CN116689533A - Intelligent extrusion device for aluminum alloy profile - Google Patents
Intelligent extrusion device for aluminum alloy profile Download PDFInfo
- Publication number
- CN116689533A CN116689533A CN202310615083.4A CN202310615083A CN116689533A CN 116689533 A CN116689533 A CN 116689533A CN 202310615083 A CN202310615083 A CN 202310615083A CN 116689533 A CN116689533 A CN 116689533A
- Authority
- CN
- China
- Prior art keywords
- guide
- aluminum profile
- cover shell
- aluminum alloy
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 21
- 238000001125 extrusion Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 230000002457 bidirectional effect Effects 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 abstract description 45
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 45
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C29/00—Cooling or heating work or parts of the extrusion press; Gas treatment of work
- B21C29/003—Cooling or heating of work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/02—Removing or drawing-off work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Of Metal (AREA)
Abstract
The invention discloses an intelligent extrusion device for aluminum alloy profiles, which comprises an extruder body, wherein a conveying support is arranged on the front side of the extruder body, conveying rollers are arranged on the conveying support, two mutually parallel mounting plates are arranged above the conveying support, and distance sensors are symmetrically arranged at the front ends of the two mounting plates. The beneficial effects of the invention are as follows: the invention is provided with two rows of guide mechanisms, an aluminum profile passes through the middle of the guide rollers, the guide rollers limit and guide the aluminum profile, the aluminum profile is ensured to move along a straight line, air is supplied to the guide rollers through the air supply mechanism, the guide rollers are provided with air outlet holes, the guide rollers guide the aluminum profile and simultaneously blow and cool the aluminum profile, the aluminum profile is rapidly shaped in a straight line state, the quality of the aluminum profile is ensured, the width of the aluminum profile is measured through the photoelectric width gauge before the aluminum profile enters the guide mechanism, and then the distance sensor is utilized to intelligently adjust the distance between the guide mechanisms through the lead screw mechanism.
Description
Technical Field
The invention relates to the technical field of aluminum profile processing, in particular to an intelligent extrusion device for an aluminum alloy profile.
Background
The aluminum alloy section has strong plasticity and good productivity, and has good advantages for production and manufacture; the aluminum profile has good casting performance and can be processed into aluminum profiles with different shapes; the surface treatment performance is good, and the appearance color is bright; the metal material has stable chemical property, no magnetism and repeated recycling, and is a benign recyclable metal material.
Through searching, chinese patent publication No. CN114147082a discloses an intelligent aluminum profile extruder based on internet, after the shaped aluminum profile is extruded, the shaped aluminum profile is transferred under the action of a driving component, the guiding wheels on two sides are first passed through by a front rotating roller, the guiding wheels on two sides are respectively contracted towards two sides under the action of the aluminum profile, the springs are compressed, and meanwhile, the end parts of the guide rods are contacted with a force sensor, so that the guiding and limiting of the aluminum profile can be realized by the guiding wheels.
In the above patent, the aluminum profile is soft just after being extruded, and when passing through the guide wheel, the aluminum profile may be deformed due to the pressure of the spring, and after passing through the guide wheel, the aluminum profile may be bent, and after cooling, the aluminum profile is basically shaped, thereby affecting the quality of the aluminum profile.
Disclosure of Invention
The invention aims to solve the problems and provide an intelligent extrusion device for aluminum alloy profiles.
The invention realizes the above purpose through the following technical scheme:
the utility model provides an aluminum alloy profile intelligent extrusion device, includes the extruder body, extruder body front side is provided with the transport support, be provided with the conveying roller on the transport support, transport support top is provided with two mounting panels that are parallel to each other, two distance sensor is installed to mounting panel front end symmetry, two the mounting panel bottom all is provided with a plurality of guide mechanism, guide mechanism includes the guide roller, the inside cavity that is of guide roller, a plurality of ventholes have been seted up on the guide roller outer wall, the guide mechanism top is provided with air feed mechanism, air feed mechanism with the guide roller intercommunication, transport support top is provided with and is used for adjusting two lead screw mechanism of distance between the mounting panel, photoelectric width gauge is installed to transport support rear end.
Preferably, the outer cover of guide roller has the housing, housing fixed connection is in mounting panel bottom, the guide roller rotates to be connected in the housing, guide roller top fixedly connected with hollow tube, the hollow tube runs through the housing roof, the hollow tube with the housing rotates to be connected.
Preferably, the cover shell is semicircular, the top and the bottom of the cover shell are closed, one side of the cover shell, which is close to the middle of the conveying support, is provided with an opening, and a gap is reserved between the material guiding roller and the cover shell.
Preferably, the air supply mechanism comprises a hollow seat, the hollow seat is rotationally connected to the top of the hollow tube, the hollow seat is fixedly connected to the inner side wall of the mounting plate, the top of the hollow seat is fixedly connected with an air supply pipe, one end of the air supply pipe is connected with a hose, the hose is connected with an external air source, and the air supply pipe is communicated with the hollow tube through the hollow seat.
Preferably, the screw rod mechanism comprises two bidirectional screw rods, the two bidirectional screw rods are respectively connected with the front end and the rear end of the mounting plate through threads, the two bidirectional screw rods are rotationally connected with support plates at the two ends, the support plates are fixedly connected with the top of the conveying support, the same ends of the two bidirectional screw rods are connected through a synchronous wheel assembly, one side of each support plate is fixedly connected with a motor, and an output shaft of each motor is fixedly connected with one bidirectional screw rod.
Preferably, the front end and the rear end of the mounting plate are both connected with U-shaped sliding rods in a sliding mode, and the U-shaped sliding rods are fixedly connected to the top of the conveying support.
Compared with the prior art, the invention has the following beneficial effects: the invention is provided with two rows of guide mechanisms, an aluminum profile passes through the middle of the guide rollers, the guide rollers limit and guide the aluminum profile, the aluminum profile is ensured to move along a straight line, air is supplied to the guide rollers through the air supply mechanism, the guide rollers are provided with air outlet holes, the guide rollers guide the aluminum profile and simultaneously blow and cool the aluminum profile, the aluminum profile is rapidly shaped in a straight line state, the quality of the aluminum profile is ensured, the width of the aluminum profile is measured through the photoelectric width gauge before the aluminum profile enters the guide mechanism, and then the distance sensor is utilized to intelligently adjust the distance between the guide mechanisms through the lead screw mechanism.
Additional features and advantages of the invention will be set forth in the description which follows, or may be learned by practice of the invention.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate the invention and together with the description serve to explain, without limitation, the invention. In the drawings:
FIG. 1 is a perspective view of an intelligent extrusion device for aluminum alloy profiles;
FIG. 2 is a partial structure perspective view of an intelligent extrusion device for aluminum alloy profiles;
FIG. 3 is a perspective view of a conveying bracket of the intelligent extrusion device for aluminum alloy profiles;
FIG. 4 is a perspective view of a guide mechanism of the intelligent extrusion device for aluminum alloy profiles;
FIG. 5 is a perspective view of a screw mechanism of the intelligent extrusion device for aluminum alloy profiles;
FIG. 6 is a front view of the internal structure of a guide mechanism of the intelligent extrusion device for aluminum alloy sections;
fig. 7 is a top view of the positional relationship between the housing and the guide roller of the intelligent extrusion device for aluminum alloy profiles.
The reference numerals are explained as follows: 1. an extruder body; 2. a conveying support; 201. a conveying roller; 3. a mounting plate; 301. a U-shaped slide bar; 302. a distance sensor; 4. a material guiding mechanism; 401. a housing; 402. a guide roller; 403. an air outlet hole; 404. a hollow tube; 5. an air supply mechanism; 501. a hollow seat; 502. an air supply pipe; 503. a hose; 6. a screw rod mechanism; 601. a two-way screw rod; 602. a support plate; 603. a synchronizing wheel assembly; 604. a motor; 7. photoelectric width measuring instrument.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1-7, an intelligent extrusion device for aluminum alloy profiles comprises an extruder body 1, a conveying support 2 is arranged on the front side of the extruder body 1, conveying rollers 201 are arranged on the conveying support 2, two mutually parallel mounting plates 3 are arranged above the conveying support 2, U-shaped sliding rods 301 are slidably connected to the front end and the rear end of each mounting plate 3 and used for supporting and guiding the mounting plates 3, the U-shaped sliding rods 301 are connected to the top of the conveying support 2 through screws, distance sensors 302 are symmetrically arranged at the front ends of the two mounting plates 3, a plurality of guide mechanisms 4 are arranged at the bottoms of the two mounting plates 3, the guide mechanisms 4 are arranged in left and right rows and can stably guide the aluminum profiles, each guide mechanism 4 comprises a guide roller 402, a cavity is formed inside each guide roller 402, a plurality of air outlet holes 403 are formed in the outer wall of each guide roller 402, the bottoms of the mounting plates 3 are connected with a housing 401 through screws, the guide rollers 402 are connected in the housing 401 through bearings, hollow tubes 404 penetrate through the top wall of the housing 401, the hollow tubes 404 are connected with the housing 401 through bearings, and the guide rollers 403 are arranged in two rows, and air flows are led into the guide rollers 403 through the guide rollers, and air flows are led out of the guide rollers and the air to cool the aluminum profiles simultaneously;
the cover shell 401 is semicircular, the top and the bottom of the cover shell 401 are closed, one side of the cover shell 401 close to the middle of the conveying support 2 is provided with an opening, a gap is reserved between the guide roller 402 and the cover shell 401, and when the guide roller 402 rotates, air blown out through the air outlet holes 403 is blown to the periphery, so that the blown air is guided through the cover shell 401, and air flow is equalized to between the guide rollers 402 at the two sides, so that the cooling effect on aluminum profiles is improved;
an air supply mechanism 5 is arranged above the material guide mechanism 4, the air supply mechanism 5 comprises a hollow seat 501, the hollow seat 501 is connected to the top of a hollow pipe 404 through a bearing, the hollow seat 501 is connected to the inner side wall of the mounting plate 3 through a screw, the top of the hollow seat 501 is fixedly connected with an air supply pipe 502, one end of the air supply pipe 502 is connected with a hose 503, the hose 503 is connected with an external air source, the air supply pipe 502 is communicated with the hollow pipe 404 through the hollow seat 501, and air flow generated by the air source sequentially passes through the hose 503, the air supply pipe 502, the hollow seat 501 and the hollow pipe 404 to enter the material guide roller 402;
the top of the conveying support 2 is provided with a screw rod mechanism 6 for adjusting the distance between the two mounting plates 3, the screw rod mechanism 6 comprises two bidirectional screw rods 601, the two bidirectional screw rods 601 are respectively connected to the front end and the rear end of the mounting plates 3 through threads, two ends of each bidirectional screw rod 601 are connected with a support plate 602 through bearings, the two mounting plates 3 are driven to be far away from or close to each other through rotation of the bidirectional screw rods 601 so as to adjust the distance between the guide mechanisms 4 on two sides, the support plates 602 are connected to the top of the conveying support 2 through screws, the same ends of the two bidirectional screw rods 601 are connected through a synchronous wheel assembly 603, the synchronous wheel assembly 603 comprises two synchronous wheels and a synchronous belt, the two synchronous wheels are respectively and fixedly connected to one end of the two bidirectional screw rods 601, the two synchronous wheels are connected and driven through the synchronous belt, the two bidirectional screw rods 601 rotate in the same speed and the same direction, one side of the support plates 602 is fixedly connected with a motor 604, and the output shaft of the motor 604 is fixedly connected with one bidirectional screw rod 601;
the photoelectric width gauge 7 is installed at the rear end of the conveying support 2, when the aluminum profile is extruded and then passes through the photoelectric width gauge 7, the photoelectric width gauge 7 detects the width of the aluminum profile, then the screw rod mechanism 6 adjusts the distance between the mounting plates 3 according to signals of the photoelectric width gauge 7, accordingly, the distance between the two guide mechanisms 4 on two sides is intelligently adjusted, the distance between the two guide mechanisms 4 is detected through the distance sensor 302, and after the proper distance is reached, the screw rod mechanism 6 stops working, so that the guide mechanisms 4 are intelligently adapted to the width of the aluminum profile.
Working principle: after the aluminum profile is extruded by the extruder body 1, the aluminum profile passes through the photoelectric width gauge 7, the width of the aluminum profile is detected by the photoelectric width gauge 7, the motor 604 starts to rotate according to the signal of the photoelectric width gauge 7, the motor 604 drives the bidirectional screw rod 601 to rotate, the bidirectional screw rod 601 drives the two mounting plates 3 to be far away from or close to each other, the mounting plates 3 drive the material guiding mechanisms 4 and the air feeding mechanisms 5 on two sides to move, the distance between the material guiding mechanisms 4 is detected by the distance sensor 302, when the distance between the material guiding rollers 402 on two sides corresponds to the width of the aluminum profile, the bidirectional screw rod 601 stops working, the aluminum profile passes through the material guiding rollers 402 on two sides, the material guiding rollers 402 play a guiding and limiting role on the aluminum profile, the aluminum profile is guaranteed to move along a straight line, meanwhile, air enters the air feeding pipe 502 through the hose 503, then enters the material guiding rollers 402 through the hollow seat 501 and the hollow pipe 404, the air is blown out through the air outlet holes 403, the air flow in the material guiding rollers 402 is blown out to the aluminum profile through the guiding effect of the housing 401, and the cooling efficiency is improved.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and their equivalents.
Claims (6)
1. The utility model provides an aluminum alloy profile intelligent extrusion device, includes extruder body (1), extruder body (1) front side is provided with carries support (2), be provided with on carrying support (2) and carry roller (201), its characterized in that: the utility model discloses a photoelectric width measuring device, including carrying support (2), mounting panel (2), distance sensor (302) are installed to mounting panel (3) front end symmetry, two mounting panel (3) bottom all is provided with a plurality of guide mechanism (4), guide mechanism (4) are including guide roller (402), guide roller (402) inside is the cavity, a plurality of ventholes (403) have been seted up on guide roller (402) outer wall, guide mechanism (4) top is provided with air feed mechanism (5), air feed mechanism (5) with guide roller (402) intercommunication, carry support (2) top be provided with be used for adjusting two lead screw mechanism (6) of distance between mounting panel (3), photoelectric width measuring device (7) are installed to carrying support (2) rear end.
2. The intelligent extrusion apparatus for aluminum alloy profiles according to claim 1, wherein: the novel material guiding device is characterized in that a cover shell (401) is sleeved outside the material guiding roller (402), the cover shell (401) is fixedly connected to the bottom of the mounting plate (3), the material guiding roller (402) is rotatably connected to the inside of the cover shell (401), a hollow pipe (404) is fixedly connected to the top of the material guiding roller (402), the hollow pipe (404) penetrates through the top wall of the cover shell (401), and the hollow pipe (404) is rotatably connected with the cover shell (401).
3. The intelligent extrusion apparatus for aluminum alloy profiles according to claim 2, wherein: the cover shell (401) is semicircular, the top and the bottom of the cover shell (401) are closed, one side, close to the middle of the conveying support (2), of the cover shell (401) is provided with an opening, and a gap is reserved between the material guide roller (402) and the cover shell (401).
4. The intelligent extrusion apparatus for aluminum alloy profiles according to claim 2, wherein: the air supply mechanism (5) comprises a hollow seat (501), the hollow seat (501) is rotationally connected to the top of the hollow tube (404), the hollow seat (501) is fixedly connected to the inner side wall of the mounting plate (3), the top of the hollow seat (501) is fixedly connected with an air supply pipe (502), one end of the air supply pipe (502) is connected with a hose (503), the hose (503) is connected with an external air source, and the air supply pipe (502) is communicated with the hollow tube (404) through the hollow seat (501).
5. The intelligent extrusion apparatus for aluminum alloy profiles according to claim 1, wherein: the screw rod mechanism (6) comprises two bidirectional screw rods (601), the two bidirectional screw rods (601) are respectively connected with the front end and the rear end of the mounting plate (3) through threads, two ends of each bidirectional screw rod (601) are rotationally connected with support plates (602), the support plates (602) are fixedly connected with the top of the conveying support frame (2), the same ends of the two bidirectional screw rods (601) are connected through a synchronous wheel assembly (603), one side of each support plate (602) is fixedly connected with a motor (604), and an output shaft of each motor (604) is fixedly connected with one bidirectional screw rod (601).
6. The intelligent extrusion apparatus for aluminum alloy profiles according to claim 1, wherein: the front end and the rear end of the mounting plate (3) are both connected with U-shaped sliding rods (301) in a sliding mode, and the U-shaped sliding rods (301) are fixedly connected to the top of the conveying support (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310615083.4A CN116689533A (en) | 2023-05-29 | 2023-05-29 | Intelligent extrusion device for aluminum alloy profile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310615083.4A CN116689533A (en) | 2023-05-29 | 2023-05-29 | Intelligent extrusion device for aluminum alloy profile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116689533A true CN116689533A (en) | 2023-09-05 |
Family
ID=87838512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310615083.4A Withdrawn CN116689533A (en) | 2023-05-29 | 2023-05-29 | Intelligent extrusion device for aluminum alloy profile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116689533A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118577633A (en) * | 2024-08-02 | 2024-09-03 | 包头威丰新材料有限公司 | Rolling method and device for twenty-high rolling mill aiming at edge shearing |
-
2023
- 2023-05-29 CN CN202310615083.4A patent/CN116689533A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118577633A (en) * | 2024-08-02 | 2024-09-03 | 包头威丰新材料有限公司 | Rolling method and device for twenty-high rolling mill aiming at edge shearing |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20230905 |
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| WW01 | Invention patent application withdrawn after publication |