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CN116023543B - Catalyst component for olefin polymerization, catalyst for olefin polymerization and application thereof - Google Patents

Catalyst component for olefin polymerization, catalyst for olefin polymerization and application thereof Download PDF

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CN116023543B
CN116023543B CN202111255719.6A CN202111255719A CN116023543B CN 116023543 B CN116023543 B CN 116023543B CN 202111255719 A CN202111255719 A CN 202111255719A CN 116023543 B CN116023543 B CN 116023543B
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alkyl
catalyst
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group
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CN116023543A (en
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凌永泰
冯再兴
刘涛
周俊领
刘月祥
夏先知
陈龙
谢伦嘉
李威莅
赵瑾
任春红
谭扬
高富堂
谢吉嘉
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

The invention provides a catalyst component for olefin polymerization, a catalyst for olefin polymerization and application thereof, wherein the catalyst component comprises the following components: titanium element, magnesium element, halogen, a compound shown in a general formula (I) and a 1, 3-diether compound, wherein the magnesium element is from a magnesium-containing compound with a structure shown in a formula (II). When the catalyst provided by the invention is used for olefin polymerization, the polymerization activity is good, no foreign materials appear basically, the hydrogen regulation sensitivity is obviously higher than that of the prior art, and the catalyst has great industrial application prospect.

Description

Catalyst component for olefin polymerization, catalyst for olefin polymerization and application thereof
Technical Field
The invention relates to the field of olefin polymerization catalysts, in particular to a catalyst component for olefin polymerization, a catalyst for olefin polymerization and application thereof.
Background
Catalysts for the polymerization of olefins are mostly prepared by supporting titanium halides on active anhydrous magnesium chloride. One method used to prepare active magnesium chloride is to react anhydrous MgCl 2 with an alcohol to form an adduct and then load the titanium halide with this adduct to prepare the olefin polymerization catalyst solid component.
WO98/44009 discloses a MgCl 2.mROH.nH2 O adduct in which R is C 1-C10 alkyl, m is 2.ltoreq.4.2 and n is 0.ltoreq.0.7, characterised by an X-ray diffraction spectrum which is characterized by: within the range of 2θ diffraction angles of 5 ° -15 °, three major diffraction peaks are located at 2θ=8.8±0.2°, 9.4±0.2° and 9.8±0.2° respectively, with the strongest peak being located at 2θ=8.8±0.2°, and the other two diffraction peaks having intensities at least 0.2 times the intensity of the strongest diffraction peak. In addition to the above X-ray diffraction patterns, the above adducts can be identified by Differential Scanning Calorimetry (DSC) patterns in which no melting peak occurs below 90℃or, if a peak occurs below said temperature, the melting enthalpy associated with said peak is also less than 30% of the total melting enthalpy.
WO 2003/082330 discloses MgCl 2. MEtOH adducts where 2.5.ltoreq.m.ltoreq.3.2, optionally containing 1% by weight of water based on the total weight of the adduct. The X-ray diffraction spectrum is characterized in that: in the range of 5 ° -15 ° of 2-theta diffraction angle, there are three main diffraction lines, the corresponding diffraction angles 2-theta values are 8.8±0.2°, 9.4±0.2° and 9.8±0.2°, the strongest diffraction line is one of 8.8±0.2°, and the other two diffraction lines have an intensity at least 0.2 times the intensity of the strongest diffraction line. The adducts are characterized by a DSC curve having a peak melting temperature of greater than 109 ℃ and an associated melting enthalpy of 103 joules/gram or less.
WO2004/026920 discloses a MgCl 2.mEtOH.nH2 O adduct of the formula 3.4.ltoreq.m.ltoreq.4.4 and 0.ltoreq.n.ltoreq.0.7, the X-ray diffraction spectrum of which is characterised in that: at least two diffraction lines exist at diffraction angles of 2θ=9.3±0.2° and 9.9±0.2° within a range of 2θ diffraction angles of 5 ° to 10 °, the most intense diffraction line of which is at 9.3±0.2°, and the other diffraction line has an intensity lower than 0.4 times the intensity of the most intense diffraction line. The DSC curve of the adduct is characterized by only one melting peak in the range of 90-105 ℃.
CN101190953 discloses a magnesium-containing complex with the general formula ClMg (OR) n (ROH), wherein R is selected from alkyl of C 1-C5, and n is 0.1-1.0. The complex can be used for preparing a solid catalyst for propylene polymerization, and has higher activity and stereoregularity. In the examples it is indicated that the melting point of the adduct is around 142℃as measured by DSC.
Different catalysts may be developed based on different supports, e.g., catalysts suitable for different polyolefin processes may be developed based on supports of different particle sizes. Generally, smaller particle size catalysts produce less fines and are more conducive to polyolefin production plant operation. In pursuit of faster processing rates, polyolefin processors tend to be willing to employ higher melt index polyolefin feedstocks. In addition, in order to pursue better product properties, it is sometimes necessary to use polypropylene materials of higher isotactic index. Therefore, it is important to develop a new olefin polymerization catalyst with better hydrogen sensitivity and smaller particle size.
Disclosure of Invention
In view of the problems of the prior art that the particle size of the olefin polymerization catalyst is too large and the hydrogen regulation sensitivity is low when the catalyst prepared from the carrier is used for olefin polymerization, one of the purposes of the invention is to provide a catalyst component for olefin polymerization, wherein an alcohol compound and a halohydrin compound are matched with components such as magnesium halide and ethylene oxide compounds, and a specific spray drying mode is matched, so that a catalyst carrier with good particle shape is obtained, and when the catalyst prepared from the carrier is used for olefin polymerization, the hydrogen regulation sensitivity is high and the isotactic index is high. The wider molecular weight distribution width can increase the rigidity-toughness balance of the olefin polymer, and is beneficial to improving the performance of the resin.
It is a second object of the present invention to provide the use of a catalyst component corresponding to one of the objects in the preparation of a catalyst for the polymerization of olefins.
It is a further object of the present invention to provide a catalyst for olefin polymerization corresponding to the above object.
It is a fourth object of the present invention to provide a process for polymerizing olefins corresponding to the above object.
In order to achieve one of the above purposes, the technical scheme adopted by the invention is as follows:
A catalyst component for the polymerization of olefins comprising: titanium element, magnesium element, halogen, compound shown in general formula (I) and 1, 3-diether compound,
In the formula (I), R '"1 and R'" 2 are the same or different and are each independently hydrogen or C 1~C14 linear or branched alkyl, C 3-C10 cycloalkyl, C 6-C10 aryl, C 7-C10 alkylaryl or arylalkyl; the R '"1 and R'" 2 groups can be bonded to each other to form one or more fused ring structures; r '"3 and R'" 4 are identical or different and are each independently C 1~C10 straight-chain or branched alkyl, C 3-C10 cycloalkyl, C 6-C20 aryl, C 7-C20 alkylaryl or C 7-C20 aryl hydrocarbon radicals; in R' "1~R"'4, the hydrogen on the benzene ring in the aryl or alkylaryl or aryl hydrocarbon group may be optionally substituted with other atoms, preferably selected from one or more of halogen, O, S and N; and
The magnesium element is from a magnesium-containing compound with a structure shown in a formula (II);
wherein, in the formula (II),
R 1 is selected from the group consisting of C 1-C10 alkyl, preferably from the group consisting of C 1-C8 alkyl, more preferably from the group consisting of C 1-C6 alkyl;
R 2 and R 3 are identical or different and are each independently selected from the group consisting of alkyl of H, C 1-C10 and haloalkyl of C 1-C10 substituted with 1 to 10 halogen atoms, preferably from H, C 1-C5 and haloalkyl of C 1-C5 substituted with 1 to 5 halogen atoms;
R 4 is selected from the group consisting of a haloalkyl group of C 1-C10 substituted with at least one halogen atom and a haloaryl group of C 6-C20 substituted with at least one halogen atom, preferably from the group consisting of a haloalkyl group of C 1-C10 substituted with at least two halogen atoms and a haloaryl group of C 6-C20 substituted with at least two halogen atoms;
R 5 is selected from the group consisting of C 1-C5 alkyl, preferably from the group consisting of C 1-C2 alkyl;
x is selected from fluorine, chlorine, bromine and iodine, preferably from chlorine and bromine;
m is 0.1 to 1.9, n is 0.1 to 1.9, and m+n=2; 0< q <0.2;0< a <0.1.
In the present invention, in the formula (2)Part of the representation (OC 2H2XR2R3)n).
In the present invention, R 1 is selected from the group consisting of C 1-10 alkyl, and R 1 is a linear, branched or cyclic alkyl group including, but not limited to, methyl, ethyl, n-propyl, isopropyl, cyclopropyl, n-butyl, sec-butyl, isobutyl, tert-butyl, cyclobutyl, n-pentyl, isopentyl, neopentyl, cyclopentyl, n-hexyl, isohexyl, cyclohexyl, 1-ethylpropyl, 2-methylbutyl, 3-methylbutyl, 2-dimethylpropyl, and the like.
The alkyl substituent for R 1 herein has a similar definition as above, except for the number of carbon atoms, and the present invention will not be described in detail hereinafter.
In the present invention, R 2 and R 3 are each independently selected from the group consisting of alkyl of H, C 1-10 and haloalkyl of C 1-10 substituted with 1 to 10 halogen atoms.
When the R 2 and R 3 groups are selected from the group consisting of C 1-10 alkyl groups and C 1-10 haloalkyl groups substituted with 1-10 halogen atoms, the alkyl groups are straight or branched chain groups, and the alkyl groups of the C 1-10 groups include, for example, but not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, isobutyl, tert-butyl, n-pentyl, isopentyl, neopentyl, n-hexyl, isohexyl, 1-ethylpropyl, 2-methylbutyl, 3-methylbutyl, 2-dimethylpropyl, and the like. The haloalkyl is a straight-chain or branched-chain group, and the haloalkyl of C 1-10 substituted by 1-10 halogen atoms refers to a group formed by substituting 1-10 hydrogen atoms in an alkyl of C 1-10 with halogen atoms, wherein a plurality of hydrogen atoms on the same carbon atom are substituted by halogen atoms, or hydrogen atoms on different carbon atoms are substituted; when a plurality of halogen atoms are substituted, the halogen atoms may be the same or different, and the halogen atoms are fluorine atoms, chlorine atoms, bromine atoms, or iodine atoms. Such as including but not limited to -CF3、-CH2CF3、-CH2CF2H、-CF2CF3、-CF2CH2CF2H、-CH2CF2CF2H、-CH2CH2CH2Cl、-CH2CH2CH2Br, etc.
Herein, the alkyl substituent and the haloalkyl substituent of R 2 and R 3 have similar definitions as described above, except for the number of carbon atoms, and the present invention will not be described in detail hereinafter.
In the present invention, R 4 is selected from the group consisting of a haloalkyl group of C 1-10 substituted with at least one halogen atom and a haloaryl group of C 6-20 substituted with at least one halogen atom. The halogenated alkyl group of C 1-10 substituted by at least one halogen atom and the halogenated aryl group of C 6-20 substituted by at least one halogen atom refer to a group formed by substitution of at least one hydrogen atom in the alkyl group of C 1-10 and the aryl group of C 6-20 by a halogen atom, wherein the halogen atom is a fluorine atom, a chlorine atom, a bromine atom or an iodine atom. Wherein the haloalkyl of C 1-10 may be a linear, branched, or cyclic group, including, for example, but not limited to CF3、-CH2CF3、-CH2CF2H、-CF2CF3、-CF2CH2CF2H、-CH2CF2CF2H、-CH2CH2CH2Cl、-CH2CH2CH2Br, and the like. The halogenated aryl of C 6-20 refers to halogenated aryl containing 6-20 carbon atoms.
Herein, the substituent groups for R 4 have similar definitions as above, except for the number of carbon atoms, and the present invention will not be described in detail hereinafter.
In the present invention, R 5 is selected from the group consisting of C 1-5 alkyl, and the alkyl of C 1-5 refers to an alkyl group having 1 to 5 carbon atoms, and includes, for example, but not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, n-pentyl, isopentyl, and the like.
Herein, the substituent groups for R 5 have similar definitions as above, except for the number of carbon atoms, and the present invention will not be described in detail hereinafter.
For better performing catalysts, preferably, R 1 is selected from the group consisting of alkyl groups of C 1-8; more preferably, R 1 is selected from alkyl of C 1-6.
In order to obtain a better performing catalyst, preferably, R 2 and R 3 are each independently selected from the group consisting of alkyl of H, C 1-5 and haloalkyl of C 1-5 substituted with 1-10 halogen atoms.
In order to obtain a catalyst with better performance, preferably, R 4 is selected from the group consisting of a haloalkyl group of C 1-10 substituted with at least two halogen atoms and a haloaryl group of C 6-20 substituted with at least two halogen atoms, and the halogen atoms are preferably selected from at least one of chlorine atoms, bromine atoms and iodine atoms.
In the present invention, the substitution of at least two halogen atoms means that at least two hydrogen atoms in the alkyl group of C 1-10 and the aromatic group of C 6-20 are substituted with halogen atoms, and the hydrogen atoms may be hydrogen atoms on one carbon or hydrogen atoms on different carbons, and the halogen atoms may be the same or different.
For better performing catalysts, preferably, R 5 is selected from the group consisting of alkyl groups of C 1-2.
In order to obtain a catalyst with better performance, preferably X is selected from chlorine and bromine.
In some preferred embodiments of the invention, in formula (I), R '"1 and R'" 2 are the same or different and are each independently methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, n-pentyl, isopentyl, n-hexyl, cyclopentyl, cyclohexyl, benzyl, p-toluylmethyl or phenethyl, preferably isopropyl; r '"3 and R'" 4 are identical or different and are each independently methyl, ethyl, n-propyl, isopropyl, n-butyl, phenyl, p-tolyl, o-tolyl, m-tolyl or benzyl, preferably ethyl.
In some preferred embodiments of the present invention, the compound represented by the general formula (I) is selected from one or more of diethyl 2, 3-diisopropyl-2-cyano succinate, diethyl 3-methyl-2-isopropyl-2-cyano succinate, diethyl 3-ethyl-2-isopropyl-2-cyano succinate, diethyl 3-propyl-2-isopropyl-2-cyano succinate, diethyl 3-butyl-2-isopropyl-2-cyano succinate and diethyl 3-phenyl-2-isopropyl-2-cyano succinate.
In some preferred embodiments of the present invention, the compound of formula (I) is preferably a compound of formula (IV).
In some preferred embodiments of the present invention, the molar ratio of the compound represented by the general formula (I) to the 1, 3-diether compound is 1 (0.2 to 8), preferably 1 (0.25 to 5).
In some preferred embodiments of the invention, the magnesium-containing compound has a spherical or spheroid-like structure; preferably, the magnesium-containing compound has an average particle diameter of 2 to 100 μm and a particle size distribution of less than 2; more preferably, the magnesium-containing compound has an average particle diameter of 2 to 19 μm and a particle size distribution of 0.6 to 1.6; further preferably, the magnesium-containing compound has an average particle diameter of 2 to 10 μm and a particle size distribution of 0.6 to 1.
In the present invention, the average particle diameter refers to D50.
In the present invention, the size of the particle size distribution is obtained according to (D90-D10)/D50.
In the present invention, the average particle diameter and particle size distribution of the catalyst support are measured using a laser particle Sizer such as a Master Sizer 2000 laser particle Sizer (manufactured by Malvern Instruments Ltd).
In some preferred embodiments of the present invention, the method for preparing a magnesium-containing compound includes:
(1) Sequentially carrying out first contact and emulsification on a component A to obtain a first product, wherein the component A contains magnesium halide with a general formula MgXY and a first alcohol compound with a general formula R 1 OH;
(2) Carrying out second contact on the first product and a component B to obtain a second product, wherein the component B contains an ethylene oxide compound with a structure shown in a formula (III);
(3) Carrying out third contact on the second product and a component C to obtain a third product, wherein the component C contains halogenated alcohol with a general formula of R 4 OH and a second glycol compound with a general formula of R 5 OH;
(4) Subjecting the third product to spray drying;
Wherein R 1、R2、R3、R4 and R 5 have the same definition as in the preceding claims;
In formula MgXY, X is selected from fluorine, chlorine, bromine and iodine; y is selected from fluorine, chlorine, bromine, iodine, C 1-C6 alkyl, C 1-C6 alkoxy, C 6-C14 aryl and C 6-C14 aryloxy, preferably X is selected from chlorine and bromine, Y is selected from chlorine, bromine, C 1-C5 alkyl, C 1-C5 alkoxy, C 6-C10 aryl and C 6-C10 aryloxy; preferably, the magnesium halide is selected from at least one of magnesium chloride, magnesium bromide, phenoxymagnesium chloride, isopropoxymethyl magnesium chloride and n-butoxymagnesium chloride;
The component A, the component B and the component C are used in such an amount that the resulting spherical support has a structure represented by formula (II).
In the method for preparing a magnesium-containing compound of the present invention, the definition of the substituents R 1、R2、R3、R4 and R 5 are the same as those of the first aspect of the present invention, and the present invention will not be described in detail herein.
In the present invention, in formula MgXY, when Y is selected from the group consisting of C 1-C6 alkyl, C 1-C6 alkoxy, said alkyl and said alkoxy are straight or branched alkyl and alkoxy groups, said C 1-C6 alkyl refers to an alkyl group having 1 to 6 carbon atoms, including, for example, but not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, t-butyl, n-pentyl, isopentyl, and the like; the alkoxy group of C 1-C6 refers to an alkoxy group having 1 to 6 carbon atoms, and includes, for example, but is not limited to, methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, sec-butoxy, isobutoxy, tert-butoxy, n-pentoxy, isopentoxy, and the like.
The aryl group of C 6-C14 refers to aryl groups having 6 to 14 carbon atoms and includes, for example, but is not limited to, phenyl, o-tolyl, m-tolyl, p-tolyl, o-ethylphenyl, m-ethylphenyl, p-ethylphenyl, naphthyl, and the like.
The aryloxy group of C 6-C14 refers to an aryloxy group having 6 to 14 carbon atoms, including, for example, but not limited to, phenoxy, naphthoxy, o-methylphenoxy, o-ethylphenoxy, m-methylphenoxy, and the like.
Herein, in formula MgXY, substituents such as alkyl, alkoxy, aryl and aryloxy for Y have similar definitions as described above, except for the number of carbon atoms, and the present invention will not be described in detail hereinafter.
According to another preferred embodiment of the invention, in the formula R 1 OH, R 1 is selected from alkyl groups of C 1-8.
In order to obtain a catalyst carrier with better performance, more preferably, the first alcohol compound is at least one selected from ethanol, propanol, isopropanol, n-butanol, isobutanol, pentanol, isopentanol, n-hexanol, n-octanol and 2-ethylhexanol.
According to yet another preferred embodiment of the present invention, in formula (2), R 2 and R 3 are each independently selected from the group consisting of alkyl of H, C 1-5 and haloalkyl of C 1-5 substituted with 1 to 10 halogen atoms.
In order to obtain a catalyst support having a smaller particle diameter and better performance, more preferably, the oxirane compound is at least one selected from the group consisting of ethylene oxide, propylene oxide, butylene oxide, epichlorohydrin, butylene oxide, propylene oxide and butylene oxide.
According to the invention, the halohydrin may be a monohalohydrin or a polyhalogenated alcohol, preferably a chlorohydrin, a bromohydrin or an iodinated alcohol, for example 2, 2-trichloroethanol, 2-dichloroethanol, 2-chloroethanol, 3-chloro-1-propanol, 6-chloro-1-hexanol, 3-bromo-1-propanol, 5-chloro-1-pentanol, 4-chloro-1-butanol, 2-chlorocyclohexanol, 1, 2-dichloroethanol, 1, 3-dichloropropanol, 1, 4-dichlorobutanol or 2-iodoethanol, etc.
However, in order to be able to obtain a catalyst support with better performance, according to a further preferred embodiment of the present invention, in the formula R 4 OH, R 4 is selected from the group consisting of a haloalkyl group of C 1-10 substituted with at least two halogen atoms and a haloaryl group of C 6-20 substituted with at least two halogen atoms, and the halogen atoms are selected from at least one of chlorine atoms, bromine atoms and iodine atoms.
Preferably, the halogenated alcohol is at least one selected from 2, 2-trichloroethanol, 2-dichloroethanol, 1, 3-dichloropropanol and 1, 4-dichlorobutanol.
According to the invention, the second glycol compound is at least one selected from alcohol compounds of C 1-5, such as ethanol, methanol, n-propanol, isopropanol, n-butanol or isobutanol. However, in order to be able to obtain a catalyst support with better performance, according to a further preferred embodiment of the invention, in the formula R 5 OH, R 5 is selected from the group consisting of C 1-2 alkyl groups, i.e.the second glycol compound is methanol and/or ethanol.
According to the present invention, the inventors have found that when the amounts of the halohydrin compound and the alcohol compound are excessively large, the resulting catalyst carrier is sticky and lump, and thus, it is impossible to carry out the subsequent operations.
Preferably, the first alcohol compound is used in an amount of 1 to 30mol and the ethylene oxide compound is used in an amount of 1 to 10mol, relative to 1mol of the magnesium halide.
More preferably, the amount of the first alcohol compound is 6 to 22 moles, the amount of the ethylene oxide compound is 2 to 6 moles, the amount of the halohydrin is 1 to 5 moles, and the amount of the second alcohol compound is 8 to 80 moles, more preferably 31 to 50 moles, relative to 1 mole of the magnesium halide.
In the present invention, it should be noted that the trace amount of water carried in each of the above reactants may also participate in the reaction for forming the spherical support, and thus, the spherical support may be prepared to contain trace amounts of water carried from the reaction raw materials and the reaction medium, and those skilled in the art should not understand the limitation of the present invention.
In some preferred embodiments of the present invention, in step (1), the first contacting is performed under stirring conditions, the conditions of the first contacting comprising: the temperature is 80-120 ℃ and the time is 0.5-5h; preferably, in step (1), the conditions of the first contact include: the temperature is 80-100deg.C, and the time is 0.5-3h.
In the step (1), the specific operation method of the emulsification is not particularly limited, and may be carried out by methods known to those skilled in the art. For example, emulsification is performed using low-speed shearing or high-speed shearing. Preferably, when low shear is used, the agitation rate of the low shear is 400-800rpm. Such high speed shearing processes are well known to those skilled in the art, for example, using the high speed agitation speeds disclosed in CN1330086 a. In addition, the emulsification operation may be carried out by referring to the method disclosed in patent application publication such as CN1580136a, in which a solution containing a liquid magnesium halide compound is subjected to rotary dispersion in a hypergravity bed (the rotation speed is 100 to 3000 rpm); the solution containing the liquid magnesium halide adduct is then fed out in an emulsifying machine at a speed of 1500-8000rpm as disclosed in CN1463990 a; the solution containing the liquid magnesium halide adducts is emulsified by spraying as disclosed in US6020279 a.
In some preferred embodiments of the present invention, in step (2), the conditions of the second contact include: the temperature is 50-120 ℃ and the time is 20-60min; preferably, in step (2), the conditions of the second contact include: the temperature is 80-100deg.C, and the time is 20-50min.
In some preferred embodiments of the present invention, in step (3), the halogenated alcohol is used in an amount of 0.05 to 6.5mol and the second glycol compound is used in an amount of 5 to 100mol with respect to 1mol of the magnesium halide.
According to a preferred embodiment of the present invention, step (3) further comprises, after washing the second product with an inert solvent, carrying out the third contact with each of the components C, preferably at least one inert solvent selected from pentane, hexane, heptane, petroleum ether and petrol.
The specific conditions of the third contact in step (3) are not particularly limited in the present invention as long as the component C and the second product can be sufficiently contacted to form a fluid, but in order to enable a catalyst support having better performance, preferably, in step (3), the conditions of the third contact include: the process is carried out under the condition of stirring, the temperature is 0-120 ℃, and the time is 0.5-6h.
The specific mode of the third contact in the step (3) is not particularly limited, and the halohydrin and the second glycol compound may be mixed and simultaneously contacted with the second component, or the halohydrin and the second glycol compound may be sequentially contacted with the second component, respectively.
In the present invention, the spray-drying conditions may employ existing conditions capable of forming a catalyst support for olefin polymerization, but in order to obtain a catalyst support having better performance, according to a preferred embodiment of the present invention, the spray-drying is performed in a spray machine having an atomizing nozzle containing a material conduit and a nozzle head, the third product is introduced into the nozzle head through the material conduit and is injected into a column of the spray machine containing an inert medium through the nozzle head to be solidified, preferably, the temperature of the third product in the material conduit is between 0 ℃ and 80 ℃ and the temperature of the third product in the nozzle head is 80-180 ℃; more preferably the temperature of the third product in the nozzle head is 120-180 ℃.
In some preferred embodiments of the present invention, in step (4), the spray drying conditions include: the temperature is 60-200deg.C, preferably 90-150deg.C.
In the present invention, the temperature of the spray drying refers to the temperature of the inert medium in the spraying machine.
In the present invention, the inert medium may include a protective gas medium and/or an inert liquid medium, and the type of the protective gas medium is not particularly limited, and for example, nitrogen gas may be an inert gas medium such as helium gas, or other suitable gas such as carbon dioxide gas, etc.; the inert liquid medium is a variety of liquid mediums commonly used in the art that do not chemically react with the reactants and reaction products, preferably the inert liquid medium is silicone oil and/or an inert liquid hydrocarbon solvent; more preferably, the inert liquid medium is selected from at least one of kerosene, paraffin oil, vaseline oil, white oil, methyl silicone oil, ethyl silicone oil, methyl ethyl silicone oil, phenyl silicone oil and methyl phenyl silicone oil, and still more preferably is white oil.
In the present invention, the amount of the inert liquid medium in the spraying machine may be selected according to the amount of magnesium halide of the general formula MgXY, preferably 0.8 to 10L, more preferably 2 to 8L.
The method for producing the magnesium-containing compound of the present invention further includes post-treatment means, such as solid-liquid separation, washing, drying, etc., which are conventional in the art, and the present invention is not particularly limited thereto. The solid-liquid separation may be performed by any of various conventional methods capable of separating a solid phase from a liquid phase, such as suction filtration, pressure filtration, or centrifugal separation, and preferably, the solid-liquid separation method is a pressure filtration method. The conditions for press filtration are not particularly limited in the present invention, so long as the separation of the solid phase and the liquid phase is achieved as sufficiently as possible. The washing may be performed by methods known to those skilled in the art, and for example, the obtained solid phase product may be washed with an inert hydrocarbon solvent such as pentane, hexane, heptane, petroleum ether and gasoline. The specific conditions for the drying are not particularly limited in the present invention, and for example, the temperature of the drying may be 20 to 70 ℃, the time of the drying may be 0.5 to 10 hours, and the drying may be performed under normal pressure or reduced pressure.
According to the present invention, the titanium element is at least one selected from titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, titanium tetra-n-butoxide, titanium tetraethoxide, titanium tri-n-butoxide, titanium di-n-butoxide, titanium tri-chloride, titanium triethoxide, titanium di-ethoxide, titanium tri-monoethoxide and titanium trichloride.
In some preferred embodiments of the present invention, the weight ratio of the titanium element, the magnesium element, and the compound represented by the general formula (I) to the total weight of the 1, 3-diether compound is 1:5-15:2-15, preferably 1:6-13:3-12.
According to the invention, the compound shown in the general formula (I) and the 1, 3-diether compound are both internal electron donors, so that the weight ratio of the titanium element to the magnesium element to the internal electron donors is 1:5-15:2-15, preferably 1:6-13:3-12.
In some preferred embodiments of the present invention, the diether compound has a structure represented by formula (IV);
wherein, in the formula (IV),
R '1、R'2、R'3、R'4、R'5 and R' 6 are the same or different and are each independently selected from hydrogen, halogen, C 1-C20 straight or branched alkyl, C 3-C20 cycloalkyl, C 6-C20 aryl, C 7-C20 aralkyl, or C 7-C20 alkaryl, wherein two or more of R '1、R'2、R'3、R'4、R'5 and R' 6 may optionally be bonded to form a ring;
R '5 and R' 6 are identical or different and are each independently selected from C 1-C20 linear or branched alkyl, C 3-C20 cycloalkyl, C 6-C20 aryl, C 7-C20 aralkyl or C 7-C20 alkylaryl, preferably from C 1-C10 linear or branched alkyl.
In some preferred embodiments of the present invention, the diether compound is selected from 2- (2-ethylhexyl) -1, 3-dimethoxypropane, 2-isopropyl-1, 3-dimethoxypropane, 2-butyl-1, 3-dimethoxypropane, 2-sec-butyl-1, 3-dimethoxypropane, 2-cyclohexyl-1, 3-dimethoxypropane, 2-phenyl-1, 3-dimethoxypropane, 2- (2-phenylethyl) -1, 3-dimethoxypropane, 2- (2-cyclohexylethyl) -1, 3-dimethoxypropane, 2- (p-chlorophenyl) -1, 3-dimethoxypropane, 2- (diphenylmethyl) -1, 3-dimethoxypropane 2, 2-dicyclohexyl-1, 3-dimethoxypropane, 2-dicyclopentyl-1, 3-dimethoxypropane, 2-diethyl-1, 3-dimethoxypropane, 2-dipropyl-1, 3-dimethoxypropane, 2-diisopropyl-1, 3-dimethoxypropane, 2-dibutyl-1, 3-dimethoxypropane, 2-methyl-2-propyl-1, 3-dimethoxypropane, 2-methyl-2-benzyl-1, 3-dimethoxypropane, 2-methyl-2-ethyl-1, 3-dimethoxypropane, 2-methyl-2-isopropyl-1, 3-dimethoxypropane, 2-methyl-2-phenyl-1, 3-dimethoxypropane, 2-methyl-2-cyclohexyl-1, 3-dimethoxypropane, 2-bis (2-cyclohexylethyl) -1, 3-dimethoxypropane, 2-methyl-2-isobutyl-1, 3-dimethoxypropane, 2-methyl-2- (2-ethylhexyl) -1, 3-dimethoxypropane, 2-diisobutyl-1, 3-dimethoxypropane, 2-diphenyl-1, 3-dimethoxypropane, 2-dibenzyl-1, 3-dimethoxypropane, 2-bis (cyclohexylmethyl) -1, 3-dimethoxypropane 2-isobutyl-2-isopropyl-1, 3-dimethoxypropane, 2- (1-methylbutyl) -2-isopropyl-1, 3-dimethoxypropane, 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane, 2-phenyl-2-isopropyl-1, 3-dimethoxypropane, 2-phenyl-2-sec-butyl-1, 3-dimethoxypropane, 2-benzyl-2-isopropyl-1, 3-dimethoxypropane, 2-cyclopentyl-2-sec-butyl-1, 3-dimethoxypropane, at least one of 2-cyclohexyl-2-isopropyl-1, 3-dimethoxypropane, 2-cyclohexyl-2-sec-butyl-1, 3-dimethoxypropane, 2-isopropyl-2-sec-butyl-1, 3-dimethoxypropane, 2-cyclohexyl-2-cyclohexylmethyl-1, 3-dimethoxypropane and 9, 9-dimethoxymethylfluorene.
In some preferred embodiments of the present invention, the diether compound is 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane.
In order to achieve the second purpose, the technical scheme adopted by the invention is as follows:
use of the catalyst component according to any of the above embodiments for the preparation of a catalyst for the polymerization of olefins.
The preparation method of the catalyst is not particularly limited, and may be prepared by methods of preparing an olefin polymerization catalyst existing in the art, and the present invention is exemplified in the examples hereinafter to be used as a specific procedure, and the person skilled in the art should not be construed as limiting the present invention.
In order to achieve the third purpose, the technical scheme adopted by the invention is as follows:
a catalyst for olefin polymerization, comprising;
(1) A catalyst component according to any one of the above embodiments;
(2) An alkyl aluminum compound; and
(3) Optionally an external electron donor compound.
In some preferred embodiments of the present invention, the alkyl aluminum compound is selected from the group consisting of alkyl aluminum compounds represented by formula AlR 'mX'3-m, wherein R' is selected from any one of hydrogen, C 1-C20 alkyl, and C 6-C20 aryl; x' is halogen, and m is an integer of 1-3.
In some preferred embodiments of the present invention, the external electron donor compound is an organosilicon compound represented by the formula R 1 pR2 qSi(OR3)4-p-q, wherein R 1 and R 2 are the same or different and are each independently selected from any one of halogen, a hydrogen atom, an alkyl group of C 1-C20, a cycloalkyl group of C 3-C20, an aryl group of C 6-C20, and a haloalkyl group of C 1-C20, and R 3 is selected from any one of an alkyl group of C 1-C20, a cycloalkyl group of C 3-C20, an aryl group of C 6-C20, and a haloalkyl group of C 1-C20; p and q are integers from 0 to 3, respectively, and p+q <4.
In some preferred embodiments of the invention, the molar ratio of aluminum in the alkyl aluminum compound to titanium in the catalyst component is from (5 to 5000): 1, preferably from (20 to 1000): 1, more preferably from (50 to 500): 1; and/or the molar ratio of aluminum in the alkyl aluminum compound to the external electron donor compound is (0.1 to 500): 1, preferably (1 to 300): 1, more preferably (3 to 100): 1.
In order to achieve the fourth purpose, the technical scheme adopted by the invention is as follows:
An olefin polymerization process comprising contacting an olefin, at least one of which is represented by the general formula CH 2 =chr, wherein R is any one of hydrogen and an alkyl group of C 1-C6, with the catalyst of any one of the above embodiments under olefin polymerization conditions; preferably, the olefin polymerization conditions are: the temperature is 0-150deg.C, preferably 60-130deg.C; the time is 0.1-5h, preferably 0.5-4h; the pressure is 0.01-10MPa, preferably 0.5-5MPa.
The olefin polymerization method of the present invention can be used for homo-polymerization of olefins, and can also be used for copolymerizing a plurality of olefins. Specific examples of the α -olefin represented by the general formula CH 2 =chr are ethylene, propylene, 1-n-butene, 1-n-pentene, 1-n-hexene, 1-n-octene and 4-methyl-1-pentene, and more preferably, the olefin represented by the general formula CH 2 =chr is at least one selected from ethylene, propylene and 1-butene.
The beneficial effects of the invention are at least the following aspects:
The catalyst provided by the invention has smaller particle size, for example, the average particle size can reach 2-19 microns, the particle size distribution is 0.6-1.6, and the application range of the catalyst and the polymer is widened.
Secondly, when the catalyst is used for olefin polymerization, such as propylene polymerization, good polymerization activity, higher hydrogen regulation sensitivity and high isotactic index, and has great industrial application prospect.
Detailed Description
The present invention will be described in detail with reference to examples, but the scope of the present invention is not limited to the following description.
The specific conditions are not noted in the examples and are carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or apparatus used were conventional products available commercially without the manufacturer's knowledge.
1, 3-Dichloropropanol was purchased from carbofuran corporation;
Epichlorohydrin was purchased from belvedere corporation;
Diisobutyl phthalate was purchased from belowder company;
Titanium tetrachloride was purchased from carbofuran corporation;
Triethylaluminum was purchased from belowder company;
methylcyclohexyl dimethoxy silane was purchased from carbofuran corporation.
In the examples below, the properties referred to were tested as follows:
1. average particle diameter and particle size distribution of catalyst support: the measurement was carried out by using a Master Sizer 2000 particle Sizer manufactured by Malvern Instruments company;
2. Morphology of the catalyst support: observation was performed by an XL-30 type field emission electron microscope manufactured by FEI company of America;
3. Structure and composition of the catalyst support: carrying out 1H-NMR test on the carrier by using an AVANCE 300 nuclear magnetic resonance spectrometer of Bruker company, switzerland, and carrying out test on the carrier by using a PY-2020iD type cracker of Fronteerlab company, a TraceGC Ultra type chromatograph of Thermo Fisher company and a DSQ II type mass spectrometer;
4. catalyst activity: evaluating the ratio of the weight of the product obtained after polymerization to the weight of the catalyst dosage;
5. Bulk density of polyolefin powder: the method specified in GB/T1636-2008 is adopted for measurement;
6. Melt flow rate index of polyolefin powder: measured according to ISO1133, 230℃under a load of 2.16 kg.
Specific surface area of catalyst: testing by a specific surface area analyzer;
in the examples below, the emulsification was carried out with stirring at 600rpm during the preparation of the catalyst support, unless otherwise specified.
Preparation example 1
(1) Adding 0.08mol of magnesium chloride and 1.7mol of ethanol (first alcohol compound) into a 0.6L reaction kettle, heating to 90 ℃ under stirring, performing constant-temperature reaction for 1h to perform first contact, and then performing emulsification to obtain a first product;
(2) Second contacting the first product with 0.48mol of epichlorohydrin to obtain a second product, wherein the second contacting conditions comprise: the temperature is 90 ℃ and the time is 30min;
(3) After the second product is subjected to filter pressing, the second product is fully mixed and stirred with 2.5mol of ethanol (second glycol compound) and 0.35mol of 1, 3-dichloropropanol (halogenated alcohol) to form fluid, and a third product is obtained;
(4) Spray drying is carried out by spraying the third product into circulating nitrogen at 100 ℃ in a spray tower by using a spray machine B-290 comprising a nozzle head and a material conduit, wherein the temperature of the third product in the material conduit is 15 ℃, and the temperature in the nozzle head is 120 ℃, so as to obtain a spherical carrier Z1.
Through testing, the structure and the composition of the obtained catalyst spherical carrier Z1 are as follows:
The catalyst spherical support Z1 was tested to have an average particle diameter (D50) of 4 microns and a particle size distribution ((D90-D10)/D50) of 0.9.
The catalyst spherical carrier Z1 has regular particle morphology, smooth surface, basically spherical shape, centralized particle size distribution and basically no abnormal particle.
In the process of preparing the catalyst spherical carrier Z1, no clogging phenomenon occurred at the nozzle head of the spraying machine, and 11.8g of carrier Z1 was obtained in total.
Preparation example 2
(1) Adding 0.08mol of magnesium chloride and 1.4mol of ethanol (first alcohol compound) into a 0.6L reaction kettle, heating to 90 ℃ under stirring, reacting at constant temperature for 1.5h for first contact, and emulsifying to obtain a first product;
(2) Second contacting the first product with 0.35mol of epichlorohydrin to obtain a second product, wherein the conditions of the second contact include: the temperature is 90 ℃ and the time is 30min;
(3) After the second product is subjected to filter pressing, the second product is fully mixed and stirred with 2.5mol of ethanol (second glycol compound) and 0.25mol of 1, 3-dichloropropanol (halogenated alcohol) to form fluid, and a third product is obtained;
(4) Spraying and drying the third product into circulating nitrogen with the temperature of 100 ℃ in a sprayer tower by using a sprayer B-290 comprising a nozzle head and a material conduit, wherein the temperature of the third product in the material conduit is 15 ℃, and the temperature in the nozzle head is 120 ℃, so as to obtain the catalyst spherical carrier Z2.
Through testing, the structure and the composition of the obtained catalyst spherical carrier Z2 are as follows:
the catalyst spherical support Z2 was tested to have an average particle diameter (D50) of 4 microns and a particle size distribution ((D90-D10)/D50) of 0.8.
The spherical support Z2 for olefin polymerization was observed to have a relatively regular particle morphology, a smooth surface, a relatively concentrated particle size distribution, and substantially no irregular particles.
In the process of preparing the catalyst spherical support Z2, no clogging phenomenon occurred at the nozzle head of the atomizer, and 11.9g of the catalyst spherical support Z2 was obtained in total.
Preparation example 3
(1) Adding 0.08mol of magnesium chloride and 1.4mol of ethanol (first alcohol compound) into a 0.6L reaction kettle, heating to 90 ℃ under stirring, reacting at constant temperature for 1.5h for first contact, and then emulsifying to obtain a first product;
(2) And carrying out second contact on the first product and 0.35mol of epichlorohydrin to obtain a second product, wherein the second contact conditions comprise: the temperature is 90 ℃ and the time is 30min;
(3) Filter-pressing the second product, and stirring the second product with 2.5mol of ethanol (a second glycol compound) and 0.1mol of 1, 3-dichloropropanol (halogenated alcohol) until third contact is carried out to form a fluid, so as to obtain a third product;
(4) Spraying the third product into circulating nitrogen at 100 ℃ in a sprayer tower by using a sprayer B-290 comprising a nozzle head and a material conduit, wherein the temperature of the third product in the material conduit is 15 ℃, and the temperature in the nozzle head is 120 ℃, so as to obtain a spherical carrier Z3.
Through testing, the structure and the composition of the obtained catalyst spherical carrier Z3 are as follows:
The catalyst spherical support Z3 was tested to have an average particle diameter (D50) of 5 μm and a particle size distribution ((D90-D10)/D50) of 0.8.
The catalyst spherical carrier Z3 has regular particle morphology, smooth surface, basically spherical shape, centralized particle size distribution and basically no abnormal particle.
In the process of preparing the catalyst spherical carrier Z3, no clogging phenomenon occurred at the nozzle head of the spraying machine, and 12.0g of the catalyst spherical carrier Z3 was obtained in total.
Example 1-1
(1) Preparation of catalyst for olefin polymerization
In a 300mL reaction flask, 100mL of titanium tetrachloride was added, cooled to-20℃and 8 g of the catalyst spherical support Z1 obtained in example 1 was added thereto, and stirred at-20℃for 30 minutes. Then, the temperature was slowly raised to 110℃and 5.5mmol of diethyl 2, 3-diisopropyl-2-cyano succinate and 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane (the mass ratio of diethyl 2, 3-diisopropyl-2-cyano succinate to 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane: 8:2) were added during the temperature rise, and after maintaining at 110℃for 30min, the liquid was filtered off. Then, the catalyst was washed with titanium tetrachloride for 2 times, finally, with hexane for 3 times, and dried to obtain a catalyst C1 for olefin polymerization.
(2) Propylene polymerization
In a 5L stainless steel high-pressure reaction kettle, under the protection of nitrogen, adding 1mmol of triethylaluminum hexane solution (the concentration of triethylaluminum is 0.5 mmol/mL), 0.05mmol of methylcyclohexyldimethoxy silane, 10mL of anhydrous hexane, 10mg of the olefin polymerization catalyst C1 obtained in the step (1), 1.5L (standard volume) of hydrogen and 2.5L of liquid propylene monomer, heating to 70 ℃, reacting for 1h at the temperature, then cooling, decompressing, discharging and drying to obtain polypropylene powder.
The spherical catalyst was tested to have an average particle diameter (D50) of 4 microns and a particle size distribution ((D90-D10)/D50) of 0.8.
The catalyst prepared in this example had an activity of 36.1 KgPP/g.Cat and a specific surface area of 311m 2/g.
The melt flow rate index of the obtained polypropylene powder is 8.9g/10min, the isotactic index is 97.8%, the polypropylene powder has good particle morphology and the molecular weight distribution width is 9.1.
Examples 1 to 2
Polypropylene was prepared in a similar manner to example 1-1, except that: in the step (2), the volume of hydrogen used was different, and the rest was the same as in example 1-1.
Specific: 1.5L (standard volume) of hydrogen was replaced with 6.5L (standard volume) of hydrogen to obtain polypropylene powder.
The catalyst prepared in this example had an activity of 36.5 KgPP/g.Cat;
The melt flow rate index of the obtained polypropylene powder is 28.3g/10min, the isotactic index is 96.8%, the polypropylene powder has good particle morphology and the molecular weight distribution width is 9.1.
Example 2-1
Polypropylene was prepared in a similar manner to example 1-1, except that: the mass ratio of the diethyl 2, 3-diisopropyl-2-cyano succinate to the 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane is 5:5.
The spherical catalyst was tested to have an average particle diameter (D50) of 4 microns and a particle size distribution ((D90-D10)/D50) of 0.8.
The catalyst prepared in this example had an activity of 39.2 KgPP/g.Cat and a specific surface area of 300m 2/g.
The melt flow rate index of the obtained polypropylene powder is 9.2g/10min, the isotactic index is 98.1%, the polypropylene powder has good particle morphology and the molecular weight distribution width is 8.0.
Example 2-2
Polypropylene was prepared in a similar manner as in example 2-1, except that: in the step (2), the volume of hydrogen used was different, and the rest was the same as in example 2-1.
Specific: 1.5L (standard volume) of hydrogen was replaced with 6.5L (standard volume) of hydrogen to obtain polypropylene powder.
The catalyst prepared in this example had an activity of 39.5 KgPP/g.Cat;
The melt flow rate index of the obtained polypropylene powder is 38.3g/10min, the isotactic index is 97.0%, the polypropylene powder has good particle morphology and the molecular weight distribution width is 8.1.
Example 3-1
Polypropylene was prepared in a similar manner to example 1-1, except that: in the step (1), the mass ratio of the diethyl 2, 3-diisopropyl-2-cyano succinate to the 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane is 2:5.
The spherical catalyst was tested to have an average particle diameter (D50) of 5 microns and a particle size distribution ((D90-D10)/D50) of 0.8.
The catalyst prepared in this example had an activity of 44.5 KgPP/g.Cat and a specific surface area of 289m 2/g.
The melt flow rate index of the obtained polypropylene powder is 9.7g/10min, the isotactic index is 98.3%, the polypropylene powder has good particle morphology and the molecular weight distribution width is 5.8.
Example 3-2
Polypropylene was prepared in a similar manner as in example 3-1, except that: in the step (2), the volume of hydrogen used was different, and the rest was the same as in example 3-1.
Specific: 1.5L (standard volume) of hydrogen was replaced with 6.5L (standard volume) of hydrogen to obtain polypropylene powder.
The catalyst prepared in this example had an activity of 45.6 KgPP/g.Cat;
The melt flow rate index of the obtained polypropylene powder is 50.6g/10min, the isotactic index is 97.2%, the polypropylene powder has good particle morphology and the molecular weight distribution width is 5.8.
Example 4-1
(1) Preparation of catalyst for olefin polymerization
In a 300mL reaction flask, 100mL of titanium tetrachloride was added, cooled to-20℃and 8g of the catalyst spherical support Z2 obtained in example 1 was added thereto, and stirred at-20℃for 30 minutes. Then, the temperature was slowly raised to 110℃and 5.5mmol of diethyl 2, 3-diisopropyl-2-cyano succinate and 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane (the mass ratio of diethyl 2, 3-diisopropyl-2-cyano succinate to 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane: 5:5) were added thereto during the temperature rise, and after maintaining at 110℃for 30 minutes, the liquid was filtered off. Then, the catalyst was washed with titanium tetrachloride for 2 times, and finally, with hexane for 3 times, and dried to obtain a catalyst C2 for olefin polymerization.
(2) Propylene polymerization
In a 5L stainless steel high-pressure reaction kettle, under the protection of nitrogen, adding 1mmol of triethylaluminum hexane solution (the concentration of triethylaluminum is 0.5 mmol/mL), 0.05mmol of methylcyclohexyldimethoxy silane, 10mL of anhydrous hexane, 10mg of the olefin polymerization catalyst C2 obtained in the step (1), 1.5L (standard volume) of hydrogen and 2.5L of liquid propylene monomer, heating to 70 ℃, reacting for 1h at the temperature, then cooling, decompressing, discharging and drying to obtain polypropylene powder.
The spherical catalyst was tested to have an average particle diameter (D50) of 4 microns and a particle size distribution ((D90-D10)/D50) of 0.8.
The catalyst prepared in this example had an activity of 39.1 KgPP/g.Cat and a specific surface area of 297m 2/g.
The melt flow rate index of the obtained polypropylene powder is 9.1g/10min, the isotactic index is 98.1%, the polypropylene powder has good particle morphology and the molecular weight distribution width is 8.0.
Example 5-1
(1) Preparation of catalyst for olefin polymerization
In a 300mL reaction flask, 100mL of titanium tetrachloride was added, cooled to-20℃and 8g of the spherical catalyst support Z3 obtained in example 1 was added thereto, and stirred at-20℃for 30 minutes. Then, the temperature was slowly raised to 110℃and 5.5mmol of diethyl 2, 3-diisopropyl-2-cyano succinate and 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane (the mass ratio of diethyl 2, 3-diisopropyl-2-cyano succinate to 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane: 5:5) were added thereto during the temperature rise, and after maintaining at 110℃for 30 minutes, the liquid was filtered off. Then, the catalyst was washed with titanium tetrachloride for 2 times, finally, with hexane for 3 times, and dried to obtain a catalyst C3 for olefin polymerization.
(2) Propylene polymerization
In a 5L stainless steel high-pressure reaction kettle, under the protection of nitrogen, adding 1mmol of triethylaluminum hexane solution (the concentration of triethylaluminum is 0.5 mmol/mL), 0.05mmol of methylcyclohexyldimethoxy silane, 10mL of anhydrous hexane, 10mg of the olefin polymerization catalyst C3 obtained in the step (1), 1.5L (standard volume) of hydrogen and 2.5L of liquid propylene monomer, heating to 70 ℃, reacting for 1h at the temperature, then cooling, decompressing, discharging and drying to obtain polypropylene powder.
The spherical catalyst was tested to have an average particle diameter (D50) of 4 microns and a particle size distribution ((D90-D10)/D50) of 0.8.
The catalyst prepared in this example had an activity of 38.8 KgPP/g.Cat and a specific surface area of 290m 2/g.
The melt flow rate index of the obtained polypropylene powder is 8.9g/10min, the isotactic index is 98.1%, the polypropylene powder has good particle morphology and the molecular weight distribution width is 8.0.
Comparative example 1
This comparative example is used to illustrate the catalyst components and the reference preparation of the catalyst.
Preparation of an olefin polymerization catalyst and propylene polymerization were carried out in the same manner as in example 1 except that diisobutyl phthalate was used in place of diethyl 2, 3-diisopropyl-2-cyano succinate and 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane to obtain olefin polymerization catalyst DC1 and polypropylene powder DP3.
The olefin polymerization catalyst DC1 had an average particle diameter (D50) of 4. Mu.m, a particle size distribution of 0.6, an activity of 38.9 kgPP/g.cat, a melt flow rate index of 12.0g/10min for the polypropylene powder DP3, a bulk density of 0.46g/cm 3 and a molecular weight distribution width of 4.8.
It should be noted that the above-described embodiments are only for explaining the present invention and do not constitute any limitation of the present invention. The invention has been described with reference to exemplary embodiments, but it is understood that the words which have been used are words of description and illustration, rather than words of limitation. Modifications may be made to the invention as defined in the appended claims, and the invention may be modified without departing from the scope and spirit of the invention. Although the invention is described herein with reference to particular means, materials and embodiments, the invention is not intended to be limited to the particulars disclosed herein, as the invention extends to all other means and applications which perform the same function.

Claims (24)

1. A catalyst component for the polymerization of olefins comprising: titanium element, magnesium element, halogen, a compound shown in a general formula (I) and a 1, 3-diether compound, wherein the molar ratio of the compound shown in the general formula (I) to the 1, 3-diether compound is 1 (0.2-1);
The compound of formula (I),
In the formula (I), R '' '1 and R' '' 2 are the same or different and are each independently hydrogen or C 1~C14 linear or branched alkyl, C 3-C10 cycloalkyl, C 6-C10 aryl, C 7-C10 alkylaryl or arylalkyl; the R '"1 and R'" 2 groups can be bonded to each other to form one or more fused ring structures; r '"3 and R'" 4 are identical or different and are each independently C 1~C10 straight-chain or branched alkyl, C 3-C10 cycloalkyl, C 6-C20 aryl, C 7-C20 alkylaryl or C 7-C20 aryl hydrocarbon radicals; in R' "1~R'''4, the hydrogen on the benzene ring in the aryl or alkylaryl or aryl hydrocarbon group can be optionally substituted with other atoms; and
The magnesium element is from a magnesium-containing compound with a structure shown in a formula (II);
the compound of formula (II),
Wherein, in the formula (II),
R 1 is selected from alkyl of C 1-C10;
R 2 and R 3 are the same or different and are each independently selected from the group consisting of alkyl of H, C 1-C10 and haloalkyl of C 1-C10 substituted with 1 to 10 halogen atoms;
R 4 is selected from the group consisting of a haloalkyl group of C 1-C10 substituted with at least one halogen atom and a haloaryl group of C 6-C20 substituted with at least one halogen atom;
R 5 is selected from alkyl of C 1-C5;
X is selected from fluorine, chlorine, bromine and iodine;
m is 0.1 to 1.9, n is 0.1 to 1.9, and m+n=2; 0< q <0.2;0< a <0.1;
The preparation method of the magnesium-containing compound comprises the following steps:
(1) Sequentially carrying out first contact and emulsification on a component A to obtain a first product, wherein the component A contains magnesium halide with a general formula MgXY and a first alcohol compound with a general formula R 1 OH;
(2) Carrying out second contact on the first product and a component B to obtain a second product, wherein the component B contains an ethylene oxide compound with a structure shown in a formula (III);
(3) Carrying out third contact on the second product and a component C to obtain a third product, wherein the component C contains halogenated alcohol with a general formula of R 4 OH and a second glycol compound with a general formula of R 5 OH;
(4) Subjecting the third product to spray drying;
formula (III),
Wherein R 1、R2、R3、R4 and R 5 have the same definition as above;
In formula MgXY, X is selected from fluorine, chlorine, bromine and iodine; y is selected from the group consisting of fluorine, chlorine, bromine, iodine, C 1-C6 alkyl, C 1-C6 alkoxy, C 6-C14 aryl, and C 6-C14 aryloxy.
2. The catalyst component according to claim 1 in which R 1 is selected from the group consisting of alkyl groups of C 1-C8; and/or
R 2 and R 3 are selected from the group consisting of alkyl of H, C 1-C5 and haloalkyl of C 1-C5 substituted with 1-5 halogen atoms; and/or
R 4 is selected from the group consisting of a haloalkyl group of C 1-C10 substituted with at least two halogen atoms and a haloaryl group of C 6-C20 substituted with at least two halogen atoms; and/or
R 5 is selected from alkyl of C 1-C2; and/or
X is selected from chlorine and bromine.
3. The catalyst component according to claim 2 in which R 1 is selected from the group consisting of alkyl groups of C 1-C6.
4. A catalyst component according to any one of claims 1 to 3 in which in formula (I), R '1 and R' 2 are the same or different and are each independently methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, n-pentyl, isopentyl, n-hexyl, cyclopentyl, cyclohexyl, benzyl, p-toluylmethyl or phenethyl; r '"3 and R'" 4 are identical or different and are each independently methyl, ethyl, n-propyl, isopropyl, n-butyl, phenyl, p-tolyl, o-tolyl, m-tolyl or benzyl.
5. The catalyst component according to claim 4, characterized in that,
The R '"1 and R'" 2 are isopropyl; and/or
The R '"3 and R'" 4 are ethyl; and/or
The compound shown in the general formula (I) is selected from one or more of diethyl 2, 3-diisopropyl-2-cyano succinate, diethyl 3-methyl-2-isopropyl-2-cyano succinate, diethyl 3-ethyl-2-isopropyl-2-cyano succinate, diethyl 3-propyl-2-isopropyl-2-cyano succinate, diethyl 3-butyl-2-isopropyl-2-cyano succinate and diethyl 3-phenyl-2-isopropyl-2-cyano succinate.
6. A catalyst component according to any one of claims 1 to 3 in which the magnesium-containing compound has a spherical or spheroidal structure.
7. The catalyst component according to claim 6 in which the magnesium-containing compound has an average particle diameter of 2 to 100 microns and a particle size distribution of less than 2.
8. The catalyst component according to claim 7 in which the magnesium-containing compound has an average particle diameter of 2 to 19 μm and a particle size distribution of 0.6 to 1.6.
9. A catalyst component according to any of claims 1-3 in which X is selected from chlorine and bromine and Y is selected from chlorine, bromine, alkyl of C 1-C5, alkoxy of C 1-C5, aryl of C 6-C10 and aryloxy of C 6-C10; and/or the magnesium halide is selected from at least one of magnesium chloride, magnesium bromide, phenoxymagnesium chloride, isopropoxymethyl magnesium chloride and n-butoxymagnesium chloride;
The component A, the component B and the component C are used in such an amount that the resulting spherical support has a structure represented by formula (II).
10. A catalyst component according to any one of claims 1 to 3 in which in step (1) the first contacting is carried out under stirring conditions comprising: the temperature is 80-120 ℃ and the time is 0.5-5h; and/or
In step (2), the conditions of the second contact include: the temperature is 50-120 ℃ and the time is 20-60min; and/or
In the step (3), the amount of the halohydrin is 0.05 to 6.5mol and the amount of the second glycol compound is 5 to 100mol with respect to 1mol of the magnesium halide; and/or
In step (4), the spray drying conditions include: the temperature is 60-200 ℃.
11. The catalyst component according to claim 10 in which in step (1) the conditions of the first contact comprise: the temperature is 80-100 ℃ and the time is 0.5-3h; and/or
In step (2), the conditions of the second contact include: the temperature is 80-100deg.C, and the time is 20-50min; and/or
In step (4), the spray drying conditions include: the temperature is 90-150 ℃.
12. A catalyst component according to any one of claims 1 to 3, characterized in that the weight ratio of the titanium element, the magnesium element and the compound of formula (I) to the total weight of the 1, 3-diether compound is 1:5-15:2-15.
13. The catalyst component according to claim 12, wherein the weight ratio of the titanium element, the magnesium element and the compound represented by the general formula (I) to the total weight of the 1, 3-diether compound is 1:6-13:3-12.
14. A catalyst component according to any one of claims 1 to 3 in which the 1, 3-diether compound has the structure shown in formula (IV);
formula (IV);
wherein, in the formula (IV),
R '1、R'2、R'3、R'4、R'5 and R' 6 are the same or different and are each independently selected from hydrogen, halogen, C 1-C20 straight or branched alkyl, C 3-C20 cycloalkyl, C 6-C20 aryl, C 7-C20 aralkyl, or C 7-C20 alkaryl, wherein two or more of R '1、R'2、R'3、R'4、R'5 and R' 6 may optionally be bonded to form a ring.
15. The catalyst component according to claim 14 in which R '5 and R' 6 are selected from the group consisting of linear or branched alkyl groups of C 1-C10.
16. Use of a catalyst component according to any one of claims 1 to 15 for the preparation of a catalyst for the polymerization of olefins.
17. A catalyst for olefin polymerization, comprising;
(1) A catalyst component according to any one of claims 1 to 15;
(2) An alkyl aluminum compound; and
(3) Optionally an external electron donor compound.
18. The catalyst of claim 17, wherein the alkyl aluminum compound is selected from the group consisting of alkyl aluminum compounds of formula AlR 'mX'3-m, wherein R' is selected from any one of alkyl of C 1-C20 and aryl of C 6-C20; x' is halogen, m is an integer from 1 to 3; and/or
The external electron donor compound is an organosilicon compound shown in a formula R 1 pR2 qSi(OR3)4-p-q, wherein R 1 and R 2 are the same or different and are each independently selected from any one of halogen, hydrogen atom, alkyl of C 1-C20, cycloalkyl of C 3-C20, aryl of C 6-C20 and halogenated alkyl of C 1-C20, and R 3 is selected from any one of alkyl of C 1-C20, cycloalkyl of C 3-C20, aryl of C 6-C20 and halogenated alkyl of C 1-C20; p and q are integers from 0 to 3, respectively, and p+q <4.
19. The catalyst according to claim 17 or 18, characterized in that the molar ratio of aluminum in the alkyl aluminum compound to titanium in the catalyst component is (5-5000): 1; and/or the molar ratio of aluminum in the alkyl aluminum compound to the external electron donor compound is (0.1-500): 1.
20. The catalyst of claim 19 wherein the molar ratio of aluminum in the alkyl aluminum compound to titanium in the catalyst component is (20-1000): 1; and/or the molar ratio of aluminum in the alkyl aluminum compound to the external electron donor compound is (1-300): 1.
21. The catalyst of claim 20 wherein the molar ratio of aluminum in the alkyl aluminum compound to titanium in the catalyst component is (50-500): 1; and/or the molar ratio of aluminum in the alkyl aluminum compound to the external electron donor compound is (3-100): 1.
22. A process for the polymerization of olefins comprising contacting an olefin, at least one of which is represented by the general formula CH 2 =chr, wherein R is any one of hydrogen and an alkyl group of C 1-C6, with the catalyst of any one of claims 17-21 under olefin polymerization conditions.
23. The polymerization process of claim 22 wherein the olefin polymerization conditions are: the temperature is 0-150 ℃; the time is 0.1-5h; the pressure is 0.01-10MPa.
24. The polymerization process of claim 23 wherein the olefin polymerization conditions are: the temperature is 60-130 ℃; the time is 0.5-4h; the pressure is 0.5-5 MPa.
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