CN116691009B - Slicing and labeling equipment for module buffering insulating cover and preparation method - Google Patents
Slicing and labeling equipment for module buffering insulating cover and preparation method Download PDFInfo
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- CN116691009B CN116691009B CN202310957091.7A CN202310957091A CN116691009B CN 116691009 B CN116691009 B CN 116691009B CN 202310957091 A CN202310957091 A CN 202310957091A CN 116691009 B CN116691009 B CN 116691009B
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- laminating
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- 238000002372 labelling Methods 0.000 title claims abstract description 31
- 230000003139 buffering effect Effects 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 71
- 238000000576 coating method Methods 0.000 claims abstract description 41
- 239000011248 coating agent Substances 0.000 claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 claims abstract description 33
- 238000010030 laminating Methods 0.000 claims abstract description 28
- 239000011265 semifinished product Substances 0.000 claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 230000007306 turnover Effects 0.000 claims abstract description 13
- 239000011810 insulating material Substances 0.000 claims abstract description 11
- 238000009966 trimming Methods 0.000 claims abstract description 11
- 239000012467 final product Substances 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims description 23
- 239000000047 product Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- 238000003723 Smelting Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 8
- 239000002390 adhesive tape Substances 0.000 claims description 6
- 239000012774 insulation material Substances 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 4
- 229920001875 Ebonite Polymers 0.000 description 14
- 239000003292 glue Substances 0.000 description 9
- 210000003128 head Anatomy 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/02—Bending or folding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/80—Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/032—Mechanical after-treatments
- B29C66/0326—Cutting, e.g. by using waterjets, or perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/08—Label feeding
- B65C9/18—Label feeding from strips, e.g. from rolls
- B65C9/1865—Label feeding from strips, e.g. from rolls the labels adhering on a backing strip
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The utility model discloses a slicing and labeling device of a module buffering insulating cover and a preparation method thereof, belonging to the technical field of labeling devices, wherein the device comprises a coating area, a trimming area and a laminating area which are sequentially arranged in a production line; the laminating area comprises an objective table, a rotary disc arranged on the objective table and a turnover mechanism arranged on one side of the objective table, wherein the rotary disc is provided with a carrying jig, the axial direction of the carrying jig and the axial direction of the turnover mechanism are on the same straight line, and the preparation method comprises the steps of sequentially coating, drying, laminating and cutting a buffer material to obtain a semi-finished product of the buffer material; and (3) tearing off release paper on the buffer material after the semi-finished product of the buffer material is attached to the insulating material, and attaching the release paper with the U-shaped tear hand to obtain a final product. Through combining the raw materials of different materials into an integrated piece on one device, time and labor are saved, the laminating precision between different materials is improved, and the production cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of labeling equipment, and particularly relates to slicing labeling equipment of a module buffering insulating cover and a preparation method of the slicing labeling equipment.
Background
Along with the increasing tension of environmental problems and energy problems, in the automobile industry, an electric automobile becomes a trend of automobile development, an automobile storage battery is used as an energy source of the electric automobile, the market demand of the automobile storage battery is continuously improved, along with the continuous development of the automobile storage battery, the demand on a buffer insulating part serving as a part of the automobile storage battery is also higher and higher, the demand on the back adhesive precision and the integration level of the buffer insulating part is higher, and meanwhile, the demand on the state of a product is more various. The traditional buffer insulating component is usually manufactured by respectively processing different components and is integrated into a battery cell module by a manual or equipment automation mode; for example, the originally adopted processing technology is as follows:
a. firstly, processing the hard rubber semi-finished product into the hard rubber semi-finished product through procedures such as manual brushing treatment, rough cutting, die indentation and the like in sequence;
b. manually attaching the hard rubber semi-finished product to the designated range of the PC semi-finished product according to the requirements of customers;
c. finally, the release paper on the hard rubber is replaced by release paper with a U-shaped tearing hand;
d. finally, the buffer assembly product is finished by respectively processing three raw materials and manually combining the three raw materials.
The processing by adopting the process has the following defects:
disadvantage 1: the working procedures such as manual brushing and the like are low in efficiency, the productivity can not meet the requirement, in order to meet the productivity requirement of customers, the productivity problem can be solved only by continuously increasing manpower and equipment, the requirements of products in markets and daily-increase are met by the existing manual mode, auxiliary materials are required to be added for processing in the processing mode, and the material cost is further increased;
disadvantage 2: the manual combination glue coating mode has low efficiency, the technological productivity is far from reaching the requirement, a large amount of personnel are required to be input and corresponding equipment is required to meet the requirements of customers, but the labor cost is increased nowadays, the manual glue coating occupies more labor, and the labor cost is greatly increased; meanwhile, the glue coating precision of the manual arrangement and combination mode is low, and the manual arrangement can only be judged according to naked eyes, so that the matching precision of the two materials is low, the quality cannot be ensured, and the subsequent production is extremely difficult; the reject ratio during processing and production is also improved, so that the waste of materials and manpower is caused, and the product scrapping risk and the product processing loss cost are increased.
Therefore, some techniques in the art improve the coating process, for example, chinese patent publication No. CN 216511984U discloses a silicone rubber coil coating processing device capable of realizing an automatic coating function, but the coating process is also performed for different components separately, so that the integrated processing of the buffer insulating component cannot be realized.
The conventional production mode cannot meet the current production requirements, so many assemblies formed by integrating different buffer materials and insulating materials are developed, the assemblies are usually formed by combining two, three or even four different materials, the different materials are combined together, the different materials have different requirements on glue coating, splicing glue coating cannot be directly carried out, one or more products need to be subjected to surface treatment in advance, and therefore, how to combine the different materials into the assemblies is an urgent problem to be solved at present. In order to adapt to the market and meet the demands of customers, new processing devices are developed to meet the production problems of different material combinations, improve the production efficiency and reduce the processing cost.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: the slicing and labeling equipment of the module buffering insulating cover is high in efficiency and glue coating precision and the preparation method of the slicing and labeling equipment.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the slicing and labeling equipment of the module buffering insulating cover comprises a coating area, a trimming area and a laminating area which are sequentially arranged in a production line; the laminating district includes objective table and locates the rotatory disc on the objective table and locates the tilting mechanism of objective table one side, be equipped with on the rotatory disc and carry the thing smelting tool, the axial of carrying the thing smelting tool is on a straight line with tilting mechanism's axial.
The preparation method of the module buffering insulating cover by adopting the slicing and labeling equipment of the module buffering insulating cover comprises the following steps of:
step 1: coating, drying, laminating and cutting the buffer material in sequence to obtain a semi-finished product of the buffer material;
step 2: and (3) tearing off release paper on the buffer material after the semi-finished product of the buffer material is attached to the insulating material, and attaching the release paper with the U-shaped tear hand to obtain a final product.
The utility model has the beneficial effects that: the slice labeling equipment of the module buffering insulating cover is used for processing to realize one-piece flow, so that intermediate links are saved, different materials are combined into an integrated piece on the equipment, and the production efficiency is greatly improved; the axial direction of the carrying jig and the axial direction of the turnover mechanism are arranged on the same straight line, so that the attaching precision is improved, the problems of low attaching precision, scrapping caused by uneven product arranging positions and the like caused by manual arrangement only according to naked eye judgment and observation are avoided, and the production cost is reduced; the equipment is utilized to prepare the module buffering insulating cover, so that the complicated working procedures of manual processing are avoided, the investment of personnel and equipment is greatly saved, and the production cost is reduced.
Drawings
FIG. 1 is a diagram showing a structure of a product obtained by a method for manufacturing a module buffer insulating cover according to the present utility model;
FIG. 2 is a schematic structural view of a dicing and labeling apparatus for a module buffer insulating cover according to the present utility model;
FIG. 3 is a schematic view of the structure of the coating zone of the present utility model;
FIG. 4 is a schematic view of the trimming area according to the present utility model;
FIG. 5 is a schematic view of the structure of the bonding region according to the present utility model;
description of the reference numerals:
1. a coating zone; 11. a discharging roller; 12. a coating head; 13. an oven; 14. a discharging mechanism; 15. a laminating roller; 2. trimming areas; 21. a shaving mechanism; 22. a material receiving mechanism; 23. a cutting mechanism; 24. a feeding manipulator; 3. a bonding region; 31. an objective table; 32. a rotating disc; 33. a turnover mechanism; 34. a feeding manipulator; 35. a blanking manipulator; 36. a carrying smelting tool; 37. a first bin; 38. a label tearing mechanism; 39. labeling machine; 40. a second bin; 4. a PC insulating cover; 5. a hard rubber semi-finished product; 6. release paper with U-shaped tearing hand.
Detailed Description
In order to describe the technical contents, the achieved objects and effects of the present utility model in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
Referring to fig. 1 and 5, a slice labeling device for a module buffering insulation cover comprises a coating area, a trimming area and a laminating area which are sequentially arranged in a flow line; the laminating district includes objective table and locates the rotatory disc on the objective table and locates the tilting mechanism of objective table one side, be equipped with on the rotatory disc and carry the thing smelting tool, the axial of carrying the thing smelting tool is on a straight line with tilting mechanism's axial.
The embodiment also provides a preparation method of the module buffer insulating cover by adopting the slicing and labeling equipment of the module buffer insulating cover, which comprises the following steps:
step 1: coating, drying, laminating and cutting the buffer material in sequence to obtain a semi-finished product of the buffer material;
step 2: and (3) tearing off release paper on the buffer material after the semi-finished product of the buffer material is attached to the insulating material, and attaching the release paper with the U-shaped tear hand to obtain a final product.
From the above description, the beneficial effects of the utility model are as follows: the slice labeling equipment of the module buffering insulating cover is used for processing to realize one-piece flow, so that intermediate links are saved, and the production efficiency is greatly improved; the axial direction of the carrying jig and the axial direction of the turnover mechanism are arranged on the same straight line, so that the attaching precision is improved, the problems of low attaching precision, scrapping caused by uneven product arranging positions and the like caused by manual arrangement only according to naked eye judgment and observation are avoided, and the production cost is reduced; the equipment is utilized to prepare the module buffering insulating cover, so that the complicated working procedures of manual processing are avoided, the investment of personnel and equipment is greatly saved, and the production cost is reduced.
Further, the number of carrying tools is more than two, one end of each carrying tool is close to the outer edge of the rotary disc, and the other end of each carrying tool faces the circle center of the rotary disc and is evenly distributed on the rotary disc.
From the above description, by increasing the number of the loading tools, simultaneous processing of a plurality of products is achieved, and efficiency is improved.
Further, the first bin, the label tearing mechanism, the labeling machine and the second bin are sequentially arranged on the object stage along the rotating direction of the rotating disc, and the turnover mechanism is arranged between the first bin and the label tearing mechanism.
It can be seen from the above description that, firstly, the insulating material of the first bin is transferred to the carrying jig, and along with the rotation of the rotating disc, the buffer material is attached by the turnover mechanism, the release paper on the buffer material is torn off by the label tearing mechanism, the release paper with the U-shaped tear hand required for being used at the torn-off position is attached by the labeling machine, and finally, the release paper is transferred to the second bin for collection and storage.
Further, the laminating area still includes material loading manipulator and unloading manipulator, first feed bin bottom is equipped with the lifter, material loading manipulator is along carrying axial displacement between thing smelting tool and the first feed bin, unloading manipulator is along carrying axial displacement between thing smelting tool and the second feed bin.
According to the above description, the height of the first bin is adjusted through the lifting rod, so that the insulating material in the first bin can be grabbed by the feeding manipulator, and the product prepared on the carrying jig is conveyed into the second bin through the discharging manipulator.
Further, the coating area comprises a discharging roller, a coating head, an oven, a discharging mechanism and a covering roller which are sequentially arranged in a production line.
Furthermore, the discharging mechanism is provided with double-sided adhesive tape, namely double-sided adhesive tape obtained by mutually attaching release paper and adhesive.
As can be seen from the above description, the buffer material is placed on the discharge roller, and is coated by the coating head, and then is dried by the oven and then is transferred to the laminating roller, and the laminating roller is bonded with the adhesive on the discharge mechanism, so as to complete the adhesive coating process.
Further, the trimming area comprises an edge shaving mechanism, a material receiving mechanism, a cutting mechanism and a feeding manipulator which are sequentially arranged in a production line.
Further, 2 cutters are arranged on the edge shaving mechanism.
From the above description, the buffer material after the coating is sequentially cut by the edge shaving mechanism, rolled by the material collecting mechanism and cut by the length cutting mechanism, and finally sent to the turnover mechanism by the feeding manipulator.
Further, the step 1 specifically includes: and (3) transmitting the buffer material on the discharging roller to a coating head for coating and then drying, laminating the dried buffer material with double-sided adhesive tape on the discharging mechanism through a laminating roller, and sequentially cutting the laminated buffer material by the width of the edge shaving mechanism, the winding of the material collecting mechanism and the length of the cutting mechanism to obtain a semi-finished product of the buffer material.
According to the above description, the dried buffer material is attached to the double-sided adhesive tape on the discharging mechanism by using the laminating roller, so that the laminating position is more accurate, the situation that the manual laminating is only carried out according to naked eye judgment, so that the matching precision of the two materials is low, the quality cannot be ensured, the production of the subsequent process is difficult, the reject ratio is increased, the waste of the materials is caused, and the production cost is also increased.
Further, the step 2 specifically includes: the insulation material on the first bin is transmitted to the carrying jig through the feeding manipulator, the rotary disc is rotated again, the carrying jig carrying the insulation material is aligned with the overturning mechanism, the semi-finished buffer material is conveyed to the overturning mechanism through the feeding manipulator, the semi-finished buffer material is attached to the insulation material on the carrying jig through overturning of the overturning mechanism, the rotary disc is rotated, after release paper on the semi-finished buffer material is torn off through the label tearing mechanism, the rotary disc is rotated again, the release paper with the U-shaped tearing handle is attached to the semi-finished buffer material through the labeling machine, and the release paper is conveyed to the second bin through the discharging manipulator.
According to the above description, the buffer material after glue coating is turned over by the turning mechanism to enable the buffer material to be attached to the insulating material, so that the attaching precision is high, the situation that the manual glue coating can only judge, observe and judge according to naked eyes to cause the matching precision of the buffer material and the insulating material to be low is avoided, the quality cannot be guaranteed, and meanwhile, the number of the carrying tools can be set according to needs to realize that a plurality of products are processed simultaneously, the assembling degree is high, and the efficiency is improved.
Further, the method also comprises the step 3: and (3) bending the product obtained in the step (2) to obtain a final product.
As can be seen from the above description, the product obtained in the step 2 is bent by the mechanical punching machine bending procedure, so that the final product achieves the protection effect.
Referring to fig. 1 to 5, a first embodiment of the present utility model is as follows:
the slicing and labeling equipment of the module buffering insulating cover comprises a coating area 1, a trimming area 2 and a laminating area 3 which are sequentially arranged in a production line; the coating area 1 comprises a discharging roller 11, a coating head 12, an oven 13, a discharging mechanism 14 and a covering roller 15 which are sequentially arranged in a flow line. The trimming area 2 comprises a shaving mechanism 21, a receiving mechanism 22, a cutting mechanism 23 and a feeding manipulator 24 which are sequentially arranged in a production line. The laminating district 3 includes objective table 31, locates rotatory disc 32 on the objective table 31, locates tilting mechanism 33, material loading manipulator 34 and the unloading manipulator 35 of objective table 31 one side, be equipped with on the rotatory disc 32 and carry the thing smelting tool 36, carry the quantity of thing smelting tool 36 to be 4, the one end that carries the thing smelting tool 36 is close to the outer fringe of rotatory disc 32, and the other end is towards the centre of a circle of rotatory disc 32, evenly distributed on rotatory disc 32. When the carrying jig 36 rotates to a side close to the turning mechanism 33 through the rotating disc 32, the axial direction of the carrying jig is in the same straight line with the axial direction of the turning mechanism 33 and the center of the rotating disc 32. The first bin 37, the label tearing mechanism 38, the labeling machine 39 and the second bin 40 are sequentially arranged on the object stage 31 along the rotation direction of the rotary disc 32, and the turnover mechanism 33 is arranged between the first bin 37 and the label tearing mechanism 38. The lifting rod is arranged at the bottom of the first bin 37, the feeding manipulator 34 moves axially between the carrying jig 36 and the first bin 37, and the discharging manipulator 35 moves axially between the carrying jig 36 and the second bin 40. Referring to fig. 1 to 5, a second embodiment of the present utility model is as follows:
a preparation method of a module buffering insulating cover comprises the following steps:
step 1: selecting a coiled material raw material of hard rubber on a discharging roller 11, driving an unreeling mechanism to automatically unreel and transmit the coiled material to a coating head 12 through a PLC control system according to the tension, coating the coiled material at the position of the coating head 12, drying the coiled material through a hot air oven 13, attaching the dried hard rubber to one side of double-sided adhesive tape on the discharging mechanism 14 through a laminating roller 15, finishing a laminating process, cutting the attached hard rubber through the width of a shaving mechanism 21, controlling the width by adjusting the positions of two cutters on the shaving mechanism 21, and cutting the length of a winding and cutting mechanism 23 of a material collecting mechanism 22 after the width cutting is finished to obtain a hard rubber semi-finished product 5.
Step 2: adjusting the lifting rod on the first bin 37, matching with a measuring electric eye, conveying the PC insulating cover 4 on the first bin 37 to the carrying tool 36 through the feeding manipulator 34, rotating the rotating disc 32 to enable the carrying tool 36 carrying the PC insulating cover 4 to be aligned with the turning mechanism 33, conveying the hard rubber semi-finished product 5 to the turning mechanism 33 through the feeding manipulator 24 by matching with the measuring electric eye on the carrying tool 36, enabling the hard rubber semi-finished product 5 to be attached to the PC insulating cover 4 on the carrying tool 36 through turning of the turning mechanism 33, rotating the rotating disc, tearing off release paper on the hard rubber semi-finished product 5 through the label tearing mechanism 38, rotating the rotating disc again, attaching the release paper 6 with the U-shaped tearing hand to the hard rubber semi-finished product 5 through the labeling machine 39, adsorbing the product through the discharging manipulator 35, and conveying the product to the second bin 40.
Step 3: and (3) bending the product obtained in the step (2) through a mechanical punching machine bending procedure to obtain a final product.
In summary, according to the preparation method of the module buffer insulating cover, the slice labeling equipment of the module buffer insulating cover is used for processing to achieve one piece of flow, so that intermediate links are saved, the production efficiency is greatly improved, the original manual capacity can only reach 80-90 pieces/h, the slice labeling equipment of the module buffer insulating cover is used for production, the capacity can achieve 500-650 pieces/h, the capacity is greatly improved, and the demands of customers are met.
The slicing and labeling equipment of the module buffering insulating cover is adopted, the lamination precision of the insulating material and the buffer material is high through the mutual matching of the carrying jig and the turnover mechanism, the problems that the lamination precision of the insulating material and the buffer material is low, the product arrangement position is uneven and scrapped due to the fact that the manual arrangement is only judged and observed according to naked eyes are avoided, the lamination precision is greatly improved, the production yield is improved while the subsequent production pressure is reduced, and the production cost is further reduced.
The original processing technology adopts the manual painting treatment agent, slicing, indentation, waste discharge, manual hard rubber pasting and manual release paper, the processing procedure is complicated, a large number of personnel and supporting equipment are required to be operated simultaneously to meet the demands by virtue of manual processing, a large number of manpower and material resources are consumed, the slicing and labeling equipment adopting the module buffering insulating cover only needs 1 person to be responsible for the machine operation to finish the workload of 5-6 persons of the original manual glue arrangement and coating mode, the personnel and equipment investment is greatly saved, and the production cost is reduced.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent changes made by the specification and drawings of the present utility model, or direct or indirect application in the relevant art, are included in the scope of the present utility model.
Claims (5)
1. The slicing and labeling equipment of the module buffering insulating cover is characterized by comprising a coating area, a trimming area and a laminating area which are sequentially arranged in a production line; the attaching area comprises an object stage, a rotary disc arranged on the object stage and a turnover mechanism arranged on one side of the object stage, wherein the rotary disc is provided with an object carrying jig, the axial direction of the object carrying jig and the axial direction of the turnover mechanism are both on the same straight line,
the number of the carrying jigs is more than two, one end of the carrying jigs is close to the outer edge of the rotary disc, the other end of the carrying jigs faces the circle center of the rotary disc and is uniformly distributed on the rotary disc, a first bin, a label tearing mechanism, a labeling machine and a second bin are sequentially arranged on the objective table along the rotation direction of the rotary disc, and the turnover mechanism is arranged between the first bin and the label tearing mechanism;
the laminating area further comprises a feeding mechanical arm and a discharging mechanical arm, a lifting rod is arranged at the bottom of the first storage bin, the feeding mechanical arm axially moves between the carrying smelting tool and the first storage bin, and the discharging mechanical arm axially moves between the carrying smelting tool and the second storage bin;
the coating area comprises a discharging roller, a coating head, an oven, a discharging mechanism and a covering roller which are sequentially arranged in a production line;
the trimming area comprises a trimming mechanism, a receiving mechanism, a cutting mechanism and a feeding manipulator which are sequentially arranged in an assembly line.
2. A method for preparing a module buffering insulating cover, which is characterized in that the method is implemented by the slicing and labeling equipment of the module buffering insulating cover as claimed in claim 1, and comprises the following steps:
step 1: coating, drying, laminating and cutting the buffer material in sequence to obtain a semi-finished product of the buffer material;
step 2: and (3) tearing off release paper on the buffer material after the semi-finished product of the buffer material is attached to the insulating material, and attaching the release paper with the U-shaped tear hand to obtain a final product.
3. The method for manufacturing a module buffer insulating cover according to claim 2, wherein step 1 specifically comprises: and (3) transmitting the buffer material on the discharging roller to a coating head for coating and then drying, laminating the dried buffer material with double-sided adhesive tape on the discharging mechanism through a laminating roller, and sequentially cutting the laminated buffer material by the width of the edge shaving mechanism, the winding of the material collecting mechanism and the length of the cutting mechanism to obtain a semi-finished product of the buffer material.
4. The method for manufacturing a module buffer insulating cover according to claim 2, wherein step 2 specifically comprises: the insulation material on the first bin is transmitted to the carrying jig through the feeding manipulator, the rotary disc is rotated again, the carrying jig carrying the insulation material is aligned with the overturning mechanism, the semi-finished buffer material is conveyed to the overturning mechanism through the feeding manipulator, the semi-finished buffer material is attached to the insulation material on the carrying jig through overturning of the overturning mechanism, the rotary disc is rotated, after release paper on the semi-finished buffer material is torn off through the label tearing mechanism, the rotary disc is rotated again, the release paper with the U-shaped tearing handle is attached to the semi-finished buffer material through the labeling machine, and the release paper is conveyed to the second bin through the discharging manipulator.
5. The method for manufacturing a module buffer insulating cover according to claim 2, further comprising the step 3 of: and (3) bending the product obtained in the step (2) to obtain a final product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310957091.7A CN116691009B (en) | 2023-08-01 | 2023-08-01 | Slicing and labeling equipment for module buffering insulating cover and preparation method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310957091.7A CN116691009B (en) | 2023-08-01 | 2023-08-01 | Slicing and labeling equipment for module buffering insulating cover and preparation method |
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| CN116691009A CN116691009A (en) | 2023-09-05 |
| CN116691009B true CN116691009B (en) | 2023-11-10 |
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|---|---|
| CN116691009A (en) | 2023-09-05 |
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