Photovoltaic bracket production device and process thereof
Technical Field
The application relates to the technical field of photovoltaic bracket production and processing, and particularly discloses a photovoltaic bracket production device and a photovoltaic bracket production process.
Background
In the production and processing process of the photovoltaic bracket, the photovoltaic bracket is generally arranged under the condition that grooving is required to be carried out on two side faces of one structural component, namely, the clamping component 1 shown in fig. 1 is required to be processed into the mounting groove 2 on two side faces of the clamping component 1, so that the following accessories such as an elastic clamping block and the like are conveniently placed in the mounting groove, and the automatic locking in the installation process of the photovoltaic bracket and the convenient disassembly in the maintenance process of the photovoltaic bracket are realized.
The current machining mode of the component is to carry out slotting machining on one surface in advance, and then to carry out slotting machining on the other surface after machining is finished, so that the machining mode is not only required to carry out repeated clamping and transposition on the machined component, but also required to adjust the positions of slotting cutters for multiple times so as to ensure the accuracy of slotting positions on two sides, so that the machining process of the photovoltaic bracket structural component is complicated and the production efficiency is low.
Disclosure of Invention
The invention aims to solve the problems of complicated processing process and low production efficiency caused by the fact that the position of a slotting cutter needs to be adjusted for multiple times in the processing process of the traditional structural part of the photovoltaic bracket needing double-sided slotting.
In order to achieve the above object, a basic solution of the present invention provides a photovoltaic bracket production apparatus, including:
The workbench is vertically and slidingly connected with sliding tables at two sides of the workbench respectively, a double-head screw rod and a guide rod are rotationally connected between the sliding tables, the double-head screw rod is symmetrically and threadedly connected with a sliding seat, a rotating handle is rotationally connected on the sliding seat, a drilling gear set which is meshed with each other is arranged between the rotating handle and the guide rod, and a drill bit is arranged at one side of the rotating handle, which is close to each other;
the ball screw pair is arranged on the workbench and drives a structural part needing double-sided slotting to move;
The driving mechanism comprises a first driving piece and a second driving piece which respectively drive the double-ended screw rod and the guide rod to rotate, and a conversion driving assembly which is used for driving the ball screw pair to move with the sliding table in a staggered manner.
The principle and effect of this basic scheme lie in:
According to the invention, the double-ended screw is driven to rotate by the first driving piece, meanwhile, the guide rod is driven to rotate by the second driving piece, and the guide rod drives the two drill bits to rotate through the drilling gear set, so that the two drill bits respectively drill and cut two sides of the structural part; meanwhile, the conversion driving assembly is used for driving the ball screw pair and the sliding table to move in a staggered mode, so that when the ball screw pair drives the structural part to move, the drill bit drills in situ to perform slotting, and when the ball screw pair drives the structural part to stop, the drill bit moves up and down to perform slotting, so that a complete notch is formed.
Further, the two sides of the workbench are symmetrically provided with vertical adjusting gears, the vertical adjusting gears are meshed with vertical adjusting racks, and the vertical adjusting racks are respectively connected with the sliding table and drive the sliding table to move vertically. Through the meshing between vertical adjusting gear and the vertical adjusting rack, be convenient for make the slip table carry out vertical position adjustment.
Further, two vertical adjusting gears positioned on the same side of the workbench are meshed with each other, the vertical adjusting racks positioned on the same side of the workbench are respectively meshed with one sides of the vertical adjusting gears far away from each other, and the vertical adjusting gears positioned on two sides of the workbench are respectively connected coaxially. The two vertical adjusting gears and the vertical adjusting rack are arranged, so that the stress of the sliding table is balanced, and the meshing between the vertical adjusting gears and the vertical adjusting rack is compact.
Further, the conversion drive assembly includes:
The output end of the third driving piece is coaxially connected with a sector gear;
the conversion gear set comprises two conversion gears which are meshed with each other and can be respectively meshed with the sector gears, and one of the conversion gears drives one of the vertical adjusting gears to rotate;
the ball screw gear is rotationally connected with the workbench and can be meshed with the sector gear;
During the rotation of the sector gear, only one of the conversion gear and the ball screw gear is engaged at the same time. Through sector gear respectively with vertical adjusting gear and ball gear, and then can drive ball pair and slip table staggered movement, two vertical adjusting gear intermeshing again simultaneously can drive the slip table and carry out vertical reciprocating motion.
Further, the ball screw pair is located below the workbench, a through groove is formed in the workbench, a carrying frame is connected to the upper surface of the workbench in a sliding mode, and the carrying frame penetrates through the through groove and is connected with a nut seat of the ball screw pair. The through groove plays a role in limiting and guiding the sliding of the carrying frame, so that the driving precision of the structural component needing double-sided slotting is improved.
Further, cover plates are arranged on the side walls of the two sides of the carrying frame, and the length of each cover plate is larger than the moving stroke of the carrying frame. The cover plate plays a role in covering the through groove, and chips generated in the grooving process are prevented from falling to the ball screw pair through the through groove to influence the normal transmission of the ball screw pair.
Further, be equipped with the supporting seat in the carrying frame, the carrying frame with form the chip groove between the supporting seat, be equipped with the standing groove on the supporting seat, supporting seat edge detachable is connected with the fixed part that can fix the structural component that needs two-sided fluting in the standing groove. The arrangement of the placing grooves facilitates positioning of structural components which need to be grooved on two sides, machining efficiency is further improved, and the chip grooves facilitate centralized collection and treatment of chips generated in the grooving process.
Further, a worm and worm gear transmission mechanism is arranged between the conversion gear and the vertical adjusting gear. The worm and worm gear transmission mechanism can play a self-locking effect and prevent the sliding table from falling under the action of gravity.
Based on the same conception, the invention provides a photovoltaic bracket production process, which comprises the step of carrying out double-sided grooving processing on a structural part needing double-sided grooving by using the photovoltaic bracket production device.
Further, the steps of the double-sided grooving process for the structural component requiring double-sided grooving by using the photovoltaic bracket production device are as follows:
step S1, fixing and conveying a structural part needing double-sided slotting through a ball screw pair;
step S2, driving the double-ended screw rod to rotate through a first driving piece, driving the guide rod to rotate through a second driving piece, and simultaneously driving the two drill bits to rotate through a drilling gear set by the guide rod, so that the two drill bits respectively drill holes and cut two sides of the structural part;
step S3, the ball screw pair and the sliding table are driven to move in a staggered mode by the aid of the conversion driving assembly, so that when the ball screw pair drives the structural component to move, the drill bit drills in situ to conduct slotting, and when the ball screw pair drives the structural component to stop, the drill bit moves up and down to conduct slotting, and therefore a complete notch is formed;
and S4, after slotting is completed, closing the first driving piece, the second driving piece and the conversion driving piece, and taking down the machined structural parts.
Compared with the prior art, the method can conveniently and accurately perform slotting on two side surfaces of the structural part of the photovoltaic bracket at the same time, ensures the accuracy of machining the two side surfaces, improves the machining efficiency, and solves the problems of complicated machining process and low production efficiency caused by the fact that the position of a slotting cutter needs to be adjusted for many times in the traditional machining process of the structural part of the photovoltaic bracket needing double-sided slotting.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a schematic view of a structural component requiring double sided slotting;
Fig. 2 shows a schematic diagram of a photovoltaic bracket production device according to an embodiment of the present application;
fig. 3 shows a schematic diagram of a driving mechanism of a photovoltaic bracket production device according to an embodiment of the present application;
Fig. 4 shows a schematic view of a part of a structure of a photovoltaic bracket production device according to an embodiment of the present application.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present invention with reference to the accompanying drawings and preferred embodiments.
Reference numerals in the drawings of the specification include: the clamping component 1, the mounting groove 2, the workbench 3, the third driving piece 4, the first driving piece 5, the second driving piece 6, the carrying frame 7, the cover plate 8, the supporting seat 9, the processing original 10, the fixing part 11, the double-headed screw 12, the sliding seat 13, the drill bit 14, the driving gear 15, the driven gear 16, the guide rod 17, the sector gear 18, the first conversion gear 19, the second conversion gear 20, the worm wheel 21, the worm 22, the ball screw gear 23, the lead screw 24, the vertical adjusting rack 25, the vertical adjusting rack 26, the nut seat 27 and the through groove 28.
A photovoltaic stent production apparatus, embodiments of which are shown in fig. 2 to 4, comprising:
And a workbench 3: the two sides of the workbench 3 are vertically and slidingly connected with sliding tables respectively, a double-headed screw 12 and a guide rod 17 are rotationally connected between the sliding tables, a sliding seat 13 is symmetrically and threadedly connected with the double-headed screw 12, a rotating handle is rotationally connected on the sliding seat 13, a drilling gear set meshed with each other is arranged between the rotating handle and the guide rod 17, the drilling gear set comprises a driving gear 15 arranged on the guide rod 17 and a driven gear 16 arranged on the rotating handle, the driving gear 15 and the driven gear 16 can axially slide, the tooth widths of the driving gear 15 and the driven gear 16 are larger than the maximum sliding distance so as to prevent separation between the driving gear 15 and the driven gear 16, and a drill bit 14 is arranged on one side of the rotating handle, which is close to each other.
Ball screw 24 pair: the lower part of the workbench 3 is provided with a through groove 28, the upper surface of the workbench 3 is slidably connected with a carrying frame 7, the carrying frame 7 passes through the through groove 28 and is connected with a nut seat 27 of a ball screw 24 pair, and the through groove 28 can play a role in limiting and guiding, so that only the screw 24 and the nut seat 27 are arranged in the ball screw 24 pair in the embodiment, the side walls of two sides of the carrying frame 7 are provided with cover plates 8, and the length of the cover plates 8 is larger than the moving stroke of the carrying frame 7. The apron 8 plays the effect of covering to logical groove 28, prevents that the piece that the fluting in-process produced from dropping to ball 24 pair and influencing ball 24 pair's normal drive through logical groove 28, is equipped with supporting seat 9 in the carrier frame 7, forms the chip groove between carrier frame 7 and the supporting seat 9, is equipped with the standing groove on the supporting seat 9, and supporting seat 9 edge is connected with the fixed part 11 that can fix the structural component that needs two-sided fluting in the standing groove through the bolt can be dismantled.
The driving mechanism comprises a first driving piece 5 and a second driving piece 6 which respectively drive the double-headed screw 12 and the guide rod 17 to rotate, and a conversion driving assembly which drives the ball screw 24 pair to move with the sliding tables in a staggered way, wherein the first driving piece 5 and the second driving piece 6 are arranged on one of the sliding tables and move synchronously with the sliding tables.
The conversion driving assembly comprises a third driving piece 4, a conversion gear set and a ball screw gear 23, wherein the output end of the third driving piece 4 is coaxially connected with a sector gear 18; the conversion gear set comprises two mutually meshed conversion gears which can be respectively meshed with the sector gear 18, wherein the first conversion gear 19 and the second conversion gear 20 are respectively connected with a worm 22 coaxially, the worm wheel 21 is matched with the worm wheel 21, two mutually meshed vertical adjusting gears are respectively arranged on two sides of the workbench 3, the worm wheel 21 is coaxially connected with one of the vertical adjusting gears, vertical adjusting racks 25 are respectively meshed on one side, away from each other, of the two vertical adjusting gears, the top of each vertical adjusting rack 25 penetrates through the workbench 3 to be connected with the sliding table, and the matched position of the corresponding vertical adjusting racks 25 and the workbench 3 is a smooth end so as to prevent the workbench 3 from interfering with the movement of the vertical adjusting racks 25.
In the rotation process of the sector gear 18, the sector gear is meshed with one of the first conversion gear 19, the second conversion gear 20 and the ball screw gear 23 at the same time, and when the sector gear 18 is meshed with the first conversion gear 19, the sliding table is driven to move positively through the first conversion gear 19, the second conversion gear 20, the worm 22, the worm wheel 21, the vertical adjusting gear and the vertical adjusting rack 25; when the sector gear 18 is meshed with the second conversion gear 20, the sliding table is driven to reversely move by the second conversion gear 20, the worm 22, the worm wheel 21, the vertical adjusting gear and the vertical adjusting rack 25; when the sector gear 18 is meshed with the ball screw gear 23, the carrier 7 and the structural parts requiring double-sided grooving are driven to move by the screw 24 and the nut seat 27.
In the implementation process of the present invention, taking the clamping member 1 of fig. 1 as an example, the processing original 10 is placed in the placement groove, and is fixed by the fixing component 11, then the position of the slot of the installation groove 2 is calibrated, the first driving component 5 and the second driving component 6 are started, the first driving component 5 rotates the double-headed screw 12, the two sliding seats 13 are close to each other, that is, the drill bit 14 is close to the surface of the structural component and performs drilling, and the second driving component 6 drives the guide rod 17 and the rotating handle to perform high-speed rotation, so as to drive the drill bit 14 to perform high-speed rotation. The third driving piece 4 is started, the conversion driving assembly is used for driving the ball screw 24 pair to move with the sliding table in a staggered mode, when the ball screw 24 pair drives the structural component to move, the drill bit 14 drills in situ to perform slotting, when the ball screw 24 pair drives the structural component to stop, the drill bit 14 moves up and down to perform slotting, so that a complete notch is formed, after slotting is completed, the first driving piece 5, the second driving piece 6 and the third driving piece 4 are closed, and the machined structural component is taken down.
Based on the same inventive concept, the invention provides a photovoltaic bracket production process, which comprises the following steps of:
Step S1, firstly, placing a processing original 10 into a placing groove, fixing the processing original 10 through a fixing part 11, and calibrating the grooved position of a mounting groove 2;
Step S2, starting a first driving piece 5 and a second driving piece 6, wherein the first driving piece 5 enables the double-headed screw 12 to rotate, two sliding seats 13 are close to each other, namely, a drill bit 14 is close to the surface of a structural part and drills holes, and the second driving piece 6 drives a guide rod 17 and a rotating handle to rotate at a high speed so as to drive the drill bit 14 to rotate at a high speed;
Step S3, the third driving piece 4 is started, the conversion driving assembly is utilized to drive the ball screw 24 pair to move with the sliding table in a staggered mode, so that when the ball screw 24 pair drives the structural component to move, the drill bit 14 drills in situ to open a slot, and when the ball screw 24 pair drives the structural component to stop, the drill bit 14 moves up and down to open the slot, and a complete slot is formed;
and S4, after slotting is completed, closing the first driving piece 5, the second driving piece 6 and the conversion driving piece, and taking down the machined structural parts.
Compared with the prior art, the method can conveniently and accurately perform slotting on two side surfaces of the structural part of the photovoltaic bracket at the same time, ensures the accuracy of machining the two side surfaces, improves the machining efficiency, and solves the problems of complicated machining process and low production efficiency caused by the fact that the position of a slotting cutter needs to be adjusted for many times in the traditional machining process of the structural part of the photovoltaic bracket needing double-sided slotting. The present invention is not limited in any way by the above-described preferred embodiments, but is not limited to the above-described preferred embodiments, and any person skilled in the art will appreciate that the present invention can be embodied in the form of a program for carrying out the method of the present invention, while the above disclosure is directed to equivalent embodiments capable of being modified or altered in some ways, it is apparent that any modifications, equivalent variations and alterations made to the above embodiments according to the technical principles of the present invention fall within the scope of the present invention.