CN116044204A - A Concrete Floor Reinforcement Method with Seriously Corroded Steel Bars - Google Patents
A Concrete Floor Reinforcement Method with Seriously Corroded Steel Bars Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 103
- 239000010959 steel Substances 0.000 title claims abstract description 101
- 230000002787 reinforcement Effects 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 46
- 239000004567 concrete Substances 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 56
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 239000010410 layer Substances 0.000 claims abstract description 21
- 238000005260 corrosion Methods 0.000 claims abstract description 14
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 13
- 230000007797 corrosion Effects 0.000 claims abstract description 12
- 239000011241 protective layer Substances 0.000 claims abstract description 9
- 239000011505 plaster Substances 0.000 claims abstract description 8
- 238000005034 decoration Methods 0.000 claims abstract description 7
- 239000003112 inhibitor Substances 0.000 claims abstract description 6
- 238000009415 formwork Methods 0.000 claims description 36
- 239000011440 grout Substances 0.000 claims description 35
- 230000003014 reinforcing effect Effects 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 15
- 238000012360 testing method Methods 0.000 claims description 6
- 239000003351 stiffener Substances 0.000 claims description 5
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 4
- 239000011150 reinforced concrete Substances 0.000 abstract description 18
- 238000010276 construction Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 230000001680 brushing effect Effects 0.000 abstract 1
- 238000006073 displacement reaction Methods 0.000 abstract 1
- 238000005336 cracking Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000008439 repair process Effects 0.000 description 3
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0218—Increasing or restoring the load-bearing capacity of building construction elements
- E04G23/0237—Increasing or restoring the load-bearing capacity of building construction elements of storey floors
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
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Abstract
一种钢筋严重锈蚀的混凝土楼板加固方法,对待加固板进行卸载;凿除待加固板底抹灰层和保护层,除去板内钢筋的锈蚀层,刷阻锈剂;在梁上植入新增楼板钢筋;模板底部开设阀门洞,并安装浇注阀门;支设模板,在模板下部安装包含可升降螺纹杆的竖向支撑机构;布置红外测量尺,监测模板底部位移变形;通过阀门接入灌浆料管,灌浆料管接入加压泵,浇注灌浆料至设计厚度后关闭阀门,取下灌浆料管;待灌浆料初凝后,通过调整螺杆使模板同步整体上移;养护灌浆料至设计龄期后撤除竖向支撑机构;削平灌浆阀门至板底的灌浆料。该加固方法不需要拆除楼板上部的装修层,其作业工期短、见效快、施工工艺简单、对原钢筋混凝土板影响小,环保、经济、适用。
A concrete floor reinforcement method with severely corroded steel bars, including unloading the slab to be reinforced; chiseling off the plaster layer and protective layer at the bottom of the slab to be reinforced, removing the corrosion layer of the steel bars in the slab, and brushing with rust inhibitors; implanting newly added floor slab steel bars on the beams ; Valve holes are opened at the bottom of the template, and pouring valves are installed; the template is supported, and a vertical support mechanism including a liftable threaded rod is installed at the lower part of the template; an infrared measuring ruler is arranged to monitor the displacement and deformation of the bottom of the template; the grouting pipe is connected through the valve, Connect the grouting material pipe to the pressurized pump, pour the grouting material to the design thickness, close the valve, and remove the grouting material pipe; after the initial setting of the grouting material, adjust the screw to make the template move up synchronously; after the grouting material reaches the design age Remove the vertical support mechanism; level the grouting material from the grouting valve to the bottom of the slab. The reinforcement method does not need to dismantle the decoration layer on the upper part of the floor slab, and has the advantages of short construction period, quick effect, simple construction technology, little impact on the original reinforced concrete slab, environmental protection, economy and applicability.
Description
技术领域technical field
本发明属于建筑加固技术领域,具体涉及一种钢筋严重锈蚀的混凝土楼板加固方法。The invention belongs to the technical field of building reinforcement, and in particular relates to a method for reinforcing a concrete floor with severely corroded steel bars.
背景技术Background technique
出于改造使用目的或建筑结构已达到设计使用年限的原因,常需要对建筑结构进行加固处理。在结构加固的各种项目中,由于使用年限较长、混凝土材料内含有腐蚀性离子、施工方法不规范或结构设计不合理等缘故,钢筋混凝土楼板常常出现板底混凝土开裂情况和钢筋锈蚀情况。楼板钢筋锈蚀还会导致钢筋与楼板的粘结强度下降,使钢筋的抗拉强度无法有效传递给楼板。钢筋锈蚀产生的大体积腐蚀产物会在楼板混凝土和钢筋中积累,导致混凝土的挤压应力逐渐增大从而加速楼板的开裂,进而会逐渐影响楼板的正常使用。钢筋锈蚀会导致钢筋混凝土楼板的耐久性和承载力下降,从而引起钢筋混凝土板损伤。因此,楼板底部加固与板底钢筋处理是亟需解决的问题。For the purpose of renovation or the reason that the building structure has reached the design service life, it is often necessary to strengthen the building structure. In various projects of structural reinforcement, due to long service life, corrosive ions contained in concrete materials, non-standard construction methods or unreasonable structural design, reinforced concrete floors often suffer from concrete cracking at the bottom of the slab and corrosion of steel bars. Corrosion of the steel bars on the floor will also lead to a decrease in the bonding strength between the steel bars and the floor, so that the tensile strength of the steel bars cannot be effectively transmitted to the floor. The large-volume corrosion products produced by the corrosion of steel bars will accumulate in the concrete and steel bars of the floor, leading to the gradual increase of the extrusion stress of the concrete and accelerating the cracking of the floor, which will gradually affect the normal use of the floor. Corrosion of steel bars will lead to a decrease in the durability and bearing capacity of reinforced concrete slabs, resulting in damage to reinforced concrete slabs. Therefore, the reinforcement of the bottom of the floor slab and the treatment of the steel bars at the bottom of the slab are problems that need to be solved urgently.
目前钢筋混凝土楼板的加固方法主要有增大截面加固法、粘贴碳纤维或钢板加固法、板底增设钢梁支撑加固法、增设楼板支撑法。但增大截面加固法需改变原有楼板上部的布置或对楼板进行开孔作业,粘贴碳纤维或钢板加固法在原楼板使用时间较久或碳化深度较深的情况下不宜使用,板底增设钢梁支撑加固法与增设楼板支撑法可能出现楼板板面开裂的情况。常见的在楼面上部增大楼板厚度的加固方法需要拆除原有底板砖,需要重新进行装修,工期较长,进而会影响正常使用,加大了经济投入。因此,亟需一种作业工期短、见效快、施工工艺简单、适用范围广的钢筋混凝土板加固方法,对因设计使用年限到期、材料特性受限、施工方法不规范、结构设计不合理等因素引起的混凝土开裂现象,板底混凝土钢筋锈蚀导致板的耐久性和承载力下降而引起的损伤进行处理,以实现简单、高效、环保、经济的加固。At present, the reinforcement methods of reinforced concrete slabs mainly include the method of enlarging the cross-section, the method of pasting carbon fiber or steel plate, the method of adding steel beam support at the bottom of the slab, and the method of adding floor support. However, the method of enlarging the cross-section needs to change the layout of the upper part of the original floor slab or open holes in the floor slab. The reinforcement method of pasting carbon fiber or steel plate is not suitable for the case where the original floor slab has been used for a long time or the depth of carbonization is deep. Add steel beams at the bottom of the slab The support and reinforcement method and the method of adding floor support may cause cracks on the floor surface. The common reinforcement method of increasing the thickness of the floor on the upper part of the floor needs to remove the original floor bricks and redecorate, which takes a long construction period, which will affect the normal use and increase the economic investment. Therefore, there is an urgent need for a reinforced concrete slab reinforcement method with short construction period, quick results, simple construction technology, and wide application range. Concrete cracking caused by various factors, and the damage caused by the corrosion of the concrete reinforcement at the bottom of the slab, which leads to the decrease of the durability and bearing capacity of the slab, are dealt with in order to achieve simple, efficient, environmentally friendly and economical reinforcement.
发明内容Contents of the invention
针对上述现有技术存在的问题,本发明提供一种钢筋严重锈蚀的混凝土楼板加固方法,该方法不需对原钢筋锈蚀的混凝土楼板进行拆除,不需要拆除楼板上部的装修层,不需考虑原钢筋锈蚀的混凝土楼板的承载能力,其作业工期短、见效快、施工工艺简单,能够有效解决钢筋混凝土楼板底部开裂和钢筋锈蚀问题,增强钢筋混凝土楼板的耐久性和承载能力,同时能节省装修成本,能够实现对钢筋锈蚀的混凝土楼板简单、高效、环保、经济的修复。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a concrete floor reinforcement method with severely corroded steel bars. The bearing capacity of corroded concrete slabs has short construction period, quick results and simple construction technology, which can effectively solve the problems of cracking at the bottom of reinforced concrete slabs and corrosion of steel bars, enhance the durability and bearing capacity of reinforced concrete slabs, and save decoration costs at the same time , It can realize the simple, efficient, environmental protection and economical repair of the concrete floor slab with corroded steel bars.
为了实现上述目的,本发明提供一种钢筋严重锈蚀的混凝土楼板加固方法,具体包括以下步骤;In order to achieve the above object, the present invention provides a concrete floor reinforcement method with severely corroded steel bars, which specifically includes the following steps;
步骤一:对待加固板进行卸载;Step 1: unload the reinforcement plate to be reinforced;
将待加固板上方的荷载全部移走,以降低待加固板受力的承载;Remove all the loads above the plate to be strengthened to reduce the load on the plate to be strengthened;
步骤二:凿除待加固板底抹灰层和保护层,对待加固板钢筋进行除锈处理;Step 2: Chisel off the plaster layer and protective layer at the bottom of the board to be reinforced, and derust the steel bars of the board to be reinforced;
S21:将待加固板沿长度方向分为多个区段,并在每个区段的下方支设一组竖向钢管,其中竖向钢管的顶端通过上垫板与待加固板的下端面相抵接,使竖向钢管的下端通过下垫板与待加固板下方的楼板抵接;S21: Divide the plate to be strengthened into multiple sections along the length direction, and support a set of vertical steel pipes under each section, wherein the top of the vertical steel pipe is offset against the lower end surface of the plate to be strengthened through the upper backing plate connected, so that the lower end of the vertical steel pipe abuts against the floor below the plate to be reinforced through the lower backing plate;
S22:由一端开始逐一对多个区段进行凿除作业;S22: Carry out chiseling operations on multiple sections one by one starting from one end;
先将作业区段的一组竖向钢管撤除,再使用工具凿除该区段中待加固板板底的抹灰层和保护层,使该区段中待加固板底部的待加固板钢筋暴露在外,然后再依照此方法对下一作业区段进行凿除作业,直至将所有区段处理完毕,并确保待加固板下部的待加固板钢筋全部暴露在外;First remove a group of vertical steel pipes in the working section, and then use tools to chisel off the plaster layer and protective layer at the bottom of the slab to be reinforced in this section, so that the steel bars of the slab to be reinforced at the bottom of the slab to be reinforced in this section are exposed Outside, and then follow this method to chisel the next operation section until all sections are processed, and ensure that the steel bars of the plate to be reinforced at the lower part of the plate to be strengthened are all exposed;
S23:对暴露的待加固板钢筋进行除锈处理;S23: Derusting the exposed steel bars to be reinforced;
根据锈蚀情况对暴露的待加固板钢筋进行除锈处理,对于锈蚀严重的待加固板钢筋进行移除,利用同规格的新钢筋进行替换,并与原钢筋网进行固定连接,对于锈蚀较轻的待加固板钢筋,将其表面的锈蚀层移除并涂刷阻锈剂;According to the corrosion situation, derust the exposed steel bars to be reinforced. Remove the heavily corroded steel bars to be reinforced, replace them with new steel bars of the same specification, and make fixed connections with the original steel mesh. For lightly corroded steel bars Remove the rust layer on the surface of the steel bar to be strengthened and apply rust inhibitor;
步骤三:绑扎增强板钢筋;Step 3: Binding reinforcement plate reinforcement;
在待加固板底部下绑扎新增楼板的增强板钢筋,并使增强板钢筋与暴露在外的加固板钢筋相连接,同时,使增强板钢筋的端部锚入板端的梁中,以利用增强板钢筋增强待加固板的承载能力;Bind the reinforcing steel bars of the newly added floor under the bottom of the slab to be reinforced, and connect the reinforcing steel bars with the exposed reinforcing steel bars. Steel bars enhance the bearing capacity of the board to be reinforced;
步骤四:增强板模板底部开洞,安装灌浆料浇注阀门;Step 4: Open a hole at the bottom of the formwork of the reinforced plate, and install the pouring valve of the grouting material;
先在增强板模板上使用工具依据灌浆料浇注阀门的尺寸大小开洞,再在洞口上安装灌浆料浇注阀门;First use tools to open holes on the reinforced plate formwork according to the size of the grouting material pouring valve, and then install the grouting material pouring valve on the hole;
步骤五:支设增强板模板、安装竖向支撑机构;Step 5: Support the formwork of the reinforced plate and install the vertical support mechanism;
S51:在绑扎好的增强板钢筋的下方安装增强板模板,并使增强板模板位于设计高度下方20~25mm;S51: Install the reinforced plate formwork under the bound reinforced plate reinforcement, and make the reinforced plate formwork 20-25mm below the design height;
S52:在增强板模板的下方支设多个竖向支撑机构,所述竖向支撑机构由从上到下依次分布的垫板一、可升降螺杆、连接件、钢支柱和垫板二组成,其中,钢支柱的下端通过垫板二与待加固板下方的楼板抵接,钢支柱的上端通过连接件与可升降螺杆的下端固定连接,可升降螺杆的上端通过垫板一与增强板模板的下端面相抵接;S52: Support a plurality of vertical support mechanisms under the reinforced plate formwork, the vertical support mechanisms are composed of
步骤六:布置红外测量尺,对增强板模板的高度进行监测;Step 6: Arrange the infrared measuring ruler to monitor the height of the reinforced plate template;
将增强板模板底部的中心点和增强板模板四边根部中间点作为测点,并于每个测点的正下方固定设置红外测量尺,以利用红外测量尺记录增强板模板底部的高度数据;Take the central point at the bottom of the reinforced plate template and the middle point of the four sides of the reinforced plate template as the measuring points, and fix the infrared measuring ruler directly below each measuring point, so as to use the infrared measuring ruler to record the height data at the bottom of the reinforced plate template;
步骤七:通过灌浆料浇注阀门浇注灌浆料;Step 7: pour the grout through the grout pouring valve;
S71:利用灌浆料管建立灌浆料浇注阀门和加压泵的连接;S71: use the grouting material pipe to establish the connection between the grouting material pouring valve and the booster pump;
S72:先关闭灌浆料浇注阀门,再将灌浆料加入到加压泵中;S72: first close the grout pouring valve, and then add the grout to the booster pump;
S73:打开灌浆料浇注阀门,并启动加压泵,向增强板模板上方浇注灌浆料,直至已浇注的灌浆料达到设计厚度为止,然后关闭灌浆料浇注阀门,取下灌浆料管;S73: Open the grout pouring valve, start the booster pump, pour the grout above the reinforced plate formwork until the poured grout reaches the designed thickness, then close the grout pouring valve, and remove the grout pipe;
步骤八:使增强板模板同步整体上移;Step 8: Synchronize the template of the reinforced board to move up as a whole;
待步骤七中浇筑的灌浆料达初凝时间时,同步调整钢支柱上部的可升降螺杆,使增强板模板整体同步向上顶进1~3mm,顶进过程分为多次进行,每次增强板模板向上顶进的距离相同,顶进距离通过对比红外测量尺的数值来控制,顶进过程中保证增强板模板整体水平;When the grout poured in
步骤九:撤除竖向支撑机构,并进行强度检测;Step 9: Remove the vertical support mechanism and perform strength testing;
待步骤七中浇筑的灌浆料养护至设计龄期后拆除竖向支撑机构,拆除前后对比观察红外测量尺的数值,若有过大变化则恢复竖向支撑机构,待变形趋向稳定后进行竖向支撑机构的撤除,撤除竖向支撑机构后拆除增强板模板并检测新浇筑的增强板的强度,若强度不符合要求则对步骤七进行返工,若强度符合要求则进行步骤十;After the grout poured in
步骤十:对板底的灌浆料进行处理;Step 10: Treat the grouting material at the bottom of the board;
将灌浆料阀门至增强板模板板底的灌浆料削除,保证增强板模板底部的平整。Remove the grout from the grout valve to the bottom of the reinforced plate formwork to ensure the flatness of the bottom of the reinforced plate formwork.
在步骤四中,竖向支撑机构数量根据荷载和变形计算结果设置。In step four, the number of vertical support mechanisms is set according to the load and deformation calculation results.
进一步,为了使可升降螺杆的结构更加简单,同时,为了使其承载能力更加稳定可靠,在步骤五中,所述可升降螺杆由位于下部的支撑套筒和位于上部的支撑杆体组成,所述支撑套筒的上部轴心处开设有内螺纹孔,支撑杆体的杆身上开设有外螺纹结构,且支撑杆体的下部通过螺纹配合连接于支撑套筒的内螺纹孔中,支撑杆体的上端外部固定连接有调节块,所述调节块的横截面为正多边形。Further, in order to make the structure of the liftable screw more simple, and at the same time, in order to make its bearing capacity more stable and reliable, in step five, the liftable screw is composed of a support sleeve at the bottom and a support rod at the top, the The upper axis of the support sleeve is provided with an internally threaded hole, and the shaft of the support rod body is provided with an external thread structure, and the lower part of the support rod body is connected to the internally threaded hole of the support sleeve through thread fit, and the upper end of the support rod body is fixed externally. An adjustment block is connected, and the cross section of the adjustment block is a regular polygon.
作为一种优选,在步骤一中,在进行卸载过程中要确保待加固楼板上部的装修层不被破坏。As a preference, in
进一步,为了提高削除效率,在步骤十中的削除作业采用切割机进行。Further, in order to improve the removal efficiency, the removal operation in step ten is performed with a cutting machine.
本发明中,在凿除作业之前先将待加固板上方的荷载全部移走,可以避免在凿除作业过程中因荷载的作用而使承载能力下降的待加固板发生损伤;在凿除作业过程中,分段对待加固板的底抹灰层和保护层进行凿除,同时,采取边支撑卸荷边凿除的方式,能够有效降低凿除作业对待加固板的冲击作用,进而可大幅度降低对待加固板上部结构所造成的损伤。在对暴露在外的加固板钢筋进行处理时,对锈蚀严重的钢筋进行替换,不仅可以有效增加原有钢筋结构的承载能力,还能有效提高原有钢筋结构与混凝土灌浆料的结合能力,对锈蚀较轻的钢筋表面的锈蚀层移除并涂刷阻锈剂,不仅可以避免后续发生再次锈蚀的情况,亦能有利于提高其与后续混凝土灌浆料的结合能力,这样,通过除锈处理可以显著的提高加固后楼板整体的连接强度,使钢筋的抗拉强度能够有效的传递给楼板,进而能大幅度的提高加固后楼板的承载能力。在增强板模板上开洞,并利用灌浆料管建立灌浆料浇注阀门和加压泵的连接,可以使后续灌浆料的浇注过程更加方便。将增强板模板支设在绑扎好的增强板钢筋下方,并使其较设计高度低20~25mm,可以确保后续能浇注进入更多的灌浆料,从而可以利用灌浆料将绑扎好的增强板钢筋、暴露的待加固板钢筋以及待加固板下部的混凝土进行充分的连接,以有效提高加固后楼板整体结合的强度。使竖向支撑机构的刚性支撑部分由可升降螺纹杆和钢支柱组成,不仅可以确保承载强度,而且能够使其竖向支撑机构具有可升降能力。在浇注的灌浆料达初凝时间时,将增强板模板整体同步向上顶进1~3mm,可以解除顶部浮浆与泌水造成的缝隙,使灌浆料更加凝实,并能有效促进绑扎好的增强板钢筋、暴露的待加固板钢筋以及待加固板下部的混凝土更好的结合成为一个整体,进而可显著的提高加固后楼板的承载能力。在灌浆料养护至设计龄期后进行强度检测,可以通过更加科学的手段确保加固后楼板的可靠性。该加固方法不需要拆除楼板上部的装修层,其整体作业工期短、施工工艺简单、加固效果好、见效快、对原钢筋混凝土板上部结构的影响小、适用范围较广,不需考虑旧有钢筋混凝土板承载能力,有效解决了因设计使用年限到期、材料特性受限、施工方法不规范、结构设计不合理等因素引起的钢筋混凝土板开裂、塌陷、变形过大或承载力不足等问题,实现了对板钢筋混凝土板简单、高效、经济、安全的修复加固处理。In the present invention, all the load above the plate to be reinforced is removed before the chisel operation, which can avoid damage to the plate to be reinforced due to the action of the load during the chisel operation; In the process, the bottom plaster layer and protective layer of the reinforced plate are chiseled off in sections. At the same time, the method of chiseling while supporting and unloading can effectively reduce the impact of the chiseling operation on the reinforced plate, thereby greatly reducing the Damage caused by the upper structure of the plate to be reinforced. When dealing with the exposed reinforcement plate reinforcement, replacing the severely corroded reinforcement can not only effectively increase the load-carrying capacity of the original reinforcement structure, but also effectively improve the bonding ability of the original reinforcement structure and concrete grouting material. Removing the rust layer on the surface of lighter steel bars and applying rust inhibitors can not only avoid subsequent re-corrosion, but also help to improve its bonding ability with subsequent concrete grouting materials. In this way, the rust removal treatment can significantly Improve the overall connection strength of the reinforced floor, so that the tensile strength of the steel bar can be effectively transmitted to the floor, which can greatly improve the bearing capacity of the reinforced floor. Holes are opened on the formwork of the reinforced plate, and the grouting material pouring valve and the booster pump are connected by using the grouting material pipe, which can make the pouring process of the subsequent grouting material more convenient. Supporting the reinforced plate formwork under the bound reinforced plate steel bars, and making it 20-25mm lower than the design height, can ensure that more grouting material can be poured in later, so that the bound reinforced plate steel bars can be covered by the grouting material , The exposed steel bars of the slab to be strengthened and the concrete under the slab to be strengthened are fully connected to effectively improve the overall bonding strength of the slab after reinforcement. The rigid support part of the vertical support mechanism is composed of liftable threaded rods and steel pillars, which can not only ensure the bearing strength, but also enable the vertical support mechanism to have liftability. When the poured grouting material reaches the initial setting time, the reinforcement board formwork is pushed up 1-3mm synchronously, which can relieve the gap caused by floating slurry and bleeding on the top, make the grouting material more solid, and effectively promote the binding The reinforced slab reinforcement, the exposed reinforced slab reinforcement and the concrete at the lower part of the to-be-reinforced slab are better combined into a whole, thereby significantly improving the bearing capacity of the strengthened floor slab. After the grouting material is cured to the design age, the strength test can ensure the reliability of the reinforced floor through more scientific means. This reinforcement method does not need to dismantle the upper decoration layer of the floor slab. Its overall operation period is short, the construction process is simple, the reinforcement effect is good, the effect is quick, the impact on the upper structure of the original reinforced concrete slab is small, and the scope of application is wide. It does not need to consider the old The bearing capacity of reinforced concrete slabs effectively solves the problems of cracking, collapse, excessive deformation or insufficient bearing capacity of reinforced concrete slabs caused by factors such as the expiration of the design service life, limited material properties, irregular construction methods, and unreasonable structural design. , realizing the simple, efficient, economical and safe repair and reinforcement of reinforced concrete slabs.
附图说明Description of drawings
图1是本发明中原钢筋混凝土板加固前板底平面图;Fig. 1 is the plan view of the bottom of the front slab reinforced by the reinforced concrete slab in Zhongyuan of the present invention;
图2是图1中A-A向的剖视图;Fig. 2 is the sectional view of A-A direction in Fig. 1;
图3是本发明中原钢筋混凝土板加固后板底的平面图;Fig. 3 is the plane view at the bottom of the slab bottom after the reinforced concrete slab of Zhongyuan of the present invention is reinforced;
图4是图3中B-B向的剖视图;Fig. 4 is the sectional view of B-B direction in Fig. 3;
图5是本发明中待加固板下方支设竖向钢管的结构示意图;Fig. 5 is a schematic structural view of vertical steel pipes supported under the plate to be reinforced in the present invention;
图6是本发明中增强板钢筋绑扎及增强板模板支设的结构示意图;Fig. 6 is the structural representation of reinforcing plate steel bar binding and reinforcing plate formwork supporting among the present invention;
图7是本发明中待加固板下方支设竖向支撑机构的结构示意图;Fig. 7 is a structural schematic diagram of a vertical support mechanism under the plate to be reinforced in the present invention;
图8是本发明中灌浆料浇注过程的示意图;Fig. 8 is the schematic diagram of grouting material pouring process among the present invention;
图9是本发明中灌浆料阀门正面的结构示意图;Fig. 9 is a schematic structural view of the front of the grouting material valve in the present invention;
图10是本发明中灌浆料阀门侧面的结构示意图;Fig. 10 is a schematic structural view of the side of the grouting material valve in the present invention;
图11是本发明中增强板模板顶进前的支撑状态示意图;Fig. 11 is a schematic diagram of the supporting state before the stiffener formwork is pushed in according to the present invention;
图12是本发明中增强板模板顶进后的支撑状态示意图;Fig. 12 is a schematic diagram of the supporting state after the reinforced plate formwork is jacked in the present invention;
图13是本发明中可升降螺杆的结构示意图。Fig. 13 is a structural schematic diagram of the liftable screw in the present invention.
图中:1、待加固板,2、待加固板钢筋,3、增强板钢筋,4、增强板模板,5、板端的梁,6、灌浆料浇注阀门,7、钢支柱,8、可升降螺杆,9、连接件,10、垫板一,11、红外测量尺,12、灌浆料管,13、加压泵,14、增强板,15、垫板二,16、支撑套筒,17、支撑杆体,18、调节块,19、竖向钢管,20、上垫板,21、下垫板。In the figure: 1. Plate to be reinforced, 2. Steel bar to be strengthened, 3. Reinforced plate steel bar, 4. Formwork for reinforced plate, 5. Beam at plate end, 6. Grouting material pouring valve, 7. Steel pillar, 8. Liftable Screw, 9, connector, 10, backing plate one, 11, infrared measuring ruler, 12, grouting material pipe, 13, booster pump, 14, reinforcing plate, 15, backing plate two, 16, support sleeve, 17, Support bar body, 18, adjusting block, 19, vertical steel pipe, 20, last backing plate, 21, following backing plate.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1至图13所示,本发明提供了一种钢筋严重锈蚀的混凝土楼板加固方法,具体包括以下步骤;As shown in Figures 1 to 13, the present invention provides a concrete floor reinforcement method with severely corroded steel bars, which specifically includes the following steps;
步骤一:对待加固板1进行卸载;Step 1: unload the
将待加固板1上方的荷载(如各种家具、设备等)全部移走,以降低待加固板1受力的承载;在进行卸载过程中要确保待加固楼板1上部的装修层不被破坏。Remove all the loads (such as various furniture, equipment, etc.) above the slab to be reinforced 1 to reduce the load on the slab to be reinforced 1; during the unloading process, ensure that the decoration layer on the upper part of the slab to be reinforced 1 is not damaged .
步骤二:凿除待加固板1底抹灰层和保护层,对待加固板钢筋2进行除锈处理;Step 2: Chisel off the plaster layer and protective layer at the bottom of the board to be reinforced 1, and derust the
S21:将待加固板1沿长度方向分为多个区段,并在每个区段的下方支设一组竖向钢管19,其中竖向钢管19的顶端通过上垫板20与待加固板1的下端面相抵接,使竖向钢管19的下端通过下垫板21与待加固板1下方的楼板抵接;S21: Divide the plate to be reinforced 1 into multiple sections along the length direction, and support a set of
作为一种优选,上垫板20和下垫板21均为木质垫板;As a preference, both the
S22:由一端开始逐一对多个区段进行凿除作业;S22: Carry out chiseling operations on multiple sections one by one starting from one end;
先将作业区段的一组竖向钢管19撤除,再使用工具凿除该区段中待加固板1板底的抹灰层和保护层,使该区段中待加固板1底部的待加固板钢筋2暴露在外,然后再依照此方法对下一作业区段进行凿除作业,直至将所有区段处理完毕,并确保待加固板1下部的待加固板钢筋2全部暴露在外;First remove a group of
S23:对暴露的待加固板钢筋2进行除锈处理;S23: Derusting the exposed
根据锈蚀情况对暴露的待加固板钢筋2进行除锈处理,对于锈蚀严重的待加固板钢筋2进行移除,利用同规格的新钢筋进行替换,并与原钢筋网进行固定连接,对于锈蚀较轻的待加固板钢筋2,将其表面的锈蚀层移除并涂刷阻锈剂;According to the corrosion situation, derust the exposed
步骤三:绑扎增强板钢筋3;Step 3: Binding
在待加固板1底部下绑扎新增楼板的增强板钢筋3,并使增强板钢筋3与暴露在外的加固板钢筋2相连接,同时,使增强板钢筋3的端部锚入板端的梁5中,以利用增强板钢筋3增强待加固板1的承载能力;Under the bottom of the board to be reinforced 1, bind the reinforcing
步骤四:增强板模板4底部开洞,安装灌浆料浇注阀门6;Step 4: open a hole at the bottom of the reinforced
先在增强板模板4上使用工具依据灌浆料浇注阀门6的尺寸大小开洞,再在洞口上安装灌浆料浇注阀门6;First use a tool on the reinforced
作为一种优选,竖向支撑机构数量根据荷载和变形计算结果设置。As a preference, the number of vertical support mechanisms is set according to the load and deformation calculation results.
步骤五:支设增强板模板4、安装竖向支撑机构;Step 5: Set up the reinforced
S51:在绑扎好的增强板钢筋3的下方安装增强板模板4,并使增强板模板4位于设计高度下方20~25mm;S51: Install the reinforced
S52:在增强板模板4的下方支设多个竖向支撑机构,所述竖向支撑机构由从上到下依次分布的垫板一10、可升降螺杆8、连接件9、钢支柱7和垫板二15组成,其中,钢支柱7的下端通过垫板二15与待加固板1下方的楼板抵接,钢支柱7的上端通过连接件9与可升降螺杆8的下端固定连接,可升降螺杆8的上端通过垫板一10与增强板模板4的下端面相抵接;S52: Support a plurality of vertical support mechanisms below the reinforced
作为一种优选,连接件9的下部开设有螺纹孔,钢支柱7的上端外部设置有外螺纹,连接件9通过螺纹配合固定套装在钢支柱7上端的外部。As a preference, the lower part of the connecting
为了使可升降螺杆的结构更加简单,同时,为了使其承载能力更加稳定可靠,所述可升降螺杆8由位于下部的支撑套筒16和位于上部的支撑杆体17组成,所述支撑套筒16的上部轴心处开设有内螺纹孔,支撑杆体17的杆身上开设有外螺纹结构,且支撑杆体17的下部通过螺纹配合连接于支撑套筒16的内螺纹孔中,支撑杆体17的上端外部固定连接有调节块18,所述调节块18的横截面为正多边形。作为一种优选,连接件9的外截面呈正多边形,这样,在需要调整可升降螺杆8的高度时,可以利用一个扳手来固定住连接件9,再用另一个扳手来转动调节块18,从而可以方便的调节可升降螺杆8的高度。In order to make the structure of the liftable screw more simple, and at the same time, in order to make its bearing capacity more stable and reliable, the
作为一种优选,连接件9、垫板一10和垫板二15均为木质垫板;As a preference, the
步骤六:布置红外测量尺11,对增强板模板4的高度进行监测;Step 6: Arrange the
将增强板模板4底部的中心点和增强板模板4四边根部中间点作为测点,并于每个测点的正下方固定设置红外测量尺11,以利用红外测量尺11记录增强板模板4底部的高度数据;Take the central point of the bottom of the reinforced
步骤七:通过灌浆料浇注阀门6浇注灌浆料;Step 7: pour the grout through the
S71:利用灌浆料管12建立灌浆料浇注阀门6和加压泵13的连接;S71: use the
S72:先关闭灌浆料浇注阀门6,再将灌浆料加入到加压泵13中;S72: first close the grouting
S73:打开灌浆料浇注阀门6,并启动加压泵13,向增强板模板4上方浇注灌浆料,直至已浇注的灌浆料达到设计厚度为止,然后关闭灌浆料浇注阀门6,取下灌浆料管12;作为一种优选,将加压泵13由待加固板1下方的楼板上移除;S73: Open the
步骤八:使增强板模板4同步整体上移;Step 8: Make the reinforced
待步骤七中浇筑的灌浆料达初凝时间时,同步调整钢支柱7上部的可升降螺杆8,使增强板模板4整体同步向上顶进1~3mm,顶进过程分为多次进行,每次增强板模板4向上顶进的距离相同,顶进距离通过对比红外测量尺11的数值来控制,顶进过程中保证增强板模板4整体水平;When the grout poured in
步骤九:撤除竖向支撑机构,并进行强度检测;Step 9: Remove the vertical support mechanism and perform strength testing;
待步骤七中浇筑的灌浆料养护至设计龄期后拆除竖向支撑机构,拆除前后对比观察红外测量尺11的数值,若有过大变化则恢复竖向支撑机构,待变形趋向稳定后进行竖向支撑机构的撤除,撤除竖向支撑机构后拆除增强板模板4并检测新浇筑的增强板14的强度,若强度不符合要求则对步骤七进行返工,若强度符合要求则进行步骤十;After the grout poured in
步骤十:对板底的灌浆料进行处理;Step 10: Treat the grouting material at the bottom of the board;
将灌浆料阀门6至增强板模板4板底的灌浆料削除,保证增强板模板4底部的平整。Remove the grout from the
作为一种优选,为了提高削除效率,在削除作业过程中采用切割机进行。As a preference, in order to improve the removal efficiency, a cutting machine is used during the removal operation.
本发明中,在凿除作业之前先将待加固板上方的荷载全部移走,可以避免在凿除作业过程中因荷载的作用而使承载能力下降的待加固板发生损伤;在凿除作业过程中,分段对待加固板的底抹灰层和保护层进行凿除,同时,采取边支撑卸荷边凿除的方式,能够有效降低凿除作业对待加固板的冲击作用,进而可大幅度降低对待加固板上部结构所造成的损伤。在对暴露在外的加固板钢筋进行处理时,对锈蚀严重的钢筋进行替换,不仅可以有效增加原有钢筋结构的承载能力,还能有效提高原有钢筋结构与混凝土灌浆料的结合能力,对锈蚀较轻的钢筋表面的锈蚀层移除并涂刷阻锈剂,不仅可以避免后续发生再次锈蚀的情况,亦能有利于提高其与后续混凝土灌浆料的结合能力,这样,通过除锈处理可以显著的提高加固后楼板整体的连接强度,使钢筋的抗拉强度能够有效的传递给楼板,进而能大幅度的提高加固后楼板的承载能力。在增强板模板上开洞,并利用灌浆料管建立灌浆料浇注阀门和加压泵的连接,可以使后续灌浆料的浇注过程更加方便。将增强板模板支设在绑扎好的增强板钢筋下方,并使其较设计高度低20~25mm,可以确保后续能浇注进入更多的灌浆料,从而可以利用灌浆料将绑扎好的增强板钢筋、暴露的待加固板钢筋以及待加固板下部的混凝土进行充分的连接,以有效提高加固后楼板整体结合的强度。使竖向支撑机构的刚性支撑部分由可升降螺纹杆和钢支柱组成,不仅可以确保承载强度,而且能够使其竖向支撑机构具有可升降能力。在浇注的灌浆料达初凝时间时,将增强板模板整体同步向上顶进1~3mm,可以解除顶部浮浆与泌水造成的缝隙,使灌浆料更加凝实,并能有效促进绑扎好的增强板钢筋、暴露的待加固板钢筋以及待加固板下部的混凝土更好的结合成为一个整体,进而可显著的提高加固后楼板的承载能力。在灌浆料养护至设计龄期后进行强度检测,可以通过更加科学的手段确保加固后楼板的可靠性。该加固方法不需要拆除楼板上部的装修层,其整体作业工期短、施工工艺简单、加固效果好、见效快、对原钢筋混凝土板上部结构的影响小、适用范围较广,不需考虑旧有钢筋混凝土板承载能力,有效解决了因设计使用年限到期、材料特性受限、施工方法不规范、结构设计不合理等因素引起的钢筋混凝土板开裂、塌陷、变形过大或承载力不足等问题,实现了对板钢筋混凝土板简单、高效、经济、安全的修复加固处理。In the present invention, all the load above the plate to be reinforced is removed before the chisel operation, which can avoid damage to the plate to be reinforced due to the action of the load during the chisel operation; In the process, the bottom plaster layer and protective layer of the reinforced plate are chiseled off in sections. At the same time, the method of chiseling while supporting and unloading can effectively reduce the impact of the chiseling operation on the reinforced plate, thereby greatly reducing the Damage caused by the upper structure of the plate to be reinforced. When dealing with the exposed reinforcement plate reinforcement, replacing the severely corroded reinforcement can not only effectively increase the load-carrying capacity of the original reinforcement structure, but also effectively improve the bonding ability of the original reinforcement structure and concrete grouting material. Removing the rust layer on the surface of lighter steel bars and applying rust inhibitors can not only avoid subsequent re-corrosion, but also help to improve its bonding ability with subsequent concrete grouting materials. In this way, the rust removal treatment can significantly Improve the overall connection strength of the reinforced floor, so that the tensile strength of the steel bar can be effectively transmitted to the floor, which can greatly improve the bearing capacity of the reinforced floor. Holes are opened on the formwork of the reinforced plate, and the grouting material pouring valve and the booster pump are connected by using the grouting material pipe, which can make the pouring process of the subsequent grouting material more convenient. Supporting the reinforced plate formwork under the bound reinforced plate steel bars, and making it 20-25mm lower than the design height, can ensure that more grouting material can be poured in later, so that the bound reinforced plate steel bars can be covered by the grouting material , The exposed steel bars of the slab to be reinforced and the concrete at the lower part of the slab to be strengthened are fully connected to effectively improve the overall bonding strength of the slab after reinforcement. The rigid support part of the vertical support mechanism is composed of liftable threaded rods and steel pillars, which can not only ensure the bearing strength, but also enable the vertical support mechanism to have liftability. When the poured grouting material reaches the initial setting time, the reinforcement plate formwork is pushed upwards synchronously by 1-3 mm, which can relieve the gap caused by floating slurry and bleeding on the top, make the grouting material more solid, and effectively promote the binding The reinforced slab reinforcement, the exposed reinforced slab reinforcement and the concrete at the lower part of the to-be-reinforced slab are better combined into a whole, thereby significantly improving the bearing capacity of the strengthened floor slab. After the grouting material is cured to the design age, the strength test can ensure the reliability of the reinforced floor through more scientific means. This reinforcement method does not need to dismantle the upper decoration layer of the floor slab. Its overall operation period is short, the construction process is simple, the reinforcement effect is good, the effect is quick, the impact on the upper structure of the original reinforced concrete slab is small, and the scope of application is wide. It does not need to consider the old The bearing capacity of reinforced concrete slabs effectively solves the problems of cracking, collapse, excessive deformation or insufficient bearing capacity of reinforced concrete slabs caused by factors such as the expiration of the design service life, limited material properties, irregular construction methods, and unreasonable structural design. , to achieve a simple, efficient, economical and safe repair and reinforcement of reinforced concrete slabs.
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