CN116399284B - Device and method for measuring perpendicularity error and error direction angle of surface of part with hole - Google Patents
Device and method for measuring perpendicularity error and error direction angle of surface of part with hole Download PDFInfo
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
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Abstract
Description
技术领域technical field
本发明属于测量技术领域,具体涉及一种带孔零件表面垂直度误差及误差方向角测量装置及方法。The invention belongs to the technical field of measurement, and in particular relates to a device and method for measuring the verticality error and the error direction angle of the surface of a part with a hole.
背景技术Background technique
带孔零件的上下表面在加工过程中会存在微小倾斜误差,从而使带孔零件中间孔的中心线与上下表面偏离垂直关系,即产生带孔零件上下表面对孔中心线的垂直度误差。在精密和超精密测量中,一个带孔零件上下表面对孔中心线的垂直度误差的存在会影响零件的运动精度,测量带孔零件上下表面对孔中心线的垂直度误差对零件性能的改进有着重要意义。The upper and lower surfaces of the parts with holes will have a slight tilt error during the machining process, so that the centerline of the middle hole of the parts with holes and the upper and lower surfaces deviate from the vertical relationship, that is, the verticality error between the upper and lower surfaces of the parts with holes to the center line of the hole will occur. In precision and ultra-precision measurement, the existence of the perpendicularity error between the upper and lower surfaces of a part with a hole to the centerline of the hole will affect the movement accuracy of the part, and the improvement of the performance of the part by measuring the perpendicularity error between the upper and lower surfaces of the part with holes to the centerline of the hole has important meaning.
目前针对带孔零件上下表面对孔中心线的垂直度误差和误差方向角的测量大多数需要依赖高精密的测量基准和仪器,比如三坐标测量仪等,这些仪器设备一般造价高,对工作环境要求也比较高。另外,对较大带孔零件上下表面对孔中心线的垂直度误差和误差方向角进行测量时,由于零件较重,零件转动较为困难,这些仪器设备不方便对这些较大的带孔零件上下表面对孔中心线的垂直度误差和误差方向角进行实时的现场测量。At present, most of the measurements of the verticality error and error direction angle of the upper and lower surfaces of the parts with holes to the center line of the hole need to rely on high-precision measurement benchmarks and instruments, such as three-coordinate measuring instruments. The requirements are also relatively high. In addition, when measuring the verticality error and error direction angle of the upper and lower surfaces of larger parts with holes to the center line of the hole, because the parts are heavier and the rotation of the parts is more difficult, these instruments and equipment are not convenient for these larger parts with holes. Real-time on-site measurement of the verticality error and error direction angle of the surface to the center line of the hole.
基于以上问题,本申请提出一种带孔零件表面垂直度误差及误差方向角测量装置及方法,装置简单、操作简便,对工作环境要求低;使用时第一位移传感器、第二位移传感器随转台进行回转而带孔零件保持不动,能够实现对较大带孔零件上下表面对孔中心线的垂直度误差和误差方向角进行实时的现场测量。Based on the above problems, this application proposes a device and method for measuring the verticality error and the error direction angle of the surface of a part with a hole. The device is simple, easy to operate, and has low requirements for the working environment; Rotation is carried out while the part with the hole remains still, which can realize real-time on-site measurement of the verticality error and the error direction angle of the upper and lower surfaces of the larger part with the hole to the center line of the hole.
发明内容Contents of the invention
本发明的目的是为克服上述现有技术的不足,提供一种带孔零件表面垂直度误差及误差方向角测量装置。The object of the present invention is to overcome the deficiencies of the above-mentioned prior art and provide a device for measuring the verticality error and the error direction angle of the surface of a part with a hole.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
带孔零件表面垂直度误差及误差方向角测量装置,包括用来放置带孔零件的标准平板,所述标准平板水平固定在第一支撑台上;The device for measuring the verticality error and the error direction angle of the surface of the part with holes includes a standard plate for placing the part with holes, and the standard plate is horizontally fixed on the first support platform;
所述标准平板上设置圆形通孔;A circular through hole is set on the standard plate;
所述标准平板下方的第二支撑台上转动配合有转台;A turntable is rotated on the second support platform below the standard plate;
所述第二支撑台上设置有用来控制转台转动的驱动组件;A drive assembly for controlling the rotation of the turntable is provided on the second support table;
所述转台的顶端垂直固定设置刚性杆,所述刚性杆向上穿过标准平板的圆形通孔;The top of the turntable is vertically fixed with a rigid rod, and the rigid rod passes upward through the circular through hole of the standard flat plate;
所述刚性杆上从上到下依次设置第一位移传感器、第二位移传感器。A first displacement sensor and a second displacement sensor are sequentially arranged on the rigid rod from top to bottom.
优选的,所述驱动组件包括驱动电机,所述驱动电机的输出轴与第一带轮的中心轴进行同轴固定连接;Preferably, the drive assembly includes a drive motor, the output shaft of the drive motor is coaxially fixedly connected to the central shaft of the first pulley;
所述转台的中心轴与第二带轮的中心轴进行同轴固定连接;The central axis of the turntable is coaxially fixedly connected with the central axis of the second pulley;
所述第一带轮、第二带轮之间套设有同步带。A timing belt is sleeved between the first pulley and the second pulley.
本发明还提供一种带孔零件表面垂直度误差及误差方向角测量方法。The invention also provides a method for measuring the verticality error and the error direction angle of the surface of the part with holes.
带孔零件表面垂直度误差及误差方向角测量方法,采用带孔零件表面垂直度误差及误差方向角测量装置进行实施,包括以下步骤:The method for measuring the verticality error and the error direction angle of the surface of the part with holes is implemented by using the device for measuring the verticality error and the error direction angle of the surface of the part with holes, including the following steps:
步骤1:以标准平板圆形通孔上表面的圆心O为原点建立直角坐标系;Step 1: Establish a Cartesian coordinate system with the center O of the upper surface of the circular through-hole of the standard plate as the origin;
步骤2:将带孔零件放置在标准平板上,使带孔零件的上表面与标准平板的上表面相贴,第一位移传感器、第二位移传感器位于带孔零件的孔内且分别对应于第一孔截面、第二孔截面;Step 2: Place the part with holes on the standard plate so that the upper surface of the part with holes is attached to the upper surface of the standard plate. The first displacement sensor and the second displacement sensor are located in the holes of the part with holes and correspond to the first First hole section, second hole section;
步骤3:确定带孔零件的上表面对孔中心线的倾斜角; Step 3: Determine the inclination angle of the upper surface of the part with holes to the hole centerline ;
将带孔零件上表面外端与过带孔零件上表面中心的与孔中心线相垂直的水平面M 之间的距离定义为带孔零件上表面对孔中心线的垂直度误差;根据倾斜角计算带孔 零件上表面对孔中心线的垂直度误差; The distance between the outer end of the upper surface of the part with a hole and the horizontal plane M perpendicular to the centerline of the hole passing through the center of the upper surface of the part with a hole Defined as the perpendicularity error of the upper surface of the part with a hole to the center line of the hole; according to the inclination angle Calculate the verticality error of the upper surface of the part with holes to the center line of the hole ;
步骤4:将带孔零件放置在标准平板上,使带孔零件的下表面与标准平板的上表面相贴,第一位移传感器、第二位移传感器位于带孔零件的孔内且分别对应于第三孔截面、第四孔截面;Step 4: Place the part with holes on the standard plate so that the lower surface of the part with holes is attached to the upper surface of the standard plate. The first displacement sensor and the second displacement sensor are located in the holes of the part with holes and correspond to the first Three-hole cross-section, fourth-hole cross-section;
步骤5:确定带孔零件的下表面对孔中心线的倾斜角; Step 5: Determine the inclination angle of the lower surface of the holed part to the centerline of the hole ;
将带孔零件下表面外端与过带孔零件上表面中心的与孔中心线相垂直的水平面N 之间的距离定义为带孔零件下表面对孔中心线的垂直度误差;根据倾斜角计算带孔 零件下表面对孔中心线的垂直度误差; The distance between the outer end of the lower surface of the part with a hole and the horizontal plane N perpendicular to the centerline of the hole passing through the center of the upper surface of the part with a hole Defined as the perpendicularity error of the lower surface of the part with a hole to the center line of the hole; according to the inclination angle Calculate the perpendicularity error of the lower surface of the part with a hole to the center line of the hole ;
步骤6:根据倾斜角和倾斜角作出带孔零件上下表面对孔中心线的垂直度 误差方向角。 Step 6: According to the angle of inclination and tilt angle Make the perpendicularity error direction angle of the upper and lower surfaces of the part with holes to the center line of the hole .
优选的,所述步骤3中,确定倾斜角、带孔零件上表面对孔中心线的垂直度误差的方法包括如下步骤: Preferably, in said step 3, determine the inclination angle , Perpendicularity error of the upper surface of the part with a hole to the center line of the hole The method includes the following steps:
步骤31:转动转台,使刚性杆的初始坐标为(x0,0);Step 31: Turn the turntable so that the initial coordinates of the rigid rod are (x0, 0);
步骤32:控制转台旋转一周;Step 32: Control the turntable to rotate once;
第一位移传感器测量若干第一孔截面处距孔内壁面的距离;The first displacement sensor measures the distance from the inner wall of the hole at several first hole sections;
第二位移传感器测量若干第二孔截面处距孔内壁面的距离;The second displacement sensor measures the distance between several second hole sections and the inner wall of the hole;
步骤33:根据步骤32中第一位移传感器测量的距离数据拟合第一孔截面圆心O1的坐标;Step 33: Fitting the coordinates of the first hole section center O1 according to the distance data measured by the first displacement sensor in step 32;
根据步骤32中第二位移传感器测量的距离数据拟合第二孔截面处圆心O2的坐标;According to the distance data measured by the second displacement sensor in step 32, the coordinates of the center of circle O2 at the second hole section are fitted;
步骤34:过第一孔截面处的圆心O1作第二孔截面的垂线,垂足为A;Step 34: Pass the center O1 of the section of the first hole to make a vertical line of the section of the second hole, and the vertical foot is A;
在点O1、O2之间做直线,在点A、O2之间作直线;Draw a straight line between points O1 and O2, and draw a straight line between points A and O2;
则∠AO2O1为带孔零件的上表面对孔中心线的倾斜角; Then ∠AO2O1 is the inclination angle of the upper surface of the part with a hole to the center line of the hole ;
带孔零件上表面对孔中心线的垂直度误差由公式(1)计算,Perpendicularity error of the upper surface of the part with a hole to the center line of the hole Calculated by formula (1),
(1) (1)
公式(1)中,R为带孔零件的半径。In formula (1), R is the radius of the part with holes.
优选的,所述步骤5中,确定倾斜角、带孔零件下表面对孔中心线的垂直度误差的方法包括如下步骤: Preferably, in said step 5, determine the inclination angle , Perpendicularity error of the lower surface of the part with a hole to the center line of the hole The method includes the following steps:
步骤51:转动转台,使刚性杆的初始坐标为(x0,0);Step 51: Turn the turntable so that the initial coordinates of the rigid rod are (x0, 0);
步骤52:控制转台旋转一周;Step 52: Control the turntable to rotate once;
第一位移传感器测量若干第三孔截面处距孔内壁面的距离;The first displacement sensor measures the distance between several third hole sections and the inner wall of the hole;
第二位移传感器测量若干第四孔截面处距孔内壁面的距离;The second displacement sensor measures the distance between several fourth hole sections and the inner wall of the hole;
步骤53:根据步骤52中第一位移传感器测量的距离数据拟合第三孔截面处圆心O3的坐标;Step 53: Fitting the coordinates of the circle center O3 at the section of the third hole according to the distance data measured by the first displacement sensor in step 52;
根据步骤52中第二位移传感器测量的距离数据拟合第对孔截面处圆心O4的坐标;According to the distance data measured by the second displacement sensor in step 52, the coordinates of the center of circle O4 at the hole cross section are fitted;
步骤54:过第三孔截面处的圆心O3作第四孔截面的垂线,垂足为B;Step 54: Pass the center O3 of the section of the third hole to make a vertical line of the section of the fourth hole, and the vertical foot is B;
在点O3、O4之间做直线,在点B、O4之间作直线;Make a straight line between points O3 and O4, and a straight line between points B and O4;
则∠BO4O3为带孔零件的下表面对孔中心线的倾斜角; Then ∠BO4O3 is the inclination angle of the lower surface of the part with a hole to the center line of the hole ;
带孔零件下表面对孔中心线的垂直度误差由公式(2)计算, Perpendicularity error of the lower surface of the part with a hole to the center line of the hole Calculated by formula (2),
(2) (2)
公式(2)中,R为带孔零件的半径。In formula (2), R is the radius of the part with holes.
优选的,所述步骤33中,通过Matlab软件利用最小二乘圆拟合得到第一孔截面处圆心O1的坐标和第二孔截面处圆心O2的坐标。Preferably, in step 33, the coordinates of the circle center O1 at the first hole section and the coordinates of the circle center O2 at the second hole section are obtained by Matlab software using least squares circle fitting.
优选的,所述步骤53中,通过Matlab软件利用最小二乘圆拟合得到第三孔截面处圆心O3的坐标和第四孔截面处的圆心O4的坐标。Preferably, in step 53, the coordinates of the circle center O3 at the third hole cross section and the circle center O4 coordinates at the fourth hole cross section are obtained by Matlab software using least squares circle fitting.
优选的,所述步骤6中,作出垂直度误差方向角的方法包括以下步骤: Preferably, in the step 6, the verticality error direction angle is made The method includes the following steps:
步骤61:在同一个直角坐标系内根据点O1、O2、O3、O4的坐标分别标出四个点C、D、E、F;Step 61: mark four points C, D, E, F respectively according to the coordinates of points O1, O2, O3, O4 in the same rectangular coordinate system;
步骤62:过点C、D作直线l1,过点E、F作直线l2;Step 62: Make a straight line l1 through points C and D, and make a straight line l2 through points E and F;
步骤63:直线l1与直线l2之间的夹角为垂直度误差方向角。 Step 63: The angle between the straight line l1 and the straight line l2 is the perpendicularity error direction angle .
本发明的有益效果是:The beneficial effects of the present invention are:
本发明装置简单、操作简便,对工作环境要求低;使用时第一位移传感器、第二位移传感器随转台进行回转而带孔零件保持不动,能够实现对较大带孔零件上下表面对孔中心线的垂直度误差和误差方向角进行实时的现场测量。The device of the invention is simple, easy to operate, and has low requirements on the working environment; when in use, the first displacement sensor and the second displacement sensor rotate with the turntable while the parts with holes remain stationary, which can realize the alignment of the upper and lower surfaces of larger parts with holes to the center of the hole The verticality error and error direction angle of the line are measured in real time on site.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application, and do not constitute an improper limitation of the present application.
图1是本发明带孔零件表面垂直度误差及误差方向角测量装置的结构示意立体图;Fig. 1 is the structural schematic perspective view of the surface verticality error and the error direction angle measuring device of the part with holes of the present invention;
图2是本发明中第一位移传感器、第二位移传感器采集的距离数据随转台旋转角度的变化曲线图;Fig. 2 is the change graph of the distance data collected by the first displacement sensor and the second displacement sensor with the rotation angle of the turntable among the present invention;
图3是本发明中带孔零件的上表面与标准平板的上表面相贴时带孔零件对孔中心 线的倾斜角的示意图; Fig. 3 is the inclination angle of the hole center line of the hole center line when the upper surface of the hole part and the upper surface of the standard flat plate are attached together in the present invention schematic diagram;
图4是本发明中带孔零件上表面对孔中心线的垂直度误差的示意图; Fig. 4 is the perpendicularity error of the upper surface of the part with holes to the center line of the hole in the present invention schematic diagram;
图5是本发明中带孔零件的下表面与标准平板的上表面相贴时带孔零件对孔中心 线的倾斜角的示意图; Fig. 5 is the angle of inclination of the hole center line of the hole centerline when the lower surface of the hole part is attached to the upper surface of the standard flat plate in the present invention schematic diagram;
图6是本发明中带孔零件上表面对孔中心线的垂直度误差的示意图; Fig. 6 is the perpendicularity error of the upper surface of the part with holes to the center line of the hole in the present invention schematic diagram;
图7是本发明中带孔两件垂直度误差方向角的示意图; Fig. 7 is the direction angle of the verticality error of two pieces with holes in the present invention schematic diagram;
其中:in:
0-带孔零件,1-标准平板,2-第一支撑台,3-第二支撑台,4-转台,5-刚性杆,6-第一位移传感器,7-第二位移传感器,8-驱动电机,9-第一带轮,10-第二带轮,11-同步带。0-Part with hole, 1-Standard plate, 2-First support platform, 3-Second support platform, 4-Turntable, 5-Rigid rod, 6-First displacement sensor, 7-Second displacement sensor, 8- Drive motor, 9-first pulley, 10-second pulley, 11-synchronous belt.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
在本发明中,术语如“上”、“下”、“底”、“顶”等指示的方位或位置关系为基于附图所示的方位或位置关系,只是为了便于叙述本发明各部件或元件结构关系而确定的关系词,并非特指本发明中任一部件或元件,不能理解为对本发明的限制。In the present invention, the orientation or positional relationship indicated by terms such as "upper", "lower", "bottom" and "top" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the various parts or positional relationships of the present invention. The relational words determined by the structural relationship of components do not specifically refer to any component or component in the present invention, and should not be construed as limiting the present invention.
本发明中,术语如“相连”、“连接”等应做广义理解,表示可以是固定连接,也可以是一体地连接或可拆卸连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的相关科研或技术人员,可以根据具体情况确定上述术语在本发明中的具体含义,不能理解为对本发明的限制。In the present invention, terms such as "connected" and "connected" should be understood in a broad sense, indicating that they can be fixedly connected, integrally connected or detachably connected; they can be directly connected or indirectly connected through an intermediary. For relevant researchers or technical personnel in the field, the specific meanings of the above terms in the present invention can be determined according to specific situations, and should not be construed as limitations on the present invention.
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例1:Example 1:
如图1所示,带孔零件表面垂直度误差及误差方向角测量装置,包括用来放置带孔零件0的标准平板1,所述标准平板1水平固定在第一支撑台2上;As shown in Figure 1, the device for measuring the verticality error and the error direction angle of the surface of the holed part includes a standard flat plate 1 for placing the holed part O, and the standard flat plate 1 is horizontally fixed on the first support platform 2;
所述标准平板1上设置圆形通孔;A circular through hole is set on the standard plate 1;
所述标准平板1下方的第二支撑台3上转动配合有转台4;A turntable 4 is rotated on the second support platform 3 below the standard plate 1;
所述第二支撑台3上设置有用来控制转台4转动的驱动组件;The second support table 3 is provided with a driving assembly for controlling the rotation of the turntable 4;
所述转台4的顶端垂直固定设置刚性杆5,所述刚性杆5向上穿过标准平板1的圆形通孔;The top of the turntable 4 is vertically fixed with a rigid rod 5, and the rigid rod 5 passes upward through the circular through hole of the standard flat plate 1;
所述刚性杆5上从上到下依次设置第一位移传感器6、第二位移传感器7。A first displacement sensor 6 and a second displacement sensor 7 are sequentially arranged on the rigid rod 5 from top to bottom.
优选的,所述驱动组件包括驱动电机8,所述驱动电机8的输出轴与第一带轮9的中心轴进行同轴固定连接;Preferably, the drive assembly includes a drive motor 8, the output shaft of the drive motor 8 is coaxially fixedly connected to the central axis of the first pulley 9;
所述转台4的中心轴与第二带轮10的中心轴进行同轴固定连接;The central axis of the turntable 4 is coaxially fixedly connected with the central axis of the second pulley 10;
所述第一带轮9、第二带轮10之间套设有同步带11。A timing belt 11 is sleeved between the first pulley 9 and the second pulley 10 .
实施例2:Example 2:
带孔零件表面垂直度误差及误差方向角测量方法,采用实施例1中带孔零件表面垂直度误差及误差方向角测量装置进行实施,包括以下步骤:The method for measuring the verticality error and the error direction angle of the surface of the part with holes is implemented by using the surface verticality error and the error direction angle measurement device of the part with holes in Embodiment 1, including the following steps:
步骤1:以标准平板1圆形通孔上表面的圆心O为原点建立直角坐标系;如图1所示,x轴的方向向右,y轴的方向垂直向里;Step 1: Establish a Cartesian coordinate system with the center O on the upper surface of the circular through hole of the standard plate 1 as the origin; as shown in Figure 1, the direction of the x-axis is to the right, and the direction of the y-axis is vertical to the inside;
步骤2:将带孔零件0放置在标准平板1上,使带孔零件0的上表面与标准平板1的上表面相贴,第一位移传感器6、第二位移传感器7位于带孔零件0的孔内且分别对应于第一孔截面、第二孔截面;Step 2: Place part 0 with holes on standard plate 1, make the upper surface of part 0 with holes stick to the upper surface of standard plate 1, the first displacement sensor 6 and the second displacement sensor 7 are located on the part 0 with holes inside the hole and respectively corresponding to the first hole section and the second hole section;
步骤3:确定带孔零件0的上表面对孔中心线的倾斜角; Step 3: Determine the inclination angle of the upper surface of the part with holes 0 to the hole centerline ;
将带孔零件上表面外端与过带孔零件上表面中心的与孔中心线相垂直的水平面M 之间的距离定义为带孔零件上表面对孔中心线的垂直度误差;根据倾斜角计算带孔 零件上表面对孔中心线的垂直度误差; The distance between the outer end of the upper surface of the part with a hole and the horizontal plane M perpendicular to the centerline of the hole passing through the center of the upper surface of the part with a hole Defined as the perpendicularity error of the upper surface of the part with a hole to the center line of the hole; according to the inclination angle Calculate the verticality error of the upper surface of the part with holes to the center line of the hole ;
具体地,所述步骤3中,确定倾斜角、带孔零件上表面对孔中心线的垂直度误差的方法包括如下步骤: Specifically, in the step 3, determine the inclination angle , Perpendicularity error of the upper surface of the part with a hole to the center line of the hole The method includes the following steps:
步骤31:转动转台4,使刚性杆5的初始坐标为(x0,0);Step 31: Turn the turntable 4 so that the initial coordinates of the rigid rod 5 are (x0, 0);
步骤32:控制转台4旋转一周;Step 32: Control the turntable 4 to rotate once;
第一位移传感器6测量若干第一孔截面处距孔内壁面的距离;The first displacement sensor 6 measures the distance from the inner wall of the hole at some first hole sections;
第二位移传感器7测量若干第二孔截面处距孔内壁面的距离;The second displacement sensor 7 measures the distance from the hole inner wall at some second hole cross-sections;
其中,第一位移传感器6采集的距离数据、第二位移传感器7采集的距离数据随转台4旋转角度的变化曲线如图2所示;Wherein, the change curves of the distance data collected by the first displacement sensor 6 and the distance data collected by the second displacement sensor 7 with the rotation angle of the turntable 4 are shown in Figure 2;
步骤33:根据步骤32中第一位移传感器6测量的距离数据拟合第一孔截面圆心O1的坐标;Step 33: Fitting the coordinates of the first hole section center O1 according to the distance data measured by the first displacement sensor 6 in step 32;
根据步骤32中第二位移传感器7测量的距离数据拟合第二孔截面处圆心O2的坐标;According to the distance data that the second displacement sensor 7 measures in step 32, the coordinates of the center of circle O2 at the second hole section are fitted;
具体地,所述步骤33中,通过Matlab软件利用最小二乘圆拟合得到第一孔截面处圆心O1的坐标和第二孔截面处圆心O2的坐标;Specifically, in the step 33, the coordinates of the center of circle O1 at the first hole section and the coordinates of the center of circle O2 at the second hole section are obtained by Matlab software using least squares circle fitting;
步骤34:过第一孔截面处的圆心O1作第二孔截面的垂线,垂足为A;Step 34: Pass the center O1 of the section of the first hole to make a vertical line of the section of the second hole, and the vertical foot is A;
在点O1、O2之间做直线,在点A、O2之间作直线;Draw a straight line between points O1 and O2, and draw a straight line between points A and O2;
则∠AO2O1为带孔零件0的上表面对孔中心线的倾斜角,如图3所示;本申请中 倾斜角为带孔零件孔中心线与带孔零件上表面之间的夹角; Then ∠AO2O1 is the inclination angle of the upper surface of the part with hole 0 to the center line of the hole , as shown in Figure 3; in this application, the inclination angle is the angle between the centerline of the hole of the part with a hole and the upper surface of the part with a hole;
带孔零件上表面对孔中心线的垂直度误差由公式(1)计算, Perpendicularity error of the upper surface of the part with a hole to the center line of the hole Calculated by formula (1),
(1) (1)
公式(1)中,R为带孔零件0的半径。In the formula (1), R is the radius of the part with holes 0.
如图4所示,由三角函数关系可以得到公式(1)。As shown in Figure 4, the formula (1) can be obtained by the trigonometric function relationship.
步骤4:将带孔零件0放置在标准平板1上,使带孔零件0的下表面与标准平板1的上表面相贴,第一位移传感器6、第二位移传感器7位于带孔零件的对孔内且分别对应于第三对孔截面、第四对孔截面;Step 4: Place part 0 with holes on the standard plate 1, make the lower surface of part 0 with holes stick to the upper surface of standard plate 1, and the first displacement sensor 6 and the second displacement sensor 7 are located on the opposite side of the part with holes. inside the hole and correspond to the third pair of hole cross-sections and the fourth pair of hole cross-sections respectively;
步骤5:确定带孔零件0的下表面对孔中心线的倾斜角; Step 5: Determine the inclination angle of the lower surface of the part with holes 0 to the hole centerline ;
将带孔零件下表面外端与过带孔零件上表面中心的与孔中心线相垂直的水平面N 之间的距离定义为带孔零件下表面对孔中心线的垂直度误差;根据倾斜角计算带孔 零件下表面对孔中心线的垂直度误差; The distance between the outer end of the lower surface of the part with a hole and the horizontal plane N perpendicular to the centerline of the hole passing through the center of the upper surface of the part with a hole Defined as the perpendicularity error of the lower surface of the part with a hole to the center line of the hole; according to the inclination angle Calculate the perpendicularity error of the lower surface of the part with a hole to the center line of the hole ;
具体地,所述步骤5中,确定倾斜角、带孔零件下表面对孔中心线的垂直度误差的方法包括如下步骤: Specifically, in the step 5, determine the inclination angle , Perpendicularity error of the lower surface of the part with a hole to the center line of the hole The method includes the following steps:
步骤51:转动转台4,使刚性杆5的初始坐标为(x0,0);Step 51: Turn the turntable 4 so that the initial coordinates of the rigid rod 5 are (x0, 0);
步骤52:控制转台4旋转一周;Step 52: Control the turntable 4 to rotate once;
第一位移传感器6测量若干第三孔截面处距孔内壁面的距离;The first displacement sensor 6 measures the distance from the inner wall of the hole at some third hole cross-sections;
第二位移传感器7测量若干第四孔截面处距孔内壁面的距离;The second displacement sensor 7 measures the distance from the hole inner wall at some fourth hole cross-sections;
步骤53:根据步骤52中第一位移传感器6测量的距离数据拟合第三孔截面处圆心O3的坐标;Step 53: Fitting the coordinates of the circle center O3 at the section of the third hole according to the distance data measured by the first displacement sensor 6 in step 52;
根据步骤52中第二位移传感器7测量的距离数据拟合第四孔截面处圆心O4的坐标;Fitting the coordinates of the center of circle O4 at the fourth hole section according to the distance data measured by the second displacement sensor 7 in step 52;
具体地,所述步骤53中,通过Matlab软件利用最小二乘圆拟合得到第三孔截面处圆心O3的坐标和第四孔截面处的圆心O4的坐标;Specifically, in step 53, the coordinates of the center of circle O3 at the third hole section and the coordinates of the circle center O4 at the fourth hole section are obtained by Matlab software using least squares circle fitting;
步骤54:过第三孔截面处的圆心O3作第四孔截面的垂线,垂足为B;Step 54: Pass the center O3 of the section of the third hole to make a vertical line of the section of the fourth hole, and the vertical foot is B;
在点O3、O4之间做直线,在点B、O4之间作直线;Make a straight line between points O3 and O4, and a straight line between points B and O4;
则∠BO4O3为带孔零件0的下表面对孔中心线的倾斜角,如图5所示;本申请中 倾斜角为带孔零件孔中心线与带孔零件下表面之间的夹角; Then ∠BO4O3 is the inclination angle of the lower surface of the part with hole 0 to the center line of the hole , as shown in Figure 5; in this application, the inclination angle is the angle between the centerline of the hole of the part with a hole and the lower surface of the part with a hole;
带孔零件下表面对孔中心线的垂直度误差由公式(2)计算, Perpendicularity error of the lower surface of the part with a hole to the center line of the hole Calculated by formula (2),
(2) (2)
公式(2)中,R为带孔零件0的半径。In formula (2), R is the radius of the part with holes 0.
如图6所示,由三角函数关系可以得到公式(2)。As shown in Figure 6, formula (2) can be obtained from the relationship of trigonometric functions.
步骤6:根据倾斜角和倾斜角作出带孔零件上下表面对孔中心线的垂直度 误差方向角。 Step 6: According to the angle of inclination and tilt angle Make the perpendicularity error direction angle of the upper and lower surfaces of the part with holes to the center line of the hole .
具体地,所述步骤6中,作出垂直度误差方向角的方法包括以下步骤: Specifically, in the step 6, the verticality error direction angle is made The method includes the following steps:
步骤61:在同一个直角坐标系内根据点O1、O2、O3、O4的坐标分别标出四个点C、D、E、F;其中点C的坐标与O1的坐标一致,点D的坐标与O2的坐标一致,点E的坐标与O3的坐标一致,点F的坐标与O4的坐标一致;Step 61: Mark four points C, D, E, and F according to the coordinates of points O1, O2, O3, and O4 in the same rectangular coordinate system; the coordinates of point C are consistent with the coordinates of O1, and the coordinates of point D are It is consistent with the coordinates of O2, the coordinates of point E are consistent with the coordinates of O3, and the coordinates of point F are consistent with the coordinates of O4;
步骤62:过点C、D作直线l1,过点E、F作直线l2;Step 62: Make a straight line l1 through points C and D, and make a straight line l2 through points E and F;
步骤63:直线l1与直线l2之间的夹角为垂直度误差方向角,如图7所示。 Step 63: The angle between the straight line l1 and the straight line l2 is the perpendicularity error direction angle , as shown in Figure 7.
本发明装置简单、操作简便,对工作环境要求低;使用时第一位移传感器6、第二位移传感器7随转台4进行回转而带孔零件0保持不动,能够实现对较大带孔零件上下表面对孔中心线的垂直度误差和误差方向角进行实时的现场测量。The device of the present invention is simple, easy to operate, and has low requirements on the working environment; when in use, the first displacement sensor 6 and the second displacement sensor 7 rotate with the turntable 4 while the parts with holes 0 remain stationary, which can realize the up and down movement of larger parts with holes Real-time on-site measurement of the verticality error and error direction angle of the surface to the center line of the hole.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it is not a limitation of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work. Various modifications or variations made are still within the protection scope of the present invention.
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CN210802430U (en) * | 2019-09-29 | 2020-06-19 | 洛阳轴承研究所有限公司 | Measuring device for verticality of outer surface of miniature bearing to end surface |
WO2022041986A1 (en) * | 2020-08-27 | 2022-03-03 | 江苏科技大学 | In-place non-contact detection method for shaft workpiece |
CN218238606U (en) * | 2022-06-24 | 2023-01-06 | 无锡四纬测控技术有限公司 | Verticality form and position tolerance measuring device for large parts |
CN115325991A (en) * | 2022-09-06 | 2022-11-11 | 西安热工研究院有限公司 | Wind turbine generator tower perpendicularity detection method and system |
CN115979118A (en) * | 2023-03-17 | 2023-04-18 | 山东科技大学 | Measuring device and method for verticality error and error azimuth angle of cylindrical parts |
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