CN117983041A - A toxic gas removal device and a toxic gas removal method for chemical industry - Google Patents
A toxic gas removal device and a toxic gas removal method for chemical industry Download PDFInfo
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- 239000002341 toxic gas Substances 0.000 title claims abstract description 61
- 239000000126 substance Substances 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 145
- 239000007789 gas Substances 0.000 claims abstract description 74
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 51
- 238000000746 purification Methods 0.000 claims abstract description 37
- 238000006386 neutralization reaction Methods 0.000 claims abstract description 13
- 230000000903 blocking effect Effects 0.000 claims abstract description 12
- 238000000605 extraction Methods 0.000 claims description 46
- 230000007246 mechanism Effects 0.000 claims description 25
- 238000010521 absorption reaction Methods 0.000 claims description 21
- 239000007795 chemical reaction product Substances 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 16
- 238000011049 filling Methods 0.000 claims description 14
- 239000013618 particulate matter Substances 0.000 claims description 14
- 231100000614 poison Toxicity 0.000 claims description 4
- 230000007096 poisonous effect Effects 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 17
- 239000002440 industrial waste Substances 0.000 abstract description 2
- 239000002253 acid Substances 0.000 abstract 1
- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 238000007039 two-step reaction Methods 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 54
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
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- 229910052739 hydrogen Inorganic materials 0.000 description 2
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- 238000005507 spraying Methods 0.000 description 2
- 150000003568 thioethers Chemical class 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical class [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/75—Multi-step processes
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/66—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
- B01D29/68—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/38—Removing components of undefined structure
- B01D53/40—Acidic components
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/78—Liquid phase processes with gas-liquid contact
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/79—Injecting reactants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/93—Toxic compounds not provided for in groups B01D2257/00 - B01D2257/708
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Abstract
Description
技术领域Technical Field
本发明涉及工业废气处理技术领域,尤其涉及一种用于化学工业的有毒气体排除装置及其排除方法。The invention relates to the technical field of industrial waste gas treatment, and in particular to a toxic gas removal device and a toxic gas removal method used in the chemical industry.
背景技术Background technique
在化学工业的生产过程中,不可避免地将会产生一定量的有毒有害的气体。这些有害气体中包含酸性的碳氧化物、氮氧化物以及硫化物,这类气体是危害大气环境的主要成分,也是造成酸雨能自然灾害的主要成分,因此在化学工业的生产过程中,需要对其产生的有毒有害气体进行净化过滤后再排出,以此有效降低对环境造成的影响。In the production process of the chemical industry, a certain amount of toxic and harmful gases will inevitably be produced. These harmful gases include acidic carbon oxides, nitrogen oxides and sulfides. These gases are the main components that harm the atmospheric environment and are also the main components that cause acid rain and natural disasters. Therefore, in the production process of the chemical industry, the toxic and harmful gases produced need to be purified and filtered before being discharged, so as to effectively reduce the impact on the environment.
公开号为“CN115245725A”的专利,名称为一种用于化学工业的有毒气体排除装置及排除方法,包括壳体,壳体内部设有吸附层更换机构;吸附层更换机构包括电机;电机的输出端固连丝杠,丝杠的外圆面滑动连接滚珠螺母座;滚珠螺母座的上、下表面对称安装两个净化机构;净化机构包括与滚珠螺母座一侧外表面固连的一号杆;一号杆一端固连夹持机构;夹持机构内部固连基本吸附层;夹持机构一侧外表面中间位置设有扩增机构。该发明通过设置吸附层更换机构,适用于复数层的活性炭吸附塔吸附层更换,且结构简单,操作方便,制造及安装成本能够得到控制,相比较于现有技术手段,本装置使得吸附层的更换清理更为便捷和快速,提高了吸附层的更换清理效率。The patent with the publication number of "CN115245725A" is named as a toxic gas removal device and removal method for the chemical industry, which includes a shell, and an adsorption layer replacement mechanism is arranged inside the shell; the adsorption layer replacement mechanism includes a motor; the output end of the motor is fixedly connected to a lead screw, and the outer cylindrical surface of the lead screw is slidably connected to a ball nut seat; two purification mechanisms are symmetrically installed on the upper and lower surfaces of the ball nut seat; the purification mechanism includes a No. 1 rod fixedly connected to the outer surface of one side of the ball nut seat; one end of the No. 1 rod is fixedly connected to a clamping mechanism; the clamping mechanism is fixedly connected to a basic adsorption layer; an amplification mechanism is arranged in the middle of the outer surface of one side of the clamping mechanism. The invention is suitable for replacing the adsorption layer of a plurality of layers of an activated carbon adsorption tower by setting an adsorption layer replacement mechanism, and has a simple structure, convenient operation, and controllable manufacturing and installation costs. Compared with the existing technical means, the device makes the replacement and cleaning of the adsorption layer more convenient and quick, and improves the replacement and cleaning efficiency of the adsorption layer.
针对上述现有专利而言,还存在以下的不足之处,首先活性炭吸附程度有限,无法很及时且全面地完成有毒气体的吸附,会存在部分有毒气体的泄漏,处理效果较为一般。因此,提出了一种用于化学工业的有毒气体排除装置及其排除方法。With respect to the above existing patents, there are still the following shortcomings. First, the degree of adsorption of activated carbon is limited, and it is not possible to complete the adsorption of toxic gases in a timely and comprehensive manner. Some toxic gases may leak, and the treatment effect is relatively general. Therefore, a toxic gas removal device and a toxic gas removal method for the chemical industry are proposed.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中无法及时且全面地完成有毒气体的吸附,存在部分有毒气体的泄漏,使得有害气体处理效果降低的问题,而提出的一种用于化学工业的有毒气体排除装置及其排除方法。The purpose of the present invention is to solve the problem that the prior art cannot timely and comprehensively complete the adsorption of toxic gases, there is leakage of some toxic gases, and the harmful gas treatment effect is reduced, and a toxic gas removal device and removal method for the chemical industry are proposed.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种用于化学工业的有毒气体排除装置,包括处理箱体以及固定在其两侧并与其连通的进气仓和出气仓,所述处理箱体内分别开设有处理槽和挡液槽,所述出气仓的入口端固定连接有活性炭盒,还包括:液吸组件,所述液吸组件设置在处理槽内,用于将有毒气体与吸收液之间进行中和反应;遮挡机构,所述遮挡机构设置在挡液槽内,用于将处理后气体中的液体部分进行阻挡并回流利用;补液机构,所述补液机构设置在处理箱体顶部,用于在处理过程中自动向处理槽内补充吸收液。A poisonous gas removal device for chemical industry comprises a processing box body and an air inlet bin and an air outlet bin fixed on both sides thereof and connected thereto, wherein a processing tank and a liquid retaining tank are respectively provided in the processing box body, and an activated carbon box is fixedly connected to the inlet end of the air outlet bin, and further comprises: a liquid suction component, which is arranged in the processing tank and is used for neutralizing the poisonous gas with an absorption liquid; a shielding mechanism, which is arranged in the liquid retaining tank and is used for blocking the liquid part in the treated gas and refluxing it for utilization; and a liquid replenishing mechanism, which is arranged on the top of the processing box body and is used for automatically replenishing the absorption liquid into the processing tank during the processing process.
为了方便对有毒气体进行吸收,优选地,所述液吸组件包括导流扇叶,所述导流扇叶与出气仓内壁转动连接,所述出气仓外壁固定连接有驱动电机,所述驱动电机的输出轴与导流扇叶的转轴之间固定连接,所述处理槽侧壁固定连接有安装杆,所述安装杆的另一端转动连接有风动扇叶,且所述风动扇叶的底端叶片延伸至处理槽腔体液面下方。In order to facilitate the absorption of toxic gases, preferably, the liquid suction assembly includes a guide fan blade, which is rotatably connected to the inner wall of the air outlet bin, and the outer wall of the air outlet bin is fixedly connected to a drive motor, and the output shaft of the drive motor is fixedly connected to the rotating shaft of the guide fan blade, the side wall of the treatment tank is fixedly connected to a mounting rod, and the other end of the mounting rod is rotatably connected to a pneumatic fan blade, and the bottom end blade of the pneumatic fan blade extends below the liquid level of the treatment tank cavity.
为了提高吸收效果,进一步地,所述处理槽内固定连接有抽液管,所述抽液管的顶端贯穿延伸至进气仓顶部,且所述抽液管的输出端固定连接雾化喷头,所述抽液管外壁固定且连通有抽液盒,所述抽液盒中部转动连接有旋转环,所述旋转环内壁固定连接有抽液叶片,所述旋转环外壁连接有驱动叶轮。In order to improve the absorption effect, further, a liquid extraction pipe is fixedly connected in the treatment tank, the top end of the liquid extraction pipe extends through the top of the air inlet bin, and the output end of the liquid extraction pipe is fixedly connected to the atomizing nozzle, the outer wall of the liquid extraction pipe is fixed and connected to a liquid extraction box, the middle part of the liquid extraction box is rotatably connected to a rotating ring, the inner wall of the rotating ring is fixedly connected to liquid extraction blades, and the outer wall of the rotating ring is connected to a driving impeller.
为了方便进行清理,优选地,所述处理槽底部开设有过滤槽,所述过滤槽与处理槽之间固定连接有过滤板,所述过滤板中部固定连接有导流管,所述导流管两端分别与过滤槽与处理槽连通,且所述导流管内设置有单向阀,所述抽液管的输入端贯穿过滤板延伸至过滤槽内与其连通,且所述抽液管的输入端内设置有与过滤板相同的滤网结构,所述过滤槽外壁连通有排水管。To facilitate cleaning, preferably, a filter tank is provided at the bottom of the treatment tank, a filter plate is fixedly connected between the filter tank and the treatment tank, a guide pipe is fixedly connected to the middle of the filter plate, both ends of the guide pipe are respectively connected to the filter tank and the treatment tank, and a one-way valve is provided in the guide pipe, the input end of the liquid extraction pipe passes through the filter plate and extends into the filter tank to be connected thereto, and a filter screen structure identical to the filter plate is provided in the input end of the liquid extraction pipe, and a drain pipe is connected to the outer wall of the filter tank.
为了降低药液损耗,优选地,所述遮挡机构包括上挡板与下挡板,所述上挡板与下挡板均与挡液槽内部转动连接,所述上挡板与下挡板交叉设置,所述上挡板的延长线与下挡板相交,所述上挡板侧壁等间距设置有阻挡条,所述上挡板侧壁铰接有第一连杆,所述第一连杆的另一端与下挡板顶部相铰接。In order to reduce the loss of liquid medicine, preferably, the shielding mechanism includes an upper baffle and a lower baffle, and the upper baffle and the lower baffle are both rotatably connected to the inside of the liquid retaining groove, the upper baffle and the lower baffle are cross-arranged, the extension line of the upper baffle intersects with the lower baffle, and the side walls of the upper baffle are provided with blocking strips at equal intervals, and the side walls of the upper baffle are hinged with a first connecting rod, and the other end of the first connecting rod is hinged to the top of the lower baffle.
为了方便快速回流,优选地,所述挡液槽底部固定连接有弹簧伸缩杆,所述弹簧伸缩杆的顶部铰接有第二连杆,所述第二连杆的另一端与下挡板侧壁相铰接,所述风动扇叶的中心盘内开设有充气槽,所述充气槽内滑动连接有第一磁板,所述第一磁板与充气槽之间固定连接有第一弹簧,所述驱动叶轮的叶片端部固定连接有第二磁板,所述第二磁板与第一磁板磁性相斥,所述安装杆内部开设有导气槽,所述导气槽的两端分别与充气槽、弹簧伸缩杆内腔连通。In order to facilitate rapid reflux, preferably, a spring telescopic rod is fixedly connected to the bottom of the liquid retaining groove, a second connecting rod is hinged to the top of the spring telescopic rod, the other end of the second connecting rod is hinged to the side wall of the lower baffle plate, an air-filled groove is opened in the central disk of the pneumatic fan blade, a first magnetic plate is slidably connected in the air-filled groove, a first spring is fixedly connected between the first magnetic plate and the air-filled groove, a second magnetic plate is fixedly connected to the blade end of the driving impeller, the second magnetic plate and the first magnetic plate magnetically repel each other, an air guide groove is opened inside the mounting rod, and the two ends of the air guide groove are respectively connected to the air-filled groove and the inner cavity of the spring telescopic rod.
为了提高吸收效果,优选地,所述补液机构包括储液盒,所述储液盒与处理箱体顶部固定连接,所述储液盒内固定连接有活塞筒,所述活塞筒内滑动连接有活塞板,所述活塞板顶部与活塞筒之间固定连接有第二弹簧,所述活塞板底部固定连接有导液杆,所述导液杆贯穿延伸至处理槽内,且所述导液杆底端固定连接有第三磁板,所述导液杆与第三磁板中部开设有导液孔,所述风动扇叶的叶片端部固定连接有第四磁板,所述第四磁板与第三磁板之间磁性相斥。In order to improve the absorption effect, preferably, the liquid replenishing mechanism includes a liquid storage box, which is fixedly connected to the top of the processing box, a piston cylinder is fixedly connected in the liquid storage box, a piston plate is slidably connected in the piston cylinder, a second spring is fixedly connected between the top of the piston plate and the piston cylinder, a liquid guiding rod is fixedly connected to the bottom of the piston plate, the liquid guiding rod extends through and into the processing tank, and a third magnetic plate is fixedly connected to the bottom end of the liquid guiding rod, a liquid guiding hole is opened in the middle of the liquid guiding rod and the third magnetic plate, and a fourth magnetic plate is fixedly connected to the blade end of the pneumatic fan blade, and the fourth magnetic plate and the third magnetic plate magnetically repel each other.
进一步地,所述活塞筒外部连通有导气管,所述导气管的另一端贯穿活性炭盒中部与过滤槽内腔连通,且位于活性炭盒内的所述导气管侧壁等间距连通有吸气管,所述导气管靠近过滤槽的一端以及吸气管内均设置有单向阀。Furthermore, the outside of the piston cylinder is connected to an air duct, the other end of the air duct passes through the middle of the activated carbon box and is connected to the inner cavity of the filter tank, and the side walls of the air duct located in the activated carbon box are connected to intake pipes at equal intervals, and one-way valves are provided at one end of the air duct close to the filter tank and in the intake pipe.
优选地,所述进气仓远离处理箱体的一端连通有进气管,所述出气仓远离处理箱体的一端连通有出气管,且所述出气管倾斜向上设置。Preferably, one end of the air inlet bin away from the processing box is connected to an air inlet pipe, and one end of the air outlet bin away from the processing box is connected to an air outlet pipe, and the air outlet pipe is arranged to be inclined upward.
一种用于化学工业的有毒气体排除方法,具体步骤如下:A method for removing toxic gases in the chemical industry, the specific steps are as follows:
步骤一、利用吸收液将有毒气体进行吸收净化;Step 1: Using absorption liquid to absorb and purify the toxic gas;
步骤二、在吸收净化时不断向处理箱体内滴加新的吸收液;Step 2: During the absorption and purification process, new absorption liquid is continuously added to the treatment box;
步骤三、对气体中含有的颗粒物以及吸收反应产物进行过滤;Step 3: filtering the particulate matter contained in the gas and the absorption reaction products;
步骤四、将净化后气体中的水分进行阻挡并使其回流。Step 4: Block the moisture in the purified gas and make it flow back.
与现有技术相比,本发明提供了一种用于化学工业的有毒气体排除装置及其排除方法,具备以下有益效果:Compared with the prior art, the present invention provides a toxic gas removal device and a toxic gas removal method for the chemical industry, which has the following beneficial effects:
1、该用于化学工业的有毒气体排除装置,通过风力推动驱动叶轮以及风动扇叶转动,在进气仓内产生下喷的雾化溶液,在处理槽内产生溶液水幕,以此对有毒气体中的酸性成分进行前后两步反应中和,使得溶液与气体更全面且持续的接触,有效提高了净化处理效果;并且抽液管不断向上抽取溶液,将会使得溶液快速向过滤槽内流动,以此推动风动扇叶更快速地转动,实现更密实的水幕作用,提高了中和净化效果。1. The toxic gas removal device used in the chemical industry drives the impeller and the pneumatic fan blades to rotate through wind power, generates a downward sprayed atomized solution in the air inlet bin, and generates a solution water curtain in the treatment tank, so as to neutralize the acidic components in the toxic gas in two steps, so that the solution and the gas are in more comprehensive and continuous contact, and the purification treatment effect is effectively improved; and the liquid extraction pipe continuously extracts the solution upward, which will make the solution flow quickly into the filter tank, thereby driving the pneumatic fan blades to rotate faster, achieving a denser water curtain effect, and improving the neutralization and purification effect.
2、该用于化学工业的有毒气体排除装置,当溶液快速向过滤槽内流动时,将会使得溶液中的颗粒物与反应生产物进入过滤槽内被收集,提高了溶液内部的整洁性,方便蘸取甩动形成水幕,同时也降低颗粒物与反应生产物对风动扇叶的磨损。2. The toxic gas removal device used in the chemical industry, when the solution flows rapidly into the filter tank, will cause the particles and reaction products in the solution to enter the filter tank and be collected, thereby improving the cleanliness of the solution inside, making it easier to dip and swing to form a water curtain, and also reducing the wear of the particles and reaction products on the pneumatic fan blades.
3、该用于化学工业的有毒气体排除装置,通过上挡板与下挡板的特殊结构设置,实现对气体中裹挟溶液的阻挡,并且往复移动产生的惯性与振动作用下,使得附着在上挡板与下挡板上的溶液快速回流至处理槽内,使得被吹走的溶液快速回流补充,确保了净化效果。3. The toxic gas removal device used in the chemical industry blocks the solution entrained in the gas through the special structural setting of the upper baffle and the lower baffle. Under the inertia and vibration generated by the reciprocating movement, the solution attached to the upper baffle and the lower baffle quickly flows back to the treatment tank, so that the blown-away solution quickly flows back and replenishes, ensuring the purification effect.
4、该用于化学工业的有毒气体排除装置,通过第三磁板与第四磁板的不断磁性接触,使得储液盒不断地向处理槽内滴加新的溶液,避免处理槽内溶液浓度的降低,提高了处理效果;并且利用活塞筒与活塞板往复滑动产生的气压作用,首先完成对过滤板的反冲,提高了过滤板的使用效果,其次将活性炭盒内吸附的有毒气体分子再次充入过滤槽内进行净化,提高了净化效果,确保了外排空气的质量。4. The toxic gas removal device used in the chemical industry, through the continuous magnetic contact between the third magnetic plate and the fourth magnetic plate, enables the liquid storage box to continuously add new solution to the treatment tank, thereby avoiding the reduction of the concentration of the solution in the treatment tank and improving the treatment effect; and utilizes the air pressure generated by the reciprocating sliding of the piston cylinder and the piston plate to first complete the recoil of the filter plate, thereby improving the use effect of the filter plate, and secondly, the toxic gas molecules adsorbed in the activated carbon box are re-filled into the filter tank for purification, thereby improving the purification effect and ensuring the quality of the discharged air.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种用于化学工业的有毒气体排除装置的主视整体结构示意图;FIG1 is a schematic diagram of the overall structure of a toxic gas removal device for use in the chemical industry according to the present invention;
图2为本发明提出的一种用于化学工业的有毒气体排除装置的处理箱体内部结构示意图;FIG2 is a schematic diagram of the internal structure of a treatment box of a toxic gas removal device for chemical industry proposed by the present invention;
图3为本发明提出的一种用于化学工业的有毒气体排除装置的侧视半剖结构示意图;FIG3 is a schematic side view of a half-section structure of a toxic gas removal device for use in the chemical industry proposed by the present invention;
图4为本发明提出的一种用于化学工业的有毒气体排除装置的图3中A区域放大结构示意图;FIG4 is an enlarged structural schematic diagram of the A region in FIG3 of a toxic gas removal device for chemical industry proposed by the present invention;
图5为本发明提出的一种用于化学工业的有毒气体排除装置的处理槽内部结构示意图;FIG5 is a schematic diagram of the internal structure of a treatment tank of a toxic gas removal device for use in the chemical industry proposed by the present invention;
图6为本发明提出的一种用于化学工业的有毒气体排除装置的图5中B区域放大结构示意图;FIG6 is an enlarged structural schematic diagram of the B area in FIG5 of a toxic gas removal device for chemical industry proposed by the present invention;
图7为本发明提出的一种用于化学工业的有毒气体排除装置的局部剖面结构示意图;FIG7 is a partial cross-sectional structural schematic diagram of a toxic gas removal device for use in the chemical industry proposed by the present invention;
图8为本发明提出的一种用于化学工业的有毒气体排除装置的图7中C区域放大结构示意图。FIG8 is a schematic diagram of the enlarged structure of the C area in FIG7 of a toxic gas removal device for the chemical industry proposed by the present invention.
图中:1、处理箱体;2、进气仓;21、进气管;3、出气仓;31、活性炭盒;32、出气管;4、处理槽;41、过滤槽;42、过滤板;421、导流管;5、挡液槽;6、液吸组件;61、导流扇叶;62、驱动电机;63、安装杆;64、风动扇叶;65、抽液管;651、雾化喷头;66、抽液盒;661、旋转环;662、抽液叶片;663、驱动叶轮;7、遮挡机构;71、上挡板;711、阻挡条;72、下挡板;73、第一连杆;74、弹簧伸缩杆;741、第二连杆;75、充气槽;751、第一磁板;752、第一弹簧;753、第二磁板;754、导气槽;8、补液机构;81、储液盒;82、活塞筒;821、活塞板;822、第二弹簧;83、导液杆;831、第三磁板;832、导液孔;84、第四磁板;85、导气管;851、吸气管。In the figure: 1, treatment box; 2, air inlet chamber; 21, air inlet pipe; 3, air outlet chamber; 31, activated carbon box; 32, air outlet pipe; 4, treatment tank; 41, filter tank; 42, filter plate; 421, guide pipe; 5, liquid retaining tank; 6, liquid suction assembly; 61, guide fan blade; 62, drive motor; 63, mounting rod; 64, pneumatic fan blade; 65, liquid extraction pipe; 651, atomizing nozzle; 66, liquid extraction box; 661, rotating ring; 662, liquid extraction blade; 663, driving impeller; 7, shielding mechanism; 7 1. Upper baffle; 711. blocking bar; 72. Lower baffle; 73. first connecting rod; 74. spring telescopic rod; 741. second connecting rod; 75. inflation groove; 751. first magnetic plate; 752. first spring; 753. second magnetic plate; 754. air guide groove; 8. liquid replenishing mechanism; 81. liquid storage box; 82. piston cylinder; 821. piston plate; 822. second spring; 83. liquid guide rod; 831. third magnetic plate; 832. liquid guide hole; 84. fourth magnetic plate; 85. air guide pipe; 851. air intake pipe.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
实施例一Embodiment 1
参照图1-图8,一种用于化学工业的有毒气体排除装置,包括处理箱体1以及固定在其两侧并与其连通的进气仓2和出气仓3,进气仓2远离处理箱体1的一端连通有进气管21,进气管21与化工生产室内连通,出气仓3远离处理箱体1的一端连通有出气管32,出气管32与外界连通,且出气管32倾斜向上设置,处理箱体1内分别开设有处理槽4和挡液槽5,出气仓3的入口端固定连接有活性炭盒31,还包括:液吸组件6,液吸组件6设置在处理槽4内,用于将有毒气体与吸收液之间进行中和反应;遮挡机构7,遮挡机构7设置在挡液槽5内,用于将处理后气体中的液体部分进行阻挡并回流利用;补液机构8,补液机构8设置在处理箱体1顶部,用于在处理过程中自动向处理槽4内补充吸收液,其中,活性炭盒31内装有活性炭颗粒,用于对净化后的气体进行再次吸附净化,以此来提高该装置整体的净化效果。1 to 8, a toxic gas removal device for chemical industry includes a processing box 1 and an air inlet bin 2 and an air outlet bin 3 fixed on both sides thereof and connected thereto. The end of the air inlet bin 2 away from the processing box 1 is connected to an air inlet pipe 21, and the air inlet pipe 21 is connected to the chemical production room. The end of the air outlet bin 3 away from the processing box 1 is connected to an air outlet pipe 32, and the air outlet pipe 32 is connected to the outside, and the air outlet pipe 32 is inclined upward. A processing tank 4 and a liquid retaining tank 5 are respectively provided in the processing box 1. An activated carbon box 31 is fixedly connected to the inlet end of the air outlet bin 3. It also includes: a liquid suction component 6, which is arranged in the treatment tank 4 and is used for neutralizing the toxic gas with the absorption liquid; a shielding mechanism 7, which is arranged in the liquid blocking tank 5 and is used to block the liquid part of the treated gas and reflux it for utilization; a liquid replenishing mechanism 8, which is arranged on the top of the treatment box 1 and is used to automatically replenish the absorption liquid into the treatment tank 4 during the treatment process, wherein the activated carbon box 31 contains activated carbon particles, which are used to re-adsorb and purify the purified gas, so as to improve the overall purification effect of the device.
参照图2、图3、图4和图8,其中,液吸组件6包括导流扇叶61,导流扇叶61与出气仓3内壁转动连接,出气仓3外壁固定连接有驱动电机62,驱动电机62的输出轴与导流扇叶61的转轴之间固定连接,处理槽4侧壁固定连接有安装杆63,安装杆63的另一端转动连接有风动扇叶64,且风动扇叶64的底端叶片延伸至处理槽4腔体液面下方,处理槽4内可选取氢氧化钠溶液,以此对氮氧化物和硫化物等酸性有毒气体进行吸收处理;处理槽4内固定连接有抽液管65,抽液管65的顶端贯穿延伸至进气仓2顶部,且抽液管65的输出端固定连接雾化喷头651,抽液管65外壁固定且连通有抽液盒66,抽液盒66中部转动连接有旋转环661,旋转环661内壁固定连接有抽液叶片662,旋转环661外壁连接有驱动叶轮663;Referring to Figures 2, 3, 4 and 8, the liquid suction assembly 6 includes a guide blade 61, which is rotatably connected to the inner wall of the gas outlet bin 3, and a drive motor 62 is fixedly connected to the outer wall of the gas outlet bin 3. The output shaft of the drive motor 62 is fixedly connected to the rotating shaft of the guide blade 61, and a mounting rod 63 is fixedly connected to the side wall of the processing tank 4. The other end of the mounting rod 63 is rotatably connected to a pneumatic blade 64, and the bottom end blade of the pneumatic blade 64 extends to below the liquid level of the processing tank 4 cavity. Hydrogen can be selected in the processing tank 4. Sodium oxide solution is used to absorb and treat acidic toxic gases such as nitrogen oxides and sulfides; a liquid extraction pipe 65 is fixedly connected in the treatment tank 4, the top of the liquid extraction pipe 65 extends through the top of the air inlet bin 2, and the output end of the liquid extraction pipe 65 is fixedly connected to the atomizing nozzle 651, the outer wall of the liquid extraction pipe 65 is fixed and connected to a liquid extraction box 66, the middle part of the liquid extraction box 66 is rotatably connected to a rotating ring 661, the inner wall of the rotating ring 661 is fixedly connected to a liquid extraction blade 662, and the outer wall of the rotating ring 661 is connected to a driving impeller 663;
通过上述结合的设置,开启驱动电机62,使其带动导流扇叶61进行转动,以此在处理箱体1内产生吸力作用,使得化工生产区内的有毒气体沿着进气管21进入处理箱体1内,而在快速流动的气体推力下,首先将会推动驱动叶轮663转动,使其带动抽液盒66内的抽液叶片662转动,以此通过抽液管65从处理槽4底部抽取氢氧化钠溶液,然后由雾化喷头651向下喷出,使得酸性有毒气体与氢氧化钠溶液接触并进行中和反应,实现初次净化,其次气流还将会使得风动扇叶64进行转动,使其叶片不断地蘸取处理槽4底部的氢氧化钠溶液,并在离心转动的作用下,使得氢氧化钠溶液围绕在风动扇叶64形成一层水幕,此时气体在穿过时,将会使其内部有毒的酸性成分与氢氧化钠溶液再次发生中和反应,实现再次净化,综上所述,通过前后的分步净化,使得溶液与气体更全面且持续地接触,有效提高了净化处理效果。Through the above-mentioned combined arrangement, the driving motor 62 is turned on to drive the guide blade 61 to rotate, thereby generating a suction effect in the processing box 1, so that the toxic gas in the chemical production area enters the processing box 1 along the air inlet pipe 21, and under the thrust of the fast-flowing gas, the driving impeller 663 will be driven to rotate first, so that it drives the extraction blade 662 in the extraction box 66 to rotate, thereby extracting the sodium hydroxide solution from the bottom of the processing tank 4 through the extraction pipe 65, and then spraying it downwards by the atomizing nozzle 651, so that the acidic toxic gas and the sodium hydroxide solution Contact and neutralization reaction are carried out to achieve the initial purification. Secondly, the airflow will also cause the pneumatic fan blades 64 to rotate, so that the blades continuously dip into the sodium hydroxide solution at the bottom of the treatment tank 4, and under the action of centrifugal rotation, the sodium hydroxide solution forms a layer of water curtain around the pneumatic fan blades 64. At this time, when the gas passes through, the toxic acidic components inside it will react with the sodium hydroxide solution again to achieve secondary purification. In summary, through the front and back step-by-step purification, the solution and the gas are in more comprehensive and continuous contact, which effectively improves the purification treatment effect.
参照图2、图3和图7,其中,处理槽4底部开设有过滤槽41,过滤槽41与处理槽4之间固定连接有过滤板42,过滤板42中部固定连接有导流管421,导流管421两端分别与过滤槽41与处理槽4连通,且导流管421内设置有单向阀,抽液管65的输入端贯穿过滤板42延伸至过滤槽41内与其连通,且抽液管65的输入端内设置有与过滤板42相同的滤网结构,且过滤板42结构的孔径仅能使液体穿过,无法使得颗粒物与反应生产物穿过,过滤槽41外壁连通有排水管,排水管用于在处理结束后,将处理槽4内的残留物排出;Referring to Figures 2, 3 and 7, a filter tank 41 is provided at the bottom of the treatment tank 4, a filter plate 42 is fixedly connected between the filter tank 41 and the treatment tank 4, a guide pipe 421 is fixedly connected to the middle of the filter plate 42, two ends of the guide pipe 421 are respectively connected to the filter tank 41 and the treatment tank 4, and a one-way valve is arranged in the guide pipe 421, the input end of the liquid extraction pipe 65 passes through the filter plate 42 and extends to the filter tank 41 to be connected thereto, and a filter screen structure identical to the filter plate 42 is arranged in the input end of the liquid extraction pipe 65, and the aperture of the filter plate 42 structure can only allow liquid to pass through, and cannot allow particulate matter and reaction products to pass through, and a drain pipe is connected to the outer wall of the filter tank 41, and the drain pipe is used to discharge the residue in the treatment tank 4 after the treatment is completed;
需要说明的是,导流管421内的单向阀,只能使得处理槽4内的溶液移动至过滤槽41内;It should be noted that the one-way valve in the flow guide pipe 421 can only allow the solution in the treatment tank 4 to move into the filter tank 41;
通过上述结合的设置,雾化喷头651向下喷出的溶液将会回流至处理槽4内,此时溶液内携带的空气中颗粒物以及中和反应生产物均会汇集至处理槽4内,随着处理槽4内的溶液不断沿着抽液管65被向上抽取,处理槽4内的溶液将会快速过滤板42与导流管421向过滤槽41内抽液管65的输入端移动,当液体穿过导流管421时,将会打开其内部单向阀,使得颗粒物与反应生产物进入过滤槽41内,而后溶液将会不断地被抽走,而颗粒物与反应生产物则会被过滤在过滤槽41内,提高了溶液内部的整洁性,方便蘸取甩动形成水幕,同时也降低颗粒物与反应生产物对风动扇叶64的磨损,提高了风动扇叶64的耐用性;并且处理槽4内的溶液不断地向过滤槽41内快速流动,以此将会推动风动扇叶64更快速的转动,实现更密实的水幕作用,提高了中和净化效果。Through the above-mentioned combined setting, the solution sprayed downward by the atomizing nozzle 651 will flow back into the treatment tank 4. At this time, the particulate matter in the air and the neutralization reaction products carried in the solution will all be gathered in the treatment tank 4. As the solution in the treatment tank 4 is continuously drawn upward along the liquid extraction pipe 65, the solution in the treatment tank 4 will quickly filter the plate 42 and the guide pipe 421 to move toward the input end of the liquid extraction pipe 65 in the filter tank 41. When the liquid passes through the guide pipe 421, its internal one-way valve will be opened to allow the particulate matter and the reaction products to enter the filter tank 41. Then the solution will be continuously drawn away, while the particulate matter and the reaction products will be filtered in the filter tank 41, thereby improving the cleanliness of the solution inside, facilitating dipping and swinging to form a water curtain, and also reducing the wear of the particulate matter and the reaction products on the pneumatic fan blades 64, thereby improving the durability of the pneumatic fan blades 64; and the solution in the treatment tank 4 continuously flows rapidly into the filter tank 41, thereby promoting the pneumatic fan blades 64 to rotate faster, achieving a denser water curtain effect, and improving the neutralization and purification effect.
参照图2、图3、图7和图8,其中,遮挡机构7包括上挡板71与下挡板72,上挡板71与下挡板72均与挡液槽5内部转动连接,上挡板71与下挡板72交叉设置,上挡板71的延长线与下挡板72相交,以此能够全面地实现对溶液的遮挡阻碍效果,上挡板71侧壁等间距设置有阻挡条711,阻挡条711用于更好地阻挡溶液,上挡板71侧壁铰接有第一连杆73,第一连杆73的另一端与下挡板72顶部相铰接;挡液槽5底部固定连接有弹簧伸缩杆74,弹簧伸缩杆74的顶部铰接有第二连杆741,第二连杆741的另一端与下挡板72侧壁相铰接,风动扇叶64的中心盘内开设有充气槽75,充气槽75内滑动连接有第一磁板751,第一磁板751与充气槽75之间固定连接有第一弹簧752,驱动叶轮663的叶片端部固定连接有第二磁板753,第二磁板753与第一磁板751磁性相斥,安装杆63内部开设有导气槽754,导气槽754的两端分别与充气槽75、弹簧伸缩杆74内腔连通;Referring to Figures 2, 3, 7 and 8, the shielding mechanism 7 includes an upper baffle 71 and a lower baffle 72, both of which are rotatably connected to the inside of the liquid retaining tank 5, and the upper baffle 71 and the lower baffle 72 are cross-arranged, and the extension line of the upper baffle 71 intersects with the lower baffle 72, so that the shielding and obstructing effect of the solution can be fully achieved, and the side wall of the upper baffle 71 is evenly spaced with blocking bars 711, and the blocking bars 711 are used to better block the solution. The side wall of the upper baffle 71 is hinged with a first connecting rod 73, and the other end of the first connecting rod 73 is hinged with the top of the lower baffle 72; the bottom of the liquid retaining tank 5 is fixedly connected with a spring telescopic rod 74, a second connecting rod 741 is hinged at the top of the spring telescopic rod 74, and the other end of the second connecting rod 741 is hinged to the side wall of the lower baffle 72, an air-filling groove 75 is provided in the central disk of the pneumatic fan blade 64, a first magnetic plate 751 is slidably connected in the air-filling groove 75, a first spring 752 is fixedly connected between the first magnetic plate 751 and the air-filling groove 75, a second magnetic plate 753 is fixedly connected to the blade end of the driving impeller 663, the second magnetic plate 753 and the first magnetic plate 751 are magnetically repelled, an air-guiding groove 754 is provided inside the mounting rod 63, and the two ends of the air-guiding groove 754 are respectively connected to the air-filling groove 75 and the inner cavity of the spring telescopic rod 74;
通过上述结合的设置,有毒气体再经过处理后,将会继续被吸入挡液槽5内,而进入的气体将相互撞击到上挡板71与下挡板72上,并通过上挡板71与下挡板72的特殊结构设置,使得气体中裹挟的溶液被阻挡留下,进使得气体部分穿过,有效降低了溶液的损耗,而在驱动叶轮663转动时,其叶片端部设置的第二磁板753将会与第一磁板751发生相斥作用,当两者处于磁性接触的区域时,第一磁板751将会向充气槽75内回缩,以此压缩充气槽75内的气体,并使得这部分气体通过导气槽754进入弹簧伸缩杆74内腔,使得弹簧伸缩杆74推动下挡板72移动,而下挡板72也同时会推动下挡板72移动,而后当两者脱离磁性区域时,弹簧伸缩杆74将会回缩复位,使得上挡板71与下挡板72再次反向移动,如此往复,更好地实现对溶液的阻挡,并且往复移动产生的惯性与振动作用,将会使得附着在上挡板71与下挡板72上的溶液快速回流至处理槽4内,使得被吹走的溶液快速回流补充,确保了净化效果。Through the above-mentioned combined arrangement, the toxic gas will continue to be sucked into the liquid retaining groove 5 after being processed, and the incoming gas will collide with the upper baffle 71 and the lower baffle 72, and through the special structural arrangement of the upper baffle 71 and the lower baffle 72, the solution entrained in the gas is blocked and retained, and the gas partially passes through, effectively reducing the loss of the solution. When the driving impeller 663 rotates, the second magnetic plate 753 set at the end of its blade will repel the first magnetic plate 751. When the two are in the area of magnetic contact, the first magnetic plate 751 will retract into the gas filling groove 75, thereby compressing the gas in the gas filling groove 75. The gas is guided into the inner cavity of the spring telescopic rod 74 through the gas guide groove 754, so that the spring telescopic rod 74 pushes the lower baffle plate 72 to move, and the lower baffle plate 72 also pushes the lower baffle plate 72 to move at the same time. Then, when the two are separated from the magnetic area, the spring telescopic rod 74 will retract and reset, so that the upper baffle plate 71 and the lower baffle plate 72 move in the opposite direction again, and so on and so forth, so as to better block the solution. The inertia and vibration generated by the reciprocating movement will cause the solution attached to the upper baffle plate 71 and the lower baffle plate 72 to quickly flow back into the treatment tank 4, so that the blown-away solution can quickly flow back and be replenished, thereby ensuring the purification effect.
参照图3、图5和图6,其中,补液机构8包括储液盒81,储液盒81与处理箱体1顶部固定连接,储液盒81内固定连接有活塞筒82,活塞筒82内滑动连接有活塞板821,活塞板821顶部与活塞筒82之间固定连接有第二弹簧822,活塞板821底部固定连接有导液杆83,导液杆83贯穿延伸至处理槽4内,且导液杆83底端固定连接有第三磁板831,导液杆83与第三磁板831中部开设有导液孔832,风动扇叶64的叶片端部固定连接有第四磁板84,第四磁板84与第三磁板831之间磁性相斥;3, 5 and 6, the liquid replenishing mechanism 8 includes a liquid storage box 81, the liquid storage box 81 is fixedly connected to the top of the processing box 1, a piston cylinder 82 is fixedly connected in the liquid storage box 81, a piston plate 821 is slidably connected in the piston cylinder 82, a second spring 822 is fixedly connected between the top of the piston plate 821 and the piston cylinder 82, a liquid guide rod 83 is fixedly connected to the bottom of the piston plate 821, the liquid guide rod 83 extends through and extends into the processing tank 4, and a third magnetic plate 831 is fixedly connected to the bottom end of the liquid guide rod 83, a liquid guide hole 832 is opened in the middle of the liquid guide rod 83 and the third magnetic plate 831, and a fourth magnetic plate 84 is fixedly connected to the blade end of the pneumatic fan blade 64, and the fourth magnetic plate 84 and the third magnetic plate 831 repel each other magnetically;
通过上述结合的设置,在风动扇叶64转动的同时,其叶片端部设置的第四磁板84将会与第三磁板831发生间歇性的接触,当二者处于磁性区域时,将会推动第三磁板831向上移动,使得导液杆83与活塞板821向活塞筒82内回缩,而此时当导液杆83上移后,导液孔832的顶部将会与储液盒81内腔连通,此时储液盒81内存储的较高浓度氢氧化钠溶液将会下落滴加补充至处理槽4内,随后当二者脱离磁性区域时,导液杆83将会在第二弹簧822的回弹作用下复位,实现对导液孔832的封堵,如此往复,不断地向处理槽4内滴加新的溶液,避免处理槽4内溶液浓度的降低,提高了处理效果。Through the above-mentioned combined settings, while the pneumatic fan blades 64 rotate, the fourth magnetic plate 84 set at the end of the blades will intermittently contact the third magnetic plate 831. When the two are in the magnetic area, the third magnetic plate 831 will be pushed to move upward, so that the liquid guiding rod 83 and the piston plate 821 will retract into the piston cylinder 82. At this time, when the liquid guiding rod 83 moves up, the top of the liquid guiding hole 832 will be connected to the inner cavity of the liquid storage box 81. At this time, the higher concentration sodium hydroxide solution stored in the liquid storage box 81 will fall and be added to the treatment tank 4. Then, when the two leave the magnetic area, the liquid guiding rod 83 will be reset under the rebound action of the second spring 822, so as to achieve the blocking of the liquid guiding hole 832. This reciprocating process continuously drips new solution into the treatment tank 4 to avoid the reduction of the solution concentration in the treatment tank 4 and improve the treatment effect.
参照图2、图3和图7,其中,活塞筒82外部连通有导气管85,导气管85的另一端贯穿活性炭盒31中部与过滤槽41内腔连通,且位于活性炭盒31内的导气管85侧壁等间距连通有吸气管851,导气管85靠近过滤槽41的一端以及吸气管851内均设置有单向阀。Referring to Figures 2, 3 and 7, the outside of the piston cylinder 82 is connected to an air duct 85, the other end of the air duct 85 passes through the middle of the activated carbon box 31 and is connected to the inner cavity of the filter tank 41, and the side walls of the air duct 85 located in the activated carbon box 31 are connected to the air intake pipe 851 at equal intervals, and one-way valves are provided at one end of the air duct 85 close to the filter tank 41 and in the air intake pipe 851.
需要说明的是,导气管85内的单向阀,只能使得气流沿着导气管85进入过滤槽41内;吸气管851内的单向阀,只能使得活性炭盒31内气体被吸入导气管85补充至活塞筒82内;It should be noted that the one-way valve in the air guide pipe 85 can only allow the airflow to enter the filter tank 41 along the air guide pipe 85; the one-way valve in the air intake pipe 851 can only allow the gas in the activated carbon box 31 to be sucked into the air guide pipe 85 and replenished into the piston cylinder 82;
通过上述结构的设置,当活塞板821向活塞筒82内回缩时,将会挤压活塞筒82内的气体,使得带有推力的气流沿着导气管85充入过滤槽41内,实现对过滤板42的反冲,避免其进水面附着过多的过滤物,有效提高了过滤板42的使用效果,而当活塞板821复位时,将会在活塞筒82内产生吸力作用,以此从活性炭盒31内吸气,使得活性炭盒31内部活性炭上附着的部分有害气体分子被再吸入活塞筒82内,随后上述内容的往复,被吸附的有害气体分子将会随着反冲作用充入过滤槽41内,实现对有害气体分子的再次净化,提高了净化效果,确保了外排空气的质量。Through the arrangement of the above structure, when the piston plate 821 retracts into the piston cylinder 82, the gas in the piston cylinder 82 will be squeezed, so that the airflow with thrust is filled into the filter tank 41 along the air guide pipe 85, thereby realizing the recoil of the filter plate 42, avoiding excessive filter material adhering to its water inlet surface, and effectively improving the use effect of the filter plate 42. When the piston plate 821 is reset, suction will be generated in the piston cylinder 82, thereby sucking air from the activated carbon box 31, so that some harmful gas molecules attached to the activated carbon inside the activated carbon box 31 are re-sucked into the piston cylinder 82. Subsequently, the above contents are repeated, and the adsorbed harmful gas molecules will be filled into the filter tank 41 with the recoil effect, thereby realizing the re-purification of the harmful gas molecules, improving the purification effect, and ensuring the quality of the exhaust air.
参照图1-图8,本发明中,在进行使用时,开启驱动电机62,使其带动导流扇叶61进行转动,以此在处理箱体1内产生吸力作用,使得化工生产区内的有毒气体沿着进气管21进入处理箱体1内,而在快速流动的气体推力下,首先将会推动驱动叶轮663转动,使其带动抽液盒66内的抽液叶片662转动,以此通过抽液管65从处理槽4底部抽取氢氧化钠溶液,然后由雾化喷头651向下喷出,使得酸性有毒气体与氢氧化钠溶液接触并进行中和反应,实现初次净化,其次气流还将会使得风动扇叶64进行转动,使其叶片不断地蘸取处理槽4底部的氢氧化钠溶液,并在离心转动的作用下,使得氢氧化钠溶液围绕在风动扇叶64形成一层水幕,此时气体在穿过时,将会使其内部有毒的酸性成分与氢氧化钠溶液再次发生中和反应,实现再次净化,综上所述,通过前后的分步净化,使得溶液与气体更全面且持续地接触,有效提高了净化处理效果;1 to 8, in the present invention, when in use, the driving motor 62 is turned on to drive the guide blade 61 to rotate, thereby generating a suction effect in the processing box 1, so that the toxic gas in the chemical production area enters the processing box 1 along the air inlet pipe 21, and under the thrust of the fast-flowing gas, the driving impeller 663 will first be driven to rotate, so that it drives the liquid extraction blade 662 in the liquid extraction box 66 to rotate, thereby extracting the sodium hydroxide solution from the bottom of the processing tank 4 through the liquid extraction pipe 65, and then spraying it downwards by the atomizing nozzle 651, so that the acidic toxic gas and the hydrogen The sodium hydroxide solution contacts and reacts with the gas to achieve the initial purification. The airflow will also cause the pneumatic fan blades 64 to rotate, so that the blades continuously dip into the sodium hydroxide solution at the bottom of the treatment tank 4, and under the action of centrifugal rotation, the sodium hydroxide solution forms a layer of water curtain around the pneumatic fan blades 64. At this time, when the gas passes through, the toxic acidic components inside it will react with the sodium hydroxide solution again to achieve secondary purification. In summary, through the front and back step-by-step purification, the solution and the gas are in more comprehensive and continuous contact, which effectively improves the purification effect.
在风动扇叶64转动的同时,其叶片端部设置的第四磁板84将会与第三磁板831发生间歇性的接触,当二者处于磁性区域时,将会推动第三磁板831向上移动,使得导液杆83与活塞板821向活塞筒82内回缩,而此时当导液杆83上移后,导液孔832的顶部将会与储液盒81内腔连通,此时储液盒81内存储的较高浓度氢氧化钠溶液将会下落滴加补充至处理槽4内,随后当二者脱离磁性区域时,导液杆83将会在第二弹簧822的回弹作用下复位,实现对导液孔832的封堵,如此往复,不断地向处理槽4内滴加新的溶液,避免处理槽4内溶液浓度的降低,提高了处理效果;而雾化喷头651向下喷出的溶液将会回流至处理槽4内,此时溶液内携带的空气中颗粒物以及中和反应生产物均会汇集至处理槽4内,随着处理槽4内的溶液不断沿着抽液管65被向上抽取,处理槽4内的溶液将会快速过滤板42与导流管421向过滤槽41内抽液管65的输入端移动,当液体穿过导流管421时,将会打开其内部单向阀,使得颗粒物与反应生产物进入过滤槽41内,而后溶液将会不断地被抽走,而颗粒物与反应生产物则会被过滤在过滤槽41内,提高了溶液内部的整洁性,方便蘸取甩动形成水幕,同时也降低颗粒物与反应生产物对风动扇叶64的磨损,提高了风动扇叶64的耐用性;并且处理槽4内的溶液不断地向过滤槽41内快速流动,以此将会推动风动扇叶64更快速的转动,实现更密实的水幕作用,提高了中和净化效果;并且当活塞板821向活塞筒82内回缩时,将会挤压活塞筒82内的气体,使得带有推力的气流沿着导气管85充入过滤槽41内,实现对过滤板42的反冲,避免其进水面附着过多的过滤物,有效提高了过滤板42的使用效果,而当活塞板821复位时,将会在活塞筒82内产生吸力作用,以此从活性炭盒31内吸气,使得活性炭盒31内部活性炭上附着的部分有害气体分子被再吸入活塞筒82内,随后上述内容的往复,被吸附的有害气体分子将会随着反冲作用充入过滤槽41内,实现对有害气体分子的再次净化,提高了净化效果,确保了外排空气的质量;When the pneumatic fan blade 64 rotates, the fourth magnetic plate 84 arranged at the end of the blade will intermittently contact the third magnetic plate 831. When the two are in the magnetic area, the third magnetic plate 831 will be pushed to move upward, so that the liquid guide rod 83 and the piston plate 821 will retract into the piston cylinder 82. At this time, when the liquid guide rod 83 moves up, the top of the liquid guide hole 832 will be connected with the inner cavity of the liquid storage box 81. At this time, the high-concentration sodium hydroxide solution stored in the liquid storage box 81 will fall and be added to the processing tank 4. Then, when the two leave the magnetic area, the liquid guide rod 83 will be reset under the rebound action of the second spring 822, so as to realize the liquid guide hole 832 is blocked, and new solution is continuously added to the treatment tank 4 in this way, so as to avoid the concentration of the solution in the treatment tank 4 from decreasing and improve the treatment effect; and the solution sprayed downward by the atomizing nozzle 651 will flow back into the treatment tank 4. At this time, the particulate matter in the air and the neutralization reaction products carried by the solution will be collected in the treatment tank 4. As the solution in the treatment tank 4 is continuously drawn upward along the liquid extraction pipe 65, the solution in the treatment tank 4 will quickly filter the plate 42 and the guide pipe 421 to move toward the input end of the liquid extraction pipe 65 in the filter tank 41. When the liquid passes through the guide pipe 421, the internal one-way valve will be opened, so that the particulate matter and the reaction products will be separated. The product enters the filter tank 41, and then the solution will be continuously pumped away, while the particles and reaction products will be filtered in the filter tank 41, which improves the cleanliness of the solution inside, facilitates dipping and swinging to form a water curtain, and also reduces the wear of the particles and reaction products on the pneumatic fan blades 64, thereby improving the durability of the pneumatic fan blades 64; and the solution in the treatment tank 4 continuously flows rapidly into the filter tank 41, which will drive the pneumatic fan blades 64 to rotate faster, achieve a denser water curtain effect, and improve the neutralization and purification effect; and when the piston plate 821 retracts into the piston cylinder 82, it will squeeze the gas in the piston cylinder 82, so that the gas with The thrust airflow is charged into the filter tank 41 along the air guide pipe 85, realizing the backwash of the filter plate 42, avoiding excessive filter material adhering to the water inlet surface thereof, and effectively improving the use effect of the filter plate 42. When the piston plate 821 is reset, a suction effect will be generated in the piston cylinder 82, thereby sucking air from the activated carbon box 31, so that some harmful gas molecules attached to the activated carbon inside the activated carbon box 31 are sucked back into the piston cylinder 82. Subsequently, the above contents are repeated, and the adsorbed harmful gas molecules will be charged into the filter tank 41 with the backwash effect, realizing the re-purification of the harmful gas molecules, improving the purification effect, and ensuring the quality of the exhaust air.
有毒气体再经过处理后,将会继续被吸入挡液槽5内,而进入的气体将相互撞击到上挡板71与下挡板72上,并通过上挡板71与下挡板72的特殊结构设置,使得气体中裹挟的溶液被阻挡留下,进使得气体部分穿过,有效降低了溶液的损耗,而在驱动叶轮663转动时,其叶片端部设置的第二磁板753将会与第一磁板751发生相斥作用,当两者处于磁性接触的区域时,第一磁板751将会向充气槽75内回缩,以此压缩充气槽75内的气体,并使得这部分气体通过导气槽754进入弹簧伸缩杆74内腔,使得弹簧伸缩杆74推动下挡板72移动,而下挡板72也同时会推动下挡板72移动,而后当两者脱离磁性区域时,弹簧伸缩杆74将会回缩复位,使得上挡板71与下挡板72再次反向移动,如此往复,更好地实现对溶液的阻挡,并且往复移动产生的惯性与振动作用,将会使得附着在上挡板71与下挡板72上的溶液快速回流至处理槽4内,使得被吹走的溶液快速回流补充,确保了净化效果。After being treated, the toxic gas will continue to be sucked into the liquid retaining groove 5, and the incoming gas will collide with the upper baffle 71 and the lower baffle 72, and through the special structural setting of the upper baffle 71 and the lower baffle 72, the solution entrained in the gas is blocked and retained, allowing the gas to partially pass through, effectively reducing the loss of the solution, and when the driving impeller 663 rotates, the second magnetic plate 753 set at the end of its blade will repel the first magnetic plate 751, and when the two are in the area of magnetic contact, the first magnetic plate 751 will retract into the gas filling groove 75, thereby compressing the gas in the gas filling groove 75 and making This part of gas enters the inner cavity of the spring telescopic rod 74 through the air guide groove 754, so that the spring telescopic rod 74 pushes the lower baffle 72 to move, and the lower baffle 72 also pushes the lower baffle 72 to move at the same time. Then, when the two are separated from the magnetic area, the spring telescopic rod 74 will retract and reset, so that the upper baffle 71 and the lower baffle 72 move in the opposite direction again, and so on and so forth, so as to better block the solution, and the inertia and vibration generated by the reciprocating movement will cause the solution attached to the upper baffle 71 and the lower baffle 72 to quickly flow back into the processing tank 4, so that the blown away solution can quickly flow back and be replenished, thereby ensuring the purification effect.
实施例二Embodiment 2
与实施例一基本相同,在实施例一的基础上,提出了一种用于化学工业的有毒气体排除方法;Basically the same as the first embodiment, on the basis of the first embodiment, a method for removing toxic gases used in the chemical industry is proposed;
参照图1-图8,一种用于化学工业的有毒气体排除方法,具体步骤如下:Referring to Figures 1 to 8, a method for removing toxic gases used in the chemical industry, the specific steps are as follows:
步骤一、利用吸收液将有毒气体进行吸收净化;Step 1: Using absorption liquid to absorb and purify the toxic gas;
开启驱动电机62,使其带动导流扇叶61进行转动,以此在处理箱体1内产生吸力作用,使得化工生产区内的有毒气体沿着进气管21进入处理箱体1内,而在快速流动的气体推力下,首先将会推动驱动叶轮663转动,使其带动抽液盒66内的抽液叶片662转动,以此通过抽液管65从处理槽4底部抽取氢氧化钠溶液,然后由雾化喷头651向下喷出,使得酸性有毒气体与氢氧化钠溶液接触并进行中和反应,实现初次净化,其次气流还将会使得风动扇叶64进行转动,使其叶片不断地蘸取处理槽4底部的氢氧化钠溶液,并在离心转动的作用下,使得氢氧化钠溶液围绕在风动扇叶64形成一层水幕,此时气体在穿过时,将会使其内部有毒的酸性成分与氢氧化钠溶液再次发生中和反应,实现再次净化,综上所述,通过前后的分步净化,使得溶液与气体更全面且持续的接触,有效提高了净化处理效果;The driving motor 62 is turned on to drive the guide blade 61 to rotate, thereby generating a suction effect in the treatment box 1, so that the toxic gas in the chemical production area enters the treatment box 1 along the air inlet pipe 21, and under the thrust of the fast-flowing gas, the driving impeller 663 will be driven to rotate first, so that it drives the extraction blade 662 in the extraction box 66 to rotate, so that the sodium hydroxide solution is extracted from the bottom of the treatment tank 4 through the extraction pipe 65, and then sprayed downward by the atomizing nozzle 651, so that the acidic toxic gas contacts with the sodium hydroxide solution and undergoes a neutralization reaction, thereby achieving the first purification. Secondly, the airflow will also cause the pneumatic blade 64 to rotate, so that the blade continuously dips into the sodium hydroxide solution at the bottom of the treatment tank 4, and under the action of centrifugal rotation, the sodium hydroxide solution forms a layer of water curtain around the pneumatic blade 64. At this time, when the gas passes through, the toxic acidic components inside it will undergo a neutralization reaction with the sodium hydroxide solution again, thereby achieving a second purification. In summary, through the front and back step-by-step purification, the solution and the gas are in more comprehensive and continuous contact, which effectively improves the purification treatment effect.
步骤二、在吸收净化时不断向处理箱体1内滴加新的吸收液;Step 2: During the absorption and purification, new absorption liquid is continuously added to the treatment box 1;
在风动扇叶64转动的同时,其叶片端部设置的第四磁板84将会与第三磁板831发生间歇性的接触,当二者处于磁性区域时,将会推动第三磁板831向上移动,使得导液杆83与活塞板821向活塞筒82内回缩,而此时当导液杆83上移后,导液孔832的顶部将会与储液盒81内腔连通,此时储液盒81内存储的较高浓度氢氧化钠溶液将会下落滴加补充至处理槽4内,随后当二者脱离磁性区域时,导液杆83将会在第二弹簧822的回弹作用下复位,实现对导液孔832的封堵,如此往复,不断地向处理槽4内滴加新的溶液,避免处理槽4内溶液浓度的降低,提高了处理效果;When the pneumatic fan blade 64 rotates, the fourth magnetic plate 84 arranged at the end of the blade will intermittently contact the third magnetic plate 831. When the two are in the magnetic area, the third magnetic plate 831 will be pushed to move upward, so that the liquid guiding rod 83 and the piston plate 821 will retract into the piston cylinder 82. At this time, when the liquid guiding rod 83 moves upward, the top of the liquid guiding hole 832 will be connected with the inner cavity of the liquid storage box 81. At this time, the high-concentration sodium hydroxide solution stored in the liquid storage box 81 will fall and be added to the treatment tank 4. Then, when the two are out of the magnetic area, the liquid guiding rod 83 will be reset under the rebound action of the second spring 822 to achieve the blocking of the liquid guiding hole 832. In this way, new solution is continuously added to the treatment tank 4 to avoid the reduction of the solution concentration in the treatment tank 4, thereby improving the treatment effect.
步骤三、对气体中含有的颗粒物以及吸收反应产物进行过滤;Step 3: filtering the particulate matter contained in the gas and the absorption reaction products;
雾化喷头651向下喷出的溶液将会回流至处理槽4内,此时溶液内携带的空气中颗粒物以及中和反应生产物均会汇集至处理槽4内,随着处理槽4内的溶液不断沿着抽液管65被向上抽取,处理槽4内的溶液将会快速过滤板42与导流管421向过滤槽41内抽液管65的输入端移动,当液体穿过导流管421时,将会打开其内部单向阀,使得颗粒物与反应生产物进入过滤槽41内,而后溶液将会不断地被抽走,而颗粒物与反应生产物则会被过滤在过滤槽41内,提高了溶液内部的整洁性,方便蘸取甩动形成水幕,同时也降低颗粒物与反应生产物对风动扇叶64的磨损,提高了风动扇叶64的耐用性;并且处理槽4内的溶液不断地向过滤槽41内快速流动,以此将会推动风动扇叶64更快速的转动,实现更密实的水幕作用,提高了中和净化效果;The solution sprayed downward by the atomizing nozzle 651 will flow back into the treatment tank 4. At this time, the particulate matter in the air and the neutralization reaction products carried by the solution will all be collected in the treatment tank 4. As the solution in the treatment tank 4 is continuously drawn upward along the liquid extraction pipe 65, the solution in the treatment tank 4 will quickly filter the plate 42 and the guide pipe 421 to move toward the input end of the liquid extraction pipe 65 in the filter tank 41. When the liquid passes through the guide pipe 421, its internal one-way valve will be opened, allowing the particulate matter and the reaction products to enter the filter tank 41. Then the solution will be continuously drawn away, while the particulate matter and the reaction products will be filtered in the filter tank 41, thereby improving the cleanliness of the solution inside, facilitating dipping and swinging to form a water curtain, and also reducing the wear of the particulate matter and the reaction products on the pneumatic fan blades 64, thereby improving the durability of the pneumatic fan blades 64. In addition, the solution in the treatment tank 4 continuously flows rapidly into the filter tank 41, thereby promoting the pneumatic fan blades 64 to rotate faster, achieving a denser water curtain effect, and improving the neutralization and purification effect.
并且当活塞板821向活塞筒82内回缩时,将会挤压活塞筒82内的气体,并在此挤压作用下,打开导气管85内的单向阀,使得带有推力的气流沿着导气管85充入过滤槽41内,实现对过滤板42的反冲,避免其进水面附着过多的过滤物,有效提高了过滤板42的使用效果,而当活塞板821复位时,将会在活塞筒82内产生吸力作用,此吸力将会打开吸气管851内的单向阀,以此从活性炭盒31内吸气,使得活性炭盒31内部活性炭上附着的部分有害气体分子被再吸入活塞筒82内,随后上述内容的往复,被吸附的有害气体分子将会随着反冲作用充入过滤槽41内,实现对有害气体分子的再次净化,提高了净化效果,确保了外排空气的质量;When the piston plate 821 retracts into the piston cylinder 82, the gas in the piston cylinder 82 will be squeezed, and under this squeezing effect, the one-way valve in the air guide pipe 85 will be opened, so that the airflow with thrust will be filled into the filter tank 41 along the air guide pipe 85, so as to realize the recoil of the filter plate 42, avoid excessive filter material adhering to its water inlet surface, and effectively improve the use effect of the filter plate 42. When the piston plate 821 is reset, a suction effect will be generated in the piston cylinder 82, and this suction will open the one-way valve in the air suction pipe 851, so as to inhale air from the activated carbon box 31, so that some harmful gas molecules attached to the activated carbon inside the activated carbon box 31 are re-sucked into the piston cylinder 82, and then the above contents are repeated, and the adsorbed harmful gas molecules will be filled into the filter tank 41 with the recoil effect, so as to realize the re-purification of the harmful gas molecules, improve the purification effect, and ensure the quality of the exhaust air.
步骤四、将净化后气体中的水分进行阻挡并使其回流;Step 4: Block the moisture in the purified gas and make it flow back;
有毒气体再经过处理后,将会继续被吸入挡液槽5内,而进入的气体将相互撞击到上挡板71与下挡板72上,并通过上挡板71与下挡板72的特殊结构设置,使得气体中裹挟的溶液被阻挡留下,进使得气体部分穿过,有效降低了溶液的损耗,而在驱动叶轮663转动时,其叶片端部设置的第二磁板753将会与第一磁板751发生相斥作用,当两者处于磁性接触的区域时,第一磁板751将会向充气槽75内回缩,以此压缩充气槽75内的气体,并使得这部分气体通过导气槽754进入弹簧伸缩杆74内腔,使得弹簧伸缩杆74推动下挡板72移动,而下挡板72也同时会推动下挡板72移动,而后当两者脱离磁性区域时,弹簧伸缩杆74将会回缩复位,使得上挡板71与下挡板72再次反向移动,如此往复,更好地实现对溶液的阻挡,并且往复移动产生的惯性与振动作用,将会使得附着在上挡板71与下挡板72上的溶液快速回流至处理槽4内,使得被吹走的溶液快速回流补充,确保了净化效果。After being treated, the toxic gas will continue to be sucked into the liquid retaining groove 5, and the incoming gas will collide with the upper baffle 71 and the lower baffle 72, and through the special structural setting of the upper baffle 71 and the lower baffle 72, the solution entrained in the gas is blocked and retained, allowing the gas to partially pass through, effectively reducing the loss of the solution, and when the driving impeller 663 rotates, the second magnetic plate 753 set at the end of its blade will repel the first magnetic plate 751, and when the two are in the area of magnetic contact, the first magnetic plate 751 will retract into the gas filling groove 75, thereby compressing the gas in the gas filling groove 75 and making This part of gas enters the inner cavity of the spring telescopic rod 74 through the air guide groove 754, so that the spring telescopic rod 74 pushes the lower baffle 72 to move, and the lower baffle 72 also pushes the lower baffle 72 to move at the same time. Then, when the two are separated from the magnetic area, the spring telescopic rod 74 will retract and reset, so that the upper baffle 71 and the lower baffle 72 move in the opposite direction again, and so on and so forth, so as to better block the solution, and the inertia and vibration generated by the reciprocating movement will cause the solution attached to the upper baffle 71 and the lower baffle 72 to quickly flow back into the processing tank 4, so that the blown away solution can quickly flow back and be replenished, thereby ensuring the purification effect.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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CN118566543A (en) * | 2024-05-16 | 2024-08-30 | 上海梵虔电器设备有限公司 | High-voltage test wiring auxiliary system and auxiliary method |
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