CN117644385B - Automatic assembling equipment for photovoltaic panel frame - Google Patents
Automatic assembling equipment for photovoltaic panel frame Download PDFInfo
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- CN117644385B CN117644385B CN202311353910.3A CN202311353910A CN117644385B CN 117644385 B CN117644385 B CN 117644385B CN 202311353910 A CN202311353910 A CN 202311353910A CN 117644385 B CN117644385 B CN 117644385B
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- 238000009432 framing Methods 0.000 claims abstract description 110
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 82
- 230000000903 blocking effect Effects 0.000 claims description 28
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000011900 installation process Methods 0.000 claims description 2
- 210000001503 joint Anatomy 0.000 claims 1
- 238000009434 installation Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 210000004027 cell Anatomy 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 210000003850 cellular structure Anatomy 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses automatic assembling equipment for a photovoltaic panel frame, which comprises the following components: a framing device; the frame feeding unit is provided with a storage device and a frame conveying device, the storage device comprises a plurality of upright posts, the upright posts are provided with grooves matched with the outer frame, the frame conveying device comprises a guide rail and a plurality of clamping parts, the guide rail extends to the upper part of the frame loading device, and the clamping parts are movably arranged on the guide rail; the photovoltaic board conveying unit comprises a photovoltaic board feeding device and a photovoltaic board discharging device, wherein the frame conveying device is arranged above the framing device, the photovoltaic board feeding device is arranged on one side below the framing device, and the photovoltaic board discharging device is arranged on the other side below the framing device. Can go up unloading simultaneously to frame and photovoltaic board, raise the efficiency.
Description
Technical Field
The invention relates to the technical field of photovoltaic panel framing equipment, in particular to automatic photovoltaic panel frame assembling equipment.
Background
The photovoltaic power generation is a technology for directly converting light energy into electric energy by utilizing the photovoltaic effect of a semiconductor interface, and mainly comprises three parts of a solar panel (component), a controller and an inverter, wherein the main parts comprise electronic components, solar cells are packaged and protected after being connected in series to form a large-area solar cell component, and then the solar cell component is matched with the components such as a power controller and the like to form the photovoltaic power generation device.
In order to improve the service life of a solar cell, a frame is arranged outside the solar cell, the solar cell frame is made of four aluminum profiles and comprises two long frames and two short frames, wedge-shaped blocks are generally arranged at two ends of the short frames, slots matched with the wedge-shaped blocks are generally arranged at two ends of the long frames, and the outer frames can be mounted on a photovoltaic panel by inserting the wedge-shaped blocks of the short frames into the slots. Before the photovoltaic board installs the frame, need place frame and photovoltaic board respectively on framing device, among the current design, the last unloader of frame and the last unloader of photovoltaic board all set up in the top of framing device, need go on in proper order when frame and photovoltaic board go up the unloading, influences the framing efficiency of photovoltaic board.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides automatic assembling equipment for the photovoltaic panel frame, which can simultaneously feed and discharge the frame and the photovoltaic panel and improve the efficiency.
An automatic assembly apparatus of a photovoltaic panel frame according to an embodiment of a first aspect of the present invention includes:
A framing device;
The frame feeding unit is provided with a storage device and a frame conveying device, the storage device comprises a plurality of upright posts, the upright posts are provided with grooves matched with the outer frame, the frame conveying device comprises a guide rail and a plurality of clamping parts, the guide rail extends to the upper part of the frame loading device, and the clamping parts are movably mounted on the guide rail;
The photovoltaic board conveying unit comprises a photovoltaic board feeding device and a photovoltaic board discharging device, wherein the frame conveying device is arranged above the framing device, the photovoltaic board feeding device is arranged on one side below the framing device, and the photovoltaic board discharging device is arranged on the other side below the framing device.
According to the embodiment of the invention, the automatic assembly equipment for the photovoltaic panel frame has at least the following beneficial effects: set up the frame material loading unit, can realize the automatic feeding of frame for framing device, photovoltaic board conveying unit can realize the automatic feeding and the unloading of photovoltaic board for assembly devices, improve the automation of framing machine, improve the efficiency of work, need not artifical clamping, the human cost has been saved, the stand setting is with the fluting of frame mutual matching, set up the stand and can chucking frame, play the effect of storing, the frame gets into from framing device's top, the photovoltaic board gets into from framing device's below, can realize the last unloading of frame and photovoltaic board simultaneously, frame conveying device can not interfere photovoltaic board loading attachment, can further improve the work efficiency of equipment, the guide rail extends to framing device's top and can guarantee that the frame can transport to framing device's top, realize the automation.
According to some embodiments of the invention, a first blocking mechanism and a second blocking mechanism are arranged at the bottom of the upright, the first blocking mechanism and the second blocking mechanism are arranged along the vertical direction of the upright, and the first blocking mechanism and the second blocking mechanism are driven by a cylinder. The first blocking mechanism and the second blocking mechanism can control the number of frames entering the process.
According to some embodiments of the invention, the storage device comprises two short frame storage bins and one long frame storage bin, the clamping component comprises two long frame clamping devices and two short frame clamping devices, and one long frame clamping device is provided with a rotating device. The gesture that sets up rotary device can adjust long frame, makes things convenient for subsequent dress frame step, and two long frame clamping device of same long frame storage silo adaptation need not to set up one more storage silo, can save the space of installing long frame storage silo.
According to some embodiments of the invention, the automatic assembly device of the photovoltaic panel frame further comprises an alignment unit for installing an outer frame for the photovoltaic panel, the alignment unit comprising the framing device, further comprising:
the compensation device comprises an X-axis compensation mechanism and a Z-axis compensation mechanism, wherein the X-axis compensation mechanism is provided with a limit groove, a spring and a lug are movably installed in the limit groove, and the spring is abutted with the lug; the Z-axis compensation mechanism comprises a transverse sliding rail and a vertical sliding rail, wherein the transverse sliding rail is provided with a first sliding block, and the vertical sliding rail is provided with a second sliding block;
The triggering device comprises a first ejection mechanism and a second ejection mechanism, the first ejection mechanism is matched with the first sliding block, and the second ejection mechanism is matched with the protruding block;
The first sliding block drives the second sliding block to move, the first pushing mechanism triggers the Z-axis compensation mechanism, the second pushing mechanism triggers the X-axis compensation mechanism, and the compensation device provides a guiding function when the outer frame is installed on the photovoltaic panel. The compensation device can provide guiding effect when installing the frame of photovoltaic board, and when photovoltaic board installed the frame, compensation device can guide the wedge to install into the slot in, and installation failure when avoiding short frame to install into long frame leads to the wedge to damage to reduce manufacturing cost, reduce workman's intensity of labour, improve production efficiency.
According to some embodiments of the invention, the framing device comprises a first framing assembly and a second framing assembly, the compensation device is arranged on any one of the first framing assembly or the second framing assembly, and the triggering device is arranged on the other one of the first framing assembly or the second framing assembly. When the photovoltaic panel enters the appointed position, the triggering device is contacted with the compensating device to trigger the X-axis compensating mechanism and the Z-axis compensating mechanism, so as to guide the installation of the outer frame of the photovoltaic panel.
According to some embodiments of the present invention, a fixing device and a power device are arranged on the first framing assembly and the second framing assembly, the fixing device is driven by an air cylinder, the power device is driven by a servo motor, a ball screw and a servo motor are respectively arranged below the first framing assembly and the second framing assembly, an output shaft of the servo motor is connected with the ball screw, and the ball screw drives the first framing assembly and the second framing assembly to complete forward and backward movements.
According to some embodiments of the invention, the first framing assembly is provided with two groups, the second framing assembly is provided with two groups, the two groups of the first framing assemblies are oppositely arranged, and the two groups of the second framing assemblies are oppositely arranged. Two sets of first dress frame components and two sets of second dress frame components subtend setting can realize the efficient installation to the photovoltaic board frame.
According to some embodiments of the present invention, proximity switches are respectively disposed on the first framing assembly and the second framing assembly, the outer frame contacts with the proximity switches to generate a first signal, the first signal is used for driving the alignment unit to work, and the proximity switches generate a second signal when the first signal is not generated within a preset time of the proximity switches, and the second signal drives the alignment unit to stop and alarm. The proximity switch can ensure the normal operation of the equipment, and avoid influencing the production of the equipment when the outer frame is not installed in place.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The invention is further described with reference to the accompanying drawings and examples, in which:
fig. 1 is a three-dimensional schematic diagram of an automatic assembly apparatus for a photovoltaic panel frame according to an embodiment of the present invention;
FIG. 2 is a three-dimensional schematic diagram of a frame feeding unit;
FIG. 3 is a three-dimensional schematic of a frame transfer device;
FIG. 4 is one of three-dimensional schematic views of a storage device;
FIG. 5 is a second three-dimensional schematic of a storage device;
FIG. 6 is a three-dimensional schematic of a post;
FIG. 7 is a three-dimensional schematic view of a framing device and a photovoltaic panel transport unit;
FIG. 8 is a three-dimensional schematic view of a framing device;
FIG. 9 is one of three-dimensional schematic diagrams of a compensation mechanism;
FIG. 10 is a second three-dimensional schematic of the compensation mechanism;
FIG. 11 is a three-dimensional schematic view of a first framing assembly;
fig. 12 is an enlarged schematic view of the triggering device.
Reference numerals: a framing device 100; a photovoltaic panel feeding device 110; a photovoltaic panel blanking device 120; a frame feeding unit 130; a guide rail 140; a column 150; a long frame storage bin 151; a short-frame storage bin 152; a frame conveying device 155; a long frame clamping device 160; a short frame clamping device 170; a rotating device 180; a first blocking mechanism 190; a second blocking mechanism 195; a first framing assembly 200; a second framing assembly 210; a compensating device 220; a triggering device 230; an X-axis compensation mechanism 300; a Z-axis compensation mechanism 310; a limit groove 320; a bump 330; a first slider 340; a guide groove 345; a second slider 350; a connection block 351; a lateral slide rail 360; a vertical slide rail 365; an L-shaped extension block 370; a threaded mounting hole 380; a servo motor 400; a fixture 410; wedge block 420; a first ejector mechanism 430; a second ejector mechanism 440.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, a number means one or more, a number means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
Referring to fig. 1, fig. 1 is a three-dimensional schematic diagram of an automatic assembling apparatus for a photovoltaic panel frame, and an automatic framing machine mainly includes a framing device 100, a photovoltaic panel feeding device 110, a photovoltaic panel discharging device 120, and a frame feeding unit 130. The frame feeding unit 130 conveys the outer frame of the photovoltaic panel to the framing device 100, the photovoltaic panel feeding device 110 conveys the photovoltaic panel to the framing device 100, then the framing device 100 fixes the outer frame of the photovoltaic panel on the photovoltaic panel, and then the photovoltaic panel discharging device 120 discharges the photovoltaic panel which is completed to be installed from the framing device 100, so that the automatic assembly of the outer frame of the photovoltaic panel is completed. The photovoltaic panel feeding device 110 and the photovoltaic panel discharging device 120 are provided with a negative pressure generating device, the photovoltaic panel is temporarily fixed by the negative pressure generating device, then transported to the framing device 100, and after framing is completed, the photovoltaic panel is transported away from the framing device 100.
Referring to fig. 7 to 12, in some embodiments, the framing device 100 is provided with a compensation device 220 and a trigger device 230, the compensation device 220 includes an X-axis compensation mechanism 300 and a Z-axis compensation mechanism 310, the X-axis compensation mechanism 300 is provided with a limiting slot 320, a spring and a bump 330 are disposed in the limiting slot 320, the spring abuts against the bump 330, in a natural state, the spring compresses the bump 330 in the limiting slot 320, the Z-axis compensation mechanism 310 includes a transverse sliding rail 360 disposed transversely and a vertical sliding rail 365 disposed vertically, a first sliding block 340 is movably disposed in the transverse sliding rail 360, and a second sliding block 350 is movably disposed in the vertical sliding rail 365. The triggering device 230 includes a first ejector mechanism 430 and a second ejector mechanism 440, the first ejector mechanism 430 being mated with the first slider 340, the second ejector mechanism 440 being mated with the tab 330.
The second ejector mechanism 440 is provided with an arc transition section, and the arc transition section is mutually matched with the bump 330, so that abrasion and impact between the bump 330 and the second ejector mechanism 440 can be reduced, and noise generated when the second ejector mechanism 440 pushes the bump 330 can be reduced. The first pushing mechanism 430 is matched with the first sliding block 340, the first pushing mechanism 430 triggers the first sliding block 340 on the Z-axis compensation mechanism 310, and the first sliding block 340 drives the second sliding block 350 to move, so that compensation on the Z-axis is achieved. The first slider 340 is connected with the second slider 350 through the connecting block 351, and the connecting block 351 rotates to be installed in the frame, still is provided with first fluting and second fluting on the connecting block 351, and first slider 340 and first fluting looks adaptation each other, and second slider 350 and second fluting looks adaptation each other are connected with the spring on the second slider 350, and spring one end is connected with the second slider 350, and the other end is connected in the frame (the state of spring connection in the frame is not shown in the figure). In some embodiments, the first slider 340 is provided with an L-shaped extension block 370, the L-shaped extension block 370 is provided with a threaded mounting hole 380, and an adjusting screw may be disposed on the threaded mounting hole 380, so that the distance between the first pushing mechanism 430 and the compensating device 220 can be adjusted by setting the adjusting screw, and the synchronicity between the compensating device 220 and the triggering device 230 can be improved.
In some embodiments, the first framing assembly 200 and the second framing assembly 210 are provided with a fixing device 410 and a power device, the fixing device 410 is driven by an air cylinder, the power device is driven by a motor, the bottoms of the first framing assembly 200 and the second framing assembly 210 are provided with a ball screw and a servo motor 400, an output shaft of the servo motor 400 is connected with the ball screw, and the ball screw drives the first framing assembly 200 and the second framing assembly 210 to complete the forward and backward actions. It can be understood that the first frame assembly 200 is clamped with a short frame of the outer frame, the second frame assembly 210 is clamped with a long frame of the outer frame, two ends of the edge of the short frame are provided with wedge blocks 420, two ends of the edge of the long frame are provided with slots, the slots are mutually matched with the wedge blocks 420, when the first frame assembly 200 and the second frame assembly 210 work, the wedge blocks 420 are aligned with the guide grooves 345 first, the wedge blocks 420 enter from the front ends of the guide grooves 345, the slots are arranged at the rear ends of the guide grooves 345, when the wedge blocks 420 are abutted against the guide grooves 345, the second pushing mechanisms 440 push the bumps 330 to do retraction movement, and the first pushing mechanisms 430 also drive the second sliding blocks 350 to do retraction movement, so that the installation of the wedge blocks 420 is prevented from being influenced by the guide grooves 345, and therefore, compensation in the installation process of the outer frame of the photovoltaic panel is realized, and the installation efficiency is improved. The second slider 350 and the bump 330 form a guide groove 245 for installing the wedge block 420, the cross section of the guide groove 345 is square, the bump 330 forms an upper frame with a square cross section, the second slider 350 forms a lower frame with a square cross section and a left frame, when the wedge block 420 abuts against the guide groove, the first pushing mechanism 430 pushes the bump 330 to retract (i.e. the upper frame retracts), and the second pushing mechanism 440 pushes the second slider 350 to retract (i.e. the lower frame and the left frame retract), so that the guiding compensation effect is realized.
Referring to fig. 8, the compensating device 220 is disposed on the second framing assembly 210, two ends of the second framing assembly 210 are respectively provided with a compensating device 220, the triggering device 230 is disposed on the first framing assembly 200, two ends of the first framing assembly are respectively provided with a triggering device 230, and the compensating device 220 and the triggering device 230 are mutually matched to ensure stability when the photovoltaic panel is mounted with the outer frame. It is understood that the compensating device 220 can also be disposed on the first framing assembly 200, and the triggering device 230 is mounted on the second framing assembly 210, so long as the triggering device 230 and the compensating device 220 cooperate with each other. In some embodiments, the first framing assembly 200 is provided with two sets, the second framing assembly 210 is provided with two sets, the two sets of first framing assemblies 200 are disposed opposite one another, the two sets of second framing assemblies 210 are disposed opposite one another, and the two sets of first framing assemblies 200 and the two sets of second framing assemblies 210 are moved opposite one another, thereby mounting the bezel on the photovoltaic panel.
Referring to fig. 1 to 6, fig. 1 is a three-dimensional schematic diagram of an automatic assembling apparatus for a photovoltaic panel frame, in which an alignment unit is applied. The frame feeding unit 130 and the photovoltaic panel conveying unit are arranged in the automatic assembly equipment, the frame feeding unit 130 comprises a storage device and a frame conveying device 155, the storage device comprises a plurality of upright posts 150, the upright posts 150 are provided with a plurality of slots matched with the outer frames, and the outer frames of the photovoltaic panels can be clamped on the upright posts 150 through the slots. The photovoltaic panel conveying unit further comprises a photovoltaic panel feeding device 110 and a photovoltaic panel discharging device 120.
The frame conveying device 155 is disposed above the framing device 100, the photovoltaic panel feeding device 110 is disposed on one side below the framing device 100, and the photovoltaic panel discharging device 120 is disposed on the other side below the framing device 100. The frame gets into from the top of framing device 100, and the photovoltaic board gets into from the below of framing device 100, can realize the last unloading of frame and photovoltaic board simultaneously, and when frame conveyor 155 carried the frame for framing device 100, can not interfere photovoltaic board feed mechanism, can further improve the work efficiency of equipment. The frame conveying device 155 includes a guide rail 140 and a plurality of clamping members, wherein the guide rail 140 extends above the framing device 100, and the clamping members are movably mounted on the guide rail 140. The clamping members may reciprocate on rails 140 to transport the frame to the framing device 100. In some embodiments, the clamping component includes two short frame clamping devices 170 and two long frame clamping devices 160, wherein a rotating device 180 is disposed on one of the long frame clamping devices 160, and the rotating device 180 can change the direction of the long frame, so that the subsequent installation is facilitated, and the installation direction of the long frame does not need to be manually changed.
The first framing assembly 200 and the second framing assembly 210 are respectively provided with a proximity switch, when the outer frame is in contact with the proximity switches, a first signal is generated, the first signal is used for driving the alignment unit to work, and when the first signal is not generated within the preset time of the proximity switches, the proximity switches generate a second signal, and the second signal drives the alignment unit to stop and alarm. The proximity switch is arranged to detect the running state of the machine, when the aluminum strip is not installed in place, the equipment is stopped and alarms, so that the stable running of the equipment can be ensured, and the equipment is prevented from running under the condition that the aluminum strip is not in place, so that the equipment or products are damaged.
Referring to fig. 4 to 6, a plurality of columns 150 are provided on the frame feeding unit 130, and long and short frames may be adapted by adjusting the distance between the columns 150, and in some embodiments, six columns 150 are provided on the frame feeding unit 130, wherein the distance between two columns 150 is equal to the distance of the long frame, as a long frame storage bin 151, and the distance between the other columns 150 is equal to the distance of the short frame, as a short frame storage bin 152. Be provided with the conveyer belt between stand 150 and the frame conveyor 155, the conveyer belt transports the frame to the bottom of frame conveyor 155, and the end of conveyer belt is provided with detection device in place, and when detection device in place sensed the frame and reached the position of predetermineeing, the clamping part was pressed from both sides the frame, and frame conveyor 155 carries the frame to the dress frame device 100 in again. The bottoms of the long frame storage bin 151 and the short frame storage bin 152 are provided with a first blocking mechanism 190 and a second blocking mechanism 195, and the first blocking mechanism 190 and the second blocking mechanism 195 alternately act, so that the number of frames entering the conveyor belt each time is controlled to be only one. Specifically, the first blocking mechanism 190 and the second blocking mechanism 195 are connected through a rotating block, when the first blocking mechanism 190 extends, the second blocking mechanism 195 is driven to retract, and when the first blocking mechanism 190 retracts, the second blocking mechanism 195 is driven to extend, so that only one frame entering the conveyor belt each time is controlled. It will be appreciated that the first blocking mechanism 190 and the second blocking mechanism 195 may be separately provided with cylinder control, or may be controlled using a motor instead of a cylinder.
Referring to fig. 5, two short frame storage bins 152 and one long frame storage bin 151 are disposed on the frame loading unit 130, the two short frame storage bins 152 correspond to the two short frame clamping devices 170, the two short frame storage bins 152, and the one long frame storage bin 151 corresponds to the two long frame clamping devices 160, when the long frames in the long frame storage bin 151 enter the conveyor belt, the two long frames need to be disposed oppositely when the frame is installed, the two short frames need to be disposed oppositely, and a rotating device 180 is disposed on the long frame clamping devices 160, so that the direction of the long frames can be changed, and the subsequent assembly is completed. Realize that a long frame storage silo 151 supplies for two long frame clamping device 160, reduce the occupation of space.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.
Claims (6)
1. An automatic assembly device for photovoltaic panel frames, comprising:
The framing device comprises a first framing component and a second framing component, a short frame with an outer frame is clamped on the first framing component, a long frame with an outer frame is clamped on the second framing component, wedge-shaped blocks are arranged at two ends of the edge of the short frame, slots are arranged at two ends of the edge of the long frame, the slots are matched with the wedge-shaped blocks, a compensation device and a trigger device are arranged on the framing device, the compensation device is arranged on any one of the first framing component or the second framing component, the trigger device is arranged on the other one of the first framing component or the second framing component, the compensation device comprises an X-axis compensation mechanism and a Z-axis compensation mechanism, a limit groove is arranged on the X-axis compensation mechanism, a spring and a bump are arranged in the limit groove, the spring is in butt joint with the bump, the Z-axis compensation mechanism comprises a transverse sliding rail which is transversely arranged and a vertical sliding rail which is vertically arranged, a first sliding block is movably arranged in the transverse sliding rail, a second sliding block is movably arranged in the vertical sliding rail, the triggering device comprises a first ejection mechanism and a second ejection mechanism, the first ejection mechanism is mutually matched with the first sliding block, the second ejection mechanism is mutually matched with the convex block, the first sliding block is connected with the second sliding block through a connecting block, the connecting block is rotatably arranged on a frame, a first slot and a second slot are further arranged on the connecting block, the first sliding block is mutually matched with the first slot, the second sliding block is mutually matched with the second slot, a spring is further connected on the second sliding block, one end of the spring is connected with the second sliding block, the other end of the spring is connected with the frame, when the first framing assembly and the second framing assembly work, the wedge block is aligned to the guide groove, the wedge block enters from the front end of the guide groove, the slot is formed in the rear end of the guide groove, when the wedge block abuts against the guide groove, the second pushing mechanism pushes the protruding block to do retraction movement, the first pushing mechanism also drives the second sliding block to do retraction movement, and therefore compensation in the installation process of the outer frame of the photovoltaic panel is achieved, and the second sliding block and the protruding block form the guide groove for installing the wedge block;
the frame feeding unit is provided with a storage device and a frame conveying device, the storage device comprises a plurality of upright posts, the upright posts are provided with grooves matched with the outer frame, the frame conveying device comprises a guide rail and a plurality of clamping parts, the guide rail extends to the upper part of the frame loading device, and the clamping parts are movably mounted on the guide rail; the storage device comprises two short frame storage bins and one long frame storage bin, the clamping component comprises two long frame clamping devices and two short frame clamping devices, and one long frame clamping device is provided with a rotating device;
The photovoltaic board conveying unit comprises a photovoltaic board feeding device and a photovoltaic board discharging device, wherein the frame conveying device is arranged above the framing device, the photovoltaic board feeding device is arranged on one side below the framing device, and the photovoltaic board discharging device is arranged on the other side below the framing device.
2. The automatic assembly equipment of a photovoltaic panel frame according to claim 1, wherein a first blocking mechanism and a second blocking mechanism are arranged at the bottom of the upright post, the first blocking mechanism and the second blocking mechanism are arranged along the vertical direction of the upright post, and the first blocking mechanism and the second blocking mechanism are driven by an air cylinder.
3. The automatic assembly equipment of a photovoltaic panel frame according to claim 1, further comprising an alignment unit for mounting an outer frame for a photovoltaic panel, the alignment unit comprising the framing device, further comprising:
The first sliding block drives the second sliding block to move, the first pushing mechanism triggers the Z-axis compensation mechanism, the second pushing mechanism triggers the X-axis compensation mechanism, and the compensation device provides a guiding function when the outer frame is installed on the photovoltaic panel.
4. The automatic assembling device for the photovoltaic panel frame according to claim 3, wherein a fixing device and a power device are arranged on the first framing assembly and the second framing assembly, the fixing device is driven by an air cylinder, the power device is driven by a servo motor, a ball screw and a servo motor are respectively arranged below the first framing assembly and the second framing assembly, an output shaft of the servo motor is connected with the ball screw, and the ball screw drives the first framing assembly and the second framing assembly to complete forward and backward movements.
5. The apparatus of claim 4, wherein the first framing assembly is provided with two sets, the second framing assembly is provided with two sets, the two sets of the first framing assemblies are disposed opposite one another, and the two sets of the second framing assemblies are disposed opposite one another.
6. The automatic assembly equipment for the photovoltaic panel frame according to claim 5, wherein proximity switches are respectively arranged on the first framing assembly and the second framing assembly, the outer frame is in contact with the proximity switches to generate first signals, the first signals are used for driving the alignment units to work, the proximity switches generate second signals under the condition that the first signals are not generated within the preset time of the proximity switches, and the second signals drive the alignment units to stop and alarm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311353910.3A CN117644385B (en) | 2022-11-22 | 2022-11-22 | Automatic assembling equipment for photovoltaic panel frame |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211464521.3A CN115816001B (en) | 2022-11-22 | 2022-11-22 | Automatic framing machine of coordinated type |
| CN202311353910.3A CN117644385B (en) | 2022-11-22 | 2022-11-22 | Automatic assembling equipment for photovoltaic panel frame |
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| CN202211464521.3A Division CN115816001B (en) | 2022-11-22 | 2022-11-22 | Automatic framing machine of coordinated type |
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| CN117644385A CN117644385A (en) | 2024-03-05 |
| CN117644385B true CN117644385B (en) | 2024-09-10 |
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| CN202311353910.3A Active CN117644385B (en) | 2022-11-22 | 2022-11-22 | Automatic assembling equipment for photovoltaic panel frame |
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| CN117747520B (en) * | 2023-12-22 | 2024-07-16 | 英利新能源(宁夏)有限公司 | Assembly line for photovoltaic module production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN215967235U (en) * | 2021-07-02 | 2022-03-08 | 江门市江丰自动化科技有限公司 | Automatic solar panel frame assembling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH0885623A (en) * | 1994-09-16 | 1996-04-02 | Murata Seiko Kk | Parts feeder |
| JPH09131626A (en) * | 1995-11-02 | 1997-05-20 | Keihin Seiki Mfg Co Ltd | Work supporter for pressing-in machine |
| CN102054893B (en) * | 2009-10-29 | 2012-02-08 | 英利能源（中国）有限公司 | Frame assembly device and assembly device for automatic assembly of photovoltaic battery board |
| CN202996878U (en) * | 2012-11-20 | 2013-06-12 | 常州天华新能源科技有限公司 | Photovoltaic module on-line type framing machine |
| CN205847183U (en) * | 2016-07-11 | 2016-12-28 | 北京奥普科星技术有限公司 | A kind of photovoltaic frame corner brace automatic assembly equipment |
| CN206010382U (en) * | 2016-07-13 | 2017-03-15 | 浙江正泰电器股份有限公司 | The assembling device of touch spring |
| CN106493544A (en) * | 2016-12-10 | 2017-03-15 | 钱理 | A kind of photovoltaic module is framed up equipment automatically |
| CN107838660B (en) * | 2017-12-14 | 2023-11-17 | 北京信息科技大学 | Automatic avoiding mechanism for bottom surface of clamp for vertical assembly |
| CN109333032B (en) * | 2018-11-08 | 2023-11-24 | 赵亮 | Automatic framing machine for rectangular frames |
| CN109967646A (en) * | 2019-03-29 | 2019-07-05 | 北京奥普科星技术有限公司 | A kind of photovoltaic frame aluminum profile multistation haulage equipment |
| CN110071689B (en) * | 2019-04-30 | 2024-09-10 | 深圳市誉辰智能装备股份有限公司 | Photovoltaic tile dress frame device |
| CN211700314U (en) * | 2020-03-27 | 2020-10-16 | 盐城大丰阿特斯阳光电力科技有限公司 | Photovoltaic module's frame erection equipment |
| CN112224852B (en) * | 2020-10-14 | 2024-07-26 | 广东坚美铝型材厂（集团）有限公司 | Full-automatic framing machine of aluminum product |
| CN115196334A (en) * | 2022-08-17 | 2022-10-18 | 深圳市宁择信光电科技有限公司 | Full-automatic production line of nonstandard photovoltaic module |
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| CN215967235U (en) * | 2021-07-02 | 2022-03-08 | 江门市江丰自动化科技有限公司 | Automatic solar panel frame assembling machine |
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| CN115816001A (en) | 2023-03-21 |
| CN117644385A (en) | 2024-03-05 |
| CN115816001B (en) | 2023-10-31 |
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