CN117237366A - Method for detecting anti-fog performance of film - Google Patents
Method for detecting anti-fog performance of film Download PDFInfo
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- 230000002146 bilateral effect Effects 0.000 claims abstract description 12
- 238000012545 processing Methods 0.000 claims abstract description 11
- 208000001491 myopia Diseases 0.000 claims abstract description 4
- 238000012360 testing method Methods 0.000 claims description 12
- 239000002985 plastic film Substances 0.000 claims description 10
- 229920006255 plastic film Polymers 0.000 claims description 10
- 238000003708 edge detection Methods 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims description 5
- 241000566145 Otus Species 0.000 claims description 3
- 230000008569 process Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000004304 visual acuity Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
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- 238000013527 convolutional neural network Methods 0.000 description 1
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- 238000002372 labelling Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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Abstract
The application relates to the technical field of film performance detection, and discloses a film anti-fog performance detection method, which comprises the following detection steps: taking a standard logarithmic near vision chart as a background image, training image data of which the anti-fog level is first-order or the film is not fogged at normal temperature, and constructing an image recognition model; acquiring image information of an anti-fog film, and identifying through a constructed image identification model after bilateral filtering pretreatment to obtain the matching degree of the anti-fog film and an anti-fog grade as a first-level graph; performing contour detection on the image, and performing circular fitting after obtaining the contour of the fog drop to obtain a fitting radius; performing binarization processing on the image, and calculating the white pixel area and the black pixel area; and (5) obtaining the anti-fog grade of the film by combining the matching degree, the fitting radius and the area ratio. The method has the advantages of high efficiency, excellent precision, capability of replacing manual continuous detection for a long time, and the like.
Description
Technical Field
The application relates to the technical field of film performance detection, in particular to a film anti-fog performance detection method.
Background
The temperature difference between the package content and the external environment can generate fog, so that the antifogging functional film represented by cold antifogging and hot antifogging is widely developed. The antifogging agent in the antifogging film has a surface activity effect, so that the surface of the film becomes hydrophilic, and the contact angle between the film and water drops is reduced, so that the antifogging performance is obtained. The anti-fog performance test lacks a long-time detection method, is easy to fatigue after long-time detection, is inaccurate only by naked eyes to judge the anti-fog grade, and cannot accurately record an anti-fog failure curve.
Disclosure of Invention
The application aims to provide a method for detecting the antifogging property of a film, which can continuously detect the film for a long time and has high efficiency and high precision.
In order to achieve the aim of the application, the application adopts the following technical scheme:
a method for detecting the antifogging property of a film comprises the following steps:
s1, training image data of a film which is at a first-level anti-fog level or in a normal temperature state and does not generate fog by taking a standard logarithmic near vision chart in GB/T11533-2011 annex B as a background image, and constructing an image recognition model;
s2, acquiring image information of the anti-fog film, and identifying through a constructed image identification model after bilateral filtering pretreatment to acquire the matching degree of the anti-fog film and the image with the anti-fog grade of one level;
s3, performing contour detection on the image, and performing circular fitting after obtaining the contour of the fog drops to obtain a fitting radius;
s4, performing binarization processing on the image, and calculating the white pixel area and the black pixel area, wherein the white pixel area is divided by the sum of the white pixel area and the black pixel area to obtain the white area ratio;
s5, the film anti-fog grade is obtained by combining the matching degree, the fitting radius and the white area ratio.
Preferably, the training method in step S1 is as follows: selecting a Darknet-53 network structure, setting a step length value to be 2, adopting a downsampling mode, using the first 52 layers as feature extraction, and using the last layer to output a predicted value; after training is completed, an image recognition model for recognizing the anti-fog background image is obtained.
Preferably, the bilateral filtering parameter range in the step S2 is set as follows: the standard deviation of the color is 1-100, and the standard deviation of the space distance is 3-8.
Preferably, the contour detection method in step S3 is as follows: and (3) using Canny edge detection, wherein the operator kernel size is 3 or 5, the operator low threshold is 1-254, the operator high threshold is 151-1000, and the contour area is 1-50.
Preferably, the binarization processing in the step S4 uses an OTUS thresholding method.
Preferably, the method for determining the anti-fog level in the step S5 is as follows: when the matching degree is 60-100 and the fitting radius is 0, the matching degree corresponds to one level in the plastic film antifogging property test standard GB/T31726-2015; when the matching degree is 60-100 and the fitting radius is 15-20, the second grade in the plastic film antifogging property test standard GB/T31726-2015 is corresponding; when the matching degree is 20-60, the fitting radius is 10-15, and the white area ratio is 0.5, the three stages in the plastic film antifogging property test standard GB/T31726-2015 are corresponding; when the matching degree is 0-20, the fitting radius is 5-10, and the white area ratio is 0.5-0.7, the four stages in the plastic film antifogging property test standard GB/T31726-2015 are corresponding; when the matching degree is 20-60, the fitting radius is 10-15, and the white area ratio is 0.7-1, five grades in the plastic film antifogging property test standard GB/T31726-2015 are corresponding.
Advantageous effects
The application obtains the anti-fog level of the film based on the comprehensive matching degree, the fitting radius and the area ratio of the image data processing technology, not only improves the working efficiency of the anti-fog performance detection operation, has excellent precision, but also can reduce the labor cost, can replace the manual continuous detection for a long time, and overcomes the technical defects of easy fatigue of long-time detection, inaccurate anti-fog level determination only by naked eyes, high labor cost and low efficiency existing in manual identification.
Drawings
FIG. 1 is a diagram of an image recognition model of the present application.
FIG. 2 is a schematic diagram of the object detection training process of the present application.
FIG. 3 is a graph of image pixel value averaging filter front-to-back contrast.
Fig. 4 is a comparison chart before and after the bilateral filtering pretreatment of the present application.
Fig. 5 is a graph of fog drop profile detection and circle fit in accordance with the present application.
Fig. 6 is a binarized image of the present application with an anti-fog level of four.
Fig. 7 is a binarized image of the present application having an anti-fog level of five.
FIG. 8 is a flow chart of the anti-fog level recognition of the present application.
Detailed Description
The embodiment provides a method for detecting the antifogging property of a film, which comprises the following steps:
s1, training image data corresponding to a film with a first-level anti-fog grade in GB/T31726-2015 or a film which does not fog in a normal temperature state by taking a standard logarithmic near vision chart in GB/T11533-2011 annex B as a background image, and constructing an image recognition model. The specific training method comprises the following steps:
1. data preparation: firstly, collecting and labeling image data of which the anti-fog grade is first grade or the film is not fogged at normal temperature, and generating a label file.
2. Model architecture: a YOLOv3 deep convolutional neural network is used as a model architecture, a Darknet-53 network structure is selected, a step size value is set to be 2, a downsampling mode is adopted, the first 52 layers are used for feature extraction, and the last layer is used for outputting a predicted value. After training is completed, an image recognition model for recognizing the anti-fog background image is obtained.
The YOLOv3 adopts a new network structure dark-53 in the aspect of basic image feature extraction, the structure contains 53 convolution layers, and a deeper network hierarchy is formed by referring to the method of residual network.
As in fig. 1: the whole model structure comprises 5 groups of residual components, taking 256×256 input as an example, 256×256×32 is output through one convolution layer of 3×3×32; the output is 128×128×64 through a convolution layer of 3×3×64 stride=2; through 1 incomplete component, the output is 128×128×64; then the output is 64×64×128 through a convolution layer of 3×3×128 stride=2; the output after passing through two incomplete components is 64×64×128, and the output after passing through the last group of incomplete components is 8×8×1024 according to the step, which is a specific framework of the Darknet-53.
3. Training process: for each training sample, the input image is first subjected to feature extraction by a convolution layer. Then, an anchor frame (a priori frame) is used on the feature map for target detection. For each anchor frame, a match is made according to IoU (cross-over ratio) between it and the true tag frame, and the corresponding positioning error and classification error are calculated. Finally, the weights of the network are updated by a back propagation algorithm so that it can better predict the target object.
Firstly, automatic lattice making is carried out to form an S multiplied by S square area, a square central point cell of a frame letter E is taken to be responsible for detecting an eye chart 'E' word, as shown in figure 2, then information such as the letter E in the frame and the background outside the frame is converted into matrix information, and five-dimensional tensor is formed by (x, y, w, h) in a binding box and IoU of confidence to train. Where x, y represents the coordinates of the center point, w and h represent the width and length, and IoU represents the intersection ratio of the predicted and actual frames.
S2, acquiring image information of the anti-fog film, and identifying through a constructed image identification model after bilateral filtering pretreatment to acquire the matching degree of the anti-fog film and the image with the anti-fog grade of one level; the bilateral filtering parameter range is set as follows: the color standard deviation 30 and the spatial distance standard deviation 3.
In order to better perform the subsequent image processing related operation, noise information in the image is often required to be removed before the operation, so that noise interference is prevented from affecting the accuracy of the image. At this point filtering methods can be used to remove noise from the image to smooth the image. As shown in fig. 3, the values of the second row and the second column of the pixels in the left graph of fig. 3 are obviously different from the values of the surrounding pixels, and the values of the surrounding pixels are calculated through mean value filtering and then averaged to remove noise, so that the result of the right graph is obtained.
The principle of filtering is to process the pixel value of the current pixel point into an approximation of the surrounding pixel points. However, the conventional filtering only considers spatial information, such as mean filtering, median filtering, gaussian filtering, block filtering, and the like, and tends to blur edges when processing edge information. And the bilateral filtering integrates the spatial position and the pixel color weight, so that the edge information can be protected when the edge information is processed, and the blurring is not caused.
The bilateral filtering is used for processing flat areas with small change of image pixel values, and the spatial domain weight is dominant, because the bilateral filtering is used for processing spatial information in the same way as other filtering functions, and a Gaussian distribution weighted average method is adopted. The method comprises the steps of presetting a space distance, and obtaining a weighted average value of all pixels in the space distance to obtain the intensity of a pixel center point; when the pixel color domain is at the edge, parameters such as color intensity, similarity degree, depth distance and the like among pixels have larger difference, the weight of the pixel color domain is obviously improved, and the edge information is effectively reserved by combining the weights of the space domain and the pixel color domain. When the boundary is processed by bilateral filtering, the process of combining the spatial domain and pixel color domain weight filtering is comprehensively combined, and the following formula is adopted to carry out image traversal calculation, so as to obtain a filtered image:
wherein: i i Is a filtered image, I j As an input original image, W i As normalization factor, G α For spatial domain weight, G β I is the center pixel of the convolution template, and j is the convolution template pixel.
S3, performing contour detection on the image, and performing circular fitting after obtaining the contour of the fog drop to obtain a fitting radius: edge recognition is carried out on the outline of the fog drop by adopting Canny operator edge detection, edge accurate detection at a sub-pixel level is carried out by utilizing an improved Zernike moment, a circular ring area of the outline of the fog drop is extracted, finally circular fitting is carried out by combining with a RANSAC algorithm, a circular outline is generated, a radius is obtained, and measurement is completed, as shown in figure 5.
The Canny edge detection flow is as follows: 1) Gaussian filtering: eliminating noise influence; 2) Obtaining first-order partial derivatives dx and dy of the image in the horizontal and vertical directions by using a sobel/priwit operator, wherein x and y are respectively the horizontal and vertical coordinates of the pixel points of the image; 3) Obtaining a gradient image Grad=sqrt (dx2+dy2), angle=tan-1 (dy/dx) according to dx, dy, wherein Grad is gradient amplitude, and angle is gradient direction; 4) Non-maximum suppression: selecting local maximum value pixel points in the same gradient direction as edges: obtaining local maximum points of the gradient in the corresponding direction according to angle partition and combining interpolation, setting the local maximum points and the points to zero, wherein original image points corresponding to the local maximum points in the gradient image are edges; 5) Double threshold optimization: in order to filter interference of image gray fluctuation, weak edges are filtered, double thresholds are set for further screening of edge points: lowT preferential filtering to obtain connourl; then selecting pixel of > Hight from the contour_L as a seed, and performing 8-link in the contour_L to obtain the final contour_H which is the extracted contour result.
The application uses Canny edge detection, the operator kernel size is 3, the operator low threshold is 180, the operator high threshold is 250, and the contour area is 1-50.
S4, performing binarization processing on the image by using an OTUS threshold method, and calculating the white pixel area and the black pixel area, wherein the white pixel area and the black pixel area are divided to obtain the white area ratio.
S5, the film anti-fog grade is obtained by combining the matching degree, the fitting radius and the white area ratio, as shown in fig. 8.
The method for judging the anti-fog level comprises the following steps:
(1) When the matching degree is 60-100 and the fitting radius is 0, the matching degree corresponds to one level in GB/T31726-2015: the visual acuity of the visual acuity chart is completely consistent with that before the test;
(2) When the matching degree is 60-100 and the fitting radius is 15-20, the matching degree corresponds to the second level in GB/T31726-2015: the transparency is good, a small amount of uneven large water drops exist, and the definition degree of the visual acuity chart with the area of more than 50% is completely consistent with that before the test;
(3) When the matching degree is 20-60, the fitting radius is 10-15, and the white area ratio is 0.5, the three stages in GB/T31726-2015 are corresponded: basically transparent, has more water drops, and the character body of the visual chart is deformed;
(4) When the matching degree is 0-20, the fitting radius is 5-10, and the white area ratio is 0.5-0.7, the four stages in GB/T31726-2015 are corresponding: semitransparent, has many small water drops, a small amount below 0.1 of the visual chart is visible;
(5) When the matching degree is 20-60, the fitting radius is 10-15, and the white area ratio is 0.7-1, five stages in GB/T31726-2015 are corresponding: is completely opaque and completely invisible.
The films with known antifogging grades of primary, secondary, tertiary, quaternary and penta are respectively taken for manual identification and system identification and accuracy statistics, and the following table is adopted:
| first level | Second-level | Three stages | Four-stage | Five-stage | |
| Accuracy of manual identification | 100％ | 90％ | 70％ | 70％ | 90％ |
| Accuracy of system identification | 100％ | 100％ | 96％ | 95％ | 98％ |
While the basic principles and main features of the application and advantages of the application have been shown and described, it will be understood by those skilled in the art that the present application is not limited by the foregoing embodiments, which are described in the foregoing description merely illustrate the principles of the application, and various changes and modifications may be made therein without departing from the spirit and scope of the application as defined in the appended claims and their equivalents.
Claims (6)
1. The method for detecting the antifogging property of the film is characterized by comprising the following steps of:
s1, training image data of a film which is at a first-level anti-fog level or in a normal temperature state and does not generate fog by taking a standard logarithmic near vision chart in GB/T11533-2011 annex B as a background image, and constructing an image recognition model;
s2, acquiring image information of the anti-fog film, and identifying through a constructed image identification model after bilateral filtering pretreatment to acquire the matching degree of the anti-fog film and the image with the anti-fog grade of one level;
s3, performing contour detection on the image, and performing circular fitting after obtaining the contour of the fog drops to obtain a fitting radius;
s4, performing binarization processing on the image, and calculating the white pixel area and the black pixel area, wherein the white pixel area is divided by the sum of the white pixel area and the black pixel area to obtain the white area ratio;
s5, the film anti-fog grade is obtained by combining the matching degree, the fitting radius and the white area ratio.
2. The method for detecting antifogging property of a film according to claim 1, wherein: the training method in the step S1 is as follows: selecting a Darknet-53 network structure, setting a step length value to be 2, adopting a downsampling mode, using the first 52 layers as feature extraction, and using the last layer to output a predicted value; after training is completed, an image recognition model for recognizing the anti-fog background image is obtained.
3. The method for detecting antifogging property of a film according to claim 1, wherein: the bilateral filtering parameter range in the step S2 is set as follows: the standard deviation of the color is 1-100, and the standard deviation of the space distance is 3-8.
4. The method for detecting antifogging property of a film according to claim 1, wherein: the contour detection method in the step S3 is as follows: and (3) using Canny edge detection, wherein the operator kernel size is 3 or 5, the operator low threshold is 1-254, the operator high threshold is 151-1000, and the contour area is 1-50.
5. The method for detecting antifogging property of a film according to claim 1, wherein: the binarization processing in the step S4 uses an OTUS thresholding method.
6. The method for detecting antifogging property of a film according to claim 1, wherein: the method for determining the anti-fog level in the step S5 is as follows:
when the matching degree is 60-100 and the fitting radius is 0, the matching degree corresponds to one level in the plastic film antifogging property test standard GB/T31726-2015;
when the matching degree is 60-100 and the fitting radius is 15-20, the second grade in the plastic film antifogging property test standard GB/T31726-2015 is corresponding;
when the matching degree is 20-60, the fitting radius is 10-15, and the white area ratio is 0.5, the three stages in the plastic film antifogging property test standard GB/T31726-2015 are corresponding;
when the matching degree is 0-20, the fitting radius is 5-10, and the white area ratio is 0.5-0.7, the four stages in the plastic film antifogging property test standard GB/T31726-2015 are corresponding;
when the matching degree is 20-60, the fitting radius is 10-15, and the white area ratio is 0.7-1, five grades in the plastic film antifogging property test standard GB/T31726-2015 are corresponding.
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