CN116576457A - A system and method for alleviating the temperature limit of the upper heating surface of a supercritical tangentially fired boiler - Google Patents
A system and method for alleviating the temperature limit of the upper heating surface of a supercritical tangentially fired boiler Download PDFInfo
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000002485 combustion reaction Methods 0.000 claims description 27
- 239000003245 coal Substances 0.000 claims description 18
- 230000001105 regulatory effect Effects 0.000 claims description 16
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 8
- 239000003546 flue gas Substances 0.000 claims description 8
- 230000000630 rising effect Effects 0.000 claims description 7
- 239000002184 metal Substances 0.000 abstract description 10
- 230000001788 irregular Effects 0.000 abstract description 5
- 238000009826 distribution Methods 0.000 description 6
- 238000013021 overheating Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000002156 mixing Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 240000004282 Grewia occidentalis Species 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
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- 230000000116 mitigating effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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- 238000009827 uniform distribution Methods 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C7/00—Combustion apparatus characterised by arrangements for air supply
- F23C7/02—Disposition of air supply not passing through burner
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L1/00—Passages or apertures for delivering primary air for combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L15/00—Heating of air supplied for combustion
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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- General Engineering & Computer Science (AREA)
- Air Supply (AREA)
Abstract
本发明提供的一种缓解超临界切圆燃烧锅炉上部受热面壁温超限的系统及方法,所述超临界切圆燃烧锅炉包括炉膛和一次风机,其中,所述炉膛的四面墙上均设置有一个燃尽风附加喷口,每个所述燃尽风附加喷口的进风口连接一次风机的一次风出口;本发明能够有效缓解锅炉上部受热面因金属壁温不规则超限而降汽温运行的困境,大幅提升了低负荷运行工况下锅炉运行的安全性和经济性。
The present invention provides a system and method for relieving the temperature limit of the upper heating surface of a supercritical tangentially fired boiler. The supercritical tangentially fired boiler includes a furnace and a primary fan. One additional overburning air nozzle, the air inlet of each additional overburning air nozzle is connected to the primary air outlet of the primary fan; the invention can effectively alleviate the problem of lowering the steam temperature on the upper heating surface of the boiler due to irregular metal wall temperature exceeding the limit It greatly improves the safety and economy of boiler operation under low-load operating conditions.
Description
技术领域technical field
本发明涉及燃煤发电技术领域,具体为一种缓解超临界切圆燃烧锅炉上部受热面壁温超限的系统及方法。The invention relates to the technical field of coal-fired power generation, in particular to a system and method for alleviating the over-limit temperature of the upper heating surface of a supercritical tangential combustion boiler.
背景技术Background technique
随着新能源发电比例的不断增加,传统的燃煤发电机组低负荷运行工况逐步增多。超临界参数机组配套的切圆燃烧锅炉常采用燃烧器大风箱结构,50%ECR及以下低负荷运行工况时,送风量的减少将直接导致风箱压力下降,二次风射流刚性减弱,炉内燃烧组织变差,特别是主燃区上部的SOFA风箱从主燃区大风箱分流设置时,SOFA风喷口的射流刚性下降更多;同时,超临界参数直流锅炉蒸汽温度高、汽水参数变化复杂、汽水参数均布性弱,特别是低负荷工况下蒸汽流量的减少导致受热面管内蒸汽流速降低,蒸汽对管壁的冷却作用大幅减弱。As the proportion of new energy power generation continues to increase, the low-load operating conditions of traditional coal-fired generating units are gradually increasing. The tangential combustion boilers supporting the supercritical parameter units usually adopt the structure of the burner and the large air box. When the 50% ECR and below low-load operating conditions, the reduction of the air supply volume will directly lead to the pressure drop of the air box, and the rigidity of the secondary air jet will be weakened. The internal combustion structure becomes worse, especially when the SOFA air box in the upper part of the main combustion area is set separately from the large air box in the main combustion area, the jet rigidity of the SOFA air nozzle drops more; at the same time, the steam temperature of the once-through boiler with supercritical parameters is high, and the steam-water parameters change complicatedly 1. The uniform distribution of steam and water parameters is weak, especially the reduction of steam flow rate under low load conditions leads to a decrease in steam flow rate in the tube on the heating surface, and the cooling effect of steam on the tube wall is greatly weakened.
当前锅炉燃烧系统均采用空气分级低氮燃烧系统,低负荷工况下燃烧器二次风喷口(主燃区及SOFA风)的射流刚性降低,燃烧组织弱,火焰中心上移,叠加上述的汽水系统敏感性等特征,炉膛上部高温区受热面(屏过、高过、高再等)金属壁温极易超温,且超温管屏常分布位置无明显规律可循。运行中常被迫降低主、再热蒸汽参数以保证设备安全运行,严重影响了锅炉运行的经济性和安全性。The current boiler combustion system adopts an air-staged low-nitrogen combustion system. Under low-load conditions, the jet rigidity of the secondary air nozzle (main combustion area and SOFA air) of the burner is reduced, the combustion structure is weak, and the center of the flame moves upwards, superimposing the above-mentioned soda System sensitivity and other characteristics, the metal wall temperature of the heating surface (screen over, high over, high over, etc.) in the upper high temperature zone of the furnace is very easy to overheat, and there is no obvious rule to follow in the regular distribution position of the overheating tube panel. During operation, it is often forced to reduce the main and reheat steam parameters to ensure the safe operation of the equipment, which seriously affects the economy and safety of boiler operation.
发明内容Contents of the invention
本发明的目的在于提供一种缓解超临界切圆燃烧锅炉上部受热面壁温超限的系统及方法,解决了现有的切圆燃烧锅炉上部受热面壁温超限,导致的锅炉运行不安全的缺陷。The purpose of the present invention is to provide a system and method for alleviating the over-limit temperature of the upper heating surface wall of a supercritical tangentially fired boiler, which solves the defect of unsafe operation of the boiler caused by the over-limit of the upper heating surface wall temperature of the existing tangentially fired boiler .
为了达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明提供的一种缓解超临界切圆燃烧锅炉上部受热面壁温超限的系统,所述超临界切圆燃烧锅炉包括炉膛和一次风机,其中,所述炉膛的四面墙上均设置有一个燃尽风附加喷口,每个所述燃尽风附加喷口的进风口连接一次风机的一次风出口。The present invention provides a system for alleviating the temperature limit of the upper heating surface of a supercritical tangentially fired boiler. The supercritical tangentially fired boiler includes a furnace and a primary fan. The exhaust air additional nozzle, the air inlet of each said exhaust air additional nozzle is connected to the primary air outlet of the primary fan.
优选地,所述燃尽风附加喷口的射流方向为对冲式。Preferably, the jet flow direction of the additional overburning air nozzle is a counter-type.
优选地,所述燃尽风附加喷口的布置位置与SOFA燃烧器标高。Preferably, the arrangement position of the additional overfired air nozzle is the same as the elevation of the SOFA burner.
优选地,所述燃尽风附加喷口的进风口连接一次风机的一次风出口之间设置有空气预热器。Preferably, an air preheater is provided between the air inlet of the additional overfired air nozzle and the primary air outlet of the primary fan.
优选地,所述空气预热器的一次热风出口经过截止阀连接有中速磨煤机。Preferably, the primary hot air outlet of the air preheater is connected to a medium-speed coal mill through a shut-off valve.
优选地,所述燃尽风附加喷口的进风口处设置有调节阀。Preferably, a regulating valve is provided at the air inlet of the additional overburning air nozzle.
本发明提供的一种缓解超临界切圆燃烧锅炉上部受热面壁温超限的方法,包括以下步骤:The invention provides a method for relieving the temperature limit of the upper heating surface of a supercritical tangential combustion boiler, comprising the following steps:
在超临界切圆燃烧锅炉的炉膛的四面墙壁上均设置一个燃尽风附加喷口;On the four walls of the furnace of the supercritical tangential combustion boiler, an additional nozzle for overfired air is arranged;
低负荷工况下,将富余的高压一次热风进入燃尽风附加喷口中,利用该富余的高压一次热风对炉膛内上升的烟气流进行压制。Under low-load conditions, the excess high-pressure primary hot air enters the overburned air additional nozzle, and the excess high-pressure primary hot air is used to suppress the rising flue gas flow in the furnace.
与现有技术相比,本发明具有以下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
本发明提供的一种缓解超临界切圆燃烧锅炉上部受热面壁温超限的系统,在炉膛的四面墙壁上均设置有燃尽风附加喷口,之后将一次热风进入至燃尽风附加喷口,利用一次风风压高的优点,有效控制上部高温受热面的金属壁温超限,也使得主燃区上升的未燃尽成分充分混合燃烧,提升锅炉运行经济性;同时,该系统简单,改造范围小,实用性强。The invention provides a system for alleviating the temperature limit of the upper heating surface of a supercritical tangentially fired boiler. The four walls of the furnace are provided with additional nozzles for overburned air, and then the primary hot air enters the additional nozzles for overburned air. The advantage of high primary air pressure can effectively control the temperature limit of the metal wall on the upper high-temperature heating surface, and also make the unburned components rising in the main combustion zone fully mixed and combusted, improving the economical operation of the boiler; at the same time, the system is simple and the scope of transformation Small and practical.
本发明提供的一种缓解超临界切圆燃烧锅炉上部受热面壁温超限的方法,通过低负荷工况下在燃尽风区域引入风压更高的热一次风,配合优化的燃尽风附加喷口设置,大幅增强了燃尽风区域的射流刚性,对主燃区上升的烟气流同时起到“压火”和“混合”作用,不仅能压制因烟气流的不规则上升引发的上部受热面超温,同时燃尽区混合作用的增强对煤粉气流的燃尽有益,降低飞灰含碳量,提升机组运行的安全性和经济性。对超临界参数机组四角切圆燃烧锅炉低负荷工况运行的安全经济运行具有重要的意义。The invention provides a method for alleviating the temperature limit of the upper heating surface of a supercritical tangentially fired boiler, by introducing hot primary air with a higher wind pressure in the overburning air area under low load conditions, and cooperating with the optimized overburning air additional The setting of the nozzle greatly enhances the rigidity of the jet flow in the area of the overburned air, and simultaneously plays the role of "pressing fire" and "mixing" the rising flue gas flow in the main combustion area, not only suppressing the upper part caused by the irregular rise of the flue gas flow. The overheating of the heating surface and the enhancement of the mixing effect in the burnout zone are beneficial to the burnout of the pulverized coal flow, reducing the carbon content of the fly ash, and improving the safety and economy of the unit operation. It is of great significance to the safe and economical operation of the four-corner tangentially fired boiler with supercritical parameters under low load conditions.
综上所述,本发明通过低负荷运行工况下,将富余的热一次风引入燃尽风区域设置的附加喷口,增强燃尽风区域空气的射流刚性,对主燃区上升的不规则烟气流进行有效的压火和强烈混合,有效缓解锅炉上部受热面因金属壁温不规则超限而降汽温运行的困境,大幅提升了低负荷运行工况下锅炉运行的安全性和经济性。To sum up, the present invention introduces excess hot primary air into the additional nozzles provided in the overburning air area under low-load operating conditions to enhance the jet rigidity of the air in the overburning air area, and to reduce the irregular smoke rising in the main combustion area. The air flow is effectively compressed and mixed, which effectively alleviates the dilemma of lowering the steam temperature due to the irregular and excessive metal wall temperature on the upper heating surface of the boiler, and greatly improves the safety and economy of boiler operation under low-load operating conditions .
附图说明Description of drawings
图1为系统的结构示意图;Fig. 1 is the structural representation of the system;
图2为中速磨煤机的布置示意图;Figure 2 is a schematic diagram of the layout of the medium-speed coal mill;
图3为燃尽风附加喷口位置布置示意图;Figure 3 is a schematic diagram of the position layout of the additional nozzle of the overfired air;
图中:1为一次风机、2为送风机、3为中速磨煤机、4为空气预热器、5为主燃烧器、6为SOFA燃烧器、7为燃尽风附加喷口、8为热风调节阀门、9为冷风调节阀门、10为调节阀、11为截止阀、12为锅炉。In the figure: 1 is the primary fan, 2 is the blower, 3 is the medium-speed coal mill, 4 is the air preheater, 5 is the main burner, 6 is the SOFA burner, 7 is the additional nozzle of the exhaust air, and 8 is the hot air Regulating valve, 9 are cold air regulating valves, 10 are regulating valves, 11 are cut-off valves, and 12 are boilers.
具体实施方式Detailed ways
下面结合具体的实施例对本发明做进一步的详细说明,所述是对本发明的解释而不是限定。The present invention will be further described in detail below in conjunction with specific embodiments, which are explanations of the present invention rather than limitations.
参见图1,本发明提供的一种缓解超临界切圆燃烧锅炉上部受热面壁温超限的系统,其中,所述超临界切圆燃烧锅炉包括炉膛12、一次风机1、送风机2、中速磨煤机3、主燃烧器5和SOFA燃烧器6,其中,一次风机1的一次风出口连接空气预热器4的进口,所述空气预热器4的一次热风出口连接中速磨煤机3的一次风进口。Referring to Fig. 1, the present invention provides a system for alleviating the temperature limit of the upper heating surface of a supercritical tangential combustion boiler, wherein the supercritical tangential combustion boiler includes a furnace 12, a primary fan 1, a blower 2, a medium-speed mill Coal machine 3, main burner 5 and SOFA burner 6, wherein the primary air outlet of the primary fan 1 is connected to the inlet of the air preheater 4, and the primary hot air outlet of the air preheater 4 is connected to the medium-speed coal mill 3 primary wind inlet.
所述中速磨煤机3上设置有冷风进口,所述冷风进口与一次风机1的一次风出口连接。The medium-speed coal mill 3 is provided with a cold air inlet, and the cold air inlet is connected with the primary air outlet of the primary fan 1 .
所述送风机2的二次风出口连接空气预热器4的进口,所述空气预热器4的二次热风出口分别连接炉膛12上设置的主燃烧器5和SOFA燃烧器6的二次风进口。The secondary air outlet of the blower 2 is connected to the inlet of the air preheater 4, and the secondary hot air outlet of the air preheater 4 is respectively connected to the secondary air of the main burner 5 and the SOFA burner 6 arranged on the furnace 12. import.
所述炉膛12上设置有燃尽风附加喷口7,所述燃尽风附加喷口7的进风口连接空气预热器4的一次热风出口。The furnace 12 is provided with an additional overburning air nozzle 7 , and the air inlet of the overburning air additional nozzle 7 is connected to the primary hot air outlet of the air preheater 4 .
所述炉膛上与SOFA燃烧器标高的四面墙上均设置有一个燃尽风附加喷口7。An additional overfired air nozzle 7 is provided on the four walls at the same level as the SOFA burner on the furnace.
如图3所示,四个燃尽风附加喷口7的射流方向为对冲型式,以降低燃尽风附加喷口7射流的旋转动量,并增强射流的穿透性。As shown in Fig. 3, the jet direction of the four overburning air additional nozzles 7 is of the opposite type, so as to reduce the rotational momentum of the jets of the overburning air additional nozzles 7 and enhance the penetration of the jets.
所述燃尽风附加喷口7设置有一层。The overfired air additional nozzle 7 is provided with one layer.
所述燃尽风附加喷口7的进风口和空气预热器4的一次热风出口之间的连接通道上设置有调节阀10。A regulating valve 10 is provided on the connecting channel between the air inlet of the additional burn-off air nozzle 7 and the primary hot air outlet of the air preheater 4 .
所述空气预热器4的一次热风出口和中速磨煤机3之间的连接通道上依次设置有热风调节阀门和截止阀11。A hot blast regulating valve and a stop valve 11 are sequentially arranged on the connecting channel between the primary hot blast outlet of the air preheater 4 and the medium-speed coal mill 3 .
所述中速磨煤机3的冷风进口和一次风机1的一次风出口之间的连接管道上设置有冷风调节阀门9。A cold air regulating valve 9 is provided on the connecting pipe between the cold air inlet of the medium-speed coal mill 3 and the primary air outlet of the primary fan 1 .
一次风机1出口一次风经空气预热器4加热后与调温冷风混合进入中速磨煤机3干燥并输送煤粉;送风机2出口二次风经空气预热器4加热后进入主燃烧器5及SOFA燃烧器6风箱参与炉内燃烧。The primary air at the outlet of the primary fan 1 is heated by the air preheater 4 and mixed with the temperature-adjusted cold air to enter the medium-speed coal mill 3 to dry and transport coal powder; the secondary air at the outlet of the blower 2 is heated by the air preheater 4 and then enters the main burner 5 and the SOFA burner 6 wind box participate in the combustion in the furnace.
通过调节阀10和截止阀11的调节控制,可将部分一次热风引入炉膛12上部墙式布置的燃尽风附加喷口7,实现低负荷工况下锅炉燃烧空气的针对性分配,有效控制金属壁温频繁超限问题。Through the adjustment and control of the regulating valve 10 and the shut-off valve 11, part of the primary hot air can be introduced into the additional burn-out air nozzle 7 arranged in the upper wall of the furnace 12, so as to realize the targeted distribution of boiler combustion air under low-load conditions and effectively control the metal wall. The temperature is frequently exceeded.
如图2所示,锅炉12配备多台中速磨煤机3,磨煤机投运数量与锅炉12运行负荷相关。As shown in FIG. 2 , the boiler 12 is equipped with multiple medium-speed coal mills 3 , and the number of coal mills put into operation is related to the operating load of the boiler 12 .
本发明的工作过程:Working process of the present invention:
低负荷工况下,部分中速磨煤机进行正常制粉与送粉运行,部分中速磨煤机3停运,停运的中速磨煤机上的冷风入口处的冷风调节阀门9和热风调节阀门8关闭;Under low-load conditions, some medium-speed coal mills perform normal pulverization and powder feeding operations, and some medium-speed coal mills 3 are out of service. The cold air regulating valve 9 at the cold air inlet of the outage medium-speed coal mills and the hot air Regulating valve 8 is closed;
一次风机1的一次风经空气预热器4加热后经调节阀10调节流量,送入墙式布置的燃尽风附加喷口7,为避免热一次风进入停运的中速磨煤机,热一次风管道设置截止阀11。The primary air of the primary fan 1 is heated by the air preheater 4, and then the flow is adjusted by the regulating valve 10, and sent to the additional burn-off air nozzle 7 arranged in the wall. The primary air duct is provided with a stop valve 11.
实际应用过程中,选取日常运行中低负荷工况易频繁超温的壁温测点作为监控对象,如末级过热器/再热器金属壁温以及炉顶的分隔屏和后屏过热器壁温,低负荷工况运行中,如重点监测的壁温接近运行设定的报警值并持续升高,则关闭停运磨煤机的热风调节阀门8和截止阀11,打开调节阀10,增加一次风机1出力,引一次风进燃尽风附加喷口7,并根据监测的受热面金属壁温变化情况实时调节调节阀10开度,直至壁温恢复至允许范围。In the actual application process, the wall temperature measurement points that are prone to frequent overheating under low-load conditions in daily operation are selected as monitoring objects, such as the metal wall temperature of the final superheater/reheater and the partition screen and rear screen superheater wall of the furnace roof. During operation under low-load conditions, if the wall temperature of the key monitoring is close to the alarm value set by the operation and continues to rise, then close the hot air regulating valve 8 and the stop valve 11 of the outage coal mill, open the regulating valve 10, and increase The primary blower 1 outputs power to lead the primary air into the overburning air additional nozzle 7, and adjust the opening of the regulating valve 10 in real time according to the monitored metal wall temperature changes on the heating surface until the wall temperature returns to the allowable range.
当重点监测的壁温状态无超温现象时,则关闭调节阀10,锅炉按习惯方式正常运行。When there is no over-temperature phenomenon in the wall temperature state of the key monitoring, the regulating valve 10 is closed, and the boiler operates normally in a conventional manner.
富余的高压热一次风进入燃尽风附加喷口7,同时起到压制下炉膛上升烟气流、增强燃尽区燃烧混合特性、平衡燃尽区上升气流均布性,有效平衡炉膛上部受热面屏过、高过、高再金属壁温分布,消除局部超温点,提升锅炉低负荷工况运行安全性和经济性。The excess high-pressure hot primary air enters the overburning air additional nozzle 7, and at the same time suppresses the rising flue gas flow of the lower furnace, enhances the combustion mixing characteristics of the burnout zone, balances the uniformity of the upward airflow in the burnout zone, and effectively balances the heating surface screen of the upper part of the furnace Over, over, and high re-metal wall temperature distribution, eliminating local over-temperature points, and improving the safety and economy of boiler operation under low-load conditions.
现有技术中针对锅炉受热面超温已提出了部分解决方案,如专利CN 111256109 A提出通过对二次风风箱、燃烧器和燃尽风风道内的关键位置进行导流、扩口、汇流等优化,平顺风道内的气流流动,从而提升靠侧墙区域的二次风量,以缓解炉内管壁超温。但是该方案主要针对燃烧器前后墙布置的对冲锅炉,炉内烟气流场相对均匀,并不适用于烟气场旋转强烈且在炉膛上部必定存在参与旋转的切圆燃烧锅炉,同时,其针对二次风箱内二次风分配方式的导流、扩口、汇流等优化依据高负荷工况进行设计,当50%ECR及以下低负荷工况运行时,因二次风箱内风压显著降低,二次风量分配和流场特性会发生明显变化,其对金属壁温的缓解效果也会大打折扣。In the prior art, some solutions have been proposed for the overheating of the heating surface of the boiler. For example, the patent CN 111256109 A proposes to divert, expand, and merge the secondary air wind box, burner, and key positions in the exhaust air duct. Optimize and smooth the air flow in the air duct, thereby increasing the secondary air volume in the area near the side wall to alleviate the overheating of the furnace tube wall. However, this scheme is mainly aimed at the opposed boilers arranged on the front and rear walls of the burner. The flue gas flow field in the furnace is relatively uniform. The optimization of diversion, flaring, and confluence of the secondary air distribution in the secondary air box is designed based on high-load conditions. When operating at 50% ECR and below low-load conditions, the air pressure in the secondary air box is significantly reduced. The secondary air volume distribution and flow field characteristics will change significantly, and its effect on metal wall temperature mitigation will be greatly reduced.
专利CN 113124418 A提出一种缓解高温受热面局部管壁超温的方法,其通过测试、调节炉膛上部壁温最高位置对应上游的燃烧器送粉风速,通过燃烧器一次风速调平的方法来缓解对应上部受热面超温现象,如上所述,该方法针对燃烧器前后墙等间距布置的对冲燃烧锅炉具有一定的实用性,燃烧器沿炉宽的布置与上部受热面存在近似的对应关系,通过风粉气流调平可以一定程度缓解炉膛上部烟气场的分布。但是针对燃烧器四角布置的切圆锅炉则不适用,四角切圆的上部的受热面布置与下炉膛燃烧器没有近似的对应关系。且一次风粉调平一般作为锅炉正常运行的基本条件,其调节范围有限且调节滞后性较大。Patent CN 113124418 A proposes a method for alleviating the overheating of the local pipe wall on the high-temperature heating surface. By testing and adjusting the highest wall temperature position on the upper part of the furnace corresponding to the powder feeding wind speed of the upstream burner, the method of leveling the primary wind speed of the burner is used to alleviate Corresponding to the over-temperature phenomenon of the upper heating surface, as mentioned above, this method has certain practicability for the opposed combustion boiler with the front and rear walls of the burner arranged at equal intervals. There is an approximate corresponding relationship between the arrangement of the burner along the furnace width and the upper heating surface. Air powder air flow leveling can alleviate the distribution of flue gas field in the upper part of the furnace to a certain extent. However, it is not applicable to the tangential circle boiler with four corners of the burner, and the upper heating surface arrangement of the four corners tangential circle has no approximate corresponding relationship with the lower furnace burner. And the leveling of the primary air powder is generally regarded as the basic condition for the normal operation of the boiler, and its adjustment range is limited and the adjustment hysteresis is relatively large.
本发明突破传统燃烧过程中过度依赖空气分级的调整方法,提出低负荷工况下引入富余热一次风至锅炉上部燃尽风喷口的系统,通过合理设计和布置燃尽风附加喷口的位置和射流角度,有效压制、混合和均布低负荷工况下主燃区上升的不规则烟气流,实现炉膛上部受热面金属壁温的有效控制。The invention breaks through the adjustment method of over-reliance on air classification in the traditional combustion process, and proposes a system that introduces primary air with excess heat to the burn-out air nozzle on the upper part of the boiler under low-load conditions, and reasonably designs and arranges the position and jet flow of the burn-out air additional nozzle Angle, effectively suppress, mix and evenly distribute the irregular flue gas flow rising in the main combustion zone under low load conditions, and realize effective control of the metal wall temperature of the upper heating surface of the furnace.
同时,依靠热一次风增强燃尽风区域射流刚性的方法,能有效规避当前过度空气分级方式引发的主燃区水冷壁高温腐蚀、沾污结渣及飞灰可燃物增加等问题,对锅炉整体运行的安全性、经济性和环保性均有重要意义。At the same time, relying on the hot primary air to enhance the jet rigidity in the burn-off air area can effectively avoid the problems caused by the current excessive air classification method, such as high-temperature corrosion of the water wall in the main combustion area, contamination and slagging, and the increase of fly ash combustibles, etc. The safety, economy and environmental protection of the operation are of great significance.
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