,从而保证第一退火窑段110内的温度场稳定,利于实现精密退火。温度传感器190安装于第一退火窑段110内,温度传感器190用于检测第一退火窑段110的内部温度,以便于对退火温度进行精准控制,提高退火效果。Furthermore, a curtain blocking mechanism 180 is installed at the end of the first annealing furnace section 110 and is arranged above the conveying roller 120 at intervals. The curtain blocking mechanism 180 is used to block the outside air to prevent the air from flowing inside and outside the first annealing furnace section 110, thereby ensuring the stability of the temperature field in the first annealing furnace section 110, which is conducive to achieving precision annealing. A temperature sensor 190 is installed in the first annealing furnace section 110. The temperature sensor 190 is used to detect the internal temperature of the first annealing furnace section 110, so as to accurately control the annealing temperature and improve the annealing effect.
本实施例中,输送辊道120和运渣机构130平行设置,输送辊道120和运渣机构130的输送方向相同,即板状玻璃300和玻璃碎片400的出料方向相同,以便于进行安装和维护。但并不仅限于此,在其它实施例中,输送辊道120和运渣机构130的输送方向相反,即板状玻璃300和玻璃碎片400的出料方向相反,同样能够便于进行安装和维护。In this embodiment, the conveyor roller 120 and the slag transport mechanism 130 are arranged in parallel, and the conveying directions of the conveyor roller 120 and the slag transport mechanism 130 are the same, that is, the discharging directions of the plate glass 300 and the glass fragments 400 are the same, so as to facilitate installation and maintenance. However, it is not limited to this. In other embodiments, the conveying directions of the conveyor roller 120 and the slag transport mechanism 130 are opposite, that is, the discharging directions of the plate glass 300 and the glass fragments 400 are opposite, which can also facilitate installation and maintenance.
运渣机构130包括机架131、第一驱动组件132、主动轮133、从动轮134、输送带135、第一承重梁136、第二承重梁137、第二驱动组件138、调压辊139、张紧辊140和导向辊141。机架131与第一退火窑段110连接,第一驱动组件132安装于机架131上,且与主动轮133连接,第一驱动组件132用于带动主动轮133转动。主动轮133与输送带135传动连接,即主动轮133通过输送带135与从动轮134连接,从动轮134可转动地安装于机架131上,主动轮133能够在转动过程中通过输送带135带动从动轮134相对于机架131转动。具体地,输送带135呈环形,以便于实现输送带135的循环转动,第一加热机构150设置于输送带135内,第一加热机构150能够透过输送带135向输送辊道120上的板状玻璃300进行温度控制,输送带135能够防止输送辊道120上炸片形成的玻璃碎片400掉落至第一加热机构150上。The slag transport mechanism 130 includes a frame 131, a first drive assembly 132, a driving wheel 133, a driven wheel 134, a conveyor belt 135, a first load-bearing beam 136, a second load-bearing beam 137, a second drive assembly 138, a pressure regulating roller 139, a tensioning roller 140 and a guide roller 141. The frame 131 is connected to the first annealing kiln section 110, the first drive assembly 132 is mounted on the frame 131 and connected to the driving wheel 133, and the first drive assembly 132 is used to drive the driving wheel 133 to rotate. The driving wheel 133 is connected to the conveyor belt 135 in a transmission manner, that is, the driving wheel 133 is connected to the driven wheel 134 through the conveyor belt 135, and the driven wheel 134 is rotatably mounted on the frame 131, and the driving wheel 133 can drive the driven wheel 134 to rotate relative to the frame 131 through the conveyor belt 135 during the rotation process. Specifically, the conveyor belt 135 is ring-shaped to facilitate the circular rotation of the conveyor belt 135. The first heating mechanism 150 is arranged in the conveyor belt 135. The first heating mechanism 150 can control the temperature of the plate glass 300 on the conveyor roller 120 through the conveyor belt 135. The conveyor belt 135 can prevent the glass fragments 400 formed by the explosion on the conveyor roller 120 from falling onto the first heating mechanism 150.
请参照图4,需要说明的是,输送带135相对设置有运输区段1351和复位区段1352,其中,运输区段1351间隔设置于复位区段1352的上方,运输区段1351和复位区段1352均位于主动轮133和从动轮134之间,第一加热机构150设置于运输区段1351和复位区段1352之间,位于运输区段1351的输送带135能够在主动轮133和从动轮134的带动作用下运动至复位区段1352,位于复位区段1352的输送带135能够在主动轮133和从动轮134的带动作用下运动至运输区段1351。具体地,位于运输区段1351的输送带135用于接收玻璃碎片400并将玻璃碎片400送出第一退火窑段110,位于复位区段1352的输送带135用于实现输送带135的循环转动。Please refer to Figure 4. It should be noted that the conveyor belt 135 is relatively provided with a transport section 1351 and a reset section 1352, wherein the transport section 1351 is arranged above the reset section 1352, and the transport section 1351 and the reset section 1352 are both located between the driving wheel 133 and the driven wheel 134. The first heating mechanism 150 is arranged between the transport section 1351 and the reset section 1352. The conveyor belt 135 located in the transport section 1351 can move to the reset section 1352 under the driving action of the driving wheel 133 and the driven wheel 134, and the conveyor belt 135 located in the reset section 1352 can move to the transport section 1351 under the driving action of the driving wheel 133 and the driven wheel 134. Specifically, the conveyor belt 135 located in the transport section 1351 is used to receive the glass fragments 400 and send the glass fragments 400 out of the first annealing furnace section 110 , and the conveyor belt 135 located in the reset section 1352 is used to realize the cyclic rotation of the conveyor belt 135 .
第一退火窑段110包括窑体111和底座112。底座112连接于窑体111的底部,且与窑体111共同围成底部空腔113,机架131连接于底座112上,运输区段1351、输送辊道120和第一加热机构150均设置于窑体111内,复位区段1352设置于底部空腔113内,即窑体111具有一内部空腔114,该内部空腔114与底部空腔113相互独立设置,位于运输区段1351的输送带135设置于内部空腔114内,位于复位区段1352的输送带135设置于底部空腔113内。具体地,第一承重梁136和第二承重梁137均与机架131连接;第一承重梁136设置于内部空腔114内,且位于运输区段1351的下方,第一承重梁136用于对位于运输区段1351的输送带135进行支撑,以防止输送带135在重力作用下向下坠,保证玻璃碎片400输送的稳定性;第二承重梁137设置于底部空腔113内,且位于复位区段1352的下方,第二承重梁137用于对位于复位区段1352的输送带135进行支撑,以防止输送带135在重力作用下向下坠,保证输送带135复位的稳定性。The first annealing kiln section 110 includes a kiln body 111 and a base 112. The base 112 is connected to the bottom of the kiln body 111 and together with the kiln body 111, forms a bottom cavity 113. The frame 131 is connected to the base 112. The transport section 1351, the conveyor roller 120 and the first heating mechanism 150 are all arranged in the kiln body 111. The reset section 1352 is arranged in the bottom cavity 113, that is, the kiln body 111 has an internal cavity 114, and the internal cavity 114 and the bottom cavity 113 are arranged independently of each other. The conveyor belt 135 located in the transport section 1351 is arranged in the internal cavity 114, and the conveyor belt 135 located in the reset section 1352 is arranged in the bottom cavity 113. Specifically, the first load-bearing beam 136 and the second load-bearing beam 137 are both connected to the frame 131; the first load-bearing beam 136 is arranged in the internal cavity 114 and is located below the transportation section 1351. The first load-bearing beam 136 is used to support the conveyor belt 135 located in the transportation section 1351 to prevent the conveyor belt 135 from falling downward under the action of gravity, thereby ensuring the stability of the transportation of the glass fragments 400; the second load-bearing beam 137 is arranged in the bottom cavity 113 and is located below the reset section 1352. The second load-bearing beam 137 is used to support the conveyor belt 135 located in the reset section 1352 to prevent the conveyor belt 135 from falling downward under the action of gravity, thereby ensuring the stability of the reset of the conveyor belt 135.
请参照图4,第一驱动组件132包括第一驱动件1321和变速箱1322。变速箱1322安装于机架131上,变速箱1322的输入端与第一驱动件1321连接,变速箱1322的输出端与主动轮133连接,第一驱动件1321用于向变速箱1322输出动力,变速箱1322用于增大扭矩,降低转速,并将动力输出至主动轮133。具体地,第一驱动件1321采用变频控制,配合变速箱1322,以实现主动轮133转动速度的灵活调整,从而调节输送带135的送料速度。Please refer to FIG. 4 , the first driving assembly 132 includes a first driving member 1321 and a gearbox 1322. The gearbox 1322 is mounted on the frame 131, the input end of the gearbox 1322 is connected to the first driving member 1321, the output end of the gearbox 1322 is connected to the driving wheel 133, the first driving member 1321 is used to output power to the gearbox 1322, and the gearbox 1322 is used to increase torque, reduce rotation speed, and output power to the driving wheel 133. Specifically, the first driving member 1321 adopts frequency conversion control, cooperates with the gearbox 1322, so as to realize the flexible adjustment of the rotation speed of the driving wheel 133, thereby adjusting the feeding speed of the conveyor belt 135.
值得注意的是,第二驱动组件138安装于机架131上,且与调压辊139传动连接,输送带135与调压辊139贴合设置。调压辊139与主动轮133相对设置,输送带150套设于主动轮130外,且沿主动轮130的切线方向延伸,以使部分输送带150设置于调压辊139和主动轮133之间,这部分输送带150在调压辊139的作用下压持于主动轮130的周面上,第二驱动组件138用于带动调压辊139靠近或者远离主动轮133,以调节输送带135对主动轮133的压力,从而调节输送带135和主动轮133之间的摩擦力,保证输送带135和主动轮133之间的摩擦力处于合理范围内,避免输送带135和主动轮133之间的摩擦力过大或者过小的情况发生,从而避免输送带135发生撕裂、崩断或者打滑的情况,保证玻璃碎片400的输送效率。It is worth noting that the second driving assembly 138 is installed on the frame 131 and is in transmission connection with the pressure regulating roller 139 , and the conveyor belt 135 is arranged in close contact with the pressure regulating roller 139 . The pressure regulating roller 139 is arranged opposite to the driving wheel 133, and the conveyor belt 150 is sleeved outside the driving wheel 130 and extends along the tangent direction of the driving wheel 130, so that part of the conveyor belt 150 is arranged between the pressure regulating roller 139 and the driving wheel 133. This part of the conveyor belt 150 is pressed on the circumferential surface of the driving wheel 130 under the action of the pressure regulating roller 139. The second driving component 138 is used to drive the pressure regulating roller 139 to approach or move away from the driving wheel 133 to adjust the pressure of the conveyor belt 135 on the driving wheel 133, thereby adjusting the friction between the conveyor belt 135 and the driving wheel 133, ensuring that the friction between the conveyor belt 135 and the driving wheel 133 is within a reasonable range, avoiding the friction between the conveyor belt 135 and the driving wheel 133 to be too large or too small, thereby avoiding the conveyor belt 135 from being torn, broken or slipped, and ensuring the conveying efficiency of the glass fragments 400.
请参照图5,第二驱动组件138包括第二驱动件1381、绞盘1382、定滑轮1383、传动绳1384和转动杆1385。机架131设置有支撑轴1311,转动杆1385套设于支撑轴1311外,且与支撑轴1311转动连接,转动杆1385能够相对于支撑轴1311转动,支撑轴1311能够对转动杆1385进行支撑和限位。具体地,第二驱动件1381安装于机架131上,且与绞盘1382连接,第二驱动件1381用于带动绞盘1382转动,传动绳1384绕设于定滑轮1383外,传动绳1384的一端与绞盘1382连接,另一端与转动杆1385连接,定滑轮1383用于调整传动绳1384的运动方向。Please refer to FIG5 , the second driving assembly 138 includes a second driving member 1381, a capstan 1382, a fixed pulley 1383, a transmission rope 1384 and a rotating rod 1385. The frame 131 is provided with a support shaft 1311, and the rotating rod 1385 is sleeved outside the support shaft 1311 and is rotatably connected to the support shaft 1311. The rotating rod 1385 can rotate relative to the support shaft 1311, and the support shaft 1311 can support and limit the rotating rod 1385. Specifically, the second driving member 1381 is installed on the frame 131 and connected to the capstan 1382. The second driving member 1381 is used to drive the capstan 1382 to rotate. The transmission rope 1384 is wound around the fixed pulley 1383. One end of the transmission rope 1384 is connected to the capstan 1382, and the other end is connected to the rotating rod 1385. The fixed pulley 1383 is used to adjust the movement direction of the transmission rope 1384.
进一步地,支撑轴1311设置于转动杆1385的中部,转动杆1385的一端与传动绳1384连接,另一端与调压辊139转动连接,第二驱动件1381用于通过传动绳1384带动转动杆1385相对于支撑轴1311转动,以带动调压辊139相对于支撑轴1311转动,从而使得调压辊139靠近或者远离主动轮133。Furthermore, the support shaft 1311 is arranged in the middle part of the rotating rod 1385, one end of the rotating rod 1385 is connected to the transmission rope 1384, and the other end is rotatably connected to the pressure regulating roller 139, and the second driving member 1381 is used to drive the rotating rod 1385 to rotate relative to the support shaft 1311 through the transmission rope 1384, so as to drive the pressure regulating roller 139 to rotate relative to the support shaft 1311, thereby making the pressure regulating roller 139 approach or move away from the driving wheel 133.
需要说明的是,转动杆1385沿竖直方向延伸设置,传动绳1384连接于转动杆1385的底端,调压辊139转动连接于转动杆1385的顶端,第二驱动件1381和主动轮133相对设置于转动杆1385的两侧。当第二驱动件1381带动绞盘1382转动时,传动绳1384缠绕设置于绞盘1382上,位于绞盘1382外的传动绳1384长度缩短,以拉动转动杆1385相对于支撑轴1311转动,从而使得调压辊139朝靠近主动轮133的方向运动,进而增大输送带135对主动轮133的压力,增大输送带135和主动轮133之间的摩擦力;当第二驱动件1381带动绞盘1382反向转动时,绞盘1382将传动绳1384松开,位于绞盘1382外的传动绳1384长度增长,此时输送带135在自身张紧力的作用下带动调压辊139朝远离主动轮133的方向运动,以减小输送带135对主动轮133的压力,从而减小输送带135和主动轮133之间的摩擦力,在此过程中,转动杆1385相对于支撑轴1311反向转动,直至位于绞盘1382外的传动绳1384绷直。It should be noted that the rotating rod 1385 is extended in the vertical direction, the transmission rope 1384 is connected to the bottom end of the rotating rod 1385, the pressure regulating roller 139 is rotatably connected to the top end of the rotating rod 1385, and the second driving member 1381 and the driving wheel 133 are relatively arranged on both sides of the rotating rod 1385. When the second driving member 1381 drives the capstan 1382 to rotate, the transmission rope 1384 is wound around the capstan 1382, and the length of the transmission rope 1384 outside the capstan 1382 is shortened to pull the rotating rod 1385 to rotate relative to the support shaft 1311, so that the pressure regulating roller 139 moves in the direction close to the driving wheel 133, thereby increasing the pressure of the conveyor belt 135 on the driving wheel 133 and increasing the friction between the conveyor belt 135 and the driving wheel 133; when the second driving member 1381 drives the capstan 1382 to rotate in the opposite direction When the conveyor belt 135 is moving, the capstan 1382 loosens the transmission rope 1384, and the length of the transmission rope 1384 outside the capstan 1382 increases. At this time, the conveyor belt 135 drives the pressure regulating roller 139 to move away from the driving wheel 133 under the action of its own tension force, so as to reduce the pressure of the conveyor belt 135 on the driving wheel 133, thereby reducing the friction between the conveyor belt 135 and the driving wheel 133. During this process, the rotating rod 1385 rotates in the opposite direction relative to the support shaft 1311 until the transmission rope 1384 outside the capstan 1382 is straightened.
本实施例中,第二驱动组件138通过绳传动的方式带动转动杆1385相对于支撑轴1311转动,以使调压辊139靠近或者远离主动轮133,从而调节输送带135对主动轮133的压力,但并不仅限于此,在其它实施例中,第二驱动组件138也可以通过丝杆传动的方式带动转动杆1385相对于支撑轴1311转动,对第二驱动组件138的传动方式不作具体限定。In this embodiment, the second drive component 138 drives the rotating rod 1385 to rotate relative to the support shaft 1311 through rope transmission, so that the pressure regulating roller 139 is close to or away from the driving wheel 133, thereby adjusting the pressure of the conveyor belt 135 on the driving wheel 133, but it is not limited to this. In other embodiments, the second drive component 138 can also drive the rotating rod 1385 to rotate relative to the support shaft 1311 through screw transmission, and the transmission method of the second drive component 138 is not specifically limited.
请结合参照图6和图7,本实施例中,输送带135为网带,输送带135密布设置有多个网孔1353,以减轻整个输送带135的重量,实现输送带135的轻量化,便于实现长距离输送,并且具有网孔1353的输送带135不会对第一退火窑段110内的热量传递产生影响,保证退火效果。具体地,输送带135的宽度范围为1米至8米,输送带135的宽度大于板状玻璃300的宽度,合理的输送带135的宽度能够保证将从输送辊道120掉落的玻璃碎片400完全接收,防止遗漏玻璃碎片400的情况发生。Please refer to FIG6 and FIG7 . In this embodiment, the conveyor belt 135 is a mesh belt, and the conveyor belt 135 is densely provided with a plurality of mesh holes 1353 to reduce the weight of the entire conveyor belt 135 , realize the lightweight of the conveyor belt 135 , and facilitate long-distance transportation. The conveyor belt 135 with the mesh holes 1353 will not affect the heat transfer in the first annealing furnace section 110 , and the annealing effect is guaranteed. Specifically, the width of the conveyor belt 135 ranges from 1 meter to 8 meters, and the width of the conveyor belt 135 is greater than the width of the plate glass 300 . A reasonable width of the conveyor belt 135 can ensure that the glass fragments 400 falling from the conveyor roller 120 are completely received, and the situation of missing the glass fragments 400 is prevented.
进一步地,网孔1353呈矩形,网孔1353的长度范围为15毫米至50毫米,网孔1353的宽度范围为5毫米至25毫米,网孔1353的尺寸小于玻璃碎片400的尺寸,合理的网孔1353的长度和宽度能够保证对玻璃碎片400的承载效果,防止玻璃碎片400通过网孔1353掉落的情况发生。Furthermore, the mesh 1353 is rectangular, the length of the mesh 1353 ranges from 15 mm to 50 mm, the width of the mesh 1353 ranges from 5 mm to 25 mm, and the size of the mesh 1353 is smaller than the size of the glass fragments 400. Reasonable length and width of the mesh 1353 can ensure the bearing effect on the glass fragments 400 and prevent the glass fragments 400 from falling through the mesh 1353.
输送带135包括多个螺旋环扣1354和多个连接杆1355。多个螺旋环扣1354并排且错位设置,连接杆1355同时穿过相邻两个螺旋环扣1354设置,且能够相对于螺旋环扣1354转动,即通过一个连接杆1355将两个螺旋环扣1354连接起来,防止两个螺旋环扣1354分离,并且两个螺旋环扣1354均可以相对于连接杆1355转动,以保证输送带135能够在主动轮133和从动轮134的带动下发生运动。具体地,连接杆1355与螺旋环扣1354可拆卸连接,用户能够根据实际情况选择螺旋环扣1354和连接杆1355的数量,以调整输送带135的长度。The conveyor belt 135 includes a plurality of spiral buckles 1354 and a plurality of connecting rods 1355. The plurality of spiral buckles 1354 are arranged side by side and staggered, and the connecting rod 1355 passes through two adjacent spiral buckles 1354 at the same time and can rotate relative to the spiral buckles 1354, that is, two spiral buckles 1354 are connected by a connecting rod 1355 to prevent the two spiral buckles 1354 from separating, and the two spiral buckles 1354 can rotate relative to the connecting rod 1355 to ensure that the conveyor belt 135 can move under the drive of the driving wheel 133 and the driven wheel 134. Specifically, the connecting rod 1355 is detachably connected to the spiral buckle 1354, and the user can select the number of spiral buckles 1354 and connecting rods 1355 according to actual conditions to adjust the length of the conveyor belt 135.
本实施例中,螺旋环扣1354呈矩形环状,即螺旋环扣1354围成的网孔1353呈矩形。螺旋环扣1354的横截面呈圆形,且螺旋环扣1354的横截面所呈圆形的直径范围为1毫米至4毫米;连接杆1355呈圆柱状,且连接杆1355的直径范围为1.5毫米至5毫米;合理的螺旋环扣1354的横截面所呈圆形的直径以及连接杆1355的直径能够保证输送带135的强度和结构稳定性,保证输送玻璃碎片400的稳定性。In this embodiment, the spiral buckle 1354 is in a rectangular ring shape, that is, the mesh 1353 formed by the spiral buckle 1354 is in a rectangular shape. The cross section of the spiral buckle 1354 is circular, and the diameter of the cross section of the spiral buckle 1354 is in a circular range of 1 mm to 4 mm; the connecting rod 1355 is in a cylindrical shape, and the diameter of the connecting rod 1355 is in a range of 1.5 mm to 5 mm; the reasonable diameter of the cross section of the spiral buckle 1354 and the diameter of the connecting rod 1355 can ensure the strength and structural stability of the conveyor belt 135, and ensure the stability of conveying the glass fragments 400.
本实施例中,螺旋环扣1354和连接杆1355均由不锈钢材料制成,但并不仅限于此,在其它实施例中,螺旋环扣1354和连接杆1355可以均由金属材料制成,也可以均由塑料制成,对螺旋环扣1354和连接杆1355的材质不作具体限定。In this embodiment, the spiral ring buckle 1354 and the connecting rod 1355 are both made of stainless steel material, but it is not limited to this. In other embodiments, the spiral ring buckle 1354 and the connecting rod 1355 can be both made of metal material or both made of plastic. There is no specific limitation on the material of the spiral ring buckle 1354 and the connecting rod 1355.
请参照图8,需要说明的是,机架131设置有具有导向轨道1312的限位架1313,导向轨道1312沿竖直方向延伸设置,张紧辊140与导向轨道1312滑动配合,且能够相对于导向轨道1312转动,输送带135与张紧辊140贴合设置,且设置于张紧辊140的底部,输送带135对张紧辊140进行支撑,张紧辊140的重量承载于输送带135上,以实现输送带135的张紧功能,并且输送带135能够带动张紧辊140相对于导向轨道1312转动,以保证输送带135在输送过程中的稳定性。Please refer to Figure 8. It should be noted that the frame 131 is provided with a limit frame 1313 with a guide rail 1312. The guide rail 1312 is extended in the vertical direction. The tensioning roller 140 is slidably matched with the guide rail 1312 and can rotate relative to the guide rail 1312. The conveyor belt 135 is arranged in close contact with the tensioning roller 140 and is arranged at the bottom of the tensioning roller 140. The conveyor belt 135 supports the tensioning roller 140. The weight of the tensioning roller 140 is borne on the conveyor belt 135 to realize the tensioning function of the conveyor belt 135, and the conveyor belt 135 can drive the tensioning roller 140 to rotate relative to the guide rail 1312 to ensure the stability of the conveyor belt 135 during the conveying process.
本实施例中,张紧辊140的重量承载于输送带135上,以实现输送带135的张紧功能。但并不仅限于此,在其一个它实施例中,张紧辊140上吊挂有配重块,配重块和张紧辊140的重量共同承载于输送带135上,以进一步地保证输送带135张紧;在其它另一个实施例中,在限位架1313上安装电缸,电缸与张紧辊140连接,利用电缸带动张紧辊140相对于导向轨道1312滑动,以调整张紧辊140对输送带135的张紧力,保证输送带135处于张紧状态。In this embodiment, the weight of the tension roller 140 is borne on the conveyor belt 135 to achieve the tensioning function of the conveyor belt 135. However, it is not limited to this. In another embodiment, a counterweight is hung on the tension roller 140, and the weight of the counterweight and the tension roller 140 are jointly borne on the conveyor belt 135 to further ensure the tensioning of the conveyor belt 135; in another embodiment, an electric cylinder is installed on the limit frame 1313, and the electric cylinder is connected to the tension roller 140. The electric cylinder drives the tension roller 140 to slide relative to the guide rail 1312 to adjust the tensioning force of the tension roller 140 on the conveyor belt 135 to ensure that the conveyor belt 135 is in a tensioned state.
本实施例中,导向辊141可转动地安装于机架131上,输送带135与导向辊141贴合设置,导向辊141用于对输送带135进行导向和限位,以防止输送带135发生偏移或者倾斜的情况。In this embodiment, the guide roller 141 is rotatably mounted on the frame 131, and the conveyor belt 135 is arranged in close contact with the guide roller 141. The guide roller 141 is used to guide and limit the conveyor belt 135 to prevent the conveyor belt 135 from deflecting or tilting.
进一步地,张紧辊140和限位架1313的数量均为多个,导向辊141的数量为多个,多个张紧辊140和多个导向辊141依次交替设置,以保证对输送带135的张紧效果和导向效果,从而进一步地提高输送带135运动的稳定性。Furthermore, there are multiple tensioning rollers 140 and multiple limit frames 1313, and multiple guide rollers 141. Multiple tensioning rollers 140 and multiple guide rollers 141 are alternately arranged in sequence to ensure the tensioning and guiding effects on the conveyor belt 135, thereby further improving the stability of the movement of the conveyor belt 135.
请参照图9,输送辊道120包括第三驱动组件121和多个转动辊122。多个转动辊122平行且等间隔设置,并均可转动地安装于第一退火窑段110内,多个转动辊122共同作用,以带动板状玻璃300向前送进。第三驱动组件121同时与多个转动辊122连接,第三驱动组件121用于同时带动多个转动辊122相对于第一退火窑段110转动。具体地,相邻两个转动辊122之间形成漏料间隙123,漏料间隙123用于供玻璃碎片400掉落至运渣机构130,以防止玻璃碎片400粘附于转动辊122的情况发生,漏料间隙123还用于供热量穿过,以保证第一退火窑段110内温度控制的精准度。Referring to FIG. 9 , the conveying roller 120 includes a third driving assembly 121 and a plurality of rotating rollers 122. The plurality of rotating rollers 122 are arranged in parallel and at equal intervals, and are all rotatably installed in the first annealing furnace section 110. The plurality of rotating rollers 122 work together to drive the plate glass 300 to be fed forward. The third driving assembly 121 is connected to the plurality of rotating rollers 122 at the same time, and the third driving assembly 121 is used to simultaneously drive the plurality of rotating rollers 122 to rotate relative to the first annealing furnace section 110. Specifically, a leakage gap 123 is formed between two adjacent rotating rollers 122, and the leakage gap 123 is used to allow the glass fragments 400 to fall to the slag transport mechanism 130 to prevent the glass fragments 400 from adhering to the rotating rollers 122. The leakage gap 123 is also used to allow heat to pass through to ensure the accuracy of temperature control in the first annealing furnace section 110.
本实施例中,多个转动辊122分为多组,每组转动辊122的数量至少为一个。第三驱动组件121包括多个第三驱动件1211和多个减速箱1212,每个第三驱动件1211与一个减速箱1212连接,每个减速箱1212与一组转动辊122连接,每个第三驱动件1211由一个变频器进行变频控制,以实现对每组转动辊122转动速度的独立控制,从而实现转动速度的差异化控制,便于精准控制板状玻璃300的输送速度。In this embodiment, the plurality of rotating rollers 122 are divided into a plurality of groups, and the number of each group of rotating rollers 122 is at least one. The third driving assembly 121 includes a plurality of third driving members 1211 and a plurality of reduction boxes 1212, each third driving member 1211 is connected to a reduction box 1212, each reduction box 1212 is connected to a group of rotating rollers 122, and each third driving member 1211 is frequency-controlled by a frequency converter to achieve independent control of the rotation speed of each group of rotating rollers 122, thereby achieving differentiated control of the rotation speed, and facilitating accurate control of the conveying speed of the plate-shaped glass 300.
请结合参照图10和图11,值得注意的是,第一退火窑段110的顶壁内侧设置有导流板1111,即导流板1111设置于窑体111的内部空腔114内,且连接于窑体111的顶部。导流板1111开设有多个导流孔1112,多个导流孔1112平行间隔设置,导流孔1112沿输送辊道120的输送方向延伸设置,导流孔1112用于对内部空腔114中的内部空气进行导流,以限定内部空气的流动方向,避免内部空气发生紊流,保证内部温度场稳定,提高退火效果,利于实现精密退火。Please refer to Figures 10 and 11. It is worth noting that a guide plate 1111 is provided on the inner side of the top wall of the first annealing kiln section 110, that is, the guide plate 1111 is provided in the internal cavity 114 of the kiln body 111 and is connected to the top of the kiln body 111. The guide plate 1111 is provided with a plurality of guide holes 1112, which are arranged in parallel and spaced apart. The guide holes 1112 extend along the conveying direction of the conveying roller 120. The guide holes 1112 are used to guide the internal air in the internal cavity 114 to limit the flow direction of the internal air, avoid turbulence of the internal air, ensure the stability of the internal temperature field, improve the annealing effect, and facilitate the realization of precision annealing.
为了便于理解,将多个导流孔1112的设置方向表示为第一方向,即多个导流孔1112沿第一方向平行间隔设置,将输送辊道120和运渣机构130的输送方向表示为第二方向,第一方向垂直于第二方向。进一步地,板状玻璃300沿其长度方向进入第一退火窑段110的窑体111,板状玻璃300的长度方向即为第二方向,板状玻璃300的宽度方向即为第一方向。For ease of understanding, the arrangement direction of the plurality of guide holes 1112 is indicated as the first direction, that is, the plurality of guide holes 1112 are arranged in parallel and spaced apart along the first direction, and the conveying direction of the conveying roller 120 and the slag conveying mechanism 130 is indicated as the second direction, and the first direction is perpendicular to the second direction. Further, the plate glass 300 enters the kiln body 111 of the first annealing furnace section 110 along its length direction, the length direction of the plate glass 300 is the second direction, and the width direction of the plate glass 300 is the first direction.
需要说明的是,在退火过程中,窑体111的内部温度在第二方向上不同,以使板状玻璃300在窑体111内不同位置的退火温度不同,保证退火效果。进一步地,由于窑体111内不同位置的退火温度不同,所以窑体111内的空气具有从低温位置到高温位置流动的趋势,而在本实施例中,由于连接于窑体111顶部的导流板1111开设有沿第二方向延伸设置的导流孔1112,所以退火窑壳体内的空气会在第二方向上沿着导流孔1112流动,并从低温位置流动至高温位置。这样一来,能够有效避免退火窑壳体内空气发生紊流的情况,便于实现退火温度的精确控制,同时也有利于节能,提高经济效益。It should be noted that during the annealing process, the internal temperature of the kiln body 111 is different in the second direction, so that the annealing temperature of the plate glass 300 at different positions in the kiln body 111 is different, thereby ensuring the annealing effect. Furthermore, since the annealing temperatures at different positions in the kiln body 111 are different, the air in the kiln body 111 has a tendency to flow from a low temperature position to a high temperature position. In this embodiment, since the guide plate 1111 connected to the top of the kiln body 111 is provided with a guide hole 1112 extending along the second direction, the air in the annealing kiln shell will flow along the guide hole 1112 in the second direction and flow from a low temperature position to a high temperature position. In this way, turbulence of the air in the annealing kiln shell can be effectively avoided, which facilitates the precise control of the annealing temperature, and is also beneficial to energy saving and improving economic benefits.
进一步地,导流板1111的数量为多个,多个导流板1111沿第二方向平行间隔设置,多个导流板1111上的导流孔1112对齐设置,以便于窑体111内不同位置的空气从相邻两个导流板1111之间流入导流孔1112,再沿导流孔1112朝温度较高的位置流动,保证窑体111内空气流动的平顺性和稳定性。具体地,相邻两个导流板1111上的多个导流孔1112一一对应设置,从一个导流板1111的导流孔1112流出的空气能够继续沿第二方向流动至下一个导流板1111的对应的导流孔1112,导流效果好,能够有效避免紊流的情况发生。Furthermore, there are multiple guide plates 1111, and the multiple guide plates 1111 are arranged in parallel and spaced apart along the second direction. The guide holes 1112 on the multiple guide plates 1111 are arranged in an aligned manner, so that air at different positions in the kiln body 111 flows into the guide holes 1112 from between two adjacent guide plates 1111, and then flows along the guide holes 1112 toward the position with higher temperature, thereby ensuring the smoothness and stability of the air flow in the kiln body 111. Specifically, the multiple guide holes 1112 on two adjacent guide plates 1111 are arranged in a one-to-one correspondence, and the air flowing out of the guide holes 1112 of one guide plate 1111 can continue to flow along the second direction to the corresponding guide holes 1112 of the next guide plate 1111, with a good guide effect, which can effectively avoid the occurrence of turbulence.
本实施例中,导流板1111上任意相邻两个导流孔1112之间的间距相同,且多个导流孔1112的孔径相同。具体地,相邻两个导流孔1112之间的间距范围为100毫米至500毫米,合理的相邻两个导流孔1112之间的间距能够保证退火窑壳体内的空气能够在第一方向上快速进入与其相近的导流孔1112,保证导流效果。导流孔1112的孔径范围为100毫米至300毫米,合理的导流孔1112的孔径能够在保证导流效果的同时尽量降低空气流动速度,以便于实现退火温度的精确控制。In this embodiment, the spacing between any two adjacent guide holes 1112 on the guide plate 1111 is the same, and the apertures of the multiple guide holes 1112 are the same. Specifically, the spacing between two adjacent guide holes 1112 ranges from 100 mm to 500 mm. A reasonable spacing between two adjacent guide holes 1112 can ensure that the air in the annealing furnace shell can quickly enter the guide hole 1112 close to it in the first direction, thereby ensuring the guide effect. The aperture of the guide hole 1112 ranges from 100 mm to 300 mm. A reasonable aperture of the guide hole 1112 can reduce the air flow speed as much as possible while ensuring the guide effect, so as to achieve accurate control of the annealing temperature.
值得注意的是,加工形成的板状玻璃300在第一方向上的中部较薄,两边较厚,导致板状玻璃300的中部散热速率较快,两边散热速度较慢。当输送辊道120将加工形成的板状玻璃300送进窑体111后,在第一方向上,由于板状玻璃300的中部散热速率较快,两边散热速度较慢,所以内部空腔114中与板状玻璃300的中部相对应的位置空气温度较高,分子活性较高,空气流速较快,空气流量较大,而与板状玻璃300的两边相对应的位置空气温度较低,分子活性较低,空气流速较慢,空气流量较小。因此,在其它一个实施例中,相邻两个导流孔1112之间的间距在第一方向上先减小再增大,即多个导流孔1112的密集程度在第一方向上先增大再减小,换而言之,在第一方向上,导流板1111中部的导流孔1112较密集,两侧的导流孔1112较稀疏,这样一来,导流板1111中部较密集的导流孔1112能够对板状玻璃300中部相对应位置的较大流量的空气进行导流,导流板1111两侧较稀疏的导流孔1112能够对板状玻璃300两边相对应位置的较小流量的空气进行导流,以保证导流效果。在其它一个实施例中,导流孔1112的孔径在第一方向上先增大再减小,即在第一方向上,导流板1111中部导流孔1112的孔径较大,两侧导流孔1112的孔径较小,这样一来,导流板1111中部孔径较大的导流孔1112能够对板状玻璃300中部相对应位置的较大流量的空气进行导流,导流板1111两侧孔径较小的导流孔1112能够对板状玻璃300两边相对应位置的较小流量的空气进行导流,同样能够保证导流效果。It is worth noting that the processed plate-shaped glass 300 is thinner in the middle and thicker on both sides in the first direction, resulting in a faster heat dissipation rate in the middle of the plate-shaped glass 300 and a slower heat dissipation rate on both sides. After the conveying roller 120 delivers the processed plate-shaped glass 300 into the kiln body 111, in the first direction, since the heat dissipation rate in the middle of the plate-shaped glass 300 is faster and the heat dissipation rate on both sides is slower, the air temperature at the position corresponding to the middle of the plate-shaped glass 300 in the internal cavity 114 is higher, the molecular activity is higher, the air flow rate is faster, and the air flow rate is larger, while the air temperature at the position corresponding to the two sides of the plate-shaped glass 300 is lower, the molecular activity is lower, the air flow rate is slower, and the air flow rate is smaller. Therefore, in another embodiment, the spacing between two adjacent guide holes 1112 first decreases and then increases in the first direction, that is, the density of the multiple guide holes 1112 first increases and then decreases in the first direction. In other words, in the first direction, the guide holes 1112 in the middle of the guide plate 1111 are denser, and the guide holes 1112 on both sides are sparser. In this way, the denser guide holes 1112 in the middle of the guide plate 1111 can guide the air with a larger flow rate at the corresponding position in the middle of the plate-shaped glass 300, and the sparser guide holes 1112 on both sides of the guide plate 1111 can guide the air with a smaller flow rate at the corresponding positions on both sides of the plate-shaped glass 300, so as to ensure the guide effect. In another embodiment, the aperture of the guide hole 1112 increases first and then decreases in the first direction, that is, in the first direction, the aperture of the guide hole 1112 in the middle of the guide plate 1111 is larger, and the aperture of the guide holes 1112 on both sides is smaller. In this way, the guide hole 1112 with a larger aperture in the middle of the guide plate 1111 can guide a larger flow of air at a corresponding position in the middle of the plate-shaped glass 300, and the guide holes 1112 with a smaller aperture on both sides of the guide plate 1111 can guide a smaller flow of air at corresponding positions on both sides of the plate-shaped glass 300, thereby also ensuring the guide effect.
需要说明的是,第一退火窑段110内窑体111的顶壁开设有排气口1113,排气口1113设置于相邻两个导流板1111之间,排气口1113用于将内部空腔114内的空气向外排出,以实现泄压功能,排气口1113能够在窑体111内的空气从低温位置流动至高温位置的过程中将空气泄出,以避免窑体111内的空气产生烟囱效应,进一步地保证窑体111内部温度场的稳定性,提高退火效果。It should be noted that an exhaust port 1113 is provided on the top wall of the kiln body 111 in the first annealing kiln section 110. The exhaust port 1113 is arranged between two adjacent guide plates 1111. The exhaust port 1113 is used to discharge the air in the internal cavity 114 to the outside to achieve a pressure relief function. The exhaust port 1113 can discharge the air in the kiln body 111 during the process of the air flowing from a low temperature position to a high temperature position to avoid the chimney effect of the air in the kiln body 111, further ensure the stability of the temperature field inside the kiln body 111, and improve the annealing effect.
本实施例中,排气口1113外连接有排气管1114,内部空腔114内的空气能够依次通过排气口1113和排气管1114向外界排出。具体地,排气管1114设置有气量调节阀1115,气量调节阀1115用于调节空气向外排出的流量,以便于调整泄压速率,提高温度控制的精准度。In this embodiment, the exhaust port 1113 is connected to an exhaust pipe 1114, and the air in the internal cavity 114 can be discharged to the outside through the exhaust port 1113 and the exhaust pipe 1114 in sequence. Specifically, the exhaust pipe 1114 is provided with an air volume regulating valve 1115, which is used to adjust the flow rate of air discharged to the outside, so as to adjust the pressure relief rate and improve the accuracy of temperature control.
进一步地,相邻两个导流板1111之间的间距范围为200毫米至800毫米,合理的相邻两个导流板1111之间的间距能够便于进行排气口1113的开设以及排气管1114的安装。排气管1114和排气口1113的直径相同,排气管1114的直径范围为200毫米至500毫米,合理的排气管1114的直径能够在较大范围内对排气流量进行调节,进一步地提高温度控制的精准度。Furthermore, the spacing between two adjacent guide plates 1111 ranges from 200 mm to 800 mm. A reasonable spacing between two adjacent guide plates 1111 can facilitate the opening of the exhaust port 1113 and the installation of the exhaust pipe 1114. The exhaust pipe 1114 and the exhaust port 1113 have the same diameter, and the diameter of the exhaust pipe 1114 ranges from 200 mm to 500 mm. A reasonable diameter of the exhaust pipe 1114 can adjust the exhaust flow rate within a larger range, further improving the accuracy of temperature control.
本实施例中,排气口1113和排气管1114的数量均为多个,多个排气口1113沿第一方向间隔设置,每个排气口1113与一个排气管1114连接,每个排气管1114设置有一个气量调节阀1115,通过对各个气量调节阀1115的排气流量进行调节,能够实现内部空腔114的分区排气,从而实现退火温度的整体精准调控。In the present embodiment, the number of exhaust ports 1113 and exhaust pipes 1114 are both multiple, and the multiple exhaust ports 1113 are spaced apart along the first direction, each exhaust port 1113 is connected to an exhaust pipe 1114, and each exhaust pipe 1114 is provided with a gas volume regulating valve 1115. By adjusting the exhaust flow rate of each gas volume regulating valve 1115, the internal cavity 114 can be exhausted in a zoned manner, thereby achieving overall precise control of the annealing temperature.
请参照图12,第一加热机构150包括固定框架151和电加热件152。电加热件152安装于固定框架151内,固定框架151连接于第一退火窑段110的窑体111内,且平行间隔地设置于输送辊道120的下方,固定框架151用于对电加热件152进行支撑和固定,电加热件152用于在通电后散发热量,以调控板状玻璃300的退火冷却速率。Referring to Fig. 12, the first heating mechanism 150 includes a fixed frame 151 and an electric heating element 152. The electric heating element 152 is installed in the fixed frame 151, which is connected to the kiln body 111 of the first annealing furnace section 110 and is arranged below the conveying roller 120 in parallel and spaced apart. The fixed frame 151 is used to support and fix the electric heating element 152, and the electric heating element 152 is used to dissipate heat after being powered on to adjust the annealing cooling rate of the plate glass 300.
进一步地,电加热件152的数量为多个,电加热件152沿输送辊道120的输送方向延伸设置,多个电加热件152平行间隔地设置于固定框架151内,即多个电加热件152沿第一方向平行间隔设置,电加热件152的延伸方向为第二方向。多个电加热件152共同作用,以增强热量散发效果,保证退火效果。Further, there are multiple electric heating elements 152, which are extended along the conveying direction of the conveying roller 120, and are arranged in parallel and spaced apart in the fixed frame 151, that is, the multiple electric heating elements 152 are arranged in parallel and spaced apart along the first direction, and the extending direction of the electric heating elements 152 is the second direction. The multiple electric heating elements 152 work together to enhance the heat dissipation effect and ensure the annealing effect.
值得注意的是,由于生产成型的板状玻璃300在第一方向上的中部较薄,两边较厚,导致板状玻璃300的中部散热速率较快,两边散热速度较慢,所以板状玻璃300的中部温度较低,两边温度较高,为了保证板状玻璃300的退火效果,防止板状玻璃300的两边降温速度过快,需要控制板状玻璃300中部的退火冷却温度低于板状玻璃300两边的退火冷却温度。It is worth noting that since the plate glass 300 formed by production is thinner in the middle and thicker on both sides in the first direction, the heat dissipation rate in the middle of the plate glass 300 is faster and the heat dissipation rate on both sides is slower. Therefore, the temperature in the middle of the plate glass 300 is lower and the temperature on both sides is higher. In order to ensure the annealing effect of the plate glass 300 and prevent the cooling speed on both sides of the plate glass 300 from being too fast, it is necessary to control the annealing cooling temperature of the middle of the plate glass 300 to be lower than the annealing cooling temperature on both sides of the plate glass 300.
本实施例中,相邻两个电加热件152之间的间距在从输送辊道120的边部到中部的方向上相等或者逐渐增大,即在第一方向上,与板状玻璃300中部位置相对应电加热件152的数量较少,分布较为稀疏,与板状玻璃300边部位置相对应电加热件152的数量较多,分布较为密集。这样一来,多个电加热件152共同作用,以向板状玻璃300的中部提供较小的热量,并向板状玻璃300的边部提供较大的热量,保证板状玻璃300中部的退火冷却温度低于板状玻璃300两边的退火冷却温度。In this embodiment, the distance between two adjacent electric heating elements 152 is equal or gradually increases in the direction from the edge to the middle of the conveying roller 120, that is, in the first direction, the number of electric heating elements 152 corresponding to the middle position of the plate-shaped glass 300 is small and the distribution is sparse, and the number of electric heating elements 152 corresponding to the edge position of the plate-shaped glass 300 is large and the distribution is dense. In this way, multiple electric heating elements 152 work together to provide a small amount of heat to the middle of the plate-shaped glass 300 and a large amount of heat to the edge of the plate-shaped glass 300, ensuring that the annealing cooling temperature of the middle of the plate-shaped glass 300 is lower than the annealing cooling temperature of both sides of the plate-shaped glass 300.
本实施例中,多个电加热件152分为多组,每组电加热件152的数量为多两个,多组电加热件152沿第二方向依次设置,每组中的两个电加热件152在第一方向上相对设置,且分别连接于窑体111的两侧壁,以便于进行维护和更换。In this embodiment, multiple electric heating elements 152 are divided into multiple groups, and the number of electric heating elements 152 in each group is at most two. The multiple groups of electric heating elements 152 are arranged in sequence along the second direction. The two electric heating elements 152 in each group are arranged opposite to each other in the first direction and are respectively connected to the two side walls of the kiln body 111 to facilitate maintenance and replacement.
电加热件152包括绝缘柱1521和电阻丝1522。绝缘柱1521安装于固定框架151内,绝缘柱1521的延伸方向为第二方向,固定框架151用于固定绝缘柱1521的位置,电阻丝1522缠绕设置于绝缘柱1521的周面外,电阻丝1522用于在通电后散发热量,以控制板状玻璃300的退火冷却速率。The electric heating element 152 includes an insulating column 1521 and a resistance wire 1522. The insulating column 1521 is installed in the fixed frame 151, and the extension direction of the insulating column 1521 is the second direction. The fixed frame 151 is used to fix the position of the insulating column 1521. The resistance wire 1522 is wound around the outer surface of the insulating column 1521. The resistance wire 1522 is used to dissipate heat after power is turned on to control the annealing cooling rate of the plate glass 300.
本实施例中,第二加热机构160的具体结构与第一加热机构150的具体结构相同,在此不再赘述。In this embodiment, the specific structure of the second heating mechanism 160 is the same as the specific structure of the first heating mechanism 150, and will not be repeated here.
请参照图13,冷却机构170包括风机171、风箱172和进气管173。风箱172安装于第一退火窑段110的窑体111内,且间隔设置于输送辊道120的上方。风机171的一端与外界连通,另一端与风箱172连通,风箱172的底部设置有通风孔1721,通风孔1721的位置与输送辊道120的位置相对应,风机171用于产生负压,以将外界空气吸入风箱172,并通过风箱172底部的通风孔1721朝输送辊道120上的板状玻璃300吹出,以实现对板状玻璃300的风冷,从而调控板状玻璃300的退火冷却速率。Referring to FIG. 13 , the cooling mechanism 170 includes a fan 171, a bellows 172, and an air inlet pipe 173. The bellows 172 is installed in the kiln body 111 of the first annealing furnace section 110, and is arranged above the conveying roller 120 at intervals. One end of the fan 171 is connected to the outside, and the other end is connected to the bellows 172. A ventilation hole 1721 is arranged at the bottom of the bellows 172. The position of the ventilation hole 1721 corresponds to the position of the conveying roller 120. The fan 171 is used to generate negative pressure to suck the outside air into the bellows 172, and blow it toward the plate glass 300 on the conveying roller 120 through the ventilation hole 1721 at the bottom of the bellows 172, so as to realize air cooling of the plate glass 300, thereby regulating the annealing cooling rate of the plate glass 300.
进一步地,进气管173连接于风机171和风箱172之间,风机171吸入的外界空气能够通过进气管173进入风箱172,并通过通风孔1721吹至窑体111的内部空腔114。具体地,进气管173设置有风量调节阀174,风量调节阀174用于调节外界空气进入内部空腔114的流量,以便于调整对板状玻璃300进行风冷的风量,提高温度控制的精准度。Furthermore, the air inlet pipe 173 is connected between the fan 171 and the wind box 172, and the outside air sucked by the fan 171 can enter the wind box 172 through the air inlet pipe 173, and be blown to the internal cavity 114 of the kiln body 111 through the ventilation hole 1721. Specifically, the air inlet pipe 173 is provided with an air volume regulating valve 174, and the air volume regulating valve 174 is used to adjust the flow rate of the outside air entering the internal cavity 114, so as to adjust the air volume for air cooling the plate-shaped glass 300 and improve the accuracy of temperature control.
本实施例中,风机171和进气管173的数量均为多个,多个进气管173沿第一方向间隔设置,每个进气管173与一个风机171连接,多个进气管173均与风箱172连接,每个进气管173设置有一个风量调节阀174,通过对各个风量调节阀174的进气流量进行调节,能够实现内部空腔114的分区风冷,从而实现退火温度的整体精准调控。In this embodiment, there are multiple fans 171 and multiple air intake pipes 173, and the multiple air intake pipes 173 are arranged at intervals along the first direction. Each air intake pipe 173 is connected to a fan 171, and the multiple air intake pipes 173 are connected to the bellows 172. Each air intake pipe 173 is provided with an air volume regulating valve 174. By adjusting the air intake flow rate of each air volume regulating valve 174, zoned air cooling of the internal cavity 114 can be achieved, thereby achieving overall precise control of the annealing temperature.
值得注意的是,在退火过程中,板状玻璃300在输送辊道120的带动下沿第二方向持续向前送进,在此过程中,为了保证板状玻璃300的退火效果,需要控制板状玻璃300的退火冷却温度持续下降。It is worth noting that during the annealing process, the plate glass 300 is continuously fed forward along the second direction driven by the conveying roller 120 . During this process, in order to ensure the annealing effect of the plate glass 300 , the annealing cooling temperature of the plate glass 300 needs to be controlled to continuously decrease.
本实施例中,通风孔1721的数量为多个,多个通风孔1721呈矩形阵列分布,多个通风孔1721共同作用,以增大出风量,提高风冷效果。具体地,多个通风孔1721的密集程度在输送辊道120的输送方向上相同或者逐渐增大,即多个通风孔1721的密集程度在第二方向上相同或者逐渐增大,对板状玻璃300的风冷效果在第二方向上逐渐增强,以保证第二方向上板状玻璃300的退火冷却温度持续下降。In this embodiment, there are multiple ventilation holes 1721, and the multiple ventilation holes 1721 are distributed in a rectangular array. The multiple ventilation holes 1721 work together to increase the air volume and improve the air cooling effect. Specifically, the density of the multiple ventilation holes 1721 is the same or gradually increases in the conveying direction of the conveying roller 120, that is, the density of the multiple ventilation holes 1721 is the same or gradually increases in the second direction, and the air cooling effect on the plate glass 300 is gradually enhanced in the second direction to ensure that the annealing cooling temperature of the plate glass 300 in the second direction continues to decrease.
请参照图14,挡帘机构180包括限位杆181、挡风片182、第四驱动组件183和升降杆184。限位杆181设置于第一退火窑段110内窑体111的端部,且间隔设置于输送辊道120的上方。限位杆181的延伸方向垂直于输送辊道120的输送方向,即限位杆181沿第一方向延伸设置。具体地,挡风片182设置有套筒1821,套筒1821套设于限位杆181外,且能够相对于限位杆181转动,挡风片182用于对气流进行止挡,以防止外界空气流入窑体111,同时防止窑体111内空气向外流出,从而避免第一退火窑段110的窑体111内外空气流通,进而保证窑体111内的温度场稳定,保证退火效果,利于实现精密退火。Referring to FIG. 14 , the curtain blocking mechanism 180 includes a limit rod 181, a wind shield 182, a fourth driving assembly 183 and a lifting rod 184. The limit rod 181 is arranged at the end of the kiln body 111 in the first annealing kiln section 110 and is arranged above the conveying roller 120 at intervals. The extension direction of the limit rod 181 is perpendicular to the conveying direction of the conveying roller 120, that is, the limit rod 181 is extended along the first direction. Specifically, the wind shield 182 is provided with a sleeve 1821, which is sleeved outside the limit rod 181 and can rotate relative to the limit rod 181. The wind shield 182 is used to stop the airflow to prevent the outside air from flowing into the kiln body 111 and prevent the air in the kiln body 111 from flowing out, thereby avoiding the air circulation inside and outside the kiln body 111 of the first annealing kiln section 110, thereby ensuring the stability of the temperature field in the kiln body 111, ensuring the annealing effect, and facilitating the realization of precision annealing.
进一步地,挡风片182远离限位杆181的一端与输送辊道120间隔设置,挡风片182与输送辊道120之间的间隙大于板状玻璃300的厚度,在输送辊道120输送板状玻璃300的过程中,挡风片182不会与板状玻璃300之间发生干涉,即挡风片182不会影响板状玻璃300的连续退火。而在某些特定场景下,板状玻璃300某个位置的厚度大于挡风片182与输送辊道120之间的间隙,此时板状玻璃300在输送过程中会对挡风片182施加推力,以使挡风片182相对于限位杆181转动,从而对板状玻璃300进行让位,同样不会影响板状玻璃300的连续退火。Furthermore, the end of the windshield 182 away from the limiting rod 181 is spaced apart from the conveying roller 120, and the gap between the windshield 182 and the conveying roller 120 is greater than the thickness of the plate glass 300. In the process of the conveying roller 120 conveying the plate glass 300, the windshield 182 will not interfere with the plate glass 300, that is, the windshield 182 will not affect the continuous annealing of the plate glass 300. In certain specific scenarios, the thickness of a certain position of the plate glass 300 is greater than the gap between the windshield 182 and the conveying roller 120. At this time, the plate glass 300 will apply a thrust to the windshield 182 during the conveying process, so that the windshield 182 rotates relative to the limiting rod 181, thereby giving way to the plate glass 300, which also does not affect the continuous annealing of the plate glass 300.
本实施例中,挡风片182的数量为多个,多个挡风片182沿第一方向并排设置,相邻两个挡风片182贴合设置,多个挡风片182均能够相对于限位杆181转动。这样一来,在板状玻璃300的输送过程中,当板状玻璃300在第一方向上的某个位置的厚度大于挡风片182与输送辊道120之间的间隙时,只有与该位置相对应的一个或数个挡风片182会在板状玻璃300的推力作用下相对于限位杆181转动,其余的挡风片182不会相对于限位杆181转动,进一步地保证窑体111内的温度场稳定。In this embodiment, there are multiple windshields 182, which are arranged side by side along the first direction, and two adjacent windshields 182 are arranged in close contact, and the multiple windshields 182 can all rotate relative to the limit rod 181. In this way, during the conveying process of the plate glass 300, when the thickness of a certain position of the plate glass 300 in the first direction is greater than the gap between the windshield 182 and the conveying roller 120, only one or more windshields 182 corresponding to the position will rotate relative to the limit rod 181 under the thrust of the plate glass 300, and the remaining windshields 182 will not rotate relative to the limit rod 181, further ensuring the stability of the temperature field in the kiln body 111.
需要说明的是,第四驱动组件183安装于第一退火窑段110内窑体111的顶部,且与升降杆184连接,升降杆184与限位杆181平行设置,且通过连接块185与限位杆181连接,第四驱动组件183用于通过升降杆184带动限位杆181和挡风片182上升或者下降,以调节挡风片182与输送辊道120之间的间隙,使其适应不同厚度的板状玻璃300,通用性强。It should be noted that the fourth drive assembly 183 is installed at the top of the kiln body 111 in the first annealing furnace section 110 and is connected to the lifting rod 184. The lifting rod 184 is arranged parallel to the limit rod 181 and is connected to the limit rod 181 through the connecting block 185. The fourth drive assembly 183 is used to drive the limit rod 181 and the wind shield 182 to rise or fall through the lifting rod 184 to adjust the gap between the wind shield 182 and the conveying roller 120 so that it can adapt to plate glass 300 of different thicknesses and has strong versatility.
第四驱动组件183包括第四驱动件1831、丝杠1832和螺母1833。第四驱动件1831安装于窑体111上,且与螺母1833连接,第四驱动件1831用于带动螺母1833转动。具体地,螺母1833与丝杠1832螺纹配合,丝杠1832垂直于升降杆184设置,且与升降杆184连接,螺母1833能够在转动过程中带动丝杠1832沿其轴向运动,并带动升降杆184上升或者下降,从而带动限位杆181和挡风片182上升或者下降。The fourth driving assembly 183 includes a fourth driving member 1831, a lead screw 1832 and a nut 1833. The fourth driving member 1831 is mounted on the kiln body 111 and connected to the nut 1833. The fourth driving member 1831 is used to drive the nut 1833 to rotate. Specifically, the nut 1833 is threadedly matched with the lead screw 1832. The lead screw 1832 is arranged perpendicular to the lifting rod 184 and connected to the lifting rod 184. The nut 1833 can drive the lead screw 1832 to move along its axial direction during the rotation process, and drive the lifting rod 184 to rise or fall, thereby driving the limit rod 181 and the wind shield 182 to rise or fall.
本实施例中,挡帘机构180的数量为两个,两个挡帘机构180相对设置于窑体111的两端,以同时防止窑体111两端的内外空气流通,提高保温效果。In this embodiment, there are two curtain blocking mechanisms 180 , which are disposed at two ends of the kiln body 111 to prevent air from flowing inside and outside the two ends of the kiln body 111 , thereby improving the heat preservation effect.
请继续参照图1,需要说明的是,温度传感器190的数量为多个,多个温度传感器190沿输送辊道120的输送方向(第二方向)间隔设置,且均安装于第一退火窑段110的窑体111内,多个温度传感器190用于检测第一退火窑段110的窑体111内不同位置的实时温度,以便于控制窑体111在第二方向上不同位置的退火温度,利于实现精密退火。Please continue to refer to Figure 1. It should be noted that there are multiple temperature sensors 190. The multiple temperature sensors 190 are arranged at intervals along the conveying direction (second direction) of the conveyor roller 120, and are all installed in the kiln body 111 of the first annealing kiln section 110. The multiple temperature sensors 190 are used to detect the real-time temperature of different positions in the kiln body 111 of the first annealing kiln section 110, so as to control the annealing temperature of different positions of the kiln body 111 in the second direction, which is conducive to achieving precision annealing.
本实施例中,第一驱动件1321、第二驱动件1381、第三驱动件1211和第四驱动件1831均为驱动电机,但并不仅限于此,在其它实施例中第一驱动件1321、第二驱动件1381、第三驱动件1211和第四驱动件1831可以均为气动马达,也可以均为液压马达,对第一驱动件1321、第二驱动件1381、第三驱动件1211和第四驱动件1831的类型不作具体限定。In this embodiment, the first driving member 1321, the second driving member 1381, the third driving member 1211 and the fourth driving member 1831 are all driving motors, but are not limited to this. In other embodiments, the first driving member 1321, the second driving member 1381, the third driving member 1211 and the fourth driving member 1831 may all be pneumatic motors or hydraulic motors, and there is no specific limitation on the types of the first driving member 1321, the second driving member 1381, the third driving member 1211 and the fourth driving member 1831.
值得注意的是,退火装置100还包括第二退火窑段200、第三退火窑段210、第四退火窑段220、第五退火窑段230和第六退火窑段240,第一退火窑段110、第二退火窑段200、第三退火窑段210、第四退火窑段220、第五退火窑段230和第六退火窑段240依次连接,且共同形成退火窑。输送辊道120贯穿设置于退火窑内,输送辊道120能够将板状玻璃300依次送至第一退火窑段110、第二退火窑段200、第三退火窑段210、第四退火窑段220、第五退火窑段230和第六退火窑段240,以实现板状玻璃300的连续退火。运渣机构130贯穿设置于退火窑内,运渣机构130能够将第一退火窑段110、第二退火窑段200、第三退火窑段210、第四退火窑段220、第五退火窑段230和第六退火窑段240中炸板产生的玻璃碎片400向外送出,以实现玻璃碎片400的自动清理和运输。It is worth noting that the annealing device 100 also includes a second annealing furnace section 200, a third annealing furnace section 210, a fourth annealing furnace section 220, a fifth annealing furnace section 230 and a sixth annealing furnace section 240, and the first annealing furnace section 110, the second annealing furnace section 200, the third annealing furnace section 210, the fourth annealing furnace section 220, the fifth annealing furnace section 230 and the sixth annealing furnace section 240 are connected in sequence and together form an annealing furnace. The conveying roller 120 is arranged throughout the annealing furnace, and the conveying roller 120 can convey the plate glass 300 to the first annealing furnace section 110, the second annealing furnace section 200, the third annealing furnace section 210, the fourth annealing furnace section 220, the fifth annealing furnace section 230 and the sixth annealing furnace section 240 in sequence to achieve continuous annealing of the plate glass 300. The slag transport mechanism 130 is arranged throughout the annealing kiln, and the slag transport mechanism 130 can send out the glass fragments 400 generated by the explosion of the first annealing kiln section 110, the second annealing kiln section 200, the third annealing kiln section 210, the fourth annealing kiln section 220, the fifth annealing kiln section 230 and the sixth annealing kiln section 240, so as to realize automatic cleaning and transportation of the glass fragments 400.
具体地,第二退火窑段200、第三退火窑段210、第四退火窑段220、第五退火窑段230和第六退火窑段240的两端均设置有挡帘机构180,以防止退火窑内相邻窑段的空气串流,保证各个窑段内温度场的稳定性。Specifically, curtain mechanisms 180 are provided at both ends of the second annealing kiln section 200, the third annealing kiln section 210, the fourth annealing kiln section 220, the fifth annealing kiln section 230 and the sixth annealing kiln section 240 to prevent air cross-flow between adjacent kiln sections in the annealing kiln and ensure the stability of the temperature field in each kiln section.
进一步地,第二退火窑段200、第三退火窑段210、第四退火窑段220、第五退火窑段230和第六退火窑段240均选择性地安装有第一加热机构150、第二加热机构160、冷却机构170和温度传感器190中的一个或者多个,需要根据实际退火情况进行确定,通过在退火窑中的不同窑段设置不同设备的方式,能够有效控制不同窑段内的退火温度,从而实现对板状玻璃300的精密退火。Furthermore, the second annealing kiln section 200, the third annealing kiln section 210, the fourth annealing kiln section 220, the fifth annealing kiln section 230 and the sixth annealing kiln section 240 are selectively installed with one or more of the first heating mechanism 150, the second heating mechanism 160, the cooling mechanism 170 and the temperature sensor 190, which needs to be determined according to the actual annealing conditions. By arranging different equipment in different kiln sections in the annealing kiln, the annealing temperature in different kiln sections can be effectively controlled, thereby achieving precise annealing of the plate glass 300.
本实施例中,退火窑中窑段的数量为六个,分别为第一退火窑段110、第二退火窑段200、第三退火窑段210、第四退火窑段220、第五退火窑段230和第六退火窑段240。具体地,在板状玻璃300的退火过程中,进入第一退火窑段110的板状玻璃300温度为650摄氏度左右,第一退火窑段110用于对板状玻璃300进行保温和缓慢冷却,以使板状玻璃300降至600摄氏度至620摄氏度;第二退火窑段200用于对板状玻璃300进行降温冷却,以使板状玻璃300降至550摄氏度左右,此时板状玻璃300不再具有永久应力,但是存在短暂应力;第三退火窑段210用于对板状玻璃300进行快速降温冷却,以使板状玻璃300降至350摄氏度左右;第四退火窑段220用于对板状玻璃300进行空冷过渡,以使板状玻璃300降至270摄氏度左右;第五退火窑段230用于对板状玻璃300进行热风循环冷却,以使板状玻璃300降至170摄氏度左右;第六退火窑段240用于对板状玻璃300进行外界空气风冷,以使板状玻璃300降至110摄氏度左右。但并不仅限于此,在其它实施例中,退火窑中窑段的数量可以为四个,也可以为八个,对退火窑中窑段的数量不作具体限定。In this embodiment, there are six kiln sections in the annealing furnace, namely, the first annealing furnace section 110, the second annealing furnace section 200, the third annealing furnace section 210, the fourth annealing furnace section 220, the fifth annealing furnace section 230 and the sixth annealing furnace section 240. Specifically, during the annealing process of the plate glass 300, the temperature of the plate glass 300 entering the first annealing furnace section 110 is about 650 degrees Celsius. The first annealing furnace section 110 is used to keep the plate glass 300 warm and slowly cool it so that the plate glass 300 drops to 600 degrees Celsius to 620 degrees Celsius; the second annealing furnace section 200 is used to cool the plate glass 300 so that the plate glass 300 drops to about 550 degrees Celsius. At this time, the plate glass 300 no longer has permanent stress, but has transient stress; the third annealing furnace section 110 is used to cool the plate glass 300 so that the plate glass 300 drops to about 550 degrees Celsius. 210 is used to rapidly cool the plate glass 300, so that the plate glass 300 is reduced to about 350 degrees Celsius; the fourth annealing furnace section 220 is used to air-cool the plate glass 300, so that the plate glass 300 is reduced to about 270 degrees Celsius; the fifth annealing furnace section 230 is used to perform hot air circulation cooling on the plate glass 300, so that the plate glass 300 is reduced to about 170 degrees Celsius; the sixth annealing furnace section 240 is used to cool the plate glass 300 with external air, so that the plate glass 300 is reduced to about 110 degrees Celsius. However, it is not limited to this. In other embodiments, the number of kiln sections in the annealing furnace can be four or eight, and the number of kiln sections in the annealing furnace is not specifically limited.
本发明实施例提供的退火装置100,第一加热机构150间隔设置于输送辊道120的下方,输送辊道120用于将高温的板状玻璃300送入第一退火窑段110,第一加热机构150用于向板状玻璃300散发热量,以控制板状玻璃300的退火冷却速率,运渣机构130设置于输送辊道120和加热机构之间,运渣机构130用于接收板状玻璃300在退火过程中炸板形成的玻璃碎片400,并将玻璃碎片400送出第一退火窑段110。与现有技术相比,本发明提供的退火装置100由于采用了设置于输送辊道120和加热机构之间的运渣机构130,所以能够实现玻璃碎片400的自动清理和运输,省时省力,清理效率高,清理效果好,并且能够避免玻璃碎片400对加热机构造成影响,保证退火效果。使得玻璃生产设备退火效果好,产品质量高。In the annealing device 100 provided in the embodiment of the present invention, the first heating mechanism 150 is arranged at intervals below the conveying roller 120, the conveying roller 120 is used to send the high-temperature plate glass 300 into the first annealing furnace section 110, the first heating mechanism 150 is used to dissipate heat to the plate glass 300 to control the annealing cooling rate of the plate glass 300, and the slag transport mechanism 130 is arranged between the conveying roller 120 and the heating mechanism, and the slag transport mechanism 130 is used to receive the glass fragments 400 formed by the plate explosion of the plate glass 300 during the annealing process, and send the glass fragments 400 out of the first annealing furnace section 110. Compared with the prior art, the annealing device 100 provided by the present invention can realize automatic cleaning and transportation of the glass fragments 400 due to the use of the slag transport mechanism 130 arranged between the conveying roller 120 and the heating mechanism, which saves time and labor, has high cleaning efficiency and good cleaning effect, and can avoid the glass fragments 400 from affecting the heating mechanism, thereby ensuring the annealing effect. The annealing effect of the glass production equipment is good and the product quality is high.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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