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CN117393874A - Waste lithium iron phosphate recycling method based on redox targeted flow battery - Google Patents

Waste lithium iron phosphate recycling method based on redox targeted flow battery Download PDF

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Publication number
CN117393874A
CN117393874A CN202311275906.XA CN202311275906A CN117393874A CN 117393874 A CN117393874 A CN 117393874A CN 202311275906 A CN202311275906 A CN 202311275906A CN 117393874 A CN117393874 A CN 117393874A
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China
Prior art keywords
iron phosphate
lithium iron
flow battery
waste
positive plate
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CN202311275906.XA
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Chinese (zh)
Inventor
秦伟
贾鑫
吴晓宏
卢松涛
李杨
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Harbin Institute of Technology
Chongqing Research Institute of Harbin Institute of Technology
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Harbin Institute of Technology
Chongqing Research Institute of Harbin Institute of Technology
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Priority to CN202311275906.XA priority Critical patent/CN117393874A/en
Publication of CN117393874A publication Critical patent/CN117393874A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4242Regeneration of electrolyte or reactants
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/136Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/5825Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/18Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
    • H01M8/184Regeneration by electrochemical means
    • H01M8/188Regeneration by electrochemical means by recharging of redox couples containing fluids; Redox flow type batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/028Positive electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Secondary Cells (AREA)
  • Primary Cells (AREA)

Abstract

The invention provides a waste lithium iron phosphate recycling method based on a redox targeted flow battery, and belongs to the technical field of waste lithium ion battery recycling. The invention aims to solve the problem of secondary pollution of the recycled waste liquid in the existing reutilization of the waste lithium iron phosphate anode. The method comprises the following steps: s1, disassembling a waste lithium iron phosphate battery, separating out a positive plate, washing and drying; s2, calculating the shortage, the surface load and the surface capacity of lithium ions in the waste LFP positive plate; s3, constructing a zinc-iron flow battery; s4, the positive plate is arranged in a positive storage tank of the flow battery, constant-current discharge is carried out on the flow battery, and the discharge is naturally cooled to room temperature. The method is simple, convenient and quick, omits complicated steps such as a mechanical method, acid leaching or alkaline leaching, reduces the cost and avoids secondary pollution to the environment. In addition, the invention has low requirements on equipment and is very suitable for recycling and regenerating lithium batteries in an industrial scale.

Description

Waste lithium iron phosphate recycling method based on redox targeted flow battery
Technical Field
The invention belongs to the technical field of waste lithium ion battery recovery, and particularly relates to a waste lithium iron phosphate recovery and regeneration method based on a redox targeted flow battery.
Background
Lithium Ion Batteries (LIBs) are one of the most impressive and successful energy storage systems, playing an important role in our daily lives. As a main positive electrode of lithium ion batteries, lithium iron phosphate (LFP) has a large market share. The LFP can maintain a stable olivine crystal structure due to stronger Fe-O and P-O bond energy, thereby having good high temperature stability. Furthermore, the core elements Fe and P of LFP are cost-effective and widely distributed worldwide as natural resources. Accordingly, lithium ion batteries based on lithium iron phosphate are widely used in Electric Vehicles (EV) and Energy Storage Systems (ESS), and as the application scale is expanded, it is necessary to face the situation that lithium iron phosphate batteries are discarded on a large scale in the future, and it is confirmed that their recycling becomes very urgent and necessary.
To date, many recycling processes have focused on valuable elements and positive electrode materials, in particular, the recycling of spent lithium iron phosphate positive electrode materials. Two recovery routes are generally employed: pyrometallurgical and hydrometallurgical processes. Both strategies have advantages and disadvantages. The pyrogenic process directly promotes the physicochemical conversion and further regeneration of the LFP positive electrode material. For example, the used LFP material is combined with Li 2 CO 3 Mixing by ball milling and then drying at high temperature. While effective pyrometallurgical techniques can achieve recovery, the process requires significant energy consumption. In addition, in the case of the optical fiber,the high temperatures required for this process may lead to structural damage and reduced electrochemical performance, thereby impeding the sustainable development of waste lithium iron phosphate cathode materials. Pyrometallurgy cannot therefore be regarded as a sustainable recovery process within the industry. In the case of hydrometallurgy, most lithium extraction processes are based on oxidative leaching, including acid leaching, alkaline leaching and bioleaching. The remaining elements are recovered from the leachate by various combinations of solvent extraction, chemical precipitation and electrochemical deposition. However, hydrometallurgical techniques are always cumbersome as they involve pretreatment, resulting in increased chemical consumption and higher costs. Therefore, it is imperative to find a simple, efficient, suitable method for mass production. It is also more desirable that the recovered material be used directly as the positive electrode material of a battery without complex secondary treatments.
Disclosure of Invention
The invention provides a low-cost pollution-free continuous controllable lithium iron phosphate positive electrode material regeneration method, and aims to solve the problem of secondary pollution of recycled waste liquid in the existing reutilization of waste lithium iron phosphate positive electrodes. The method of the invention directly utilizes the recovered lithium iron phosphate as the positive electrode and matches the positive electrode to manufacture the lithium iron phosphate battery without any secondary treatment. The whole process can not produce secondary pollution, and completely meets the requirements of clean production and recycling green economy.
In order to realize the technical problems, the invention adopts the following technical scheme:
the invention aims to provide a waste lithium iron phosphate recycling method based on a redox targeted flow battery, which is realized by the following steps:
s1, disassembling a waste lithium iron phosphate battery, separating out a positive plate, washing and drying;
s2, calculating the shortage, the surface load and the surface capacity of lithium ions in the waste LFP positive plate;
s3, constructing a zinc-iron flow battery, wherein the flow battery comprises a diaphragm, an anode storage tank and a cathode storage tank, the anode storage tank is filled with anode electrolyte, the cathode storage tank is filled with cathode electrolyte, and the anode electrolyte contains [ Fe (CN) 6 ] 3-
And S4, placing the positive plate processed in the step S1 in a positive storage tank of the flow battery, discharging the flow battery in a constant current manner, and naturally cooling to room temperature after discharging is finished, so as to obtain the repaired and regenerated lithium iron phosphate positive plate.
Further defined, in S1, the separated positive electrode sheet is rinsed with DMC solvent.
Further defined, in S1, the drying is performed in a vacuum oven at a temperature of 70℃to 90℃for at least 1 hour.
Further limiting, in S2, testing the loss degree of lithium ions in the waste lithium iron phosphate electrode slice by ICP-MS, and measuring the load capacity and the surface capacity of the electrode slice in unit area by using an analytical balance.
Further defined, in S3, [ Fe (CN) 6 ] 3- The concentration of (2) is 0.01M to 0.7M.
Further defined, in S3, the positive electrode electrolyte further includes a co-electrolyte.
Further defined, the co-electrolyte is LiCl, the concentration of LiCl being 3M.
Further defined, in S3, the catholyte consists of ZnBr 2 And LiOH and deionized water.
Further defined, znBr 2 Is 0.4M and LiOH is 3M.
Further defined, in S3, the steps of preparing the separator are as follows:
(1) Mixing a polymer, carbon black and a solvent according to the mass ratio of (0.05-1) to (2-8) to (100-1000) to obtain a solution;
(2) Forming a solution on the surface of an ion exchange membrane through spraying, spin coating, roll coating, brush coating, knife coating or interfacial polymerization, and volatilizing the solvent to obtain the membrane;
wherein the polymer is PVDF, PTFE or acrylic polyurethane; the carbon black is super carbon black, ketjen black or common carbon black, and the solvent is one or more of water, isopropanol, ethanol, N-methyl pyrrolidone, dimethyl sulfoxide and N, N-dimethylformamide.
Further defined, in S4, the constant current discharge time is 1h to 24h, the reaction temperature is 25-60 ℃, and the current density is controlled to be 1mA/cm 2 ~100mA/cm 2 The voltage range is controlled between 0.01V and 2V.
The invention aims to provide a waste lithium iron phosphate recycling method based on a redox targeted flow battery. The method utilizes [ Fe (CN) generated by discharge of an alkaline zinc-iron flow battery 6 ] 4- And reacting with the waste lithium iron phosphate positive plate to realize the regeneration of the waste lithium iron phosphate positive plate. Compared with other recycling methods, the method can directly recycle the recycled positive electrode material, and is matched with the negative electrode to manufacture the battery, and secondary processes such as calcination and the like are not needed, so that pollution and energy consumption are reduced. In addition, the method has continuous production capacity, can improve recycling efficiency, has strong economic driving force, is suitable for large-scale mass production, and can be directly used for industrial application.
Another object of the present invention is to provide a lithium iron phosphate battery, that is, a lithium iron phosphate battery assembled from positive electrode sheets obtained by a recycling method. The discharge capacity and cycle life of the battery are almost equivalent to those of a completely new lithium iron phosphate positive electrode assembled battery. This proves that the recovery and regeneration method provided by the invention can successfully repair the waste lithium iron phosphate anode material.
Compared with the prior art, the invention has the following beneficial effects:
compared with the existing recycling method, the method can directly recycle the waste lithium iron phosphate positive electrode material, is matched with the negative electrode for manufacturing the battery, and does not need secondary processes such as calcination, thereby reducing pollution and energy consumption. The method is simple, convenient and quick, omits complicated steps such as a mechanical method, acid leaching or alkaline leaching, reduces the cost and avoids secondary pollution to the environment. In addition, the invention has low requirements on equipment and is very suitable for recycling and regenerating lithium batteries in an industrial scale.
According to the invention, the target flow battery is utilized to carry out electrochemical lithium supplementation on the waste lithium iron phosphate material, so that lithium lost in the process of using the waste lithium iron phosphate material in a plurality of charging and discharging processes is compensated, and the electrochemical performance of the lithium iron phosphate positive electrode material is repaired, and is different from the conception of the existing recycling method.
For a further understanding of the nature and the technical aspects of the present invention, reference should be made to the following detailed description of the invention and the accompanying drawings, which are provided for reference and illustration only and are not intended to limit the invention.
Drawings
FIG. 1 is a schematic diagram of a system for recycling and regenerating anode materials of a waste lithium iron phosphate battery;
FIG. 2 is an XRD pattern of a prosthetic regenerated lithium iron phosphate positive electrode material obtained by electrochemical lithium replenishment;
FIG. 3 is a charge-discharge curve at 1C current density for a button cell prepared from a reconditioned regenerated lithium iron phosphate positive electrode material and a brand-new lithium iron phosphate positive electrode material;
fig. 4 is a graph of the rate capability of a button cell prepared by repairing a regenerated lithium iron phosphate positive electrode material and a brand new lithium iron phosphate positive electrode material.
Detailed Description
The invention will be further illustrated with reference to specific examples. It is to be understood that these examples are illustrative of the present invention and are not intended to limit the scope of the present invention.
For a better understanding of the present invention, reference is made to the following examples. The invention is not limited to what has been described in the detailed description.
The method for recycling and regenerating the waste lithium iron phosphate based on the redox targeted flow battery in the embodiment 1 is realized by the following steps:
s1, after the waste lithium iron phosphate battery is disassembled step by step, separating out 1g of positive plate; and cleaning the positive plate by using DMC solvent, removing the residual electrolyte on the positive plate, and drying the positive plate with the residual electrolyte removed in a vacuum oven at 80 ℃.
S2, testing the loss degree of lithium ions in the waste lithium iron phosphate electrode slice through ICP-MS, and measuring the load capacity and the surface capacity of the electrode slice in unit area by using an analytical balance.
For Zn/[ Fe (CN) 6 ] 3- -SLFP hybrid flow battery with an effective area of 2.0cm 2 ×2.0cm 2 . The cation exchange membrane is a compact cation exchange membrane coated by a carbon layer/a hydrophobic layer and is used for separating positive electrolyte and negative electrolyte. The electrochemically treated carbon felt was used as an electrode.
S3, constructing a zinc-iron flow battery, wherein the flow battery comprises a diaphragm, a positive electrode storage tank and a negative electrode storage tank (see figure 1), the positive electrode storage tank is filled with positive electrode electrolyte, the negative electrode storage tank is filled with negative electrode electrolyte, and the positive electrode electrolyte comprises [ Fe (CN) 6 ] 3- 11.5ml of 0.3M [ Fe (CN) 6 ] 3- And 3M LiCl support salt as positive electrode electrolyte, 40mL of 0.4M ZnBr 2 And an alkaline solution of a 3M LiOH supporting salt as a negative electrode electrolyte.
S4, placing the positive plate processed in the S1 in a positive storage tank of the flow battery, performing constant-current discharge on the flow battery, and performing constant-current discharge test on a NEWARE battery tester with the voltage range of 0.01-2.0V, wherein the current density range is 20mA/cm 2 And (3) naturally cooling the lithium iron phosphate anode sheet to room temperature after the discharge is ended at the reaction temperature of 50 ℃, thus obtaining the repaired and regenerated lithium iron phosphate anode sheet (RLFP).
The dense cation exchange membrane coated by the carbon layer/the hydrophobic layer is prepared by the following steps: 4g of Ketjen black and 0.5g of PVDF are dissolved in 20.5g of NMP solvent to obtain a blend solution with the mass concentration of 18%, the blend solution is spin-coated on an ion exchange membrane Nafion117, and the solvent is volatilized for 2 hours at the temperature of 50 ℃ to prepare a carbon/hydrophobic layer functional composite membrane with the thickness of 10 mu m, which is used as the membrane.
The method comprises the steps of adopting a recovered and regenerated lithium iron phosphate sheet or a brand new lithium iron phosphate sheet as a positive electrode, adopting a lithium sheet as a negative electrode, adopting a diaphragm as a polypropylene film (Cellgard 2400), adding a proper amount of electrolyte (1M LiPF) 6 Dissolved in organic solvent with volume ratio EC: DEC: dmc=1:1:1), 2032 button cell was assembled in a glove box under argon protection, and the performance of the assembled full cell was tested.
The XRD diagram of the regenerated lithium iron phosphate positive electrode material obtained by electrochemical lithium supplementing is shown in figure 2; as can be seen from FIG. 2, the diffraction peak of the restored and regenerated lithium iron phosphate obtained by electrochemical lithium supplementation is consistent with the PDF standard card (JPCDS: 40-1499) and accords with the crystal form structure of the lithium iron phosphate.
The charge-discharge curves of the button cell prepared by the regenerated lithium iron phosphate positive electrode material and the brand-new lithium iron phosphate positive electrode material under the current density of 1C are shown in figure 3; as can be seen from FIG. 3, the charge and discharge capacities of the restored and regenerated lithium iron phosphate positive electrode material are 145.4mAh/g and 135.3mAh/g respectively, which are equivalent to 140.5mAh/g and 140.3mAh/g of the completely new lithium iron phosphate positive electrode material.
The rate performance diagram of the button cell prepared by repairing the regenerated lithium iron phosphate positive electrode material and the brand-new lithium iron phosphate positive electrode material is shown in fig. 4; as can be seen from FIG. 4, the discharge capacities of the repair regenerated lithium iron phosphate positive electrode materials at 0.1C, 0.5C, 1C, 2C, 4C, 10C and 20C are respectively 163.6mAh/g, 155.5mAh/g, 143.2mAh/g, 128.9mAh/g, 117.2mAh/g, 101.4mAh/g and 89.6mAh/g, which are equivalent to 163.2mAh/g, 155.2mAh/g, 142.4mAh/g, 128.8mAh/g, 122.3mAh/g, 112.4mAh/g and 95.7mAh/g of the completely new lithium iron phosphate positive electrode materials.

Claims (10)

1. A method for recycling waste lithium iron phosphate based on redox targeted flow batteries is characterized by comprising the following steps:
s1, disassembling a waste lithium iron phosphate battery, separating out a positive plate, washing and drying;
s2, calculating the shortage, the surface load and the surface capacity of lithium ions in the waste LFP positive plate
S3, constructing a zinc-iron flow battery, wherein the flow battery comprises a diaphragm, an anode storage tank and a cathode storage tank, the anode storage tank is filled with anode electrolyte, the cathode storage tank is filled with cathode electrolyte, and the anode electrolyte contains [ Fe (CN) 6 ] 3-
And S4, placing the positive plate processed in the step S1 in a positive storage tank of the flow battery, discharging the flow battery in a constant current manner, and naturally cooling to room temperature after discharging is finished, so as to obtain the repaired and regenerated lithium iron phosphate positive plate.
2. The method according to claim 1, wherein in S2, the lithium ion deficiency degree in the waste lithium iron phosphate electrode sheet is tested by ICP-MS, and the load capacity and the surface capacity of the electrode sheet per unit area are measured by using an analytical balance.
3. The method according to claim 1, wherein in S3, [ Fe (CN) 6 ] 3- The concentration of (2) is 0.01M to 0.7M.
4. The method of claim 1, wherein in S3, the positive electrode electrolyte further comprises a co-electrolyte.
5. The method of claim 4, wherein the polyelectrolyte is LiCl, and the concentration of LiCl is 3M.
6. The method according to claim 1, wherein in S3, the negative electrode electrolyte consists of ZnBr 2 And LiOH and deionized water.
7. The method according to claim 6, wherein ZnBr 2 Is 0.4M and LiOH is 3M.
8. The method according to claim 1, wherein in S3, the separator is prepared by the steps of:
(1) Mixing a polymer, carbon black and a solvent according to the mass ratio of (0.05-1) to (2-8) to (100-1000) to obtain a solution;
(2) Forming a solution on the surface of an ion exchange membrane through spraying, spin coating, roll coating, brush coating, knife coating or interfacial polymerization, and volatilizing the solvent to obtain the membrane;
wherein the polymer is PVDF, PTFE or acrylic polyurethane; the carbon black is super carbon black, ketjen black or common carbon black, and the solvent is one or more of water, isopropanol, ethanol, N-methyl pyrrolidone, dimethyl sulfoxide and N, N-dimethylformamide.
9. The method according to claim 1, wherein in S4, constant current discharge is performedThe reaction time is 1-24 h, the reaction temperature is 25-60 ℃, and the current density is controlled at 1mA/cm 2 ~100mA/cm 2 The voltage range is controlled between 0.01V and 2V.
10. The method according to claim 1, wherein in S4, the reaction temperature is 50℃and the current density is controlled at 20mA/cm 2
CN202311275906.XA 2023-09-28 2023-09-28 Waste lithium iron phosphate recycling method based on redox targeted flow battery Pending CN117393874A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118693319A (en) * 2024-08-22 2024-09-24 长沙理工大学 Flow battery based on high-concentration iron electrolyte stabilized by recovered lithium ions

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111224187A (en) * 2019-11-04 2020-06-02 中国科学院化学研究所 Method for directly repairing and regenerating waste lithium iron phosphate battery positive electrode material
CN114084877A (en) * 2021-10-26 2022-02-25 长沙理工大学 Method for obtaining ultrapure iron phosphate from waste lithium iron phosphate electrode plate material and obtained ultrapure iron phosphate

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111224187A (en) * 2019-11-04 2020-06-02 中国科学院化学研究所 Method for directly repairing and regenerating waste lithium iron phosphate battery positive electrode material
CN114084877A (en) * 2021-10-26 2022-02-25 长沙理工大学 Method for obtaining ultrapure iron phosphate from waste lithium iron phosphate electrode plate material and obtained ultrapure iron phosphate

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118693319A (en) * 2024-08-22 2024-09-24 长沙理工大学 Flow battery based on high-concentration iron electrolyte stabilized by recovered lithium ions

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