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CN116163040A - Preparation method of flexible titanium dioxide ceramic nanofiber yarn - Google Patents

Preparation method of flexible titanium dioxide ceramic nanofiber yarn Download PDF

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CN116163040A
CN116163040A CN202310179726.5A CN202310179726A CN116163040A CN 116163040 A CN116163040 A CN 116163040A CN 202310179726 A CN202310179726 A CN 202310179726A CN 116163040 A CN116163040 A CN 116163040A
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nanofiber yarn
titanium dioxide
flexible
yarn
spinning
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CN116163040B (en
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焦文玲
程薇
张骁骅
丁彬
俞建勇
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Donghua University
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Abstract

The invention discloses a preparation method of a flexible titanium dioxide ceramic nanofiber yarn, which comprises the following steps: preparing a titanium dioxide precursor solution by adopting a sol-gel method, wherein the precursor sol comprises a high molecular polymer, a titanium source, dopamine hydrochloride and an organic solvent; transferring the spinning solution into two injectors for tip conjugation electrostatic spinning, wherein one injector is connected with a high-voltage positive electrode, the other injector is connected with a negative electrode, and a twisting rotor is grounded to obtain precursor nanofiber yarns; and (3) drying the precursor nanofiber yarn in an oven to remove residual solvent, and calcining the precursor nanofiber yarn in an air atmosphere by adopting a step heating method to obtain the flexible titanium dioxide ceramic nanofiber yarn. The flexible titanium dioxide nanofiber yarn prepared by the invention has good flexibility and mechanical property, high photocatalytic efficiency, oxidation resistance, acid and alkali corrosion resistance and high temperature resistance, and the preparation process is simple, easy to process, small in environmental pollution and beneficial to large-scale application.

Description

Preparation method of flexible titanium dioxide ceramic nanofiber yarn
Technical Field
The invention relates to a flexible titanium dioxide ceramic nanofiber yarn and a preparation method and application thereof, and belongs to the field of inorganic material preparation processes.
Background
At present, ceramic nanofiber materials mainly exist in the form of two-dimensional film materials and three-dimensional aerogel. Researchers have prepared flexible and foldable two-dimensional film materials and three-dimensional aerogel with excellent compression resilience, but the orientation degree of nanofibers inside the materials is poor, and the tensile and bending mechanical properties of the materials are required to be further improved so as to meet the practical application requirements. In contrast, the electrostatic spinning ceramic nano fibers which are arranged in a tight orientation mode are subjected to certain twist to construct ceramic nano fiber yarns, so that the tensile mechanical property can be improved to a certain extent, and the application range is widened.
The titanium dioxide ceramic semiconductor can efficiently absorb ultraviolet light, has multiple functions of photocatalysis, sterilization, bacteriostasis, ultraviolet shielding and the like, and has wide application prospect in the aspects of energy, environmental management and the like. Titanium dioxide is often supported on an inorganic porous matrix to prepare a supported photocatalyst, but the supported photocatalyst has lower catalytic efficiency, smaller specific surface area, more complex preparation process and the like. In addition, the composite membrane of high molecular material/titanium dioxide is prepared by mixing titanium alkoxide solution or titanium dioxide sol with organic polymer, and the composite membrane has better mechanical properties, but has acid and alkali resistance, heat resistance, catalytic performance and the like to be improved. The flexible titanium dioxide ceramic nanofiber membrane prepared by electrostatic spinning generally needs to be added with a doping agent, which can influence the purity of titanium dioxide in the fiber, and the stretching and bending mechanical properties of the membrane limit the application range of the membrane. Therefore, the development of the flexible titanium dioxide ceramic nanofiber yarn is particularly important.
Disclosure of Invention
The invention aims to solve the problems that: provides a preparation method of flexible titanium dioxide ceramic nanofiber yarns.
In order to solve the problems, the invention provides a preparation method of flexible titanium dioxide ceramic nanofiber yarns, which comprises the following steps:
step 1): dissolving a high molecular polymer in an organic solvent, stirring until the solution is clear and transparent, and adding a titanium source to obtain stable sol A; dissolving dopamine hydrochloride in deionized water or methanol to obtain a solution B, adding the solution B into the sol A, and stirring until the mixed solution is clear and transparent to obtain a spinning solution;
step 2): transferring the spinning solution into two injectors for tip conjugate electrostatic spinning, wherein one injector is connected with a high-voltage positive electrode, the other injector is connected with a negative electrode, a twisting rotor is grounded, the environment temperature is set to be 20-30 ℃, and the relative humidity is set to be 30-50%, so that precursor nanofiber yarns are obtained;
step 3): and (3) drying the precursor nanofiber yarn in an oven to remove residual solvent, and calcining the precursor nanofiber yarn in an air atmosphere by adopting a step heating method to obtain the flexible titanium dioxide ceramic nanofiber yarn.
Preferably, the mass percentage of the dopamine hydrochloride in the spinning solution obtained in the step 1) is 10 -6 ~10 -4
Preferably, the titanium source in the step 1) is at least one of isopropyl titanate, tetrabutyl titanate and tetraethyl titanate.
Preferably, the high molecular polymer in the step 1) is polyethylene oxide, and the mass percentage of the polyethylene oxide in the spinning solution is 1-5%.
Preferably, the organic solvent in the step 1) is at least one of water-ethanol-acetic acid, water-isopropanol-acetic acid and methanol-ethanol-acetic acid system.
6. The method according to claim 1, wherein the process parameters of the electrospinning in step 2) are as follows: the spinning solution filling speed is 0.5-1.5 mL/h, the spinning voltage is +/-6 to +/-10 kV, the distance between a needle head and a spinning rotor is 10-15 cm, the spinning angle is 30-45 degrees, the rotor speed is 20-30 r/min, the rotor material is stainless steel 306, and the yarn winding speed is 1.0-1.5 r/min.
Preferably, the temperature of the oven in the step 3) is 40-60 ℃, and the drying time is 8-24 hours; the step heating method is specifically set to heat up to 200-300 ℃ at a heating rate of 1-5 ℃/min for 1-3 h, and then heat up to 500-600 ℃ at 1-5 ℃/min for calcination for 1-3 h.
The invention also provides the flexible titanium dioxide ceramic nanofiber yarn prepared by the preparation method.
Preferably, the average diameter of the flexible titanium dioxide nanofiber yarn is 140-600 mu m, the average diameter of nanofibers in the yarn is 200-500 nm, and the internal average grain size is 10-30 nm.
The invention also provides application of the flexible titanium dioxide ceramic nanofiber yarn in preparation of a photocatalyst, a catalyst carrier or an antibacterial material.
The flexible titanium dioxide ceramic nanofiber yarn has good appearance, flexibility and mechanical properties, is oxidation-resistant, high-temperature-resistant and acid-alkali corrosion-resistant, has high photocatalytic efficiency, is easy to recover and separate, has a simple and easy preparation process, has small environmental pollution, and is beneficial to large-scale application.
Compared with the prior art, the invention has the beneficial effects that:
(1) The method comprises the steps of placing a titanium source which is easy to hydrolyze in an organic solvent such as ethanol containing dopamine hydrochloride to form a solution, adding substances such as acetic acid to inhibit and regulate the rapid hydrolysis of the titanium source, simultaneously inhibiting the oxidation self-polymerization reaction of dopamine monomers in the air in a weak acid environment, and then forming uniform and stable sol through hydrolysis and other processes. The precursor nanofiber yarn is prepared by utilizing a tip conjugated electrostatic spinning technology, the oxidation-reduction reaction process in the dopamine electropolymerization process can be accelerated by an electric field, the reaction rate is improved, and the precursor nanofiber yarn is accelerated to be converted into polydopamine. The polydopamine can form bonding points among fibers in the yarn, so that the mechanical strength of the yarn is enhanced, and meanwhile, researches show that carbon intermediate areas exist among titanium dioxide grains after calcination caused by polydopamine, so that the grain size of titanium dioxide can be effectively reduced, the porosity of single fibers is reduced, the compactness of the single fibers is increased, and the performances such as flexibility, tensile mechanics and the like of the fibers and the yarn are facilitated.
(2) The preparation method of the invention is simple and easy to implement, low in reaction temperature, small in environmental pollution and easy to control, and the titanium dioxide crystal lattice after calcination is basically free of doped ions, high in purity, small in grain size and good in uniformity. Precursor yarns with different yarn diameters, different nanofiber diameters, different twists and different densities can be prepared by regulating and controlling electrostatic spinning parameters such as concentration of spinning solution, voltage, rotor speed and the like, so that the mechanical properties of the follow-up titanium dioxide ceramic nanofiber yarns are further improved, and the practical application requirements of the follow-up titanium dioxide ceramic nanofiber yarns are met.
(3) The flexible titanium dioxide nanofiber yarn belongs to nanofiber yarns composed of pure inorganic materials, has the advantages of high temperature resistance, acid and alkali corrosion resistance, oxidation resistance, large specific surface area, multiple active sites, high catalytic efficiency and the like, is convenient to recover and separate, can be repeatedly used for multiple times, and has potential application value in the fields of photocatalysis, sterilization, bacteriostasis and the like.
Drawings
FIG. 1 is a physical view of the flexible titania nanofiber yarn prepared in example 1;
FIG. 2 is a scanning electron microscope SEM image and a partial enlarged view of the flexible titania nanofiber yarn prepared in example 1; wherein a is a low-power scanning electron microscope image, and b is a partial enlarged image;
FIG. 3 is a transmission electron microscope TEM image and a partial enlarged view of the flexible titania nanofiber yarn prepared in example 1; wherein a is a low-power transmission electron microscope image, and b and c are partial enlarged images;
FIG. 4 is an X-ray diffraction spectrum of the flexible titanium dioxide nanofiber yarn prepared in example 1;
fig. 5 is a physical view of the titania nanofiber yarn prepared in comparative example 1.
Detailed Description
In order to make the invention more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Example 1
A preparation method of flexible titanium dioxide ceramic nanofiber yarn comprises the following specific steps:
(1) Dissolving 0.11g of polyethylene oxide PEO in 2.25g of acetic acid, stirring until the solution is clear and transparent, adding 3.30g of absolute ethyl alcohol, stirring for 30min, adding 1.50g of isopropyl titanate into the system, and stirring for 30min to obtain stable sol;
(2) Dissolving 0.01g of dopamine hydrochloride in 10g of deionized water, adding 0.01g of dopamine hydrochloride into the sol, and stirring until the mixed solution is clear and transparent to obtain spinning solution;
(3) Transferring the spinning solution into two injectors for tip conjugation electrostatic spinning, wherein one injector is connected with a high-voltage positive electrode, the other injector is connected with a negative electrode, a stainless steel 306-material rotating cup is grounded, the pouring speed of the spinning solution is 0.5mL/h, the spinning voltage is +/-6 kv, the distance between a needle head and the spinning rotating cup is 15cm, the included angle is 45 degrees, the ambient temperature is 25 ℃, the relative humidity is 50%, and the winding speed of the rotating cup is 30r/min and is 1.0r/min;
(4) And (3) drying the precursor nanofiber yarn in a baking oven at 40 ℃ for 8 hours to remove residual solvent, calcining the dried hybrid nanofiber yarn in a muffle furnace, heating to 200 ℃ at a heating rate of 5 ℃/min for 1 hour, and heating to 600 ℃ at a heating rate of 5 ℃/min for 1 hour to obtain the flexible titanium dioxide nanofiber yarn shown in figure 1.
The average diameter of the titanium dioxide nanofiber yarn is 149 mu m, the fiber diameter is 400-500 nm, the diameter distribution of the nanofiber is uniform, and the nanofiber yarn is formed by twisting in a certain orientation arrangement as shown in figure 2. The transmission electron microscope TEM image and the partial enlarged image (figure 3) show that the single fiber diameter is 470nm, the fiber structure is compact, the porosity is low, the grain size is smaller, and a carbon intermediate zone exists among titanium dioxide grains. Fig. 4 is an X-ray diffraction (XRD) analysis of the titania nanofiber yarn. It reflects the information of crystal phase, purity, crystallinity, etc. of the product. Wherein diffraction peaks at 25.3 °, 36.9 °, 37.8 °, 38.6 °, and 48.0 ° correspond to (101), (103), (004), (112), and (200) crystal planes of anatase titania (standard card number pdf#21-1272), respectively. The internal average grain size was calculated by the Scherrer formula to be 15nm.
Example 2
A preparation method of a flexible titanium dioxide ceramic nanofiber yarn is similar to example 1, except that the organic solvent is a methanol-ethanol-acetic acid system, and the preparation method comprises the following specific steps:
(1) Dissolving 0.11g of polyethylene oxide PEO in 2.25g of acetic acid, stirring until the solution is clear and transparent, adding 3.30g of absolute ethyl alcohol, stirring for 30min, adding 1.50g of isopropyl titanate into the system, and stirring for 30min to obtain stable sol;
(2) Dissolving 0.01g of dopamine hydrochloride in 10g of methanol, adding 0.01g of dopamine hydrochloride into the sol, and stirring until the mixed solution is clear and transparent to obtain spinning solution;
(3) Transferring the spinning solution into two injectors for tip conjugation electrostatic spinning, wherein one injector is connected with a high-voltage positive electrode, the other injector is connected with a negative electrode, a stainless steel 306-material rotating cup is grounded, the pouring speed of the spinning solution is 0.5mL/h, the spinning voltage is +/-6 kv, the distance between a needle head and the spinning rotating cup is 15cm, the included angle is 45 degrees, the ambient temperature is 25 ℃, the relative humidity is 50%, and the winding speed of the rotating cup is 30r/min and is 1.0r/min;
(4) And (3) drying the precursor nanofiber yarn in a baking oven at 40 ℃ for 8 hours to remove residual solvent, calcining the dried hybrid fiber yarn in a muffle furnace, heating to 200 ℃ at a heating rate of 5 ℃/min for 1 hour, and heating to 600 ℃ at a heating rate of 5 ℃/min for 1 hour to obtain the flexible titanium dioxide nanofiber yarn.
The average diameter of the titanium dioxide nanofiber yarn is 172 mu m, and the fiber diameter is 200-500 nm as measured by a scanning electron microscope. The transmission electron microscope TEM image shows that the single fiber structure is compact, and carbon intermediate areas exist among titanium dioxide grains. The flexible ceramic nanofiber yarn of example 2 had a titania crystal structure that was substantially anatase phase as determined by X-ray diffraction (XRD) analysis. The internal average grain size was 16nm as calculated by the Scherrer formula.
Example 3
A method for preparing flexible titanium dioxide ceramic nanofiber yarns, which is similar to example 1, except that the calcination conditions are different, and the specific steps are as follows:
(1) Dissolving 0.11g of polyethylene oxide PEO in 2.25g of acetic acid, stirring until the solution is clear and transparent, adding 3.30g of absolute ethyl alcohol, stirring for 30min, adding 1.50g of isopropyl titanate into the system, and stirring for 30min to obtain stable sol;
(2) Dissolving 0.01g of dopamine hydrochloride in 10g of deionized water, adding 0.01g of dopamine hydrochloride into the sol, and stirring until the mixed solution is clear and transparent to obtain spinning solution;
(3) Transferring the spinning solution into two injectors for tip conjugation electrostatic spinning, wherein one injector is connected with a high-voltage positive electrode, the other injector is connected with a negative electrode, a stainless steel 306-material rotating cup is grounded, the pouring speed of the spinning solution is 0.5mL/h, the spinning voltage is +/-6 kv, the distance between a needle head and the spinning rotating cup is 15cm, the included angle is 45 degrees, the ambient temperature is 25 ℃, the relative humidity is 50%, and the winding speed of the rotating cup is 30r/min and is 1.0r/min;
(4) And (3) drying the precursor nanofiber yarn in a baking oven at 40 ℃ for 8 hours to remove residual solvent, calcining the dried hybrid fiber yarn in a muffle furnace, heating to 200 ℃ at a heating rate of 2 ℃/min for 2 hours, heating to 550 ℃ at a heating rate of 2 ℃/min, and calcining for 1 hour to obtain the flexible titanium dioxide nanofiber yarn.
The average diameter of the titanium dioxide nanofiber yarn is 165 mu m, and the fiber diameter is 300-400 nm as measured by a scanning electron microscope. The transmission electron microscope TEM image shows that the single fiber structure is compact, and carbon intermediate areas exist among titanium dioxide grains. The flexible ceramic nanofiber yarn of example 3 had a titania crystal structure that was substantially anatase phase as determined by X-ray diffraction (XRD) analysis. The internal average grain size was calculated by the Scherrer formula to be 19nm.
Comparative example 1
The preparation method of comparative example 1 is similar to example 1, except that dopamine hydrochloride is not added in the preparation process of comparative example 1, and the obtained ceramic nanofiber yarn is fragile when being bent, and does not have good flexibility, as shown in fig. 5.

Claims (10)

1. The preparation method of the flexible titanium dioxide ceramic nanofiber yarn is characterized by comprising the following steps of:
dissolving a high molecular polymer in an organic solvent, stirring until the solution is clear and transparent, and adding a titanium source to obtain stable sol A; dissolving dopamine hydrochloride in deionized water or methanol to obtain a solution B, adding the solution B into the sol A, and stirring until the mixed solution is clear and transparent to obtain a spinning solution;
step 2): transferring the spinning solution into two injectors for tip conjugate electrostatic spinning, wherein one injector is connected with a high-voltage positive electrode, the other injector is connected with a negative electrode, a twisting rotor is grounded, the environment temperature is set to be 20-30 ℃, and the relative humidity is set to be 30-50%, so that precursor nanofiber yarns are obtained;
step 3): and (3) drying the precursor nanofiber yarn in an oven to remove residual solvent, and calcining the precursor nanofiber yarn in an air atmosphere by adopting a step heating method to obtain the flexible titanium dioxide ceramic nanofiber yarn.
2. The preparation method of claim 1, wherein the mass percentage of dopamine hydrochloride in the spinning solution obtained in the step 1) is 10 -6 ~10 -4
3. The method according to claim 1, wherein the titanium source in the step 1) is at least one of isopropyl titanate, tetrabutyl titanate and tetraethyl titanate.
4. The preparation method according to claim 1, wherein the high molecular polymer in the step 1) is polyethylene oxide, and the mass percentage of the polyethylene oxide in the spinning solution is 1-5%.
5. The method according to claim 1, wherein the organic solvent in step 1) is at least one of water-ethanol-acetic acid, water-isopropanol-acetic acid and methanol-ethanol-acetic acid system.
6. The method according to claim 1, wherein the process parameters of the electrospinning in step 2) are as follows: the spinning solution filling speed is 0.5-1.5 mL/h, the spinning voltage is +/-6 to +/-10 kV, the distance between a needle head and a spinning rotor is 10-15 cm, the spinning angle is 30-45 degrees, the rotor speed is 20-30 r/min, the rotor material is stainless steel 306, and the yarn winding speed is 1.0-1.5 r/min.
7. The method according to claim 1, wherein the temperature of the oven in the step 3) is 40-60 ℃ and the drying time is 8-24 hours; the step heating method is specifically set to heat up to 200-300 ℃ at a heating rate of 1-5 ℃/min for 1-3 h, and then heat up to 500-600 ℃ at 1-5 ℃/min for calcination for 1-3 h.
8. A flexible titania ceramic nanofiber yarn prepared by the method of any one of claims 1-7.
9. The flexible titania ceramic nanofiber yarn of claim 1, wherein the flexible titania nanofiber yarn has an average diameter of 140-600 μm, the nanofibers in the yarn have an average diameter of 200-500 nm, and the internal average grain size is 10-30 nm.
10. Use of the flexible titania ceramic nanofiber yarn of claim 9 in the preparation of a photocatalyst, catalyst support or antibacterial material.
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