CN117143725A - An automatic human-like large-scale stem cell culture equipment with low loss rate - Google Patents
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Abstract
Description
技术领域Technical field
本发明属于生物学设备领域,具体涉及一种低损失率的仿人大规模干细胞自动培养设备。The invention belongs to the field of biological equipment, and specifically relates to a human-like large-scale stem cell automatic culture equipment with a low loss rate.
背景技术Background technique
干细胞治疗作为国际战略性、前瞻性的重大科学议题,对心力衰竭、神经退行性疾病等许多缺乏有效治疗手段的重症具有明显治疗效果。规模化、高质量、安全稳定的细胞培养设备是制约干细胞治疗推广的瓶颈问题。三维细胞培养技术与设备可显著提高干细胞的生产效率、保证生产质量、提升应用效果,因此研制一种提升细胞产品质量、提高干细胞生产数量同时具备自动化生产功能的设备有重要意义。As a major international strategic and forward-looking scientific topic, stem cell therapy has obvious therapeutic effects on heart failure, neurodegenerative diseases and many other serious diseases that lack effective treatments. Large-scale, high-quality, safe and stable cell culture equipment is a bottleneck restricting the promotion of stem cell therapy. Three-dimensional cell culture technology and equipment can significantly improve the production efficiency of stem cells, ensure production quality, and improve application effects. Therefore, it is of great significance to develop an equipment that improves the quality of cell products, increases the quantity of stem cell production, and has automated production functions.
在干细胞规模化培养中,细胞培养体积对细胞生长和代谢产物的积累有直接的影响。一般而言,较大的培养体积可以提供更多的养分和氧气供应,从而促进细胞的生长和繁殖。然而,过大的培养体积也可能带来一些问题。例如,较大的培养体积可能导致培养环境的不均匀,从而导致在不同位置的细胞存在生长差异。现有解决方案是整体培养体积后通过大量的搅拌混合提升设备内的不同位置间的环境均一性,例如区国强在专利号为CN112852633A的专利“一种干细胞规模化培养生物反应器系统”中通过增加喷射装置和搅拌装置解决生物反应罐罐体内培养液搅拌不均匀的问题。但搅拌、喷射、曝气等机械运动必然会产生剪切力对细胞造成损伤,使细胞培养过程中的细胞损耗增大,影响细胞存活并限制培养密度的提升,因此需要发明一种低细胞损失率的,可扩展的规模化干细胞培养设备。In large-scale stem cell culture, cell culture volume has a direct impact on cell growth and accumulation of metabolites. Generally speaking, a larger culture volume provides a greater supply of nutrients and oxygen, thereby promoting cell growth and reproduction. However, too large a culture volume may also cause some problems. For example, a larger culture volume may result in a non-uniform culture environment, resulting in differential growth of cells at different locations. The existing solution is to use a large amount of stirring and mixing after the overall culture volume to improve the environmental uniformity between different locations in the equipment. For example, Ou Guoqiang's patent number CN112852633A "A stem cell large-scale culture bioreactor system" The problem of uneven stirring of the culture liquid in the bioreactor tank is solved by adding a spray device and a stirring device. However, mechanical movements such as stirring, spraying, and aeration will inevitably produce shear forces that damage cells, increase cell loss during cell culture, affect cell survival, and limit the increase in culture density. Therefore, it is necessary to invent a low cell loss method. High-efficiency, scalable large-scale stem cell culture equipment.
为提高干细胞生产的质量,保证细胞的各项生理指标,在细胞体外培养时会精确控制培养环境。现有细胞培养设备主要检测并调控细胞培养环境中的pH、温度和溶解氧浓度,例如陈海佳在专利号为CN115803428A的专利“一种利用干细胞规模化培养装置高效制备外泌体的方法”中通过培养微环境调控系统监测并调控反应釜中的pH、温度和溶氧。但研究证明,人体内环境的压力对干细胞的细胞状态、增殖速度、多能性与稳定性均有影响,而现有干细胞培养过程中,由于压力与pH和溶解氧浓度等环境参数耦合难以精确调控,故并未设置可控的压力培养环境。现有干细胞培养方法在压力、溶解氧、pH等环境因素控制方面仍存在无法同时调控的问题,导致细胞状态、增殖速度等与体内实际生存相比存在差异,阻碍了干细胞治疗的发展。因此需要发明一种包含血压在内的仿人体内环境的干细胞培养设备。In order to improve the quality of stem cell production and ensure various physiological indicators of cells, the culture environment will be precisely controlled when cells are cultured in vitro. Existing cell culture equipment mainly detects and regulates pH, temperature and dissolved oxygen concentration in the cell culture environment. For example, Chen Haijia passed the patent number CN115803428A "A method for efficient preparation of exosomes using a stem cell large-scale culture device" The culture microenvironment control system monitors and regulates pH, temperature and dissolved oxygen in the reactor. However, studies have proven that the pressure of the human body environment has an impact on the cell state, proliferation rate, pluripotency and stability of stem cells. However, in the existing stem cell culture process, it is difficult to accurately couple the pressure with environmental parameters such as pH and dissolved oxygen concentration. Regulation, so there is no controllable pressure cultivation environment. Existing stem cell culture methods still have the problem of being unable to control pressure, dissolved oxygen, pH and other environmental factors at the same time, resulting in differences in cell status, proliferation rate, etc. compared with actual survival in the body, hindering the development of stem cell therapy. Therefore, there is a need to invent a stem cell culture device that simulates the human internal environment including blood pressure.
此外,相对于传统的人工手动培养设备,自动化生产设备可以显著提高生产效率,实现持续、高通量的培养操作,从而避免了人工操作中可能出现的繁琐和耗时的步骤。同时,搭配先进的控制系统和传感器技术,可以实时监测和调整培养环境,确保培养条件的稳定性和一致性,从而提高干细胞培养的效率和质量。In addition, compared with traditional manual culture equipment, automated production equipment can significantly improve production efficiency and achieve continuous, high-throughput culture operations, thereby avoiding tedious and time-consuming steps that may occur in manual operations. At the same time, with advanced control systems and sensor technology, the culture environment can be monitored and adjusted in real time to ensure the stability and consistency of culture conditions, thereby improving the efficiency and quality of stem cell culture.
综上,临床生产亟需一种低损失率、可扩展、全自动的规模化干细胞培养设备,该设备在细胞培养过程中可耦合调控培养环境pH、压力和溶解氧浓度,达到在体外仿真人体内细胞生长环境的目的,提升培养干细胞的数量和质量,从而推进我国细胞治疗产业的发展。In summary, clinical production urgently needs a low-loss, scalable, fully-automatic large-scale stem cell culture equipment. This equipment can couple the pH, pressure and dissolved oxygen concentration of the culture environment during the cell culture process to simulate human cells in vitro. The purpose of the in vivo cell growth environment is to improve the quantity and quality of cultured stem cells, thereby promoting the development of my country's cell therapy industry.
发明内容Contents of the invention
本发明的目的是针对现有细胞体外培养技术存在的问题,提出一种低损失率、可扩展、全自动的规模化干细胞培养设备,该设备在细胞培养过程中可耦合调控培养环境pH、压力和溶解氧浓度,达到大幅度提高培养的细胞质量和数量的目的,为细胞治疗产业发展提供技术支持。The purpose of the present invention is to propose a low loss rate, scalable, fully automatic large-scale stem cell culture equipment in view of the problems existing in the existing cell culture technology in vitro. This equipment can couple the pH and pressure of the culture environment during the cell culture process. and dissolved oxygen concentration, to achieve the purpose of greatly improving the quality and quantity of cultured cells, and providing technical support for the development of the cell therapy industry.
本申请提供了一种低损失率的仿人大规模干细胞自动培养设备,包括固定台,所述固定台上安装有培养模块;所述固定台上设置有用于罩住所述培养模块的无菌罩,所述无菌罩内设置有消杀装置;所述固定台的一侧设置有控制柜;所述固定台内部固装有混合模块和装置柜,其中装置柜安装在混合模块左侧,通过气管、硅胶管、数据线、通讯线等连接;还包括若干个循环模块、摇动模块、压力调节模块;所述循环模块连接混合模块和培养模块,使所述混合模块内富养的培养基流入所述培养模块,所述培养模块内贫养的培养基流入所述混合模块;所述摇动模块,与所述培养模块连接,用于驱动所述培养模块晃动;所述压力调节模块与所述培养模块连接,用于调节所述培养模块内的气压。The present application provides a low loss rate human-like large-scale stem cell automatic culture equipment, which includes a fixed table, a culture module is installed on the fixed table; a sterile cover for covering the culture module is provided on the fixed table, A sterilization device is provided in the sterile cover; a control cabinet is provided on one side of the fixed table; a mixing module and a device cabinet are fixed inside the fixed table, where the device cabinet is installed on the left side of the mixing module and passes through the trachea. , silicone tubes, data lines, communication lines, etc.; it also includes several circulation modules, shaking modules, and pressure adjustment modules; the circulation module connects the mixing module and the culture module, so that the enriched culture medium in the mixing module flows into the The culture module, the oligotrophic culture medium in the culture module flows into the mixing module; the shaking module is connected with the culture module and is used to drive the culture module to shake; the pressure regulation module is connected to the culture module Module connection is used to adjust the air pressure within the culture module.
在本申请的一些可能的实施方式中,所述循环模块包括第一蠕动泵、第二蠕动泵、第一单向阀、第二单向阀、第一夹管阀、第二夹管阀;所述循环模孔具有两对端口,所述第一蠕动泵、所述第一单向阀、所述第一夹管阀依次串连在其中一对端口之间,所述第二蠕动泵、所述第二单向阀、所述第二夹管阀依次串连在另一对端口之间,每对端口的其中一个端口与所述培养模块连接,每对端口的另一个端口与所述混合模块连接。In some possible implementations of the present application, the circulation module includes a first peristaltic pump, a second peristaltic pump, a first one-way valve, a second one-way valve, a first pinch valve, and a second pinch valve; The circulation die hole has two pairs of ports, the first peristaltic pump, the first one-way valve, and the first pinch valve are connected in series between one pair of ports, and the second peristaltic pump, The second one-way valve and the second pinch valve are connected in series between another pair of ports, one port of each pair of ports is connected to the culture module, and the other port of each pair of ports is connected to the Hybrid module connections.
在本申请的一些可能的实施方式中,所述压力调节模块包括第一气管、第二气管、第二细菌过滤器、第三细菌过滤器、压力传感器、调压比例阀;所述第二气管、所述第三细菌过滤器、所述压力传感器、所述调压比例阀的其中一个端口依次连接,所述第一气管、所述第二细菌过滤器、所述调压比例阀的另一个端口依次连接,所述第一气管以及所述第二气管分别与所述培养模块连接。In some possible implementations of the present application, the pressure regulation module includes a first air pipe, a second air pipe, a second bacterial filter, a third bacterial filter, a pressure sensor, and a pressure regulating proportional valve; the second air pipe , the third bacterial filter, the pressure sensor, and one port of the pressure regulating proportional valve are connected in sequence, and the other port of the first trachea, the second bacterial filter, and the pressure regulating proportional valve is connected in sequence. The ports are connected in sequence, and the first trachea and the second trachea are respectively connected to the culture module.
在本申请的一些可能的实施方式中,所述培养模块包括固定安装在固定台上的培养台和可拆卸安装在所述培养台内部的若干个可独立工作的细胞培养罐;所述摇动模块包括若干个摇床;所述摇床均固定在培养台内部底端;所述摇床台面上可拆卸安装柔性半包裹式加热器;所述培养模块的培养罐可拆卸安装在柔性半包裹式加热器中,所述培养模块的培养罐和柔性半包裹式加热器均可以跟随摇床台面运动而运动。In some possible embodiments of the present application, the culture module includes a culture platform fixedly installed on a fixed platform and several independently working cell culture tanks detachably installed inside the culture platform; the shaking module It includes several shakers; the shakers are all fixed at the bottom end of the culture platform; a flexible semi-wrapped heater can be detachably installed on the table of the shaker; the culture tank of the culture module can be detachably installed on the flexible semi-wrapped heater. In the heater, both the culture tank of the culture module and the flexible semi-wrapped heater can move following the movement of the shaker table.
在本申请的一些可能的实施方式中,所述细胞培养罐内部设置有传感器组和细胞筛网;所述细胞培养罐罐盖上固定有连通管,所述连通管的一端位于所述细胞培养罐外,另一端位于所述细胞培养罐内,所述连通管包括长管A、短管A和取样管,所述取样管的一端位于所述细胞培养罐内;所述细胞筛网固定在所述长管A外围,与所述长管A同轴心装配,其底部与所述长管A底端留有间距;所述传感器组为非接触测量装置,固装在所述细胞培养罐内的独立小室中。In some possible embodiments of the present application, a sensor set and a cell screen are provided inside the cell culture tank; a connecting tube is fixed on the lid of the cell culture tank, and one end of the connecting tube is located on the cell culture tank. Outside the tank, the other end is located in the cell culture tank. The connecting tube includes a long tube A, a short tube A and a sampling tube. One end of the sampling tube is located in the cell culture tank; the cell screen is fixed on The periphery of the long tube A is assembled coaxially with the long tube A, and there is a distance between its bottom and the bottom end of the long tube A; the sensor group is a non-contact measurement device, fixedly installed in the cell culture tank In a separate small room inside.
在本申请的一些可能的实施方式中,所述混合模块包括混合罐、柔性环绕式加热器、第一搅拌桨、第二搅拌桨、第一连接杆、第二连接杆、第一搅拌电机、第二搅拌电机、曝气盘、第一细菌过滤器、长管组、短管组、进样管、弃液管;In some possible implementations of the present application, the mixing module includes a mixing tank, a flexible surrounding heater, a first stirring paddle, a second stirring paddle, a first connecting rod, a second connecting rod, a first stirring motor, The second stirring motor, aeration plate, first bacterial filter, long tube set, short tube set, sampling tube, and liquid discard tube;
所述第一细菌过滤器与所述曝气盘连接;The first bacterial filter is connected to the aeration disk;
所述控制柜内装有中央控制器和多参数变送器;所述传感器组通过信号线和通讯线与多参数变送器连接,能够将信息传输至多参数变送器,并接受多参数变送器的调控;The control cabinet is equipped with a central controller and a multi-parameter transmitter; the sensor group is connected to the multi-parameter transmitter through signal lines and communication lines, and can transmit information to the multi-parameter transmitter and accept multi-parameter transmission. control of organs;
所述装置柜内安装有气体导入模块、样本处理模块和废液模块;其中所述气体导入模块包括空气流量调节器、氮气流量调节器、二氧化碳流量调节器、氧气流量调节器、四混一进气阀;A gas introduction module, a sample processing module and a waste liquid module are installed in the device cabinet; the gas introduction module includes an air flow regulator, a nitrogen flow regulator, a carbon dioxide flow regulator, an oxygen flow regulator, a four-mix and one-inlet system. air valve;
所述空气流量调节器、所述氮气流量调节器、所述二氧化碳流量调节器、所述氧气流量调节器的一端分别与所述四混一进气阀的一端连接,所述四混一进气阀的另一端与所述第一细菌过滤器连接;One ends of the air flow regulator, the nitrogen flow regulator, the carbon dioxide flow regulator, and the oxygen flow regulator are respectively connected to one end of the four-mix-one air intake valve. The other end of the valve is connected to the first bacterial filter;
所述样本处理模块包括自动取样器、细胞分析仪、自动进样器、试剂架;The sample processing module includes an automatic sampler, a cell analyzer, an automatic sampler, and a reagent rack;
所述细胞分析仪与所述自动取样器连接,所述自动取样器与所述取样管连接;所述试剂架与所述自动进样器连接,所述自动进样器与所述进样管连接;The cell analyzer is connected to the automatic sampler, and the automatic sampler is connected to the sampling tube; the reagent rack is connected to the automatic sampler, and the automatic sampler is connected to the sampling tube. connect;
所述废液模块包括废液桶和弃液泵;The waste liquid module includes a waste liquid barrel and a liquid waste pump;
所述废液桶与所述弃液泵连接,所述弃液泵与所述弃液管连接。The waste liquid bucket is connected to the liquid discarding pump, and the liquid discarding pump is connected to the liquid discarding pipe.
在本申请的一些可能的实施方式中,所述混合罐外围环绕固定所述柔性环绕式加热器,使混合罐内的温度保持恒定;所述混合罐罐盖上固定有长管卡箍和短管卡箍;所述长管卡箍内可拆卸安装若干根长管共同组成长管组,用于连接所述循环模块将培养基导出所述混合罐,所述短管卡箍内可拆卸安装若干根短管共同组成短管组,用于连接所述循环模块将培养基导入所述混合罐;所述混合罐的盖顶左侧可拆卸安装第一搅拌电机,所述第一连接杆一端与第一搅拌电机的动力输出端连接,另一端与第一搅拌桨连接,所述第一搅拌桨位于所述混合罐内靠近曝气盘左侧的位置;所述混合罐的盖顶右侧可拆卸安装第二搅拌电机,所述第二连接杆一端与第二搅拌电机的动力输出端连接,另一端与第二搅拌桨连接,所述第二搅拌桨位于混合罐内靠近曝气盘右侧的位置;所述曝气盘位于混合罐内靠近混合罐的底部,与所述第一细菌过滤器一端通过硅胶管连接。In some possible implementations of the present application, the flexible surrounding heater is fixed around the periphery of the mixing tank to keep the temperature in the mixing tank constant; a long pipe clamp and a short pipe clamp are fixed on the lid of the mixing tank. Pipe clamp; several long pipes can be detachably installed in the long pipe clamp to form a long pipe group, which is used to connect the circulation module to export the culture medium out of the mixing tank; the short pipe clamp can be detachably installed in the short pipe clamp Several short tubes together form a short tube group, which is used to connect the circulation module and introduce the culture medium into the mixing tank; a first stirring motor is detachably installed on the left side of the lid of the mixing tank, and one end of the first connecting rod It is connected to the power output end of the first stirring motor, and the other end is connected to the first stirring paddle. The first stirring paddle is located in the mixing tank near the left side of the aeration plate; the right side of the lid of the mixing tank The second stirring motor can be detachably installed. One end of the second connecting rod is connected to the power output end of the second stirring motor, and the other end is connected to the second stirring paddle. The second stirring paddle is located in the mixing tank on the right side of the aeration plate. side position; the aeration disk is located in the mixing tank near the bottom of the mixing tank, and is connected to one end of the first bacterial filter through a silicone tube.
在本申请的一些可能的实施方式中,所述循环模块包括第一循环单元和第二循环单元,所述第一循环单元的一端与所述细胞培养罐内的长管A连接,另一端与所述混合罐内短管组中的短管连接;所述第二循环单元的一端与所述混合罐内长管组中的长管连接,另一端与所述细胞培养罐内的短管A连接;所述第一循环单元包括第一蠕动泵与第一单向阀、第一夹管阀,所述第一蠕动泵的一端与长管A连接,另一端与第一单向阀连通,所述第一单向阀与第一夹管阀连接,所述第一夹管阀未与第一单向阀连接的一端与所述短管组短管连接;所述第二循环单元包括第二蠕动泵与第二单向阀、第二夹管阀,所述第二蠕动泵的一端与短管A连接,另一端与第二单向阀连通,所述第二单向阀与第二夹管阀连接,所述第二夹管阀未与第二单向阀连接的一端与所述长管组中的长管连接。In some possible implementations of the present application, the circulation module includes a first circulation unit and a second circulation unit. One end of the first circulation unit is connected to the long tube A in the cell culture tank, and the other end is connected to The short tubes in the short tube group in the mixing tank are connected; one end of the second circulation unit is connected to the long tube in the long tube group in the mixing tank, and the other end is connected to the short tube A in the cell culture tank. Connection; the first circulation unit includes a first peristaltic pump, a first one-way valve, and a first pinch valve. One end of the first peristaltic pump is connected to the long pipe A, and the other end is connected to the first one-way valve, The first one-way valve is connected to the first pinch valve, and one end of the first pinch valve that is not connected to the first one-way valve is connected to the short pipe of the short pipe group; the second circulation unit includes a third Two peristaltic pumps are connected to a second one-way valve and a second pinch valve. One end of the second peristaltic pump is connected to the short pipe A, and the other end is connected to the second one-way valve. The second one-way valve is connected to the second pinch valve. The pinch valve is connected, and one end of the second pinch valve that is not connected to the second one-way valve is connected to the long pipe in the long pipe group.
在本申请的一些可能的实施方式中,所述气体导入模块中四混一进气阀通过硅胶管连接第一细菌过滤器一端,四混一进气阀另一端连接空气流量调节器、氮气流量调节器、二氧化碳流量调节器、氧气流量调节器,所述空气流量调节器、氮气流量调节器、二氧化碳流量调节器、氧气流量调节器另一端通过气管连接相应气瓶;In some possible implementations of this application, the four-mix-one air inlet valve in the gas introduction module is connected to one end of the first bacterial filter through a silicone tube, and the other end of the four-mix one air inlet valve is connected to the air flow regulator and the nitrogen flow rate. regulator, carbon dioxide flow regulator, and oxygen flow regulator. The other ends of the air flow regulator, nitrogen flow regulator, carbon dioxide flow regulator, and oxygen flow regulator are connected to corresponding gas cylinders through tracheas;
所述样本处理模块中的自动取样器的出样口通过样本输送管连接细胞分析仪中的检测小室,可以将自动取样器中取出的样品直接输送至细胞分析仪中进行观察和检测;所述自动取样器的取样口通过硅胶管连接所述细胞培养罐罐盖上的取样管;所述试剂架安装于所述装置柜中,所述试剂架用于放置试剂瓶,以便于所述自动进样器进样;所述自动进样器通过硅胶管连接所述混合罐罐盖上的进样管,将新的试剂添加入所述混合罐;The sample outlet of the automatic sampler in the sample processing module is connected to the detection chamber in the cell analyzer through a sample transport tube, and the sample taken out from the automatic sampler can be directly transported to the cell analyzer for observation and detection; The sampling port of the automatic sampler is connected to the sampling tube on the lid of the cell culture tank through a silicone tube; the reagent rack is installed in the device cabinet, and the reagent rack is used to place reagent bottles to facilitate the automatic feeding The sampler injects samples; the automatic sampler is connected to the sampling tube on the lid of the mixing tank through a silica gel tube, and new reagents are added into the mixing tank;
所述废液模块中弃液泵一端通过硅胶管连接混合罐罐盖上的弃液管,弃液泵未与弃液管连接的另一端连接有硅胶管且硅胶管直接插入废液桶内部。One end of the waste liquid pump in the waste liquid module is connected to the liquid waste pipe on the lid of the mixing tank through a silicone tube. The other end of the liquid waste pump that is not connected to the liquid waste pipe is connected to a silicone tube and the silicone tube is directly inserted into the waste liquid barrel.
在本申请的一些可能的实施方式中,所述传感器组包括温度传感器、溶解氧浓度传感器、pH传感器和二氧化碳浓度传感器;和/或,所述的第一细菌过滤器、第二细菌过滤器、第三细菌过滤器用于双向过滤气体中的细微杂质和细菌;和/或,所述培养模块的细胞培养罐和混合模块中的混合罐均为密闭耐压容器。In some possible implementations of this application, the sensor group includes a temperature sensor, a dissolved oxygen concentration sensor, a pH sensor and a carbon dioxide concentration sensor; and/or, the first bacterial filter, the second bacterial filter, The third bacterial filter is used to bidirectionally filter fine impurities and bacteria in the gas; and/or, the cell culture tank of the culture module and the mixing tank in the mixing module are both sealed pressure-resistant containers.
本发明具有以下优点:The invention has the following advantages:
(1)本发明实现了可降低细胞-营养物质混匀过程中细胞损失率的细胞培养。现有的培养设备中物质的混合主要由搅拌桨和曝气盘提供,不可避免对细胞造成剪切力损伤。若单纯采用摇动机构进行混合,随着培养体系的增加,液体表面与空气接触进行氧气的传输,培养罐内存在明显的溶解氧浓度梯度,不足以支撑罐内全部细胞对溶解氧的需求。因此,本发明将氧气等气体的曝气和营养物质的混合从细胞培养中独立出来,另设单独的混合模块,采用传统的搅拌和曝气保证培养基内营养物质充分混合均匀,细胞培养模块则通过摇床的温和摇动保证细胞的均匀分散,再通过循环系统将混合模块中混匀后富含营养物质的培养基和细胞培养模块中营养物质消耗的培养基流动置换,在提高营养物质传输特性和增强混合稳定性的基础上,去除了搅拌和曝气等混合动力源对细胞造成的剪切力损伤,实现细胞-营养物质混匀过程中的细胞低损失率。(1) The present invention realizes cell culture that can reduce the cell loss rate during the cell-nutrient mixing process. The mixing of substances in existing culture equipment is mainly provided by stirring paddles and aeration disks, which inevitably causes shear stress damage to cells. If the shaking mechanism is simply used for mixing, as the culture system increases, the liquid surface contacts the air for oxygen transmission, and there is an obvious dissolved oxygen concentration gradient in the culture tank, which is not enough to support the dissolved oxygen demand of all cells in the tank. Therefore, the present invention separates the aeration of oxygen and other gases and the mixing of nutrients from cell culture, and sets up a separate mixing module. Traditional stirring and aeration are used to ensure that the nutrients in the culture medium are fully and evenly mixed. The cell culture module The gentle shaking of the shaker ensures the uniform dispersion of the cells, and then the circulation system replaces the mixed nutrient-rich medium in the mixing module with the nutrient-depleted medium in the cell culture module, thereby improving nutrient transmission. On the basis of the characteristics and enhanced mixing stability, the shear damage caused to cells by mixing power sources such as stirring and aeration is eliminated, achieving a low cell loss rate during the cell-nutrient mixing process.
(2)本发明实现了基于细胞低损失率的可扩展的大规模细胞培养。现有的干细胞扩大培养规模的方法主要为增加培养皿数量或增大单罐培养体积,但前者细胞仅能贴壁生长,数量远低于细胞依附于微载体在细胞培养罐内增殖的数量,后者则存在罐内营养物质分配不均的问题,若增加搅拌、喷射等混合动力源又会增大剪切力对细胞/细胞-微载体的伤害,造成细胞死亡,增大细胞培养过程中的损失率。本发明基于发明点(1)的方法在培养模块中增添多个细胞培养罐,每个培养罐都可以独立工作运行,均可以和混合模块组合进行细胞培养,通过选择使用细胞培养罐的数量可以实现可扩展的大规模细胞培养。(2) The present invention realizes scalable large-scale cell culture based on low cell loss rate. The existing methods to expand the culture scale of stem cells are mainly to increase the number of culture dishes or increase the culture volume of a single tank. However, in the former case, cells can only grow adherently, and the number is much lower than the number of cells attached to microcarriers and proliferating in the cell culture tank. The latter has the problem of uneven distribution of nutrients in the tank. If mixing, spraying and other mixed power sources are added, the damage of the shear force to the cells/cell-microcarriers will be increased, causing cell death and increasing the cost of the cell culture process. loss rate. The method of the present invention based on the invention point (1) adds multiple cell culture tanks to the culture module. Each culture tank can work independently and can be combined with the mixing module for cell culture. By selecting the number of cell culture tanks, Enable scalable large-scale cell culture.
(3)本发明实现了基于多物理场解耦的人体内环境仿真培养关键环境参数控制。现有细胞培养设备及方法未能解决同时调控培养环境中的压力、pH、溶解氧浓度和温度的问题;本发明基于高灵敏度传感器反馈信号,通过内置控制模型对细胞培养环境多个物理场解耦分析,综合调控通过加热器和温度控制器调节细胞培养温度,在温度稳定后,通过调节通入细胞培养罐内的空气、氧气、氮气、二氧化碳四种气体的比例、速率和时间等,控制细胞生长环境中的压力、pH和溶解氧浓度;解决了现有技术在体外培养时无法同时调控环境压力、pH、溶解氧浓度和温度的问题,使细胞一直处于类似人体内的培养环境中,最大程度保证细胞的生产质量。(3) The present invention realizes the control of key environmental parameters of human internal environment simulation cultivation based on multi-physical field decoupling. Existing cell culture equipment and methods fail to solve the problem of simultaneously regulating pressure, pH, dissolved oxygen concentration and temperature in the culture environment; the present invention is based on high-sensitivity sensor feedback signals and uses a built-in control model to solve multiple physical fields of the cell culture environment. Coupled analysis, comprehensive control adjusts the cell culture temperature through the heater and temperature controller. After the temperature stabilizes, the ratio, rate and time of the four gases of air, oxygen, nitrogen, and carbon dioxide introduced into the cell culture tank are controlled. Pressure, pH and dissolved oxygen concentration in the cell growth environment; solves the problem that existing technology cannot simultaneously control environmental pressure, pH, dissolved oxygen concentration and temperature during in vitro culture, so that cells are always in a culture environment similar to that in the human body. Ensure the production quality of cells to the greatest extent.
(4)本发明实现了基于发明点(1)、(2)和(3)的自动化细胞培养。目前采用劳动密集型的细胞培养方式,如人工添加培养基、取样、检测、扩大培养体系等大部分操作步骤易造成污染和产生较大误差,因此改为设备自动化运行,无需大量实验员即可完成细胞的批量生产,提高细胞培养过程的可重复性和稳定性,从而满足生产需求。(4) The present invention realizes automated cell culture based on the invention points (1), (2) and (3). At present, labor-intensive cell culture methods are used, such as manual addition of culture media, sampling, testing, and expansion of the culture system. Most of the operating steps are likely to cause contamination and produce large errors. Therefore, the equipment is replaced by automated operation without the need for a large number of experimenters. Complete the mass production of cells and improve the reproducibility and stability of the cell culture process to meet production needs.
附图说明Description of the drawings
图1示出了本申请一个示例性实施例提供的一种低损失率的仿人大规模干细胞自动培养设备的结构示意图。Figure 1 shows a schematic structural diagram of a human-like large-scale stem cell automatic culture equipment with low loss rate provided by an exemplary embodiment of the present application.
图2示出了本申请一个示例性实施例提供的一种低损失率的仿人大规模干细胞自动培养设备各模块连接的结构示意图。Figure 2 shows a schematic structural diagram of the connection of various modules of a human-like large-scale stem cell automatic culture equipment with a low loss rate provided by an exemplary embodiment of the present application.
图3示出了本申请一个示例性实施例提供的培养模块的结构示意图。Figure 3 shows a schematic structural diagram of a culture module provided by an exemplary embodiment of the present application.
图4示出了本申请一个示例性实施例提供的培养模块、压力调节模块、样本处理模块连接的结构示意图。Figure 4 shows a schematic structural diagram of the connection between the culture module, the pressure adjustment module, and the sample processing module provided by an exemplary embodiment of the present application.
图5示出了本申请一个示例性实施例提供的培养模块、循环模块、混合模块连接的结构示意图。Figure 5 shows a schematic structural diagram of the connection of the culture module, circulation module, and mixing module provided by an exemplary embodiment of the present application.
图6示出了本申请一个示例性实施例提供的混合模块、气体导入模块、废液模块连接的结构示意图。Figure 6 shows a schematic structural diagram of the connection of the mixing module, gas introduction module, and waste liquid module provided by an exemplary embodiment of the present application.
图7图示出了本申请一个示例性实施例提供的长管与细胞筛网的结构示意图。Figure 7 illustrates a schematic structural diagram of a long tube and a cell screen provided by an exemplary embodiment of the present application.
附图中标记:Markings in the attached picture:
1、控制柜;2、培养模块;3、混合模块;4、循环模块;5、装置柜;6、无菌罩;7、压力调节模块;8、固定台;1.1、中央控制器;1.2、多参数变送器;2.1、细胞培养罐;2.2、培养台;2.1.1、柔性半包裹式加热器;2.1.2、传感器组;2.1.3、摇床;2.1.4、细胞筛网;2.1.5、长管A;2.1.6、短管A;2.1.7、取样管;3.1、混合罐;3.2、柔性环绕式加热器;3.3、第一搅拌桨;3.4、第一连接杆;3.5、第一搅拌电机;3.6、曝气盘;3.7、第一细菌过滤器;3.8、长管组;3.8.1、长管卡箍;3.9、短管组;3.9.1、短管卡箍;3.10、进样管;3.11、弃液管;3.12、第二搅拌桨;3.13、第二连接杆;3.14第二搅拌电机;4.1、第一蠕动泵;4.2、第一单向阀;4.3、第一夹管阀;4.4、第二蠕动泵;4.5、第二单向阀;4.6、第二夹管阀;5.1、气体导入模块;5.2、样本处理模块;5.3、废液模块;5.1.1、空气流量调节器;5.1.2、氮气流量调节器;5.1.3、二氧化碳流量调节器;5.1.4、氧气流量调节器;5.1.5、四混一进气阀;5.2.1、自动取样器;5.2.2、细胞分析仪;5.2.3、自动进样器;5.5.4、试剂架;5.3.1、废液桶;5.3.2、弃液泵;7.1、第一气管;7.2、第二气管;7.3、第二细菌过滤器;7.4、第三细菌过滤器;7.5、压力传感器;7.6、调压比例阀。1. Control cabinet; 2. Culture module; 3. Mixing module; 4. Circulation module; 5. Device cabinet; 6. Sterile cover; 7. Pressure adjustment module; 8. Fixed table; 1.1. Central controller; 1.2. Multi-parameter transmitter; 2.1, cell culture tank; 2.2, culture table; 2.1.1, flexible semi-wrapped heater; 2.1.2, sensor group; 2.1.3, shaker; 2.1.4, cell screen; 2.1.5, long tube A; 2.1.6, short tube A; 2.1.7, sampling tube; 3.1, mixing tank; 3.2, flexible surround heater; 3.3, first stirring paddle; 3.4, first connecting rod; 3.5. The first stirring motor; 3.6. Aeration plate; 3.7. The first bacterial filter; 3.8. Long tube set; 3.8.1. Long tube clamp; 3.9. Short tube set; 3.9.1. Short tube clamp ; 3.10, sampling tube; 3.11, liquid discard tube; 3.12, second stirring paddle; 3.13, second connecting rod; 3.14 second stirring motor; 4.1, first peristaltic pump; 4.2, first one-way valve; 4.3, The first pinch valve; 4.4, the second peristaltic pump; 4.5, the second one-way valve; 4.6, the second pinch valve; 5.1, gas introduction module; 5.2, sample processing module; 5.3, waste liquid module; 5.1.1 , air flow regulator; 5.1.2, nitrogen flow regulator; 5.1.3, carbon dioxide flow regulator; 5.1.4, oxygen flow regulator; 5.1.5, four-mix one intake valve; 5.2.1, automatic sampling 5.2.2, cell analyzer; 5.2.3, automatic sampler; 5.5.4, reagent rack; 5.3.1, waste liquid bucket; 5.3.2, liquid discard pump; 7.1, first trachea; 7.2, Second air pipe; 7.3, second bacterial filter; 7.4, third bacterial filter; 7.5, pressure sensor; 7.6, pressure regulating proportional valve.
具体实施方式Detailed ways
以下将参考附图详细说明本申请的各种示例性实施例、特征和方面。附图中相同的附图标记表示功能相同或相似的元件。尽管在附图中示出了实施例的各种方面,但是除非特别指出,不必按比例绘制附图。在这里专用的词“示例性”意为“用作例子、实施例或说明性”。这里作为“示例性”所说明的任何实施例不必解释为优于或好于其它实施例。另外,为了更好的说明本申请,本领域技术人员应当理解,在下文的各实施方式中给出了众多的具体细节。没有某些具体细节,本申请同样可以实施。在一些实施方式中,对于本领域技术人员熟知的方法、手段和元件未作详细描述,以便于凸显本申请的主旨。Various exemplary embodiments, features, and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numbers in the drawings identify functionally identical or similar elements. Although various aspects of the embodiments are illustrated in the drawings, the drawings are not necessarily drawn to scale unless otherwise indicated. The word "exemplary" as used herein means "serving as an example, example, or illustrative." Any embodiment described herein as "exemplary" is not necessarily to be construed as superior or superior to other embodiments. In addition, in order to better explain the present application, those skilled in the art should understand that numerous specific details are given in each embodiment below. The present application may be practiced without certain specific details. In some embodiments, methods, means, and components that are well known to those skilled in the art are not described in detail in order to highlight the gist of the present application.
如图1~图6,本申请的实施例一种低损失率的仿人大规模干细胞自动培养设备,包括固定台8;所述固定台8上安装有培养模块2;所述固定台8上设置有用于罩住所述培养模块2的无菌罩6,所述无菌罩6内设置有消杀装置;所述固定台8的一侧设置有控制柜1;所述固定台8内部固装有混合模块3和装置柜5,其中装置柜5安装在混合模块3左侧,通过气管、硅胶管、数据线、通讯线等连接;还包括若干个循环模块4、摇动模块、压力调节模块7;所述循环模块4连接混合模块3和培养模块2,使所述混合模块3内富养的培养基流入所述培养模块2,所述培养模块2内贫养的培养基流入所述混合模块3;所述摇动模块,与所述培养模块2连接,用于驱动所述培养模块2晃动;所述压力调节模块7与所述培养模块2连接,用于调节所述培养模块2内的气压。As shown in Figures 1 to 6, the embodiment of the present application is a human-like large-scale stem cell automatic culture equipment with a low loss rate, including a fixed table 8; a culture module 2 is installed on the fixed table 8; There is a sterile cover 6 for covering the culture module 2, and a sterilization device is provided inside the sterile cover 6; a control cabinet 1 is provided on one side of the fixed table 8; Mixing module 3 and device cabinet 5, of which the device cabinet 5 is installed on the left side of the mixing module 3 and is connected through air pipes, silicone tubes, data lines, communication lines, etc.; it also includes several circulation modules 4, shaking modules, and pressure adjustment modules 7; The circulation module 4 connects the mixing module 3 and the culture module 2, so that the rich culture medium in the mixing module 3 flows into the culture module 2, and the poor culture medium in the culture module 2 flows into the mixing module 3 ; The shaking module is connected to the culture module 2 and is used to drive the culture module 2 to shake; the pressure adjustment module 7 is connected to the culture module 2 and is used to adjust the air pressure in the culture module 2.
在本实施例的一些示例性的实施方式中,所述循环模块4包括第一蠕动泵4.1、第二蠕动泵4.4、第一单向阀4.2、第二单向阀4.5、第一夹管阀4.3、第二夹管阀4.6;所示循环模块4具有两对端口,所述第一蠕动泵4.1、所述第一单向阀4.2、所述第一夹管阀4.3依次串连在其中一对端口之间,所述第二蠕动泵4.4、所述第二单向阀4.5、所述第二夹管阀4.6依次串连在另一对端口之间,每对端口的其中一个端口与所述培养模块2连接,每对端口的另一个端口与所述混合模块3连接。In some exemplary implementations of this embodiment, the circulation module 4 includes a first peristaltic pump 4.1, a second peristaltic pump 4.4, a first one-way valve 4.2, a second one-way valve 4.5, and a first pinch valve. 4.3. Second pinch valve 4.6; the circulation module 4 shown has two pairs of ports, and the first peristaltic pump 4.1, the first one-way valve 4.2, and the first pinch valve 4.3 are connected in series in one of them. Between pairs of ports, the second peristaltic pump 4.4, the second one-way valve 4.5, and the second pinch valve 4.6 are connected in series between another pair of ports, and one port of each pair of ports is connected to the other port. The culture module 2 is connected, and the other port of each pair of ports is connected to the mixing module 3.
在本实施例的一些示例性的实施方式中,所述压力调节模块7包括第一气管7.1、第二气管7.2、第二细菌过滤器7.3、第三细菌过滤器7.4、压力传感器7.5、调压比例阀7.6;所述第二气管7.2、所述第三细菌过滤器7.4、所述压力传感器7.5、所述调压比例阀7.6的其中一个端口依次连接,所述第一气管7.1、所述第二细菌过滤器7.3、所述调压比例阀7.6的另一个端口依次连接,所述第一气管7.1以及所述第二气管7.2分别与所述培养模块2连接;所述调压比例阀7.6控制排气和回气的比例以维持细胞培养罐内的压力稳定。In some exemplary implementations of this embodiment, the pressure regulating module 7 includes a first air pipe 7.1, a second air pipe 7.2, a second bacterial filter 7.3, a third bacterial filter 7.4, a pressure sensor 7.5, a pressure regulating Proportional valve 7.6; one of the ports of the second air pipe 7.2, the third bacterial filter 7.4, the pressure sensor 7.5, and the pressure regulating proportional valve 7.6 are connected in sequence, and the first air pipe 7.1, the third Two bacterial filters 7.3 and the other port of the pressure regulating proportional valve 7.6 are connected in sequence, and the first trachea 7.1 and the second trachea 7.2 are respectively connected to the culture module 2; the pressure regulating proportional valve 7.6 controls The ratio of exhaust and return air is to maintain a stable pressure in the cell culture tank.
在本实施例的一些示例性的实施方式中,所述培养模块2包括固定安装在固定台8上的培养台2.2和可拆卸安装在所述培养台2.2内部的若干个可独立工作的细胞培养罐2.1;所述摇动模块包括若干个摇床2.1.3;所述摇床2.1.3均固定在培养台2.2内部底端;所述摇床2.1.3台面上可拆卸安装柔性半包裹式加热器2.1.1;所述培养模块2的培养罐可拆卸安装在柔性半包裹式加热器2.1.1中,所述培养模块2的培养罐和柔性半包裹式加热器2.1.1均可以跟随摇床2.1.3台面运动而运动;所述柔性半包裹式加热器2.1.1功能是保持细胞培养罐内温度恒定。In some exemplary implementations of this embodiment, the culture module 2 includes a culture platform 2.2 fixedly installed on the fixed platform 8 and several independently working cell cultures detachably installed inside the culture platform 2.2. Tank 2.1; the shaking module includes several shakers 2.1.3; the shakers 2.1.3 are all fixed at the bottom end of the culture table 2.2; the shaker 2.1.3 table can be detachably installed with flexible semi-wrapped heating 2.1.1; the culture tank of the culture module 2 can be detachably installed in the flexible semi-wrapped heater 2.1.1. Both the culture tank of the culture module 2 and the flexible semi-wrapped heater 2.1.1 can follow the shaking. The bed 2.1.3 moves when the table top moves; the function of the flexible semi-wrapped heater 2.1.1 is to keep the temperature in the cell culture tank constant.
在本实施例的一些示例性的实施方式中,所述细胞培养罐2.1内部设置有传感器组2.1.2和细胞筛网2.1.4;所述细胞培养罐2.1罐盖上固定有连通管,所述连通管的一端位于所述细胞培养罐2.1外,另一端位于所述细胞培养罐2.1内,所述连通管包括长管A2.1.5、短管A2.1.6和取样管2.1.7,所述取样管2.1.7的一端位于所述细胞培养罐2.1内;所述细胞筛网2.1.4固定在所述长管A2.1.5外围,与所述长管A2.1.5同轴心装配,其底部与所述长管A2.1.5底端留有间距,所述细胞筛网为桶形网状结构,用于在循环系统开启时阻拦细胞培养罐内的细胞/细胞微载体混合物随着培养基流出;所述传感器组2.1.2为非接触测量装置,固装在所述细胞培养罐2.1内的独立小室中。In some exemplary implementations of this embodiment, a sensor group 2.1.2 and a cell screen 2.1.4 are provided inside the cell culture tank 2.1; a connecting tube is fixed on the lid of the cell culture tank 2.1, so One end of the connecting tube is located outside the cell culture tank 2.1, and the other end is located inside the cell culture tank 2.1. The connecting tube includes a long tube A2.1.5, a short tube A2.1.6 and a sampling tube 2.1.7. One end of the sampling tube 2.1.7 is located in the cell culture tank 2.1; the cell screen 2.1.4 is fixed on the periphery of the long tube A2.1.5 and is coaxially assembled with the long tube A2.1.5, with its bottom There is a gap between the bottom end of the long tube A2.1.5, and the cell screen is a barrel-shaped mesh structure, which is used to prevent the cells/cell microcarrier mixture in the cell culture tank from flowing out with the culture medium when the circulation system is turned on. ; The sensor group 2.1.2 is a non-contact measurement device, fixedly installed in an independent chamber in the cell culture tank 2.1.
在本实施例的一些示例性的实施方式中,所述混合模块3包括混合罐3.1、柔性环绕式加热器3.2、第一搅拌桨3.3、第二搅拌桨3.12、第一连接杆3.4、第二连接杆3.13、第一搅拌电机3.5、第二搅拌电机3.14、曝气盘3.6、第一细菌过滤器3.7、长管组3.8、短管组3.9、进样管3.10、弃液管3.11;所述第一细菌过滤器3.7与所述曝气盘3.6连接;In some exemplary implementations of this embodiment, the mixing module 3 includes a mixing tank 3.1, a flexible surround heater 3.2, a first stirring paddle 3.3, a second stirring paddle 3.12, a first connecting rod 3.4, a second Connecting rod 3.13, first stirring motor 3.5, second stirring motor 3.14, aeration plate 3.6, first bacterial filter 3.7, long tube set 3.8, short tube set 3.9, sampling tube 3.10, liquid discarding tube 3.11; described The first bacterial filter 3.7 is connected to the aeration disk 3.6;
在本实施例的一些示例性的实施方式中,所述控制柜1内装有中央控制器1.1和多参数变送器1.2;所述中央控制器1.1具有信号采集、信号处理、数据存储等功能;所述传感器组2.1.2通过信号线和通讯线与多参数变送器1.2连接,能够将信息传输至多参数变送器1.2,并接受多参数变送器1.2的调控;In some exemplary implementations of this embodiment, the control cabinet 1 is equipped with a central controller 1.1 and a multi-parameter transmitter 1.2; the central controller 1.1 has functions such as signal acquisition, signal processing, and data storage; The sensor group 2.1.2 is connected to the multi-parameter transmitter 1.2 through signal lines and communication lines, can transmit information to the multi-parameter transmitter 1.2, and accept the regulation of the multi-parameter transmitter 1.2;
在本实施例的一些示例性的实施方式中,所述装置柜5内安装有气体导入模块5.1、样本处理模块5.2和废液模块5.3;其中所述气体导入模块5.1包括空气流量调节器5.1.1、氮气流量调节器5.1.2、二氧化碳流量调节器5.1.3、氧气流量调节器5.1.4、四混一进气阀5.1.5;所述空气流量调节器5.1.1、所述氮气流量调节器5.1.2、所述二氧化碳流量调节器5.1.3、所述氧气流量调节器5.1.4的一端分别与所述四混一进气阀5.1.5的一端连接,所述四混一进气阀5.1.5的另一端与所述第一细菌过滤器3.7连接;四种气体预先经过所述四混一进气阀5.1.5混合,然后通过所述第一细菌过滤器3.7过滤掉杂质,最后通过曝气盘3.6通入混合罐3.1中;In some exemplary implementations of this embodiment, a gas introduction module 5.1, a sample processing module 5.2 and a waste liquid module 5.3 are installed in the device cabinet 5; wherein the gas introduction module 5.1 includes an air flow regulator 5.1. 1. Nitrogen flow regulator 5.1.2, carbon dioxide flow regulator 5.1.3, oxygen flow regulator 5.1.4, four-mix one intake valve 5.1.5; the air flow regulator 5.1.1, the nitrogen flow rate One end of the regulator 5.1.2, the carbon dioxide flow regulator 5.1.3, and the oxygen flow regulator 5.1.4 are respectively connected to one end of the four-mix-one intake valve 5.1.5. The other end of the air valve 5.1.5 is connected to the first bacterial filter 3.7; the four gases are pre-mixed through the four-mix-one air inlet valve 5.1.5, and then filtered out impurities through the first bacterial filter 3.7 , and finally pass into the mixing tank 3.1 through the aeration disk 3.6;
在本实施例的一些示例性的实施方式中,所述样本处理模块5.2包括自动取样器5.2.1、细胞分析仪5.2.2、自动进样器5.2.3、试剂架5.2.4;所述细胞分析仪5.2.2与所述自动取样器5.2.1连接,所述自动取样器5.2.1与所述取样管2.1.7连接;所述试剂架5.2.4与所述自动进样器5.2.3连接,所述自动进样器5.2.3与所述进样管3.10连接;In some exemplary implementations of this embodiment, the sample processing module 5.2 includes an automatic sampler 5.2.1, a cell analyzer 5.2.2, an automatic sampler 5.2.3, and a reagent rack 5.2.4; The cell analyzer 5.2.2 is connected to the automatic sampler 5.2.1, and the automatic sampler 5.2.1 is connected to the sampling tube 2.1.7; the reagent rack 5.2.4 is connected to the automatic sampler 5.2 .3 connection, the automatic sampler 5.2.3 is connected to the sampling tube 3.10;
在本实施例的一些示例性的实施方式中,所述废液模块5.3包括废液桶5.3.1和弃液泵5.3.2;所述废液桶5.3.1与所述弃液泵5.3.2连接,所述弃液泵5.3.2与所述弃液管3.11连接。In some exemplary implementations of this embodiment, the waste liquid module 5.3 includes a waste liquid barrel 5.3.1 and a liquid discard pump 5.3.2; the waste liquid barrel 5.3.1 and the liquid discard pump 5.3. 2 is connected, and the liquid discarding pump 5.3.2 is connected with the liquid discarding pipe 3.11.
在本实施例的一些示例性的实施方式中,所述混合罐3.1外围环绕固定所述柔性环绕式加热器3.2,使混合罐3.1内的温度保持恒定;所述混合罐3.1罐盖上固定有长管卡箍3.8.1和短管卡箍3.9.1;所述长管卡箍3.8.1内可拆卸安装若干根长管共同组成长管组3.8,用于连接所述循环模块4将培养基导出所述混合罐3.1,所述短管卡箍3.9.1内可拆卸安装若干根短管共同组成短管组3.9,用于连接所述循环模块4将培养基导入所述混合罐3.1;所述混合罐3.1的盖顶左侧可拆卸安装第一搅拌电机3.5,所述第一连接杆3.4一端与第一搅拌电机3.5的动力输出端连接,另一端与第一搅拌桨3.3连接,所述第一搅拌桨3.3位于所述混合罐3.1内靠近曝气盘3.6左侧的位置;所述混合罐3.1的盖顶右侧可拆卸安装第二搅拌电机3.14,所述第二连接杆3.13一端与第二搅拌电机3.14的动力输出端连接,另一端与第二搅拌桨3.12连接,所述第二搅拌桨3.12位于混合罐3.1内靠近曝气盘3.6右侧的位置;所述曝气盘3.6位于混合罐3.1内靠近混合罐3.1的底部,与所述第一细菌过滤器3.7一端通过硅胶管连接;所述第一搅拌桨3.3和所述第二搅拌桨3.12的功能是通过高速转动将混合罐中的所有物质快速混匀。In some exemplary implementations of this embodiment, the flexible surrounding heater 3.2 is fixed around the periphery of the mixing tank 3.1 to keep the temperature in the mixing tank 3.1 constant; the lid of the mixing tank 3.1 is fixed with Long tube clamp 3.8.1 and short tube clamp 3.9.1; several long tubes can be detachably installed in the long tube clamp 3.8.1 to form a long tube group 3.8, which is used to connect the circulation module 4 to culture The base is led out of the mixing tank 3.1, and several short pipes can be detachably installed in the short pipe clamp 3.9.1 to form a short pipe group 3.9, which is used to connect the circulation module 4 and introduce the culture medium into the mixing tank 3.1; The first stirring motor 3.5 is detachably installed on the left side of the lid of the mixing tank 3.1. One end of the first connecting rod 3.4 is connected to the power output end of the first stirring motor 3.5, and the other end is connected to the first stirring paddle 3.3. The first stirring paddle 3.3 is located in the mixing tank 3.1 close to the left side of the aeration plate 3.6; a second stirring motor 3.14 is detachably installed on the right side of the lid of the mixing tank 3.1, and one end of the second connecting rod 3.13 It is connected to the power output end of the second stirring motor 3.14, and the other end is connected to the second stirring paddle 3.12. The second stirring paddle 3.12 is located in the mixing tank 3.1 near the right side of the aeration plate 3.6; the aeration plate 3.6 Located in the mixing tank 3.1 near the bottom of the mixing tank 3.1, one end is connected to the first bacterial filter 3.7 through a silicone tube; the function of the first stirring paddle 3.3 and the second stirring paddle 3.12 is to mix the mixture through high-speed rotation. Quickly mix everything in the jar.
在本实施例的一些示例性的实施方式中,所述循环模块4包括第一循环单元和第二循环单元,所述第一循环单元的一端与所述细胞培养罐2.1内的长管A2.1.5连接,另一端与所述混合罐3.1内短管组3.9中的短管连接;所述第二循环单元的一端与所述混合罐3.1内长管组3.8中的长管连接,另一端与所述细胞培养罐2.1内的短管A2.1.6连接;所述第一循环单元包括第一蠕动泵4.1与第一单向阀4.2、第一夹管阀4.3,所述第一蠕动泵4.1的一端与长管A2.1.5连接,另一端与第一单向阀4.2连通,所述第一单向阀4.2与第一夹管阀4.3连接,所述第一夹管阀4.3未与第一单向阀4.2连接的一端与所述短管组3.9短管连接;所述第二循环单元包括第二蠕动泵4.4与第二单向阀4.5、第二夹管阀4.6,所述第二蠕动泵4.4的一端与短管A2.1.6连接,另一端与第二单向阀4.5连通,所述第二单向阀4.5与第二夹管阀4.6连接,所述第二夹管阀4.6未与第二单向阀4.5连接的一端与所述长管组3.8中的长管连接。In some exemplary implementations of this embodiment, the circulation module 4 includes a first circulation unit and a second circulation unit, and one end of the first circulation unit is connected to the long tube A2 in the cell culture tank 2.1. 1.5 is connected, and the other end is connected to the short pipe in the short pipe group 3.9 in the mixing tank 3.1; one end of the second circulation unit is connected to the long pipe in the long pipe group 3.8 in the mixing tank 3.1, and the other end is connected to The short tube A2.1.6 in the cell culture tank 2.1 is connected; the first circulation unit includes a first peristaltic pump 4.1, a first one-way valve 4.2, and a first pinch valve 4.3. The first peristaltic pump 4.1 One end is connected to the long pipe A2.1.5, and the other end is connected to the first one-way valve 4.2. The first one-way valve 4.2 is connected to the first pinch valve 4.3. The first pinch valve 4.3 is not connected to the first one-way valve 4.3. One end connected to the valve 4.2 is connected to the short tube group 3.9; the second circulation unit includes a second peristaltic pump 4.4, a second one-way valve 4.5, and a second pinch valve 4.6. The second peristaltic pump One end of 4.4 is connected to the short pipe A2.1.6, and the other end is connected to the second one-way valve 4.5. The second one-way valve 4.5 is connected to the second pinch valve 4.6, and the second pinch valve 4.6 is not connected to the second pinch valve 4.6. One end of the two one-way valves 4.5 is connected to the long pipe in the long pipe group 3.8.
在本实施例的一些示例性的实施方式中,所述气体导入模块5.1中四混一进气阀5.1.5通过硅胶管连接第一细菌过滤器3.7一端,四混一进气阀5.1.5另一端连接空气流量调节器5.1.1、氮气流量调节器5.1.2、二氧化碳流量调节器5.1.3、氧气流量调节器5.1.4,所述空气流量调节器5.1.1、氮气流量调节器5.1.2、二氧化碳流量调节器5.1.3、氧气流量调节器5.1.4另一端通过气管连接相应气瓶;In some exemplary implementations of this embodiment, the four-mixing-inlet valve 5.1.5 in the gas introduction module 5.1 is connected to one end of the first bacterial filter 3.7 through a silicone tube, and the four-mixing-inlet valve 5.1.5 The other end is connected to the air flow regulator 5.1.1, the nitrogen flow regulator 5.1.2, the carbon dioxide flow regulator 5.1.3, and the oxygen flow regulator 5.1.4. The air flow regulator 5.1.1 and the nitrogen flow regulator 5.1 .2. The other end of the carbon dioxide flow regulator 5.1.3 and the oxygen flow regulator 5.1.4 is connected to the corresponding gas cylinder through the trachea;
在本实施例的一些示例性的实施方式中,所述样本处理模块5.2中的自动取样器5.2.1的出样口通过样本输送管连接细胞分析仪5.2.2中的检测小室,可以将自动取样器5.2.1中取出的样品直接输送至细胞分析仪5.2.2中进行观察和检测;所述自动取样器5.2.1的取样口通过硅胶管连接所述细胞培养罐2.1罐盖上的取样管2.1.7;所述试剂架5.2.4安装于所述装置柜5中,所述试剂架5.2.4用于放置试剂瓶,以便于所述自动进样器5.2.3进样;所述自动进样器5.2.3通过硅胶管连接所述混合罐3.1罐盖上的进样管3.10,将新的试剂添加入所述混合罐3.1;In some exemplary implementations of this embodiment, the sample outlet of the automatic sampler 5.2.1 in the sample processing module 5.2 is connected to the detection chamber in the cell analyzer 5.2.2 through a sample delivery tube, and the automatic sampler 5.2.1 can be The sample taken out from the sampler 5.2.1 is directly transported to the cell analyzer 5.2.2 for observation and detection; the sampling port of the automatic sampler 5.2.1 is connected to the sampling port on the cover of the cell culture tank 2.1 through a silicone tube. tube 2.1.7; the reagent rack 5.2.4 is installed in the device cabinet 5, and the reagent rack 5.2.4 is used to place reagent bottles to facilitate the injection of samples by the automatic sampler 5.2.3; the The automatic sampler 5.2.3 is connected to the sampling tube 3.10 on the tank cover of the mixing tank 3.1 through a silicone tube, and new reagents are added into the mixing tank 3.1;
在本实施例的一些示例性的实施方式中,所述废液模块5.3中弃液泵5.3.2一端通过硅胶管连接混合罐3.1罐盖上的弃液管3.11,弃液泵5.3.2未与弃液管3.11连接的另一端连接有硅胶管且硅胶管直接插入废液桶5.3.1内部。In some exemplary implementations of this embodiment, one end of the waste liquid pump 5.3.2 in the waste liquid module 5.3 is connected to the liquid waste pipe 3.11 on the tank cover of the mixing tank 3.1 through a silicone tube, and the liquid waste pump 5.3.2 is not The other end connected to the waste pipe 3.11 is connected with a silicone tube and the silicone tube is directly inserted into the inside of the waste barrel 5.3.1.
在本实施例的一些示例性的实施方式中,所述传感器组2.1.2包括温度传感器、溶解氧浓度传感器、pH传感器和二氧化碳浓度传感器;和/或,所述的第一细菌过滤器3.7、第二细菌过滤器7.3、第三细菌过滤器7.4用于双向过滤气体中的细微杂质和细菌;和/或,所述培养模块2的细胞培养罐2.1和混合模块3中的混合罐3.1均为密闭耐压容器。In some exemplary implementations of this embodiment, the sensor group 2.1.2 includes a temperature sensor, a dissolved oxygen concentration sensor, a pH sensor and a carbon dioxide concentration sensor; and/or, the first bacterial filter 3.7, The second bacterial filter 7.3 and the third bacterial filter 7.4 are used to bidirectionally filter fine impurities and bacteria in the gas; and/or, the cell culture tank 2.1 of the culture module 2 and the mixing tank 3.1 in the mixing module 3 are both Sealed pressure-resistant container.
上述的一种低损失率的仿人大规模干细胞自动培养设备在使用时,培养基和氧气等气体以及营养物质在混合模块3混合均匀,混合完毕后经循环模块4进入细胞培养罐2.1中,细胞/细胞-微载体复合物直接在细胞培养罐2.1中与混匀的培养基接触,因此,细胞培养罐2.1中不用设置搅拌和曝气等功能的模块,避免了搅拌桨叶和曝气对细胞造成剪切力损伤,显著降低细胞培养过程的细胞损失率,在原有基础上增加细胞培养的密度,提升了培养细胞的数量。When the above-mentioned human-like large-scale stem cell automatic culture equipment with a low loss rate is used, the culture medium, oxygen and other gases and nutrients are evenly mixed in the mixing module 3. After the mixing is completed, the cells enter the cell culture tank 2.1 through the circulation module 4. /The cell-microcarrier complex is directly in contact with the mixed culture medium in the cell culture tank 2.1. Therefore, there is no need to install modules with functions such as stirring and aeration in the cell culture tank 2.1, which avoids the impact of stirring blades and aeration on the cells. Causes shear stress damage, significantly reduces the cell loss rate in the cell culture process, increases the density of cell culture on the original basis, and increases the number of cultured cells.
在本实施例的一些示例性的实施方式中,所述的中央控制器1.1通过气体导入模块5.1控制通入所述混合罐3.1内的空气、二氧化碳、氧气和氮气速率、时间和通入比例;所述的中央控制器1.1通过调压比例阀7.6控制细胞培养罐2.1内的压力;所述的中央控制器1.1通过所述多参数变送器1.2的反馈信息控制柔性半包裹式加热器2.1.1和柔性环绕式加热器3.2的加热温度,使培养模块2和混合模块3内部温度稳定;所述中央控制器1.1根据所述样本处理模块5.2中细胞分析仪5.2.2获得的信息判断细胞所处的培养阶段,根据内置模型中该阶段细胞所需的环境信息,调整所述混合罐3.1中两个搅拌桨的转速,调节气体导入模块5.1中空气流量调节器5.1.1、氮气流量调节器5.1.2、二氧化碳流量调节器5.1.3、氧气流量调节器5.1.4的开度和通入时间;在中央控制器1.1判定细胞处于指定培养阶段时,控制自动进样器5.2.3将试剂架5.2.4中试剂瓶中的细胞因子加入混合罐3.1,通过循环系统4添加至细胞培养罐2.1以供细胞生长需求。In some exemplary implementations of this embodiment, the central controller 1.1 controls the rate, time and proportion of air, carbon dioxide, oxygen and nitrogen introduced into the mixing tank 3.1 through the gas introduction module 5.1; The central controller 1.1 controls the pressure in the cell culture tank 2.1 through the pressure regulating proportional valve 7.6; the central controller 1.1 controls the flexible semi-wrapped heater 2.1 through the feedback information of the multi-parameter transmitter 1.2. 1 and the heating temperature of the flexible surround heater 3.2 to stabilize the internal temperature of the culture module 2 and the mixing module 3; the central controller 1.1 determines the location of the cells based on the information obtained by the cell analyzer 5.2.2 in the sample processing module 5.2 At the culture stage, according to the environmental information required by the cells at this stage in the built-in model, adjust the rotation speed of the two stirring paddles in the mixing tank 3.1, adjust the air flow regulator 5.1.1 and the nitrogen flow regulator in the gas introduction module 5.1 5.1.2, the opening and access time of the carbon dioxide flow regulator 5.1.3, and the oxygen flow regulator 5.1.4; when the central controller 1.1 determines that the cells are in the designated culture stage, it controls the automatic sampler 5.2.3 to transfer the reagents The cytokines in the reagent bottles in rack 5.2.4 are added to the mixing tank 3.1 and added to the cell culture tank 2.1 through the circulation system 4 to meet the needs of cell growth.
在本实施例的一些示例性的实施方式中,培养环境的pH、溶解氧浓度和压力控制主要依靠所述中央控制器1.1对压力调节模块7和气体导入模块5.1的调控实现;首先将目标设定值带入内置模型中,计算出需要通入细胞培养罐2.1内二氧化碳、氧气、氮气和空气的质量比例系数,中央控制器1.1启动气体导入模块5.1开始持续通入混合气体,同时中央控制器1.1启动压力调节模块7,开始对细胞培养罐2.1内的压力稳定调节;当传感器组检测到pH和/或溶解氧浓度中数值改变时,中央控制器1.1根据模型计算出四种气体需要通入比例,控制气体导入模块5.1中四种气体的流量调节器,改变四种混合气体的通入比例后再将混合气体持续通入细胞培养罐2.1直至传感器检测数值回到设定范围内;在气体导入模块5.1持续进气的过程中,压力调节模块7需要根据压力传感器7.5反馈的检测数值随时调整调压比例阀7.6进气端口、回气端口和排气端口的开度来使细胞培养罐2.1内的压力保持稳定。In some exemplary implementations of this embodiment, the pH, dissolved oxygen concentration and pressure control of the culture environment mainly rely on the central controller 1.1 to control the pressure adjustment module 7 and the gas introduction module 5.1; first, the target setting is The fixed values are brought into the built-in model to calculate the mass proportion coefficients of carbon dioxide, oxygen, nitrogen and air that need to be introduced into the cell culture tank 2.1. The central controller 1.1 starts the gas introduction module 5.1 and starts to continuously introduce the mixed gas. At the same time, the central controller 1.1 Start the pressure adjustment module 7 to start stably adjusting the pressure in the cell culture tank 2.1; when the sensor group detects a numerical change in pH and/or dissolved oxygen concentration, the central controller 1.1 calculates the four gases that need to be introduced according to the model Proportion, control the flow regulator of the four gases in the gas introduction module 5.1, change the proportion of the four mixed gases, and then continue to pass the mixed gas into the cell culture tank 2.1 until the sensor detection value returns to the set range; in the gas During the continuous air intake process of the introduction module 5.1, the pressure regulating module 7 needs to adjust the opening of the air inlet port, air return port and exhaust port of the pressure regulating proportional valve 7.6 at any time according to the detection value fed back by the pressure sensor 7.5 to make the cell culture tank 2.1 The pressure inside remains stable.
本实施方式中一种低损失率的仿人大规模干细胞自动培养设备的应用如下:In this embodiment, the application of a low-loss human-like large-scale stem cell automatic culture equipment is as follows:
步骤①启动设备,中央控制器1.1启动半包裹式加热器2.1.1和柔性环绕式加热器3.2,调节每个细胞培养罐2.1和混合罐3.1中温度恒定在37.2℃;Step ① Start the equipment, the central controller 1.1 starts the semi-wrapped heater 2.1.1 and the flexible surround heater 3.2, and adjusts the temperature in each cell culture tank 2.1 and mixing tank 3.1 to be constant at 37.2°C;
步骤②中央控制器1.1控制自动进样器5.2.3将试剂架5.2.4上面的新鲜培养基加入混合罐3.1内;Step ② The central controller 1.1 controls the automatic sampler 5.2.3 to add the fresh culture medium on the reagent rack 5.2.4 into the mixing tank 3.1;
步骤③中央控制器1.1启动气体导入模块5.1,根据用户输入的环境指标控制空气流量调节器5.1.1、氮气流量调节器5.1.2、二氧化碳流量调节器5.1.3、氧气流量调节器5.1.4的开度和通入时间;Step ③ The central controller 1.1 starts the gas introduction module 5.1 and controls the air flow regulator 5.1.1, nitrogen flow regulator 5.1.2, carbon dioxide flow regulator 5.1.3, and oxygen flow regulator 5.1.4 according to the environmental indicators input by the user. opening and access time;
步骤④设置转速,中央控制器1.1启动第一搅拌电机3.5、第二搅拌电机3.14带动第一搅拌桨3.3、第二搅拌桨3.12高速转动;Step ④ Set the rotation speed, and the central controller 1.1 starts the first stirring motor 3.5 and the second stirring motor 3.14 to drive the first stirring paddle 3.3 and the second stirring paddle 3.12 to rotate at high speed;
步骤⑤中央控制器1.1启动压力调节模块77,中央控制器1.1通过压力传感器7.5的反馈值控制调压比例阀7.6中混合气体的排出量来调节细胞培养罐2.1内的压力值和变化周期;Step ⑤ The central controller 1.1 starts the pressure adjustment module 77. The central controller 1.1 controls the discharge volume of the mixed gas in the pressure regulating proportional valve 7.6 through the feedback value of the pressure sensor 7.5 to adjust the pressure value and change period in the cell culture tank 2.1;
步骤⑥细胞培养罐2.1内壁与细胞筛网2.1.4中间区域加入细胞/细胞-微载体复合物,中央控制器1.1启动摇床2.1.3输入设定转速,使细胞/细胞-微载体在区域中均匀分布;Step ⑥ Add cells/cell-microcarrier complex in the middle area between the inner wall of the cell culture tank 2.1 and the cell screen 2.1.4. The central controller 1.1 starts the shaker 2.1.3 and inputs the set speed to make the cells/cell-microcarriers in the area. uniformly distributed;
步骤⑦中央控制器1.1启动循环模块4,使培养基从混合模块3和培养模块2中的细胞培养罐2.1之间循环流动,中央控制器1.1调控循环模块4.1中第一蠕动泵4.1和第二蠕动泵4.4的转速来控制混合模块3和培养模块2中的细胞培养罐2.1内培养基的交换速度;Step ⑦ The central controller 1.1 starts the circulation module 4 to circulate the medium from the mixing module 3 to the cell culture tank 2.1 in the culture module 2. The central controller 1.1 regulates the first peristaltic pump 4.1 and the second peristaltic pump 4.1 in the circulation module 4.1. The rotation speed of the peristaltic pump 4.4 controls the exchange speed of the culture medium in the cell culture tank 2.1 in the mixing module 3 and the culture module 2;
步骤⑧设定采样频率和采样量,中央控制器1.1控制自动取样器5.2.1采集细胞培养罐2.1内的细胞及其周围培养基,通过连接的样品输送管将采集到的样品送至细胞分析仪5.2.2,细胞分析仪5.2.2检测细胞形态、活细胞数量/比例、葡萄糖/尿素/乳酸/无机盐含量;Step ⑧Set the sampling frequency and sampling volume. The central controller 1.1 controls the automatic sampler 5.2.1 to collect the cells and surrounding culture medium in the cell culture tank 2.1, and send the collected samples to cell analysis through the connected sample delivery tube. Instrument 5.2.2, cell analyzer 5.2.2 detects cell morphology, viable cell number/proportion, glucose/urea/lactic acid/inorganic salt content;
步骤⑨中央控制器1.1根据细胞分析仪5.2.2获得的信息判断细胞所处的培养阶段,根据预设程序中该阶段细胞所需的环境信息,调整所述混合罐3.1中两个搅拌桨的转速,调节气体导入模块5.1中空气流量调节器5.1.1、氮气流量调节器5.1.2、二氧化碳流量调节器5.1.3、氧气流量调节器5.1.4的开度和通入时间;在中央控制器1.1判定细胞处于指定培养阶段时,控制自动进样器5.2.3将试剂架5.2.4中试剂瓶中的细胞因子加入混合罐3.1,通过循环系统4添加至细胞培养罐2.1以供细胞生长需求;Step 9. The central controller 1.1 determines the culture stage of the cells based on the information obtained by the cell analyzer 5.2.2, and adjusts the two stirring paddles in the mixing tank 3.1 based on the environmental information required by the cells at that stage in the preset program. Rotation speed, adjust the opening and access time of the air flow regulator 5.1.1, nitrogen flow regulator 5.1.2, carbon dioxide flow regulator 5.1.3, and oxygen flow regulator 5.1.4 in the gas introduction module 5.1; in the central control When the device 1.1 determines that the cells are in the designated culture stage, the automatic sampler 5.2.3 is controlled to add the cytokines in the reagent bottle in the reagent rack 5.2.4 to the mixing tank 3.1, and then adds it to the cell culture tank 2.1 through the circulation system 4 for cell growth. need;
步骤⑩培养全程中传感器组2.1.2实时监测细胞培养罐2.1中的温度、溶解氧浓度、pH值和二氧化碳浓度,将信号传输至多参数变送器1.2,多参数变送器1.2再将收集到的信息传输中央控制器1.1,以供查看、处理和存储;培养全程中压力传感器7.5实时监测细胞培养罐2.1中的压力,并将信息传输至中央控制器1.1,以供查看、处理和存储;培养环境的pH、溶解氧浓度和压力控制依靠所述中央控制器1.1对压力调节模块7和气体导入模块5.1的调控实现;细胞培养完成后,中央控制器1.1启动废液模块5.3中的弃液泵5.3.2,将培养基从混合罐3.1通过弃液管3.11抽出至废液桶5.3.1中,处理后丢弃。Step ⑩ During the entire cultivation process, the sensor group 2.1.2 monitors the temperature, dissolved oxygen concentration, pH value and carbon dioxide concentration in the cell culture tank 2.1 in real time, and transmits the signals to the multi-parameter transmitter 1.2. The multi-parameter transmitter 1.2 then collects the The information is transmitted to the central controller 1.1 for viewing, processing and storage; the pressure sensor 7.5 monitors the pressure in the cell culture tank 2.1 in real time during the entire culture process and transmits the information to the central controller 1.1 for viewing, processing and storage; The pH, dissolved oxygen concentration and pressure control of the culture environment rely on the central controller 1.1 to regulate the pressure adjustment module 7 and the gas introduction module 5.1; after the cell culture is completed, the central controller 1.1 starts the waste liquid in the waste liquid module 5.3 Pump 5.3.2, pump the culture medium from the mixing tank 3.1 through the waste pipe 3.11 to the waste barrel 5.3.1, and discard it after treatment.
以上已经描述了本申请的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术的改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。The embodiments of the present application have been described above. The above description is illustrative, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.
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