CN115946217A - Automatic curing device for precast concrete slabs - Google Patents
Automatic curing device for precast concrete slabs Download PDFInfo
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- CN115946217A CN115946217A CN202310079929.7A CN202310079929A CN115946217A CN 115946217 A CN115946217 A CN 115946217A CN 202310079929 A CN202310079929 A CN 202310079929A CN 115946217 A CN115946217 A CN 115946217A
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- 239000011178 precast concrete Substances 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 279
- 239000004567 concrete Substances 0.000 claims abstract description 88
- 238000003860 storage Methods 0.000 claims abstract description 84
- 238000012423 maintenance Methods 0.000 claims abstract description 33
- 239000007921 spray Substances 0.000 claims abstract description 13
- 238000007789 sealing Methods 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 16
- 238000005192 partition Methods 0.000 claims description 15
- 238000004140 cleaning Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 239000012535 impurity Substances 0.000 description 28
- 238000000034 method Methods 0.000 description 13
- 238000005507 spraying Methods 0.000 description 9
- 239000002699 waste material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/108—Rainwater harvesting
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Abstract
Description
技术领域technical field
本发明涉及混凝土板养护设备技术领域,尤其是涉及预制混凝土板的自动养护装置。The invention relates to the technical field of concrete slab maintenance equipment, in particular to an automatic maintenance device for prefabricated concrete slabs.
背景技术Background technique
预制混凝土板指的是在工厂中通过标准化、机械化方式加工生产的混凝土板,预制混凝土板的使用具有缩短工期的优点,在预制混凝土板制造成型后为使得混凝土板不易因湿度过低而产生裂缝,需要对预制混凝土板进行及时的喷水养护工作。Precast concrete slabs refer to concrete slabs that are processed and produced in factories in a standardized and mechanized manner. The use of precast concrete slabs has the advantage of shortening the construction period. After the precast concrete slabs are manufactured, the concrete slabs are not easy to crack due to low humidity. , it is necessary to carry out timely water spray maintenance on precast concrete slabs.
现有技术中在进行预制混凝土板的喷水养护工作时,大多将清水直接喷洒在预制混凝土板表面实现对混凝土板养护工作,为保证混凝土板表面均能被水覆盖到,清水喷洒的范围会大于混凝土板的面积,对于未喷洒到混凝土板表面的水后从混凝土板上流下的水未能进行回收再利用,从而造成了水资源的浪费。In the prior art, when carrying out water spray maintenance of precast concrete slabs, most of the clear water is directly sprayed on the surface of the precast concrete slabs to realize the maintenance of the concrete slabs. In order to ensure that the surface of the concrete slabs can be covered by water, the scope of clear water spraying will Larger than the area of the concrete slab, the water that flows down from the concrete slab after the water that is not sprayed on the surface of the concrete slab cannot be recycled and reused, thereby causing a waste of water resources.
发明内容Contents of the invention
本申请提供预制混凝土板的自动养护装置,具有对未喷洒到混凝土板上的水和从混凝土板上流下的水进行回收再利用,减少了水资源的浪费。The present application provides an automatic maintenance device for prefabricated concrete slabs, which can recycle and reuse the water not sprayed on the concrete slab and the water flowing down from the concrete slab, thereby reducing the waste of water resources.
本申请提供的预制混凝土板的自动养护装置,采用如下的技术方案:The automatic maintenance device of the prefabricated concrete slab provided by this application adopts the following technical scheme:
预制混凝土板的自动养护装置,包括底座和支撑架;所述底座底面上固接有储水盒,底座顶面对应储水盒开口的位置开设有漏水口;所述支撑架设置在底座顶面上,支撑架顶端内侧壁上固接有通水管;所述通水管外侧壁上固接有与通水管内部连通的喷水嘴;所述底座顶面固接有水泵;所述水泵输入端固接有进水管,水泵输出端固接有出水管;所述进水管远离水泵的端部与储水盒内部连通;所述出水管远离水泵的端部与通水管内部连通;所述底座顶面上设置有用于支撑混凝土板的支撑机构。The automatic maintenance device for prefabricated concrete slabs includes a base and a support frame; a water storage box is fixedly connected to the bottom surface of the base, and a water leakage port is opened on the top surface of the base corresponding to the opening of the water storage box; the support frame is arranged on the top of the base On the surface, a water pipe is fixedly connected to the inner wall of the top of the support frame; a water nozzle connected to the inside of the water pipe is fixedly connected to the outer wall of the water pipe; a water pump is fixedly connected to the top surface of the base; the input end of the water pump A water inlet pipe is fixedly connected, and a water outlet pipe is fixedly connected to the output end of the water pump; the end of the water inlet pipe far away from the water pump communicates with the inside of the water storage box; the end of the water outlet pipe far away from the water pump communicates with the inside of the water pipe; the top of the base A supporting mechanism for supporting the concrete slab is provided on the surface.
通过采用上述技术方案,在对预制混凝土板进行养护工作时,将混凝土板放置在底座上,通过支撑机构对混凝土板进行支撑,接着启动水泵将储水盒中的水通过进水管和出水管输送至通水管中,通水管中的水由喷水嘴喷洒至混凝土板表面,从而实现对混凝土板的养护工作;喷洒至混凝土板外部和从混凝土板上流落的水通过漏水口后落回储水盒中被收集,从而实现水资源的回收利用,降低水资源的浪费。By adopting the above technical scheme, when performing maintenance work on the precast concrete slab, place the concrete slab on the base, support the concrete slab through the support mechanism, and then start the water pump to transport the water in the water storage box through the water inlet pipe and the water outlet pipe To the water pipe, the water in the water pipe is sprayed to the surface of the concrete slab by the water nozzle, so as to realize the maintenance of the concrete slab; the water sprayed to the outside of the concrete slab and flowing from the concrete slab falls back to the water storage after passing through the water leakage port It is collected in the box, so as to realize the recycling of water resources and reduce the waste of water resources.
优选的,所述储水盒底端内侧壁上固接有隔板;所述隔板将储水盒分隔为位于漏水口底部的第一腔体和与进水管内部连通的第二腔体,隔板内侧壁上固接有过滤网;所述储水盒底面安装有第一电机;所述第一电机输出端固接有伸至第二腔体内部的第一丝杆;所述第一丝杆外侧壁上套设有与第一丝杆螺纹传动配合的固定板;所述固定板与第二腔体内侧壁滑动配合,固定板靠近过滤网的侧壁上固接有与过滤网接触的清洁刷。Preferably, a partition is fixedly attached to the inner wall of the bottom end of the water storage box; the partition divides the water storage box into a first cavity at the bottom of the water leak and a second cavity connected to the inside of the water inlet pipe, A filter screen is fixedly connected to the inner wall of the partition; a first motor is installed on the bottom surface of the water storage box; a first screw rod extending into the second cavity is fixedly connected to the output end of the first motor; the first The outer wall of the screw rod is covered with a fixed plate that cooperates with the threaded transmission of the first screw rod; the fixed plate is slidably matched with the inner wall of the second cavity, and the side wall of the fixed plate close to the filter screen is fixed with a filter that contacts the filter screen. cleaning brush.
通过采用上述技术方案,隔板上设置的过滤网用于对储水盒中的水进行过滤,使得从喷水嘴喷洒出的水中不易含有较多的杂质污垢;在过滤网的长期使用后,启动第一电机带动第一丝杆转动,第一丝杆转动过程中带动固定板和清洁刷滑动,使得清洁刷对过滤网进行清洁,降低过滤网的网孔被杂质污垢堵塞的可能性。By adopting the above technical scheme, the filter screen arranged on the partition is used to filter the water in the water storage box, so that the water sprayed from the water nozzle is not easy to contain more impurities and dirt; after long-term use of the filter screen, Start the first motor to drive the first screw to rotate. During the rotation of the first screw, the fixed plate and the cleaning brush are driven to slide, so that the cleaning brush cleans the filter screen, reducing the possibility that the mesh of the filter screen is blocked by impurities and dirt.
优选的,所述第一腔体内侧壁上转动连接有第一转轴;所述第一转轴靠近隔板的端部穿过隔板伸至第二腔体内,第一转轴伸至第二腔体的端部固接有第一锥齿轮;所述第一丝杆外侧壁上固接有与第一锥齿轮啮合的第二锥齿轮;所述第一转轴远离第一锥齿轮的端部伸至储水盒外部,第一转轴伸至储水盒外的端部固接有第一带轮;所述第一腔体内侧壁上转动连接有第二丝杆;所述第二丝杆靠近第一带轮的端部伸至储水盒外部,第二丝杆伸至储水盒外的端部固接有第二带轮;所述第一带轮和第二带轮外部套设有皮带;所述第二丝杆外侧壁上套设有与第二丝杆螺纹传动配合的刮板;所述刮板底面与储水盒底端内侧壁接触。Preferably, a first rotating shaft is rotatably connected to the inner wall of the first cavity; the end of the first rotating shaft close to the partition passes through the partition and extends into the second cavity, and the first rotating shaft extends into the second cavity A first bevel gear is affixed to the end of the first screw rod; a second bevel gear meshing with the first bevel gear is affixed to the outer wall of the first screw; the end of the first rotating shaft away from the first bevel gear extends to Outside the water storage box, the end of the first rotating shaft extending outside the water storage box is fixedly connected with a first pulley; the inner side wall of the first cavity is rotatably connected with a second threaded rod; the second threaded rod is close to the first The end of a pulley extends to the outside of the water storage box, and the end of the second screw rod extending to the outside of the water storage box is fixedly connected with a second pulley; the first pulley and the second pulley are sheathed with a belt ; The outer wall of the second screw rod is covered with a scraper that cooperates with the screw transmission of the second screw rod; the bottom surface of the scraper is in contact with the inner wall of the bottom end of the water storage box.
通过采用上述技术方案,第一丝杆转动过程中带动第一锥齿轮转动,第一锥齿轮转动过程中带动第二锥齿轮和第一转轴转动,在第一带轮、第二带轮和皮带的传动作用下,第二转轴带动第二丝杆转动,从而使得刮板沿着储水盒底部滑动,降低污垢杂质粘结在储水盒内部的可能性,使得杂质污垢不易对储水盒的水质产生较大的影响,从而使得喷水嘴喷出的水能够对混凝土板起到较好的养护效果。By adopting the above technical scheme, the first screw mandrel drives the first bevel gear to rotate during the rotation process, and the first bevel gear drives the second bevel gear and the first rotating shaft to rotate during the rotation process, and the first pulley, the second pulley and the belt Under the action of the transmission, the second rotating shaft drives the second screw to rotate, so that the scraper slides along the bottom of the water storage box, reducing the possibility of dirt and impurities sticking inside the water storage box, making it difficult for impurities and dirt to affect the water storage box. The water quality has a greater impact, so that the water sprayed from the water nozzle can have a better maintenance effect on the concrete slab.
优选的,所述底座顶面上设有一对分别位于漏水口两侧的第一滑槽;所述支撑机构包括一对分别滑动连接在一对所述第一滑槽内的滑板;所述滑板远离漏水口的外侧壁上安装有第二电机;所述第二电机输出端固接有第二转轴;所述第二转轴远离第二电机的端部固接有连接板;所述连接板远离第二转轴的端部固接有多个可支撑混凝土板的支撑杆;一对所述第一滑槽内设置有可推动滑板沿第一滑槽滑动的推动组件。Preferably, the top surface of the base is provided with a pair of first sliding grooves respectively located on both sides of the water leakage port; the supporting mechanism includes a pair of sliding plates respectively slidably connected in a pair of the first sliding grooves; the sliding plates A second motor is installed on the outer wall away from the water leakage port; the output end of the second motor is fixedly connected with a second rotating shaft; the end of the second rotating shaft away from the second motor is fixedly connected with a connecting plate; the connecting plate is away from The end of the second rotating shaft is fixedly connected with a plurality of support rods capable of supporting the concrete slab; a pair of said first chute is provided with a push assembly capable of pushing the slide plate to slide along the first chute.
通过采用上述技术方案,将混凝土板抬升至底座上,通过推动组件推动滑板沿着第一滑槽向着靠近漏水口的方向滑动,进而使得支撑杆嵌入混凝土板两端的圆孔中对混凝土板进行支撑,在喷水嘴对混凝土板进行喷水养护时,启动第二电机带动第二转轴和连接板转动,从而带动混凝土板缓慢转动,便于实现对混凝土板周侧均匀的喷水养护工作。By adopting the above-mentioned technical solution, the concrete slab is lifted to the base, and the sliding plate is pushed to slide along the first chute toward the leakage port by pushing the component, so that the support rods are embedded in the round holes at both ends of the concrete slab to support the concrete slab , when the water nozzle sprays water on the concrete slab, start the second motor to drive the second rotating shaft and the connecting plate to rotate, thereby driving the concrete slab to slowly rotate, so as to facilitate the uniform water spray maintenance on the concrete slab periphery.
优选的,一对所述第一滑槽远离漏水口的内侧壁上设有第一螺纹通孔;所述推动组件包括第一螺纹杆;所述第一螺纹杆螺纹连接在第一螺纹孔内,第一螺纹杆靠近滑板的端部与滑板远离漏水口的侧壁接触;所述滑板远离漏水口的侧壁上连接有第一弹簧;所述第一弹簧远离滑板的端部与第一滑槽内侧壁连接。Preferably, a first threaded through hole is provided on the inner wall of the pair of first chute away from the water leakage port; the pushing assembly includes a first threaded rod; the first threaded rod is threaded in the first threaded hole , the end of the first threaded rod close to the slide plate is in contact with the side wall of the slide plate away from the water leak; the side wall of the slide plate away from the water leak is connected with a first spring; the end of the first spring away from the slide plate is in contact with the first slide The inner wall of the groove is connected.
通过采用上述技术方案,转动第一螺纹杆使得第一螺纹杆推动滑板向着靠近漏水口的方向滑动,进而便于支撑杆对混凝土板进行支撑;待混凝土完成养护工作后,反向转动第一螺纹杆,滑板在第一弹簧的弹力作用下带动支撑杆从混凝土板中抽出,从而便于实现混凝土板的取下。By adopting the above-mentioned technical scheme, turning the first threaded rod makes the first threaded rod push the slide plate to slide towards the direction close to the leaking port, thereby facilitating the supporting rod to support the concrete slab; after the concrete is cured, reversely rotate the first threaded rod , the sliding plate drives the support rod to be pulled out from the concrete slab under the elastic force of the first spring, thereby facilitating the removal of the concrete slab.
优选的,所述刮板内部设有空腔;所述空腔内部滑动连接有直板;所述直板侧壁上连接有第二弹簧;所述第二弹簧远离直板的端部与空腔内侧壁连接;所述空腔远离第二弹簧的内侧壁上设有第一通孔;所述直板远离第二弹簧的侧壁上固接有与第一通孔内侧壁滑动配合的推杆;所述储水盒上设置有可推动滑板向着靠近第一通孔方向滑动的驱动组件。Preferably, a cavity is provided inside the scraper; a straight plate is slidably connected to the inside of the cavity; a second spring is connected to the side wall of the straight plate; connection; the inner side wall of the cavity away from the second spring is provided with a first through hole; the side wall of the straight plate far away from the second spring is fixedly connected with a push rod slidingly fitted with the inner side wall of the first through hole; The water storage box is provided with a driving assembly that can push the slide plate to slide towards the direction close to the first through hole.
通过采用上述技术方案,在刮板对储水盒底端内侧壁上粘结的污垢杂质进行清洁时,污垢杂质易于粘附在刮板外表面上,通过储水盒上设置的驱动组件推动空腔内的直板滑动并拉伸第二弹簧,直板在滑动过程中带动推杆伸出第一通孔,促使粘附在刮板上的较大杂质脱落,便于刮板更好的清洁污垢杂质。By adopting the above-mentioned technical scheme, when the scraper cleans the dirt and impurities stuck on the inner wall of the bottom end of the water storage box, the dirt and impurities are easy to adhere to the outer surface of the scraper, and the driving assembly arranged on the water storage box pushes the air The straight plate in the cavity slides and stretches the second spring. During the sliding process, the straight plate drives the push rod to extend out of the first through hole, so that the larger impurities adhered to the scraper come off, so that the scraper can better clean dirt and impurities.
优选的,所述驱动组件包括凹形壳;所述凹形壳固接在储水盒靠近皮带的外侧壁上,凹形壳底端内侧壁上设置有气囊;所述气囊顶部设置有与凹形壳内侧壁滑动配合的压板;所述压板底面连接有第三弹簧;所述第三弹簧远离压板的端部与凹形壳底端内侧壁连接;所述压板顶面设有弧面;所述第一转轴伸至储水盒外部的外侧壁上固接有可推动压板下滑的凸轮;所述气囊上固接有通气管;所述通气管远离气囊的端部与空腔内部连通。Preferably, the drive assembly includes a concave shell; the concave shell is fixed on the outer wall of the water storage box close to the belt, and the inner wall of the bottom end of the concave shell is provided with an air bag; the top of the air bag is provided with a concave A pressing plate that slides on the inner side wall of the shaped shell; the bottom surface of the pressing plate is connected with a third spring; the end of the third spring away from the pressing plate is connected to the inner side wall of the bottom end of the concave shell; the top surface of the pressing plate is provided with an arc surface; A cam that can push the pressing plate down is fixedly connected to the outer wall of the first rotating shaft extending to the outside of the water storage box; a ventilation tube is fixedly connected to the airbag; the end of the ventilation tube away from the airbag communicates with the interior of the cavity.
通过采用上述技术方案,第一转轴转动过程中带动凸轮转动,当凸轮转动至与压板顶面的弧面接触时,通过凸轮与弧面的配合使得凸轮推动压板下滑挤压气囊,气囊受压后其内部的气体经由通气管进入空腔中,进而推动直板滑动;当凸轮与压板失去接触后,压板在第三弹簧的弹力作用下回滑至初始位置,便于凸轮对压板进行往复的挤压。By adopting the above technical solution, the first rotating shaft drives the cam to rotate during the rotation process. When the cam rotates to contact with the arc surface of the top surface of the pressure plate, the cam pushes the pressure plate down to squeeze the airbag through the cooperation of the cam and the arc surface. After the airbag is pressed The gas inside enters the cavity through the air pipe, and then pushes the straight plate to slide; when the cam loses contact with the pressure plate, the pressure plate slides back to the initial position under the elastic force of the third spring, so that the cam can reciprocate the pressure plate.
优选的,所述底座顶面上设有第二滑槽;所述支撑架与第二滑槽内侧壁滑动配合;所述底座外侧壁上安装有第三电机;所述第三电机输出端固接有伸至第二滑槽内贯穿支撑架的第三丝杆;所述支撑架与第三丝杆为螺纹传动配合。Preferably, a second chute is provided on the top surface of the base; the support frame is slidably matched with the inner side wall of the second chute; a third motor is installed on the outer side wall of the base; the output end of the third motor is fixed A third threaded rod extending into the second chute and penetrating the support frame is connected; the support frame and the third threaded rod are in threaded transmission fit.
通过采用上述技术方案,在对混凝土板进行喷水养护时,启动第三电机带动第三丝杆转动,第三丝杆转动过程中带动支撑架沿着第二滑槽内侧壁滑动,从而便于使得喷水嘴对混凝土板的进行均匀喷水。By adopting the above technical scheme, when the concrete slab is sprayed and maintained, the third motor is started to drive the third screw to rotate, and the third screw drives the support frame to slide along the inner side wall of the second chute during the rotation, so that the The water nozzle sprays water evenly on the concrete slab.
优选的,所述第一通孔内侧壁上设有密封槽;所述密封槽内侧壁上固接有密封圈。Preferably, a sealing groove is provided on the inner wall of the first through hole; a sealing ring is fixedly connected to the inner wall of the sealing groove.
通过采用上述技术方案,密封槽内设置的密封圈使得空腔内部具有良好的密封性,降低储水盒中的水进入空腔内部的可能性。By adopting the above technical solution, the sealing ring provided in the sealing groove makes the interior of the cavity have good sealing performance, reducing the possibility that the water in the water storage box enters the interior of the cavity.
优选的,所述第一腔体底端内侧壁上设有出料口;所述出料口内侧壁上固接有出料管;所述出料管上设置有阀门。Preferably, a discharge port is provided on the inner wall of the bottom end of the first cavity; a discharge pipe is fixedly connected to the internal wall of the discharge port; and a valve is provided on the discharge pipe.
通过采用上述技术方案,在对混凝土板进行喷水养护时,关闭出料管上的阀门,便于储水盒对水进行和储存;当刮板在对储水箱底端内侧壁进行清洁时开启阀门,便于污垢杂质通过出料管排出储水盒。By adopting the above technical scheme, when the concrete slab is sprayed with water, the valve on the discharge pipe is closed to facilitate the storage and storage of water by the water storage box; when the scraper cleans the inner wall of the bottom end of the water storage tank, the valve is opened , so that dirt and impurities can be discharged from the water storage box through the discharge pipe.
综上所述,本申请具有以下有益效果:In summary, the application has the following beneficial effects:
1.将混凝土板抬升至漏水口顶部,转动第一螺纹杆使得第一螺纹杆推动滑板向着靠近漏水口的方向滑动,使得支撑杆嵌入混凝土板两端的圆孔中实现对混凝土板的支撑;接着启动水泵将储水盒中的水输送至通水管中,通水管中的水经由喷水嘴喷洒在混凝土板上,从而实现对混凝土板的喷水养护工作;从喷水嘴喷出落在混凝土板外部和从混凝土板上流落的水通过漏水口后落回储水盒中被收集,实现水资源的回收利用,降低水资源的浪费;1. Lift the concrete slab to the top of the water leak, turn the first threaded rod so that the first threaded rod pushes the slide plate to slide in the direction close to the water leak, so that the support rods are embedded in the round holes at both ends of the concrete slab to support the concrete slab; then Start the water pump to deliver the water in the water storage box to the water pipe, and the water in the water pipe is sprayed on the concrete slab through the water nozzle, so as to realize the water spray maintenance of the concrete slab; the water sprayed from the water nozzle falls on the concrete The water falling from the outside of the slab and from the concrete slab falls back into the water storage box to be collected through the water leak, realizing the recycling of water resources and reducing the waste of water resources;
2.在喷水嘴喷水的过程中,启动第二电机和第二电机,第二电机带动第二转轴和连接板转动,进而带动混凝土板缓慢转动,第三电机带动第三丝杆转动,第三丝杆转动过程中带动支撑架沿着第二滑槽滑动,通过第二电机和第三电机的配合工作,实现喷水嘴对混凝土板外部均匀的喷水工作,降低混凝土板因喷水不均匀造成损伤的可能性;2. In the process of spraying water from the water nozzle, start the second motor and the second motor, the second motor drives the second rotating shaft and the connecting plate to rotate, and then drives the concrete slab to rotate slowly, the third motor drives the third screw to rotate, During the rotation of the third screw rod, the support frame is driven to slide along the second chute, and through the cooperation of the second motor and the third motor, the uniform water spraying work of the water nozzle to the outside of the concrete slab is realized, and the concrete slab is reduced due to water spraying. Possibility of damage from unevenness;
3.过滤网对落回储水盒中的水进行过滤,通过启动第一电机带动第一丝杆转动,使得清洁刷对过滤网进行清洁,降低过滤网的网孔被杂质污垢堵塞的可能性;第一丝杆转动过程中带动带动第二丝杆转动,从而使得刮板对粘结在储水盒底部的污垢杂质进行清洁,促使杂质通过出料管排出储水盒,降低杂质污垢影响水质的可能性,使得从喷水嘴喷出的水中不易含有较多的杂质污垢,降低水质对混凝土板养护工作的影响。3. The filter screen filters the water that falls back into the water storage box, and the first screw rod is driven to rotate by starting the first motor, so that the cleaning brush cleans the filter screen, reducing the possibility that the mesh of the filter screen is blocked by impurities and dirt ;During the rotation of the first screw rod, the second screw rod is driven to rotate, so that the scraper can clean the dirt and impurities bonded to the bottom of the water storage box, and promote the impurities to be discharged from the water storage box through the discharge pipe, reducing the impact of impurities and dirt on the water quality The possibility of making the water sprayed from the water nozzle less likely to contain more impurities and dirt, reducing the impact of water quality on the maintenance of concrete slabs.
附图说明Description of drawings
图1是预制混凝土板的自动养护装置的结构示意图;Fig. 1 is the structural representation of the automatic maintenance device of prefabricated concrete slab;
图2是本申请中底座和支撑机构的配合结构示意图;Fig. 2 is a schematic diagram of the cooperation structure of the base and the supporting mechanism in the present application;
图3是本申请中储水盒及其内部结构的示意图;Fig. 3 is a schematic diagram of the water storage box and its internal structure in the present application;
图4是本申请中刮板的剖面结构示意图;Fig. 4 is a schematic cross-sectional structure diagram of a scraper in the present application;
图5是本申请中凸轮、压板和气囊的配合结构示意图。Fig. 5 is a schematic diagram of the cooperative structure of the cam, the pressure plate and the air bag in the present application.
附图标记:1、底座;11、漏水口;12、第一滑槽;121、第一螺纹通孔;13、第二滑槽;14、第三电机;15、第三丝杆;2、支撑架;21、通水管;22、喷水嘴;3、储水盒;31、第一腔体;311、第一转轴;312、第一锥齿轮;313、第一带轮;314、第二丝杆;315、第二带轮;316、皮带;32、第二腔体;33、第一电机;34、第一丝杆;341、固定板;342、清洁刷;343、第二锥齿轮;35、出料口;36、出料管;361、阀门;4、水泵;41、进水管;42、出水管;5、支撑机构;51、滑板;52、第二电机;521、第二转轴;53、连接板;54、支撑杆;55、推动组件;551、第一螺纹杆;552、第一弹簧;6、隔板;61、过滤网;7、刮板;71、空腔;72、直板;73、第二弹簧;74、第一通孔;741、密封槽;742、密封圈;75、推杆;8、驱动组件;81、凹形壳;82、气囊;821、通气管;83、压板;831、弧面;84、第三弹簧;85、凸轮;86、U形管。Reference signs: 1, base; 11, water leakage port; 12, the first chute; 121, the first threaded through hole; 13, the second chute; 14, the third motor; 15, the third screw rod; 2, Support frame; 21, water pipe; 22, water nozzle; 3, water storage box; 31, the first cavity; 311, the first rotating shaft; 312, the first bevel gear; 313, the first pulley; 314, the first 315, the second pulley; 316, the belt; 32, the second cavity; 33, the first motor; 34, the first screw; 341, the fixed plate; 342, the cleaning brush; 343, the second cone Gear; 35, discharge port; 36, discharge pipe; 361, valve; 4, water pump; 41, water inlet pipe; 42, water outlet pipe; 5, support mechanism; 51, slide plate; 52, second motor; 521, the first Two shafts; 53, connecting plate; 54, support rod; 55, push assembly; 551, first threaded rod; 552, first spring; 6, partition; 61, filter screen; 7, scraper; 71, cavity ; 72, straight plate; 73, second spring; 74, first through hole; 741, sealing groove; 742, sealing ring; 75, push rod; 8, drive assembly; 81, concave shell; 82, air bag; 821, Air pipe; 83, pressing plate; 831, arc surface; 84, the third spring; 85, cam; 86, U-shaped pipe.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”、“下”、“底面”和“顶面”指的是附图中的方向,词语 “内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention will be described in further detail below in conjunction with the accompanying drawings. Wherein the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper", "lower", "bottom" and "top" used in the following description refer to the Directions, the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular part.
本发明公开预制混凝土板的自动养护装置,如图1所示,包括底座1、支撑架2、储水盒3和水泵4;储水盒3固接在底座1底面上,底座1顶面对应储水盒3开口位置设有与储水盒3内部连通的漏水口11;支撑架2设置在底座1顶面上,支撑架2顶端内侧壁上固接有通水管21,通水管21外侧壁上固接有多个朝向漏水口11的喷水嘴22;喷水嘴22与通水管21内部连通;水泵4固接在底座1顶面上,水泵4输入端固接有与水箱内部连通的进水管41,进水管41远离水泵4的端部穿过储水箱侧壁伸入储水箱内部;水泵4输出端固接有与通水管21内部连通的出水管42,出水管42远离水泵4的端部固接在通水管21侧壁上。The invention discloses an automatic maintenance device for prefabricated concrete slabs, as shown in Figure 1, comprising a base 1, a
将混凝土板放置在底座1上后进行喷水养护,通过启动水泵4将储水盒3中的水通过进水管41和出水管42输送至通水管21中,通水管21中的水由喷水嘴22喷洒至混凝土板表面,实现对混凝土板的养护工作;喷洒至混凝土板外部和从混凝土板上流落的水通过漏水口11后落回储水盒3中被收集,从而实现水资源的回收利用,降低水资源的浪费。After the concrete slab is placed on the base 1, water spraying maintenance is carried out, and the water in the
如图1和图2所示,底座1顶面上设有一对分别位于漏水口11两侧的第一滑槽12,一对第一滑槽12内均设置有用于支撑混凝土板的支撑机构5,支撑机构5包括滑动连接在第一滑槽12内的滑板51、第二电机52、连接板53和可推动滑板51滑动的推动组件55;第二电机52安装在滑板51远离漏水口11的侧壁上,第二电机52输出端固接有第二转轴521,连接板53固接在第二转轴521远离第二电机52的端部,连接板53远离第二转轴521的端部固接有多个可伸入混凝土板内的支撑杆54,推动组件55设置在第一滑槽12内,第一滑槽12为燕尾状,滑板51底部为与第一滑槽12配合的燕尾状。As shown in Figure 1 and Figure 2, a pair of
将混凝土板抬升至漏水口11上方,通过推动组件55推动滑板51向靠近漏水口11的方向滑动,促使支撑杆54嵌入混凝土板圆孔中对混凝土板进行支撑,在对混凝土板进行喷水养护时,启动第二电机52带动第二转轴521和连接板53转动,进而带动混凝土板缓慢转动,减少了在对混凝土板进行喷水养护时需要翻转混凝土板的麻烦。Lift the concrete slab to the top of the
如图2所示,第一滑槽12远离漏水口11的内侧壁上设有第一螺纹通孔121;推动组件55包括第一螺纹杆551和第一弹簧552;第一螺纹杆551螺纹连接在第一螺纹孔内,第一螺纹杆551靠近滑板51的端部与滑板51远离漏水口11的侧壁接触;第一弹簧552一端固接在滑板51与第一螺纹杆551接触的侧壁上,第一弹簧552远离滑板51的端部与第一滑槽12远离漏水口11的内侧壁固接。As shown in Figure 2, the
通过转动第一螺纹杆551使得第一螺纹杆551推动滑板51向着靠近漏水口11的方向滑动,进而便于支撑杆54对混凝土板进行支撑;待混凝土完成养护工作后,通过反向转动第一螺纹杆551使得滑板51在第一弹簧552的弹力作用下带动支撑杆54从混凝土板中抽出,便于将混凝土板从支撑杆54上取下。By turning the first threaded
如图2所示,底座1顶面上设有第二滑槽13;支撑架2与第二滑槽13内侧壁滑动配合;底座1外侧壁上安装有第三电机14;第三电机14输出端固接有伸至第二滑槽13内贯穿支撑架2的第三丝杆15;支撑架2与第三丝杆15为螺纹传动配合。As shown in Figure 2, a
在对混凝土板进行喷水养护时,启动第三电机14带动第三丝杆15转动,第三丝杆15转动过程中带动支撑架2沿着第二滑槽13内侧壁滑动,从而便于实现对混凝土板外表面进行均匀喷水。When carrying out water spraying maintenance to the concrete slab, start the
如图1和图3所示,储水盒3底端内侧壁上固接有将储水盒3分隔为第一腔体31和第二腔体32的隔板6;第一腔体31位于漏水口11底部,进水管41伸入第二腔体32内部,隔板6内侧壁上固接有过滤网61;储水盒3底面安装有第一电机33;第一电机33输出端固接有伸至第二腔体32内部的第一丝杆34;第一丝杆34外侧壁上套设有与第一丝杆34螺纹传动配合的固定板341;固定板341与第二腔体32内侧壁滑动配合,固定板341靠近过滤网61的侧壁上固接有与过滤网61接触的清洁刷342。As shown in Fig. 1 and Fig. 3, the
从混凝土板表面落回至储水盒3中的水在进入到进水管41中之前会由过滤网61进行过滤,使得喷洒至混凝土表面的水中不易含有较多的杂质污垢;通过启动第一电机33带动第一丝杆34转动,第一丝杆34带动固定板341和清洁刷342滑动,实现对过滤网61的清洁,降低过滤网61的网孔被堵塞的可能。The water that falls back into the
如图3所示,第一腔体31内侧壁上转动连接有第一转轴311;第一转轴311靠近隔板6的端部穿过隔板6伸至第二腔体32内,第一转轴311伸至第二腔体32的端部固接有第一锥齿轮312;第一丝杆34外侧壁上固接有与第一锥齿轮312啮合的第二锥齿轮343;第一丝杆34在转动过程中带动第一锥齿轮312转动,通过第一锥齿轮312和第二锥齿轮343的配合工作带动第二锥齿轮343和第一转轴311转动。As shown in Figure 3, a first
如图3所示,第一转轴311远离第一锥齿轮312的端部伸至储水盒3外部,第一转轴311伸至储水盒3外的端部固接有第一带轮313;第一腔体31内侧壁上转动连接有第二丝杆314;第二丝杆314靠近第一带轮313的端部伸至储水盒3外部,第二丝杆314伸至储水盒3外的端部固接有第二带轮315;第一带轮313和第二带轮315外部套设有使第一带轮313和第二带轮315联动的皮带316;第二丝杆314外侧壁上套设有与储水盒3底端内侧壁滑动配合的刮板7;刮板7与第二丝杆314螺纹传动配合。As shown in Figure 3, the end of the first
在第一带轮313、第二带轮315和皮带316的传动作用下,第二转轴521带动第二丝杆314转动,使得刮板7沿着储水盒3底部滑动,降低污垢杂质粘结在储水盒3内部的可能性,使得杂质污垢不易对储水盒3的水质产生较大的影响。Under the driving action of the
如图3所示,第一腔体31底端内侧壁上设有一对出料口35;一对出料口35内侧壁上固接有出料管36;出料管36上设置有阀门361;当刮板7在对储水箱底端内侧壁进行清洁时开启阀门361,便于污垢杂质通过出料管36排出储水盒3。As shown in Figure 3, a pair of
如图3和图4所示,刮板7内部设有一对空腔71;一对空腔71内部滑动连接有直板72;一对直板72相互靠近的侧壁上均固接有第二弹簧73;第二弹簧73远离直板72的端部与空腔71内侧壁固接;一对空腔71远离第二弹簧73的内侧壁上设有多个第一通孔74;直板72远离第二弹簧73的侧壁上固接有多个与第一通孔74内侧壁滑动配合的推杆75;第一通孔74内侧壁上设有密封槽741;密封槽741内侧壁上固接有密封圈742,储水盒3上设置有可推动一对滑板51分别向着靠近第一通孔74方向滑动的驱动组件8。As shown in Figure 3 and Figure 4, a pair of
通过驱动组件8推动直板72滑动并拉伸第二弹簧73,直板72在滑动过程中带动推杆75伸出第一通孔74,促使粘附在刮板7上的较大杂质脱落,便于刮板7更好的清洁污垢杂质,密封槽741内设置的密封圈742使得空腔71内部具有良好的密封性,降低储水盒3中的水进入空腔71内部的可能性。Push the
如图3、图4和图5所示,驱动组件8包括凹形壳81、气囊82、压板83和U形管86;凹形壳81固接在储水盒3靠近皮带316的外侧壁上,气囊82设置在凹形壳81内部,压板83滑动连接在凹形壳81内部,压板83底面与气囊82顶面接触,压板83底面固接有第三弹簧84,第三弹簧84远离压板83的端部与凹形壳81底端内侧壁固接;U形管86固接在刮板7顶面上,U形管86两端的开口分别伸入一对空腔71内与空腔71内部连通;气囊82上连接有与U形管86连通的通气管821,通气管821远离气囊82的端部穿过储水盒3侧壁固接在U形管86侧壁上;压板83顶面设有弧面831,第一转轴311外侧壁上固接有可推动压板83下滑的凸轮85,凸轮85与弧面831配合。As shown in Fig. 3, Fig. 4 and Fig. 5, the driving
第一转轴311转动过程中带动凸轮85转动,通过凸轮85与弧面831的配合使得压板83下滑挤压气囊82,气囊82内部的气体经由通气管821和U形管86分别进入一对空腔71中,进而推动直板72滑动;当凸轮85与压板83失去接触后,压板83在第三弹簧84的弹力作用下回滑至初始位置,便于凸轮85对压板83进行往复的挤压。During the rotation of the first
工作原理:在对混凝土板进行养护时,将混凝土板抬升至漏水口11顶部,转动第一螺纹杆551使得第一螺纹杆551推动滑板51向着靠近漏水口11的方向滑动,从而使得支撑杆54嵌入混凝土板两端的圆孔中实现对混凝土板的支撑;Working principle: when maintaining the concrete slab, lift the concrete slab to the top of the
接着启动水泵4将储水盒3中的水输送至通水管21中,通水管21中的水经由喷水嘴22喷洒在混凝土板上,从而实现对混凝土板的喷水养护工作;从喷水嘴22喷出落在混凝土板外部和从混凝土板上流落的水通过漏水口11后落回储水盒3中被收集,从而实现水资源的回收利用,降低水资源的浪费;在喷水嘴22喷水的过程中,启动第二电机52和第二电机52,第二电机52带动第二转轴521和连接板53转动,进而带动混凝土板缓慢转动,第三电机14带动第三丝杆15转动,第三丝杆15转动过程中带动支撑架2沿着第二滑槽13滑动,通过第二电机52和第三电机14的配合工作,实现喷水嘴22对混凝土板外部均匀的喷水工作,降低混凝土板因喷水不均匀造成损伤的可能性;Then start water pump 4 and deliver the water in the
从混凝土板表面落回至储水盒3中的水在进入到进水管41中之前会由过滤网61进行过滤,从而使得从喷水嘴22喷出的水中不易含有较多的杂质污垢,降低水质对混凝土板养护工作的影响;在过滤网61长期使用后过滤网61上易于粘附灰尘杂质,启动第一电机33带动第一丝杆34转动,第一丝杆34转动过程中带动固定板341和清洁刷342滑动,使得清洁刷342对过滤网61进行清洁,降低过滤网61的网孔被杂质污垢堵塞的可能性;第一丝杆34转动过程中带动第一锥齿轮312转动,通过第一锥齿轮312和第二锥齿轮343配合工作以及第一带轮313、第二带轮315和皮带316的传动作用下,第二丝杆314进行转动,使得刮板7对粘结在储水盒3底部的污垢杂质进行清洁,促使杂质通过出料管36排出储水盒3,降低杂质污垢影响水质的可能性;The water that falls back into the
第一转轴311转动过程中带动凸轮85挤压压板83下滑挤压气囊82,气囊82内部的气体经由U形管86进入空腔71中推动直板72滑动,直板72在滑动过程中带动推杆75伸出第一通孔74,促使粘附在刮板7上的较大杂质脱落,便于刮板7更好的清洁污垢杂质,密封槽741内设置的密封圈742使得空腔71内部具有良好的密封性,降低储水盒3中的水进入空腔71内部的可能性。During the rotation of the first
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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