CN116765657A - Welding method of thin plates in living area of crude oil transfer barge - Google Patents
Welding method of thin plates in living area of crude oil transfer barge Download PDFInfo
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- CN116765657A CN116765657A CN202310657158.5A CN202310657158A CN116765657A CN 116765657 A CN116765657 A CN 116765657A CN 202310657158 A CN202310657158 A CN 202310657158A CN 116765657 A CN116765657 A CN 116765657A
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- 238000003466 welding Methods 0.000 title claims abstract description 146
- 238000000034 method Methods 0.000 title claims abstract description 44
- 239000010779 crude oil Substances 0.000 title claims abstract description 24
- 238000012546 transfer Methods 0.000 title claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 75
- 239000010959 steel Substances 0.000 claims abstract description 75
- 239000002184 metal Substances 0.000 claims abstract 3
- 230000003014 reinforcing effect Effects 0.000 claims abstract 3
- 210000001503 joint Anatomy 0.000 claims description 90
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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Abstract
Description
技术领域Technical field
本发明涉及原油转驳船制造领域,尤其涉及一种原油转驳船的生活区薄板焊接方法。The invention relates to the field of crude oil transfer barge manufacturing, and in particular to a method for welding thin plates in the living area of the crude oil transfer barge.
背景技术Background technique
传统的原油转运通常采用“FPSO(浮式生产储油船)+穿梭油轮”的组合方式,考虑到FPSO作业海域附近风浪流联合作用下的复杂海况,具备良好动力定位性能的穿梭油轮能够比较好地接近FPSO,完成原油的转驳工作。但是目前国际油价持续在地位运行,“FPSO+穿梭油轮”的转运模式单次运输的原油量偏小,运输成本偏高,特别是对于长距离运输的情形,这种缺陷显得尤为显著,大大压缩了原油开采公司的利润空间。Traditional crude oil transfer usually uses a combination of "FPSO (floating production and storage vessel) + shuttle tanker". Considering the complex sea conditions under the combined action of wind, wave and current near the FPSO operating area, a shuttle tanker with good dynamic positioning performance can better handle the transfer. Approach FPSO to complete the transfer of crude oil. However, the current international oil price continues to remain at a low level. The "FPSO + shuttle tanker" transshipment mode transports a small amount of crude oil at a time and the transportation cost is high. Especially in the case of long-distance transportation, this shortcoming is particularly significant and greatly reduces the demand for oil. Profit margins for crude oil extraction companies.
相比穿梭油船,VLCC(超大型油船)单次的运输量更大,可以大大降低海上原油的转运成本。但是传统的VLCC船型动力定位能力差,如果靠近FPSO进行原油转运,则需要借助复杂的多点系泊及辅助船舶的帮助达到相对稳态,且对作业海域的海床条件有比较高的要求。所以,为了迎合上述市场需求,搭建VLCC和FPSO之间的转运桥梁,CTV(原油转驳船)应运而生。Compared with shuttle tankers, VLCC (very large tanker) has a larger single transportation volume, which can greatly reduce the cost of transporting crude oil at sea. However, the traditional VLCC ship type has poor dynamic positioning capabilities. If crude oil is transported close to an FPSO, it will need the help of complex multi-point moorings and auxiliary ships to achieve a relatively stable state, and has relatively high requirements for the seabed conditions in the operating sea area. Therefore, in order to cater to the above market needs and build a transfer bridge between VLCC and FPSO, CTV (crude oil transfer vessel) came into being.
原油转驳船的上层建筑部分通常布置有各种船员生活区舱室,由于生活区只需满足船员的日常生活使用,而无需装备较大型的船机设备,因此基于建造的经济性考虑,原油转驳船的生活区采用较薄的钢板与骨架焊接制成。其中作为生活区楼板的平台底座,由于其表面积较大以及横纵梁等结构加强件较多,难以保证焊接的连续性且容易出现焊接应力集中,导致制造过程的加工效率低且容易发生变形,若发生变形还会出现较大的装配间隙而影响后续整个生活区分段的组装。The superstructure of a crude oil transfer barge is usually equipped with various crew living area cabins. Since the living area only needs to meet the daily use of the crew and does not need to be equipped with larger ship machinery and equipment, based on the economic considerations of construction, crude oil transfer barges The living area is made of thin steel plates welded to the frame. Among them, the platform base as the floor slab in the living area has a large surface area and many structural reinforcements such as horizontal and vertical beams. It is difficult to ensure the continuity of welding and is prone to welding stress concentration, resulting in low processing efficiency and easy deformation in the manufacturing process. If deformation occurs, a large assembly gap will occur, which will affect the subsequent assembly of the entire living area segment.
发明内容Contents of the invention
本发明的目的在于提出一种原油转驳船的生活区薄板焊接方法,以解决上述背景技术中存在的一个或多个技术问题。The purpose of the present invention is to propose a thin plate welding method for the living area of a crude oil transfer barge to solve one or more technical problems existing in the above background technology.
为达此目的,本发明采用以下技术方案:To achieve this goal, the present invention adopts the following technical solutions:
一种原油转驳船的生活区薄板焊接方法,该方法包括以下步骤:A method for welding thin plates in living areas of crude oil transfer barges. The method includes the following steps:
S100:通过拼板焊接形成平台底板;S100: The platform bottom plate is formed by panel welding;
S200:将三角连接板焊接在球扁钢钣件的端部形成舱壁连接构件;S200: Weld the triangular connecting plate to the end of the bulbous flat steel sheet to form the bulkhead connecting member;
S300:在平台底座上设定与球扁钢钣件焊接的多个第一待焊接区域、与横向加强筋板焊接的多个第二待焊接区域、与舱壁连接构件焊接的第三待焊接区域、与横梁构件焊接的多个第四待焊接区域以及与纵桁构件焊接的第五待焊接区域;S300: Set on the platform base a plurality of first areas to be welded with the bulbous flat steel sheet, a plurality of second areas to be welded with the transverse stiffeners, and a third area to be welded with the bulkhead connecting members. area, a plurality of fourth to-be-welded areas welded to the cross member members and a fifth to-be-welded area welded to the longitudinal girder members;
S400:采用分中退焊法在平台底板上的第一待焊接区域依次焊接多个纵向布置的球扁钢钣件;S400: Use the split welding method to sequentially weld multiple longitudinally arranged spherical flat steel sheet parts in the first area to be welded on the platform bottom plate;
S500:在平台底板上的第二待焊接区域从中部向前后两侧依次相间焊接多个横向加强筋板;S500: Weld multiple transverse stiffening plates in the second area to be welded on the platform bottom plate in sequence from the middle to the front and rear sides;
S600:在平台底板上的第三待焊接区域焊接舱壁连接件,并对舱壁连接件与球扁钢钣件之间的对接缝施焊;S600: Weld the bulkhead connector in the third area to be welded on the platform bottom plate, and weld the butt joint between the bulkhead connector and the bulbous steel sheet;
S700:在平台底板上的第四待焊接区域和第五待焊接区域分别焊接纵桁构件和横梁构件形成平台底座。S700: The fourth and fifth areas to be welded are welded to the fourth and fifth areas to be welded on the platform bottom plate respectively to form the platform base by welding the longitudinal girders and beam members.
优选的,步骤S100具体包括以下步骤:Preferably, step S100 specifically includes the following steps:
S101:将多块矩形钢板以及多块矩形钢板与圆角钢板分别拼合焊接形成第一底板和第二底板;S101: Weld together and weld multiple rectangular steel plates and multiple rectangular steel plates and rounded steel plates respectively to form the first bottom plate and the second bottom plate;
S102:将第一底板和第二底板放置在胎架上,使第一底板和第二底板上钢板间的焊缝错开,并通过胎架上的角钢阵对其固定;S102: Place the first bottom plate and the second bottom plate on the tire frame, stagger the welds between the steel plates on the first bottom plate and the second bottom plate, and fix them through the angle steel array on the tire frame;
S103:对第一底板和第二底板之间的对接缝施焊形成平台底板。S103: Weld the butt joint between the first bottom plate and the second bottom plate to form a platform bottom plate.
优选的,步骤S400具体包括以下步骤:Preferably, step S400 specifically includes the following steps:
S410:先焊接位于平台底板中部第一待焊接区域处的球扁钢钣件;S410: First weld the spherical flat steel sheet located in the first area to be welded in the middle of the platform bottom plate;
S420:从平台底板中部相两侧的第一待焊接区域依次相间焊接球扁钢钣件;S420: Weld the ball flat steel sheet parts alternately from the first areas to be welded on both sides of the middle of the platform bottom plate;
S430:从平台底板的中部向两侧依次对剩余未焊接的第一待焊接区域焊接球扁钢钣件。S430: Weld the spherical flat steel sheet parts to the remaining unwelded first areas to be welded from the middle to both sides of the platform bottom plate.
优选的,步骤S410具体包括以下步骤:Preferably, step S410 specifically includes the following steps:
S411:将球扁钢钣件与平台底板之间的第一待焊接区域划分成等长度的四条对接焊缝;S411: Divide the first area to be welded between the spherical flat steel sheet and the platform bottom plate into four butt welds of equal length;
S412:同时对位于球扁钢钣件与平台底板之间连接部位中部的两条对接焊缝进行施焊,焊枪的移动方向为从中部向外侧移动;S412: Simultaneously weld the two butt welds located in the middle of the connection between the spherical flat steel sheet and the platform bottom plate. The moving direction of the welding gun is from the middle to the outside;
S413:待步骤S302焊接形成的两条对接焊缝冷却后,同时对另外两条对接焊缝进行施焊,焊枪的移动方向均从平台底板中部向外侧移动,直到球扁钢钣件与平台底座固定。S413: After the two butt welds formed by welding in step S302 have cooled, weld the other two butt welds at the same time. The moving direction of the welding gun moves from the middle of the platform bottom plate to the outside until the bulbous flat steel sheet and the platform base are connected. fixed.
优选的,步骤S600具体包括以下步骤:Preferably, step S600 specifically includes the following steps:
S601:对舱壁连接构件在第三待焊接区域上定位,使舱壁连接构件的底部与平台底板贴合且舱壁连接件上远离三角连接板的一端与球扁钢钣件贴合;S601: Position the bulkhead connecting member on the third area to be welded, so that the bottom of the bulkhead connecting member fits the platform bottom plate and the end of the bulkhead connecting member away from the triangular connecting plate fits the spherical flat steel sheet;
S602:对舱壁连接构件与平台底板之间的对接缝施焊;S602: Weld the butt joint between the bulkhead connecting member and the platform bottom plate;
S603:对舱壁连接构件与球扁钢钣件之间的立焊缝施焊。S603: Weld the vertical weld between the bulkhead connecting member and the bulbous flat steel sheet.
优选的,步骤S700具体包括以下步骤:Preferably, step S700 specifically includes the following steps:
S710:将横梁构件定位到纵桁构件的两侧,并使横梁构件的端部与纵桁构件贴合,对横梁构件端部的上沿与纵桁构件上沿之间的对接缝施焊;S710: Position the crossbeam members to both sides of the longitudinal girders, fit the ends of the crossbeam members to the longitudinal girders, and weld the butt joints between the upper edge of the crossbeam members and the upper edge of the longitudinal girders. ;
S720:采用跳焊法使横梁构件焊接在第四焊接区域上;S720: Use jump welding method to weld the beam components on the fourth welding area;
S730:采用交替焊法使纵桁构件焊接在第五焊接区域上;S730: Use the alternating welding method to weld the longitudinal girders on the fifth welding area;
S740:对纵桁构件与横梁构件之间的立缝施焊。S740: Welding the vertical seams between longitudinal girders and beam members.
优选的,步骤S720具体包括以下步骤:Preferably, step S720 specifically includes the following steps:
S721:将焊接成一体后的横梁构件和纵桁构件移动到平台底板上;S721: Move the welded beam members and longitudinal girders to the bottom plate of the platform;
S722:将横梁构件与平台底板之间的第四待焊接区域划分成等长度的五条对接缝,从横梁构件靠近纵桁的一端向另一端依次分布,分别为第三横梁对接缝、第一横梁对接缝、第四横梁对接缝、第二横梁对接缝和第五横梁对接缝;S722: Divide the fourth area to be welded between the cross beam member and the platform bottom plate into five butt joints of equal length, which are distributed sequentially from one end of the cross beam member close to the longitudinal girder to the other end. They are the third cross beam butt joint, the third cross beam butt joint, and the third cross beam joint. The first beam butt joint, the fourth beam butt joint, the second beam butt joint and the fifth beam butt joint;
S723:依次对第一横梁对接缝、第二横梁对接缝、第三横梁对接缝、第四横梁对接缝和第五横梁对接缝施焊,焊枪的移动方向均为从横梁构件靠近纵桁的一端向另一端。S723: Weld the butt joints of the first beam, the second beam, the third beam, the fourth beam and the fifth beam in sequence. The moving direction of the welding gun is from the beam member. One end close to the longitudinal girder to the other end.
优选的,步骤S730具体包括以下步骤:Preferably, step S730 specifically includes the following steps:
S731:将纵桁构件与平台底板之间的第五待焊接区域从中点到后端划分六条等长度的对接缝,依次为第四纵桁对接缝、第一纵桁对接缝、第五纵桁对接缝、第二纵桁对接缝、第六纵桁对接缝和第三纵桁对接缝;S731: Divide the fifth to-be-welded area between the longitudinal girders and the platform floor into six butt joints of equal length from the midpoint to the rear end, which are the fourth longitudinal girder butt joint, the first longitudinal girder butt joint, and the third longitudinal girder butt joint. The butt joints of the fifth longitudinal girder, the butt joints of the second longitudinal girder, the butt joints of the sixth longitudinal girder and the butt joints of the third longitudinal girder;
S732:依次对第一纵桁对接缝、第二纵桁对接缝、第三纵桁对接缝、第四纵桁对接缝、第五纵桁对接缝和第六纵桁对接缝施焊,焊枪的移动方向均为从纵桁构件的中部向后端;S732: Carry out the butt joints of the first longitudinal girder, the butt joints of the second longitudinal girder, the butt joints of the third longitudinal girder, the butt joints of the fourth longitudinal girder, the butt joints of the fifth longitudinal girder and the butt joints of the sixth longitudinal girder in sequence. When seam welding is performed, the moving direction of the welding gun is from the middle to the rear end of the longitudinal girder member;
S733:重复步骤S731和S732,对纵桁构件与平台底板之间的第五待焊接区域从中点到前端的对接缝施焊。S733: Repeat steps S731 and S732 to weld the butt joint from the midpoint to the front end of the fifth area to be welded between the longitudinal girders and the platform bottom plate.
本发明的有益效果为:采用本发明的焊接方法,通过对平台底板与球扁钢钣件、舱壁连接构件、纵桁构件及横梁构件之间焊接的顺序及焊缝长度进行调整,优化了生活区薄板的焊接效率,避免了焊接应力集中,解决了后续装配间隙较大的问题。采用拼板焊接的方式形成平台底板,减小了平台底板在运输及焊接过程中出现的局部变形;采用分中退焊法对球扁钢钣件进行焊接,避免了球扁钢钣件的热膨胀变形,也避免了焊接应力集中导致平台底板的变形。The beneficial effects of the present invention are: using the welding method of the present invention, by adjusting the welding sequence and welding length between the platform bottom plate and spherical flat steel sheet parts, bulkhead connecting members, longitudinal girders members and beam members, the welding seam length is optimized. The welding efficiency of the thin plates in the living area avoids the concentration of welding stress and solves the problem of large gaps in subsequent assembly. The platform bottom plate is formed by panel welding, which reduces the local deformation of the platform bottom plate during transportation and welding. The spherical flat steel sheet parts are welded using the split welding method to avoid thermal expansion deformation of the spherical flat steel sheet parts. , and also avoids the deformation of the platform bottom plate caused by welding stress concentration.
附图说明Description of drawings
附图对本发明做进一步说明,但附图中的内容不构成对本发明的任何限制。The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation on the present invention.
图1是本发明其中一个实施例的焊接方法的流程示意图;Figure 1 is a schematic flow chart of a welding method according to one embodiment of the present invention;
图2是本发明其中一个实施例的平台底座的整体结构示意图;Figure 2 is a schematic diagram of the overall structure of the platform base according to one embodiment of the present invention;
图3是本发明其中一个实施例的焊接方法中球扁钢钣件与平台底板的焊接顺序图;Figure 3 is a welding sequence diagram of the spherical flat steel sheet piece and the platform bottom plate in the welding method according to one embodiment of the present invention;
图4是本发明其中一个实施例的焊接方法中舱壁连接构件及横向加强筋板与平台底板的焊接顺序图;Figure 4 is a welding sequence diagram of the bulkhead connecting member and the transverse stiffening plate and the platform bottom plate in the welding method according to one embodiment of the present invention;
图5是本发明其中一个实施例的焊接方法中横梁构件与平台底板的焊接顺序图;Figure 5 is a welding sequence diagram of the beam member and the platform bottom plate in the welding method according to one embodiment of the present invention;
图6是本发明其中一个实施例的焊接方法中纵桁构件与平台底板的焊接顺序图。Figure 6 is a welding sequence diagram of the longitudinal girders and the platform bottom plate in the welding method according to one embodiment of the present invention.
其中:平台底板1、三角连接板21、球扁钢钣件22、舱壁连接构件2、横向加强筋板3、纵桁构件4、横梁构件5。Among them: platform bottom plate 1, triangular connecting plate 21, bulbous flat steel sheet 22, bulkhead connecting member 2, transverse stiffening plate 3, longitudinal girder member 4, and transverse beam member 5.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation modes.
本实施例的一种原油转驳船的生活区薄板焊接方法,参考附图1、2和4,该方法包括以下步骤:A method of welding thin plates in the living area of a crude oil transfer barge according to this embodiment, with reference to Figures 1, 2 and 4, the method includes the following steps:
S100:通过拼板焊接形成平台底板1;S100: The platform bottom plate 1 is formed through welding of panels;
S200:将三角连接板21焊接在球扁钢钣件22的端部形成舱壁连接构件2;舱壁连接构件用于后续分段制造时与舱壁相连;S200: Weld the triangular connecting plate 21 to the end of the bulbous flat steel sheet 22 to form the bulkhead connecting member 2; the bulkhead connecting member is used to connect to the bulkhead during subsequent segmental manufacturing;
S300:在平台底座上设定与球扁钢钣件22焊接的多个第一待焊接区域、与横向加强筋板3焊接的多个第二待焊接区域、与舱壁连接构件2焊接的第三待焊接区域、与横梁构件5焊接的多个第四待焊接区域以及与纵桁构件4焊接的第五待焊接区域;S300: Set on the platform base a plurality of first areas to be welded to the spherical flat steel sheet 22, a plurality of second areas to be welded to the transverse stiffening plates 3, and a third area to be welded to the bulkhead connecting member 2. Three areas to be welded, a plurality of fourth areas to be welded to the cross member 5 and a fifth area to be welded to the longitudinal girders 4;
S400:采用分中退焊法在平台底板1上的第一待焊接区域依次焊接多个纵向布置的球扁钢钣件22;S400: Use the split welding method to sequentially weld multiple longitudinally arranged spherical flat steel sheet parts 22 in the first to-be-welded area on the platform bottom plate 1;
S500:在平台底板1上的第二待焊接区域从中部向前后两侧沿着焊缝7-1~焊缝13-3依次相间焊接多个横向加强筋板3,S500: Weld multiple transverse stiffening plates 3 in the second to-be-welded area on the platform bottom plate 1 along the weld seams 7-1 to 13-3 from the middle to the front and rear sides in sequence.
S600:在平台底板1上的第三待焊接区域焊接舱壁连接件,并对舱壁连接件与球扁钢钣件22之间的对接缝施焊;S600: Weld the bulkhead connector in the third area to be welded on the platform bottom plate 1, and weld the butt joint between the bulkhead connector and the bulbous steel sheet 22;
S700:在平台底板1上的第四待焊接区域和第五待焊接区域分别焊接纵桁构件4和横梁构件5形成平台底座。S700: Weld the longitudinal girders 4 and the crossbeam members 5 respectively in the fourth and fifth areas to be welded on the platform bottom plate 1 to form a platform base.
采用拼板焊接的方式形成平台底板1,减小了平台底板1在运输及焊接过程中出现的局部变形;采用分中退焊法对球扁钢钣件22进行焊接,避免了球扁钢钣件22的热膨胀变形,也避免了焊接应力集中导致平台底板1的变形;采用本发明的焊接方法,通过对平台底板1与球扁钢钣件22、舱壁连接构件2、纵桁构件4及横梁构件5之间焊接的顺序及焊缝长度进行调整,优化了生活区薄板的焊接效率,避免了焊接应力集中,解决了后续装配间隙较大的问题。三角连接板21与球扁钢钣件22的端部之间的焊缝分别为焊缝BK1~焊缝BK16。The platform bottom plate 1 is formed by panel welding, which reduces the local deformation of the platform bottom plate 1 during transportation and welding. The spherical flat steel sheet 22 is welded using the split welding method to avoid the spherical flat steel sheet 22. The thermal expansion deformation of 22 also avoids the deformation of the platform bottom plate 1 caused by the concentration of welding stress; using the welding method of the present invention, the platform bottom plate 1 and the spherical flat steel sheet 22, the bulkhead connecting member 2, the longitudinal girder member 4 and the cross beam are The welding sequence and weld length between components 5 are adjusted to optimize the welding efficiency of thin plates in the living area, avoid welding stress concentration, and solve the problem of large gaps in subsequent assembly. The welding seams between the triangular connecting plate 21 and the ends of the bulbous flat steel sheet 22 are welding seams BK1 to BK16 respectively.
优选的,步骤S100具体包括以下步骤:Preferably, step S100 specifically includes the following steps:
S101:将多块矩形钢板以及多块矩形钢板与圆角钢板分别拼合焊接形成第一底板和第二底板;S101: Weld together and weld multiple rectangular steel plates and multiple rectangular steel plates and rounded steel plates respectively to form the first bottom plate and the second bottom plate;
S102:将第一底板和第二底板放置在胎架上,使第一底板和第二底板上钢板间的焊缝错开,并通过胎架上的角钢阵对其固定;S102: Place the first bottom plate and the second bottom plate on the tire frame, stagger the welds between the steel plates on the first bottom plate and the second bottom plate, and fix them through the angle steel array on the tire frame;
S103:对第一底板和第二底板之间的对接缝施焊形成平台底板1。S103: Weld the butt joint between the first bottom plate and the second bottom plate to form the platform bottom plate 1.
由此,通过将多块矩形钢板以及多块矩形钢板与圆角钢板拼合形成第一底板和第二底板,再使第一底板和第二底板拼接形成平台底板1,利用多块表面积较小的钢板拼接形成表面积较大的平台底板1,采用这种方式不仅便于平台底板1运输,还减少了平台底板1在运输及焊接过程中出现的局部变形。Therefore, by joining together multiple rectangular steel plates and multiple rectangular steel plates and rounded steel plates to form the first bottom plate and the second bottom plate, and then splicing the first bottom plate and the second bottom plate to form the platform bottom plate 1, multiple pieces with smaller surface areas are used. The steel plates are spliced to form a platform bottom plate 1 with a larger surface area. This method not only facilitates the transportation of the platform bottom plate 1, but also reduces local deformation of the platform bottom plate 1 during transportation and welding.
优选的,参考附图3,步骤S400具体包括以下步骤:Preferably, referring to Figure 3, step S400 specifically includes the following steps:
S410:先沿着焊缝1-1~焊缝1-2和焊缝2-1~焊缝2-2焊接位于平台底板1中部第一待焊接区域处的球扁钢钣件22;S410: First weld the spherical flat steel sheet piece 22 located at the first area to be welded in the middle of the platform bottom plate 1 along the welds 1-1 to 1-2 and the welds 2-1 to 2-2;
S420:从平台底板1中部相两侧的第一待焊接区域依次相间焊接,使球扁钢钣件22焊接于焊缝3-1~焊缝3-2;S420: Weld sequentially from the first areas to be welded on both sides of the middle part of the platform bottom plate 1 to weld the spherical flat steel sheet parts 22 to the welds 3-1 to 3-2;
S430:从平台底板1的中部向两侧依次对剩余未焊接的第一待焊接区域焊接球扁钢钣件22,依次使球扁钢钣件22焊接于焊缝4-1~焊缝4-2、焊缝5-1~焊缝5-2以及焊缝6-1~焊缝4-1。S430: Sequentially weld the spherical flat steel sheet parts 22 to the remaining unwelded first areas to be welded from the middle to both sides of the platform bottom plate 1, and sequentially weld the spherical flat steel sheet parts 22 to weld seams 4-1 to 4-. 2. Welding seam 5-1 ~ welding seam 5-2 and welding seam 6-1 ~ welding seam 4-1.
由此,通过先由平台底板1中部向外侧相间焊接球扁钢钣件22,避免焊接过程中平台底板1局部过热导致容易发生形变,减小焊接热影响区,节省了焊接的冷却等待时间,提高了焊接的效率。Therefore, by first welding the spherical flat steel sheet pieces 22 alternately from the middle to the outside of the platform bottom plate 1, the platform bottom plate 1 is prevented from being easily deformed due to local overheating during the welding process, the welding heat affected zone is reduced, and the cooling waiting time of the welding is saved. Improved welding efficiency.
进一步的,步骤S410具体包括以下步骤:Further, step S410 specifically includes the following steps:
S411:将球扁钢钣件22与平台底板1之间的第一待焊接区域划分成等长度的四条对接焊缝;S411: Divide the first area to be welded between the bulbous flat steel sheet 22 and the platform bottom plate 1 into four butt welds of equal length;
S412:同时对位于球扁钢钣件22与平台底板1之间连接部位中部的两条对接焊缝进行施焊,焊枪的移动方向为从中部向外侧移动;S412: Simultaneously weld the two butt welds located in the middle of the connection between the bulbous flat steel sheet 22 and the platform bottom plate 1, and the moving direction of the welding gun is from the middle to the outside;
S413:待步骤S302焊接形成的两条对接焊缝冷却后,同时对另外两条对接焊缝进行施焊,焊枪的移动方向均从平台底板1中部向外侧移动,直到球扁钢钣件22与平台底座固定。S413: After the two butt welds formed by welding in step S302 are cooled, weld the other two butt welds at the same time. The moving direction of the welding gun moves from the middle of the platform bottom plate 1 to the outside until the bulbous flat steel sheet 22 and The platform base is fixed.
采用分中退焊法对球扁钢钣件22进行焊接,避免了球扁钢钣件22的热膨胀变形,也避免了焊接应力集中导致平台底板1的变形。The spherical flat steel sheet piece 22 is welded using the split welding method, which avoids the thermal expansion deformation of the spherical flat steel sheet piece 22 and avoids the deformation of the platform bottom plate 1 caused by the concentration of welding stress.
优选的,步骤S600具体包括以下步骤:Preferably, step S600 specifically includes the following steps:
S601:对舱壁连接构件2在第三待焊接区域上定位,使舱壁连接构件2的底部与平台底板1贴合且舱壁连接件上远离三角连接板21的一端与球扁钢钣件22贴合;S601: Position the bulkhead connecting member 2 on the third area to be welded, so that the bottom of the bulkhead connecting member 2 fits the platform bottom plate 1 and the end of the bulkhead connecting member away from the triangular connecting plate 21 is connected to the bulbous flat steel sheet. 22 fit;
S602:对舱壁连接构件2与平台底板1之间的对接缝施焊;S602: Weld the butt joint between the bulkhead connecting member 2 and the platform bottom plate 1;
S603:对舱壁连接构件2与球扁钢钣件22之间的立焊缝施焊。S603: Weld the vertical weld between the bulkhead connecting member 2 and the bulbous flat steel sheet 22.
由此,通过先对舱壁连接构件2的底部进行焊接,再对舱壁连接构件2与球扁钢钣件22之间的立缝施焊,避免舱壁连接构件2的局部过热,节省了焊接的冷却等待时间,提高了焊接的效率。Therefore, by first welding the bottom of the bulkhead connecting member 2, and then welding the vertical seam between the bulkhead connecting member 2 and the bulbous steel sheet 22, local overheating of the bulkhead connecting member 2 is avoided, and the cost is saved. The cooling waiting time of welding improves the efficiency of welding.
优选的,步骤S700具体包括以下步骤:Preferably, step S700 specifically includes the following steps:
S710:将横梁构件5定位到纵桁构件4的两侧,并使横梁构件5的端部与纵桁构件4贴合,对横梁构件5端部的上沿与纵桁构件4上沿之间的对接缝施焊;S710: Position the crossbeam member 5 to both sides of the longitudinal girder member 4, and fit the end of the crossbeam member 5 to the longitudinal girder member 4. Welding of butt joints;
S720:采用跳焊法使横梁构件5焊接在第四焊接区域上;S720: Use the jump welding method to weld the beam member 5 on the fourth welding area;
S730:采用交替焊法使纵桁构件4焊接在第五焊接区域上;S730: Use the alternating welding method to weld the longitudinal girder member 4 on the fifth welding area;
S740:对纵桁构件4与横梁构件5之间的立缝①~立缝⑧施焊。S740: Weld the vertical seams ① to ⑧ between the longitudinal girders 4 and the cross beam members 5.
先将横梁构件5端部的上沿与纵桁构件4上沿之间的对接缝焊接在一起,便于对横梁构件5和纵桁构件4的安装位置进行定位,再分别采用跳焊法和交替实现横梁构件5与平台底板1之间的焊接,减小焊接产生的变形。First, weld the butt joints between the upper edge of the end of the crossbeam member 5 and the upper edge of the longitudinal girder member 4 to facilitate the positioning of the installation positions of the crossbeam member 5 and the longitudinal girder member 4, and then use the jump welding method and the The welding between the cross beam member 5 and the platform bottom plate 1 is alternately realized to reduce the deformation caused by welding.
进一步的,参考附图5,步骤S720具体包括以下步骤:Further, referring to Figure 5, step S720 specifically includes the following steps:
S721:将焊接成一体后的横梁构件5和纵桁构件4移动到平台底板1上;S721: Move the cross beam member 5 and longitudinal girder member 4 that are welded together to the platform bottom plate 1;
S722:将横梁构件5与平台底板1之间的第四待焊接区域划分成等长度的五条对接缝,从横梁构件5靠近纵桁的一端向另一端依次分布,分别为第三横梁对接缝BM1-3、第一横梁对接缝BM1-1、第四横梁对接缝BM1-4、第二横梁对接缝BM1-2和第五横梁对接缝BM1-6;S722: Divide the fourth to-be-welded area between the cross-beam member 5 and the platform bottom plate 1 into five butt joints of equal length, which are distributed sequentially from one end of the cross-beam member 5 close to the longitudinal girder to the other end, respectively for the third cross-beam butt joints. Seam BM1-3, first beam butt joint BM1-1, fourth beam butt joint BM1-4, second beam butt joint BM1-2 and fifth beam butt joint BM1-6;
S723:依次对第一横梁对接缝、第二横梁对接缝、第三横梁对接缝、第四横梁对接缝和第五横梁对接缝施焊,焊枪的移动方向均为从横梁构件5靠近纵桁的一端向另一端;S723: Weld the butt joints of the first beam, the second beam, the third beam, the fourth beam and the fifth beam in sequence. The moving direction of the welding gun is from the beam member. 5 from one end close to the longitudinal girder to the other end;
S724:重复以上步骤,完成对横梁对接缝BM2-1~横梁对接缝BM8-5的焊接。S724: Repeat the above steps to complete the welding of beam butt joints BM2-1 to beam butt joints BM8-5.
由于横梁构件5与平台底板1之间的对接缝长度较长,因此本实施例采用跳焊法来依次对第一横梁对接缝、第二横梁对接缝、第三横梁对接缝、第四横梁对接缝和第五横梁对接缝施焊,能够分散横梁构件5对接焊缝的热量,减小焊接产生的变形。Since the length of the butt joints between the cross beam member 5 and the platform bottom plate 1 is relatively long, this embodiment uses a jump welding method to sequentially seal the first cross beam butt joints, the second cross beam butt joints, the third cross beam butt joints, and the third cross beam butt joints. The welding of the fourth beam butt joint and the fifth beam butt joint can disperse the heat of the butt weld of the cross beam member 5 and reduce the deformation caused by the welding.
进一步的,参考附图6,步骤S730具体包括以下步骤:Further, referring to Figure 6, step S730 specifically includes the following steps:
S731:将纵桁构件4与平台底板1之间的第五待焊接区域从中点到后端划分六条等长度的对接缝,依次为第四纵桁对接缝GR1-4、第一纵桁对接缝GR1-1、第五纵桁对接缝GR1-5、第二纵桁对接缝GR1-2、第六纵桁对接缝GR1-6和第三纵桁对接缝GR1-3;S731: Divide the fifth to-be-welded area between the longitudinal girder member 4 and the platform bottom plate 1 into six butt joints of equal length from the midpoint to the rear end, which are the fourth longitudinal girder butt joints GR1-4 and the first longitudinal girder. Butt joint GR1-1, fifth longitudinal girder butt joint GR1-5, second longitudinal girder butt joint GR1-2, sixth longitudinal girder butt joint GR1-6 and third longitudinal girder butt joint GR1-3 ;
S732:依次对第一纵桁对接缝GR1-1、第二纵桁对接缝GR1-2、第三纵桁对接缝GR1-3、第四纵桁对接缝GR1-4、第五纵桁对接缝GR1-5和第六纵桁对接缝GR1-6施焊,焊枪的移动方向均为从纵桁构件4的中部向后端;S732: Carry out the first longitudinal girder butt joint GR1-1, the second longitudinal girder butt joint GR1-2, the third longitudinal girder butt joint GR1-3, the fourth longitudinal girder butt joint GR1-4, and the fifth longitudinal girder butt joint GR1-4 in sequence. When welding the longitudinal girder butt joint GR1-5 and the sixth longitudinal girder butt joint GR1-6, the moving direction of the welding gun is from the middle to the rear end of the longitudinal girder member 4;
S733:重复步骤S731和S732,对纵桁构件4与平台底板1之间的第五待焊接区域从中点到前端的纵桁对接缝GR2-1~纵桁对接缝GR2-6进行施焊。S733: Repeat steps S731 and S732 to weld the longitudinal girder butt joints GR2-1 to the longitudinal girder butt joints GR2-6 in the fifth to-be-welded area between the longitudinal girder member 4 and the platform bottom plate 1 from the midpoint to the front end. .
同样地由于纵桁构件4与平台底板1之间的对接缝长度较长,因此将第五待焊接区域从中点到后端及后端分别划分六条等长度的对接缝,本实施例采用交替焊法来依次对第一纵桁对接缝、第二纵桁对接缝、第三纵桁对接缝、第四纵桁对接缝、第五纵桁对接缝和第六纵桁对接缝施焊,能够分散纵桁构件4对接焊缝的热量,进一步的减小焊接产生的变形。Similarly, since the length of the butt joints between the longitudinal girders 4 and the platform bottom plate 1 is relatively long, the fifth area to be welded is divided into six butt joints of equal length from the midpoint to the rear end and the rear end. In this embodiment, The alternating welding method is used to sequentially weld the butt joints of the first longitudinal girder, the butt joints of the second longitudinal girder, the butt joints of the third longitudinal girders, the butt joints of the fourth longitudinal girders, the butt joints of the fifth longitudinal girders and the sixth longitudinal girders. Welding the joints can disperse the heat of the butt welds of the longitudinal girders 4 and further reduce the deformation caused by welding.
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The technical principles of the present invention are described above in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention and should not be construed as limiting the scope of the present invention in any way. Based on the explanations here, those skilled in the art can think of other specific embodiments of the present invention without any creative effort, and these methods will all fall within the protection scope of the present invention.
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