CN117657676B - Intelligent detection device is used in wine box production - Google Patents
Intelligent detection device is used in wine box production Download PDFInfo
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- CN117657676B CN117657676B CN202311558750.6A CN202311558750A CN117657676B CN 117657676 B CN117657676 B CN 117657676B CN 202311558750 A CN202311558750 A CN 202311558750A CN 117657676 B CN117657676 B CN 117657676B
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- pushing
- wine box
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- 238000001514 detection method Methods 0.000 title claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000012937 correction Methods 0.000 claims abstract description 75
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 74
- 230000005540 biological transmission Effects 0.000 claims description 26
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 8
- 230000001502 supplementing effect Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000012856 packing Methods 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses an intelligent detection device for wine box production, which relates to the technical field of wine box detection and comprises a conveying mechanism, a pushing mechanism and a detection and correction mechanism, wherein the detection and correction mechanism comprises a third hydraulic cylinder, a third telescopic rod, a second pushing plate, a correction plate, a sliding rod, a second spring and a sensor, the output end of the third hydraulic cylinder is fixedly connected with the third telescopic rod, the output end of the third telescopic rod is fixedly connected with the second pushing plate, a sliding groove is formed in the third telescopic rod, one end, close to the third hydraulic cylinder, of the inner wall of the sliding groove is fixedly connected with the second spring, the other end of the second spring is fixedly connected with the sliding rod, one end, penetrating through the outer part of the second pushing plate, of the sliding rod is rotatably connected with the correction plate, and a plurality of sensors are arranged at the edge position of one end, provided with limiting grooves, of the second pushing plate and are used for detecting distance values between the sensor and a base. The automatic wine box has the advantages that bases in the wine box body are automatically regulated, detected and corrected, and the bases are guaranteed to be placed flatly and in place.
Description
Technical Field
The invention relates to the technical field of wine box detection, in particular to an intelligent detection device for wine box production.
Background
The wine box, as the name implies, is the external packing box of the wine. The wine placed on the existing store shelves maps to the outer packing box of most of the wine, the wine box plays a very important role in selling the wine, and particularly, the appearance and the structure of the wine box can increase the added value of the product, meet the mental requirements of consumers and consolidate brands and enterprise images.
The existing wine box is mainly made of paper containers, and along with the exquisite pursuit of people for external packaging, more and more people apply leather, wood, plastic and metal materials to the wine box package, and pictures and texts are sprayed on the outer surface of the wine box, so that the appearance of the wine box is more exquisite. In addition, most wine boxes are designed and manufactured in a unique and proper shape in terms of the size and structural appearance of wine bottles, so that before the wine boxes are actually applied to the packaging of the wine bottles, the wine boxes need to be detected, including the size, the pattern, the strength and the like of the wine boxes, and bases are placed at bottoms of the wine boxes. Because the base is mostly manual placement, sometimes avoid making the base slope or place out of place because of manual operation is improper, if not in time detect and adjust for the follow-up wine bottle of placing needs to place the base again when packing, reduces work efficiency.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an intelligent detection device for wine box production, which aims to solve the technical problems.
In order to achieve the above purpose, the present invention provides the following technical solutions: an intelligent detection device is used in wine box production for detect the correction to the base in the wine box body, intelligent detection device is used in wine box production includes:
The conveying mechanism is used for conveying the wine box body from the pushing position to the detection correction position;
The pushing mechanism is positioned above the conveying mechanism along the vertical direction and is correspondingly arranged with the pushing position, and the pushing mechanism is used for pushing the base to the bottom of the inner cavity of the wine box body;
the detection correction mechanism is positioned above the conveying mechanism along the vertical direction and is correspondingly arranged with the detection correction position, the detection correction mechanism comprises a third hydraulic cylinder, a third telescopic rod, a second pushing plate, a correction plate, a sliding rod, a second spring and a sensor, the third hydraulic cylinder is arranged on a support, the support is arranged on one side of the conveying mechanism, the output end of the third hydraulic cylinder is fixedly connected with the third telescopic rod, one end of the third telescopic rod, which is far away from the third hydraulic cylinder, is fixedly connected with the second pushing plate, wherein the telescopic direction of the third telescopic rod is parallel to the extending direction of an inner cavity of the wine box body, a sliding groove is formed in the third telescopic rod, one end, which is close to the third hydraulic cylinder, of the inner wall of the sliding groove is fixedly connected with the second spring, the other end of the second spring is fixedly connected with the sliding rod through the sliding groove and the third telescopic rod, one end, which is far away from the second spring, penetrates through the second pushing plate and is in sliding connection with the second pushing plate, the sliding rod penetrates through the second pushing plate, one end of the third telescopic rod is fixedly connected with the correction plate is far away from the second pushing plate, one end of the second pushing plate is fixedly connected with the second pushing plate, one end of the second pushing plate is far away from the second sliding rod, one end of the correction plate is provided with the correction plate is arranged with the sensor, the correction plate is arranged in the position, and is far away from the position of the correction plate, and is provided with a position detector;
The controller is arranged on one side of the conveying mechanism, the controller is electrically connected with the sensors and the third hydraulic cylinder respectively, and when the distance values detected by the sensors are not identical, the controller electrically controls the third hydraulic cylinder to drive the second pushing plate to move to the maximum displacement in the direction away from the third hydraulic cylinder.
As a further scheme of the invention: the conveying mechanism comprises a first motor, a driving transmission gear, a driven transmission gear, a transmission chain, clamping seats, chain plates, fixing seats and conveying discs, wherein the driving transmission gear is fixedly connected to an output shaft of the first motor, the transmission chain is meshed with the outside of the driving transmission gear, one end of the transmission chain, which is far away from the first motor, is meshed with the driven transmission gear, the clamping seats are arranged on the transmission chain in a clamping mode, the clamping seats are uniformly distributed mode, one end of the clamping seat, which is far away from the transmission chain, is fixedly connected with the chain plates, one end of the chain plates, which is far away from the clamping seats, is fixedly connected with the conveying discs, one end of the conveying discs, which is far away from the fixing seats, is provided with a storage groove, and the storage groove is used for storing wine box bodies, wherein the first motor is electrically connected with a controller, and the controller is used for controlling intermittent periodic homodromous driving of the first motor.
As a further scheme of the invention: the pushing mechanism comprises a second hydraulic cylinder, a second telescopic rod and a first pushing plate, the second hydraulic cylinder is arranged on the bracket, the output end of the second hydraulic cylinder is fixedly connected with the second telescopic rod, and one end of the second telescopic rod, which is far away from the second hydraulic cylinder, is fixedly connected with the first pushing plate;
when the first pushing plate is positioned at the initial position, the bottom surface of the first pushing plate is higher than the upper end surface of the wine box body positioned at the pushing position along the telescopic direction of the second telescopic rod;
When the first pushing plate is in friction interference with the base and moves to the maximum displacement in the direction approaching the conveying disc under the driving of the second hydraulic cylinder, the upper surface of the base is kept horizontal.
As a further scheme of the invention: the intelligent detection device for wine box production further comprises a material adding mechanism, the material adding mechanism is located above the conveying mechanism in the vertical direction and corresponds to the material adding position, the material adding mechanism is arranged on one side, far away from the detection correction mechanism, of the material pushing mechanism, the material adding mechanism is used for feeding a base into an inner cavity of the wine box body, and the conveying mechanism is further used for conveying the wine box body from the material adding position to the material pushing position.
As a further scheme of the invention: the feeding mechanism comprises a blanking assembly and a feeding assembly, the blanking assembly comprises a first hydraulic cylinder, a first telescopic rod, a push plate and a collision block, the first hydraulic cylinder is mounted on a support, the output end of the first hydraulic cylinder is fixedly connected with the first telescopic rod, one end of the first telescopic rod, which is far away from the first hydraulic cylinder, is fixedly connected with the push plate, a blanking groove is formed in the push plate, the size value of the blanking groove is larger than that of the base in the horizontal direction, two collision blocks are fixedly connected to one end of the push plate, which faces the first telescopic rod, and the two collision blocks are symmetrically arranged on two sides of the blanking groove;
The feeding assembly comprises a connecting rod, a feeding box, a side plate, a first spring and a collision plate, wherein the feeding box is positioned above the push plate along the telescopic direction of the first telescopic rod, the feeding box is arranged at intervals with the push plate, the outer side end of the feeding box is fixedly connected with the connecting rod, one end of the connecting rod, which is far away from the feeding box, is fixedly connected with a support, the feeding box is provided with the feeding box, the feeding box is used for bearing a base for blanking, the lower end of the feeding box is fixedly connected with the side plate, the side plate is correspondingly arranged with the collision block, the outer end of the side plate is fixedly connected with the first spring, one end, which is far away from the side plate, of the first spring is fixedly connected with the collision plate, the collision plate is rotatably connected onto the feeding box through a rotating shaft, one end, which is far away from the first spring, of the collision plate is in friction and collision block, and the position, which is in friction and collision of the collision block, are positioned on one side, which is far away from the feeding box, of the rotating shaft;
when the interference block moves to the maximum displacement in the direction close to the feeding box under the drive of the first hydraulic cylinder, the interference plate rotates to the maximum angular displacement in the direction close to the pushing plate around the axial lead of the rotating shaft.
As a further scheme of the invention: the intelligent detection device for wine box production further comprises a material supplementing mechanism, wherein the material supplementing mechanism is arranged on one side of the material adding mechanism and used for supplementing and conveying the base to the material adding groove.
As a further scheme of the invention: the feeding mechanism comprises a second motor, driven driving rollers, driving rollers, a conveying belt and a material guide plate, wherein the driving rollers are fixedly connected to an output shaft of the second motor, the conveying belt is sleeved outside the circumference of the driving rollers, one end of the conveying belt, which is far away from the driving rollers, is sleeved with the driven driving rollers, two ends of the output shaft of the driven driving rollers and two ends of the input shaft of the driving rollers are respectively and rotatably connected with a base, the base is fixedly connected with a supporting seat on one side, which is close to a driving chain, of the conveying belt, one end, which is far away from the base, of the supporting seat is fixedly connected with the material guide plate, the material guide plate is located between the conveying belt and a material adding box, the material guide plate is used for guiding a base on the conveying belt into the material adding groove, the material guide plate and the conveying belt are arranged at intervals, and the material guide plate and the material adding box are arranged at intervals, wherein the top position on one end, which is close to the conveying belt, of the material guide plate is higher than the top position on one end, which is close to the material adding box, of the material guide plate is arranged on the telescopic direction along the telescopic direction of the first telescopic rod.
As a further scheme of the invention: along in the direction of the guide of stock guide, the both sides of stock guide are fixedly connected with side shield respectively, just the one end thickness size that the side shield is close to the conveyer belt is greater than the one end thickness size that the side shield is close to the interpolation case.
Compared with the prior art, the technical scheme provided by the embodiment of the invention has at least the following beneficial effects:
1. according to the device, the controller is arranged, the conveying mechanism, the material supplementing mechanism and the material adding mechanism are electrically controlled, the first motor is driven in the same direction in an intermittent mode, the base conveyed on the conveying belt is guided into the material adding groove through the material guiding plate, the wine box body supported on the conveying disc is driven in the same direction in an intermittent mode, when the wine box body supported on the conveying disc moves to the material adding position, the controller is electrically controlled to drive the first hydraulic cylinder, the pushing plate drives the abutting block to move towards the direction close to the material adding box, the abutting plate is rubbed by the abutting block to rotate, the base supported in the material adding groove is enabled to be fed into the inner cavity of the wine box body at the material adding position through the material dropping groove, the first hydraulic cylinder is reversely driven to the initial position, and in the process that the conveying mechanism moves the wine box body from the material adding position to the material pushing position, the material supplementing mechanism starts the material supplementing operation of the next period, the base is automatically added into the inner cavity of the wine box body, and the situation that multiple throwing or missing of the base is caused by throwing is effectively avoided in the prior art, and the working efficiency and precision are improved;
2. The device is also provided with a pushing mechanism and a detection and correction mechanism, wherein the second hydraulic cylinder is started in the process of feeding operation of the feeding mechanism for the wine box body conveyed to the feeding position, the first pushing plate moves to the maximum displacement towards the direction close to the conveying disc under the driving of the second hydraulic cylinder, the base is abutted to the bottom of the inner cavity of the wine box body, the base is regulated, the detection and correction mechanism is used for further detecting and correcting the base, when the conveying mechanism conveys the wine box body at the feeding position to the detection and correction position, the plurality of sensors detect the distance value between each sensor and the base, the base is indicated to be flatly placed when the distance values detected by the plurality of sensors are not identical, at the moment, the controller electrically controls the third hydraulic cylinder, under the driving of the third telescopic rod, the second pushing plate is pushed against the base in the direction close to the base, the base is pushed against the base through the correction plate, the correction plate rotates to increase the contact surface against the base according to the inclination mode of the base, the base is gradually righted under the gradual rotary extrusion of the correction plate, the base is pushed against the base through the second pushing plate, the base is fully ensured to be stably arranged at the bottom position of the inner cavity of the wine box body, the base does not need to be manually adjusted when wine bottles are placed, the working quality and the working efficiency are greatly improved, the problem that the base has a tendency to move upwards along with the first pushing plate when the first pushing plate is pushed reversely because the initial position in the inner cavity of the wine box body is possibly close to the opening position of the wine box body due to the fact that the base is fed to the base is larger in the collision transmission stroke of the first pushing plate before the pushing operation is effectively avoided, namely, the problem that the pushing of the base is not thorough occurs.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings described below are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a structure of an intelligent detection device for wine box production according to an embodiment of the present invention;
Fig. 2 is a schematic structural diagram of a conveying mechanism in an intelligent detection device for wine box production according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a blanking assembly, a pushing mechanism and a detection and correction mechanism in an intelligent detection device for wine box production according to an embodiment of the present invention;
fig. 4 is a schematic diagram of a local three-dimensional structure of a feeding mechanism in an intelligent detection device for wine box production according to an embodiment of the present invention;
fig. 5 is a schematic diagram of a partial two-dimensional cross-sectional structure of a feeding mechanism in an intelligent detection device for wine box production according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a partial sectional structure of a monitoring and correcting mechanism in an intelligent detection device for wine box production according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a feeding mechanism in an intelligent detection device for wine box production according to an embodiment of the present invention;
Fig. 8 is a schematic structural diagram of a wine box body in an intelligent detection device for wine box production according to an embodiment of the present invention.
Reference numerals:
1. A wine box body; 2. a conveying mechanism; 21. a first motor; 22. a drive gear; 23. a drive chain; 24. a driven transmission gear; 25. a clamping seat; 26. a link plate; 27. a fixing seat; 28. a conveying tray; 3. a material supplementing mechanism; 31. a second motor; 32. driven driving roller; 33. a conveyor belt; 34. an active driving roller; 35. a material guide plate; 36. a support base; 37. a base; 4. a material adding mechanism; 41. a first hydraulic cylinder; 42. a first telescopic rod; 43. a material dropping groove; 44. a collision block; 45. a push plate; 46. a contact plate; 47. a first spring; 48. a charging groove; 49. a feeding box; 410. a connecting rod; 411. a side plate; 5. a pushing mechanism; 51. a second hydraulic cylinder; 52. a second telescopic rod; 53. a first pushing plate; 6. detecting and correcting the mechanism; 61. a third hydraulic cylinder; 62. a third telescopic rod; 63. a second pushing plate; 64. a correction plate; 65. a second spring; 66. a chute; 67. a slide bar; 68. a sensor; 69. a limit groove; 7. a bracket; 8. and a controller.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is evident that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
An embodiment of an intelligent detection device for wine box production according to the present invention will be further described with reference to fig. 1 to 8.
With continued reference to fig. 1 to 8, the intelligent detection device for wine box production provided by the present invention is used for detecting and correcting a base in a wine box body 1, and exemplary materials of the base are foam, paper, plastic, etc., and generally are reasonably selected according to the materials of the wine box body 1, as shown in fig. 8, the base is also correspondingly selected structurally according to the structural form of the wine box body 1, and the intelligent detection device for wine box production includes:
A conveying mechanism 2, wherein the conveying mechanism 2 is used for conveying the wine box body 1 from a pushing position to a detection correction position; exemplary, as shown in fig. 2, the conveying mechanism 2 includes a first motor 21, a driving gear 22, a driven gear 24, a driving chain 23, a clamping seat 25, a chain plate 26, a fixing seat 27 and a conveying disc 28, wherein the driving gear 22 is fixedly connected to an output shaft of the first motor 21, the driving gear 22 is externally meshed with the driving chain 23, one end of the driving chain 23 far away from the first motor 21 is meshed with the driven gear 24, the outer part of the driving chain 23 is clamped with a plurality of clamping seats 25, a plurality of clamping seats 25 are uniformly distributed on the driving chain 23, one end of the clamping seat 25 far away from the driving chain 23 is fixedly connected with the chain plate 26, one end of the chain plate 26 far away from the clamping seat 25 is fixedly connected with the fixing seat 27, one end of the fixing seat 27 far away from the chain plate 26 is fixedly connected with a conveying disc 28, one end of the conveying disc 28 far away from the fixing seat 27 is provided with a material placing groove, the material placing groove is used for placing the wine box body 1, wherein the first motor 21 is electrically connected with the controller 8, the controller 8 is used for controlling the intermittent periodic homodromous driving of the first motor 21, namely, according to the conveying speed, the driving speed of the first motor 21 is adjusted, so that when the wine box body 1 is respectively positioned at a detection correction position and a pushing position, the first motor 21 is not driven, and a worker can set the intermittent time parameter and the periodic time parameter of the first motor 21 according to the actual working period, and the method is not limited;
The pushing mechanism 5 is positioned above the conveying mechanism 2 along the vertical direction, the pushing mechanism 5 is arranged corresponding to the pushing position, and the pushing mechanism 5 is used for pushing the base to the bottom of the inner cavity of the wine box body 1;
The detection and correction mechanism 6 is positioned above the conveying mechanism 2 along the vertical direction, the detection and correction mechanism 6 is correspondingly arranged with the detection and correction position, the detection and correction mechanism 6 comprises a third hydraulic cylinder 61, a third telescopic rod 62, a second pushing plate 63, a correction plate 64, a sliding rod 67, a second spring 65 and a sensor 68, the third hydraulic cylinder 61 is arranged on a bracket 7, the bracket 7 is arranged at one side of the conveying mechanism 2, the output end of the third hydraulic cylinder 61 is fixedly connected with the third telescopic rod 62, one end of the third telescopic rod 62 far away from the third hydraulic cylinder 61 is fixedly connected with the second pushing plate 63, wherein the telescopic direction of the third telescopic rod 62 is parallel to the extending direction of the inner cavity of the wine box body 1, a sliding groove 66 is arranged in the third telescopic rod 62, the inner wall of the sliding groove 66 is fixedly connected with a second spring 65 near one end of the third hydraulic cylinder 61, the other end of the second spring 65 is fixedly connected with a sliding rod 67, the sliding rod 67 is in sliding connection with the third telescopic rod 62 through the sliding groove 66, one end of the sliding rod 67 far away from the second spring 65 penetrates through the second pushing plate 63 and is in sliding connection with the second pushing plate 63, one end of the sliding rod 67 penetrating to the outside of the second pushing plate 63 is rotationally connected with a correction plate 64, wherein the rotational connection position of the correction plate 64 and the sliding rod 67 is near one end of the correction plate 64, one end of the second pushing plate 63 far away from the third telescopic rod 62 is provided with a limit groove 69, the limit groove 69 is used for limiting and accommodating the correction plate 64, one end edge position of the second pushing plate 63 provided with the limit groove 69 is provided with a plurality of sensors 68, the sensor 68 is used for detecting a distance value between the sensor 68 and a base in the wine box body 1 at a detection correction position;
The controller 8 is arranged on one side of the conveying mechanism 2, the controller 8 is respectively and electrically connected with the sensor 68 and the third hydraulic cylinders 61, and when the distance values detected by a plurality of the sensors 68 are not completely the same, the controller 8 electrically controls the third hydraulic cylinders 61 to drive the second pushing plates 63 to move to the maximum displacement in the direction away from the third hydraulic cylinders 61.
In one embodiment, with continued reference to fig. 3, the pushing mechanism 5 includes a second hydraulic cylinder 51, a second telescopic rod 52 and a first pushing plate 53, where the second hydraulic cylinder 51 is disposed on the support 7, an output end of the second hydraulic cylinder 51 is fixedly connected with the second telescopic rod 52, and an end of the second telescopic rod 52 far away from the second hydraulic cylinder 51 is fixedly connected with the first pushing plate 53;
When the first pushing plate 53 is located at the initial position, the bottom surface of the first pushing plate 53 is higher than the upper end surface of the wine box body 1 located at the pushing position along the expansion direction of the second expansion link 52;
The upper surface of the base remains horizontal when the first pusher plate 53 is frictionally engaged with the base and moved to a maximum displacement in a direction toward the transfer plate 28 under the drive of the second hydraulic cylinder 51.
In the above embodiment, under the conveying of the conveying mechanism 2, the wine box body 1 with the base is conveyed to the pushing position, that is, the bottom surface position of the first pushing plate 53 is higher than the upper end surface position of the wine box body 1 located at the pushing position, at this time, the controller 8 controls the second hydraulic cylinder 51 to drive the first pushing plate 53 to move towards the direction close to the base through the second telescopic rod 52, so as to push the base to the bottom of the inner cavity of the wine box body 1, thereby realizing the regulation of the base, however, before the pushing operation, since the initial position of the base in the inner cavity of the wine box body 1 may be close to the opening position of the wine box body 1, the stroke of the first pushing plate 53 which is in collision transmission with the base is larger, when the base is easy to move reversely after the first pushing plate 53 is pushed, the base has a trend of moving upwards along with the first pushing plate 53, namely the pushing of the base is incomplete, so that the base needs to be subjected to next detection and correction, then the first motor 21 enters the next period to drive, the well-regulated wine box body 1 is conveyed to a detection and correction position from a pushing position, at the moment, the detection and correction mechanism 6 is positioned at an initial position, namely the correction plate 64 is positioned above the wine box body 1, the second pushing plate 63 is positioned at one side of the correction plate 64 away from the wine box body 1 under the elastic action of the second spring 65, a plurality of sensors 68 on the second pushing plate 63 detect the distance value between each sensor 68 and the base, and when the distance values detected by a plurality of sensors 68 are completely the same, the base is stably placed without correction, and the detection and correction mechanism 6 does not need to operate at the moment; when the distance values detected by the sensors 68 are not completely the same, the base is not stably placed, that is, the base corresponding to the different position points of the distance values is inclined, the controller 8 electrically controls the third hydraulic cylinder 61 to drive, the second pushing plate 63 is driven to move towards the base through the third telescopic rod 62, the base is firstly abutted against the correction plate 64, the correction plate 64 is rotatably and adjustably pressed by the maximum contact surface against the base through the rotary connection of the correction plate 64 and the slide rod 67, the base is slowly righted, in the righting process, the correction plate 64 is always in friction and interference with the base, and finally the base is completely righted through the second pushing plate 63, so that the base is abutted against the bottom of the inner cavity of the wine box body 1, at the moment, the correction plate 64 is accommodated in the limit groove 69, automatic and regular of the base is realized, the base is ensured to be placed smoothly, and when the wine bottle package is placed, the base is not required to be manually adjusted, and the working efficiency is greatly improved.
With continued reference to fig. 1, the intelligent detection device for wine box production further includes a feeding mechanism 4, in the vertical direction, the feeding mechanism 4 is located at a position above the conveying mechanism 2, and the feeding mechanism 4 is disposed corresponding to the feeding position, in the conveying direction of the conveying mechanism 2, the feeding mechanism 4 is disposed at a side of the pushing mechanism 5 away from the detection and correction mechanism 6, the feeding mechanism 4 is used for discharging the base into the inner cavity of the wine box body 1, wherein the conveying mechanism 2 is further used for conveying the wine box body 1 from the feeding position to the pushing position, and in the conveying direction of the conveying mechanism 2, the feeding position is located at a side of the pushing position away from the detection and correction position.
With continued reference to fig. 4 and fig. 5, the feeding mechanism 4 includes a feeding assembly and a feeding assembly, where the feeding assembly includes a first hydraulic cylinder 41, a first telescopic rod 42, a push plate 45 and a collision block 44, the first hydraulic cylinder 41 is mounted on the support 7, an output end of the first hydraulic cylinder 41 is fixedly connected with the first telescopic rod 42, one end of the first telescopic rod 42 away from the first hydraulic cylinder 41 is fixedly connected with the push plate 45, the push plate 45 is provided with a blanking groove 43, a size value of the blanking groove 43 is greater than a size value of the base in a horizontal direction, one end of the push plate 45 facing the first telescopic rod 42 is fixedly connected with two collision blocks 44, and the two collision blocks 44 are symmetrically disposed on two sides of the blanking groove 43;
The feeding assembly comprises a connecting rod 410, a feeding box 49, a side plate 411, a first spring 47 and a collision plate 46, wherein the feeding box 49 is positioned above the push plate 45 along the telescopic direction of the first telescopic rod 42, the feeding box 49 and the push plate 45 are arranged at intervals, the connecting rod 410 is fixedly connected to the outer side end of the feeding box 49, one end of the connecting rod 410 away from the feeding box 49 is fixedly connected with a bracket 7, the feeding box 49 is provided with a feeding groove 48, the feeding groove 48 is used for receiving a base to be fed, the lower end of the feeding box 49 is fixedly connected with the side plate 411, the side plate 411 and the collision block 44 are correspondingly arranged, the outer end of the side plate 411 is fixedly connected with the first spring 47, one end of the first spring 47 away from the side plate 411 is fixedly connected with the collision plate 46, the collision plate 46 is rotatably connected to the feeding box 49 through a rotating shaft, one end of the collision plate 46 away from the first spring 47 is in friction collision block 44, and the friction collision position of the collision plate 46 and the collision block 44 is positioned on one side of the rotating shaft away from the feeding groove 48;
When the abutting block 44 is moved to the maximum displacement in the direction approaching the feed box 49 by the driving of the first hydraulic cylinder 41, the abutting plate 46 is rotated to the maximum angular displacement in the direction approaching the push plate 45 about the axis of the rotation shaft.
In the above embodiment, before the conveying mechanism 2 conveys the wine box body 1 to the material adding position, the material adding groove 48 of the material adding box 49 is provided with a base through the abutting support of the abutting plate 46, when the wine box body 1 is conveyed to the material adding position, the first hydraulic cylinder 41 is driven, the push plate 45 drives the abutting block 44 to move towards the direction away from the wine box body 1, the abutting block 44 abuts against the abutting plate 46 to rotate, so that the abutting support of the base is relieved, the base falls into the inner cavity of the wine box body 1 through the material dropping groove 43, the material adding of the base of the wine box body 1 is realized, only one base is placed in the inner cavity of the wine box body 1 is guaranteed, the situation that multiple throwing or missing throwing is caused by manually throwing the base is avoided, and the working precision and the working efficiency are improved. Then the first hydraulic cylinder 41 is reversely driven, the abutting block 44 is reversely moved, and the abutting plate 46 is restored to the initial position under the elastic force of the first spring 47 so as to support the base next time.
With continued reference to fig. 1 and 7, the intelligent detection device for wine box production further includes a feeding mechanism 3, the feeding mechanism 3 is disposed on one side of the feeding mechanism 4, and the feeding mechanism 3 is used for feeding the base into the feeding groove 48.
The feeding mechanism 3 comprises a second motor 31, a driven driving roller 32, a driving roller 34, a conveying belt 33 and a guide plate 35, wherein the driving roller 34 is fixedly connected to an output shaft of the second motor 31, the conveying belt 33 is sleeved outside the circumference of the driving roller 34, one end of the conveying belt 33, which is far away from the driving roller 34, is sleeved with the driven driving roller 32, two ends of an output shaft of the driven driving roller 32 and two ends of an input shaft of the driving roller 34 are respectively and rotatably connected with a base 37, in the conveying direction of the conveying belt 33, one side, which is close to a driving chain 23, of the base 37 is fixedly connected with a supporting seat 36, one end, which is far away from the base 37, of the supporting seat 36 is fixedly connected with the guide plate 35, the guide plate 35 is positioned between the conveying belt 33 and a feeding groove 48, the guide plate 35 and the conveying belt 33 are arranged at intervals, the guide plate 35 and the feeding groove 49 are arranged at intervals, in the telescopic direction of the first telescopic rod 42, and one end, which is close to the top of the conveying belt 33, is close to the guide plate 35, is higher than one end, which is close to the feeding groove 35, and is close to the top position of the feeding groove 49.
With continued reference to fig. 1, along the guiding direction of the guiding plate 35, two sides of the guiding plate 35 are respectively and fixedly connected with a side baffle, and the thickness dimension of one end of the side baffle close to the conveying belt 33 is greater than the thickness dimension of one end of the side baffle close to the feeding box 49, so as to ensure that the base center slides into the feeding groove 48.
The working process of the device is as follows: firstly, a plurality of bases are sequentially conveyed on a conveying belt 33, the bases are conveyed to a feeding groove 48 from the conveying belt 33 through a material guide plate 35, at the moment, under the driving of a first motor 21, a conveying disc 28 supporting a wine box body 1 moves to a feeding position, namely, the wine box body 1 is positioned below a push plate 45, the first motor 21 stops driving, then the first hydraulic cylinder 41 drives the push plate 45 to move towards a direction close to a feeding box 49, the abutting plate 46 rotates through the abutting transmission of an abutting block 44 and an abutting plate 46, the bases pass through a material falling groove 43 from the feeding groove 48 to fall into an inner cavity of the wine box body 1, automatic feeding is completed, the purpose of feeding of the bases of the wine box body 1 is achieved, only one base is placed in the inner cavity of one wine box body 1 is ensured, the situation that multiple feeding or missing of the bases is caused by manual feeding is avoided, the working precision and the efficiency are improved, then the first hydraulic cylinder 41 drives in a reverse direction, the abutting block 44 moves in a reverse direction, and the abutting plate 46 returns to an initial position under the elastic force of a first spring 47;
then, the first motor 21 enters the driving of the next period, the wine box body 1 containing the base is conveyed to the pushing position from the feeding position, the first motor 21 stops driving, at the moment, the second hydraulic cylinder 51 drives, the first pushing plate 53 moves to the maximum displacement in the direction of approaching to the conveying disc 28, the base is abutted to the bottom of the inner cavity of the wine box body 1, the base is regulated, and then the second hydraulic cylinder 51 drives reversely until the first pushing plate 53 moves upwards to the initial position;
Then, the first motor 21 continues to drive for a new period, the regular wine box body 1 is conveyed to a detection correction position from a pushing position, the first motor 21 stops driving, then, a plurality of sensors 68 on the second pushing plate 63 detect distance values between each sensor 68 and the base, when the distance values are completely the same, the base is leveled, the detection correction mechanism 6 does not need to operate, when the distance values are not completely the same, the corresponding base at the sensor 68 for detecting different distance values is tilted, the base is required to be further corrected, at this time, the third hydraulic cylinder 61 drives, the second pushing plate 63 and the correction plate 64 move towards the direction approaching the base, the correction plate 64 is firstly abutted against the base, and because the correction plate 64 and the slide bar 67 can flexibly rotate, when the correction plate 64 is abutted against the base, the correction plate 64 can rotate along with the inclined surface of the base to incline, and under the action of the elastic force of the second spring 65, the correction plate 64 rotates to be adjusted so as to enable the maximum contact surface to be abutted against and extruded with the base, so that the base is gradually leveled, and the second pushing plate 63 is abutted against the base to carry out final correction on the base, so that the base is fully leveled, at the moment, the correction plate 64 is accommodated in the limit groove 69, automatic regulation of the base is realized, the base is guaranteed to be placed flatly, and when the wine bottle package is placed, the base is not required to be manually adjusted, and the working efficiency is greatly improved;
After finishing the correction detection, the second pushing plate 63 is restored to the initial position under the reverse driving of the third hydraulic cylinder 61, and the first motor 21 continues to drive for a new period, so as to convey the corrected wine box body 1 to the next station, and the wine bottles are conveniently placed and packaged by staff.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
Claims (8)
1. An intelligent detection device is used in wine box production for detect the correction to the base in wine box body (1), its characterized in that, intelligent detection device is used in wine box production includes:
the conveying mechanism (2) is used for conveying the wine box body (1) from the pushing position to the detection correction position;
The pushing mechanism (5) is positioned above the conveying mechanism (2) along the vertical direction, the pushing mechanism (5) is arranged corresponding to the pushing position, and the pushing mechanism (5) is used for pushing the base to the bottom of the inner cavity of the wine box body (1);
The detection correction mechanism (6), along the vertical direction, the detection correction mechanism (6) is located at the upper position of the conveying mechanism (2) and the detection correction mechanism (6) is correspondingly arranged at the detection correction position, the detection correction mechanism (6) comprises a third hydraulic cylinder (61), a third telescopic rod (62), a second pushing plate (63), a correction plate (64), a sliding rod (67), a second spring (65) and a sensor (68), the third hydraulic cylinder (61) is arranged on a support (7), the support (7) is arranged on one side of the conveying mechanism (2), the output end of the third hydraulic cylinder (61) is fixedly connected with a third telescopic rod (62), one end of the third telescopic rod (62) far away from the third hydraulic cylinder (61) is fixedly connected with a second pushing plate (63), the telescopic direction of the third telescopic rod (62) is parallel to the extending direction of an inner cavity of the wine box body (1), a sliding groove (66) is formed in the third telescopic rod (62), the inner wall of the sliding groove (66) is close to the third hydraulic cylinder (61), the second spring (67) is fixedly connected with the sliding groove (65) through the sliding rod (67), one end of the sliding rod (67) far away from the second spring (65) penetrates through the second pushing plate (63) and is in sliding connection with the second pushing plate (63), one end of the sliding rod (67) penetrating through the second pushing plate (63) is rotationally connected with the correction plate (64), the rotational connection position of the correction plate (64) and the sliding rod (67) is close to one end of the correction plate (64), one end of the second pushing plate (63) far away from the third telescopic rod (62) is provided with a limit groove (69), the limit groove (69) is used for limiting and accommodating the correction plate (64), one end edge position of the second pushing plate (63) provided with the limit groove (69) is provided with a plurality of sensors (68), and the sensors (68) are used for detecting distance values between the sensors (68) and a base in the wine box body (1) located at the detection correction position;
The controller (8), the controller (8) sets up in one side of conveying mechanism (2), controller (8) respectively with sensor (68) and third pneumatic cylinder (61) electric connection, when a plurality of distance value that sensor (68) detected is not the same, controller (8) electric control third pneumatic cylinder (61) drive second pushing plate (63) are moved to the maximum displacement towards the direction of keeping away from third pneumatic cylinder (61).
2. The intelligent detection device for wine box production according to claim 1, wherein the conveying mechanism (2) comprises a first motor (21), a driving transmission gear (22), a driven transmission gear (24), a transmission chain (23), a clamping seat (25), a chain plate (26), a fixing seat (27) and a conveying disc (28), wherein the driving transmission gear (22) is fixedly connected to an output shaft of the first motor (21), a transmission chain (23) is meshed with the driving transmission gear (22), one end of the transmission chain (23) far away from the first motor (21) is meshed with the driven transmission gear (24), a plurality of clamping seats (25) are clamped outside the transmission chain (23), the clamping seats (25) are uniformly distributed on the transmission chain (23), one end of the clamping seat (25) far away from the transmission chain (23) is fixedly connected with the chain plate (26), one end of the fixing seat (27) far away from the clamping seat (25) is fixedly connected with the conveying disc (28), one end of the fixing seat (27) far away from the chain plate (26) is fixedly connected with the conveying disc (28), one end of the transmission chain (23) far away from the first motor (21) is far from the electric trough (8), one end of the electric trough (8) is connected with the electric trough (8), the controller (8) is used for controlling the first motor (21) to intermittently and periodically drive in the same direction.
3. The intelligent detection device for wine box production according to claim 2, wherein the pushing mechanism (5) comprises a second hydraulic cylinder (51), a second telescopic rod (52) and a first pushing plate (53), the second hydraulic cylinder (51) is arranged on the bracket (7), the output end of the second hydraulic cylinder (51) is fixedly connected with the second telescopic rod (52), and one end, far away from the second hydraulic cylinder (51), of the second telescopic rod (52) is fixedly connected with the first pushing plate (53);
When the first pushing plate (53) is positioned at the initial position, the bottom surface position of the first pushing plate (53) is higher than the upper end surface position of the wine box body (1) positioned at the pushing position along the telescopic direction of the second telescopic rod (52);
when the first pushing plate (53) is in friction contact with the base and moves to the maximum displacement in the direction approaching the conveying disc (28) under the drive of the second hydraulic cylinder (51), the upper surface of the base is kept horizontal.
4. The intelligent detection device for wine box production according to claim 2, further comprising a feeding mechanism (4), wherein the feeding mechanism (4) is located above the conveying mechanism (2) along the vertical direction, the feeding mechanism (4) is arranged corresponding to the feeding position, and the feeding mechanism (4) is arranged on one side, far away from the detection correction mechanism (6), of the pushing mechanism (5) along the conveying direction of the conveying mechanism (2), the feeding mechanism (4) is used for discharging a base into an inner cavity of the wine box body (1), and the conveying mechanism (2) is further used for conveying the wine box body (1) from the feeding position to the pushing position.
5. The intelligent detection device for wine box production according to claim 4, wherein the material adding mechanism (4) comprises a material discharging assembly and a material adding assembly, the material discharging assembly comprises a first hydraulic cylinder (41), a first telescopic rod (42), a pushing plate (45) and a collision block (44), the first hydraulic cylinder (41) is installed on a support (7), the output end of the first hydraulic cylinder (41) is fixedly connected with the first telescopic rod (42), one end, far away from the first hydraulic cylinder (41), of the first telescopic rod (42) is fixedly connected with the pushing plate (45), a material dropping groove (43) is formed in the pushing plate (45), the size value of the material dropping groove (43) is larger than that of a base in the horizontal direction, two collision blocks (44) are fixedly connected to one end, facing the first telescopic rod (42), of the pushing plate (45), and the two collision blocks (44) are symmetrically arranged on two sides of the material dropping groove (43);
The feeding component comprises a connecting rod (410), a feeding box (49), side plates (411), a first spring (47) and a collision plate (46), wherein the feeding box (49) is positioned above a pushing plate (45) along the telescopic direction of the first telescopic rod (42), the feeding box (49) and the pushing plate (45) are arranged at intervals, the connecting rod (410) is fixedly connected to the outer side end of the feeding box (49), one end of the connecting rod (410) far away from the feeding box (49) is fixedly connected with a bracket (7), the feeding box (49) is provided with a feeding groove (48), the feeding groove (48) is used for bearing a base for feeding, the lower end of the feeding box (49) is fixedly connected with the side plate (411), the side plate (411) is correspondingly arranged with a collision block (44), the outer end of the side plate (411) is fixedly connected with the first spring (47), one end of the first spring (47) far away from the side plate (411) is fixedly connected with the collision plate (46), the plate (46) is rotationally connected to the feeding box (49) through a rotating shaft, the collision plate (46) is far away from the first spring (47), one end of the collision block (44) is far away from the friction block (44), the friction and collision position of the collision plate (46) and the collision block (44) is positioned at one side of the rotating shaft away from the feeding groove (48);
When the abutting block (44) moves to the maximum displacement in the direction approaching the feeding box (49) under the drive of the first hydraulic cylinder (41), the abutting plate (46) rotates to the maximum angular displacement in the direction approaching the push plate (45) around the axial line of the rotating shaft.
6. The intelligent detection device for wine box production according to claim 5, further comprising a feeding mechanism (3), wherein the feeding mechanism (3) is arranged on one side of the feeding mechanism (4), and the feeding mechanism (3) is used for feeding and conveying the base into the feeding groove (48).
7. The intelligent detection device for wine box production according to claim 6, wherein the feeding mechanism (3) comprises a second motor (31), a driven driving roller (32), a driving roller (34), a conveying belt (33) and a material guide plate (35), wherein the driving roller (34) is fixedly connected to an output shaft of the second motor (31), the conveying belt (33) is sleeved outside the circumference of the driving roller (34), one end of the conveying belt (33) far away from the driving roller (34) is sleeved with the driven driving roller (32), two ends of an output shaft of the driven driving roller (32) and two ends of an input shaft of the driving roller (34) are respectively connected with a base (37) in a rotating manner, a supporting seat (36) is fixedly connected to one side, close to a driving chain (23), of the base (37), of the supporting seat (36) is fixedly connected with the material guide plate (35), the material guide plate (35) is positioned between the conveying belt (33) and a material feed box (49), two ends of the output shaft of the driven driving roller (32) and two ends of the driving roller (34) are respectively connected with the base (37) in a conveying direction of the conveying belt (33), the material guide plate (35) is arranged in the material guide plate (33) and the material feed box (49) is arranged at a distance from the material guide plate (33), and in the telescopic direction of the first telescopic rod (42), the top point position of one end of the material guide plate (35) close to the conveying belt (33) is higher than the top point position of one end of the material guide plate (35) close to the feeding box (49).
8. The intelligent detection device for wine box production according to claim 7, wherein, along the material guiding direction of the material guiding plate (35), two sides of the material guiding plate (35) are respectively fixedly connected with side baffles, and the thickness dimension of one end of the side baffles close to the conveying belt (33) is larger than that of one end of the side baffles close to the material adding box (49).
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CN107458027A (en) * | 2017-08-23 | 2017-12-12 | 淮安耀华机械制造有限公司 | A kind of wine box fills foam base device automatically |
CN217319513U (en) * | 2022-01-19 | 2022-08-30 | 中山市恒源纸品制造有限公司 | Cardboard flattening device suitable for carton processing |
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JP2006198909A (en) * | 2005-01-21 | 2006-08-03 | San Engineering Kk | Defective discharging device |
US8562274B2 (en) * | 2006-11-29 | 2013-10-22 | Pouch Pac Innovations, Llc | Load smart system for continuous loading of a pouch into a fill-seal machine |
CN219133383U (en) * | 2023-01-03 | 2023-06-06 | 青岛海盛昌工贸有限公司 | Paperboard flattening mechanism for carton production |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107458027A (en) * | 2017-08-23 | 2017-12-12 | 淮安耀华机械制造有限公司 | A kind of wine box fills foam base device automatically |
CN217319513U (en) * | 2022-01-19 | 2022-08-30 | 中山市恒源纸品制造有限公司 | Cardboard flattening device suitable for carton processing |
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