CN117317049A - Laminating machine and laminating method for photovoltaic module based on co-extrusion EPE material - Google Patents
Laminating machine and laminating method for photovoltaic module based on co-extrusion EPE material Download PDFInfo
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- CN117317049A CN117317049A CN202311609874.2A CN202311609874A CN117317049A CN 117317049 A CN117317049 A CN 117317049A CN 202311609874 A CN202311609874 A CN 202311609874A CN 117317049 A CN117317049 A CN 117317049A
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- 238000010030 laminating Methods 0.000 title claims abstract description 37
- 239000000463 material Substances 0.000 title claims abstract description 22
- 238000001125 extrusion Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 210000001503 joint Anatomy 0.000 claims abstract description 5
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 238000012856 packing Methods 0.000 claims description 12
- 238000003475 lamination Methods 0.000 claims description 11
- 238000009423 ventilation Methods 0.000 claims description 11
- 238000001179 sorption measurement Methods 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 12
- 239000003292 glue Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 210000004027 cell Anatomy 0.000 description 4
- 210000003850 cellular structure Anatomy 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Electromagnetism (AREA)
- Robotics (AREA)
- Manufacturing & Machinery (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
Abstract
The invention relates to the technical field of laminating machines, and discloses a laminating machine and a laminating method for a photovoltaic module based on a co-extrusion EPE material, wherein the laminating machine comprises a laminating machine body; the invention further comprises a transmission mechanism with one end inserted into the laminator body, wherein the transmission mechanism is used for conveying the photovoltaic module into the laminator body, the transmission mechanism comprises a conveying belt and two side frames, two side ends of the conveying belt are in rotary butt joint with the two side frames, and two groups of steering shafts are fixed on the two side frames.
Description
Technical Field
The invention relates to the technical field of laminating machines, in particular to a laminating machine and a laminating method for a photovoltaic module based on a co-extrusion EPE material.
Background
The solar cell laminating machine is equipment integrating vacuum technology, pneumatic transmission technology and PID temperature control technology into a whole, is suitable for laminating production of a monocrystalline silicon cell component and a polycrystalline silicon cell component, applies certain pressure on the outer surface of the component, tightly presses the components together in a heating state, and when laminating operation is carried out, the laid cells are placed into the laminating machine to pump out air in the component through vacuumizing, then the EVA is heated to melt to bond the cell glass and the backboard together, and finally the laminated component is cooled and taken out;
when the existing photovoltaic modules are laminated, packaging adhesive films between the photovoltaic modules can flow to be molten to fill gaps among glass, solar cell serial layers and TPT (thermal plastic composite) due to heating, and glue in a partial molten state overflows to an outer frame to cause adhesion of the glue and a conveying belt and influence subsequent taking out and continuous conveying of the conveying belt.
Disclosure of Invention
The invention aims to provide a laminating machine and a laminating method for a photovoltaic module based on a co-extrusion EPE material, which are used for solving the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: a laminating machine for a photovoltaic module based on a co-extrusion EPE material comprises a laminating machine body; the conveying mechanism is used for conveying the photovoltaic module into the laminating machine body, the conveying mechanism comprises a conveying belt and two side frames, two side ends of the conveying belt are in rotary butt joint with the two side frames, two groups of steering shafts are fixed on the two side frames, and the conveying belt is positioned at the front end of the laminating machine body through the two groups of steering shafts to form a notch; the paper packing conveying mechanism is used for conveying paper packing and comprises a conveying plate, the conveying plate is located in the notch, conveying units are installed on the conveying plate, and supporting units are fixed at two ends of the conveying plate.
Preferably, the conveying unit comprises two side plates fixed at the bottom of the conveying plate, a plurality of conveying members are arranged between the two side plates, a plurality of through holes are formed in the conveying plate, the top ends of the conveying members extend out of the corresponding through holes, a plurality of driving members for synchronously rotating the conveying members are arranged on the side plates, and a linkage member contacted with the conveying members and the conveying belt is arranged at the bottom of the conveying plate.
Preferably, the conveying member comprises a plurality of conveying balls, the plurality of conveying balls are placed corresponding to the plurality of through holes respectively, the two sides of each conveying ball are provided with ball pieces, connecting rods are fixed between the ball pieces at two ends and the adjacent ball pieces, the connecting rods at two ends are respectively connected with the two side plates in a rotating mode, the two ball pieces at the outer sides of each conveying ball are attached to the inner walls of the through holes, and the top of each conveying ball extends out of each through hole.
Preferably, the driving piece comprises a driving wheel fixed at the outer ends of a plurality of connecting rods, a plurality of toothed belts are sleeved on the outer sides of the driving wheels in a meshed mode, a driving motor is fixed on the outer sides of the side plates through a motor frame, the output end of the driving motor is fixed at the outer ends of one connecting rod through a coupler, a plurality of belt tightening shafts are fixed on the outer sides of the side plates, and are distributed on the outer sides of the driving wheels and are attached to the outer sides of the toothed belts, so that the toothed belts are tightly meshed with the driving wheels.
Preferably, the linkage piece comprises a plurality of linkage rollers, each of which is provided with two linkage rollers at the bottom, and the two ends of each linkage roller are inserted with a linkage plate, the linkage plate is slidably inserted with a connecting rod fixed with the bottom of the conveying plate, the bottom of the connecting rod is fixed with an end plate, and the outer side of the connecting rod is sleeved with an extrusion spring which is propped against the conveying plate and the linkage plate.
Preferably, the support unit comprises a support frame, the bottom of the conveying plate is fixed with a inserted bar inserted with the support frame, a screw rod is rotatably arranged at the bottom of the conveying plate through a bearing, a threaded cylinder is rotatably arranged on the support frame through a bearing, the screw rod is in threaded insertion connection with the threaded cylinder, and a synchronizing piece is arranged at the bottom of the threaded cylinder in the two support units.
Preferably, the synchronizing piece comprises synchronizing wheels fixed at the bottoms of the two threaded cylinders, a synchronizing belt is sleeved on the outer sides of the two synchronizing wheels in a meshed mode, a synchronizing motor is fixed at the bottom of one supporting frame, and the output end of the synchronizing motor is fixed with the bottoms of the threaded cylinders through a coupler.
Preferably, the heights of the two side walls of the notch are inconsistent, and the height of the side wall close to one end of the laminating machine body is lower than that of the other end.
Preferably, a plurality of ventilation grooves are formed in the conveying belt, ventilation holes communicated with the ventilation grooves are formed in the outer side of the conveying belt, a track frame butted with the outer side of the conveying belt is fixed on the inner side of the side frame, a plurality of air sucking pumps are arranged on the outer side of the side frame, and air sucking pipes communicated with the track frame are arranged on the air sucking pumps.
A lamination method for a photovoltaic module based on a co-extrusion EPE material comprises the following steps of;
s1, conveying a photovoltaic module to the front end of a notch through a conveying belt, and moving backing paper to a conveying plate through adsorption equipment;
s2, moving the backing paper to the notch through a conveying unit, and conveying the photovoltaic module to the backing paper through a conveying belt;
s3, driving the conveying plate to move downwards through the supporting unit, enabling the backing paper and the photovoltaic module to move onto the conveying belt through contact between the linkage piece at the bottom of the conveying plate and the conveying belt, and entering the laminating machine body for lamination;
s4, repeating the steps S1-S3 to realize continuous lamination operation on the plurality of photovoltaic modules.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the paper cushion conveying mechanism is additionally arranged at the front end of the existing laminating machine, and the traditional conveying mechanism is optimized, so that when the photovoltaic module is conveyed, one paper cushion can be additionally arranged at the bottom, after the photovoltaic module enters the laminating machine for internal lamination, melted glue in the photovoltaic module overflows and contacts with the paper cushion, and the glue is effectively prevented from dripping onto the conveying belt, so that the residual glue on the conveying belt is avoided, and the photovoltaic module is convenient to take after lamination.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of another overall angular structure of the present invention;
FIG. 3 is a side view of the overall structure of the present invention;
FIG. 4 is a schematic view of a transmission mechanism of the present invention in partial cross-section;
FIG. 5 is a schematic view of the bottom structure of the paper backing transport mechanism of the present invention;
FIG. 6 is a schematic view of the present invention in two states, a contact state and a non-contact state of the linkage member and the conveyor belt;
fig. 7 is a schematic view of the structure of the conveying member according to the present invention.
In the figure: 1. a laminator body; 2. a transmission mechanism; 3. a conveyor belt; 4. a side frame; 5. a steering shaft; 6. a notch; 7. a paper backing conveying mechanism; 8. a conveying plate; 9. a conveying unit; 10. a supporting unit; 11. a side plate; 12. a conveying member; 13. a through hole; 14. a driving member; 15. a linkage member; 16. conveying balls; 17. a ball piece; 18. a connecting rod; 19. a driving wheel; 20. a toothed belt; 21. a driving motor; 22. a belt tightening shaft; 23. a linkage roller; 24. a linkage plate; 25. a connecting rod; 26. an end plate; 27. extruding a spring; 28. a support frame; 29. a rod; 30. a screw rod; 31. a thread cylinder; 32. a synchronizing member; 33. a synchronizing wheel; 34. a synchronous belt; 35. a synchronous motor; 36. a vent groove; 37. a vent hole; 38. a track frame; 39. an air extracting pump; 40. and (5) an exhaust pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-5, a laminator for a photovoltaic module based on co-extruded EPE material is shown, comprising a laminator body 1; the photovoltaic module conveying device comprises a laminator body 1, and is characterized by further comprising a conveying mechanism 2 with one end inserted into the laminator body 1, wherein the conveying mechanism 2 is used for conveying the photovoltaic module into the laminator body 1, the conveying mechanism 2 comprises a conveying belt 3 and two side frames 4, two side ends of the conveying belt 3 are in rotary butt joint with the two side frames 4, two groups of steering shafts 5 are fixed on the two side frames 4, and the conveying belt 3 is positioned at the front end of the laminator body 1 through the two groups of steering shafts 5 to form a notch 6; the paper packing conveying mechanism 7, the paper packing conveying mechanism 7 is used for the conveying of paper packing, the paper packing conveying mechanism 7 includes conveying board 8, conveying board 8 is located the notch 6, install conveying unit 9 on the conveying board 8, the both ends of conveying board 8 are fixed with supporting unit 10.
In this scheme, optimize current transmission equipment, add a notch 6, satisfy the setting of delivery board 8, thereby at photovoltaic module transmission in-process, can pass through delivery board 8, and can press on the backing paper on delivery board 8, then the conveying unit 9 on the rethread delivery board 8 cooperates with supporting element 10 each other, with backing paper and photovoltaic module synchronous transport to conveyer belt 3, and get into laminating operation in the laminator body 1 afterwards, through the backing paper that adds between photovoltaic module and conveyer belt 3, glue drip that overflows when can avoiding the lamination is to conveyer belt 3 on, make it is more convenient to get the material.
Further, referring to fig. 5 to 7, the conveying unit 9 includes two side plates 11 fixed at the bottom of the conveying plate 8, a plurality of conveying members 12 are installed between the two side plates 11, a plurality of through holes 13 are formed in the conveying plate 8, the top ends of the conveying members 12 extend out of the corresponding through holes 13, driving members 14 for synchronously rotating the plurality of conveying members 12 are installed on the side plates 11, and a linkage member 15 contacting the conveying members 12 and the conveying belt 3 is installed at the bottom of the conveying plate 8.
The conveying member 12 includes a plurality of conveying balls 16, the plurality of conveying balls 16 are respectively placed corresponding to the plurality of through holes 13, two sides of each conveying ball 16 are respectively provided with a ball piece 17, connecting rods 18 are respectively fixed between the ball pieces 17 at two ends and the adjacent ball pieces 17, the connecting rods 18 at two ends are respectively connected with the two side plates 11 in a rotating way, the two ball pieces 17 at the outer side of each conveying ball 16 are attached to the inner wall of the through hole 13, and the top of each conveying ball stretches out of the through hole 13;
meanwhile, the driving piece 14 comprises driving wheels 19 fixed at the outer ends of the plurality of connecting rods 18, toothed belts 20 are sleeved on the outer sides of the plurality of driving wheels 19 in a meshed mode, a driving motor 21 is fixed on the outer sides of the side plates 11 through a motor frame, the output end of the driving motor 21 is fixed at the outer end of one connecting rod 18 through a coupler, a plurality of belt tightening shafts 22 are fixed on the outer sides of the side plates 11, the plurality of belt tightening shafts 22 are distributed on the outer sides of the plurality of driving wheels 19 and are attached to the outer sides of the toothed belts 20, and the toothed belts 20 are tightly meshed with the driving wheels 19.
Principle of moving and transporting the backing paper along the transport plate 8: firstly, a piece of backing paper is grabbed onto the conveying plate 8 through the existing adsorption grabbing equipment, the connecting rods 18 are driven to rotate through the driving motor 21 in the driving piece 14, and under the action of the toothed belt 20, the connecting rods 18 are enabled to rotate synchronously, so that the plurality of ball pieces 17 rotate synchronously, as the ball pieces 17 extend out of the through holes 13 and contact with the backing paper, the backing paper can be driven to move on the conveying plate 8 and move to the notch 6 along with the rotation of the ball pieces 17, and the height of the conveying plate 8 is lower than the height of one end of the conveying belt 3, so that the photovoltaic module is easy to press on the backing paper, and the butt joint with the backing paper is realized.
Further, referring to fig. 5-7, the linkage member 15 includes a plurality of linkage rollers 23, two linkage rollers 23 are distributed at the bottom of each conveying ball 16, two ends of each linkage roller 23 are inserted with a linkage plate 24, a connecting rod 25 fixed with the bottom of the conveying plate 8 is slidably inserted in the linkage plate 24, an end plate 26 is fixed at the bottom of the connecting rod 25, and an extrusion spring 27 propped against the conveying plate 8 and the linkage plate 24 is sleeved outside the connecting rod 25;
meanwhile, in order to facilitate pushing of the backing paper and the photovoltaic module, the heights of the two side walls of the notch 6 are inconsistent, and the height of the side wall close to one end of the laminating machine body 1 is lower than that of the other end.
Principle of driving backing paper and photovoltaic module to move onto conveyor belt 3: after the photovoltaic module is pressed on the backing paper, the supporting unit 10 drives the conveying plate 8 to move downwards, so that the linkage roller 23 is attached to the outer side of the conveying belt 3 and moves downwards continuously, the connecting rod 25 moves downwards, the extrusion spring 27 contracts, so that the linkage roller 23 is attached to the conveying belt 3 tightly, as shown in fig. 5, the conveying ball 16 is jacked up, the top of the conveying ball 16 is higher than two ball sheets 17, at the moment, the conveying ball 16 is in contact with the backing paper, at the moment, the conveying belt 3 rotates to drive the linkage roller 23 to rotate, so that the conveying ball 16 synchronously rotates, the backing paper and the photovoltaic module are pushed forwards continuously on the conveying belt 3 at the other end, and then the laminating operation is carried out in the laminating machine.
Further, referring to fig. 2 to 5, the supporting units 10 include a supporting frame 28, a plug rod 29 inserted into the supporting frame 28 is fixed at the bottom of the conveying plate 8, a screw rod 30 is rotatably installed at the bottom of the conveying plate 8 through a bearing, a threaded cylinder 31 is rotatably installed on the supporting frame 28 through a bearing, the screw rod 30 is in threaded insertion connection with the threaded cylinder 31, and a synchronizing piece 32 is installed at the bottoms of the threaded cylinders 31 in the two supporting units 10;
the synchronizing member 32 includes synchronizing wheels 33 fixed at the bottoms of the two threaded cylinders 31, a synchronous belt 34 is engaged and sleeved on the outer sides of the two synchronizing wheels 33, a synchronizing motor 35 is fixed at the bottom of one of the supporting frames 28, and an output end of the synchronizing motor 35 is fixed with the bottom of the threaded cylinder 31 through a coupler.
Principle of the supporting unit 10 driving the conveying plate 8 to move downwards: the screw thread cylinders 31 are driven to rotate through rotation of the synchronous motor 35, and under common transmission of the two synchronous wheels 33 and the synchronous belt 34, the two screw thread cylinders 31 are synchronously rotated, the screw rod 30 in the screw thread cylinders 31 is driven to drive the conveying plate 8 to carry out lifting adjustment, and whether the linkage roller 23 is in contact with the surface of the conveying belt 3 is controlled.
In the scheme, the lamination method for the photovoltaic module based on the co-extrusion EPE material comprises the following steps of;
s1, conveying a photovoltaic module to the front end of a notch 6 through a conveying belt 3, and moving backing paper to a conveying plate 8 through adsorption equipment;
s2, the backing paper is moved to the notch 6 through the conveying unit 9, and then the photovoltaic module is conveyed to the backing paper through the conveying belt 3;
s3, driving the conveying plate 8 to move downwards through the supporting unit 10, enabling the backing paper and the photovoltaic module to move onto the conveying belt 3 through the contact of the linkage piece 15 at the bottom of the conveying plate 8 and the conveying belt 3, and entering the laminating machine body 1 for lamination;
s4, repeating the steps S1-S3 to realize continuous lamination operation on the plurality of photovoltaic modules.
Example 2
Referring to fig. 4, this embodiment is further described with respect to example 1, which is different in optimizing the structure of the conveyor belt 3.
Specifically, a plurality of ventilation grooves 36 are formed in the conveying belt 3, ventilation holes 37 communicated with the ventilation grooves 36 are formed in the outer side of the conveying belt 3, a track frame 38 butted with the outer end of the conveying belt 3 is fixed on the inner side of the side frame 4, a plurality of air sucking pumps 39 are arranged on the outer side of the side frame 4, and air sucking pipes 40 communicated with the track frame 38 are arranged on the air sucking pumps 39.
In summary, by using the design of the air pump 39 and the air suction pipe 40, the negative pressure is generated in the track frame 38, so that the ventilation groove 36 in the conveyor belt 3 is in a negative pressure environment, and the ventilation hole 37 is used for sucking air, so that the packing paper on the conveyor belt 3 can be adsorbed, and the stability of the packing paper when moving on the conveyor belt 3 can be improved.
The prior description is as follows: the transmission of the conveyor belt 3 is driven by the existing power equipment.
Example 3
Referring to fig. 6 and 7, this embodiment will be further described with respect to other examples, but the difference is the description of the materials of the conveying ball 16 and the interlocking roller 23.
Specifically, in this scheme, the conveying ball 16 is solid ball, when conveying board 8 is in the eminence, the conveying ball 16 can be in the low position of two ball pieces 17 because of own gravity, the top of conveying ball 16 at this time, be less than the top of two ball pieces 17, when conveying board 8 moves down, extrude conveying ball 16 through the linkage roller 23, can make conveying ball 16 shift up, to the top be higher than the height of ball piece 17, begin to carry out the transmission through conveying ball 16 to the backing paper, the outside cover of linkage roller 23 has the rubber layer simultaneously for during the transmission, frictional force is big, more stable can not skid.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A co-extrusion-based laminator for photovoltaic modules of EPE material, comprising:
a laminator body (1);
the method is characterized in that: further comprises:
the conveying mechanism (2) is inserted into the laminating machine body (1) at one end, the conveying mechanism (2) is used for conveying the photovoltaic module into the laminating machine body (1), the conveying mechanism (2) comprises a conveying belt (3) and two side frames (4), two side ends of the conveying belt (3) are rotationally abutted with the two side frames (4), two groups of steering shafts (5) are fixed on the two side frames (4), and the conveying belt (3) is positioned at the front end of the laminating machine body (1) through the two groups of steering shafts (5) to form a notch (6);
the packing paper conveying mechanism (7), packing paper conveying mechanism (7) are used for the transport of packing paper, just packing paper conveying mechanism (7) are including conveying board (8), conveying board (8) are located notch (6), install conveying unit (9) on conveying board (8), just the both ends of conveying board (8) are fixed with supporting unit (10).
2. The laminator for photovoltaic modules based on co-extruded EPE material according to claim 1, characterized in that: the conveying unit (9) comprises two side plates (11) fixed at the bottom of the conveying plate (8), a plurality of conveying members (12) are arranged between the two side plates (11), a plurality of through holes (13) are formed in the conveying plate (8), the top ends of the conveying members (12) extend out of the corresponding through holes (13), a plurality of driving members (14) for synchronously rotating the conveying members (12) are arranged on the side plates (11), and a linkage member (15) contacted with the conveying members (12) and the conveying belt (3) is arranged at the bottom of the conveying plate (8).
3. The laminator for photovoltaic modules based on co-extruded EPE material according to claim 2, characterized in that: the conveying piece (12) comprises a plurality of conveying balls (16), the conveying balls (16) are respectively placed corresponding to the through holes (13), the two sides of each conveying ball (16) are respectively provided with a ball piece (17), connecting rods (18) are respectively fixed between the ball pieces (17) at two ends and the adjacent ball pieces (17), the connecting rods (18) at two ends are respectively connected with the two side plates (11) in a rotating mode, the two ball pieces (17) at the outer side of each conveying ball (16) are attached to the inner walls of the through holes (13), and the tops of the two ball pieces extend out of the through holes (13).
4. A laminator for photovoltaic modules based on co-extruded EPE material according to claim 3, characterized in that: the driving piece (14) comprises driving wheels (19) fixed at the outer ends of a plurality of connecting rods (18), a plurality of toothed belts (20) are sleeved on the outer sides of the driving wheels (19) in a meshed mode, a driving motor (21) is fixed on the outer sides of the side plates (11) through a motor frame, the output end of the driving motor (21) is fixed at the outer end of one connecting rod (18) through a coupler, a plurality of belt tightening shafts (22) are fixed on the outer sides of the side plates (11), the belt tightening shafts (22) are distributed on the outer sides of the driving wheels (19) and are attached to the outer sides of the toothed belts (20), and the toothed belts (20) are tightly meshed with the driving wheels (19).
5. A laminator for photovoltaic modules based on co-extruded EPE material according to claim 3, characterized in that: the linkage piece (15) comprises a plurality of linkage rollers (23), two linkage rollers (23) are distributed at the bottom of each conveying ball (16), linkage plates (24) are inserted at two ends of each linkage roller (23), connecting rods (25) fixed to the bottom of each conveying plate (8) are inserted in the linkage plates (24) in a sliding mode, end plates (26) are fixed to the bottoms of the connecting rods (25), and extrusion springs (27) propped against the conveying plates (8) and the linkage plates (24) are sleeved on the outer sides of the connecting rods (25).
6. The laminator for photovoltaic modules based on co-extruded EPE material according to claim 1, characterized in that: the support unit (10) comprises a support frame (28), the bottom of the conveying plate (8) is fixedly provided with an inserting rod (29) which is inserted into the support frame (28), the bottom of the conveying plate (8) is rotatably provided with a screw rod (30) through a bearing, the support frame (28) is rotatably provided with a threaded cylinder (31) through a bearing, the screw rod (30) is in threaded insertion connection with the threaded cylinder (31), and the bottoms of the threaded cylinders (31) in the support unit (10) are provided with synchronizing pieces (32).
7. The laminator for photovoltaic modules based on co-extruded EPE material according to claim 6, characterized in that: the synchronous piece (32) comprises synchronous wheels (33) fixed at the bottoms of the threaded cylinders (31), synchronous belts (34) are sleeved on the outer sides of the synchronous wheels (33) in a meshed mode, a synchronous motor (35) is fixed at the bottom of one supporting frame (28), and the output end of the synchronous motor (35) is fixed with the bottoms of the threaded cylinders (31) through a coupler.
8. The laminator for photovoltaic modules based on co-extruded EPE material according to claim 1, characterized in that: the heights of the two side walls of the notch (6) are inconsistent, and the height of the side wall close to one end of the laminating machine body (1) is lower than that of the other end.
9. The laminator for photovoltaic modules based on co-extruded EPE material according to claim 1, characterized in that: the conveying belt (3) is internally provided with a plurality of ventilation grooves (36), the outer side of the conveying belt (3) is provided with ventilation holes (37) communicated with the ventilation grooves (36), the inner side of the side frame (4) is fixedly provided with a track frame (38) which is in butt joint with the outer end of the conveying belt (3), the outer side of the side frame (4) is provided with a plurality of air suction pumps (39), and the air suction pumps (39) are provided with air suction pipes (40) communicated with the track frame (38).
10. A lamination method for a photovoltaic module based on a co-extrusion type EPE material, comprising the laminating machine for a photovoltaic module based on a co-extrusion type EPE material according to any one of claims 1 to 9, characterized by comprising the following steps;
s1, conveying a photovoltaic module to the front end of a notch (6) through a conveying belt (3), and moving backing paper to a conveying plate (8) through adsorption equipment;
s2, moving the backing paper to the notch (6) through a conveying unit (9), and conveying the photovoltaic module to the backing paper through a conveying belt (3);
s3, driving the conveying plate (8) to move downwards through the supporting unit (10), enabling the backing paper and the photovoltaic module to move onto the conveying belt (3) and enter the laminating machine body (1) to be laminated through a linkage piece (15) at the bottom of the conveying plate (8) to be in contact with the conveying belt (3);
s4, repeating the steps S1-S3 to realize continuous lamination operation on the plurality of photovoltaic modules.
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