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CN117626084B - Composite tungsten electrode material and preparation method thereof - Google Patents

Composite tungsten electrode material and preparation method thereof Download PDF

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Publication number
CN117626084B
CN117626084B CN202311736163.1A CN202311736163A CN117626084B CN 117626084 B CN117626084 B CN 117626084B CN 202311736163 A CN202311736163 A CN 202311736163A CN 117626084 B CN117626084 B CN 117626084B
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composite
tungsten electrode
composite material
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CN117626084A (en
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李文岭
赵长庆
李志伟
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Beijing Btm Science & Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/04Alloys based on tungsten or molybdenum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/059Making alloys comprising less than 5% by weight of dispersed reinforcing phases
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0005Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with at least one oxide and at least one of carbides, nitrides, borides or silicides as the main non-metallic constituents
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C22C2026/002Carbon nanotubes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C22C2026/006Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes with additional metal compounds being carbides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C22C2026/008Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes with additional metal compounds other than carbides, borides or nitrides

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  • Engineering & Computer Science (AREA)
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  • Powder Metallurgy (AREA)

Abstract

The invention is applicable to the technical field of composite tungsten electrodes, and provides a composite tungsten electrode material and a preparation method thereof, wherein the composite tungsten electrode material comprises the following components in percentage by mass: 0.6 to 1.2 percent of CNT/Fe 3O4 composite material, 0.9 to 1.8 percent of WC/CNT composite material, 0.3 to 0.6 percent of silicon carbide, 0.5 to 1 percent of rare earth oxide and the balance of tungsten powder; the preparation method of the composite tungsten electrode material comprises the following steps: s1, preparing a CNT/Fe 3O4 composite material; s2, preparing a WC/CNT composite material; s3, doping, compression molding and sintering to obtain the composite tungsten electrode. According to the composite tungsten electrode material and the preparation method thereof, the obtained product has good stability and excellent thermionic emission capability, and the content of rare earth in the traditional composite tungsten electrode material is greatly reduced and the cost is saved by introducing the CNT/Fe 3O4 composite material, the WC/CNT composite material and the silicon carbide.

Description

Composite tungsten electrode material and preparation method thereof
Technical Field
The invention relates to the technical field of composite tungsten electrodes, in particular to a composite tungsten electrode material and a preparation method thereof.
Background
Tungsten has a high melting point, a high electron emission capability, a high elastic modulus and a low vapor pressure, so that the tungsten has been used as a thermionic emission material for a long time, the emission efficiency of a pure metal tungsten electrode is low, and the tungsten wire is sagged and broken due to the fact that the tungsten wire is recrystallized at a high temperature to form an equiaxed grain structure.
Most of the existing composite tungsten electrodes are only doped with rare earth oxides for modification, and the production cost of the composite tungsten electrodes is high due to the high price of rare earth.
Disclosure of Invention
The invention aims to provide a composite tungsten electrode material and a preparation method thereof, which are used for solving the problem that in the prior art, the composite tungsten electrode is mostly only doped with rare earth oxide for modification, and the production cost of the composite tungsten electrode is high due to the high price of rare earth.
In order to achieve the above purpose, the present invention provides the following technical solutions: the first aspect of the invention provides a composite tungsten electrode material, which comprises the following components in percentage by mass:
0.6 to 1.2 percent of CNT/Fe 3O4 composite material, 0.9 to 1.8 percent of WC/CNT composite material, 0.3 to 0.6 percent of silicon carbide, 0.5 to 1 percent of rare earth oxide and the balance of tungsten powder.
Preferably, the rare earth oxide is one or more of CeO 2、La2O3 and Y 2O3.
Preferably, the content of each component in mass percent is as follows:
0.6 to 1.2 percent of CNT/Fe 3O4 composite material, 0.9 to 1.8 percent of WC/CNT composite material, 0.3 to 0.6 percent of silicon carbide, 0.5 to 1 percent of rare earth oxide and the balance of tungsten powder.
Preferably, the CNT/Fe 3O4 composite, WC/CNT composite and silicon carbide content ratio is 2:3:1.
The second aspect of the invention provides a preparation method of the composite tungsten electrode material according to the first aspect of the invention, which comprises the following steps:
S1, preparation of a CNT/Fe 3O4 composite material:
Weighing CNTs, adding the CNTs into a nitric acid solution with the mass fraction of 10%, condensing and refluxing for 12 hours at the temperature of 90 ℃, taking out the CNTs, drying, dispersing the CNTs in water, ultrasonically oscillating for 1-2 hours, then weighing a proper amount of copperas, adding a proper amount of polyethylene glycol into the dispersion liquid, enabling the content of the polyethylene glycol to be 50g/L, continuously dispersing ultrasonic waves for 1-2 hours, then adding a proper amount of ammonia water and trace hydrogen peroxide, enabling the content of the ammonia water to be 2.5wt%, transferring the ammonia water into a reaction kettle, keeping the constant temperature of 150-160 ℃, performing hydrothermal reaction for 12 hours, and after the reaction is finished, filtering, washing and drying to obtain the CNT/Fe 3O4 composite material;
S2, preparing a WC/CNT composite material:
Weighing CNTs, placing the CNTs in a nitric acid solution with the mass fraction of 10%, condensing and refluxing the CNTs for 12 hours at the temperature of 90 ℃, then placing the CNTs in a proper amount of ammonium metatungstate aqueous solution, carrying out ultrasonic oscillation for 1-2 hours, dipping for 24 hours, drying again, then placing a sample in a tubular resistance furnace, introducing nitrogen for 0.5 hour, introducing mixed gas of methane and hydrogen, heating to 750-850 ℃, keeping the constant temperature for 12 hours, and cooling to obtain the WC/CNT composite material;
S3, doping, compression molding and sintering to obtain the composite tungsten electrode:
Mixing tungsten powder, a CNT/Fe 3O4 composite material, a WC/CNT composite material, silicon carbide and rare earth oxide according to the content to obtain a mixture, adding a binder, pressing and forming, preparing a tungsten rod by adopting a vertical fusion sintering method, and then drawing, straightening, cutting and polishing to obtain the composite tungsten electrode.
Preferably, the volume ratio of methane to hydrogen in the S2 is 10:1
Preferably, the binder in the step S3 is a mixture of ethanol and glycerol, the volume ratio of the ethanol to the glycerol is 2:3, and the dosage ratio of the binder to the mixture is 10mL/kg.
The invention has at least the following beneficial effects:
According to the composite tungsten electrode material and the preparation method thereof, the obtained product has good stability and excellent thermionic emission capability, and the content of rare earth in the traditional composite tungsten electrode material is greatly reduced and the cost is saved by introducing the CNT/Fe 3O4 composite material, the WC/CNT composite material and the silicon carbide.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The composite tungsten electrode material comprises the following components in percentage by mass:
0.6% of CNT/Fe 3O4 composite material, 0.9% of WC/CNT composite material, 0.3% of silicon carbide, 0.5% of rare earth oxide and the balance of tungsten powder.
Wherein the rare earth oxide is CeO 2.
Wherein the content ratio of the CNT/Fe 3O4 composite material, the WC/CNT composite material and the silicon carbide is 2:3:1.
Example 2
The composite tungsten electrode material comprises the following components in percentage by mass:
1.2% of CNT/Fe 3O4 composite material, 1.8% of WC/CNT composite material, 0.6% of silicon carbide, 1% of rare earth oxide and the balance of tungsten powder.
Wherein, the rare earth oxide is CeO 2、ThO2、La2O3、ZrO2 and Y 2O3, and the content of CeO 2、ThO2、La2O3、ZrO2 and Y 2O3 is the same.
Wherein the content ratio of the CNT/Fe 3O4 composite material, the WC/CNT composite material and the silicon carbide is 2:3:1.
Example 3
The composite tungsten electrode material comprises the following components in percentage by mass:
0.8% of CNT/Fe 3O4 composite material, 1.2% of WC/CNT composite material, 0.4% of silicon carbide, 0.7% of rare earth oxide and the balance of tungsten powder.
Wherein the rare earth oxide is ThO 2.
Wherein the content ratio of the CNT/Fe 3O4 composite material, the WC/CNT composite material and the silicon carbide is 2:3:1.
Example 4
The content of each component of the composite tungsten electrode material in this embodiment is the same as that in embodiment 3, except that the rare earth oxide is La 2O3.
Example 5
The content of each component of the composite tungsten electrode material in this embodiment is the same as that in embodiment 3, except that the rare earth oxide is ZrO 2.
Example 6
The content of each component of the composite tungsten electrode material in this embodiment is the same as that in embodiment 3, except that the rare earth oxide is Y 2O3.
Example 7
The content of each component of the composite tungsten electrode material in the embodiment is the same as that in the embodiment 3, except that the rare earth oxides are CeO 2 and ThO 2, and the content of CeO 2 and ThO 2 is 1:3.
Example 8
The content of each component of the composite tungsten electrode material in the embodiment is the same as that in the embodiment 3, except that the rare earth oxides are La 2O3、ZrO2 and Y 2O3, and the content of La 2O3、ZrO2 and Y 2O3 is 2:2:1.
Example 9
The content of each component of the composite tungsten electrode material in this embodiment is the same as that in embodiment 3, except that the rare earth oxides are CeO 2、ZrO2 and Y 2O3, and the content of CeO 2、ZrO2 and Y 2O3 is 1:2:3.
It should be noted that the technical solutions provided in the above embodiments 1 to 9 are some embodiments of the present invention, but not all embodiments, especially the components and content ratios of rare earth oxides.
The preparation method of the composite tungsten electrode material provided in the above embodiments 1 to 9 comprises the following steps:
S1, preparation of a CNT/Fe 3O4 composite material:
Weighing CNTs, adding the CNTs into a nitric acid solution with the mass fraction of 10%, condensing and refluxing for 12 hours at the temperature of 90 ℃, taking out the CNTs, drying, dispersing the CNTs in water, ultrasonically oscillating for 1-2 hours, then weighing a proper amount of copperas, adding a proper amount of polyethylene glycol into the dispersion liquid, enabling the content of the polyethylene glycol to be 50g/L, continuously dispersing ultrasonic waves for 1-2 hours, then adding a proper amount of ammonia water and trace hydrogen peroxide, enabling the content of the ammonia water to be 2.5wt%, transferring the ammonia water into a reaction kettle, keeping the constant temperature of 150-160 ℃, performing hydrothermal reaction for 12 hours, and after the reaction is finished, filtering, washing and drying to obtain the CNT/Fe 3O4 composite material;
S2, preparing a WC/CNT composite material:
Weighing CNTs, placing the CNTs in a nitric acid solution with the mass fraction of 10%, condensing and refluxing the CNTs for 12 hours at the temperature of 90 ℃, then placing the CNTs in a proper amount of ammonium metatungstate aqueous solution, carrying out ultrasonic oscillation for 1-2 hours, dipping for 24 hours, then drying, placing the sample in a tubular resistance furnace, introducing nitrogen for 0.5 hour, introducing mixed gas of methane and hydrogen, wherein the volume ratio of the methane to the hydrogen is 10:1, heating the mixture to 750-850 ℃, keeping the constant temperature for 12 hours, and cooling the mixture to obtain the WC/CNT composite material;
S3, doping, compression molding and sintering to obtain the composite tungsten electrode:
Mixing tungsten powder, a CNT/Fe 3O4 composite material, WC/CNT composite material, silicon carbide and rare earth oxide according to the content to obtain a mixture, adding a binder, wherein the binder is a mixture of ethanol and glycerol, the volume ratio of the ethanol to the glycerol is 2:3, the dosage ratio of the binder to the mixture is 10mL/kg, pressing and forming, preparing a tungsten rod by adopting a vertical fusion sintering method, and then drawing, straightening, cutting and polishing to obtain the composite tungsten electrode.
The composite tungsten electrode material and the preparation method thereof provided by the invention have the advantages that the obtained product has good stability, the effective work function at 1300 ℃ is 2.81 eV-3.12 eV, the excellent thermionic emission capability is realized, and the content of rare earth in the traditional composite tungsten electrode material is greatly reduced and the cost is saved by introducing the CNT/Fe 3O4 composite material, the WC/CNT composite material and the silicon carbide.
While the fundamental and principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The composite tungsten electrode material is characterized by comprising the following components in percentage by mass:
0.6 to 1.2 percent of CNT/Fe 3O4 composite material, 0.9 to 1.8 percent of WC/CNT composite material, 0.3 to 0.6 percent of silicon carbide, 0.5 to 1 percent of rare earth oxide and the balance of tungsten powder.
2. A composite tungsten electrode material according to claim 1, wherein: the rare earth oxide is one or more of CeO 2、La2O3 and Y 2O3.
3. The composite tungsten electrode material according to claim 1, wherein the CNT/Fe 3O4 composite, WC/CNT composite and silicon carbide are present in a ratio of 2:3:1.
4. A method of producing a composite tungsten electrode material according to any one of claims 1 to 3, comprising the steps of:
S1, preparation of a CNT/Fe 3O4 composite material:
Weighing CNTs, adding the CNTs into a nitric acid solution with the mass fraction of 10%, condensing and refluxing for 12 hours at the temperature of 90 ℃, taking out the CNTs, drying, dispersing the CNTs in water, ultrasonically oscillating for 1-2 hours, then weighing a proper amount of copperas, adding a proper amount of polyethylene glycol into the dispersion liquid, enabling the content of the polyethylene glycol to be 50g/L, continuously dispersing ultrasonic waves for 1-2 hours, then adding a proper amount of ammonia water and trace hydrogen peroxide, enabling the content of the ammonia water to be 2.5wt%, transferring the ammonia water into a reaction kettle, keeping the constant temperature of 150-160 ℃, performing hydrothermal reaction for 12 hours, and after the reaction is finished, filtering, washing and drying to obtain the CNT/Fe 3O4 composite material;
S2, preparing a WC/CNT composite material:
Weighing CNTs, placing the CNTs in a nitric acid solution with the mass fraction of 10%, condensing and refluxing the CNTs for 12 hours at the temperature of 90 ℃, then placing the CNTs in a proper amount of ammonium metatungstate aqueous solution, carrying out ultrasonic oscillation for 1-2 hours, dipping for 24 hours, drying again, then placing a sample in a tubular resistance furnace, introducing nitrogen for 0.5 hour, introducing mixed gas of methane and hydrogen, heating to 750-850 ℃, keeping the constant temperature for 12 hours, and cooling to obtain the WC/CNT composite material;
S3, doping, compression molding and sintering to obtain the composite tungsten electrode:
Mixing tungsten powder, a CNT/Fe 3O4 composite material, a WC/CNT composite material, silicon carbide and rare earth oxide according to the content to obtain a mixture, adding a binder, pressing and forming, preparing a tungsten rod by adopting a vertical fusion sintering method, and then drawing, straightening, cutting and polishing to obtain the composite tungsten electrode.
5. The method of manufacturing according to claim 4, wherein: and the volume ratio of methane to hydrogen in the S2 is 10:1.
6. The method of manufacturing according to claim 4, wherein: the binder in the step S3 is a mixture of ethanol and glycerol, the volume ratio of the ethanol to the glycerol is 2:3, and the dosage ratio of the binder to the mixture is 10mL/kg.
CN202311736163.1A 2023-12-18 2023-12-18 Composite tungsten electrode material and preparation method thereof Active CN117626084B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104630532A (en) * 2015-02-10 2015-05-20 中南大学 Preparation method of carbide/rare-earth oxide composite reinforced fine-grain tungsten material
CN106602088A (en) * 2016-12-07 2017-04-26 浙江工业大学 Nano sheet-like ammonium metatungstate, CNT supported nano sheet-like tungsten oxide palladium-loaded composite material and application thereof

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JPH0663051B2 (en) * 1985-12-24 1994-08-17 株式会社東芝 Tungsten material
KR20160043110A (en) * 2013-10-16 2016-04-20 수조우 한스 에너지 스토리지 테크놀로지 씨오 엘티디 Tungsten-based material, super battery and supercapacitor
CN107604186B (en) * 2017-09-15 2019-05-31 江西理工大学 A kind of composite rare-earth oxide reinforcing tungsten base high-specific-gravity alloy composite material and preparation method
CN110358941B (en) * 2019-08-12 2021-04-16 河南科技大学 Tungsten-based alloy material and preparation method thereof
CN115341125B (en) * 2022-08-12 2023-06-06 广州市华司特合金制品有限公司 Tungsten alloy medical shielding plate and preparation method thereof
CN117004857A (en) * 2023-08-15 2023-11-07 中南大学 High-strength and high-toughness tungsten alloy and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104630532A (en) * 2015-02-10 2015-05-20 中南大学 Preparation method of carbide/rare-earth oxide composite reinforced fine-grain tungsten material
CN106602088A (en) * 2016-12-07 2017-04-26 浙江工业大学 Nano sheet-like ammonium metatungstate, CNT supported nano sheet-like tungsten oxide palladium-loaded composite material and application thereof

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