CN116065287A - Manufacturing process of graphene environment-friendly blend fiber fabric - Google Patents
Manufacturing process of graphene environment-friendly blend fiber fabric Download PDFInfo
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- CN116065287A CN116065287A CN202310105494.9A CN202310105494A CN116065287A CN 116065287 A CN116065287 A CN 116065287A CN 202310105494 A CN202310105494 A CN 202310105494A CN 116065287 A CN116065287 A CN 116065287A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/52—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads thermal insulating, e.g. heating or cooling
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/12—Physical properties biodegradable
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention relates to a fabric, in particular to a manufacturing process of a graphene environment-friendly blend fiber fabric, and belongs to the technical field of textile dyeing and finishing. The method comprises the following steps: raw material selection, textile process, upper process and dyeing and finishing process. Renewable low-cost biomass resources are fully utilized, magic functions of biomass graphene are fully displayed in the fiber, and the novel textile material with high performance and high added value is obtained.
Description
Technical Field
The invention relates to a fabric, in particular to a manufacturing process of a graphene environment-friendly blend fiber fabric, and belongs to the technical field of textile dyeing and finishing.
Background
With the improvement of the living standard of people, the functional requirements of people on textiles are gradually improved; garments have evolved from being comfortable, aesthetically pleasing, durable to environmentally friendly, fashionable, healthy, casual, and the like. Under the situation that the globalization competition of the textiles is becoming vigorous, how to produce high-comfort, green and environment-friendly textiles with health care functions, replaces the traditional common textiles, enables consumers to realize healthy, fashionable and sustainable consumption life style, and becomes an important research subject of various manufacturers.
Disclosure of Invention
The invention mainly solves the defects existing in the prior art, and provides a functional fiber which is formed by attaching graphene to other fibers in a physical and chemical mode or adding crosslinked graphene into a man-made fiber solution for spinning. The graphene is the thinnest novel nanomaterial with maximum strength and excellent conductivity, and has excellent strength, softness and optical properties.
The technical problems of the invention are mainly solved by the following technical proposal:
the manufacturing process of the fabric of the graphene environment-friendly blend fiber comprises the following steps:
the first step: raw material selection:
the raw materials are selected as follows: 60 yarns comprising 50% modal, 20% nylon and 30% graphene;
weft raw materials are selected from: the 150D cooling yarn is added with spandex network coated yarn;
the raw material spinning process is a compact sirospun process, so that the yarn count smoothness is increased, and the hairiness of the yarn is reduced. Wherein 50% of modal can effectively ensure the softness and smooth feeling of the fabric, 20% of nylon can increase the elasticity and rebound resilience of the fabric, and 20% of graphene is used for reducing the cost of the fabric on the basis of not losing functionality.
And a second step of: the spinning process comprises the following steps:
the front doubling process comprises the following steps: single yarn stranding and doubling are carried out on a high-speed doubling yarn machine, the tension is moderate, the speed is 500 m/min, and twisting is carried out on a staple fiber two-for-one twisting machine after the yarn is well twisted;
and (3) a yarn twisting process: the spindle speed is 9000 turns/min, the twist is 1200T/MS, the twisting direction S is twisted, the winding angle is 35 degrees, the anti-overlapping width is 5.0, the number of layers is 4, and the edging coefficient is 4.0;
the sectional warping process comprises the following steps: the total number of the warps is 5460, and the maximum width of the warps is 210CM; setting the number of the upper row of particles, setting the width of the particles, and setting the displacement and the length of the skewer: the upper row number is 144, the warp inserting number is 38, the width of the warp inserting is 54.7MM, the displacement is 0.65 CM/circle, the vehicle speed is 400 rpm, the lower shaft tension is 4KG, and the lower shaft speed is 120 m/min;
and a third step of: and (3) performing a process of feeding:
the beamed shaft is arranged on an air jet loom, the tension of the upper loom is 5KG, the upper loom structure is 2/1 inclined, and the speed of the vehicle is 600 shuttle/minute;
fourth step: dyeing and finishing process: according to the graphene function, the advantages of nylon and viscose are combined for dyeing and finishing, and the steps are as follows:
stitch-turning, desizing, oxygen bleaching, shaping, mercerizing, dyeing by a primer machine, baking, steaming and fixation by a reduction soaping machine, tentering and preshrinking.
The traditional garment is extremely easy to generate static electricity in dry weather, so that a plurality of inconveniences are brought to life, graphene has good electric conduction, the problem can be effectively solved, the graphene also has the characteristics of warmth retention and bacteriostasis, and is moisture-absorbing and breathable like cotton, and is comfortable to wear.
The graphene inner heating velvet material is produced by uniformly dispersing biomass graphene in polyester blank slices and carrying out blending yarn. The technology fully utilizes renewable low-cost biomass resources, fully displays the magic functions of biomass graphene into fibers, and obtains a novel textile material with high performance and high added value. The graphene inner-heating velvet material has the multifunctional characteristics of far infrared heating, warmth retention, ventilation, static resistance, antibiosis and the like, is applied to cotton quilts, down jackets and the like as a filling material, and has great significance and market value for improving the innovation capacity of textile industry and promoting the development of high added value products.
Detailed Description
The technical scheme of the invention is further specifically described by the following examples.
The manufacturing process of the fabric of the graphene environment-friendly blend fiber comprises the following steps:
the first step: raw material selection:
the raw materials are selected as follows: 60 yarns comprising 50% modal, 20% nylon and 30% graphene;
weft raw materials are selected from: the 150D cooling yarn is added with spandex network coated yarn;
and a second step of: the spinning process comprises the following steps:
the front doubling process comprises the following steps: single yarn stranding and doubling are carried out on a high-speed doubling yarn machine, the tension is moderate, the speed is 500 m/min, and twisting is carried out on a staple fiber two-for-one twisting machine after the yarn is well twisted;
and (3) a yarn twisting process: the spindle speed is 9000 turns/min, the twist is 1200T/MS, the twisting direction S is twisted, the winding angle is 35 degrees, the anti-overlapping width is 5.0, the number of layers is 4, and the edging coefficient is 4.0;
the sectional warping process comprises the following steps: the total number of the warps is 5460, and the maximum width of the warps is 210CM; setting the number of the upper row of particles, setting the width of the particles, and setting the displacement and the length of the skewer: the upper row number is 144, the warp inserting number is 38, the width of the warp inserting is 54.7MM, the displacement is 0.65 CM/circle, the vehicle speed is 400 rpm, the lower shaft tension is 4KG, and the lower shaft speed is 120 m/min;
and a third step of: and (3) performing a process of feeding:
the beamed shaft is arranged on an air jet loom, the tension of the upper loom is 5KG, the upper loom structure is 2/1 inclined, and the speed of the vehicle is 600 shuttle/minute;
fourth step: dyeing and finishing process: according to the graphene function, the advantages of nylon and viscose are combined for dyeing and finishing, and the steps are as follows:
stitch-turning, desizing, oxygen bleaching, shaping, mercerizing, dyeing by a primer machine, baking, steaming and fixation by a reduction soaping machine, tentering and preshrinking.
Claims (1)
1. The manufacturing process of the graphene environment-friendly blend fiber fabric is characterized by comprising the following steps of:
the first step: raw material selection:
the raw materials are selected as follows: 60 yarns comprising 50% modal, 20% nylon and 30% graphene;
weft raw materials are selected from: the 150D cooling yarn is added with spandex network coated yarn;
and a second step of: the spinning process comprises the following steps:
the front doubling process comprises the following steps: single yarn stranding and doubling are carried out on a high-speed doubling yarn machine, the tension is moderate, the speed is 500 m/min, and twisting is carried out on a staple fiber two-for-one twisting machine after the yarn is well twisted;
and (3) a yarn twisting process: the spindle speed is 9000 turns/min, the twist is 1200T/MS, the twisting direction S is twisted, the winding angle is 35 degrees, the anti-overlapping width is 5.0, the number of layers is 4, and the edging coefficient is 4.0;
the sectional warping process comprises the following steps: the total number of the warps is 5460, and the maximum width of the warps is 210CM; setting the number of the upper row of particles, setting the width of the particles, and setting the displacement and the length of the skewer: the upper row number is 144, the warp inserting number is 38, the width of the warp inserting is 54.7MM, the displacement is 0.65 CM/circle, the vehicle speed is 400 rpm, the lower shaft tension is 4KG, and the lower shaft speed is 120 m/min;
and a third step of: and (3) performing a process of feeding:
the beamed shaft is arranged on an air jet loom, the tension of the upper loom is 5KG, the upper loom structure is 2/1 inclined, and the speed of the vehicle is 600 shuttle/minute;
fourth step: dyeing and finishing process: according to the graphene function, the advantages of nylon and viscose are combined for dyeing and finishing, and the steps are as follows:
stitch-turning, desizing, oxygen bleaching, shaping, mercerizing, dyeing by a primer machine, baking, steaming and fixation by a reduction soaping machine, tentering and preshrinking.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117841473A (en) * | 2024-01-11 | 2024-04-09 | 南通维柏思特纺织科技有限公司 | Anti-static white blank cloth |
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2023
- 2023-02-13 CN CN202310105494.9A patent/CN116065287A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117841473A (en) * | 2024-01-11 | 2024-04-09 | 南通维柏思特纺织科技有限公司 | Anti-static white blank cloth |
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