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CN116006373A - One-way device for idling start-stop vehicle - Google Patents

One-way device for idling start-stop vehicle Download PDF

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CN116006373A
CN116006373A CN202310084774.6A CN202310084774A CN116006373A CN 116006373 A CN116006373 A CN 116006373A CN 202310084774 A CN202310084774 A CN 202310084774A CN 116006373 A CN116006373 A CN 116006373A
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ring
oil
way
spring
cover
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CN116006373B (en
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姚国平
李银森
徐弘治
倪增良
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Zhejiang Kangling Auto Parts Co ltd
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Zhejiang Kangling Auto Parts Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract

本发明涉及汽车单向器领域,具体地说,涉及一种用于怠速启停车辆的单向器。针对现有技术中的单向器在用于怠速启停汽车时可能出现的动力传动不够稳定以及驱动齿轮与发动机飞轮之间出现啮合不够平顺甚至出现卡齿的缺陷。本发明提供一种用于怠速启停车辆的单向器,包括单向器主体,单向器主体包括垂直布置的输出轴和通过螺旋花键同轴设于输出轴中段的驱动轮组件,输出轴的上端通过第一单向离合器与起动电机单向传动连接,下端通过第二单向离合器同轴安装有罩盖;罩盖整体呈下小上大的环形结构;当驱动轮组件沿轴向移动至定位凸起和定位凹槽相配合时,容置槽处形成有用于对驱动齿轮下端进行润滑的润滑组件。

Figure 202310084774

The invention relates to the field of automobile one-way devices, in particular to a one-way device for idling start-stop vehicles. Aiming at the disadvantages that the power transmission may not be stable enough and the meshing between the drive gear and the engine flywheel is not smooth enough or even stuck when the one-way device in the prior art is used for idling start-stop cars. The invention provides a one-way device for idling start-stop vehicles, which includes a one-way device main body, the one-way device main body includes a vertically arranged output shaft and a drive wheel assembly coaxially arranged in the middle section of the output shaft through a helical spline, the output The upper end of the shaft is connected to the starter motor in one-way transmission through the first one-way clutch, and the lower end is coaxially installed with a cover through the second one-way clutch; When the positioning projection is moved to match the positioning groove, a lubricating component for lubricating the lower end of the driving gear is formed at the accommodating groove.

Figure 202310084774

Description

一种用于怠速启停车辆的单向器One-way device for idling start-stop vehicle

技术领域technical field

本发明涉及汽车单向器领域,具体地说,涉及一种用于怠速启停车辆的单向器。The invention relates to the field of automobile one-way devices, in particular to a one-way device for idling start-stop vehicles.

背景技术Background technique

单向器是汽车起动机的关键部件之一,它的主要作用是传递正向扭矩和防止起动机被发电机带动而造成损坏。单向器是电力起动机的核心部件,广泛用千轿车、客车、货车、船舶、直升机等用电力起动的系统中。The one-way device is one of the key components of the automobile starter. Its main function is to transmit positive torque and prevent the starter from being damaged by the generator. The one-way device is the core component of the electric starter, and is widely used in electric starting systems such as cars, buses, trucks, ships, and helicopters.

汽车节能技术要解决的首要问题之一就是降低油耗和尾气排放对环境的污染。据调查显示,中国大中城市及一些沿海城市,汽车行驶时间与等红灯或堵车所用时间的比例平均为3:1,有些城市甚至达到5:2,随着每年超千万数量的新车涌向路面,城市道路将变得更拥堵,可想而知那么多的怠速空转汽车要浪费多少油料,又要产生多少有毒害尾气。因此怠速启停系统应运而生,该系统的工作原理是,当遇到红灯或堵车时,车速低于3km/h,发动机将自动熄火,当驾驶员重新踏下离合器、油门踏板或松抬刹车的瞬间,起动机将快速启动发动机,其主要具有以下几个特点:One of the most important problems to be solved by automobile energy-saving technology is to reduce the environmental pollution caused by fuel consumption and exhaust emissions. According to the survey, in China's large and medium-sized cities and some coastal cities, the average ratio of car driving time to the time spent waiting for red lights or traffic jams is 3:1, and some cities even reach 5:2. On the road, urban roads will become more congested. One can imagine how much fuel will be wasted and how much toxic exhaust gas will be produced by so many idling cars. Therefore, the idling start-stop system came into being. The working principle of this system is that when the vehicle speed is lower than 3km/h when encountering a red light or traffic jam, the engine will automatically turn off. At the moment of braking, the starter will quickly start the engine, which mainly has the following characteristics:

①节能:消除怠速空转,省下怠速时间内消耗的油料;①Energy saving: Eliminate idling at idling speed and save fuel consumed during idling time;

②环保:发动机自动熄火后,尾气排放为零;②Environmental protection: After the engine is automatically turned off, the exhaust emission is zero;

③提高发动机动力输出,从而延长发动机寿命:汽车在怠速时油料不能完全燃烧,是造成发动机积碳的主要原因,发动机积碳会烧机油增加能耗,且会降低发动机的动力输出。③Improve engine power output, thereby prolonging engine life: The fuel cannot be completely burned when the car is idling, which is the main cause of engine carbon deposits. Engine carbon deposits will burn engine oil to increase energy consumption and reduce engine power output.

随着油价的持续上升,汽车怠速启停系统的经济性也是越发明显,现如今国内交通的压力是越来越大,拥有自己车辆的人群只会越来越多,在路口等红灯已经成为家常便饭,等红灯时怠速已经成为习惯,据调查表明一辆1.6L排量的车,怠速3分钟便会消耗1.12L/h,相当于这3分钟内行驶了1公里的油耗,这只是一辆车带来的油耗,可想而知全国有多少车辆。With the continuous rise of oil prices, the economy of the car idling start-stop system is becoming more and more obvious. Nowadays, the pressure on domestic traffic is increasing, and the number of people who own their own vehicles will only increase. Waiting for red lights at intersections has become a It is commonplace to wait for a red light to idle while waiting for a habit. According to the survey, a car with a displacement of 1.6L will consume 1.12L/h after idling for 3 minutes, which is equivalent to the fuel consumption of driving 1 km within 3 minutes. The fuel consumption brought by the car can be imagined how many vehicles there are in the country.

为了适应汽车节能减排的大环境趋势,市场上汽车大部分厂家都对各款车型推出了怠速启停系统,由于车辆匹配启停系统后,车辆就有可能出现频繁启动的现象;车辆频繁的启动也就意味着汽车单向器的使用频率大大提高,故而需要怠速启停用汽车单向器能够在频繁的起动过程中稳定平顺地的进行工作并且具有较好的耐久性以满足频繁起动对于汽车单向器使用寿命上的较高要求。现有的汽车单向器在用于已匹配怠速启停系统的车辆时,由于起动频率的大大提高,可能会导致动力传动不够稳定以及驱动齿轮与发动机飞轮之间出现啮合不够平顺甚至出现卡齿而影响汽车单向器正常工作的情况。In order to adapt to the general environmental trend of automobile energy saving and emission reduction, most automobile manufacturers in the market have introduced idle start-stop systems for various models. After the vehicle is equipped with a start-stop system, the vehicle may start frequently; Starting means that the frequency of use of the car one-way device is greatly increased, so it is necessary for the car one-way device for idling start and stop to work stably and smoothly during frequent starts and has better durability to meet the requirements of frequent starts. Higher requirements on the service life of automotive one-way devices. When the existing automotive one-way device is used in a vehicle that has been matched with an idle start-stop system, due to the greatly increased starting frequency, the power transmission may not be stable enough, and the meshing between the drive gear and the engine flywheel may not be smooth enough or even stuck. And affect the normal operation of the car one-way device.

发明内容Contents of the invention

针对现有技术中的单向器在用于怠速启停汽车时可能出现的动力传动不够稳定以及驱动齿轮与发动机飞轮之间出现啮合不够平顺甚至出现卡齿的缺陷。Aiming at the disadvantages that the power transmission may not be stable enough and the meshing between the drive gear and the engine flywheel is not smooth enough or even stuck when the one-way device in the prior art is used for idling start-stop cars.

本发明提供一种用于怠速启停车辆的单向器,包括单向器主体,单向器主体包括垂直布置的输出轴和通过螺旋花键同轴设于输出轴中段的驱动轮组件,输出轴的上端通过第一单向离合器与起动电机单向传动连接,下端通过第二单向离合器同轴安装有罩盖;罩盖整体呈下小上大的环形结构;驱动轮组件包括自下而上依次布置的定位凸起、驱动齿轮和用于与外部拨叉配合以带动驱动轮组件沿输出轴移动的拨叉部;定位凸起沿其周向均匀形成有多个传动齿,驱动齿轮的厚度大于发动机飞轮厚度,驱动齿轮的下端形成有倒角;The invention provides a one-way device for idling start-stop vehicles, which includes a one-way device main body. The one-way device main body includes a vertically arranged output shaft and a drive wheel assembly coaxially arranged in the middle section of the output shaft through a helical spline. The output The upper end of the shaft is connected to the starter motor in one-way transmission through the first one-way clutch, and the lower end is coaxially equipped with a cover through the second one-way clutch; The positioning protrusion, the driving gear and the shifting fork used to cooperate with the external shifting fork to drive the driving wheel assembly to move along the output shaft are arranged in sequence; the positioning protrusion is uniformly formed with a plurality of transmission teeth along its circumferential direction, and the driving gear The thickness is greater than that of the engine flywheel, and the lower end of the driving gear is chamfered;

罩盖的上侧形成用于接纳定位凸起和驱动齿轮下端的容置槽;当驱动轮组件沿轴向移动至定位凸起和定位凹槽相配合时,容置槽处形成有用于对驱动齿轮下端进行润滑的润滑组件。The upper side of the cover forms an accommodating groove for receiving the positioning protrusion and the lower end of the driving gear; The lubricating unit for lubricating the lower end of the gear.

具体地,在匹配有怠速启停系统的车辆驾驶过程中,频繁的起动对于单向器主体的使用稳定性、工作平顺性以及工作寿命均提出了较高的要求;本发明中的单向器主体能够在每次的起动过程中,对于与发动机飞轮最先接触啮合的驱动齿轮下端给予润滑,从而使得驱动齿轮能够更加平顺稳定地与发动机飞轮啮合并实现动力传递;进而能够较佳地提高单向器主体的使用寿命,同时较好的确保了整个起动过程的顺利进行。由于在每次起动过程中均能够自动给予驱动齿轮足够的润滑也能够较佳地减少人工补充润滑的频率,从而较佳地减少人工负担。Specifically, in the driving process of a vehicle matched with an idle start-stop system, frequent starts have put forward higher requirements for the stability of use, smoothness of work and service life of the main body of the one-way device; the one-way device in the present invention The main body can lubricate the lower end of the drive gear that first contacts and meshes with the engine flywheel during each start-up process, so that the drive gear can mesh with the engine flywheel more smoothly and stably and realize power transmission; thus, it can better improve the single The service life of the main body of the directing device is improved, and at the same time, the smooth progress of the entire starting process is better ensured. Since sufficient lubrication can be automatically given to the drive gear during each starting process, the frequency of manual relubrication can be preferably reduced, thereby preferably reducing the labor burden.

作为优选,容置槽内布置有同轴固定于输出轴的承接环,承接环的中部形成有用于与定位凸起相配合的定位凹槽;定位凸起沿其周向均匀形成有多个传动齿,定位凹槽的槽壁边缘均形成有倒角;输出轴下方的末端处通过卡簧安装有用于防止罩盖向下脱落的挡圈。As a preference, a receiving ring coaxially fixed to the output shaft is arranged in the accommodating groove, and a positioning groove for cooperating with the positioning protrusion is formed in the middle of the receiving ring; The teeth and the edge of the groove wall of the positioning groove are all formed with chamfers; the end below the output shaft is equipped with a retaining ring for preventing the cover from falling off downwards through a circlip.

通过定位凸起周向的传动齿能够与形成有定位凹槽的承接环之间产生动力传递,由于承接环固定于输出轴上,从而定位凸起与承接环之间的同步传动能够配合输出轴通过花键对驱动轮组件的动力传递共同确保驱动齿轮与输出轴之间保持稳定的同步转动。The transmission teeth in the circumferential direction of the positioning protrusion can generate power transmission with the receiving ring formed with the positioning groove. Since the receiving ring is fixed on the output shaft, the synchronous transmission between the positioning protrusion and the receiving ring can cooperate with the output shaft. Power transmission through the splines to the drive wheel assembly collectively ensures stable synchronous rotation between the drive gear and the output shaft.

作为优选,承接环的定位凹槽处同轴活动设置有缓冲环,缓冲环沿轴向贯穿承接环;缓冲环相对于承接环沿其轴向和周向活动,缓冲环近驱动齿轮的一侧外壁凸出定位凹槽的内壁形成凸起;定位凸起的中部形成有用于与缓冲环滑动配合的滑动槽,滑动槽近缓冲环的一侧形成有用于接纳缓冲环的圆角,在定位凸起和定位凹槽配合时缓冲环与定位凸起相抵靠配合;缓冲环远驱动齿轮的一侧外壁处贴靠有挤压环。Preferably, a buffer ring is coaxially provided at the positioning groove of the receiving ring, and the buffer ring penetrates the receiving ring in the axial direction; the buffer ring moves along its axial and circumferential directions relative to the receiving ring, and the buffer ring is close to the side of the driving gear The outer wall protrudes from the inner wall of the positioning groove to form a protrusion; the middle part of the positioning protrusion is formed with a sliding groove for sliding cooperation with the buffer ring, and the side of the sliding groove near the buffer ring is formed with a fillet for receiving the buffer ring. When the protrusion is matched with the positioning groove, the buffer ring abuts against and cooperates with the positioning protrusion; the outer wall of the side of the buffer ring far away from the driving gear is abutted against an extrusion ring.

作为优选,润滑组件包括罩盖与挤压环相近的一侧形成的用于接纳挤压环并用于存放润滑油的呈环形的储存仓;储存仓的下部开设有用于补充润滑油的加油口,储存仓的外侧周向上均匀分布形成多个自储存仓至罩盖上端外壁的输油管道,储存仓的下底壁和挤压环之间沿周向均匀布置有多个第一弹簧;当缓冲环带动挤压环沿轴向向储存仓移动时,挤压环将弹簧压缩同时将储存仓内的润滑油压入输油管道,挤压环与储存仓相贴靠的内壁均进行密封处理,第一弹簧的外围套设有密封圈以用于将弹簧和润滑油之间形成隔离。Preferably, the lubricating assembly includes an annular storage bin formed on the side of the cover close to the extrusion ring for receiving the extrusion ring and storing lubricating oil; the lower part of the storage bin is provided with a filling port for replenishing lubricating oil, The outer circumference of the storage bin is evenly distributed to form a plurality of oil pipelines from the storage bin to the outer wall of the upper end of the cover, and a plurality of first springs are evenly arranged in the circumferential direction between the lower bottom wall of the storage bin and the extrusion ring; when the buffer ring When the extrusion ring is driven to move axially toward the storage bin, the extrusion ring compresses the spring and at the same time presses the lubricating oil in the storage bin into the oil pipeline, and the inner wall of the extrusion ring and the storage bin is sealed. The outer periphery of the spring is sheathed with a sealing ring for isolating the spring from the lubricating oil.

具体说明地,当缓冲环带动挤压环沿轴向运动时,挤压环压缩第一弹簧对储存仓的下底壁形成轴向上的压力,同时缓冲环还收到定位凸起所给予的压力,此时,缓冲环、挤压环与储存仓的底壁也即罩盖形成一个受力上的整体,在定位凸起随输出轴转动的过程中,该整体受到第二单向离合器的制约不会沿周向随输出轴的转动方向形成转动,从而保证了第一弹簧、储存仓以及输油管道的位置稳定。此外,第一弹簧还能够较佳地减轻驱动轮组件在转动过程中轴向上的冲击;从而能够提高了驱动齿轮在转动时的稳定性。Specifically, when the buffer ring drives the extrusion ring to move axially, the extrusion ring compresses the first spring to form an axial pressure on the lower bottom wall of the storage bin, and at the same time the buffer ring also receives the pressure from the positioning protrusion. At this time, the buffer ring, the squeeze ring and the bottom wall of the storage bin, that is, the cover form a whole under force. When the positioning protrusion rotates with the output shaft, the whole is supported by the second one-way clutch. The restriction does not form rotation along the circumferential direction with the rotation direction of the output shaft, thereby ensuring the stability of the positions of the first spring, the storage bin and the oil pipeline. In addition, the first spring can preferably reduce the axial impact of the driving wheel assembly during rotation; thus, the stability of the driving gear during rotation can be improved.

当起动过程完成后,驱动轮组件在拨叉的带动下沿输出轴运动复位,定位凸起对缓冲环沿轴向上的压力消除;挤压环对第一弹簧的压力也随之消除,被压缩的第一弹簧复原并带动挤压环沿移出储存仓的方向移动且卸去对于润滑油的压力。After the starting process is completed, the drive wheel assembly moves back along the output shaft driven by the shift fork, and the pressure of the positioning protrusion on the buffer ring in the axial direction is eliminated; the pressure of the extrusion ring on the first spring is also eliminated. The compressed first spring recovers and drives the extrusion ring to move along the direction of moving out of the storage chamber and removes the pressure on the lubricating oil.

作为优选,输油管路远储存仓的一端处形成有渗油仓,渗油仓的下端处设有位于罩盖上端外壁处的渗油出口;渗油出口处设有用于接收渗出的润滑油的油刷,被挤压环压入输油管道并进行渗油仓的润滑油通过渗油出口慢慢渗到罩盖上端外壁处的油刷上,渗油仓和输油管道总的容积大于储油仓内润滑油的存放容积。As preferably, an oil seepage bin is formed at one end of the oil delivery pipeline far from the storage bin, and an oil seepage outlet located at the outer wall of the upper end of the cover is provided at the lower end of the oil seepage bin; The oil brush is pressed into the oil pipeline by the squeeze ring and the lubricating oil in the oil seepage tank slowly seeps through the oil seepage outlet to the oil brush on the outer wall of the upper end of the cover. The total volume of the oil seepage tank and the oil delivery pipeline is larger than that of the oil storage tank The storage volume of internal lubricating oil.

当挤压环将储存仓内的润滑油压入输油管道时,润滑油沿着各个输油管路进入渗油仓内。可以理解,由于渗油仓和输油管道的总容积相较于储油仓留有余量,故而挤压环在将润滑油压入输油管道时,不会出现因容积不足而导致挤压环无法推进储存仓甚至影响到缓冲环以及定位凸起轴向移动的的情况。此后,润滑油通过渗油出口慢慢渗到罩盖上端外壁处的油刷上,当驱动齿轮的转动时,驱动齿轮下端与油刷相接触并在其表面实现润滑油的涂附。当挤压环退出储存仓时,渗油仓内的润滑油在重力作用下自然通过输油管道流回储存仓内,当润滑油消耗至余量无法被压入渗油仓时,可人工通过加油口进行补充。When the extrusion ring presses the lubricating oil in the storage bin into the oil delivery pipeline, the lubricating oil enters into the oil seepage compartment along each oil delivery pipeline. It can be understood that since the total volume of the oil seepage tank and the oil pipeline has a margin compared with the oil storage tank, when the squeeze ring presses the lubricating oil into the oil pipeline, the squeeze ring will not fail due to insufficient volume. Pushing the magazine even affects the axial movement of the buffer ring and positioning projections. Thereafter, the lubricating oil slowly seeps into the oil brush at the outer wall of the upper end of the cover through the oil seepage outlet, and when the driving gear rotates, the lower end of the driving gear contacts the oil brush and realizes the coating of the lubricating oil on its surface. When the extrusion ring exits the storage chamber, the lubricating oil in the oil seepage chamber will naturally flow back to the storage chamber through the oil pipeline under the action of gravity. mouth to replenish.

作为优选,第一单向离合器和第二单向离合器均具有相同结构的单向离合器主体,单向离合器主体包括星齿轮组件,星齿轮组件包括星齿轮壳体、盖罩、圆垫片。Preferably, both the first one-way clutch and the second one-way clutch have a one-way clutch main body with the same structure, the one-way clutch main body includes a star gear assembly, and the star gear assembly includes a star gear housing, a cover, and a circular gasket.

作为优选,星齿轮壳体的内壁设置有多个单向离合槽,单向离合槽内布置有滚柱和第二弹簧;单向离合槽由第二弹簧容纳段及滚柱容纳段,所述滚柱容纳段的截面外圈呈斜坡,所述相邻两容纳槽之间设置有限位挡台。As a preference, the inner wall of the star gear housing is provided with a plurality of one-way clutch grooves, and rollers and second springs are arranged in the one-way clutch grooves; the one-way clutch grooves are composed of a second spring accommodation section and a roller accommodation section, the The cross-sectional outer ring of the roller accommodation section is sloped, and a limit stopper is arranged between the two adjacent accommodation grooves.

滚柱容纳段的截面外圈呈斜坡状,当滚柱沿斜坡的下坡段移动时,单向离合器主体实现动力传递分离,当滚柱沿斜坡的上坡段移动时,滚柱在滚柱容纳段内卡死并实现动力传递,从而能够较佳地实现各个传动组件之间的同步传动或者传动分离。The cross-sectional outer ring of the roller containing section is in the shape of a slope. When the roller moves along the downhill section of the slope, the main body of the one-way clutch realizes the separation of power transmission. The accommodating section is clamped and power transmission is realized, so that synchronous transmission or transmission separation between various transmission components can be preferably realized.

作为优选,滚柱放置于滚柱容纳段内,第二弹簧位于第二弹簧容纳段内,第二弹簧一端抵在滚柱上,另一端抵在限位挡台上;所述盖罩在星齿轮壳体的容纳槽的开口端,所述星齿轮壳体的上设置有限位环槽,罩盖的端部压入限位环槽内。Preferably, the roller is placed in the roller accommodation section, the second spring is located in the second spring accommodation section, one end of the second spring is against the roller, and the other end is against the limit block; The opening end of the receiving groove of the gear housing, a limiting ring groove is arranged on the star gear housing, and the end of the cover is pressed into the limiting ring groove.

作为优选,所述星齿轮壳体的内壁设置有多个单向离合槽,单向离合槽内设有圆柱形推杆和两根第三弹簧,并且推杆长度大于弹簧并紧宽度,推杆的推杆头横截面大于弹簧的横截面面积。As a preference, the inner wall of the star gear housing is provided with a plurality of one-way clutch grooves, and the one-way clutch grooves are provided with a cylindrical push rod and two third springs, and the length of the push rod is greater than the width of the spring, and the push rod The cross-section of the push rod head is larger than the cross-sectional area of the spring.

本发明中通过圆柱形推杆和两根第三弹簧代替现有技术中的滚珠和弹簧的结构,从而能够避免滚柱对弹簧的直接撞击,进而对弹簧起到保护作用;并且推杆长度大于第三弹簧并紧宽度,有效避免第三弹簧缩短变形导致整个单向离合器在使用过程中出现打滑失效无法正常工作的问题;推杆的推杆头横截面大于弹簧的横截面面积避免了第三弹簧与输出轴接触从而产生摩擦损坏弹簧。此外,第一单向离合器和第二单向离合器在安装过程中可以根据实际情况选择相应合适尺寸的单向离合器主体。In the present invention, the structure of balls and springs in the prior art is replaced by a cylindrical push rod and two third springs, so that the direct impact of the roller on the spring can be avoided, thereby protecting the spring; and the length of the push rod is greater than The width of the third spring is tightened to effectively avoid the problem that the third spring shortens and deforms, causing the entire one-way clutch to slip and fail to work normally; the cross-section of the push rod head is larger than the cross-sectional area of the spring to avoid the third spring The spring is in contact with the output shaft causing friction to damage the spring. In addition, during the installation process of the first one-way clutch and the second one-way clutch, a one-way clutch main body of a corresponding appropriate size can be selected according to the actual situation.

附图说明Description of drawings

图1为实施例1中单向器主体的结构示意图;Fig. 1 is the structural representation of the one-way device main body in embodiment 1;

图2为实施例1中单向器主体的剖面示意图;Figure 2 is a schematic cross-sectional view of the main body of the one-way device in Embodiment 1;

图3为实施例1中罩盖以及输出轴的结构示意图;Fig. 3 is the structural representation of cover cover and output shaft in embodiment 1;

图4为实施例1中驱动轮组件的结构示意图;Fig. 4 is the structural representation of driving wheel assembly in embodiment 1;

图5为实施例2中单向器主体的结构示意图;Fig. 5 is a schematic structural view of the main body of the one-way device in embodiment 2;

图6为实施例2中单向器主体的剖面示意图;6 is a schematic cross-sectional view of the main body of the one-way device in Embodiment 2;

图7为实施例2中罩盖以及输出轴的结构示意图;Fig. 7 is the structural representation of cover and output shaft in embodiment 2;

图8为实施例2中驱动轮组件的结构示意图;Fig. 8 is the structural representation of drive wheel assembly in embodiment 2;

图9为实施例3中星齿轮壳体的剖面示意图;Fig. 9 is a schematic cross-sectional view of the planetary gear housing in Embodiment 3;

图10为实施例4中圆柱形推杆和第三弹簧的结构示意图;Fig. 10 is the structural representation of cylindrical push rod and the 3rd spring in embodiment 4;

图11为实施例4中圆柱形推杆和第三弹簧的的另一结构示意图。Fig. 11 is another structural schematic diagram of the cylindrical push rod and the third spring in Embodiment 4.

具体实施方式Detailed ways

为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。应当理解的是,实施例仅仅是对本发明进行解释而并非限定。In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that the examples are only for explaining the present invention and not for limiting it.

实施例1Example 1

结合图1-4,本实施例提供一种用于怠速启停车辆的单向器,包括单向器主体100,单向器主体100包括垂直布置的输出轴110和通过螺旋花键130同轴设于输出轴110中段的驱动轮组件120,输出轴110的上端通过第一单向离合器140与起动电机单向传动连接,第一单向离合器140能够较佳地实现输出轴110与起动电机之间的同步旋转并且能够防止发动机飞轮反向带动输出轴110以保护起动电机;输出轴110的下端通过第二单向离合器210同轴安装有罩盖150;罩盖150整体呈下小上大的环形结构;第二单向离合器210能够实现罩盖150相对于输出轴110单方向上锁死,输出轴110转动时,罩盖150不会随之转动。1-4, this embodiment provides a one-way device for idling start-stop vehicles, including a one-way device body 100, the one-way device body 100 includes a vertically arranged output shaft 110 and a coaxial shaft through a helical spline 130 The driving wheel assembly 120 is located in the middle section of the output shaft 110. The upper end of the output shaft 110 is connected to the starter motor in one-way transmission through the first one-way clutch 140. The first one-way clutch 140 can better realize the connection between the output shaft 110 and the starter motor. The synchronous rotation between them can prevent the engine flywheel from driving the output shaft 110 in reverse to protect the starter motor; the lower end of the output shaft 110 is coaxially equipped with a cover 150 through the second one-way clutch 210; Ring structure; the second one-way clutch 210 can realize the unidirectional locking of the cover 150 relative to the output shaft 110 , and when the output shaft 110 rotates, the cover 150 will not rotate accordingly.

驱动轮组件120包括自下而上依次布置的定位凸起121、驱动齿轮122和用于与外部拨叉配合以带动驱动轮组件120沿输出轴110移动的拨叉部123;定位凸起121沿其周向均匀形成有多个传动齿,驱动齿轮122的厚度大于发动机飞轮厚度,驱动齿轮122的下端形成有倒角;在驱动齿轮122带动发动机飞轮转动时,由于驱动齿轮122的厚度较大故而能够实现较稳定的动力传递。同时,驱动齿轮122下端的倒角能够使得驱动齿轮122和发动机飞轮之间的啮合更加平顺,进而确保整个起动过程的稳定进行。罩盖150的上侧形成用于接纳定位凸起121和驱动齿轮122下端的容置槽151;容置槽151的上侧内壁处设有用于在驱动齿轮122带动发动机飞轮旋转时对其下端倒角进行打磨的磨片152;The driving wheel assembly 120 includes a positioning protrusion 121, a driving gear 122, and a fork portion 123 arranged in sequence from bottom to top to cooperate with an external shift fork to drive the driving wheel assembly 120 to move along the output shaft 110; the positioning protrusion 121 moves along the Its circumferential direction is evenly formed with a plurality of driving teeth, the thickness of driving gear 122 is greater than the thickness of engine flywheel, and the lower end of driving gear 122 is formed with chamfering; A more stable power transmission can be realized. At the same time, the chamfering of the lower end of the driving gear 122 can make the engagement between the driving gear 122 and the flywheel of the engine smoother, thereby ensuring the stable progress of the entire starting process. The upper side of the cover 150 is formed to be used to receive the accommodating groove 151 of positioning protrusion 121 and the lower end of driving gear 122; Angle grinding disc 152;

容置槽151内布置有同轴固定于输出轴110的承接环160,承接环160的中部形成有用于与定位凸起121相配合的定位凹槽161;定位凸起121沿其周向均匀形成有多个传动齿,定位凹槽161的槽壁边缘均形成有倒角;当驱动轮组件120沿轴向移动至定位凸起121和定位凹槽161相配合时,容置槽151处的磨片152对驱动齿轮122下端的倒角进行打磨;输出轴110下方的末端处通过卡簧安装有用于防止罩盖150向下脱落的挡圈230。A receiving ring 160 coaxially fixed to the output shaft 110 is arranged in the accommodating groove 151, and a positioning groove 161 for matching with the positioning protrusion 121 is formed in the middle of the receiving ring 160; the positioning protrusion 121 is uniformly formed along its circumferential direction There are a plurality of transmission teeth, and the groove wall edges of the positioning groove 161 are all formed with chamfers; The sheet 152 grinds the chamfer of the lower end of the driving gear 122; the end below the output shaft 110 is equipped with a retaining ring 230 for preventing the cover 150 from falling off downwards through a snap spring.

可以理解地,一方面通过定位凸起121周向的传动齿能够与形成有定位凹槽161的承接环160之间产生动力传递,由于承接环160固定于输出轴110上,从而定位凸起121与承接环160之间的同步传动能够配合输出轴110通过花键对驱动轮组件120的动力传递共同确保驱动齿轮122与输出轴110之间保持稳定的同步转动。It can be understood that, on the one hand, the transmission teeth in the circumferential direction of the positioning protrusion 121 can generate power transmission with the receiving ring 160 formed with the positioning groove 161. Since the receiving ring 160 is fixed on the output shaft 110, the positioning protrusion 121 The synchronous transmission with the receiving ring 160 can cooperate with the power transmission of the output shaft 110 to the drive wheel assembly 120 through splines to ensure stable synchronous rotation between the drive gear 122 and the output shaft 110 .

另一方面,通过定位凸起121和定位凹槽161之间的配合能够配合拨叉部123分别对驱动轮组件120轴向上的两侧进行定位;从而能够较佳地提高驱动轮组件120在轴向上的稳定性,故而驱动轮组件120轴向的稳定定位还能够有效地避免因驱动齿轮122轴向上的窜动偏差而导致驱动齿轮122下端倒角未能与磨片152间接触或者出现过度接触而影响传动的情况发生,进而能够较佳地保证驱动齿轮122下端倒角和磨片152之间的稳定打磨。On the other hand, through the cooperation between the positioning protrusion 121 and the positioning groove 161, the shift fork portion 123 can be used to respectively position the two sides of the driving wheel assembly 120 in the axial direction; Stability in the axial direction, so the stable positioning of the driving wheel assembly 120 in the axial direction can also effectively avoid the chamfering of the lower end of the driving gear 122 from contacting the grinding disc 152 due to the axial movement deviation of the driving gear 122 or Excessive contact will affect the transmission, which can better ensure the stable grinding between the chamfer at the lower end of the drive gear 122 and the grinding disc 152 .

此外,由于驱动齿轮122的厚度大于发动机飞轮厚度,起动过程中,当驱动齿轮122在拨叉的带动下移动结束后,驱动齿轮122的中段与发动机飞轮啮合,驱动齿轮122的下端在周向上仅与罩盖150处的磨片152相接触而不与发动机飞轮接触;故而罩盖150不会与发动机飞轮发生干涉从而不会影响到整个起动过程的顺利稳定进行。In addition, because the thickness of the driving gear 122 is greater than that of the engine flywheel, during the starting process, after the driving gear 122 moves under the drive of the shift fork, the middle section of the driving gear 122 meshes with the engine flywheel, and the lower end of the driving gear 122 is only It is in contact with the grinding plate 152 at the cover 150 but not with the engine flywheel; therefore the cover 150 will not interfere with the engine flywheel so as not to affect the smooth and stable progress of the entire starting process.

具体地,在车辆起动时,拨叉部123与外部拨叉配合带动驱动轮组件120沿轴向向发动机飞轮运动;由于驱动轮组件120通过螺旋花键130安装于输出轴110上,故而驱动轮组件120沿输出轴110运动时会相对于输出轴110发生轻微的周向旋转以便于驱动轮组件120中的驱动齿轮122与发动机飞轮稳定地啮合以带动发动机飞轮转动从而完成车辆起动。在起动时,驱动齿轮122下端通过倒角首先与发动机飞轮接触并完成啮合。Specifically, when the vehicle is started, the shift fork 123 cooperates with the external shift fork to drive the drive wheel assembly 120 to move axially toward the engine flywheel; since the drive wheel assembly 120 is installed on the output shaft 110 through the helical spline 130, the drive wheel When the assembly 120 moves along the output shaft 110 , it rotates slightly relative to the output shaft 110 so that the drive gear 122 in the drive wheel assembly 120 is stably meshed with the engine flywheel to drive the engine flywheel to rotate to complete the vehicle start. When starting, the lower end of the drive gear 122 first contacts the flywheel of the engine through chamfering and completes the engagement.

在匹配有怠速启停系统的车辆驾驶过程中,由于频繁起动造成驱动齿轮122会频繁地与发动机飞机进行啮合再脱离的过程。从而容易导致倒角出现不平整而影响驱动齿轮122和发动机飞轮间平顺啮合的情况。相比于现有技术,本实施例中的单向器主体100中输出轴110下端设有罩盖150,在驱动齿轮122跟随输出轴110转动的过程中,罩盖150保持静止,故而驱动齿轮122下端的倒角与罩盖150上侧内壁处的磨片152之间形成相对运动以进行打磨。具体地,在每次的起动过程中,磨片152均能够对倒角进行打磨以较佳地保持倒角的平整光滑,从而提高单向器主体100的使用寿命。During driving of a vehicle equipped with an idle start-stop system, the drive gear 122 will frequently engage and then disengage from the engine due to frequent starting. Therefore, it is easy to cause unevenness in the chamfer and affect the smooth meshing between the driving gear 122 and the flywheel of the engine. Compared with the prior art, the lower end of the output shaft 110 of the one-way device main body 100 in this embodiment is provided with a cover 150, and the cover 150 remains stationary when the drive gear 122 rotates with the output shaft 110, so that the drive gear The chamfer at the lower end of 122 forms a relative movement with the grinding disc 152 at the upper inner wall of the cover 150 for grinding. Specifically, during each start-up process, the grinding plate 152 can grind the chamfer so as to better keep the chamfer smooth, thereby increasing the service life of the checker main body 100 .

此外,值得注意地是,本实施例中的磨片152采用三角形磨片152,从而能够较佳地减小驱动齿轮122倒角与磨片152打磨时的噪声。同时,磨片152沿容置槽151上侧内壁周向间隔30度均匀布置能够确保在对驱动齿轮122倒角充分打磨的同时,确保驱动齿轮122与磨片152之间的摩擦不会对驱动齿轮122产生过大的作用力而影响驱动齿轮122的正常转动。In addition, it is worth noting that the grinding disc 152 in this embodiment adopts a triangular grinding disc 152 , so that the noise during the chamfering of the driving gear 122 and the grinding disc 152 can be preferably reduced. At the same time, the grinding discs 152 are evenly arranged at an interval of 30 degrees along the upper inner wall of the accommodating groove 151, which can ensure that the chamfering of the driving gear 122 is fully ground, while ensuring that the friction between the driving gear 122 and the grinding discs 152 will not affect the driving force. The gear 122 produces excessive force and affects the normal rotation of the driving gear 122 .

故而,在匹配有怠速启停系统的车辆驾驶过程中,频繁的起动对于单向器主体100的使用稳定性、工作平顺性以及工作寿命均提出了较高的要求;本实施例中的单向器主体100能够在每次的起动过程中,对于与发动机飞轮啮合过程中起到重要作用的的驱动齿轮122下端倒角给予打磨,从而使得驱动齿轮122能够更加平顺稳定地与发动机飞轮啮合;进而能够较佳地提高单向器主体100的使用寿命,同时较好的确保整个起动过程的顺利进行。由于在每次起动过程中均能够自动给予驱动齿轮122下端倒角以打磨,从而能够较少人工打磨的频率,进而减轻人工负担。Therefore, in the driving process of a vehicle matched with an idle start-stop system, frequent starting has put forward higher requirements for the stability of use, smoothness of work and service life of the main body 100 of the one-way device; the one-way device in this embodiment The main body 100 can grind the chamfer at the lower end of the driving gear 122 which plays an important role in the meshing process with the engine flywheel during each starting process, so that the driving gear 122 can mesh with the engine flywheel more smoothly and stably; and It can better improve the service life of the main body 100 of the one-way device, and at the same time better ensure the smooth progress of the whole starting process. Since the lower end of the drive gear 122 can be automatically chamfered for grinding during each starting process, the frequency of manual grinding can be reduced, thereby reducing the labor burden.

实施例2Example 2

结合图5-8,本实施例提供一种用于怠速启停车辆的单向器,其与实施例1不同的地方在于,本实施例中容置槽151的上端内壁处未设有磨片152;当驱动轮组件120沿轴向移动至定位凸起121和定位凹槽161相配合时,容置槽151处形成有用于对驱动齿轮122下端进行润滑的润滑组件。With reference to Figures 5-8, this embodiment provides a one-way device for idling start-stop vehicles, which is different from Embodiment 1 in that there is no grinding plate at the inner wall of the upper end of the accommodating groove 151 in this embodiment 152 ; when the driving wheel assembly 120 moves axially until the positioning protrusion 121 matches the positioning groove 161 , a lubricating assembly for lubricating the lower end of the driving gear 122 is formed at the accommodation groove 151 .

承接环160的定位凹槽161处同轴活动设置有缓冲环610,缓冲环610沿轴向贯穿承接环160;缓冲环610相对于承接环160沿其轴向和周向活动,缓冲环610近驱动齿轮122的一侧外壁凸出定位凹槽161的内壁形成凸起;定位凸起121的中部形成有用于与缓冲环610滑动配合的滑动槽1211,滑动槽1211近缓冲环610的一侧形成有用于接纳缓冲环610的圆角,在定位凸起121和定位凹槽161配合时缓冲环610与定位凸起121相抵靠配合;缓冲环610远驱动齿轮122的一侧外壁处贴靠有挤压环620。The positioning groove 161 of the receiving ring 160 is coaxially provided with a buffer ring 610, and the buffer ring 610 penetrates the receiving ring 160 in the axial direction; The outer wall of one side of the driving gear 122 protrudes from the inner wall of the positioning groove 161 to form a protrusion; the middle part of the positioning protrusion 121 is formed with a sliding groove 1211 for sliding engagement with the buffer ring 610, and the sliding groove 1211 is formed near the buffer ring 610. There is a fillet for receiving the buffer ring 610. When the positioning protrusion 121 and the positioning groove 161 cooperate, the buffer ring 610 and the positioning protrusion 121 abut against and cooperate; Press ring 620.

具体说明地,当拨叉带动驱动轮组件120沿输出轴110移动时,定位凸起121沿轴向推动缓冲环610,由于缓冲环610与承接环160以及定位凸起121的滑动槽1211均沿其周向活动配合,故而当缓冲环610沿轴向被定位凸起121推动时,缓冲环610不会与定位凸起121以及承接环160之间形成周向上的动力传递;故而,缓冲环610与定位凸起121以及承接环160之间能够进行相对的周向运动。Specifically, when the shift fork drives the driving wheel assembly 120 to move along the output shaft 110, the positioning projection 121 pushes the buffer ring 610 in the axial direction. Its circumferential movement cooperates, so when the buffer ring 610 is pushed by the positioning protrusion 121 in the axial direction, the buffer ring 610 will not form a circumferential power transmission between the positioning protrusion 121 and the receiving ring 160; therefore, the buffer ring 610 Relative circumferential movement can be performed between the positioning protrusion 121 and the receiving ring 160 .

润滑组件包括罩盖150与挤压环620相近的一侧形成的用于接纳挤压环620并用于存放润滑油的呈环形的储存仓630;储存仓630的下部开设有用于补充润滑油的加油口,储存仓630的外侧周向上均匀分布形成多个自储存仓630至罩盖150上端外壁的输油管道640,储存仓630的下底壁和挤压环620之间沿周向均匀布置有多个第一弹簧;当缓冲环610带动挤压环620沿轴向向储存仓630移动时,挤压环620将弹簧压缩同时将储存仓630内的润滑油压入输油管道640,挤压环620与储存仓630相贴靠的内壁均进行密封处理,第一弹簧的外围套设有密封圈以用于将弹簧和润滑油之间形成隔离。The lubricating assembly includes an annular storage chamber 630 formed on the side of the cover 150 close to the extrusion ring 620 for receiving the extrusion ring 620 and storing lubricating oil; A plurality of oil pipelines 640 from the storage bin 630 to the outer wall of the upper end of the cover 150 are evenly distributed on the outside of the storage bin 630 in the circumferential direction, and there are many oil pipelines 640 evenly arranged in the circumferential direction between the lower bottom wall of the storage bin 630 and the extrusion ring 620 a first spring; when the buffer ring 610 drives the squeeze ring 620 to move axially toward the storage bin 630, the squeeze ring 620 compresses the spring and simultaneously presses the lubricating oil in the storage bin 630 into the oil delivery pipeline 640, and the squeeze ring 620 The inner walls abutting against the storage chamber 630 are all sealed, and the outer periphery of the first spring is sheathed with a sealing ring for isolating the spring from the lubricating oil.

具体说明地,当缓冲环610带动挤压环620沿轴向运动时,挤压环620压缩第一弹簧对储存仓630的下底壁形成轴向上的压力,同时缓冲环610还收到定位凸起121所给予的压力,此时,缓冲环610、挤压环620与储存仓630的底壁也即罩盖150形成一个受力上的整体,在定位凸起121随输出轴110转动的过程中,该整体受到第二单向离合器210的制约不会沿周向随输出轴110的转动方向形成转动,从而保证了第一弹簧、储存仓630以及输油管道640的位置稳定。此外,第一弹簧还能够较佳地减轻驱动轮组件120在转动过程中轴向上的冲击;从而能够提高了驱动齿轮122在转动时的稳定性。Specifically, when the buffer ring 610 drives the squeeze ring 620 to move axially, the squeeze ring 620 compresses the first spring to form an axial pressure on the lower bottom wall of the storage bin 630, and the buffer ring 610 is also positioned. The pressure given by the protrusion 121, at this time, the buffer ring 610, the squeeze ring 620 and the bottom wall of the storage bin 630, that is, the cover 150 form a whole under force, and when the positioning protrusion 121 rotates with the output shaft 110 During the process, the whole is restricted by the second one-way clutch 210 and will not rotate along the circumferential direction with the rotation direction of the output shaft 110 , thereby ensuring the stability of the first spring, the storage bin 630 and the oil delivery pipeline 640 . In addition, the first spring can better reduce the axial impact of the driving wheel assembly 120 during rotation; thus, the stability of the driving gear 122 during rotation can be improved.

当起动过程完成后,驱动轮组件120在拨叉的带动下沿输出轴110运动复位,定位凸起121对缓冲环610沿轴向上的压力消除;挤压环620对第一弹簧的压力也随之消除,被压缩的第一弹簧复原并带动挤压环620沿移出储存仓630的方向移动且卸去对于润滑油的压力。After the starting process is completed, the drive wheel assembly 120 is moved back along the output shaft 110 under the drive of the shift fork, and the axial pressure of the positioning protrusion 121 on the buffer ring 610 is eliminated; the pressure of the squeeze ring 620 on the first spring is also released. After that, the compressed first spring recovers and drives the squeeze ring 620 to move out of the storage bin 630 and removes the pressure on the lubricating oil.

输油管路远储存仓630的一端处形成有渗油仓650,渗油仓650的下端处设有位于罩盖150上端外壁处的渗油出口;渗油出口处设有用于接收渗出的润滑油的油刷710,被挤压环620压入输油管道640并进行渗油仓650的润滑油通过渗油出口慢慢渗到罩盖150上端外壁处的油刷710上,当驱动齿轮122的转动时,驱动齿轮122下端与油刷710相接触并在其表面实现润滑油的涂附。渗油仓650和输油管道640总的容积大于储油仓内润滑油的存放容积。One end of the oil pipeline away from the storage bin 630 is formed with an oil seepage bin 650, and the lower end of the oil seepage bin 650 is provided with an oil seepage outlet located at the outer wall of the upper end of the cover 150; the oil seepage outlet is provided with a lubricant for receiving seepage. The oil brush 710 is pressed into the oil pipeline 640 by the extrusion ring 620 and the lubricating oil in the oil seepage chamber 650 slowly seeps into the oil brush 710 on the outer wall of the upper end of the cover 150 through the oil seepage outlet. When the driving gear 122 rotates At this time, the lower end of the driving gear 122 is in contact with the oil brush 710 and realizes the coating of lubricating oil on its surface. The total volume of the oil leakage bin 650 and the oil delivery pipeline 640 is greater than the storage volume of lubricating oil in the oil storage bin.

具体说明地,当挤压环620将储存仓630内的润滑油压入输油管道640时,润滑油沿着各个输油管路进入渗油仓650内。可以理解,由于渗油仓650和输油管道640的总容积相较于储油仓留有余量,故而挤压环620在将润滑油压入输油管道640时,不会出现因容积不足而导致挤压环620无法推进储存仓630甚至影响到缓冲环610以及定位凸起121轴向移动的的情况。此后,润滑油通过渗油出口慢慢渗到罩盖150上端外壁处的油刷710上,当驱动齿轮122的转动时,驱动齿轮122下端与油刷710相接触并在其表面实现润滑油的涂附。当挤压环620退出储存仓630时,渗油仓650内的润滑油在重力作用下自然通过输油管道640流回储存仓630内,当润滑油消耗至余量无法被压入渗油仓650时,可人工通过加油口进行补充。Specifically, when the squeeze ring 620 presses the lubricating oil in the storage bin 630 into the oil delivery pipeline 640 , the lubricating oil enters the oil seepage bin 650 along each oil delivery pipeline. It can be understood that since the total volume of the oil leakage chamber 650 and the oil delivery pipeline 640 has a margin compared with the oil storage tank, when the squeeze ring 620 presses the lubricating oil into the oil delivery pipeline 640, there will be no problems caused by insufficient volume. The extrusion ring 620 cannot advance the storage bin 630 and even affects the axial movement of the buffer ring 610 and the positioning protrusion 121 . Thereafter, the lubricating oil slowly seeps into the oil brush 710 on the outer wall of the upper end of the cover 150 through the oil seepage outlet. Coated. When the extrusion ring 620 exits the storage bin 630, the lubricating oil in the oil seepage bin 650 naturally flows back into the storage bin 630 through the oil delivery pipeline 640 under the action of gravity. , it can be replenished manually through the filler port.

故而,在匹配有怠速启停系统的车辆驾驶过程中,频繁的起动对于单向器主体100的使用稳定性、工作平顺性以及工作寿命均提出了较高的要求;本实施例中的单向器主体100能够在每次的起动过程中,对于与发动机飞轮最先接触啮合的驱动齿轮122下端给予润滑,从而使得驱动齿轮122能够更加平顺稳定地与发动机飞轮啮合并实现动力传递;进而能够较佳地提高单向器主体100的使用寿命,同时较好的确保了整个起动过程的顺利进行。由于在每次起动过程中均能够自动给予驱动齿轮122足够的润滑也能够较佳地减少人工补充润滑的频率,从而较佳地减少人工负担。Therefore, in the driving process of a vehicle matched with an idle start-stop system, frequent starting has put forward higher requirements for the stability of use, smoothness of work and service life of the main body 100 of the one-way device; the one-way device in this embodiment The main body 100 can lubricate the lower end of the drive gear 122 that first contacts and meshes with the engine flywheel during each start-up process, so that the drive gear 122 can mesh with the engine flywheel more smoothly and stably and realize power transmission; The service life of the main body 100 of the one-way device is preferably improved, and at the same time, the smooth progress of the entire starting process is better ensured. Since sufficient lubrication can be automatically given to the driving gear 122 during each starting process, the frequency of manual relubrication can be preferably reduced, thereby preferably reducing labor burden.

实施例3Example 3

结合图9,基于实施例1或实施例2,本实施例提供一种用于怠速启停车辆的单向器,本实施例中,第一单向离合器140和第二单向离合器210均具有相同结构的单向离合器主体,单向离合器主体包括星齿轮组件,星齿轮组件包括星齿轮壳体、盖罩220、圆垫片;盖罩220能够较佳地提高单向离合器主体本身的安装稳定性;所述星齿轮壳体的内壁设置有多个单向离合槽1010,单向离合槽1010内布置有滚柱1030和第二弹簧1020;单向离合槽1010由第二弹簧1020容纳段及滚柱1030容纳段,所述滚柱1030容纳段的截面外圈呈斜坡,所述相邻两容纳槽之间设置有限位挡台;9, based on Embodiment 1 or Embodiment 2, this embodiment provides a one-way device for idling start-stop vehicles. In this embodiment, both the first one-way clutch 140 and the second one-way clutch 210 have The one-way clutch main body with the same structure, the one-way clutch main body includes a star gear assembly, and the star gear assembly includes a star gear housing, a cover 220, and a circular gasket; the cover 220 can better improve the installation stability of the one-way clutch main body itself The inner wall of the star gear housing is provided with a plurality of one-way clutch grooves 1010, and rollers 1030 and second springs 1020 are arranged in the one-way clutch grooves 1010; the one-way clutch grooves 1010 are accommodated by the second spring 1020 and Roller 1030 accommodation section, the cross-sectional outer ring of the roller 1030 accommodation section is sloped, and a limit stop is set between the two adjacent accommodation grooves;

所述滚柱1030放置于滚柱1030容纳段内,第二弹簧1020位于第二弹簧1020容纳段内,第二弹簧1020一端抵在滚柱1030上,另一端抵在限位挡台上;所述盖罩220在星齿轮壳体的容纳槽的开口端,所述星齿轮壳体的上设置有限位环槽,罩盖150的端部压入限位环槽内。The roller 1030 is placed in the accommodating section of the roller 1030, the second spring 1020 is located in the accommodating section of the second spring 1020, one end of the second spring 1020 is against the roller 1030, and the other end is against the limit block; The cover 220 is at the opening end of the receiving groove of the planetary gear housing, and a limiting ring groove is arranged on the planetary gear housing, and the end of the cover 150 is pressed into the limiting ring groove.

可以理解地,滚柱1030容纳段的截面外圈呈斜坡状,当滚柱1030沿斜坡的下坡段移动时,单向离合器主体实现动力传递分离,当滚柱1030沿斜坡的上坡段移动时,滚柱1030在滚柱1030容纳段内卡死并实现动力传递,从而能够较佳地实现各个传动组件之间的同步传动或者传动分离。It can be understood that the cross-sectional outer ring of the accommodating section of the roller 1030 is in the shape of a slope. When the roller 1030 moves along the downhill section of the slope, the main body of the one-way clutch realizes power transmission separation. When the roller 1030 moves along the uphill section of the slope At this time, the roller 1030 is stuck in the accommodation section of the roller 1030 and realizes power transmission, so that synchronous transmission or transmission separation between various transmission components can be preferably realized.

在本实施例中,第一单向离合器140在安装时,按照起动电机带动输出轴110同步转动时滚柱1030在滚柱1030容纳段内沿上坡段移动来安装,从而能够保证起动电机能够稳定带动输出轴110转动,并且输出轴110无法反向带动起动电机转动,从而对起动电机起到保护作用。第二单向离合器210在安装时,按照输出轴110在起动电机带动下转动时滚柱1030在滚柱1030容纳段内沿下坡段移动来安装,从而能够保证输出轴110和罩盖150之间的动力传递分离,输出轴110不会带动罩盖150随之同步转动,从而保证了罩盖150处容置槽151内磨片152与驱动齿轮122之间能够形成相对运动从而进行打磨。此外,第一单向离合器140和第二单向器在安装过程中可以根据实际情况选择相应合适尺寸的单向离合器主体。In this embodiment, when the first one-way clutch 140 is installed, the roller 1030 moves along the uphill section in the accommodating section of the roller 1030 when the starter motor drives the output shaft 110 to rotate synchronously, so as to ensure that the starter motor can The output shaft 110 is stably driven to rotate, and the output shaft 110 cannot reversely drive the starter motor to rotate, thereby protecting the starter motor. When the second one-way clutch 210 is installed, the roller 1030 moves along the downhill section in the accommodation section of the roller 1030 when the output shaft 110 rotates under the drive of the starter motor. The power transmission between them is separated, and the output shaft 110 will not drive the cover 150 to rotate synchronously therewith, thereby ensuring that the grinding disc 152 in the accommodation groove 151 of the cover 150 and the driving gear 122 can form relative motion for grinding. In addition, during the installation process of the first one-way clutch 140 and the second one-way device, a one-way clutch body of a corresponding appropriate size can be selected according to the actual situation.

实施例4Example 4

结合图10-11,基于实施例1或实施例2,本实施例提供一种用于怠速启停车辆的单向器,其与实施例1不同的地方在于本实施例中的第一单向离合器140和第二单向离合器210均具有单向离合器主体,单向离合器主体包括星齿轮组件,星齿轮组件包括星齿轮壳体、盖罩220、圆垫片;所述星齿轮壳体的内壁设置有多个单向离合槽1010,单向离合槽1010内设有圆柱形推杆1110和两根第三弹簧1120,并且推杆长度大于弹簧并紧宽度,推杆的推杆头横截面大于弹簧的横截面面积。10-11, based on Embodiment 1 or Embodiment 2, this embodiment provides a one-way device for idling start-stop vehicles, which differs from Embodiment 1 in that the first one-way device in this embodiment Both the clutch 140 and the second one-way clutch 210 have a one-way clutch main body, the one-way clutch main body includes a star gear assembly, and the star gear assembly includes a star gear housing, a cover 220, and a circular gasket; the inner wall of the star gear housing A plurality of one-way clutch grooves 1010 are provided, and a cylindrical push rod 1110 and two third springs 1120 are arranged in the one-way clutch groove 1010, and the length of the push rod is greater than the width of the spring, and the cross-section of the push rod head of the push rod is larger than The cross-sectional area of the spring.

具体说明地,相较于现有技术,本实施例中通过圆柱形推杆1110和两根第三弹簧1120代替现有技术中的滚珠和弹簧的结构,从而能够避免滚柱1030对弹簧的直接撞击,进而对弹簧起到保护作用;并且推杆长度大于第三弹簧1120并紧宽度,有效避免第三弹簧1120缩短变形导致整个单向离合器在使用过程中出现打滑失效无法正常工作的问题;推杆的推杆头横截面大于弹簧的横截面面积避免了第三弹簧1120与输出轴110接触从而产生摩擦损坏弹簧。此外,第一单向离合器140和第二单向离合器210在安装过程中可以根据实际情况选择相应合适尺寸的单向离合器主体。Specifically, compared with the prior art, in this embodiment, the cylindrical push rod 1110 and the two third springs 1120 replace the structure of the ball and the spring in the prior art, so that the direct impact of the roller 1030 on the spring can be avoided. impact, and then play a protective role for the spring; and the length of the push rod is greater than the third spring 1120 and tightens the width, which effectively avoids the problem that the third spring 1120 shortens and deforms, causing the entire one-way clutch to slip and fail to work normally during use; The cross-section of the push rod head of the rod is larger than the cross-sectional area of the spring to prevent the third spring 1120 from contacting the output shaft 110 and causing friction to damage the spring. In addition, during the installation process of the first one-way clutch 140 and the second one-way clutch 210, a one-way clutch main body of a corresponding appropriate size can be selected according to the actual situation.

容易理解的是,本领域技术人员在本申请提供的一个或几个实施例的基础上,可以对本申请的实施例进行结合、拆分、重组等得到其他实施例,这些实施例均没有超出本申请的保护范围。It is easy to understand that, on the basis of one or several embodiments provided by this application, those skilled in the art can combine, split, recombine, etc., the embodiments of this application to obtain other embodiments, and these embodiments do not exceed the scope of this application. The scope of protection applied for.

以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The above schematically describes the present invention and its implementation, which is not restrictive, and what is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structural mode and embodiment similar to the technical solution, it shall all belong to the protection scope of the present invention .

Claims (9)

1.一种用于怠速启停车辆的单向器,其特征在于:包括单向器主体(100),单向器主体(100)包括垂直布置的输出轴(110)和通过螺旋花键(130)同轴设于输出轴(110)中段的驱动轮组件(120),输出轴(110)的上端通过第一单向离合器(140)与起动电机单向传动连接,下端通过第二单向离合器(210)同轴安装有罩盖(150);罩盖(150)整体呈下小上大的环形结构;驱动轮组件(120)包括自下而上依次布置的定位凸起(121)、驱动齿轮(122)和用于与外部拨叉配合以带动驱动轮组件(120)沿输出轴(110)移动的拨叉部(123);定位凸起(121)沿其周向均匀形成有多个传动齿,驱动齿轮(122)的厚度大于发动机飞轮厚度,驱动齿轮(122)的下端形成有倒角;1. A one-way device for idling start-stop vehicles, characterized in that: it comprises a one-way device main body (100), and the one-way device main body (100) includes a vertically arranged output shaft (110) and a helical spline ( 130) The drive wheel assembly (120) coaxially arranged in the middle section of the output shaft (110). The upper end of the output shaft (110) is connected to the starter motor in one-way transmission through the first one-way clutch (140), and the lower end is connected to the starter motor through the second one-way clutch (140). The clutch (210) is coaxially equipped with a cover (150); the cover (150) has a ring structure with a small bottom and a large top; the driving wheel assembly (120) includes positioning protrusions (121), which are arranged sequentially from bottom to top, The driving gear (122) and the shifting fork part (123) used to cooperate with the external shifting fork to drive the driving wheel assembly (120) to move along the output shaft (110); a transmission tooth, the thickness of the driving gear (122) is greater than the thickness of the engine flywheel, and the lower end of the driving gear (122) is formed with a chamfer; 罩盖(150)的上侧形成用于接纳定位凸起(121)和驱动齿轮(122)下端的容置槽(151);当驱动轮组件(120)沿轴向移动至定位凸起(121)和定位凹槽(161)相配合时,容置槽(151)处形成有用于对驱动齿轮(122)下端进行润滑的润滑组件。The upper side of the cover (150) is formed for receiving the accommodation groove (151) of the lower end of the positioning protrusion (121) and the driving gear (122); when the driving wheel assembly (120) moves axially to the positioning protrusion (121 ) is matched with the positioning groove (161), a lubricating assembly for lubricating the lower end of the drive gear (122) is formed at the accommodation groove (151). 2.根据权利要求1所述的一种用于怠速启停车辆的单向器,其特征在于:容置槽(151)内布置有同轴固定于输出轴(110)的承接环(160),承接环(160)的中部形成有用于与定位凸起(121)相配合的定位凹槽(161);定位凸起(121)沿其周向均匀形成有多个传动齿,定位凹槽(161)的槽壁边缘均形成有倒角;输出轴(110)下方的末端处通过卡簧安装有用于防止罩盖(150)向下脱落的挡圈(230)。2. A one-way device for idling start-stop vehicles according to claim 1, characterized in that: a receiving ring (160) coaxially fixed to the output shaft (110) is arranged in the accommodating groove (151) , the middle part of the receiving ring (160) is formed with a positioning groove (161) for matching with the positioning protrusion (121); the positioning protrusion (121) is uniformly formed with a plurality of transmission teeth along its circumference, and the positioning groove ( 161) are formed with chamfers on the edge of the groove wall; the end below the output shaft (110) is equipped with a retaining ring (230) for preventing the cover (150) from falling off downwards through a snap ring. 3.根据权利要求2所述的一种用于怠速启停车辆的单向器,其特征在于:承接环(160)的定位凹槽(161)处同轴活动设置有缓冲环(610),缓冲环(610)沿轴向贯穿承接环(160);缓冲环(610)相对于承接环(160)沿其轴向和周向活动,缓冲环(610)近驱动齿轮(122)的一侧外壁凸出定位凹槽(161)的内壁形成凸起;定位凸起(121)的中部形成有用于与缓冲环(610)滑动配合的滑动槽(1211),滑动槽(1211)近缓冲环(610)的一侧形成有用于接纳缓冲环(610)的圆角,在定位凸起(121)和定位凹槽(161)配合时缓冲环(610)与定位凸起(121)相抵靠配合;缓冲环(610)远驱动齿轮(122)的一侧外壁处贴靠有挤压环(620)。3. A one-way device for idling start-stop vehicles according to claim 2, characterized in that: a buffer ring (610) is provided coaxially at the positioning groove (161) of the receiving ring (160), The buffer ring (610) penetrates the receiving ring (160) in the axial direction; the buffer ring (610) moves along its axial and circumferential directions relative to the receiving ring (160), and the buffer ring (610) is close to the side of the driving gear (122) The outer wall protrudes from the inner wall of the positioning groove (161) to form a protrusion; the middle part of the positioning protrusion (121) is formed with a sliding groove (1211) for sliding engagement with the buffer ring (610), and the sliding groove (1211) is close to the buffer ring ( One side of 610) is formed with a fillet for receiving the buffer ring (610), and when the positioning protrusion (121) and the positioning groove (161) are matched, the buffer ring (610) and the positioning protrusion (121) abut and cooperate; An extruded ring (620) abuts against the outer wall of the buffer ring (610) on one side far from the driving gear (122). 4.根据权利要求3所述的一种用于怠速启停车辆的单向器,其特征在于:润滑组件包括罩盖(150)与挤压环(620)相近的一侧形成的用于接纳挤压环(620)并用于存放润滑油的呈环形的储存仓(630);储存仓(630)的下部开设有用于补充润滑油的加油口,储存仓(630)的外侧周向上均匀分布形成多个自储存仓(630)至罩盖(150)上端外壁的输油管道(640),储存仓(630)的下底壁和挤压环(620)之间沿周向均匀布置有多个第一弹簧;当缓冲环(610)带动挤压环(620)沿轴向向储存仓(630)移动时,挤压环(620)将弹簧压缩同时将储存仓(630)内的润滑油压入输油管道(640),挤压环(620)与储存仓(630)相贴靠的内壁均进行密封处理,第一弹簧的外围套设有密封圈以用于将弹簧和润滑油之间形成隔离。4. A one-way device for idling start-stop vehicles according to claim 3, characterized in that: the lubricating assembly includes a side of the cover (150) close to the extrusion ring (620) for receiving Squeeze the ring (620) and form an annular storage bin (630) for storing lubricating oil; the lower part of the storage bin (630) is provided with a filling port for replenishing lubricating oil, and the outer circumference of the storage bin (630) is evenly distributed to form A plurality of oil pipelines (640) from the storage bin (630) to the outer wall of the upper end of the cover (150), and a plurality of first A spring; when the buffer ring (610) drives the squeeze ring (620) to move axially toward the storage bin (630), the squeeze ring (620) compresses the spring and simultaneously presses the lubricating oil in the storage bin (630) into The inner wall of the oil pipeline (640), the extrusion ring (620) and the storage bin (630) are all sealed, and the outer periphery of the first spring is provided with a sealing ring for isolating the spring from the lubricating oil . 5.根据权利要求4所述的一种用于怠速启停车辆的单向器,其特征在于:输油管路远储存仓(630)的一端处形成有渗油仓(650),渗油仓(650)的下端处设有位于罩盖(150)上端外壁处的渗油出口;渗油出口处设有用于接收渗出的润滑油的油刷,被挤压环(620)压入输油管道(640)并进行渗油仓(650)的润滑油通过渗油出口慢慢渗到罩盖(150)上端外壁处的油刷上,渗油仓(650)和输油管道(640)总的容积大于储油仓内润滑油的存放容积。5. A one-way device for idling start-stop vehicles according to claim 4, characterized in that: an oil leakage chamber (650) is formed at one end of the oil delivery pipeline far from the storage chamber (630), and the oil leakage chamber ( 650) is provided with an oil seepage outlet located at the upper outer wall of the cover (150); the oil seepage outlet is provided with an oil brush for receiving the oozing lubricating oil, which is pressed into the oil delivery pipeline by the squeeze ring (620) ( 640) and the lubricating oil in the oil seepage chamber (650) slowly seeps to the oil brush at the outer wall of the upper end of the cover (150) through the oil seepage outlet, and the total volume of the oil seepage chamber (650) and the oil delivery pipeline (640) is greater than The storage volume of lubricating oil in the oil storage bin. 6.根据权利要求1所述的一种用于怠速启停车辆的单向器,其特征在于:第一单向离合器(140)和第二单向离合器(210)均具有相同结构的单向离合器主体,单向离合器主体包括星齿轮组件,星齿轮组件包括星齿轮壳体、盖罩(220)、圆垫片。6. A one-way device for idling start-stop vehicles according to claim 1, characterized in that: the first one-way clutch (140) and the second one-way clutch (210) both have the same structure of one-way The main body of the clutch, the main body of the one-way clutch includes a star gear assembly, and the star gear assembly includes a star gear housing, a cover (220), and a circular gasket. 7.根据权利要求6所述的一种用于怠速启停车辆的单向器,其特征在于:星齿轮壳体的内壁设置有多个单向离合槽(1010),单向离合槽(1010)内布置有滚柱(1030)和第二弹簧(1020);单向离合槽(1010)由第二弹簧(1020)容纳段及滚柱(1030)容纳段,所述滚柱(1030)容纳段的截面外圈呈斜坡,所述相邻两容纳槽之间设置有限位挡台。7. A one-way device for idling start-stop vehicles according to claim 6, characterized in that: the inner wall of the star gear housing is provided with a plurality of one-way clutch grooves (1010), and the one-way clutch grooves (1010 ) are arranged with a roller (1030) and a second spring (1020); the one-way clutch groove (1010) is composed of a second spring (1020) accommodating section and a roller (1030) accommodating section, and the roller (1030) accommodates The section outer circle of the section is sloped, and a limiting platform is arranged between the two adjacent receiving grooves. 8.根据权利要求7所述的一种用于怠速启停车辆的单向器,其特征在于:滚柱(1030)放置于滚柱(1030)容纳段内,第二弹簧(1020)位于第二弹簧(1020)容纳段内,第二弹簧(1020)一端抵在滚柱(1030)上,另一端抵在限位挡台上;所述盖罩(220)在星齿轮壳体的容纳槽的开口端,所述星齿轮壳体的上设置有限位环槽,罩盖(150)的端部压入限位环槽内。8. A one-way device for idling start-stop vehicles according to claim 7, characterized in that: the roller (1030) is placed in the accommodation section of the roller (1030), and the second spring (1020) is located in the first In the accommodating section of the second spring (1020), one end of the second spring (1020) abuts against the roller (1030), and the other end abuts against the limit block; The opening end of the star gear housing is provided with a limit ring groove, and the end of the cover (150) is pressed into the limit ring groove. 9.根据权利要求6所述的一种用于怠速启停车辆的单向器,其特征在于:所述星齿轮壳体的内壁设置有多个单向离合槽(1010),单向离合槽(1010)内设有圆柱形推杆(1110)和两根第三弹簧(1120),并且推杆长度大于弹簧并紧宽度,推杆的推杆头横截面大于弹簧的横截面面积。9. A one-way device for idling start-stop vehicles according to claim 6, characterized in that: the inner wall of the star gear housing is provided with a plurality of one-way clutch grooves (1010), and the one-way clutch grooves (1010) is provided with a cylindrical push rod (1110) and two third springs (1120), and the length of the push rod is greater than the width of the spring, and the cross-section of the push rod head of the push rod is greater than the cross-sectional area of the spring.
CN202310084774.6A 2023-02-09 A one-way device for idle start-stop vehicle CN116006373B (en)

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