CN116557046A - Side arch transport mechanism, arch assembly system and assembly method - Google Patents
Side arch transport mechanism, arch assembly system and assembly method Download PDFInfo
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- 238000009434 installation Methods 0.000 abstract description 12
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- 230000005641 tunneling Effects 0.000 abstract description 2
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F13/00—Transport specially adapted to underground conditions
- E21F13/006—Equipment transport systems
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/40—Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
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Abstract
本发明公开了一种侧拱运输机构、拱架装配系统及装配方法,包括侧抓臂、连接座和滑移组件,所述侧抓臂与连接座铰接设置,所述连接座上设置有对侧抓臂极限位置进行限制的主限位件;所述连接座设置在滑移组件上,所述连接座能够在被驱动的情况下沿滑移组件的长度方向进行运动;本发明提出一种分段式拱架运输和装配方法,体型相对较小,重量相对更轻,安装时间相对较短,为安装工人省时省力的同时又能提升工作效率;本方案更利于隧道内狭窄空间施工,在有限的空间进行同时作业,提高掘进及立拱效率。
The invention discloses a side arch transport mechanism, an arch assembly system and an assembly method, comprising a side grabbing arm, a connecting seat and a sliding assembly, the side grabbing arm and the connecting seat are hingedly arranged, and the connecting seat is provided with a pair of The main limiter that limits the limit position of the side grabbing arm; the connecting seat is arranged on the sliding assembly, and the connecting seat can move along the length direction of the sliding assembly when driven; the present invention proposes a Segmented arch transportation and assembly method, relatively small in size, relatively light in weight, and relatively short in installation time, saving time and labor for installation workers while improving work efficiency; this scheme is more conducive to construction in narrow spaces in tunnels, Simultaneous operation in a limited space improves the efficiency of tunneling and arching.
Description
技术领域technical field
本发明涉及隧道施工技术领域,特别涉及一种侧拱运输机构、拱架装配系统及装配方法。The invention relates to the technical field of tunnel construction, in particular to a side arch transport mechanism, an arch assembly system and an assembly method.
背景技术Background technique
隧道施工中,拱架安装现有技术是用装载机将拱架运输到台车尾部,由拱架台车抓取和张开拱架,再由主臂运输到掌子面进行安装。但是由于拱架体型庞大及质量较重,占用空间较大,不方便安装,加上自身较重不好调整,占用安装时间较长,影响后续施工。In tunnel construction, the prior art of arch installation is to use a loader to transport the arch to the rear of the trolley, grab and open the arch by the arch trolley, and then transport it to the tunnel face by the main arm for installation. However, due to the large size and heavy weight of the arch frame, it takes up a lot of space and is inconvenient to install. In addition, it is heavy and difficult to adjust, which takes a long time for installation and affects subsequent construction.
发明内容Contents of the invention
本发明的目的在于,针对上述不足之处提供一种侧拱架俯仰安装机构、安装系统及安装方法,解决了现有技术中拱架体型庞大及质量较重,占用空间较大,不方便安装,加上自身较重不好调整,占用安装时间较长,影响后续施工的问题。The purpose of the present invention is to provide a side arch pitching installation mechanism, installation system and installation method in view of the above disadvantages, which solves the problems of the arch frame in the prior art, which is large in size, heavy in weight, takes up a large space, and is inconvenient to install. , plus its own weight is not easy to adjust, it takes a long time to install and affects the follow-up construction.
本发明是通过下述方案来实现的:The present invention is achieved through the following scheme:
一种侧拱运输机构,包括侧抓臂、连接座和滑移组件,所述侧抓臂与连接座铰接设置,所述连接座上设置有对侧抓臂极限位置进行限制的主限位件;所述连接座设置在滑移组件上,所述连接座能够在被驱动的情况下沿滑移组件的长度方向进行运动。A side arch transportation mechanism, comprising a side grabbing arm, a connecting seat and a sliding assembly, the side grabbing arm and the connecting seat are hingedly arranged, and the connecting seat is provided with a main limiter that limits the limit position of the side grabbing arm ; The connecting seat is arranged on the sliding assembly, and the connecting seat can move along the length direction of the sliding assembly under the condition of being driven.
基于上述一种侧拱运输机构,所述连接座上设置有辅助限位件;所述辅助限位件为可拆卸结构,所述辅助限位件上设置有限位块和限位连杆;限位块能够沿限位连杆的长度方向移动。Based on the above-mentioned side arch transport mechanism, the connecting seat is provided with an auxiliary limiter; the auxiliary limiter is a detachable structure, and the auxiliary limiter is provided with a limit block and a limit connecting rod; The block can move along the length direction of the limit connecting rod.
基于上述一种侧拱运输机构,所述侧抓臂包括侧臂座、侧抓固定板、侧抓限位框和侧抓活动框;所述侧抓限位框设置在侧抓固定板上远离侧臂座的端面上,所述侧抓限位框沿侧抓固定板的长度方向的中心位置对称设置,所述侧抓活动框靠近侧抓限位框设置。Based on the above-mentioned side arch transportation mechanism, the side grabbing arm includes a side arm seat, a side grabbing fixed plate, a side grabbing limiting frame and a side grabbing movable frame; the side grabbing limiting frame is arranged on the side grabbing fixed plate away from On the end face of the side arm seat, the side grab limit frame is arranged symmetrically along the center of the length direction of the side grab fixed plate, and the side grab movable frame is arranged close to the side grab limit frame.
基于上述一种侧拱运输机构,所述滑移组件包括滑动导向轨、滑轨支撑座、滑移块和动力机构,所述滑动导向轨在滑轨支撑座之间至少设置有一条,所述滑移块上设置有与滑动导轨相匹配的导向部,所述动力机构与滑移块直接连接或通过传动件间接与滑移块连接,所述动力机构能够带动滑移块沿滑动导向轨的长度方向进行移动,所述连接座与滑移块连接。Based on the above-mentioned side arch transportation mechanism, the sliding assembly includes a sliding guide rail, a sliding rail support seat, a sliding block and a power mechanism, and at least one of the sliding guide rails is arranged between the sliding rail support seats. The sliding block is provided with a guide part that matches the sliding guide rail. The power mechanism is directly connected to the sliding block or indirectly connected to the sliding block through a transmission member. The power mechanism can drive the sliding block along the direction of the sliding guide rail. The movement is carried out in the length direction, and the connecting seat is connected with the sliding block.
本方案提供一种拱架装配系统,包括侧拱运输机构、举升机构、台架、运立一体机构和侧立拱机构;所述侧拱运输机构设置在台架两侧位置,所述运立一体机构设置在台架上,所述侧立拱机构设置在台架上靠近掌子面的端面上,所述举升机构设置在台架上远离掌子面的端面上;所述举升机构设置有转动部和升降部。This solution provides an arch assembly system, including a side arch transport mechanism, a lifting mechanism, a platform, a transport-stand integrated mechanism, and a side arch mechanism; the side arch transport mechanism is arranged on both sides of the platform, The vertical integrated mechanism is arranged on the platform, the side arch mechanism is arranged on the end surface of the platform close to the palm surface, and the lifting mechanism is arranged on the end surface of the platform away from the palm surface; the lifting The mechanism is provided with a rotating part and a lifting part.
本方案提供一种装配方法;其应用于上述拱架装配系统,其包括以下步骤;This solution provides an assembly method; it is applied to the above-mentioned arch assembly system, which includes the following steps;
步骤一:侧拱架转运,通过侧拱运输机构配合举升机构将侧拱架运输到待立拱位置;Step 1: The side arch is transferred, and the side arch is transported to the position to be erected through the side arch transportation mechanism and the lifting mechanism;
步骤二:中间拱架转运,通过举升机构配合运立一体机构将中间拱架转运至待立拱位置;Step 2: The intermediate arch is transferred, and the intermediate arch is transferred to the position to be erected through the lifting mechanism and the integrated transport and erection mechanism;
步骤三:将两侧侧拱架和中间拱架进行装配,实现立拱作业。Step 3: Assemble the side arches on both sides and the middle arch to realize the vertical arch operation.
在步骤一,其具体包括以下步骤:In step one, it specifically includes the following steps:
S11、侧拱架的搭接;将侧拱架搭放在举升机构和侧拱运输机构上;S11. Overlapping of the side arches; placing the side arches on the lifting mechanism and the side arch transport mechanism;
S12、举升机构上升,旋转部旋转,带动侧拱架随侧抓臂旋转使之与主限位件接触;S12. The lifting mechanism rises, the rotating part rotates, and drives the side arch frame to rotate with the side grabbing arm to make it contact with the main limiter;
S13、侧拱架转运:动力机构带动滑移块向沿滑动导向轨的长度方向移动侧立拱机构位置处;S13, side arch transfer: the power mechanism drives the sliding block to move along the length direction of the sliding guide rail to the position of the side arch mechanism;
S14、侧拱架交接:侧立拱机构抓住侧拱架,侧拱运输机构释放侧拱架,侧立拱机构抓住侧拱架调整位置,同时侧拱运输机构从台架前端返回台架初始位置等待下一次作业。S14. Side arch handover: the side arch mechanism grabs the side arch, the side arch transport mechanism releases the side arch, the side arch mechanism grabs the side arch to adjust its position, and the side arch transport mechanism returns to the bench from the front end of the bench The initial position waits for the next job.
在S11中,具体步骤为:首先将侧抓臂的侧抓活动框展开,并向靠近连接座的方向翻转,升机构下降到最低位置,旋转部旋转为向内水平位置,此时转运机将单段侧拱架放置在旋转部与侧抓臂上,侧抓活动框动作抓紧侧拱架,完成拱架装载第一步。In S11, the specific steps are as follows: first, unfold the side grabbing movable frame of the side grabbing arm, and turn it over in the direction close to the connecting seat, lower the lifting mechanism to the lowest position, and rotate the rotating part to the inward horizontal position, at this time the transfer machine will The single-section side arch is placed on the rotating part and the side grab arm, and the side grab movable frame moves to grasp the side arch to complete the first step of arch loading.
在步骤二,其具体包括以下步骤:In step two, it specifically includes the following steps:
S21、拱架载运:通过装载机构将拱架运输到台架处,靠近举升机构的位置;S21. Arch transportation: transport the arch to the platform through the loading mechanism, close to the position of the lifting mechanism;
S22、拱架举升:举升机构与拱架搭接,并将拱架举升到运立一体机构处,被夹持;S22. Lifting of the arch: the lifting mechanism overlaps with the arch, and lifts the arch to the position of the transport-stand integrated mechanism, and is clamped;
S23、拱架运输:运立一体机构动作,使拱架沿导轨架的长度方向进行运输,当运输结构运动到导轨架长度至少一半处,将拱架放落在台架上,运立一体机构向初始位置方向移动到预定位置,通过回转座使主支撑臂旋转,然后再次将拱架夹持并举升,向靠近掌子面的方向运动,直到侧立拱机构处。S23. Arch transportation: the movement of the integrated mechanism makes the arch transport along the length direction of the guide rail frame. When the transport structure moves to at least half of the length of the guide rail frame, the arch frame is placed on the stand, and the integrated mechanism is operated. Move to the predetermined position in the direction of the initial position, rotate the main support arm through the slewing seat, then clamp and lift the arch frame again, and move toward the direction close to the palm face until it reaches the side arch mechanism.
S22、拱架举升的具体步骤为:两侧举升机构同步运动到同一高度位置处,形成对拱架的举升结构,保持预定位置不动,装载机构将拱架运载到举升结构上,使拱架与两侧的旋转臂搭接,完成拱架的初次交接;S22. The specific steps for lifting the arch are: the lifting mechanisms on both sides move synchronously to the same height position to form a lifting structure for the arch, keep the predetermined position still, and the loading mechanism carries the arch to the lifting structure , so that the arch frame overlaps with the rotating arms on both sides to complete the initial handover of the arch frame;
两侧举升机构同步上升作业,运动到预定位置处停止,运立一体机构经过多维度的调节,使夹持头与拱架接触并夹持。The lifting mechanisms on both sides rise up synchronously and stop at the predetermined position. The integrated movement and vertical mechanism is adjusted in multiple dimensions to make the clamping head contact and clamp the arch.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:
1、本发明提出一种分段式拱架运输和装配方法,体型相对较小,重量相对更轻,安装时间相对较短,为安装工人省时省力的同时又能提升工作效率;本方案更利于隧道内狭窄空间施工,在有限的空间进行同时作业,提高掘进及立拱效率。1. The present invention proposes a segmented arch transportation and assembly method, which is relatively small in size, relatively lighter in weight, and relatively short in installation time, which saves time and effort for installation workers and improves work efficiency at the same time; this solution is more It is beneficial to the construction in the narrow space in the tunnel, and the simultaneous operation can be carried out in the limited space, and the efficiency of tunneling and arching can be improved.
2、本方案中本举升机构装配于台架上,配合运立一体机构进行使用,同时完成垂直方向的运输作业,以及中间端拱架扶持和举升作业,使中间端拱架能够提升到与运立一体机构交接的位置,同时举升机构能为侧拱架提供动力源,当侧拱架端部搭接并固定在侧拱运输机构上时,通过举升机构的转动和升降可以将侧拱架转动到预定的直立状态,本方案装配在台车上,不占用额外的施工空间,同时其自身能够升降和旋转作业,能够适应隧道内的各种作业环境,极大的提升了中间拱架的立拱效率。2. In this scheme, the lifting mechanism is assembled on the platform and used in conjunction with the transport-stand integrated mechanism. At the same time, it completes the vertical transportation operation, as well as the support and lifting operation of the middle end arch, so that the middle end arch can be lifted to The position where it is connected with the transport-stand integrated mechanism. At the same time, the lifting mechanism can provide the power source for the side arch. When the end of the side arch is overlapped and fixed on the side arch transportation mechanism, the rotation and lifting of the lifting mechanism can The side arch rotates to the predetermined upright state. This solution is assembled on the trolley, which does not occupy additional construction space. At the same time, it can be lifted and rotated to adapt to various working environments in the tunnel, which greatly improves the intermediate construction. The vertical arch efficiency of the arch frame.
附图说明Description of drawings
图1为本发明中拱架装配系统的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of arch assembly system among the present invention;
图2为本发明中侧拱运输机构的立体结构示意图;Fig. 2 is a three-dimensional schematic diagram of the side arch transport mechanism in the present invention;
图3为本发明中侧抓臂的立体结构示意图;Fig. 3 is a schematic diagram of the three-dimensional structure of the side grabbing arm in the present invention;
图4为本发明中第一导向滚轮和第二导向滚轮位置示意图;Fig. 4 is a schematic diagram of the positions of the first guide roller and the second guide roller in the present invention;
图5为本发明中从动齿轮的位置示意图;Fig. 5 is the position schematic diagram of driven gear among the present invention;
图6为本发明中侧拱运输驱动机构的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of the side arch transport drive mechanism in the present invention;
图7为本发明中中间臂抓臂结构的立体结构示意图;Fig. 7 is a schematic diagram of the three-dimensional structure of the intermediate arm grasping arm structure in the present invention;
图8为本发明中夹持头的立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the clamping head in the present invention;
图9为本发明中支撑座的立体结构示意图;Fig. 9 is a schematic diagram of the three-dimensional structure of the support seat in the present invention;
图10为本发明中滑移座的放大结构示意图;Fig. 10 is a schematic diagram of the enlarged structure of the sliding seat in the present invention;
图11为本发明中制动机构的放大结构示意图;Fig. 11 is the schematic diagram of enlarged structure of braking mechanism in the present invention;
图12为本发明中侧立拱机构的立体结构示意图;Fig. 12 is a schematic diagram of the three-dimensional structure of the side arch mechanism in the present invention;
图13为本发明中侧立拱机构的轴测图;Fig. 13 is an axonometric view of the side arch mechanism in the present invention;
图14为本发明举升机构的立体结构示意图;Fig. 14 is a schematic diagram of the three-dimensional structure of the lifting mechanism of the present invention;
图15为本发明中举升机构动力箱的放大结构示意图;Fig. 15 is a schematic diagram of the enlarged structure of the power box of the lifting mechanism in the present invention;
图16为本发明中导向轮的放大结构示意图;Fig. 16 is a schematic diagram of the enlarged structure of the guide wheel in the present invention;
图17为本发明中辅助支撑辊的放大结构示意图;Figure 17 is a schematic diagram of the enlarged structure of the auxiliary support roller in the present invention;
图18为本发明中举升机构回转马达的放大结构示意图;Fig. 18 is a schematic diagram showing an enlarged structure of the slewing motor of the lifting mechanism in the present invention;
图19为本发明中旋转臂的放大结构示意图;Fig. 19 is a schematic diagram of the enlarged structure of the rotating arm in the present invention;
图中标记:1、滑座;2、滑块;3、旋转臂;4、台架;5、举升机构;6、运立一体机构;7、侧立拱机构;8、侧抓臂;9、连接座;10、滑移组件;11、主限位件;12、辅助限位件;13、侧拱运输机构;101、举升机构动力箱;102、支撑柱;103、导向轮;104、连接链;105、导向腔;106、导向壁;107、导向面;108、导向前轮;109、导向后轮;110、支撑座;201、支撑体;202、导向臂;203、辅助支撑辊;204、第一导轮;205、第二导轮;206、导向槽;207、举升机构回转马达;208、回转腔;209、回转盖;301、加强杆;401、第一框体部;402、第二框体部;601、中间臂抓臂结构;602、回转座;603、滑移座;604、导轨架;605、滑杆;606、传输链;607、驱动轮;608、主支撑臂;609、俯仰油缸;610、夹持头;611、第一支撑座;612、第二支撑座;613、夹持底座;614、第一调节油缸;615、第二调节油缸;616、承接板;617、支撑板;618、固定限位框;619、活动限位框;620、双向油缸;621、夹臂;622、夹臂支撑座;623、辅助支撑臂;624、转向马达;625、回转底盘;626、制动机构;627、减速座;628、减速油缸;629、驱动马达;630、导向滚轮;701、立拱伸缩油缸;702、立拱滑动座;703、立拱底座;704、立拱导轨;705、第一立拱臂;706、第一立拱油缸;707、第二立拱臂;708、立拱连接座;709、第二立拱油缸;710、立拱座;711、辅助连接臂;712、第三立拱油缸;713、立拱板;714、立拱限位框;715、立拱活动框;801、侧臂座;802、侧抓固定板;803、侧抓限位框;804、侧抓活动框;1001、滑动导向轨;1002、滑轨支撑座;1003、滑移块;1004、动力机构;1005、从动齿轮;1006、传动链;1007、液压马达;1008、轨道支撑杆;1009、第一导向滚轮;1010、第二导向滚轮;1011、支撑连接臂;1012、马达安装框;1013、传动齿;1101、主限位柱;1102、接触板;1201、限位块;1202、限位连杆;1203、锁定螺母。Marks in the figure: 1. sliding seat; 2. slider; 3. rotating arm; 4. stand; 5. lifting mechanism; 9. Connecting seat; 10. Sliding component; 11. Main limiter; 12. Auxiliary limiter; 13. Side arch transport mechanism; 101. Lifting mechanism power box; 102. Support column; 103. Guide wheel; 104, connecting chain; 105, guide cavity; 106, guide wall; 107, guide surface; 108, guide front wheel; 109, guide rear wheel; 110, support seat; 201, support body; 202, guide arm; 203, auxiliary Support roller; 204, first guide wheel; 205, second guide wheel; 206, guide groove; 207, swing motor of lifting mechanism; 208, swing cavity; 209, swing cover; 301, reinforcing rod; 401, first frame Body part; 402, second frame body part; 601, intermediate arm grasping arm structure; 602, revolving seat; 603, sliding seat; 604, guide rail frame; 605, slide bar; 606, transmission chain; 607, driving wheel; 608, main support arm; 609, pitch cylinder; 610, clamping head; 611, first support base; 612, second support base; 613, clamping base; 614, first adjustment cylinder; 615, second adjustment cylinder ; 616, receiving plate; 617, support plate; 618, fixed limit frame; 619, movable limit frame; Steering motor; 625, rotary chassis; 626, braking mechanism; 627, deceleration seat; 628, deceleration oil cylinder; 629, drive motor; 630, guide roller; 701, vertical arch telescopic cylinder; 702, vertical arch sliding seat; 703, Vertical arch base; 704, vertical arch guide rail; 705, the first vertical arch arm; 706, the first vertical arch oil cylinder; 707, the second vertical arch arm; 708, vertical arch connection seat; 709, the second vertical arch oil cylinder; 710 , vertical arch seat; 711, auxiliary connecting arm; 712, third vertical arch oil cylinder; 713, vertical arch plate; 714, vertical arch limit frame; 715, vertical arch movable frame; 801, side arm seat; 802, side grab Fixed plate; 803, side grabbing limit frame; 804, side grabbing movable frame; 1001, sliding guide rail; 1002, slide rail support seat; 1003, sliding block; 1004, power mechanism; 1005, driven gear; Transmission chain; 1007, hydraulic motor; 1008, track support rod; 1009, first guide roller; 1010, second guide roller; 1011, support connecting arm; 1012, motor installation frame; 1013, transmission gear; 1101, main limit Column; 1102, contact plate; 1201, limit block; 1202, limit connecting rod; 1203, lock nut.
具体实施方式Detailed ways
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.
本说明书(包括任何附加权利要求、摘要)中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification (including any appended claims, abstract), unless otherwise stated, may be replaced by alternative features which are equivalent or serve a similar purpose. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.
在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right" etc. is based on the orientation or positional relationship shown in the drawings, and is only for It is convenient to describe the present invention and simplify the description, but not to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the present invention.
此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或隐含地包括一个或多个该特征。In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be interpreted as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of such feature.
实施例1Example 1
如图2~图6所示,本发明提供一种技术方案:As shown in Figures 2 to 6, the present invention provides a technical solution:
一种侧拱运输机构,其至少包括但不限于侧抓臂8、连接座9和滑移组件10,侧抓臂8与连接座9铰接设置,连接座9上设置有对侧抓臂8极限位置进行限制的主限位件11;连接座9设置在滑移组件10上,连接座9能够在被驱动的情况下沿滑移组件10的长度方向进行运动。A side arch transportation mechanism, which at least includes but is not limited to a side grabbing arm 8, a connecting seat 9 and a sliding assembly 10, the side grabbing arm 8 and the connecting seat 9 are hingedly arranged, and the connecting seat 9 is provided with a limit to the side grabbing arm 8 The main position limiting member 11 and the connecting seat 9 are arranged on the sliding assembly 10, and the connecting seat 9 can move along the length direction of the sliding assembly 10 when driven.
基于上述结构,侧抓臂8用于对侧拱架的端部进行抓持,侧拱架在被抓持的情况下,能够被驱动围绕连接座9进行转动,使侧拱架运动到预定的位置,在隧道中进行运输,滑移组件10能够带动侧拱架一同沿滑移组件10的长度方向运动,最终运到待立拱区域,本方案中采用的滑移组件10结构、侧抓臂8结构简单,占用空间小,能够快速对单个拱架进行稳定传输,可以有效提升拱架装配效率,降低装配难度。Based on the above structure, the side grab arm 8 is used to grasp the end of the side arch, and when the side arch is grasped, it can be driven to rotate around the connecting seat 9, so that the side arch moves to a predetermined position. position, transported in the tunnel, the sliding assembly 10 can drive the side arch frame to move along the length direction of the sliding assembly 10, and finally transported to the area to be erected. The structure of the sliding assembly 10 and the side grabbing arm 8 The structure is simple, the space occupied is small, and it can quickly and stably transmit a single arch, which can effectively improve the efficiency of arch assembly and reduce the difficulty of assembly.
作为示例的,连接座9上可以设置有辅助限位件12,主限位件11设置在侧抓臂8与连接座9铰接处的下侧位置,辅助限位件12设置在侧抓臂8与连接座9铰接处的上侧位置。辅助限位件12为可拆卸结构,辅助限位件12上设置有限位块1201和限位连杆1202;限位块1201能够沿限位连杆1202的长度方向移动,限位连杆1202的设置方向为由连接座9向侧拱架的方向。其可以为任意方向。As an example, the connecting base 9 may be provided with an auxiliary limiter 12, the main limiter 11 is arranged at the lower side of the joint between the side grabbing arm 8 and the connecting base 9, and the auxiliary limiter 12 is arranged on the side grabbing arm 8. The upper side position of the joint with the connecting seat 9. The auxiliary limit piece 12 is a detachable structure, and the auxiliary limit piece 12 is provided with a limit block 1201 and a limit link 1202; the limit block 1201 can move along the length direction of the limit link 1202, and the limit link 1202 The setting direction is the direction from the connecting seat 9 to the side arch. It can be in any direction.
作为优选的实施例,限位连杆1202垂直于连接座9设置,当限位块1201移动到靠近连接座9时为第一位置,当限位块1201移动到与处于极限位置的侧拱架接触时为第二位置。As a preferred embodiment, the limiting link 1202 is arranged perpendicular to the connecting seat 9, and when the limiting block 1201 moves to the first position when it is close to the connecting seat 9, when the limiting block 1201 moves to the side arch in the limit position When in contact it is the second position.
基于上述结构,通过主限位件11可以对侧拱架的极限位置进行限制,防止侧拱架运动过渡对其他部件造成损伤,当侧拱架被驱动转动时,限位块1201位于第一位置,此时限位块1201不会转动过程中的侧拱架发生干涉,当侧拱架运动到极限位置时,将限位块1201移动到第二位置,限位块1201对侧拱架的极限位置进行辅助支撑,配合主限位件11形成2点支撑结构,保证侧拱架在沿滑移组件10长度方向运动过程中的稳定性。Based on the above structure, the limit position of the side arch can be limited by the main limiter 11 to prevent damage to other parts caused by the transition of the side arch movement. When the side arch is driven to rotate, the limit block 1201 is located at the first position At this time, the limit block 1201 will not interfere with the side arch during the rotation process. When the side arch moves to the limit position, the limit block 1201 is moved to the second position. The limit position of the limit block 1201 on the side arch Auxiliary support is provided to form a 2-point support structure in cooperation with the main limiter 11 to ensure the stability of the side arch during movement along the length direction of the sliding assembly 10 .
作为示例的,限位块1201与限位连杆1202采用螺纹连接,限位连杆1202上至少设置有2个锁定螺母1203,限位块1201穿过限位连杆1202设置,至少2个锁定螺母1203分别设置在限位块1201两端。As an example, the limit block 1201 is threadedly connected to the limit link 1202, and at least two lock nuts 1203 are arranged on the limit link 1202, the limit block 1201 is set through the limit link 1202, and at least two lock nuts 1203 are arranged on the limit link 1202 The nuts 1203 are respectively arranged at two ends of the limiting block 1201 .
基于上述结构,通过调整锁定螺母1203的位置,可以同步调整限位块1201的在限位连杆1202上的位置,实现对于限位块1201位置的改变。当然,限位块1201也可以采用自动化的机械结构,如伸缩油缸等。Based on the above structure, by adjusting the position of the locking nut 1203 , the position of the limiting block 1201 on the limiting link 1202 can be adjusted synchronously, so as to change the position of the limiting block 1201 . Of course, the limit block 1201 can also adopt an automated mechanical structure, such as a telescopic oil cylinder and the like.
作为示例的,主限位件11可以为主限位柱1101和接触板1102,主限位柱1101与连接板固定连接,接触板1102设置在主限位柱1101上远离连接座9的端面上,接触板1102与主限位柱1101成预定角度设置,使接触板1102与运动到极限位置时的侧拱架弧度相适配,如此可以保证接触的稳定性,同时接触板1102的面积不小于主限位柱1101,增大接触板1102与侧拱架的接触面积,进一步保证限位的稳定性。As an example, the main limiting member 11 can be a main limiting column 1101 and a contact plate 1102, the main limiting column 1101 is fixedly connected with the connecting plate, and the contact plate 1102 is arranged on the end surface of the main limiting column 1101 away from the connecting seat 9 , the contact plate 1102 is set at a predetermined angle with the main limit post 1101, so that the contact plate 1102 is adapted to the arc of the side arch when it moves to the limit position, so that the stability of the contact can be guaranteed, and the area of the contact plate 1102 is not less than The main limit column 1101 increases the contact area between the contact plate 1102 and the side arch, further ensuring the stability of the limit.
作为示例的,侧抓臂8可以包括侧臂座801、侧抓固定板802、侧抓限位框803和侧抓活动框804;侧抓限位框803设置在侧抓固定板802上远离侧臂座801的端面上,侧抓限位框803沿侧抓固定板802的长度方向的中心位置对称设置,侧抓活动框804靠近侧抓限位框803设置。As an example, the side grabbing arm 8 can include a side arm seat 801, a side grabbing fixed plate 802, a side grabbing limiting frame 803 and a side grabbing movable frame 804; the side grabbing limiting frame 803 is arranged on the side grabbing fixed plate 802 away from the On the end face of the arm base 801 , the side grab limiting frame 803 is arranged symmetrically along the central position of the side grab fixing plate 802 in the length direction, and the side grab movable frame 804 is arranged close to the side grab limiting frame 803 .
基于上述结构,通过侧抓限位框803可以对侧拱架的极限位置进行限制,防止侧拱架从侧抓固定板802上脱离,通过侧抓活动框804可以对侧拱架进行稳固夹持。Based on the above structure, the limit position of the side arch can be limited by the side grab limiting frame 803 to prevent the side arch from detaching from the side grab fixed plate 802, and the side arch can be stably clamped by the side grab movable frame 804 .
作为示例的,侧抓活动框804可以包括双向油缸、夹臂和夹臂支撑座;夹臂支撑座设在侧抓固定板802底部位置,夹臂分别与夹臂支撑座的两端铰接,双向油缸分别与夹臂铰接,在双向油缸的动作下,两夹臂相互靠近或相互背离运动。As an example, the side grasping movable frame 804 can include a bidirectional oil cylinder, a clamp arm and a clamp arm support base; The oil cylinders are respectively hinged with the jig arms, and under the action of the two-way oil cylinders, the two jig arms move closer to each other or move away from each other.
基于上述结构,在对侧拱架进行固定时,先通过运动结构使侧拱架卡入到侧抓限位框803中,然后控制双向油缸动作,通过夹臂对侧拱架进行夹持。Based on the above structure, when fixing the side arches, the side arches are snapped into the side catch limit frame 803 through the moving structure, and then the two-way oil cylinder is controlled to clamp the side arches through the clamping arms.
作为示例的,夹臂与侧拱架的接触端上可以设置有防滑板,在侧抓限位框803的接触部上也可以设置有防滑板,通过设置防滑板可以进一步保证夹持的稳固程度。As an example, an anti-skid plate can be provided on the contact end of the clip arm and the side arch, and an anti-skid plate can also be provided on the contact portion of the side grip limit frame 803, and the stability of the clamping can be further ensured by arranging the anti-skid plate .
实施例2Example 2
如图2~图6所示,基于上述实施例1,本实施例提供一种侧拱运输机构13,其滑移组件10可以包括滑动导向轨1001、滑轨支撑座1002、滑移块1003和动力机构1004,滑动导向轨1001在滑轨支撑座1002之间至少设置有一条,滑移块1003上设置有与滑动导轨相匹配的导向部,动力机构1004与滑移块直接连接或通过传动件间接与滑移块连接,动力机构1004能够带动滑移块沿滑动导向轨1001的长度方向进行移动,连接座9与滑移块1003连接。As shown in Figures 2 to 6, based on the above-mentioned embodiment 1, this embodiment provides a side arch transportation mechanism 13, the sliding assembly 10 of which may include a sliding guide rail 1001, a sliding rail support seat 1002, a sliding block 1003 and Power mechanism 1004, at least one sliding guide rail 1001 is provided between the slide rail support seats 1002, and a guide part matching the sliding guide rail is arranged on the sliding block 1003, and the power mechanism 1004 is directly connected with the sliding block or through a transmission member Indirectly connected with the sliding block, the power mechanism 1004 can drive the sliding block to move along the length direction of the sliding guide rail 1001 , and the connecting seat 9 is connected with the sliding block 1003 .
基于上述结构,通过动力机构1004为滑移块1003提供动力,滑动导向轨1001位置滑移块1003提供导向路径,导向部能沿着滑动导向轨1001的长度方向进行限位运动,使滑移块1003能够稳定的进行移动。Based on the above structure, the power mechanism 1004 provides power for the sliding block 1003, the sliding block 1003 at the position of the sliding guide rail 1001 provides a guiding path, and the guide part can perform limit movement along the length direction of the sliding guiding rail 1001, so that the sliding block 1003 is able to move steadily.
作为示例的,动力机构1004可以为一个伸缩油缸或多个伸缩油缸组合成的油缸伸缩件,伸缩油缸与滑移块1003连接,通过伸缩油缸的动作使滑移块1003进行移动。As an example, the power mechanism 1004 may be a telescopic oil cylinder or a cylinder telescopic part composed of a plurality of telescopic oil cylinders, the telescopic oil cylinder is connected with the sliding block 1003, and the sliding block 1003 is moved by the action of the telescopic oil cylinder.
作为示例的,动力机构1004为液压马达1007,滑轨支撑座1002上设置有从动齿轮1005,在至少2个从动齿轮1005之间套设有传动链1006,液压马达1007与传动链1006连接,传动链1006的两端与滑移块1003连接。As an example, the power mechanism 1004 is a hydraulic motor 1007, a driven gear 1005 is arranged on the slide rail support base 1002, a transmission chain 1006 is sleeved between at least two driven gears 1005, and the hydraulic motor 1007 is connected to the transmission chain 1006 , the two ends of the transmission chain 1006 are connected with the sliding block 1003 .
基于上述结构,通过液压马达1007为传动链1006提供动力,使传动链1006在从动齿轮1005之间来回转动,同步为滑移块1003提供动力,使滑移块1003能够沿着滑动导向轨1001的长度方向运动。Based on the above structure, the hydraulic motor 1007 provides power for the transmission chain 1006, so that the transmission chain 1006 rotates back and forth between the driven gears 1005, synchronously provides power for the sliding block 1003, so that the sliding block 1003 can move along the sliding guide rail 1001 movement in the length direction.
作为示例的,在同一滑轨支撑座1002之间至少设置有2个从动齿轮1005,使相邻的从动齿轮1005之间在竖直方向上间隔预定的距离。As an example, at least two driven gears 1005 are arranged between the same slide rail supporting base 1002 , so that adjacent driven gears 1005 are separated by a predetermined distance in the vertical direction.
基于上述结构,相邻的从动齿轮1005可以增加传动链1006在竖直方向的距离,防止传动链1006在运动过程中与其他部件发生干涉,保证整个运输过程的顺畅运行。Based on the above structure, adjacent driven gears 1005 can increase the distance of the transmission chain 1006 in the vertical direction, preventing the transmission chain 1006 from interfering with other components during movement, and ensuring the smooth operation of the entire transportation process.
作为示例的,滑动导向轨1001设置为2条,两条滑动导向轨1001之间斜向和/或竖向方向交错设置有多个轨道支撑杆1008;滑动导向轨1001均设置有导向槽,上端滑动导向轨1001的导向槽向上开口设置,下端滑动导向轨1001的导向槽向上下开口设置。As an example, there are two sliding guide rails 1001, and a plurality of rail support rods 1008 are arranged obliquely and/or vertically staggered between the two sliding guide rails 1001; The guide groove of the sliding guide rail 1001 is arranged upwardly, and the guide groove of the lower sliding guide rail 1001 is arranged upwardly and downwardly.
基于上述结构,通过斜向和/或竖向方向交错设置的轨道支撑杆1008为两个滑动导向轨1001提供支撑,由于在滑移块1003移动的过程中,其自身及其连接的连接座9和侧拱架的重力大部分是由滑动导向轨1001来承受,因此需要对滑动导向轨1001进行强化连接,保证其连接和运动时的稳定性。Based on the above structure, the track support rods 1008 staggered in the oblique and/or vertical directions provide support for the two sliding guide rails 1001, because during the movement of the sliding block 1003, itself and its connected connecting seat 9 Most of the weight of the side arch frame is borne by the sliding guide rail 1001, so it is necessary to strengthen the connection to the sliding guide rail 1001 to ensure the stability of its connection and movement.
作为示例的,导向部可以包括第一导向滚轮1009和第二导向滚轮1010,第一导向滚轮1009至少在上端滑动导向轨1001的导向槽中设置2个,第一导向滚轮1009至少在下端滑动导向轨1001的导向槽中设置2个。As an example, the guide part may include a first guide roller 1009 and a second guide roller 1010, the first guide roller 1009 is at least two provided in the guide groove of the upper sliding guide rail 1001, and the first guide roller 1009 is at least slidingly guided at the lower end Two guide grooves are provided in the rail 1001 .
基于上述结构,通过设置第一导向滚轮1009和第二导向滚轮1010可以与两条滑动导向轨1001形成夹持结构,进一步保证滑移块1003的连接稳定程度,同时在同一滑动导向轨1001中设置至少2个导向滚轮,可以保证导向框能够沿预定的方向进行稳定移动。Based on the above structure, the first guide roller 1009 and the second guide roller 1010 can form a clamping structure with the two sliding guide rails 1001 to further ensure the stability of the connection of the sliding block 1003. At least 2 guide rollers can ensure that the guide frame can move stably along the predetermined direction.
作为示例的,滑动导向轨1001上设置有支撑连接臂1011,支撑连接臂1011在滑动导向轨1001的长度方向设置为多个,滑动导向轨1001通过支撑连接臂1011与主体结构连接,如台车进行连接,使整体滑移组件10与台车形成一体。As an example, the sliding guide rail 1001 is provided with a supporting connecting arm 1011, and the supporting connecting arm 1011 is arranged in multiples in the length direction of the sliding guiding rail 1001, and the sliding guiding rail 1001 is connected with the main structure through the supporting connecting arm 1011, such as a trolley The connection is made so that the integral sliding assembly 10 is integrated with the trolley.
作为示例的,液压马达1007上设置有马达安装框1012,马达安装框1012和液压马达1007均与支撑连接臂1011连接,马达支撑框中设置有传动齿1013和供液压马达1007转动的传动孔,液压马达1007的输出轴设置在传动块中,传动齿1013沿传动孔对称设置,传动齿1013通过轴承设置在马达安装孔中,传动链1006分别与2个传动齿1013和液压马达1007的输出齿连接。As an example, the hydraulic motor 1007 is provided with a motor mounting frame 1012, the motor mounting frame 1012 and the hydraulic motor 1007 are connected to the supporting connecting arm 1011, and the motor supporting frame is provided with transmission teeth 1013 and a transmission hole for the hydraulic motor 1007 to rotate. The output shaft of the hydraulic motor 1007 is arranged in the transmission block, and the transmission teeth 1013 are arranged symmetrically along the transmission hole. connect.
基于上述结构,通过支撑连接臂1011同时为液压马达1007和马达支撑框提供固定点,传动链1006在2个传动齿1013的导向下,与液压马达1007的大部分输出齿卡合,使液压马达1007的能够平稳的输出动力。Based on the above structure, the hydraulic motor 1007 and the motor support frame are provided with fixed points by supporting the connecting arm 1011 at the same time, and the transmission chain 1006 is guided by two transmission teeth 1013 to engage with most of the output teeth of the hydraulic motor 1007, so that the hydraulic motor The 1007 can output power smoothly.
实施例3Example 3
如图1所示,基于上述实施例1或2,本发明提供一种技术方案:As shown in Figure 1, based on the above-mentioned embodiment 1 or 2, the present invention provides a technical solution:
一种拱架装配系统,其包括侧拱运输机构13、举升机构、台架、运立一体机构和侧立拱机构;侧拱运输机构13设置在台架两侧位置,运立一体机构设置在台架上,侧立拱机构设置在台架上靠近掌子面的端面上,举升机构设置在台架上远离掌子面的端面上;举升机构设置有转动部和升降部。An arch assembly system, which includes a side arch transport mechanism 13, a lifting mechanism, a platform, a transport-stand integrated mechanism, and a side arch mechanism; the side arch transport mechanism 13 is arranged on both sides of the stand, and the transport-stand integrated mechanism is set On the platform, the side arch mechanism is arranged on the end surface of the platform close to the palm surface, and the lifting mechanism is arranged on the end surface of the platform away from the palm surface; the lifting mechanism is provided with a rotating part and a lifting part.
基于上述结构,举升机构的转动部为侧拱架提供动力,侧拱运输机构13配合举升机构的转动部和升降完成侧拱架的直立作业,使侧拱架能够在竖立的情况下沿台车的侧部进行移动,不会与台车内部空间发生干涉,当侧拱运输机构13将侧拱架运输到侧立拱机构处时,侧立拱机构对侧拱架进行夹持,完成运拱作业,侧立拱机构进行立拱作业。Based on the above structure, the rotating part of the lifting mechanism provides power for the side arch, and the side arch transportation mechanism 13 cooperates with the rotating part of the lifting mechanism and the lifting to complete the vertical operation of the side arch, so that the side arch can be erected. The side of the trolley moves without interfering with the interior space of the trolley. When the side arch transport mechanism 13 transports the side arch to the side arch mechanism, the side arch mechanism clamps the side arch to complete For arching operations, the side arch mechanism performs arching operations.
实施例4Example 4
如图1~图8所示,基于上述实施例3,本实施例与实施例3类似,其不同之处至于:举升机构5可以包括滑座1和滑块2,滑块2被配置为能够沿滑座1的长度方向进行来回移动,滑块2上设置有旋转臂3,旋转臂3被配置为能够围绕与滑块2的连接处旋转;As shown in Figures 1 to 8, based on the above-mentioned embodiment 3, this embodiment is similar to embodiment 3, the difference is that: the lifting mechanism 5 may include a slide seat 1 and a slide block 2, and the slide block 2 is configured as Can move back and forth along the length direction of the slider 1, the slider 2 is provided with a rotating arm 3, and the rotating arm 3 is configured to be able to rotate around the joint with the slider 2;
基于上述结构,将本举升机构5装配于台架上,配合运立一体机构6进行使用,同时完成垂直方向的运输作业,以及中间端拱架扶持和举升作业,使中间端拱架能够提升到与运立一体机构交接的位置,同时举升机构能为侧拱架提供动力源,当侧拱架端部搭接并固定在侧拱运输机构13上时,通过举升机构的转动和升降可以将侧拱架转动到预定的直立状态,本方案装配在台车上,不占用额外的施工空间,同时其自身能够升降和旋转作业,能够适应隧道内的各种作业环境,极大的提升了中间拱架的立拱效率。Based on the above-mentioned structure, the lifting mechanism 5 is assembled on the stand, and used in conjunction with the transport-stand integrated mechanism 6, and at the same time completes the vertical transportation operation, as well as the support and lifting operation of the middle end arch, so that the middle end arch can Elevate to the position where it is handed over to the transport-stand integrated mechanism. At the same time, the lifting mechanism can provide a power source for the side arch. When the end of the side arch is overlapped and fixed on the side arch transportation mechanism 13, the rotation and Lifting can turn the side arch to the predetermined upright state. This scheme is assembled on the trolley, which does not occupy additional construction space. At the same time, it can be lifted and rotated to adapt to various working environments in the tunnel. The vertical arch efficiency of the middle arch frame is improved.
作为示例的,滑块2可以包括举升机构动力箱101、支撑柱102、导向轮103和连接链104;导向轮103分别设置在支撑柱102的上下两端,连接链104环形套设在导向轮103和支撑柱102上,举升机构动力箱101通过齿轮与连接链104连接,连接链104与滑块2连接。As an example, the slider 2 may include a lifting mechanism power box 101, a support column 102, a guide wheel 103, and a connecting chain 104; On the wheel 103 and the support column 102 , the power box 101 of the lifting mechanism is connected with the connecting chain 104 through gears, and the connecting chain 104 is connected with the slider 2 .
基于上述结构,在举升机构动力箱101的动作下,连接链104围绕支撑柱102的周向位置移动,同时带动滑块2在支撑柱102的长度方向进行移动。Based on the above structure, under the action of the power box 101 of the lifting mechanism, the connecting chain 104 moves around the circumferential position of the support column 102 , and at the same time drives the slider 2 to move in the length direction of the support column 102 .
作为示例的,支撑柱102的侧壁上设置有导向腔105,导向腔105靠近滑块2侧的侧壁形成导向壁106,支撑柱102与滑块2的接触面形成导向面107。As an example, a guide cavity 105 is provided on the side wall of the support column 102 , the side wall of the guide cavity 105 close to the slider 2 forms a guide wall 106 , and the contact surface between the support column 102 and the slider 2 forms a guide surface 107 .
基于上述结构,通过设置导向腔105和导向壁106,能够使滑块2上的滚动机构与支撑座110能够形成稳固的夹持结构,使滑块2在承载重物的情况下依然能够稳定、顺畅、高效的沿支撑柱102的长度方向运动。Based on the above structure, by setting the guide cavity 105 and the guide wall 106, the rolling mechanism on the slider 2 and the support seat 110 can form a stable clamping structure, so that the slider 2 can still be stable and Smooth and efficient movement along the length direction of the support column 102 .
作为示例的,导向腔105沿支撑柱102的两侧壁上均设置有导向腔105,使之能够对滑块2进行全方位导向。As an example, the guide cavity 105 is provided along both side walls of the support column 102 so that the slider 2 can be guided in all directions.
作为示例的,举升机构动力箱101可以与支撑柱102固定连接,举升机构动力箱101的输出端上至少通过2个齿轮与连接链104接触,至少2个齿轮平行设置,连接链104上设置有供齿轮往复运动的链孔。As an example, the lifting mechanism power box 101 can be fixedly connected with the support column 102, and the output end of the lifting mechanism power box 101 is in contact with the connecting chain 104 through at least 2 gears, and at least 2 gears are arranged in parallel. A chain hole for the reciprocating motion of the gear is provided.
基于上述结构,至少配置2个齿轮与连接链104接触,可以增大接触面,同时平行设置的齿轮能够保证输出力的均衡,防止脱链的情况发生,同时也在一定程度上防止了齿轮的损坏,减低了后期维护成本。Based on the above structure, at least two gears are arranged to be in contact with the connecting chain 104, which can increase the contact surface. At the same time, the gears arranged in parallel can ensure the balance of the output force, prevent the occurrence of the chain, and also prevent the gears from being broken to a certain extent. damage, reducing the cost of later maintenance.
作为示例的,导向轮103可以包括导向前轮108和导向后轮109,导向前轮108和导向后轮109上均设置有与支撑柱102连接的支撑座110,与导向前轮108和导向后轮109连接的支撑座110均成一定倾角设置,使导向前轮108和导向后轮109的导向方向相反设置。As an example, the guide wheel 103 can include a guide front wheel 108 and a guide rear wheel 109, and the guide front wheel 108 and the guide rear wheel 109 are all provided with a support seat 110 connected with the support column 102, which is connected to the guide front wheel 108 and the guide rear wheel 109. The support seat 110 that wheel 109 connects is all arranged at a certain inclination angle, so that the leading direction of leading front wheel 108 and leading rear wheel 109 is set oppositely.
支撑座110的倾角和长度根据实际装配情况设置,在此不进行限定。The inclination angle and length of the support base 110 are set according to actual assembly conditions, and are not limited here.
基于上述结构,通过分别设置在支撑座110上下两端的导向前轮108和导向后轮109将连接链104支撑绷紧,在使连接链104顺畅运行的情况下,还能够防止连接链104与支撑柱102直接接触而造成的损坏。Based on the above-mentioned structure, the connecting chain 104 is supported and tightened by the guide front wheels 108 and the guide rear wheels 109 respectively arranged at the upper and lower ends of the support base 110. In the case of making the connecting chain 104 run smoothly, it is also possible to prevent the connecting chain 104 from contacting the support. Damage caused by direct contact with column 102.
作为示例的,导向前轮108和导向后轮109均设为多齿轮结构,多齿轮能够与连接链104进行稳固接触,从而实现导向和托力。As an example, both the guide front wheel 108 and the guide rear wheel 109 are configured with a multi-gear structure, and the multi-gear can be in stable contact with the connecting chain 104, thereby realizing guidance and support.
作为示例的,滑块2可以包括支撑体201、导向臂202和辅助支撑辊203;导向臂202沿支撑体201侧壁的长度方向至少设置为2个,辅助支撑辊设置在支撑体201底部位置,支撑体201底部设置有供辅助支撑辊203容置的腔体结构。As an example, the slider 2 may include a support body 201, a guide arm 202 and an auxiliary support roller 203; the guide arm 202 is arranged at least two along the length direction of the side wall of the support body 201, and the auxiliary support roller is arranged at the bottom position of the support body 201 , the bottom of the support body 201 is provided with a cavity structure for accommodating the auxiliary support roller 203 .
导向臂202的端部设置有与导向腔105相适配的第一导轮204,第一导轮204与导向臂202的端部铰接设置,使第一导轮204能够沿铰接点自由转动。The end of the guide arm 202 is provided with a first guide wheel 204 adapted to the guide cavity 105, and the first guide wheel 204 is hinged to the end of the guide arm 202 so that the first guide wheel 204 can freely rotate along the hinge point.
导向臂202上靠近导向腔105的侧壁位置设置有第二导轮205,第二导轮205上设置有导向槽206,导向槽206的尺寸与导向腔105侧壁尺寸相适配,使第二导轮205能够沿导向腔105的侧壁进行稳固移动。A second guide wheel 205 is provided on the guide arm 202 near the side wall of the guide cavity 105, and a guide groove 206 is provided on the second guide wheel 205. The size of the guide groove 206 is adapted to the size of the guide cavity 105 side walls, so that the first The two guide wheels 205 can move steadily along the sidewall of the guide cavity 105 .
基于上述机构,通过将第一导轮204嵌入式设置在导向腔105中,同时配合将第二导轮205卡入到导向腔105的侧壁上,实现多重导向作用,同时再配合辅助支撑辊203与支撑柱102侧壁的滚动接触受力,最终实现滑块2的稳定运动。Based on the above mechanism, by embedding the first guide wheel 204 in the guide cavity 105, and at the same time cooperating with the second guide wheel 205 snapped into the side wall of the guide cavity 105, multiple guiding functions are realized, and at the same time, the auxiliary support roller is used The rolling contact between the 203 and the side wall of the support column 102 bears force, and finally realizes the stable movement of the slider 2 .
作为示例的,滑块2上设置有回转机构,旋转臂3设置在回转机构上,通过回转机构的运动可以带动旋转臂3的进行360°的转动。As an example, the slider 2 is provided with a turning mechanism, and the rotating arm 3 is arranged on the turning mechanism, and the movement of the turning mechanism can drive the rotating arm 3 to rotate by 360°.
作为示例的,回转机构可以包括举升机构回转马达207、回转腔208和回转盖209;回转盖209与回转腔208通过轴承连接,回转盖209内设置有与举升机构回转马达207输出端连接的齿轮结构,通过举升机构回转马达207转动,能够带动回转盖209围绕回转腔208进行转动,旋转臂3与回转盖209连接,回转腔208与滑块2连接。As an example, the slewing mechanism may include a lifting mechanism slewing motor 207, a slewing chamber 208, and a slewing cover 209; The gear structure, through the rotation of the lifting mechanism rotary motor 207, can drive the rotary cover 209 to rotate around the rotary cavity 208, the rotary arm 3 is connected with the rotary cover 209, and the rotary cavity 208 is connected with the slider 2.
本方案中回转机构为本领域常见的机构,在此就不进行细节上的过多描述。The slewing mechanism in this solution is a common mechanism in the field, so it will not be described in detail here.
基于上述结构,举升机构回转马达207的转动能够带动回转盖209和旋转臂3同步运动,滑块2能够带动回转腔208进行上下运动,最终实现旋转臂3能够在多空间多角度对拱架立拱作业。Based on the above structure, the rotation of the slewing motor 207 of the lifting mechanism can drive the slewing cover 209 and the slewing arm 3 to move synchronously, and the slider 2 can drive the slewing chamber 208 to move up and down. Arch work.
作为示例的,旋转臂3可以为L形杆体结构,旋转臂3的一端与回转盖209连接,在旋转臂3上还可以设置有加强杆301。As an example, the rotating arm 3 may be an L-shaped rod structure, one end of the rotating arm 3 is connected to the revolving cover 209 , and a reinforcing rod 301 may also be provided on the rotating arm 3 .
由于旋转臂3需要对拱架进行举升作业,在同时对多根拱架进行举升时其受力较大,需要设置加强杆301来强化支撑,保证支撑力度。Since the rotating arm 3 needs to lift the arches, it will bear a large force when lifting multiple arches at the same time, so it is necessary to set a reinforcing rod 301 to strengthen the support and ensure the support strength.
实施例5Example 5
如图1~图8所示,基于上述实施例3或4,本实施例与实施例3类似,其不同之处至于:台架4可以包括第一框体部401和第二框体部402,第一框体部401的垂直高度不大于第二框体部402的垂直高度,举升机构5设置在第一框体部401的端部上,侧立拱机构7设置在第二框体部402的端部上。As shown in Figures 1 to 8, based on the above-mentioned embodiment 3 or 4, this embodiment is similar to embodiment 3, the difference is that: the stand 4 may include a first frame body part 401 and a second frame body part 402 , the vertical height of the first frame body part 401 is not greater than the vertical height of the second frame body part 402, the lifting mechanism 5 is arranged on the end of the first frame body part 401, and the side arch mechanism 7 is arranged on the second frame body On the end of part 402.
基于上述结构,本方案中设置高度不同的框体结构,靠近掌子面处的框体结构更高,使内部的空腔范围更大,方便其他机械在掌子面处进行作业。Based on the above structure, frame structures with different heights are set up in this scheme, and the frame structure close to the working surface is higher, so that the internal cavity range is larger, and it is convenient for other machines to work on the working surface.
作为示例的,侧立拱机构7可以包括立拱伸缩油缸701、立拱滑动座702和立拱底座703,立拱伸缩油缸701的底部与台架4连接,另一端与立拱滑动座702连接,台架4的端部设置有与立拱滑动座702配合作用的立拱导轨704;在立拱伸缩油缸701的动作下,立拱滑动座702能够沿着立拱导轨704的长度方向运动。As an example, the side arch mechanism 7 may include an arch telescopic oil cylinder 701, an arch sliding seat 702 and an arch base 703, the bottom of the arch telescopic oil cylinder 701 is connected with the stand 4, and the other end is connected with the arch sliding seat 702 , The end of stand 4 is provided with the vertical arch guide rail 704 that cooperates with vertical arch sliding seat 702;
立拱底座703设置在滑动底座上,立拱底座703上铰接有第一立拱臂705,第一立拱臂705与立拱底座703之间设置有第一立拱油缸706,第一立拱油缸706分别通过连接壁与第一立拱臂705和立拱底座703铰接;The vertical arch base 703 is arranged on the sliding base, the first vertical arch arm 705 is hinged on the vertical arch base 703, the first vertical arch oil cylinder 706 is arranged between the first vertical arch arm 705 and the vertical arch base 703, the first vertical arch The oil cylinder 706 is respectively hinged to the first vertical arch arm 705 and the vertical arch base 703 through the connecting wall;
第一立拱臂705中嵌入式设置有抬供伸缩油缸(未画出)和第二立拱臂707,第二立拱臂707套设在第一立拱臂705中,抬供伸缩油缸能够带动第二立拱臂707沿第一立拱臂705的长度方向进行运动;Embedded in the first vertical arch arm 705 are provided with a telescopic oil cylinder (not shown) and a second vertical arch arm 707, and the second vertical arch arm 707 is sleeved in the first vertical arch arm 705, and the telescopic oil cylinder for lifting and supply can be Drive the second vertical arch arm 707 to move along the length direction of the first vertical arch arm 705;
第二立拱臂707远离第一立拱臂705的端部上设置有立拱连接座708;第二立拱臂707和立拱连接座708之间设置有第二立拱油缸709,第二立拱油缸709分别与立拱连接座708和第二立拱臂707铰接,第二立拱油缸709能够带动立拱连接座708围绕其与第二立拱臂707的铰接处进行一定角度的转动,使之能够适配不同的拱架,将拱架调整到正确的预定位置。The end of the second vertical arch arm 707 away from the first vertical arch arm 705 is provided with a vertical arch connection seat 708; between the second vertical arch arm 707 and the vertical arch connection seat 708, a second vertical arch oil cylinder 709 is arranged, and the second The vertical arch oil cylinder 709 is respectively hinged with the vertical arch connecting seat 708 and the second vertical arch arm 707, and the second vertical arch oil cylinder 709 can drive the vertical arch connecting seat 708 to rotate at a certain angle around its hinge with the second vertical arch arm 707 , so that it can adapt to different arches and adjust the arches to the correct predetermined position.
立拱连接座708上连接有立拱座710,立拱座710与立拱连接座708铰接,立拱座710与立拱连接座708的铰接处同轴铰接有辅助连接臂711,辅助连接臂711与立拱座710远离立拱连接座708的端部之间设置有第三立拱油缸712,第三立拱油缸712两端分别与辅助连接臂711和立拱座710铰接。Vertical arch connecting seat 708 is connected with vertical arch seat 710, and vertical arch seat 710 is hinged with vertical arch connecting seat 708, and the hinge of vertical arch seat 710 and vertical arch connecting seat 708 is coaxially hinged with auxiliary connecting arm 711, and auxiliary connecting arm Between 711 and the end of the vertical arch seat 710 away from the vertical arch connection seat 708, a third vertical arch oil cylinder 712 is arranged, and the two ends of the third vertical arch oil cylinder 712 are respectively hinged with the auxiliary connecting arm 711 and the vertical arch seat 710.
基于上述结构,通过第三立拱油缸712动作,可以带动立拱座710在竖直平面内进行转动,实现俯仰调节,进而对其上夹持的拱架进行支撑,使其能够到达预定位置,完成后续立拱作业。当侧拱运输机构将侧拱架运输到侧立拱机构处时,侧立拱机构将侧拱抓持进行交接。Based on the above structure, the movement of the third vertical arch oil cylinder 712 can drive the vertical arch seat 710 to rotate in the vertical plane to realize pitch adjustment, and then support the arch frame clamped on it so that it can reach the predetermined position. Complete the follow-up arch work. When the side arch transport mechanism transports the side arch frame to the side arch mechanism, the side arch mechanism grasps the side arch for handover.
作为示例的,立拱座710可以包括立拱板713、立拱限位框714和立拱活动框715;立拱限位设置在立拱座710上远离立拱连接座708的端面上,立拱限位框714沿立拱板713的长度方向的中心位置对称设置,立拱活动框715靠近立拱限位框714设置。As an example, the arch seat 710 may include an arch plate 713, an arch limiting frame 714 and an arch movable frame 715; The arch limit frame 714 is arranged symmetrically along the central position of the length direction of the vertical arch plate 713, and the vertical arch movable frame 715 is arranged close to the vertical arch limit frame 714.
基于上述结构,通过立拱限位框714可以对拱架的极限位置进行限制,防止拱架从立拱板713上脱离,通过立拱活动框715可以对拱架进行稳固夹持。Based on the above structure, the limit position of the arch frame can be limited by the vertical arch limiting frame 714 to prevent the arch frame from detaching from the vertical arch plate 713 , and the arch frame can be stably clamped by the vertical arch movable frame 715 .
作为示例的,立拱活动框715可以包括双向油缸620、夹臂621和夹臂支撑座622;夹臂支撑座622设在立拱板713底部位置,夹臂621分别与夹臂支撑座622的两端铰接,双向油缸620分别与夹臂621铰接,在双向油缸620的动作下,两夹臂621相互靠近或相互背离运动。As an example, the vertical arch movable frame 715 can include a two-way oil cylinder 620, a clamp arm 621 and a clamp arm support seat 622; The two ends are hinged, and the two-way oil cylinder 620 is respectively hinged with the clamp arms 621. Under the action of the two-way oil cylinder 620, the two clamp arms 621 move closer to each other or move away from each other.
基于上述结构,在对拱架进行固定时,先控制承接板616运动到预定位置,使立拱限位框714卡入拱架中,然后控制双向油缸620动作,对拱架进行夹持。Based on the above structure, when fixing the arch, first control the receiving plate 616 to move to a predetermined position, so that the vertical arch limit frame 714 snaps into the arch, and then controls the action of the two-way oil cylinder 620 to clamp the arch.
作为示例的,夹臂621与拱架的接触端上可以设置有防滑板,在立拱板713与拱架的接触部上也可以设置有防滑板,通过设置防滑板可以进一步保证夹持的稳固程度。As an example, an anti-skid plate can be provided on the contact end of the clamp arm 621 and the arch frame, and an anti-skid plate can also be provided on the contact portion between the vertical arch plate 713 and the arch frame, and the stability of the clamping can be further ensured by arranging the anti-skid plate degree.
实施例6Example 6
如图1~图8所示,基于上述实施例3或4,本实施例与实施例3或4类似,其不同之处至于:运立一体机构6可以包括中间臂抓臂结构601、回转座602、滑移座603、导轨架604和滑杆605;导轨架604设置在台架4长度方向的中心位置,滑移座603上设置有与导轨架604相匹配的滑槽,导轨架604的中心位置设置有传输链606,滑移座603上设置有与传输链606配合作用的驱动轮607;滑杆605设置在台架4宽度方向的两侧位置,中间臂抓臂结构601设置在滑移座603上。As shown in Figures 1 to 8, based on the above-mentioned embodiment 3 or 4, this embodiment is similar to embodiment 3 or 4, and the difference is that: the movement-stand integrated mechanism 6 may include an intermediate arm grasping arm structure 601, a swivel seat 602, sliding seat 603, guide rail frame 604 and slide bar 605; Guide rail frame 604 is arranged on the central position of stand 4 lengthwise, and sliding seat 603 is provided with the chute that matches with guide rail frame 604, and the guide rail frame 604 The central position is provided with a transmission chain 606, and the sliding seat 603 is provided with a driving wheel 607 cooperating with the transmission chain 606; the slide bar 605 is arranged on both sides of the width direction of the stand 4, and the middle arm grasping arm structure 601 is arranged on the slide Move seat 603 on.
基于上述结构,中间臂抓臂结构601用于抓举中间拱架,当举升机构5将拱架举升到预定位置,完成与中间臂抓臂结构601的交接,使中间臂抓臂结构601能够稳固对拱架进行夹持,然后举升机构5能够进行旋转将拱架的两侧活动端拨转到滑杆605上,中间臂抓臂结构601抓举着拱架沿轨道架的长度方向进行移动,驱动轮607为其提供动力,使拱架平稳的在台架4的上方进行运输。由于仅设置有一条轨道和中间臂抓臂结构601。因此在运输拱架的过程中,首先通过中间臂抓臂结构601将拱架抓举并移动到预定位置(至少为轨道架长度的一半),此时拱架位于滑移座603的后方位置,然后中间臂抓臂结构601将拱架释放,使拱架整体横向搭放在台车架上,中间臂抓臂结构601返回预定位置后进行转向,将拱架再次抓举并进行下一步运输,此时拱架位于滑移座603的前方位置,直至将拱架运输到掌子面待立拱处。Based on the above-mentioned structure, the intermediate arm grabbing arm structure 601 is used to snatch the intermediate arch, when the lifting mechanism 5 lifts the arch to a predetermined position, the handover with the intermediate arm grabbing arm structure 601 is completed, so that the intermediate arm grabbing arm structure 601 can Firmly clamp the arch, and then the lifting mechanism 5 can rotate to turn the movable ends on both sides of the arch to the slide bar 605, and the middle arm grasping arm structure 601 grabs the arch and moves along the length direction of the track frame , the driving wheel 607 provides power for it, so that the arch is transported above the platform 4 smoothly. Since only one track and the middle arm grabbing arm structure 601 are provided. Therefore in the process of transporting the arch, at first the arch is grabbed and moved to a predetermined position (at least half of the length of the rail frame) by the intermediate arm grabbing arm structure 601, and now the arch is positioned at the rear position of the sliding seat 603, and then The intermediate arm grasping arm structure 601 releases the arch, so that the entire arch is placed horizontally on the platform frame. After the intermediate arm grasping arm structure 601 returns to the predetermined position, it turns and grabs the arch again and carries out the next step of transportation. The arch is located in front of the sliding seat 603 until the arch is transported to the face of the tunnel where the arch is to be erected.
作为示例的,中间臂抓臂结构601可以包括主支撑臂608和俯仰油缸609,主支撑臂608与回转座602铰接,俯仰油缸609与一端与回转座602铰接,另一端与主支撑臂608的侧壁铰接,俯仰油缸609对沿主支撑臂608长度方向的轴线对称设置;As an example, the intermediate arm grabbing arm structure 601 can include a main support arm 608 and a pitching cylinder 609, the main support arm 608 is hinged with the swivel base 602, the pitching cylinder 609 is hinged with one end of the swivel base 602, and the other end is hinged with the main support arm 608. The side wall is hinged, and the pitch cylinder 609 is arranged symmetrically to the axis along the length direction of the main support arm 608;
在主支撑臂608中嵌入式设置有伸缩油缸和辅助支撑臂623,辅助支撑臂623套设在主支撑臂608的端部,在伸缩油缸的动作下,辅助支撑臂623能够沿着主支撑臂608的长度方向运动;A telescopic oil cylinder and an auxiliary support arm 623 are embedded in the main support arm 608. The auxiliary support arm 623 is sleeved on the end of the main support arm 608. Under the action of the telescopic oil cylinder, the auxiliary support arm 623 can move along the main support arm. 608 movement in the length direction;
在辅助支撑臂623的端部上可以设置有夹持头610,夹持头610与辅助支撑臂623之间设置有第一支撑座611和第二支撑座612,第一支撑座611设置在辅助支撑臂623的端部位置,并向远离辅助支撑臂623端部的方向延伸预定的距离,第二支撑臂设在辅助支撑臂623的侧壁上,并向远离辅助支撑臂623侧壁的方向延伸预定的距离;A clamping head 610 may be provided on the end of the auxiliary support arm 623, a first support base 611 and a second support base 612 are arranged between the clamp head 610 and the auxiliary support arm 623, and the first support base 611 is arranged on the auxiliary support arm 623. end position of the support arm 623, and extend a predetermined distance away from the direction of the end of the auxiliary support arm 623, the second support arm is arranged on the side wall of the auxiliary support arm 623, and moves away from the direction of the side wall of the auxiliary support arm 623 extend a predetermined distance;
夹持头610可以包括夹持底座613、第一调节油缸614、第二调节油缸615和承接板616;夹持底座613的一端与第一支撑座611铰接,第一调节油缸614的底座与第二支撑座612铰接,同时第一调节油缸614的伸缩部与夹持底座613的底部位置铰接;The clamping head 610 can include a clamping base 613, a first adjustment cylinder 614, a second adjustment cylinder 615 and a receiving plate 616; one end of the clamping base 613 is hinged to the first support seat 611, and the base of the first adjustment cylinder 614 is connected to the second The two supporting bases 612 are hinged, and at the same time, the telescopic part of the first adjusting oil cylinder 614 is hinged with the bottom position of the clamping base 613;
承接板616设置在夹持底座613的顶部位置,承接板616与夹持底座613铰接,承接板616与夹持底座613的铰接位置在承接板616的中心位置,第二调节油缸615的底座与夹持底座613的侧壁铰接,承接板616与第二调节油缸615的伸缩部之间设置连接块,第二调节油缸615与连接块铰接设置。The receiving plate 616 is arranged on the top position of the clamping base 613, the receiving plate 616 is hinged with the clamping base 613, the hinged position of the receiving plate 616 and the clamping base 613 is at the center of the receiving plate 616, the base of the second adjustment oil cylinder 615 and The side wall of the clamping base 613 is hinged, a connecting block is arranged between the receiving plate 616 and the telescopic part of the second adjusting oil cylinder 615, and the second adjusting oil cylinder 615 is arranged hingedly with the connecting block.
基于上述结构,当需要对拱架进行夹持作业时,根据现场的实际需求,调整辅助支撑臂623的长度,使夹持头610能够快速与拱架接触,通过在主支撑臂608上设置有俯仰油缸609,可以在角度相差较大时,调节俯仰油缸609,使夹持头610初步到达预定位置,然后再通过夹持头610上的第一调节油缸614精细调节承接板616与拱架的接触角度,使之尽可能的平稳接触,第二调节油缸615可以调整承接板616的摆动角度,使承接板616能够尽可能适配拱架,增加拱架铰接时的平稳度,本方案中通过设置2重俯仰调节,配合伸缩调节和摆动调节,最后配合回转座602,使承接板616能够在空间任意角度位置与拱架进行稳固接触,保证接触时的稳定性,安全性和高效性。Based on the above structure, when the arch needs to be clamped, the length of the auxiliary support arm 623 is adjusted according to the actual needs of the site so that the clamping head 610 can quickly contact the arch. The pitching cylinder 609 can adjust the pitching cylinder 609 when the angle difference is large, so that the clamping head 610 initially reaches the predetermined position, and then finely adjust the connection between the receiving plate 616 and the arch through the first adjustment cylinder 614 on the clamping head 610. The contact angle is to make it contact as smoothly as possible. The second adjustment oil cylinder 615 can adjust the swing angle of the receiving plate 616, so that the receiving plate 616 can fit the arch frame as much as possible, and increase the stability of the arch frame when it is hinged. Set up two pitch adjustments, cooperate with telescopic adjustment and swing adjustment, and finally cooperate with the swivel seat 602, so that the receiving plate 616 can make stable contact with the arch frame at any angle in space, ensuring the stability, safety and efficiency of contact.
作为示例的,承接板616可以包括支撑板617、固定限位框618和活动限位框619;固定限位框618设置在支撑板617上远离夹持底座613的端面上,固定限位框618沿支撑板617的长度方向的中心位置对称设置,活动限位框619靠近固定限位框618设置。As an example, the receiving plate 616 may include a support plate 617, a fixed limit frame 618 and a movable limit frame 619; The center position along the length direction of the support plate 617 is arranged symmetrically, and the movable limiting frame 619 is arranged close to the fixed limiting frame 618 .
基于上述结构,通过固定限位框618可以对拱架的极限位置进行限制,防止拱架从承接板616上脱离,通过活动限位框619可以对拱架进行稳固夹持。Based on the above structure, the limit position of the arch can be limited by the fixed limit frame 618 to prevent the arch from detaching from the receiving plate 616 , and the arch can be stably clamped by the movable limit frame 619 .
作为示例的,活动限位框619可以包括双向油缸620、夹臂621和夹臂支撑座622;夹臂支撑座622设在支撑板617底部位置,夹臂621分别与夹臂支撑座622的两端铰接,双向油缸620分别与夹臂621铰接,在双向油缸620的动作下,两夹臂621相互靠近或相互背离运动。As an example, the movable limit frame 619 can include a two-way oil cylinder 620, a clamp arm 621 and a clamp arm support seat 622; The ends are hinged, and the two-way oil cylinders 620 are respectively hinged with the clamp arms 621. Under the action of the two-way oil cylinders 620, the two clamp arms 621 move closer to each other or move away from each other.
基于上述结构,在对拱架进行固定时,先控制承接板616运动到预定位置,使固定限位框618卡入拱架中,然后控制双向油缸620动作,对拱架进行夹持。Based on the above structure, when fixing the arch, first control the receiving plate 616 to move to a predetermined position, so that the fixed limit frame 618 snaps into the arch, and then controls the action of the two-way oil cylinder 620 to clamp the arch.
作为示例的,夹臂621与拱架的接触端上可以设置有防滑板,在支撑板617与拱架的接触部上也可以设置有防滑板,通过设置防滑板可以进一步保证夹持的稳固程度。As an example, an anti-skid plate can be provided on the contact end of the clamp arm 621 and the arch frame, and an anti-skid plate can also be provided on the contact portion between the support plate 617 and the arch frame, and the stability of the clamping can be further ensured by setting the anti-skid plate .
作为示例的,回转座602可以包括转向马达624和回转底盘625,回转底盘625设置在滑移座603上,转向马达624与回转底盘625连接,转向马达624动作带动回转底盘625进行转动,从而带动主支撑臂608进行转动。As an example, the swivel base 602 may include a steering motor 624 and a swivel chassis 625, the swivel chassis 625 is arranged on the sliding base 603, the steering motor 624 is connected with the swivel chassis 625, the action of the steering motor 624 drives the swivel chassis 625 to rotate, thereby driving The main support arm 608 rotates.
作为示例的,滑移座603可以包括制动机构626、减速座627、减速油缸628和驱动马达629,驱动马达629的输出端与驱动轮607连接,驱动轮607设置在滑移底座的中心位置,驱动轮607通过支撑框固定在滑移座603上,在驱动马达629的驱动下,驱动轮607能够与传输链606接触,带动滑移座603沿导轨的方向进行运动;As an example, the sliding seat 603 may include a brake mechanism 626, a deceleration seat 627, a deceleration cylinder 628 and a drive motor 629, the output end of the drive motor 629 is connected to the drive wheel 607, and the drive wheel 607 is arranged at the center of the slide base , the driving wheel 607 is fixed on the sliding seat 603 through the support frame, driven by the driving motor 629, the driving wheel 607 can contact the transmission chain 606, and drives the sliding seat 603 to move along the direction of the guide rail;
减速座627设置在滑移座603的侧壁上,制动机构626与滑移座603铰接设置,减速油缸628设置在滑移座603上,减速油缸628一端与滑移座603铰接,另一端与制动机构626铰接,制动机构626与导轨的接触部上设有耐磨层。The deceleration seat 627 is arranged on the side wall of the sliding seat 603, the brake mechanism 626 is hingedly arranged with the sliding seat 603, the deceleration oil cylinder 628 is arranged on the sliding seat 603, one end of the deceleration oil cylinder 628 is hinged with the sliding seat 603, and the other end It is hinged with the braking mechanism 626, and the contact part between the braking mechanism 626 and the guide rail is provided with a wear-resistant layer.
制动机构626、减速座627和减速油缸628沿滑移座603的中心对称设置。The braking mechanism 626 , the deceleration seat 627 and the deceleration oil cylinder 628 are arranged symmetrically along the center of the sliding seat 603 .
基于上述结构,驱动马达629正转,则带动滑移座603向前运动,驱动马达629反转,则带动滑移座603向后运动,驱动马达629停止转动时,滑移座603停止运动,但是由于重型机械的惯性作用,需要制动机构626来辅助减速,使运动过程更加安全,当需要制动时,两侧的减速油缸628动作,使制动机构626的耐摩擦与导轨强制接触,降低整体滑移座603的速度,实现减少。Based on the above structure, the forward rotation of the driving motor 629 will drive the sliding seat 603 to move forward, and the reverse rotation of the driving motor 629 will drive the sliding seat 603 to move backward. When the driving motor 629 stops rotating, the sliding seat 603 will stop moving. However, due to the inertial effect of heavy machinery, a braking mechanism 626 is needed to assist deceleration to make the movement process safer. When braking is required, the deceleration cylinders 628 on both sides act to make the friction resistance of the braking mechanism 626 come into forced contact with the guide rail. Reduce the speed of the overall sliding seat 603 to achieve reduction.
作为示例的,滑移座603的底部可以设置有导向滚轮630,导向滚轮630卡入导轨中设置,通过导向滚轮630可以使滑移座603运动的更加稳定和顺畅。As an example, the bottom of the sliding seat 603 may be provided with guide rollers 630 , which are snapped into the guide rails, and the sliding seat 603 can move more stably and smoothly through the guide rollers 630 .
实施例7Example 7
如图1~图8所示,基于上述实施例3~7,本发明提供一种技术方案:As shown in Figures 1 to 8, based on the foregoing embodiments 3 to 7, the present invention provides a technical solution:
一种装配方法;其包括以下步骤,A kind of assembly method; It comprises the following steps,
步骤一:侧拱架转运,通过侧拱运输机构配合举升机构将侧拱架运输到待立拱位置;Step 1: The side arch is transferred, and the side arch is transported to the position to be erected through the side arch transportation mechanism and the lifting mechanism;
步骤二:中间拱架转运,通过举升机构配合运立一体机构将中间拱架转运至待立拱位置;Step 2: The intermediate arch is transferred, and the intermediate arch is transferred to the position to be erected through the lifting mechanism and the integrated transport and erection mechanism;
步骤三:将两侧侧拱架和中间拱架进行装配,实现立拱作业。Step 3: Assemble the side arches on both sides and the middle arch to realize the vertical arch operation.
在步骤一,其具体包括以下步骤:In step one, it specifically includes the following steps:
S11、侧拱架的搭接,首先将侧抓臂的侧抓活动框展开,并向靠近连接座的方向翻转,升机构下降到最低位置,旋转部旋转为向内水平位置,此时转运机将单段侧拱架放置在旋转部与侧抓臂上,侧抓活动框动作抓紧侧拱架,完成拱架装载第一步;S11. For the overlapping of the side arches, first unfold the side grabbing movable frame of the side grabbing arm, and turn it over in the direction close to the connecting seat. The lifting mechanism drops to the lowest position, and the rotating part rotates to the inward horizontal position. Place the single-section side arch on the rotating part and the side grabbing arm, grasp the side arch with the action of the side grab movable frame, and complete the first step of arch loading;
S12、举升机构上升,旋转部向相应方向旋转,带动侧拱架随侧抓臂旋转使之与主限位件接触,完成拱架举升步骤;S12. The lifting mechanism rises, and the rotating part rotates in the corresponding direction, driving the side arch to rotate with the side grabbing arm to make it contact with the main limiter, and complete the lifting step of the arch;
S13、侧拱架转运:动力机构通过传动链带动滑移块向沿滑动导向轨的长度方向移动,通过侧拱运输机构将单段拱架运输到台架前端靠近侧立拱机构位置处,完成拱架转运步骤;S13. Side arch transfer: the power mechanism drives the sliding block to move along the length direction of the sliding guide rail through the transmission chain, and transports the single-section arch frame to the front end of the stand close to the side arch mechanism through the side arch transport mechanism. Arch transfer step;
S14、侧拱架交接:侧拱架通过侧拱运输机构到达指定位置之后,侧立拱机构抓住侧拱架,侧拱运输机构释放侧拱架,侧立拱机构抓住侧拱架调整位置,同时侧拱运输机构从台架前端返回台架初始位置等待下一次作业。S14. Side arch handover: After the side arch reaches the designated position through the side arch transport mechanism, the side arch mechanism grabs the side arch, the side arch transport mechanism releases the side arch, and the side arch mechanism grabs the side arch to adjust its position At the same time, the side arch transport mechanism returns to the initial position of the platform from the front end of the platform and waits for the next operation.
在步骤二,其具体包括以下步骤:In step two, it specifically includes the following steps:
S21、拱架载运:通过装载机构将拱架运输到台架4处,靠近举升机构5的位置;S21. Carrying the arch: transport the arch to the platform 4 through the loading mechanism, close to the position of the lifting mechanism 5;
S22、拱架举升:两侧举升机构5同步运动到同一高度位置处,形成对拱架的举升结构,保持预定位置不动,装载机构将拱架运载到举升结构上,使拱架与两侧的旋转臂搭接,完成拱架的初次交接;S22. Lifting of the arch frame: the lifting mechanisms 5 on both sides move synchronously to the same height position to form a lifting structure for the arch frame. The frame is overlapped with the rotating arms on both sides to complete the initial handover of the arch frame;
两侧举升机构5同步上升作业,运动到预定位置处停止,运立一体机构6经过多维度的调节,使夹持头610与拱架接触并夹持;The lifting mechanisms 5 on both sides rise up synchronously, move to a predetermined position and stop, and the integrated movement and vertical mechanism 6 is adjusted in multiple dimensions to make the clamping head 610 contact and clamp the arch frame;
S23、拱架运输:运立一体机构6动作,使拱架沿导轨架604的长度方向进行运输,当运输结构运动到导轨架604长度至少一半处,将拱架放落在台架4上,运立一体机构向初始位置方向移动到预定位置,通过回转座602使主支撑臂608旋转,然后再次将拱架夹持并举升,向靠近掌子面的方向运动,直到侧立拱机构处;S23. Arch transportation: the integrated mechanism 6 acts to make the arch transport along the length direction of the guide rail frame 604. When the transport structure moves to at least half of the length of the guide rail frame 604, the arch frame is placed on the stand 4, The movement-stand integrated mechanism moves to the predetermined position in the direction of the initial position, rotates the main support arm 608 through the slewing seat 602, then clamps and lifts the arch frame again, and moves toward the direction close to the palm face until it reaches the side arch mechanism;
本方案中,台架4上只有一套运立一体机构6,因此将拱架转移到掌子面的中途,主支撑臂608需放下拱架并转向180°,然后主支撑臂608再抓取拱架并将拱架举起到立拱位置,通过一套结构进行完成整个运输作业,不仅效率高,同时能够较低设备整体的复杂程度,降低成本,同时也能够稳定,高效的进行运拱立拱作业。In this solution, there is only one set of transport and stand integrated mechanism 6 on the platform 4, so the main support arm 608 needs to put down the arch frame and turn it 180°, and then the main support arm 608 grabs the The arch frame and the arch frame are lifted to the vertical arch position, and the entire transportation operation is completed through a set of structures, which not only has high efficiency, but also lowers the overall complexity of the equipment, reduces costs, and can also carry out arch transportation stably and efficiently Arch work.
步骤三:其具体包括以下步骤:Step three: it specifically includes the following steps:
侧立拱机构调整到位后,与运立一体机构夹持的中间拱架进行连接,调节连接好的各单段拱架,连接完成之后,将拱架放置到指定位置,并进行后续的支拱与喷浆作业,同时完成整个拱架转运与安装作业步骤。After the side arch mechanism is adjusted in place, it is connected with the middle arch frame clamped by the Yunli integrated mechanism, and the connected single-section arch frames are adjusted. After the connection is completed, the arch frame is placed at the designated position, and the subsequent arch support is carried out. With the spraying operation, the entire arch transfer and installation steps are completed at the same time.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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