CN116552140A - Integrated intelligent document processing equipment and processing method - Google Patents
Integrated intelligent document processing equipment and processing method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/04—Supports or magazines for piles from which articles are to be separated adapted to support articles substantially horizontally, e.g. for separation from top of pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
- B41J29/393—Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/20—Delivering or advancing articles from machines; Advancing articles to or into piles by contact with rotating friction members, e.g. rollers, brushes, or cylinders
- B65H29/22—Delivering or advancing articles from machines; Advancing articles to or into piles by contact with rotating friction members, e.g. rollers, brushes, or cylinders and introducing into a pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/02—Separating articles from piles using friction forces between articles and separator
- B65H3/06—Rollers or like rotary separators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/06—Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers
- B65H5/066—Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers the articles resting on rollers or balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
Description
技术领域technical field
本发明涉及办公设备技术领域,具体涉及一种一体式智能文档处理设备及处理方法。The invention relates to the technical field of office equipment, in particular to an integrated intelligent document processing device and a processing method.
背景技术Background technique
政府机关、事业单位、大中型企业等机构在日常工作中产生了大量需要存档的纸质文件资料。针对存档要求,国家相关单位出台了一系列的政策和标准。根据相关要求,纸质文件在存档之前需对其进行打印编码(简称打码,下同),即需要对纸质文件上包含字符的一面进行打码;反之,则不打码。打码完成后,再对已完成打码的文件进行逐页按序扫描,生成对应的电子文件,既可以实现纸质文件与电子文件的一一对应,又可以提高文件查找效率。然而,当前这些工作高度依赖人工,存在作业效率低、作业质量参差不齐、成本高等问题。Government agencies, public institutions, large and medium-sized enterprises and other institutions produce a large number of paper documents that need to be archived in their daily work. In response to archiving requirements, relevant state agencies have issued a series of policies and standards. According to relevant requirements, paper documents need to be printed and coded (referred to as coding, the same below) before they are archived, that is, the side of the paper document that contains characters needs to be coded; otherwise, no coding is required. After the coding is completed, the coded documents are scanned page by page in order to generate corresponding electronic files, which can not only realize the one-to-one correspondence between paper documents and electronic files, but also improve the efficiency of file search. However, at present, these tasks are highly dependent on manual labor, and there are problems such as low operation efficiency, uneven operation quality, and high cost.
为了解决上述技术问题,公开号为CN111267498A的专利文献公开了一种智能分页打码机及打码方法,其结构包括机体工作台,机体工作台上按照纸张运动顺序依次设置有进纸机构、纸张检测机构、感应喷码机构和压纸轮。其方法为通过将待分页打码纸张放在机体工作台两挡板之间,通过进纸轮和逆推轮逐张分页,纸张检测机构自动识别纸张内容,反馈系统判断,并通过感应喷码机构进行打码,最后统一收集,完成打码工作。该打码机将纸质文件材料的分页打码形成一体化流程,同步提高了纸张的分页打码效率和准确率。但在实际应用中,该打码机仍然存在如下技术问题:In order to solve the above technical problems, the patent document with the publication number CN111267498A discloses an intelligent pagination coding machine and a coding method. Detection mechanism, induction inkjet mechanism and pressure roller. The method is to put the paper to be sorted and coded between the two baffles of the workbench of the machine body, through the paper feed wheel and the reverse push wheel to sort the pages one by one, the paper detection mechanism automatically recognizes the content of the paper, the feedback system judges, and through the induction coding The organization performs coding, and finally collects them uniformly to complete the coding work. The coding machine forms an integrated process of page-by-page coding of paper document materials, which simultaneously improves the efficiency and accuracy of page-by-page coding of paper. But in actual application, the coding machine still has the following technical problems:
1、该打码机仅针对纸张背面是否有字进行识别,其具体表现为:若经比较背面空白,则仅对纸张正面喷码,若经比较纸张背面有字,则纸张正面背面均需要喷码。而在实际档案管理过程中,往往存在着纸张放反的情况,因此当出现纸张放反的情况时,将导致纸张的空白背面被喷码,进而引起纸质文件的转化出错。1. The coding machine only recognizes whether there are words on the back of the paper. The specific performance is: if the back of the paper is blank after comparison, only the front of the paper is sprayed; if there are words on the back of the paper after comparison, both the front and back of the paper need to be sprayed. code. However, in the actual file management process, there are often situations where the paper is reversed. Therefore, when the paper is reversed, it will cause the blank back of the paper to be sprayed, which will cause errors in the conversion of paper documents.
2、该打码机仅对纸质文件喷码,但未对转换的电子文件编码,其纸质文件与电子文件不能一一对应,不利于后期管理。2. The coding machine only prints codes on paper documents, but does not encode converted electronic documents. The paper documents and electronic documents cannot correspond one-to-one, which is not conducive to later management.
3、该打码机仅通过皮带轮与进纸轮配合实现纸张的输送,结构较为简单,其一方面在输送时纸张容易跑偏,另一方面则不利于实现纸张快速稳定的输送,最终导致其实际使用效果较差。3. The coding machine only realizes the paper transportation through the cooperation of the belt pulley and the paper feed wheel. The structure is relatively simple. On the one hand, the paper is easy to deviate during transportation; The actual use effect is poor.
4、该打码机通过进纸轮、皮带轮和逆推轮三者配合实现待处理纸质文件的进纸,但受进纸轮与皮带轮之间空隙厚度所限,其单次能够放置纸张的数量较少,若待处理纸质文件较多的话,将需要多次放纸才能完成文件的处理,因而存在进纸量少、影响处理效率的技术问题。4. The coding machine realizes the feeding of the paper documents to be processed through the cooperation of the paper feed wheel, the pulley and the reverse push wheel. However, it is limited by the thickness of the gap between the paper feed wheel and the pulley, and it can place paper in a single time. The quantity is small. If there are many paper documents to be processed, it will be necessary to put the paper several times to complete the processing of the documents. Therefore, there is a technical problem that the amount of paper fed is small and affects the processing efficiency.
发明内容Contents of the invention
本发明的目的在于克服现有技术存在的上述技术问题,提供了一种一体式智能文档处理设备及处理方法,本发明可对待处理纸质文件实现自动进纸、快速稳定输送、纸张双面图像采集、图像识别、智能分页、对识别的页面自动打码和自动收纳,并能得到与纸质文件编码一一对应的电子文件,达到了更准确高效地处理纸质文件的目的。The purpose of the present invention is to overcome the above-mentioned technical problems existing in the prior art, and provide an integrated intelligent document processing device and processing method. The present invention can realize automatic paper feeding, fast and stable transportation, and paper double-sided image Acquisition, image recognition, intelligent paging, automatic coding and automatic storage of recognized pages, and the ability to obtain electronic files that correspond to the codes of paper documents one-to-one, achieving the purpose of processing paper documents more accurately and efficiently.
为实现上述目的,本发明采用的技术方案如下:To achieve the above object, the technical scheme adopted in the present invention is as follows:
一体式智能文档处理设备,包括底座,所述底座上分别固定有控制器、进纸装置、纸张输送装置、收纳装置、图像采集装置和打码装置,进纸装置、纸张输送装置、打码装置和收纳装置依次设置,纸张输送装置中部设有图像采集间隙,图像采集装置分别设置在图像采集间隙的上方与下方,控制器分别与进纸装置、纸张输送装置、图像采集装置和打码装置连接;其中,An integrated intelligent document processing device, including a base on which a controller, a paper feeding device, a paper conveying device, a storage device, an image acquisition device, and a coding device are respectively fixed, and the paper feeding device, a paper conveying device, and a coding device are respectively fixed The storage device and the storage device are arranged in sequence, and the middle part of the paper conveying device is provided with an image acquisition gap, and the image acquisition device is respectively arranged above and below the image acquisition gap, and the controller is respectively connected with the paper feeding device, the paper conveying device, the image acquisition device and the coding device ;in,
进纸装置用于将待处理纸张分页输送给纸张输送装置,纸张输送装置用于将待处理纸张依次输送给收纳装置,图像采集装置用于在纸张输送过程中分别采集纸张上下两面的图像,控制器用于识别出包含字符的图像、用于按序排列出包含字符的图像的页码值、用于将页码值发送给打码装置为对应纸张的对应页面进行打码、用于在打码完成后为对应图像进行电子编码并保存。The paper feeding device is used to convey the paper to be processed to the paper conveying device in pages, the paper conveying device is used to convey the paper to be processed to the storage device in sequence, and the image acquisition device is used to collect the images of the upper and lower sides of the paper during the paper conveying process, and control The device is used to identify images containing characters, to arrange the page number values of images containing characters in sequence, to send the page number values to the coding device to code the corresponding pages of the corresponding paper, and to use after the coding is completed Electronically encode and save the corresponding images.
所述进纸装置、纸张输送装置和收纳装置为均采用同一机架的一体式结构,且图像采集装置固定在机架上,打码装置通过机架分别固定在纸张输送装置输出端的上方和下方。The paper feeding device, the paper conveying device and the storage device all adopt the integrated structure of the same frame, and the image acquisition device is fixed on the frame, and the coding device is respectively fixed above and below the output end of the paper conveying device through the frame .
所述图像采集装置包括线阵相机和用于线阵相机采集图像时提供光照的照明灯,线阵相机和照明灯均通过支架固定在机架上。The image acquisition device includes a line-scan camera and an illuminating lamp for providing illumination when the line-scan camera collects images, and the line-scan camera and the illuminating lamp are fixed on the frame through a bracket.
所述纸张输送装置包括前后两个横向安装在机架上的防偏移输送段,图像采集间隙位于防偏移输送段之间。The paper conveying device includes two front and rear anti-offset conveying sections installed transversely on the frame, and the image acquisition gap is located between the anti-offset conveying sections.
所述防偏移输送段包括均安装在机架上的输送组件、动力机构和防偏移机构,动力机构用于驱动输送组件输送纸张,防偏移机构用于在输送纸张时防止纸张偏移,并使纸张沿水平方向直线运动。The anti-deviation conveying section includes a conveying assembly installed on the frame, a power mechanism and an anti-deviation mechanism. The power mechanism is used to drive the conveying assembly to convey paper, and the anti-deviation mechanism is used to prevent paper from shifting when conveying paper. , and move the paper in a straight line in the horizontal direction.
所述防偏移输送段还包括通过动力机构驱动的过渡辊组,前一防偏移输送段的过渡辊组设置在该防偏移输送段与进纸装置之间,后一防偏移输送段的过渡辊组设置在该防偏移输送段与收纳装置之间。The anti-deviation conveying section also includes a transition roller set driven by a power mechanism, the transition roller set of the former anti-deviation conveying section is arranged between the anti-deviation conveying section and the paper feeding device, and the latter anti-deviation conveying section The transition roller set of the segment is arranged between the anti-deviation conveying segment and the storage device.
所述的两个防偏移输送段中动力机构的转速均为0-3000r/min。The rotational speeds of the power mechanism in the two anti-deviation conveying sections are both 0-3000r/min.
所述输送组件包括托纸板、导压板和多根输送辊,各输送辊分别通过轴承均匀安装在机架上,各输送辊通过连接件与动力机构连接,各输送辊的端部固定套设有用于驱动纸张的包胶轮;托纸板通过机架水平覆盖在多根输送辊的上方,且托纸板与防偏移机构分别位于包胶轮的两端;导压板通过机架固定在托纸板的上方,且导压板位于远离包胶轮的另一侧。The conveying assembly includes a cardboard, a pressure guide plate and a plurality of conveying rollers, each conveying roller is evenly installed on the frame through bearings, each conveying roller is connected with the power mechanism through a connecting piece, and the end of each conveying roller is fixedly sleeved with a It is used to drive the rubberized wheel of the paper; the cardboard is horizontally covered above the multiple conveying rollers through the frame, and the cardboard and the anti-deviation mechanism are respectively located at the two ends of the rubberized wheel; the guide plate is fixed on the cardboard through the frame above, and the pressure guide plate is located on the other side away from the lagging wheel.
所述托纸板的上表面与包胶轮的上表面均处于同一平面。The upper surface of the paper supporting board and the upper surface of the rubberized wheel are all in the same plane.
所述防偏移机构包括纠偏架和多个万向纠偏件,纠偏架固定在机架上,纠偏架包括竖向设置的侧纠偏板和与侧纠编板相垂直的横板,侧纠偏板位于包胶轮的端部,且侧纠偏板的下端位于包胶轮的上表面下方;万向纠偏件通过横板分别固定在各包胶轮的正上方,且各万向纠偏件与各包胶轮之间形成有纸张通过间隙;输送纸张时万向纠偏件与侧纠偏板配合防止纸张偏移。The anti-deviation mechanism includes a deviation correction frame and a plurality of universal correction parts, the deviation correction frame is fixed on the frame, and the deviation correction frame includes a vertically arranged side deviation correction plate and a horizontal plate perpendicular to the side correction plate, and the side deviation correction plate It is located at the end of the rubberized wheel, and the lower end of the side correcting plate is located below the upper surface of the rubberized wheel; the universal correcting parts are respectively fixed directly above each rubberized wheel through the horizontal plate, and each universal correcting part is connected with each package There is a paper passage gap formed between the rubber wheels; when the paper is conveyed, the universal deviation correcting part cooperates with the side deviation correcting plate to prevent the deviation of the paper.
所述万向纠偏件包括筒体和万向球,筒体固定在横板上,万向球活动设置在筒体的下端,纸张通过间隙位于万向球与包胶轮之间。The universal deviation correcting member includes a cylinder and a universal ball, the cylinder is fixed on the horizontal plate, the universal ball is movably arranged at the lower end of the cylinder, and the paper passing gap is located between the universal ball and the rubberized wheel.
所述纠偏架还包括与侧纠偏板相垂直的转接板和与侧纠偏板相平行的侧连接板,侧连接板、转接板和侧纠编板三者连接成一体后呈U形结构,纠偏架通过侧连接板固定在机架上。The deviation correction frame also includes an adapter plate perpendicular to the side deviation correction plate and a side connection plate parallel to the side deviation correction plate, and the side connection plate, the adapter plate and the side correction plate are connected together to form a U-shaped structure , The correction frame is fixed on the frame through the side connecting plate.
所述侧纠偏板的输入端向外倾斜形成侧导向板。The input end of the side deflecting plate is inclined outward to form a side guiding plate.
所述托纸板的输入端向下倾斜形成底导向板。The input end of the paper supporting plate is inclined downward to form a bottom guide plate.
所述进纸装置包括托盘、搓纸机构和自适应角度调节机构,托盘通过转轴可转动地安装在机架上,搓纸机构通过机架安装在托盘的出纸端,自适应角度调节机构安装在机架一侧并可通过转轴控制托盘自适应转动。The paper feeding device includes a tray, a paper pickup mechanism and an adaptive angle adjustment mechanism. On one side of the frame, the tray can be controlled to rotate adaptively through the rotating shaft.
所述自适应角度调节机构包括调节件、销轴、限位柱、联动销、联动块、上拉力件、侧拉力件和弹簧,调节件包括控制端和设有弧形限位槽的连接端,连接端通过销轴可转动地安装在机架上,限位柱固定在机架上并位于弧形限位槽内;上拉力件和侧拉力件分别固定在转轴的上方和连接端的一侧;联动块的上端与转轴固定连接,下端设有联动槽和挂孔,且挂孔通过弹簧与侧拉力件连接;联动销的一端固定在连接端上,另一端位于联动槽内,且联动销通过弹簧与上拉力件连接;调节件可通过联动销、联动块和转轴控制托盘转动。The self-adaptive angle adjustment mechanism includes an adjustment piece, a pin shaft, a limit column, a linkage pin, a linkage block, an upper tension piece, a side tension piece and a spring, and the adjustment piece includes a control end and a connection end provided with an arc-shaped limit groove , the connecting end is rotatably installed on the frame through the pin shaft, the limit column is fixed on the frame and located in the arc-shaped limit groove; the upper tension member and the side tension member are respectively fixed on the top of the rotating shaft and on one side of the connection end ;The upper end of the linkage block is fixedly connected with the rotating shaft, and the lower end is provided with a linkage groove and a hanging hole, and the hanging hole is connected with the side tension member through a spring; one end of the linkage pin is fixed on the connection end, and the other end is located in the linkage groove, and the linkage pin The spring is connected with the upper tension member; the adjustment member can control the rotation of the tray through the linkage pin, the linkage block and the rotating shaft.
所述上拉力件和侧拉力件上均设有多个挂孔,弹簧可挂设在不同挂孔中。Both the upper tension member and the side tension member are provided with a plurality of hanging holes, and the springs can be hung in different hanging holes.
所述弧形限位槽为围绕销轴的半圆形槽。The arc-shaped limiting groove is a semicircular groove surrounding the pin shaft.
所述搓纸机构包括搓纸电机、承台、搓纸辊和搓纸轮,承台固定在托盘的出纸端,且承台上设有与出纸端相对应的斜挡;搓纸轮通过搓纸辊可转动地设置在承台上方,搓纸电机通过搓纸辊控制搓纸轮转动。The paper pickup mechanism comprises a paper pickup motor, a bearing platform, a paper pickup roller and a paper pickup wheel, the bearing platform is fixed on the paper output end of the tray, and the paper pickup platform is provided with an oblique stop corresponding to the paper output end; the paper pickup wheel The paper pickup roller is rotatably arranged above the platform, and the paper pickup motor controls the rotation of the paper pickup roller through the paper pickup roller.
所述自适应角度调节机构还包括通过机架和承台安装的进纸力度调节机构,所述进纸力度调节机构包括调节杆、转接件、定位柱、楔形块、分纸台和分纸架,所述承台包括内腔,且承台上对应于搓纸轮的位置处开设有安装孔;楔形块滑动设置在内腔中,转接件的一端固定在楔形块上,另一端伸出内腔;转接件上设有限位条孔,定位柱固定在限位条孔中;分纸台通过分纸架可转动地设置在安装孔内,分纸台下部设有万向球,分纸台通过万向球设置在楔形块的楔形面上;调节杆竖向可转动地安装在机架上,调节杆的下端与转接件固定连接,调节杆可通过转接件和楔形块控制分纸台转动。The self-adaptive angle adjustment mechanism also includes a paper feed force adjustment mechanism installed through the frame and the platform, and the paper feed force adjustment mechanism includes an adjustment rod, an adapter, a positioning column, a wedge block, a paper separation table and a paper separation table. The bearing platform includes an inner cavity, and a mounting hole is opened on the bearing platform corresponding to the position of the pickup roller; the wedge-shaped block is slidably arranged in the inner cavity, and one end of the adapter is fixed on the wedge-shaped block, and the other end extends Out of the inner cavity; the adapter is provided with a limit bar hole, and the positioning column is fixed in the limit bar hole; the paper separation table is rotatably set in the installation hole through the paper separation frame, and the lower part of the paper separation table is equipped with a universal ball. The paper separation table is set on the wedge-shaped surface of the wedge-shaped block through the universal ball; the adjusting rod is vertically rotatably installed on the frame, and the lower end of the adjusting rod is fixedly connected with the adapter, and the adjusting rod can pass through the adapter and the wedge-shaped block Control the rotation of the separation table.
所述调节杆的中部通过L形结构件连接在机架上,调节杆的上端固定有转动盘,转动盘上设有指示转动角度的数值。The middle part of the adjusting rod is connected to the frame through an L-shaped structure, and the upper end of the adjusting rod is fixed with a rotating disk, and the rotating disk is provided with a numerical value indicating the rotation angle.
所述分纸台上设有与出纸端相对应的导向斜面。A guide slope corresponding to the paper output end is provided on the paper separation platform.
所述托盘包括转动盘和折叠盘,转动盘通过转轴安装在机架上,折叠盘通过折叠结构连接在转动盘上。The tray includes a rotating disk and a folding disk, the rotating disk is installed on the frame through a rotating shaft, and the folding disk is connected to the rotating disk through a folding structure.
所述的一体式智能文档处理设备还包括均与控制器连接的卡纸检测组件、纸张重叠检测组件、第一传感器、第二传感器和第三传感器,所述卡纸检测组件包括通过机架分别固定在纸张输送装置输入端和输出端的光电传感器,所述纸张重叠检测组件包括通过机架分别固定在纸张输送装置输入端上方和下方的超声波探头,所述第一传感器、第二传感器和第三传感器分别安装在进纸装置和两个防偏移输送段的输出端。The integrated intelligent document processing device also includes a paper jam detection component, a paper overlapping detection component, a first sensor, a second sensor and a third sensor, all of which are connected to the controller. The photoelectric sensors fixed at the input end and the output end of the paper conveying device, the paper overlapping detection assembly includes ultrasonic probes respectively fixed above and below the input end of the paper conveying device through the frame, the first sensor, the second sensor and the third The sensors are respectively installed on the paper feeding device and the output end of the two anti-deviation conveying sections.
所述纸张输送装置的输入端和收纳装置的输入端均通过机架固定有防静电组件。Both the input end of the paper conveying device and the input end of the storage device are fixed with anti-static components through the frame.
一体式智能文档处理设备的打码方法,所述的一体式智能文档处理设备包括控制器、进纸装置、纸张输送装置、收纳装置、图像采集装置和打码装置,进纸装置、纸张输送装置、打码装置和收纳装置依次设置,纸张输送装置中部设有图像采集间隙,图像采集装置分别设置在图像采集间隙的上方与下方,打码装置分别设置在纸张输送装置输出端的上方与下方,控制器分别与进纸装置、纸张输送装置、图像采集装置和打码装置连接;A coding method for an integrated intelligent document processing device, wherein the integrated intelligent document processing device includes a controller, a paper feeding device, a paper conveying device, a storage device, an image acquisition device and a coding device, a paper feeding device, and a paper conveying device , the coding device and the storage device are arranged in sequence, the middle part of the paper conveying device is provided with an image acquisition gap, the image acquisition device is respectively arranged above and below the image collection gap, and the coding device is respectively arranged above and below the output end of the paper conveying device, and the control The device is respectively connected with the paper feeding device, the paper conveying device, the image acquisition device and the coding device;
所述的打码方法包括以下步骤:The coding method described comprises the following steps:
步骤1:将待处理纸张放入进纸装置,由进纸装置将纸张分页输送给纸张输送装置,并由纸张输送装置控制纸张向收纳装置运动;Step 1: Put the paper to be processed into the paper feeding device, and the paper feeding device sends the paper to the paper conveying device in pages, and the paper conveying device controls the movement of the paper to the storage device;
步骤2:当纸张运动到上方的图像采集装置下方时,该上方的图像采集装置采集纸张上表面的图像;当纸张运动到图像采集间隙时,下方的图像采集装置通过图像采集间隙采集纸张下表面的图像;采集完成后将采集到的图像发送给控制器;Step 2: When the paper moves below the upper image acquisition device, the upper image acquisition device captures the image of the upper surface of the paper; when the paper moves to the image acquisition gap, the lower image acquisition device captures the lower surface of the paper through the image acquisition gap The image; after the acquisition is completed, the acquired image is sent to the controller;
步骤3:控制器自动识别出包含字符的图像,并根据采集顺序自动为包含字符的图像排列出页码值,并将页码值发送给对应的打码装置;Step 3: The controller automatically recognizes the images containing characters, and automatically arranges the page number values for the images containing characters according to the collection order, and sends the page number values to the corresponding coding device;
步骤4:当纸张运动至打码装置之间时,打码装置为对应纸张上包含字符的对应页面进行打码,打码完成后的纸张进入收纳装置;Step 4: When the paper moves between the coding devices, the coding device codes the corresponding page containing characters on the corresponding paper, and the paper after coding is completed enters the storage device;
步骤5:控制器在打码完成后为对应图像进行电子编码并保存。Step 5: After the coding is completed, the controller electronically encodes and saves the corresponding image.
采用本发明的优点在于:The advantage of adopting the present invention is:
1、本发明通过合理的布局将控制器、进纸装置、纸张输送装置、收纳装置、图像采集装置和打码装置统一安装在底座上形成一体式智能文档处理设备,其中,通过图像采集间隙便于下方的图像采集装置对纸张下表面进行图像采集,这使得上下方的图像采集装置基本上能够同时上下两面采集图像,一方面可缩短采集时间,进而有利于提高采集效率,另一方面则有利于缩短纸张输送装置的长度,进而可减小设备的体积和空间占用。通过对张纸上下两面进行扫描识别,则能防止纸张放反的情况出现,因而有利于提高纸张的处理效果。而通过识别出包含字符的图像并序排列出包含字符的图像的页码值,一方面能够为对应纸质页面进行打码,另一方面则能够实现转化后电子文件的智能分页,因而有利于提高纸质文件的处理效果。另外,在实际使用过程中即使出现纸张放反的情况,纸张上具有字符的页面也能够被准确地转化为电子件,并为对应的纸张喷码,因而有利于防止资料遗失。1. The present invention uniformly installs the controller, paper feeding device, paper conveying device, storage device, image acquisition device and coding device on the base through a reasonable layout to form an integrated intelligent document processing device, wherein the image acquisition gap facilitates The lower image acquisition device collects images on the lower surface of the paper, which enables the upper and lower image acquisition devices to basically collect images on both sides at the same time. On the one hand, it can shorten the acquisition time, which is conducive to improving the acquisition efficiency; The length of the paper conveying device is shortened, thereby reducing the volume and space occupation of the equipment. By scanning and identifying the upper and lower sides of a sheet of paper, it is possible to prevent the occurrence of the paper being placed upside down, thus helping to improve the processing effect of the paper. By identifying images containing characters and ordering the page number values of images containing characters, on the one hand, the corresponding paper pages can be coded, and on the other hand, intelligent pagination of converted electronic files can be realized, which is conducive to improving Processing effect of paper documents. In addition, even if the paper is placed upside down during actual use, the pages with characters on the paper can be accurately converted into electronic parts, and the corresponding paper can be coded, thus helping to prevent data loss.
综合来说,本发明能够对待处理纸质文件实现自动进纸、快速稳定输送、纸张双面图像采集、图像识别、智能分页、对识别的页面自动打码和自动收纳,并能得到与纸质文件编码一一对应的电子文件,达到了更准确高效地处理纸质文件的目的。In general, the present invention can realize automatic paper feeding, fast and stable transportation, image acquisition on both sides of paper, image recognition, intelligent pagination, automatic coding and automatic storage of recognized pages, and can obtain paper documents that are consistent with paper quality. One-to-one correspondence between document codes and electronic documents achieves the goal of processing paper documents more accurately and efficiently.
2、本发明将进纸装置、纸张输送装置和收纳装置设计为均采用同一机架的一体式结构,使得设备的结构更加精简,集成度更高,因而有效地简化了设备的结构及减小了设备的体积。相对于公开号为CN111267498A的现有技术来说,本发明相当于提供了另外一种结构完全不同,但输送效果更好、电子转化效果更好、处理效率更高的打码设备,因而具有较高的创新性。2. In the present invention, the paper feeding device, the paper conveying device and the storage device are all designed as an integrated structure with the same frame, which makes the structure of the equipment more streamlined and more integrated, thus effectively simplifying the structure of the equipment and reducing the the size of the device. Compared with the prior art with the publication number of CN111267498A, the present invention is equivalent to providing another coding device with a completely different structure, better conveying effect, better electron conversion effect, and higher processing efficiency, thus having a relatively high efficiency. Highly innovative.
3、本发明采用线阵相机进行图像采集,其能够在纸张不停顿的前提下实现图像的准确采集并得到更好质量的图像文件,且该图像文件作为转化的电子档案后具有扫描件的清晰度,因而也使得转化后的电子档案的质量更好。同时,采用线阵相机还可减小图像采集间隙的宽度,即能够在较窄图像采集间隙的前提下实现纸张图像的准确采集,有利于进一步减小设备体积。另外,通过照明灯能够在采集图像时为线阵相机提供光照,从而得到清晰度更高的电子图像。3. The present invention adopts a line array camera for image acquisition, which can realize accurate image acquisition and obtain better quality image files without stopping the paper, and the image files have the clarity of scanned documents as converted electronic files. degree, which also makes the quality of the converted electronic files better. At the same time, the use of a line-scan camera can also reduce the width of the image acquisition gap, that is, the accurate acquisition of paper images can be realized under the premise of a narrow image acquisition gap, which is conducive to further reducing the size of the equipment. In addition, the illuminating lamp can provide light for the line scan camera when collecting images, so as to obtain electronic images with higher definition.
4、本发明采用了两个具有防偏移功能的防偏移输送段作为纸张输送装置输送纸张送,其能够在输送过程中有效防止纸张偏移,并使纸张沿水平方向直线运动,既有利于实现纸张快速稳定的输送,又提高了纸张输送的准确性,实用性更好。4. The present invention adopts two anti-deviation conveying sections with anti-deviation function as the paper conveying device to convey paper, which can effectively prevent paper deviation during the conveying process, and make the paper move linearly in the horizontal direction. It is beneficial to realize the fast and stable conveying of paper, and improves the accuracy of paper conveying, and has better practicability.
5、本发明通过特定结构的输送组件、动力机构和防偏移机构配合,其能够在输送纸张的过程中有效防止纸张发生偏移,以使纸张能够沿水平方向直线运动,既保证所有纸张运行一致,又满足了图像采集装置采集图像的要求,达到了提高纸张输送准确性和提高电子档案转化质量的技术效果。5. The present invention cooperates with the conveying assembly of a specific structure, the power mechanism and the anti-deviation mechanism, which can effectively prevent the paper from shifting during the process of conveying the paper, so that the paper can move linearly in the horizontal direction, which not only ensures that all paper runs It meets the requirements of the image acquisition device for image acquisition, and achieves the technical effect of improving the accuracy of paper conveying and improving the quality of electronic file conversion.
另外,该特定结构的防偏移输送段还适用于规格较小的票据纸张、规格适中的A4纸张及规格较大的A3纸张的持续稳定输送,有利于满足不同场景的需要。In addition, the anti-deviation conveying section of this specific structure is also suitable for the continuous and stable conveying of small-sized bill paper, medium-sized A4 paper and large-sized A3 paper, which is conducive to meeting the needs of different scenarios.
6、本发明通过过渡辊组一是有利于纸张有稳定输送,二是有利于打码装置的准确打码。6. The transition roller group of the present invention is beneficial to the stable conveying of the paper and the accurate coding of the coding device.
7、本发明将两个防偏移输送段中动力机构的转速均设为0-3000r/min,一方面可根据需要选择相应的转速,以满足不同工况的需求。另一方面则有利于提高纸质文件的处理效率。7. In the present invention, the rotational speeds of the power mechanisms in the two anti-deviation conveying sections are both set to 0-3000r/min. On the one hand, the corresponding rotational speeds can be selected according to the needs to meet the needs of different working conditions. On the other hand, it is beneficial to improve the processing efficiency of paper documents.
8、本发明通过特定结构的托纸板、导压板和多根输送辊配合,在输送时能够稳定支撑纸张,并约束纸张按既定方向运动,既有利于实现纸张的稳定输送,又具有结构简单、操作方便的优点。并且,导压板还能够在纸张输送过程中从另一侧边起到约束纸张的作用,防止纸张因出现翘起等现象而导致输送失败,进而有利于提高纸张输送的成功率。8. The present invention cooperates with a paper support plate, a pressure guide plate and a plurality of conveying rollers of a specific structure to stably support the paper during conveying and constrain the paper to move in a predetermined direction, which is not only beneficial to realize the stable conveying of the paper, but also has the advantages of simple structure, The advantages of easy operation. Moreover, the pressure guide plate can also play a role in restraining the paper from the other side during the paper conveying process, so as to prevent the conveying failure caused by the phenomenon such as the paper warping, which is beneficial to improve the success rate of paper conveying.
另外,本发明中每个防偏移输送段采用一套动力机构即可实现所有输送辊的驱动,还具有结构简单、成本较低、驱动稳定、输送效果好及不易损坏纸张的优点。In addition, each anti-deviation conveying section in the present invention can realize the driving of all conveying rollers by using a set of power mechanism, and also has the advantages of simple structure, low cost, stable driving, good conveying effect and not easy to damage paper.
9、本发明将托纸板的上表面与包胶轮的上表面设置为均处于同一平面,一方面能够保证有较佳的动力驱动纸张,另一方面则能够防止纸张因高度不一致而损坏,有利于提高更佳的输送效果。9. In the present invention, the upper surface of the supporting board and the upper surface of the rubberized wheel are set to be on the same plane. On the one hand, it can ensure better power to drive the paper, and on the other hand, it can prevent the paper from being damaged due to inconsistent heights. It is beneficial to improve the better conveying effect.
10、本发明采用特定结构的纠偏架和多个万向纠偏件作为防偏移机构,其中的侧纠偏板能在纸张输送过程中从纸张侧边对纸张进行纠偏调节,万向纠偏件能在纸张输送过程中从纸张上方对纸张进行纠偏调节,同时还能够为纸张的输送提供一定的摩擦力。两者相结合就能在防止纸张偏移的前提下有效地保证纸张的水平直线输送,既不会对纸张造成损伤,又具有输送效果更好的优点。10. The present invention adopts a deviation-correcting frame with a specific structure and a plurality of universal guiding parts as the anti-deviation mechanism, wherein the side guiding plate can correct and adjust the paper from the side of the paper during the paper conveying process, and the universal guiding parts can During the paper conveying process, the paper is corrected and adjusted from the top of the paper, and at the same time, a certain friction force can be provided for the conveying of the paper. The combination of the two can effectively ensure the horizontal and straight conveying of the paper under the premise of preventing the paper from shifting, which will not cause damage to the paper and has the advantage of better conveying effect.
11、本发明采用特定结构的纠偏架,能够将防偏移机构中的各部件合理地集成为一体,具有结构简单、安装方便、防偏移效果好的优点。11. The present invention adopts a deviation correcting frame with a specific structure, which can rationally integrate various components in the anti-deviation mechanism, and has the advantages of simple structure, convenient installation, and good anti-deviation effect.
12、本发明通过向外倾斜的侧导向板和向下倾斜的底导向板,能够在纸张进入时对纸张起到引导作用,从而使纸张能够准确进入到输送组件上进行输送。12. The present invention can guide the paper when the paper enters through the outwardly inclined side guide plate and the downwardly inclined bottom guide plate, so that the paper can be accurately entered into the conveying assembly for conveyance.
13、本发明在进纸装置中设置了可控制托盘自适应转动的自适应角度调节机构,其在实际使用时通过调节托盘的转动角度即可调节纸质文件的单次放入量,例如,控制托盘出纸端由水平状态向下转动即可增大托盘的放纸量,因而有效地提高了进纸效率。另外,自适应角度调节机构具有自适应的调节作用,在文件处理过程中,随着上部纸张被送走后,位于托盘下部及底部的纸张位置能够自适应升高,从而达到更准确、更稳定的进纸效果。综合来说,本发明通过具有自适应调节功能的结构件,具有进纸量大、进纸效率高及进纸效果好的技术效果。13. In the present invention, an adaptive angle adjustment mechanism that can control the adaptive rotation of the tray is set in the paper feeding device, which can adjust the single-putting amount of paper documents by adjusting the rotation angle of the tray during actual use, for example, Controlling the downward rotation of the paper output end of the tray from the horizontal state can increase the paper loading capacity of the tray, thus effectively improving the paper feeding efficiency. In addition, the adaptive angle adjustment mechanism has an adaptive adjustment function. During the document processing process, as the upper paper is sent away, the position of the paper located at the lower and bottom of the tray can be self-adapted, so as to achieve more accuracy and stability. paper feed effect. To sum up, the present invention has the technical effects of large amount of paper feeding, high paper feeding efficiency and good paper feeding effect through the structural member with self-adaptive adjustment function.
14、本发明所述自适应角度调节机构主要由调节件、销轴、限位柱、联动销、联动块、上拉力件、侧拉力件和弹簧构成,一方面其具有结构较为简单、便于控制的优点。另一方面通过两根弹簧分别与上拉力件和侧拉力件连接,其还能够从两个方向为托盘提供自适应力,有利于提高自适应力的稳定性。14. The self-adaptive angle adjustment mechanism of the present invention is mainly composed of an adjustment member, a pin shaft, a limit column, a linkage pin, a linkage block, an upper tension member, a side tension member and a spring. On the one hand, it has a relatively simple structure and is easy to control. The advantages. On the other hand, two springs are respectively connected to the upper tension member and the side tension member, which can also provide adaptive force for the tray from two directions, which is beneficial to improve the stability of the adaptive force.
15、本发明在上拉力件和侧拉力件上均设有多个挂孔,这使得弹簧可挂设在不同挂孔中,有利于根据实际需要为装置调节最佳的自适应力。15. The present invention has a plurality of hanging holes on both the upper tension member and the side tension member, which allows the spring to be hung in different hanging holes, which is conducive to adjusting the best adaptive force for the device according to actual needs.
16、本发明采用半圆形槽作为弧形限位槽并围绕销轴设置,具有调节件调节行程较长、托盘转动角度较大、单次放纸量增大及调节稳定的优点。16. The present invention uses a semicircular groove as an arc-shaped limiting groove and is arranged around the pin shaft, which has the advantages of a longer adjustment stroke of the regulator, a larger rotation angle of the tray, an increased amount of paper in a single release, and stable adjustment.
17、本发明采用特定结构的搓纸机构,具有搓纸稳定及效果好的优点。而通过承台上的斜挡则能够防止托盘上的纸张从出纸端与承台之间的间隙掉落,有利于保证进纸的准确性与稳定性。17. The present invention adopts a paper pickup mechanism with a specific structure, which has the advantages of stable paper pickup and good effect. The oblique stop on the platform can prevent the paper on the tray from falling from the gap between the paper output end and the platform, which is beneficial to ensure the accuracy and stability of paper feeding.
18、本发明通过进纸力度调节机构能够控制分纸台转动,进而能够实现分纸台与搓纸轮之间间隙大小的调节,而通过调节分纸台与搓纸轮之间间隙的大小,则能够为待进纸纸张提供最佳的搓纸动力,有利于达到更好及更稳定的进纸效果。另外,采用该结构的进纸力度调节机构,还具有结构较为简单、便于调节的优点。18. The present invention can control the rotation of the paper separation table through the paper feeding force adjustment mechanism, and then can realize the adjustment of the gap between the paper separation table and the pickup roller, and by adjusting the size of the gap between the paper separation table and the pickup roller, Then it can provide the best paper pickup power for the paper to be fed, which is beneficial to achieve a better and more stable paper feeding effect. In addition, the paper-feeding strength adjustment mechanism adopting this structure also has the advantages of relatively simple structure and easy adjustment.
19、本发明通过转动盘使得进纸力度调节机构的控制更加简单方便,而通过设置在转动盘上指示转动角度的数值,则有利于实现进纸间隙的准确调节,保证了更好的进纸效果。19. The present invention makes the control of the paper-feeding force adjustment mechanism simpler and more convenient by rotating the disk, and by setting the numerical value indicating the rotation angle on the rotating disk, it is beneficial to realize the accurate adjustment of the paper-feeding gap and ensure better paper-feeding Effect.
20、本发明在分纸台上设有导向斜面,其有利于使纸张持续稳定进入到分纸台与搓纸轮之间。20. The present invention is provided with a guide slope on the paper separation table, which is beneficial to make the paper continuously and stably enter between the paper separation table and the pickup roller.
21、本发明采用折叠结构的托盘,能够减小设备在不使用时的空间占用,更有利于产品的携带运输。21. The present invention adopts a tray with a folding structure, which can reduce the space occupied by the equipment when it is not in use, and is more conducive to the carrying and transportation of products.
22、本发明通过卡纸检测组件、纸张重叠检测组件和各传感器配合,既能实现各装置的自动开启与关闭,又能及时发现故障,因而有效地减少了各装置的工作时间,并提高纸质文件处理的准确率。22. The present invention cooperates with the paper jam detection component, the paper overlap detection component and each sensor, which can not only realize the automatic opening and closing of each device, but also detect faults in time, thus effectively reducing the working time of each device and improving the paper quality. Accuracy of document processing.
附图说明Description of drawings
图1为本发明处理纸张时的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram when the present invention handles paper;
图2为进纸装置、纸张输送装置和收纳装置固定在同一机架的立体结构示意图(一);Figure 2 is a three-dimensional structural schematic diagram (1) of the paper feeding device, paper conveying device and storage device fixed on the same frame;
图3为进纸装置、纸张输送装置和收纳装置固定在同一机架的立体结构示意图(二);Figure 3 is a three-dimensional structural schematic diagram (2) of the paper feeding device, paper conveying device and storage device fixed on the same frame;
图4为图2的俯视结构示意图;Fig. 4 is a top view structural schematic diagram of Fig. 2;
图5为图4的A—A剖视结构示意图;Fig. 5 is the schematic diagram of the A-A sectional structure of Fig. 4;
图6为图3的剖视结构示意图;Fig. 6 is a schematic cross-sectional structure diagram of Fig. 3;
图7为输送组件和防偏移机构的立体结构示意图;Fig. 7 is a three-dimensional structural schematic diagram of the conveying assembly and the anti-deviation mechanism;
图8为图7的俯视结构示意图;Fig. 8 is a top view structural schematic diagram of Fig. 7;
图9为图8的B—B剖视结构示意图;Fig. 9 is a schematic diagram of the sectional structure of BB of Fig. 8;
图10为图2的侧视平面结构示意图;Fig. 10 is a schematic diagram of the side view plane structure of Fig. 2;
图11为图10的I处自适应角度调节机构放大结构示意图;Fig. 11 is the schematic diagram of enlarged structure of adaptive angle adjustment mechanism at I place of Fig. 10;
图12为图10的C—C剖视结构示意图;Fig. 12 is the CC sectional structure schematic diagram of Fig. 10;
图13为图12的II处放大结构示意图;Fig. 13 is a schematic diagram of the enlarged structure at II of Fig. 12;
图14为进纸力度调节机构与搓纸机构的连接结构示意图;Figure 14 is a schematic diagram of the connection structure between the paper feeding force adjustment mechanism and the paper pickup mechanism;
图15为进纸力度调节机构安装在内腔中的结构示意图。Fig. 15 is a structural schematic diagram of the paper feeding strength adjustment mechanism installed in the inner cavity.
图中标记为:1、底座,2、机架,3、过渡辊组,4、进纸装置,5、纸张输送装置,6、图像采集装置,7、打码装置,8、收纳装置,9、图像采集间隙,10、卡纸检测组件,11、纸张重叠检测组件,12、第一传感器,13、第二传感器,14、第三传感器,15、防静电组件,16、线阵相机,17、照明灯,18、防偏移输送段,19、输送组件,20、动力机构,21、防偏移机构,22、输送辊,23、托纸板,24、包胶轮,25、纠偏架,26、万向纠偏件,27、筒体,28、万向球,29、侧纠偏板,30、横板,31、转接板,32、侧连接板,33、侧导向板,34、底导向板,35、导压板,36、托盘,37、搓纸机构,38、自适应角度调节机构,39、转轴,40、调节件,41、销轴,42、限位柱,43、联动销,44、联动块,45、上拉力件,46、侧拉力件,47、弧形限位槽,48、搓纸电机,49、承台,50、搓纸辊,51、搓纸轮,52、斜挡,53、进纸力度调节机构,54、调节杆,55、转接件,56、定位柱,57、楔形块,58、分纸台,59、分纸架,60、转动盘。The marks in the figure are: 1. Base, 2. Rack, 3. Transition roller group, 4. Paper feeding device, 5. Paper conveying device, 6. Image acquisition device, 7. Coding device, 8. Storage device, 9 . Image acquisition gap, 10. Paper jam detection component, 11. Paper overlapping detection component, 12. First sensor, 13. Second sensor, 14. Third sensor, 15. Anti-static component, 16. Line scan camera, 17 , lighting lamp, 18, anti-deviation conveying section, 19, conveying assembly, 20, power mechanism, 21, anti-deviation mechanism, 22, conveying roller, 23, cardboard support, 24, rubberized wheel, 25, deviation correction frame, 26. Universal correction piece, 27. Cylinder body, 28. Universal ball, 29. Side correction plate, 30. Horizontal plate, 31. Adapter plate, 32. Side connecting plate, 33. Side guide plate, 34. Bottom Guide plate, 35, pressure guide plate, 36, tray, 37, paper pickup mechanism, 38, adaptive angle adjustment mechanism, 39, rotating shaft, 40, adjustment member, 41, pin shaft, 42, limit column, 43, linkage pin , 44, linkage block, 45, upper tension member, 46, side tension member, 47, arc-shaped limit slot, 48, pickup motor, 49, bearing platform, 50, pickup roller, 51, pickup roller, 52 , oblique block, 53, paper feed strength adjustment mechanism, 54, adjustment lever, 55, adapter, 56, positioning column, 57, wedge block, 58, paper separation platform, 59, paper separation frame, 60, rotating disk.
具体实施方式Detailed ways
实施例1Example 1
如图1所示,一体式智能文档处理设备,包括底座1,所述底座1上分别固定有控制器(图中未示出)、进纸装置4、纸张输送装置5、收纳装置8、图像采集装置6和打码装置7,进纸装置4、纸张输送装置5、打码装置7和收纳装置8依次设置,纸张输送装置5中部设有图像采集间隙9,图像采集装置6分别设置在图像采集间隙9的上方与下方,且上方的图像采集装置6位于图像采集间隙9的前侧,下方的图像采集装置6位于图像采集间隙9的正下方。打码装置7分别设置在纸张输送装置5输出端的上方和下方,控制器可固定在底座1的下部,并分别与进纸装置4、纸张输送装置5、图像采集装置6和打码装置7连接。其中,As shown in Figure 1, the integrated intelligent document processing equipment includes a base 1 on which a controller (not shown in the figure), a paper feeding device 4, a paper conveying device 5, a storage device 8, an image Acquisition device 6 and coding device 7, paper feeding device 4, paper conveying device 5, coding device 7 and storage device 8 are arranged sequentially, and the middle part of paper conveying device 5 is provided with image collecting gap 9, and image collecting device 6 is respectively arranged on the image Above and below the acquisition gap 9 , and the upper image acquisition device 6 is located in front of the image acquisition gap 9 , and the lower image acquisition device 6 is located directly below the image acquisition gap 9 . The coding device 7 is respectively arranged above and below the output end of the paper conveying device 5, and the controller can be fixed on the lower part of the base 1, and is respectively connected with the paper feeding device 4, the paper conveying device 5, the image acquisition device 6 and the coding device 7 . in,
进纸装置4用于将待处理纸张分页输送给纸张输送装置5,纸张输送装置5用于将待处理纸张依次输送给收纳装置8,图像采集装置6用于在纸张输送过程中分别采集纸张上下两面的图像,控制器用于识别出包含字符的图像、用于按序排列出包含字符的图像的页码值、用于将页码值发送给打码装置7为对应纸张的对应页面进行打码、用于在打码完成后为对应图像进行电子编码并保存,收纳装置8用于收集打码完成后的纸张。The paper feeding device 4 is used to convey the paper to be processed in pages to the paper conveying device 5, the paper conveying device 5 is used to convey the paper to be processed to the storage device 8 in sequence, and the image acquisition device 6 is used to separately collect the upper and lower sides of the paper during the paper conveying process. For the image on both sides, the controller is used to identify the image containing the characters, to arrange the page number values of the images containing the characters in order, to send the page number value to the coding device 7 to code the corresponding page of the corresponding paper, and to use After the coding is completed, the corresponding image is electronically coded and stored, and the storage device 8 is used to collect the paper after the coding is completed.
需要说明的是,打码装置7用于根据控制器发送的页码值为对应包含字符的页面进行打码。例如,若控制器识别出待处理纸张的上表面页面包含字符,则为该页码排列出对应的页码值,再将该页码值发送给上方的打码装置7,并在该纸张运动至该上方打码装置7的下方时对其上表面进行打码,以此实现纸质文件与转化后电子档案的一一对应。It should be noted that, the coding device 7 is used for coding the pages containing characters according to the page number value sent by the controller. For example, if the controller recognizes that the upper surface page of the paper to be processed contains characters, it will arrange the corresponding page number value for the page number, and then send the page number value to the upper coding device 7, and when the paper moves to the upper Coding is performed on the upper surface of the coding device 7 below, so as to realize the one-to-one correspondence between paper documents and converted electronic files.
本实施例在纸张输送装置5中部设有图像采集间隙9是为了便于下方的图像采集装置6,该设置方式为本实施例的优选方式,但实际上还可通过在纸张输送装置5中部设置透明玻璃板/亚克力板以起到等同于图像采集间隙9的作用。In this embodiment, an image acquisition gap 9 is provided in the middle of the paper conveying device 5 for the convenience of the image capturing device 6 below. The glass plate/acrylic plate can play a role equivalent to the image acquisition gap 9 .
本实施例对底座1、进纸装置4、纸张输送装置5、收纳装置8、图像采集装置6和打码装置7的具体结构等不作限定,其可采用现有常规结构实现,例如,打码装置7可采用喷码机喷码,收纳装置8可采用折叠式结构的托架等。只要这些常规结构能按上述结构进行布置对纸质文件进行智能分页打码,并最终使纸质文件与电子档案页码一一对应即可。This embodiment does not limit the specific structures of the base 1, the paper feeding device 4, the paper conveying device 5, the storage device 8, the image acquisition device 6 and the coding device 7, which can be realized by using existing conventional structures, for example, coding The device 7 can be coded by an inkjet printer, and the storage device 8 can be a bracket with a foldable structure. As long as these conventional structures can be arranged according to the above structure, the paper documents can be intelligently sorted and coded, and finally the paper documents and the electronic file page numbers can be matched one by one.
需要说明的是,本实施例中的图像采集装置6可采用普通面阵相机或线阵相机16等采集图像,但具体采用何种设备采集图像还与图像采集间隙9的长度和宽度相关。例如,当采用普通面阵相机采集图像时,可将图像采集间隙9的长度和宽度设为略小于纸张的长度和宽度,以此通过张纸的四侧边对纸张形成支撑。这样,当纸张运行到图像采集间隙9位置处时,纸张下表面包含字符部分的页面均暴露在下方的面阵相机视窗之内,此时通过该面阵相机即可采集到纸张下表面的图像。进一步的,为提供纸张通过图像采集间隙9时的稳定性,还可在图像采集间隙9中固定一透明玻璃板/亚克力板对纸张进行支撑,当纸张运行到透明玻璃板/亚克力板上时即可被下方的面阵相机采集图像。It should be noted that the image acquisition device 6 in this embodiment can use an ordinary area scan camera or a line scan camera 16 to acquire images, but the specific equipment used to acquire images is also related to the length and width of the image acquisition gap 9 . For example, when using an ordinary area array camera to collect images, the length and width of the image collection gap 9 can be set slightly smaller than the length and width of the paper, so as to support the paper through the four sides of the paper. In this way, when the paper runs to the position of the image acquisition gap 9, the pages containing characters on the lower surface of the paper are all exposed in the window of the area array camera below, and at this time, the image of the lower surface of the paper can be collected by the area array camera . Further, in order to provide stability when the paper passes through the image acquisition gap 9, a transparent glass plate/acrylic plate can also be fixed in the image acquisition gap 9 to support the paper, and when the paper runs on the transparent glass plate/acrylic plate, it will Images can be captured by the area array camera below.
但是,上述采用普通面阵相机虽然也能采集图像,但其图像采集效果一般,且还需要保证图像采集间隙9的长度和宽度更大才行,这将导致设备整体尺寸变大,不利于设备的精细化和小型化,为此,本实施例优选采用线阵相机16进行图像采集,一方面,这使得采用尺寸更小的图像采集间隙9即能够实现图像的有效采集,另一方面,还能够在纸张不停顿的前提下得到采集效果更好、质量更高的图像。However, although the above-mentioned common area array camera can also collect images, its image collection effect is average, and it is necessary to ensure that the length and width of the image collection gap 9 are larger, which will cause the overall size of the device to become larger, which is not conducive to the device. refinement and miniaturization, for this reason, this embodiment preferably adopts the line scan camera 16 to carry out image acquisition, on the one hand, this makes the image acquisition gap 9 with smaller size can realize the effective acquisition of images, on the other hand, also It can obtain images with better collection effect and higher quality without stopping the paper.
进一步的,本实施例中的图像采集装置6还包括照明灯17,线阵相机16和照明灯17均通过支架固定在底座1上,照明灯17可在线阵相机16采集图像时提供光照,在纸张输送过程中,通过照明灯17分别照射纸张的上下两面,就能够采集得到更清晰的图像,进而有利于提高电子档案的质量。Further, the image acquisition device 6 in this embodiment also includes a lighting lamp 17, the line scan camera 16 and the lighting lamp 17 are all fixed on the base 1 by a bracket, the lighting lamp 17 can provide illumination when the line scan camera 16 collects images, During the paper conveying process, the upper and lower sides of the paper are irradiated by the illuminating lamp 17 respectively, so that a clearer image can be collected, which is beneficial to improving the quality of the electronic archives.
本实施例中的控制器具有上述处理功能及存储功能等,其可以按任何适当的方式实现,例如,控制器可以采取例如微处理器或处理器以及存储可由该(微)处理器执行的计算机可读程序代码(例如软件或固件)的计算机可读介质、逻辑门、开关、专用集成电路(Application Specific Integrated Circuit,ASIC)、可编程逻辑控制器和嵌入微控制器的形式。本领域技术人员也知道,除了以纯计算机可读程序代码方式实现控制器以外,完全可以通过将方法步骤进行逻辑编程来使得控制器以逻辑门、开关、专用集成电路、可编程逻辑控制器和嵌入微控制器等的形式来实现相同功能。因此这种控制器可以被认为是一种硬件部件,而对其内包括的用于实现各种功能的装置也可以视为硬件部件内的结构。或者甚至,可以将用于实现各种功能的装置视为既可以是实现方法的软件模块又可以是硬件部件内的结构。The controller in this embodiment has the above-mentioned processing function and storage function, etc., which can be realized in any suitable manner. Program code (such as software or firmware) in the form of computer-readable media, logic gates, switches, Application Specific Integrated Circuits (ASICs), programmable logic controllers, and embedded microcontrollers. Those skilled in the art also know that, in addition to realizing the controller in a purely computer-readable program code mode, it is entirely possible to make the controller use logic gates, switches, application-specific integrated circuits, programmable logic controllers, and embedded The same function can be realized in the form of a microcontroller or the like. Therefore, such a controller can be regarded as a hardware component, and the devices included in it for realizing various functions can also be regarded as structures within the hardware component. Or even, means for realizing various functions can be regarded as a structure within both a software module realizing a method and a hardware component.
本实施例在实际应用时,可在整个设备的外部套设外壳,以保证产品的整体美观性更好。另外,为便于设备的操作控制,还可在设备的上部设置与控制器连接的人机交互单元,以便于通过人机交互单元对设备进行操作控制。In practical application of this embodiment, a casing can be provided outside the entire device to ensure better overall aesthetics of the product. In addition, in order to facilitate the operation and control of the equipment, a human-computer interaction unit connected to the controller can also be arranged on the upper part of the equipment, so as to facilitate the operation and control of the equipment through the human-computer interaction unit.
实施例2Example 2
在实施例1的基础上,本实施例对设备的结构及尺寸等作了进一步的精简。如图1-6所示,本实施例将进纸装置4、纸张输送装置5和收纳装置8设计为均采用同一机架2固定的一体式结构,即进纸装置4、纸张输送装置5和收纳装置8均固定在同一机架2上。On the basis of Embodiment 1, this embodiment further simplifies the structure and size of the equipment. As shown in Figures 1-6, in this embodiment, the paper feeding device 4, the paper conveying device 5 and the storage device 8 are designed as an integrated structure fixed by the same frame 2, that is, the paper feeding device 4, the paper conveying device 5 and the The storage devices 8 are all fixed on the same frame 2 .
具体的,该机架2包括两张侧板,该两张侧板可通过横梁相向固定,进纸装置4和收纳装置8分别通过侧板安装在两端,纸张输送装置5通过侧板安装在进纸装置4和收纳装置8之间。相应地,图像采集装置6可通过该机架2分别固定在图像采集间隙9的上方与下方,打码装置7可通过机架2分别固定在纸张输送装置5输出端的上方和下方。由于采用了同一机架2结构,因此能使进纸装置4、纸张输送装置5和收纳装置8形成一体式结构,因而也使得设备的结构更加精简,体积更加小巧,纸质文件的处理也更加顺畅。Specifically, the frame 2 includes two side plates, which can be fixed to each other through cross beams, the paper feeding device 4 and the storage device 8 are installed at both ends through the side plates, and the paper conveying device 5 is installed on the side plate through the side plates. Between the paper feeding device 4 and the storage device 8 . Correspondingly, the image acquisition device 6 can be respectively fixed above and below the image acquisition gap 9 through the frame 2 , and the coding device 7 can be respectively fixed above and below the output end of the paper conveying device 5 through the frame 2 . Because the structure of the same frame 2 is adopted, the paper feeding device 4, the paper conveying device 5 and the storage device 8 can form an integrated structure, thus making the structure of the equipment more streamlined, the volume more compact, and the processing of paper documents easier smooth.
实施例3Example 3
在实施例2的基础上,本实施例对纸张输送装置5的结构作了进一步限定。如图1-6所示,所述纸张输送装置5包括前后两个横向安装在机架2上的防偏移输送段18,图像采集间隙9位于防偏移输送段18之间。本实施例通过防偏移输送段18在输送时能够防止纸张偏移,并能使纸张保持水平直线运动,从而保证纸张具有持续稳定的输送效果。On the basis of Embodiment 2, this embodiment further limits the structure of the paper conveying device 5 . As shown in FIGS. 1-6 , the paper conveying device 5 includes two anti-deviation conveying sections 18 installed laterally on the frame 2 , and the image acquisition gap 9 is located between the anti-offset conveying sections 18 . In this embodiment, the deviation-preventing conveying section 18 can prevent the paper from shifting during conveying, and can keep the paper moving horizontally and linearly, so as to ensure the continuous and stable conveying effect of the paper.
所述防偏移输送段18包括均安装在机架2上的输送组件19、动力机构20和防偏移机构21。其中,The anti-deviation conveying section 18 includes a conveying assembly 19 , a power mechanism 20 and an anti-deviation mechanism 21 all installed on the frame 2 . in,
所述输送组件19安装在机架2的两张侧板之间,用于输送纸张。The conveying assembly 19 is installed between two side plates of the frame 2 for conveying paper.
所述动力机构20具体可固定在其中一张侧板上,用于驱动输送组件19输送纸张。可选的,动力机构20包括一套输送电机和连接件,连接件可为皮带、链条、齿轮齿条等,输送电机固定在侧板上,输送电机可通过连接件驱动输送组件19动作。Specifically, the power mechanism 20 can be fixed on one of the side plates for driving the conveying assembly 19 to convey paper. Optionally, the power mechanism 20 includes a set of conveying motors and connectors. The connectors can be belts, chains, racks and pinions, etc. The conveying motors are fixed on the side plates, and the conveying motors can drive the conveying assembly 19 through the connectors.
另外,为保证纸张输送的一致性,并防止纸张在输送过程中损坏,本实施例中两个防偏移输送段18中电机的转速均设置为相同。进一步的,两个防偏移输送段18中输送电机的转速均为0-3000r/min,具体可根据需要在选择合适的转速。In addition, in order to ensure the consistency of paper conveying and prevent the paper from being damaged during conveying, the rotational speeds of the motors in the two anti-deviation conveying sections 18 are set to be the same in this embodiment. Further, the rotational speeds of the conveying motors in the two anti-deviation conveying sections 18 are both 0-3000r/min, and a suitable rotational speed can be selected according to needs.
所述防偏移机构21具体可固定在另一张侧板上,用于在输送纸张时防止纸张偏移,并使纸张沿水平方向直线运动。当然,根据实际需要,防偏移机构21与动力机构20还可以固定在同一张侧板上。The anti-deviation mechanism 21 can be fixed on another side plate, and is used to prevent the paper from being shifted when conveying the paper, and to make the paper move linearly along the horizontal direction. Of course, according to actual needs, the anti-deviation mechanism 21 and the power mechanism 20 can also be fixed on the same side plate.
进一步的,为实现纸张的稳定输送及打码装置7的准确打码,所述防偏移输送段18还包括通过动力机构20驱动的过渡辊组3,前一防偏移输送段18的过渡辊组3设置在该防偏移输送段18与进纸装置4之间,后一防偏移输送段18的过渡辊组3设置在该防偏移输送段18与收纳装置8之间。优选的,每个防偏移输送段18中的过渡辊组3由该防偏移输送段18中的动力机构20驱动,一方面可精简结构及节省成本,另一方面则能使前后防偏移输送段18的转动速度一致,以保证纸张的稳定输送。Further, in order to realize the stable conveying of paper and the accurate coding of coding device 7, the anti-deviation conveying section 18 also includes the transition roller group 3 driven by the power mechanism 20, and the transition of the previous anti-deviation conveying section 18 The roller set 3 is arranged between the anti-deviation conveying section 18 and the paper feeding device 4 , and the transition roller set 3 of the latter anti-deviation conveying section 18 is arranged between the anti-deviation conveying section 18 and the storage device 8 . Preferably, the transition roller group 3 in each anti-deviation conveying section 18 is driven by the power mechanism 20 in the anti-deviation conveying section 18, which can simplify the structure and save costs on the one hand, and can make the front and rear anti-deviation The rotation speeds of the transport section 18 are consistent to ensure the stable transport of the paper.
需要说明的是,本实施例中的过渡辊组3可由四根或更多根橡胶辊两两一对组合形成,打码装置7可设置在后一过渡辊组3之间。It should be noted that the transition roller set 3 in this embodiment can be formed by combining four or more rubber rollers in pairs, and the coding device 7 can be arranged between the next transition roller set 3 .
如图7-9所示,所述输送组件19包括多根输送辊22,输送辊22的数量可根据实际需要来确定,以输送A4纸张来说,采用4-10根输送辊22即可。各输送辊22分别通过轴承均匀安装在侧板上,各输送辊22可采用皮带相互套接的方式形成联动结构,再通过皮带将输送电机与其中一根输送辊22连接,即可由该输送电机统一驱动所有输送辊22转动。另外,各输送辊22一端的端部均固定套设有用于驱动纸张的包胶轮24,该包胶轮24的外径大于输送辊22的外径,在实际输送时主要依靠包胶轮24对纸张起到驱动作用。As shown in FIGS. 7-9 , the conveying assembly 19 includes a plurality of conveying rollers 22 , and the number of conveying rollers 22 can be determined according to actual needs. For conveying A4 paper, 4-10 conveying rollers 22 can be used. The conveying rollers 22 are evenly installed on the side plates through bearings respectively, and the conveying rollers 22 can form a linkage structure by using belts nested in each other, and then the conveying motor is connected with one of the conveying rollers 22 through the belt, and the conveying motor can All conveying rollers 22 are driven uniformly to rotate. In addition, one end of each conveying roller 22 is fixedly provided with a rubberized wheel 24 for driving the paper. Drives the paper.
需要说明的是,包胶轮24固定在输送辊22的端部是指:包胶轮24固定在位于侧板之间的输送辊22的一端端部,即包胶轮24位于侧板之间,并靠近其中一张侧板。It should be noted that the rubber covering wheel 24 is fixed on the end of the conveying roller 22 means that the rubber covering wheel 24 is fixed on one end of the conveying roller 22 between the side plates, that is, the rubber covering wheel 24 is located between the side plates , and close to one of the side panels.
如图3、7-8所示,所述输送组件19还包括托纸板23,该托纸板23为一平板,其长度与输送组件19的整体长度基本相同,托纸板23通过侧板水平覆盖在多根输送辊22的上方,并位于包胶轮24与侧板之间。托纸板23与输送辊22之间有一定间隙,不会影响输送辊22的转动。另外,为避免纸张损坏并保证纸张的稳定输送,托纸板23被安装在输送辊22的上方后,其上表面与包胶轮24静止不动时的上表面均处于同一平面,即两者的高度相同。实际输送时,纸张从输入端时入输送组件19后,纸张的一侧位于包胶轮24上方,而其余部分均位于托纸板23上。由于此时纸张仅靠一侧的包胶轮24驱动,其不可避免的会发生偏移。因此再通过防偏移机构21的控制即可实现纸张持续稳定的输送。As shown in Fig. 3, 7-8, described conveying assembly 19 also comprises cardboard 23, and this cardboard 23 is a flat plate, and its length is substantially the same as the overall length of conveying assembly 19, and cardboard 23 is horizontally covered on by side plate. Above the multiple conveying rollers 22, and between the rubber covering wheel 24 and the side plate. There is a certain gap between the paper support plate 23 and the conveying roller 22, which will not affect the rotation of the conveying roller 22. In addition, in order to avoid damage to the paper and ensure the stable conveyance of the paper, after the paper support plate 23 is installed above the conveying roller 22, its upper surface is on the same plane as the upper surface of the rubberized wheel 24 when it is stationary, that is, the distance between the two same height. During actual conveyance, after the paper enters the conveying assembly 19 from the input end, one side of the paper is located above the rubberized wheel 24 , while the rest of the paper is located on the supporting board 23 . Since the paper is only driven by the rubberized wheel 24 on one side, it will inevitably be offset. Therefore, the paper can be continuously and stably conveyed through the control of the anti-deviation mechanism 21 .
进一步的,为防止纸张不能准确进入输送组件19,本实施例将托纸板23的进纸端向下倾斜形成底导向板34,通过该底导向板34能够在纸张进入时从纸张端部对纸张起到一定的引导作用,即使纸张的前端略低于托纸板23的上表面,但在底导向板34的引导作用下,纸张也能够顺利进入至输送组件19中,从而使得纸张输送的准确性更高。Further, in order to prevent the paper from entering the conveying assembly 19 accurately, in this embodiment, the paper feed end of the paper support plate 23 is inclined downward to form a bottom guide plate 34, through which the bottom guide plate 34 can guide the paper from the end of the paper when the paper enters. Play a certain guiding role, even if the front end of the paper is slightly lower than the upper surface of the paper support plate 23, under the guidance of the bottom guide plate 34, the paper can smoothly enter into the conveying assembly 19, so that the accuracy of paper conveying higher.
如图3-4所示,所述输送组件19还包括导压板35,该导压板35为一条形板,通过机架2固定在托纸板23上方,并位于远离包胶轮24的另一侧。该导压板35与托纸板23之间有一定间隙,其作用是在纸张通过时对纸张的另一侧起到一定的压制作用,以保证纸张更稳定的输送效果。另外,将导压板35设置在远离包胶轮24的另一侧,还能够为后续安装检测组件提供空间。As shown in Figures 3-4, the conveying assembly 19 also includes a pressure guide plate 35, which is a strip-shaped plate, fixed above the paper support plate 23 through the frame 2, and located on the other side away from the rubberized wheel 24 . There is a certain gap between the pressure guide plate 35 and the paper support plate 23, and its function is to play a certain pressing effect on the other side of the paper when the paper passes through, so as to ensure a more stable conveying effect of the paper. In addition, disposing the pressure guide plate 35 on the other side away from the rubber covering wheel 24 can also provide space for the subsequent installation of the detection assembly.
如图7-9所示,所述防偏移机构21包括纠偏架25,纠偏架25固定在机架2上,其长度与输送组件19的整体长度基本一致。纠偏架25包括竖向设置的侧纠偏板29和与侧纠偏板29相垂直的横板30,侧纠偏板29位于包胶轮24的端部,且侧纠偏板29的下端位于包胶轮24的上表面下方。在纸张输送过程中,纸张与侧纠偏板29相垂直,并刚好被侧纠偏板29挡住,因此通过侧纠偏板29就能够从纸张侧边对纸张进行纠偏调节,防止跑偏。As shown in FIGS. 7-9 , the anti-deviation mechanism 21 includes a deviation-correcting frame 25 , which is fixed on the frame 2 and whose length is basically consistent with the overall length of the conveying assembly 19 . The deviation correction frame 25 includes a vertically arranged side deviation correction plate 29 and a horizontal plate 30 perpendicular to the side deviation correction plate 29, the side deviation correction plate 29 is located at the end of the rubberized wheel 24, and the lower end of the side deviation correction plate 29 is positioned at the rubberized wheel 24 below the upper surface. During the paper conveying process, the paper is perpendicular to the side correcting plate 29 and just blocked by the side correcting plate 29, so the side correcting plate 29 can be used to correct the deviation of the paper from the side of the paper to prevent deviation.
如图7-9所示,所述纠偏架25还包括与侧纠偏板29相垂直的转接板31和与侧纠偏板29相平行的侧连接板32,侧连接板32、转接板31和侧纠偏板29三者连接成一体后呈U形结构,纠偏架25通过侧连接板32固定在机架2上。As shown in Figures 7-9, the deviation correction frame 25 also includes an adapter plate 31 perpendicular to the side deviation correction plate 29 and a side connection plate 32 parallel to the side deviation correction plate 29, the side connection plate 32, the adapter plate 31 After the three are connected together with the side deviation correction plate 29, they form a U-shaped structure, and the deviation correction frame 25 is fixed on the frame 2 through the side connection plate 32.
进一步的,为防止纸张不能准确进入输送组件19,本实施例将侧纠偏板29的进纸端向外倾斜形成侧导向板33,通过该侧导向板33能够在纸张进入时从纸张端侧对纸张起到一定的引导作用,即使纸张的端侧略超出侧纠偏板29的限定范围,但在侧导向板33的引导作用下,纸张也能够顺利进入至输送组件19中,从而使得纸张输送的准确性更高。Further, in order to prevent the paper from entering the conveying assembly 19 accurately, in this embodiment, the paper feeding end of the side correction plate 29 is inclined outward to form a side guide plate 33, through which the side guide plate 33 can be aligned from the side of the paper end when the paper enters. The paper plays a guiding role. Even if the end side of the paper slightly exceeds the limit range of the side guide plate 29, under the guidance of the side guide plate 33, the paper can smoothly enter into the conveying assembly 19, so that the paper can be transported smoothly. Accuracy is higher.
所述防偏移机构21还包括多个万向纠偏件26,万向纠偏件26的数量与输送辊22的数量相同,横板30上开设有多个通孔,各万向纠偏件26通过横板30上的通孔分别固定在各包胶轮24的正上方,且各万向纠偏件26与各包胶轮24之间形成有纸张通过间隙,输送纸张时万向纠偏件26与侧纠偏板29配合防止纸张偏移。The anti-deviation mechanism 21 also includes a plurality of universal correction parts 26, the number of the universal correction parts 26 is the same as the number of the conveying rollers 22, and a plurality of through holes are provided on the horizontal plate 30, and each universal correction part 26 passes through The through holes on the horizontal plate 30 are respectively fixed directly above the rubber-coated wheels 24, and there is a paper passing gap formed between each universal deviation-correcting member 26 and each rubber-coated wheel 24. The deviation-correcting plate 29 cooperates to prevent the paper from shifting.
具体的,万向纠偏件26包括筒体27和万向球28,筒体27固定在横板30上,万向球28活动设置在筒体27的下端,各万向球28分别与各包胶轮24相切,且纸张通过间隙位于万向球28与包胶轮24之间。在实际输送时,万向纠偏件26通过万向球28能在纸张输送过程中从纸张上方对纸张进行纠偏调节,同时还能够为纸张的输送提供一定的摩擦力。该结构与侧纠偏板29相结合就能在防止纸张偏移的前提下有效地保证纸张的水平直线输送。Concretely, the universal rectifying member 26 includes a cylinder 27 and a universal ball 28, the cylinder 27 is fixed on the horizontal plate 30, the universal ball 28 is movably arranged at the lower end of the cylinder 27, and each universal ball 28 is connected with each package respectively. The rubber wheel 24 is tangent, and the paper passes through the gap between the universal ball 28 and the rubber wheel 24 . In actual conveying, the universal deviation correcting member 26 can correct and adjust the deviation of the paper from above the paper during the paper conveying process through the universal ball 28, and can also provide a certain friction force for the conveying of the paper. The combination of this structure and the side deviation correcting plate 29 can effectively ensure the horizontal and straight conveying of the paper under the premise of preventing the paper from shifting.
需要说明的是,本实施例中包括防偏移输送段18的纸张输送装置5适用于规格较小的票据纸张、规格适中的A4纸张及规格较大的A3纸张的持续稳定输送,尤其适用于A4纸张的输送。在实际应用时,先将纸张送入输送组件19的输入端,再通过动力机构20驱动输送组件19,输送组件19即可带动纸张向输出端运动,在该纸张运动过程中,防偏移机构21与输送组件19具有配合作用,其能够防止纸张偏移,并使纸张沿水平方向直线运动,从而达到稳定输送纸张的目的。It should be noted that the paper conveying device 5 including the anti-offset conveying section 18 in this embodiment is suitable for the continuous and stable conveyance of small-sized bill paper, moderately-sized A4 paper and large-sized A3 paper, and is especially suitable for Delivery of A4 paper. In actual application, the paper is first sent to the input end of the conveying assembly 19, and then the conveying assembly 19 is driven by the power mechanism 20, and the conveying assembly 19 can drive the paper to move toward the output end. During the paper movement, the anti-deviation mechanism 21 cooperates with the conveying assembly 19, which can prevent the paper from shifting, and make the paper move linearly in the horizontal direction, so as to achieve the purpose of stably conveying the paper.
本实施例的工作原理为:The working principle of this embodiment is:
启动输送电机,由输送电机驱动所有输送辊22转动,当待输送纸张从输送组件19的输入端进入到托纸板23上和对应的纸张通过间隙中时,在包胶轮24与万向球28的配合驱动下,纸张向输出端运动。在该输送过程中,纸侧的侧边刚好被侧纠偏板29挡住,该侧纠偏板29就能够从纸张的侧边对纸张进行纠偏调节,既防止了纸张跑偏,又保证了纸张的水平直线输送,从而使得纸张具有稳定的输送效果。Start the conveying motor, and all the conveying rollers 22 are driven to rotate by the conveying motor. When the paper to be conveyed enters the paper support plate 23 from the input end of the conveying assembly 19 and the corresponding paper passes through the gap, the rubber wheel 24 and the universal ball 28 Driven by the cooperation of the paper, the paper moves to the output end. During this conveying process, the side edge of the paper side is just blocked by the side deviation correcting plate 29, and the side deviation correction plate 29 can correct the deviation of the paper from the side edge of the paper, which not only prevents the deviation of the paper, but also ensures the level of the paper. Straight-line conveying, so that the paper has a stable conveying effect.
当纸张运动至上方的图像采集装置6下方时,该上方的图像采集装置6开始对图像进行扫描,当纸张被输送至图像采集间隙9时,该下方的图像采集装置6开始对图像进行扫描。When the paper moves below the upper image acquisition device 6 , the upper image acquisition device 6 starts to scan the image, and when the paper is transported to the image acquisition gap 9 , the lower image acquisition device 6 starts to scan the image.
然后由控制器根据图像采集装置6采集的图像识别出包含字符的图像并删除空白图像,并根据顺序智能地为包含字符的页面分配页码值,并将页码值发送给打码装置7为对应纸张的对应面进行打码,并在打码完成后为对应图像进行电子编码并保存。由于本设备既能够保证纸张的稳定输送,又能够智能识别包含字符的图像并据此智能分页,因而进一步提高了纸质文件的处理效率和处理效果,能够更快速地得到质量更好的电子档案。Then the controller recognizes the image containing characters according to the image collected by the image acquisition device 6 and deletes the blank image, and intelligently assigns the page number value to the page containing the character according to the order, and sends the page number value to the coding device 7 as the corresponding paper The corresponding surface is coded, and after the coding is completed, the corresponding image is electronically coded and saved. Since this device can not only ensure the stable conveying of paper, but also intelligently recognize images containing characters and intelligently sort pages accordingly, the processing efficiency and effect of paper documents are further improved, and electronic files with better quality can be obtained more quickly .
实施例4Example 4
在实施例1-3中任一实施例的基础上,本实施例对进纸装置4的结构作了进一步的限定。On the basis of any one of the embodiments 1-3, this embodiment further limits the structure of the paper feeding device 4 .
如图6、10-12所示,所述进纸装置4包括托盘36、搓纸机构37和自适应角度调节机构38。其中,As shown in FIGS. 6 and 10-12 , the paper feeding device 4 includes a tray 36 , a paper pickup mechanism 37 and an adaptive angle adjustment mechanism 38 . in,
所述托盘36通过转轴39可转动地安装在机架2上,该托盘36用于放置待处理纸质文件。The tray 36 is rotatably mounted on the frame 2 via a rotating shaft 39, and the tray 36 is used for placing paper documents to be processed.
所述搓纸机构37通过机架2安装在托盘36的出纸端,该搓纸机构37用于对托盘36上最上方的纸张施加作用力,以便于将托盘36上的纸张分页送入纸张输送装置5。The paper pickup mechanism 37 is installed on the paper output end of the tray 36 through the frame 2, and the paper pickup mechanism 37 is used to apply force to the uppermost paper on the tray 36, so that the paper on the tray 36 is fed into the paper by paging. Delivery device 5.
所述自适应角度调节机构38安装在机架2一侧,该自适应角度调节机构38可通过转轴39控制托盘36在一定角度范围内进行自适应转动。The self-adaptive angle adjustment mechanism 38 is installed on one side of the frame 2 , and the self-adaptive angle adjustment mechanism 38 can control the tray 36 to perform self-adaptive rotation within a certain angle range through the rotating shaft 39 .
在实际使用时,通过自适应角度调节机构38控制托盘36出纸端由水平状态向下转动即可增大托盘36的放纸量,放入待处理纸质文件后,自适应角度调节机构38将通过自适应力控制托盘36复位直至最上方的纸张与搓纸机构37相接触,再由搓纸机构37对纸张施加作用力即可将纸张分页送入纸张输送装置5,达到了单次放纸量多、进纸更准确、更稳定的技术效果。In actual use, the paper output capacity of the tray 36 can be increased by controlling the paper output end of the tray 36 to rotate downward from the horizontal state through the adaptive angle adjustment mechanism 38. After putting in the paper documents to be processed, the adaptive angle adjustment mechanism 38 Reset the tray 36 through the self-adaptive force control until the uppermost paper is in contact with the paper pickup mechanism 37, and then apply force to the paper by the paper pickup mechanism 37 to send the paper pages into the paper conveying device 5, achieving a single release Large amount of paper, more accurate feeding and more stable technical effects.
需要说明的是,所述自适应角度调节机构38可通过转轴39控制托盘36在一定角度范围内进行自适应转动是指在托盘36上放入纸张后,自适应角度调节机构38对托盘36产生持续的自适应转动力,以使托盘36上最上方的纸张与搓纸机构37保持持续的接触力,从而达到更好的进纸效果。It should be noted that the self-adaptive angle adjustment mechanism 38 can control the tray 36 to perform adaptive rotation within a certain angle range through the rotating shaft 39. The continuous self-adaptive rotation force keeps the uppermost paper on the tray 36 in constant contact with the pickup mechanism 37, so as to achieve a better paper feeding effect.
具体的,如图3-6所示,所述搓纸机构37包括搓纸电机48、承台49、搓纸辊50和搓纸轮51。其中,Specifically, as shown in FIGS. 3-6 , the pickup mechanism 37 includes a pickup motor 48 , a platform 49 , a pickup roller 50 and a pickup wheel 51 . in,
所述承台49固定在托盘36的出纸端,承台49上设有向出纸端倾斜一定角度的光滑平面,通过该光滑平面可与托盘36和搓纸轮51配合实现顺利进纸。另外,承台49上还设有与出纸端相对应的斜挡52,该斜挡52位于承台49光滑平面的低端,且斜挡52的低端位于托盘36转动至最低点时的下方,以防止托盘36上的纸张从出纸端与承台49之间的间隙掉落,从而提高了进纸的准确性与稳定性。The bearing platform 49 is fixed on the paper output end of the tray 36, and the bearing platform 49 is provided with a smooth plane inclined to the paper output end at a certain angle, through which the smooth plane can cooperate with the tray 36 and the pickup roller 51 to realize smooth paper feeding. In addition, the platform 49 is also provided with an oblique stop 52 corresponding to the paper output end, the oblique stop 52 is located at the lower end of the smooth plane of the platform 49, and the lower end of the oblique stop 52 is located at the bottom of the tray 36 when it rotates to the lowest point. Below, to prevent the paper on the tray 36 from falling from the gap between the paper output end and the platform 49, thereby improving the accuracy and stability of paper feeding.
所述搓纸轮51固定在搓纸辊50的中部,搓纸轮51通过搓纸辊50可转动地设置在承台49上方。The pickup roller 51 is fixed at the middle of the pickup roller 50 , and the pickup roller 51 is rotatably arranged above the platform 49 through the pickup roller 50 .
所述搓纸电机48固定在机架2的一侧并与搓纸辊50连接,通过搓纸电机48和搓纸辊50控制搓纸轮51转动,即可将托盘36上的纸张分页送入纸张输送装置5。The pickup motor 48 is fixed on one side of the frame 2 and is connected with the pickup roller 50, and the pickup roller 51 is controlled by the pickup motor 48 and the pickup roller 50 to rotate, so that the paper on the tray 36 can be sent in pages. Paper transport device 5.
如图11所示,所述自适应角度调节机构38包括调节件40、销轴41、限位柱42、联动销43、联动块44、上拉力件45、侧拉力件46和弹簧(图中未示出)。其中,As shown in Figure 11, the adaptive angle adjustment mechanism 38 includes an adjustment member 40, a pin shaft 41, a limit post 42, a linkage pin 43, a linkage block 44, an upper tension member 45, a side tension member 46 and a spring (in the figure not shown). in,
所述调节件40可为板状结构,其包括控制端和连接端,连接端通过销轴41可转动地安装在机架2上。另外,连接端还设有弧形限位槽47,该弧形限位槽47为围绕销轴41的半圆形槽,弧形限位槽47的作用是与限位柱42配合限定托盘36的转动角度,其具体长度及位置可根据实际需要相应设置。The adjustment member 40 can be a plate-shaped structure, which includes a control end and a connection end, and the connection end is rotatably mounted on the frame 2 through a pin shaft 41 . In addition, the connecting end is also provided with an arc-shaped limiting groove 47, which is a semicircular groove surrounding the pin shaft 41. The function of the arc-shaped limiting groove 47 is to cooperate with the limiting column 42 to limit the tray 36. The rotation angle, its specific length and position can be set accordingly according to actual needs.
所述限位柱42固定在机架2上并位于弧形限位槽47内,其与弧形限位槽47配合起到限定托盘36转动角度的作用。The limiting column 42 is fixed on the frame 2 and located in the arc-shaped limiting groove 47 , and cooperates with the arc-shaped limiting groove 47 to limit the rotation angle of the tray 36 .
所述上拉力件45和侧拉力件46分别固定在转轴39的上方和连接端水平方向的一侧,且上拉力件45和侧拉力件46均大致为L形结构件,便于固定。The upper tension member 45 and the side tension member 46 are respectively fixed above the rotating shaft 39 and on one side in the horizontal direction of the connecting end, and both the upper tension member 45 and the side tension member 46 are approximately L-shaped structural members for easy fixing.
所述联动块44为长条状结构,其上端与转轴39固定连接,其下端设有联动槽/孔和挂孔,挂孔位于联动槽/孔的下方,且挂孔通过弹簧与侧拉力件46连接。The linkage block 44 is a long strip structure, its upper end is fixedly connected with the rotating shaft 39, and its lower end is provided with a linkage groove/hole and a hanging hole, the hanging hole is located below the linkage groove/hole, and the hanging hole passes through the spring and the side tension member 46 connections.
所述联动销43的一端固定在连接端上,另一端位于联动/孔内并与联动槽/孔相配合。另外,联动销43的端部还通过弹簧与上拉力件45连接。One end of the linkage pin 43 is fixed on the connection end, and the other end is located in the linkage/hole and cooperates with the linkage groove/hole. In addition, the end of the linkage pin 43 is also connected to the upper tension member 45 through a spring.
所述调节件40的控制端设有扁平状的手柄,通过该手柄可控制调节件40转动,进而可通过联动销43、联动块44和转轴39控制托盘36转动,以便于待处理纸质文件的放入。而当纸质文件放入至托盘36中后,在上拉力件45、侧拉力件46和两根弹簧的配合作用下,其能够对托盘36产生持续的自适应转动力(该自适应转动力的转动方向与通过手柄控制托盘36转动的方向相反),以使托盘36上最上方的纸张与搓纸机构37保持持续的接触力,从而保证更佳的进纸效果。The control end of the adjusting member 40 is provided with a flat handle, through which the adjusting member 40 can be controlled to rotate, and then the tray 36 can be controlled to rotate through the linkage pin 43, the linkage block 44 and the rotating shaft 39, so that the paper documents to be processed put in. And when the paper document is put into the tray 36, under the cooperative action of the upper tension member 45, the side tension member 46 and the two springs, it can produce a continuous adaptive rotational force to the tray 36 (the adaptive rotational force The direction of rotation is opposite to the direction of rotation of the tray 36 controlled by the handle), so that the uppermost paper on the tray 36 and the pickup mechanism 37 maintain a continuous contact force, thereby ensuring a better paper feeding effect.
为保证自适应角度调节机构38对托盘36产生更佳的自适应力,本实施例优选在上拉力件45和侧拉力件46上均设有多个挂孔,根据不同的需要,两根弹簧可分别挂设在不同挂孔中,从而得到更佳的自适应力和更佳的进纸效果。In order to ensure that the self-adaptive angle adjustment mechanism 38 produces a better self-adaptive force to the tray 36, the present embodiment is preferably equipped with a plurality of hanging holes on the upper tension member 45 and the side tension member 46. According to different needs, two springs They can be hung in different hanging holes, so as to obtain better adaptive force and better paper feeding effect.
为减少装置在不使用时的空间占用,以及为便于装置的携带输送,本实施例优选将托盘36设置为现有常规的折叠式结构。其折叠式结构可为:所述托盘36包括转动盘60和折叠盘,转动盘60通过转轴39安装在机架2上,折叠盘通过折叠结构连接在转动盘60上。在不使用时,可将折叠盘折叠至转动盘60上。In order to reduce the space occupied by the device when it is not in use, and to facilitate the carrying and transportation of the device, in this embodiment, the tray 36 is preferably configured as an existing conventional folding structure. Its folding structure can be: the tray 36 includes a rotating disk 60 and a folding disk, the rotating disk 60 is installed on the frame 2 through the rotating shaft 39, and the folding disk is connected to the rotating disk 60 through a folding structure. When not in use, the folding tray can be folded onto the rotating tray 60 .
本实施例的工作原理为:以图11所示方向为例,先手动通过调节件40和联动销43控制联动块44的下端向左移动,此时联动块44通过转轴39控制托盘36的出纸端向下倾斜,使出纸端与搓纸轮51之间的间距增大。待该间距达到最大时可单批次放入较多纸量。放入纸张后,松开调节件40,此时两根弹簧带动联动块44向右运动,相应地通过转轴39带动托盘36的出纸端向上运动,直至托盘36上最上方的纸张与搓纸轮51相接触。在该过程中,在上拉力件45、侧拉力件46和两根弹簧的配合作用下,其能够对托盘36产生持续的自适应转动力,以使托盘36上最上方的纸张能够与搓纸机构37保持持续的接触力,从而保证更佳的进纸效果。The working principle of this embodiment is: taking the direction shown in Figure 11 as an example, first manually control the lower end of the linkage block 44 to move to the left through the adjustment member 40 and the linkage pin 43, and at this time the linkage block 44 controls the tray 36 through the rotating shaft 39. The paper end is inclined downward, so that the distance between the paper output end and the pickup roller 51 increases. When the spacing reaches the maximum, more paper can be placed in a single batch. After putting in the paper, loosen the adjusting part 40, at this time, the two springs drive the linkage block 44 to move to the right, and correspondingly drive the paper output end of the tray 36 to move upward through the rotating shaft 39, until the uppermost paper on the tray 36 and the rubbing paper The wheels 51 are in contact. In this process, under the cooperative action of the upper tension member 45, the side tension member 46 and the two springs, it can generate a continuous adaptive rotational force on the tray 36, so that the uppermost paper on the tray 36 can be aligned with the paper pickup. Mechanism 37 maintains a continuous contact force, thereby ensuring better paper feeding effect.
实施例5Example 5
在实施例4的基础上,本实施例还在机架2上固定有进纸力度调节机构53,该进纸力度调节机构53分别连接在机架2和承台49上,其可通过调节搓纸轮51与纸张之间的力度来提高进纸效果。On the basis of Embodiment 4, the present embodiment is also fixed with a paper feeding strength adjustment mechanism 53 on the frame 2, and the paper feeding strength adjustment mechanism 53 is connected to the frame 2 and the platform 49 respectively, and it can be adjusted by rubbing The strength between the paper wheel 51 and the paper is used to improve the paper feeding effect.
如图13-15所示,所述进纸力度调节机构53包括调节杆54、转接件55、定位柱56、楔形块57、分纸台58和分纸架59;所述承台49包括与搓纸辊50长度方向一致的内腔,承台49上开设有与内腔相通的安装孔,且该安装孔位于搓纸轮51的正下方。其中,As shown in Figures 13-15, the paper feed strength adjustment mechanism 53 includes an adjustment rod 54, an adapter 55, a positioning column 56, a wedge block 57, a paper separation platform 58 and a paper separation frame 59; the platform 49 includes In the inner cavity consistent with the length direction of the pickup roller 50 , an installation hole communicating with the inner cavity is opened on the platform 49 , and the installation hole is located directly below the pickup roller 51 . in,
所述楔形块57通过常规的限位结构滑动设置在内腔中,其可沿内腔的长度方向滑动。The wedge block 57 is slidably disposed in the inner cavity through a conventional stop structure, and can slide along the length direction of the inner cavity.
所述转接件55的一端固定在楔形块57上,另一端伸出内腔后再穿出机架2的侧板。另外,转接件55上还设有限位条孔。One end of the adapter 55 is fixed on the wedge block 57 , and the other end extends out of the inner cavity and then passes through the side plate of the frame 2 . In addition, the adapter piece 55 is also provided with limiting bar holes.
所述定位柱56通过内腔底部固定在限位条孔中,该定位柱56与限位条孔配合可限定楔形块57的滑动距离。The positioning column 56 is fixed in the hole of the limiting bar through the bottom of the cavity, and the positioning column 56 cooperates with the hole of the limiting bar to limit the sliding distance of the wedge block 57 .
所述分纸架59固定在内腔中。The paper separation frame 59 is fixed in the inner chamber.
所述分纸台58的外径略小于安装孔的内径,分纸台58的前端设有与出纸端相对应的导向斜面,分纸台58的后端活动套设在分纸架59上,分纸台58通过分纸架59可转动地设置在安装孔内。另外,分纸台58下部设有万向珠,分纸台58通过万向珠设置在楔形块57的楔形面上。The outer diameter of the paper separation table 58 is slightly smaller than the inner diameter of the installation hole, the front end of the paper separation table 58 is provided with a guide slope corresponding to the paper output end, and the rear end of the paper separation table 58 is movably set on the paper separation frame 59 , the paper separation platform 58 is rotatably arranged in the installation hole through the paper separation frame 59 . In addition, a universal ball is provided at the lower part of the paper separating platform 58 , and the paper separating platform 58 is arranged on the wedge-shaped surface of the wedge block 57 through the universal ball.
所述调节杆54竖向可转动地安装在机架2上,调节杆54的下端与转接件55固定连接,调节杆54可通过转接件55和楔形块57控制分纸台58的前端转动,相应地可增大或缩小分纸台58与搓纸轮51之间的间隙,进而使搓纸轮51能够对纸张产生更好的搓纸动力。The adjusting rod 54 is vertically rotatably mounted on the frame 2, the lower end of the adjusting rod 54 is fixedly connected with the adapter 55, and the adjusting rod 54 can control the front end of the paper separation table 58 through the adapter 55 and the wedge block 57 The rotation can correspondingly increase or decrease the gap between the paper separating table 58 and the paper pickup wheel 51 , so that the paper pickup wheel 51 can generate better paper pickup power for the paper.
需要说明的是,调节杆54的中部通过L形结构件可转动地连接在机架2上,但调节杆54与L形结构件之间具有一定的转动阻力,只有对调节杆54施加的转动力大于阻力时,调节杆54才会转动,其保证了进纸力度调节机构53的运行稳定性更好。另外,调节杆54的上端还水平固定有半圆形结构的转动盘60,该转动盘60上设有指示转动角度的数值,根据该指示转动角度的数值可更准确地调节搓纸轮51与分纸台58之间的间隙大小。It should be noted that the middle part of the adjusting rod 54 is rotatably connected to the frame 2 through an L-shaped structural member, but there is a certain rotational resistance between the adjusting rod 54 and the L-shaped structural member, and only the rotation applied to the adjusting rod 54 When the power is greater than the resistance, the adjusting rod 54 will rotate, which ensures better operation stability of the paper feeding force adjusting mechanism 53 . In addition, the upper end of the adjusting rod 54 is also horizontally fixed with a semi-circular rotating disk 60, the rotating disk 60 is provided with a value indicating the angle of rotation, according to which the value indicating the angle of rotation can more accurately adjust the pickup roller 51 and The size of the gap between the separation table 58.
进一步的,由于转动盘60水平设置,其横向空间占用较多。因此为使转动盘60与机架2侧板之间的间距更小,本实施例还在侧板上开设有避位孔。当转动盘60固定在调节杆54上后,其边缘部分可穿过避位孔进入至侧板内侧。Further, since the rotating disk 60 is arranged horizontally, it occupies a lot of lateral space. Therefore, in order to make the distance between the rotating disk 60 and the side plate of the frame 2 smaller, the present embodiment also provides an escape hole on the side plate. After the rotating disk 60 is fixed on the adjusting rod 54, its edge portion can pass through the avoidance hole and enter the inner side of the side plate.
本实施例的工作原理为:在实际工作过程中,当搓纸轮51对纸张的搓纸力度不足时,先通过转动盘60控制调节杆54转动一定角度,再由调节杆54通过转接件55控制楔形块57向调节杆54方向运动,楔形块57通过楔形面挤压万向珠,使分纸台58的前端向上转动,此时分纸台58与搓纸轮51之间的间隙变小,搓纸轮51就能够对纸张产生更大的搓纸力,保证了纸张更好的输送效果。反之,当搓纸轮51对纸张的搓纸力度较大时,通过增大分纸台58与搓纸轮51之间的间隙即可减少搓纸轮51对纸张的搓纸力。The working principle of this embodiment is as follows: in the actual working process, when the pickup force of the pickup roller 51 on the paper is not enough, firstly control the adjustment rod 54 to rotate by a certain angle through the rotating disc 60, and then the adjustment rod 54 passes through the adapter 55 controls the wedge-shaped block 57 to move in the direction of the adjustment rod 54, and the wedge-shaped block 57 squeezes the universal ball through the wedge-shaped surface, so that the front end of the paper separation table 58 turns upward, and at this time, the gap between the paper separation table 58 and the pickup roller 51 becomes smaller , the pickup wheel 51 can generate greater paper pickup force on the paper, ensuring a better conveying effect of the paper. Conversely, when the pickup force of the pickup roller 51 on the paper is strong, the pickup force of the pickup roller 51 on the paper can be reduced by increasing the gap between the paper separation table 58 and the pickup roller 51 .
实施例6Example 6
在实施例1-5中任一实施例的基础上,为提高图像采集与打码的准确性,并减少图像采集装置6和打码装置7的工作时间,本实施例在设备上设置了相应的检测组件。On the basis of any one of the embodiments 1-5, in order to improve the accuracy of image acquisition and coding, and reduce the working hours of the image acquisition device 6 and the coding device 7, the present embodiment sets corresponding detection components.
如图1-5所示,所述的设备还包括均与控制器连接的卡纸检测组件10、纸张重叠检测组件11、第一传感器12、第二传感器13和第三传感器14。其中,As shown in FIGS. 1-5 , the device further includes a paper jam detection component 10 , a paper overlapping detection component 11 , a first sensor 12 , a second sensor 13 and a third sensor 14 all connected to the controller. in,
所述卡纸检测组件10包括光电传感器,光电传感器通过机架2分别固定在纸张输送装置5的输入端中部和输出端中部。当在输入过程中出现卡纸时,纸张将向上凸出于托纸板23,此时光电传感器之间的光信号被阻断,控制器据此可发出卡纸的信号。The paper jam detection assembly 10 includes a photoelectric sensor, and the photoelectric sensor is respectively fixed in the middle of the input end and the middle of the output end of the paper conveying device 5 through the frame 2 . When a paper jam occurs during the input process, the paper will protrude upwards from the paper support plate 23, at this time the light signal between the photoelectric sensors is blocked, and the controller can send a paper jam signal accordingly.
所述纸张重叠检测组件11包括超声波探头,超声波探头通过机架2分别固定在纸张输送装置5的输入端中部的上方和下方。当纸张进入纸张输送装置5的输入端时,若出现纸张重叠,则纸张的厚度将变厚,此时通过上下超声波探头配合即可测出纸张重叠,控制器据此可发出纸张重叠的信号。The paper overlapping detection assembly 11 includes an ultrasonic probe, which is respectively fixed above and below the middle of the input end of the paper conveying device 5 through the frame 2 . When the paper enters the input end of the paper conveying device 5, if the paper overlaps, the thickness of the paper will become thicker. At this time, the paper overlap can be detected by the cooperation of the upper and lower ultrasonic probes, and the controller can send a signal of paper overlap accordingly.
所述第一传感器12 、第二传感器13和第三传感器14分别安装在进纸装置4和两个防偏移输送段18的输出端。具体的,第一传感器12通过托盘36安装在进纸装置4的出纸端中部,第二传感器13和第三传感器14通过托纸板23分别安装在两个防偏移输送段18的输出端中部。The first sensor 12 , the second sensor 13 and the third sensor 14 are respectively installed on the output end of the paper feeding device 4 and the two anti-deviation conveying sections 18 . Specifically, the first sensor 12 is installed in the middle of the paper output end of the paper feeding device 4 through the tray 36, and the second sensor 13 and the third sensor 14 are respectively installed in the middle of the output end of the two anti-offset conveying sections 18 through the paper support plate 23. .
本实施例在实际工作时,当第一传感器12检测到托盘36上放有纸张时,控制器控制进纸装置4启动向纸张输送装置5送纸,当第二传感器13检测到纸张通过时,图像采集装置6启动进行图像采集。当第三传感器14检测到纸张通过时,打码装置7启动进行打码。通过各检测组件的配合,使得设备的处理过程更加智能化。In the actual work of this embodiment, when the first sensor 12 detects that there is paper on the tray 36, the controller controls the paper feeding device 4 to start feeding the paper to the paper conveying device 5, and when the second sensor 13 detects that the paper passes, The image acquisition device 6 is activated for image acquisition. When the third sensor 14 detects that the paper passes, the marking device 7 starts to perform marking. Through the cooperation of various detection components, the processing process of the equipment is more intelligent.
实施例7Example 7
在实施例1的基础上,为防止静电对设备中的电子元件造成影响,本实施例在设备上设置了防静电组件15。如图1-2所示,本实施例在纸张输送装置5的输入端和收纳装置8的输入端均通过机架2固定有防静电组件15,通过防静电组件15即可有效地释放掉纸张处理过程中的静电,从而使得设备的安全性更高。On the basis of Embodiment 1, in order to prevent static electricity from affecting electronic components in the device, an antistatic component 15 is provided on the device in this embodiment. As shown in Figure 1-2, in this embodiment, the input end of the paper conveying device 5 and the input end of the storage device 8 are fixed with an anti-static component 15 through the frame 2, and the paper can be effectively released through the anti-static component 15 Static electricity during handling, which makes the equipment more secure.
实施例8Example 8
在实施例1-7中任一实施例所述一体式智能文档处理设备的基础上,本实施例提供了一种打码方法,所述的设备包括控制器、进纸装置4、纸张输送装置5、收纳装置8、图像采集装置6和打码装置7,进纸装置4、纸张输送装置5、打码装置7和收纳装置8依次设置,纸张输送装置5中部设有图像采集间隙9,图像采集装置6分别设置在图像采集间隙9的上方与下方,打码装置7分别设置在纸张输送装置5输出端的上方与下方,控制器分别与进纸装置4、纸张输送装置5、图像采集装置6和打码装置7连接;On the basis of the integrated intelligent document processing device described in any one of embodiments 1-7, this embodiment provides a coding method, and the device includes a controller, a paper feeding device 4, and a paper conveying device 5. The storage device 8, the image acquisition device 6 and the coding device 7, the paper feeding device 4, the paper conveying device 5, the coding device 7 and the storage device 8 are arranged in sequence, and the middle part of the paper conveying device 5 is provided with an image collection gap 9, and the image The acquisition device 6 is respectively arranged above and below the image acquisition gap 9, the coding device 7 is respectively arranged above and below the output end of the paper conveying device 5, and the controller is connected with the paper feeding device 4, the paper conveying device 5, and the image collecting device 6 respectively. Connect with coding device 7;
所述的打码方法包括以下步骤:The coding method described comprises the following steps:
步骤1:将待处理纸张放入进纸装置4,由进纸装置4将纸张分页输送给纸张输送装置5,并由纸张输送装置5控制纸张向收纳装置8运动。Step 1: Put the paper to be processed into the paper feeding device 4, and the paper feeding device 4 sends the paper to the paper conveying device 5 in pages, and the paper conveying device 5 controls the movement of the paper to the storage device 8.
步骤2:当纸张运动到上方的图像采集装置6下方时,该上方的图像采集装置6采集纸张上表面的图像;当纸张运动到图像采集间隙9时,下方的图像采集装置6通过图像采集间隙9采集纸张下表面的图像;采集完成后将采集到的图像发送给控制器。Step 2: When the paper moves below the upper image acquisition device 6, the upper image acquisition device 6 captures the image of the upper surface of the paper; when the paper moves to the image acquisition gap 9, the lower image acquisition device 6 passes through the image acquisition gap 9 Collect the image of the lower surface of the paper; after the collection is completed, send the collected image to the controller.
步骤3:接收到图像后控制器自动识别出包含字符的图像,并根据采集顺序自动为包含字符的图像排列出页码值,并将页码值发送给对应的打码装置7。Step 3: After receiving the images, the controller automatically recognizes the images containing characters, and automatically arranges the page number values for the images containing characters according to the collection sequence, and sends the page number values to the corresponding coding device 7 .
步骤4:当纸张运动至打码装置7之间时,打码装置7为对应纸张上包含字符的对应页面进行打码,打码完成后的纸张进入收纳装置8。Step 4: When the paper moves between the coding device 7, the coding device 7 codes the corresponding page containing the characters on the corresponding paper, and the paper after the coding is completed enters the storage device 8.
步骤5:控制器在打码完成后为对应图像进行电子编码并保存,而打码完成后的纸张则进入收纳装置8。Step 5: The controller electronically encodes and saves the corresponding image after coding is completed, and the paper after coding is entered into the storage device 8 .
需要说明的是,本实施例的打码方法基于实施例1-7中任一实施例所述一体式智能文档处理设备实现,因此本方法中涉及到的组成及相关结构等与上述实施例相同,不再赘述。It should be noted that the coding method of this embodiment is implemented based on the integrated intelligent document processing device described in any one of embodiments 1-7, so the composition and related structures involved in this method are the same as those of the above embodiments ,No longer.
以上所述,仅为本发明的具体实施方式,本说明书中所公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的替代特征加以替换;所公开的所有特征、或所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以任何方式组合。The above is only a specific embodiment of the present invention. Any feature disclosed in this specification, unless specifically stated, can be replaced by other equivalent or alternative features with similar purposes; all features disclosed, or all The steps of a method or process may be combined in any way, except for mutually exclusive features and/or steps.
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