CN115924118A - A test bench for electric propulsion system of electric aircraft - Google Patents
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Abstract
Description
技术领域technical field
本发明属于电动飞机用电推进系统测试技术领域,特别涉及一种电动飞机用电推进系统测试台架。The invention belongs to the technical field of testing electric propulsion systems for electric aircraft, and in particular relates to a test bench for electric propulsion systems for electric aircraft.
背景技术Background technique
电动飞机行业作为近年来发展的一个热点,受到了很多领域的关注,但其设计思想与传统飞机有很大不同,电动飞机更加注重飞机的绿色环保、高效节能等理念,并据此优化了飞机整体设计:以储能装置给电动机供电,电机驱动螺旋桨、涵道风扇或其他装置产生飞行的动力。作为可以对电驱动螺旋桨的各项性能参数进行测定的螺旋桨动力测试台架,其研发创新得到了广泛的关注。目前已有的螺旋桨动力测试台架能够做到对螺旋桨的推拉力和扭矩进行检测。但是其推拉力测量设计结构多是将推拉力传感器直接连接在测试浮台上,这种设计难以消除螺旋桨转动时引起的浮台振动对测试数据造成的影响,在检测过程中,螺旋桨转动不平稳的情况将会使浮台支座难以支撑主轴,进而导致主轴在支座内发成攒动造成检测数据跳动。并且已有技术多采用将扭矩传感器直接硬连接在主轴上,这种结构在主轴高速旋转时容易引起振动造成的动平衡问题。综上所述,需要对现有的螺旋桨拉力和扭矩测试台架的构造进行改进和升级,以期许提高螺旋桨测试台架拉力和扭矩数据采集的准确性与可靠性。As a hot spot in recent years, the electric aircraft industry has attracted attention from many fields, but its design ideas are very different from traditional aircraft. Electric aircraft pay more attention to the concepts of green environmental protection, high efficiency and energy saving of aircraft, and optimize the aircraft accordingly. Overall design: The motor is powered by the energy storage device, and the motor drives the propeller, ducted fan or other devices to generate flight power. As a propeller dynamic test bench that can measure various performance parameters of electric drive propellers, its research and development innovation has received extensive attention. The existing propeller power test bench can detect the push-pull force and torque of the propeller. However, most of its push-pull force measurement design structure is to directly connect the push-pull force sensor to the test floating platform. This design is difficult to eliminate the influence of the vibration of the floating platform caused by the rotation of the propeller on the test data. During the detection process, the propeller rotation is not stable. The situation will make it difficult for the floating platform support to support the main shaft, which will cause the main shaft to move in the support and cause the detection data to jump. Moreover, in the prior art, the torque sensor is directly hard-connected to the main shaft. This structure is likely to cause dynamic balance problems caused by vibration when the main shaft rotates at high speed. To sum up, it is necessary to improve and upgrade the structure of the existing propeller tension and torque test bench, in order to improve the accuracy and reliability of propeller test bench tension and torque data collection.
发明内容Contents of the invention
为解决现有技术存在的问题,本发明提出了一种电动飞机用电推进系统测试台架,以提高电动飞机用螺旋桨拉力和扭矩数据采集的准确性与可靠性。In order to solve the problems existing in the prior art, the present invention proposes a test bench for the electric propulsion system of an electric aircraft, so as to improve the accuracy and reliability of the data acquisition of propeller tension and torque of the electric aircraft.
本发明的目的及解决其技术问题是采用以下技术方案来实现。依据本发明提出的一种电动飞机用电推进系统测试台架,包括:支架总成、推拉力测量装置、耦合力传动部、扭矩测量装置以及螺旋桨固定装置,支架总成包括型材支架及设于型材支架上端的第二底板;推拉力测量装置包括第一底板、滑块、直线导轨组及推拉力传感器二,推拉力传感器二通过推拉力传感器二支撑座水平固定在第二底板一侧,直线导轨组平行于推拉力传感器二设置且固定在第二底板另一侧,滑块固定在第一底板下表面,滑块滑动装配在直线导轨组上;耦合力传动部包括第一轴承座、主轴、第二轴承座及气动浮动接头,气动浮动接头一端固定在推拉力传感器二的一端,第一轴承座与第二轴承座同轴固定在第一底板上,且第一轴承座和第二轴承座与所述气动浮动接头保持同轴,主轴一端依次穿过第一轴承座与第二轴承座内安装的轴承后固定在气动浮动接头另一端,主轴另一端与螺旋桨固定装置连接;扭矩测量装置包括扭力臂及推拉力传感器一,推拉力传感器一通过扭矩传感器支架固定在第一底板上,扭力臂和推拉力传感器一通过浮动接头连接,且扭力臂和推拉力传感器一互相垂直,扭力臂可拆卸固定在主轴上。The purpose of the present invention and its technical problem are solved by adopting the following technical solutions. A test bench for an electric propulsion system for an electric aircraft proposed according to the present invention includes: a bracket assembly, a push-pull force measuring device, a coupling force transmission part, a torque measuring device, and a propeller fixing device. The bracket assembly includes a profile bracket and a The second bottom plate at the upper end of the profile support; the push-pull force measuring device includes the first bottom plate, a slider, a linear guide rail group and the second push-pull force sensor, and the second push-pull force sensor is horizontally fixed on one side of the second bottom plate through the support seat of the second push-pull force sensor. The guide rail group is arranged parallel to the push-
进一步的,扭力臂包括子扭力臂一和子扭力臂二,子扭力臂一和子扭力臂二通过螺栓相互扣合以夹持主轴,且子扭力臂二与主轴之间通过键实现沿主轴转动方向上的径向止转连接。Further, the torque arm includes a sub-torque arm 1 and a
进一步的,螺旋桨固定装置包括安装底座及法兰,所述安装底座用于安装螺旋桨并与法兰通过螺栓同轴连接,安装底座与法兰同轴固定在主轴另一端;法兰通过平键与主轴连接以避免二者相对径向转动,且第一锁母固定在主轴上且第一锁母将法兰轴向压紧固定在主轴的相应轴肩上。Further, the propeller fixing device includes a mounting base and a flange, the mounting base is used to install the propeller and is coaxially connected with the flange through bolts, and the mounting base and the flange are coaxially fixed at the other end of the main shaft; the flange is connected to the flange through a flat key The main shaft is connected to avoid the relative radial rotation of the two, and the first lock nut is fixed on the main shaft, and the first lock nut compresses and fixes the flange axially on the corresponding shaft shoulder of the main shaft.
进一步的,第一轴承座内安装的轴承为双列7005角接触球轴承,第二锁母与主轴固接后以将第一轴承座内的轴承固定在主轴上。Further, the bearing installed in the first bearing seat is a double-row 7005 angular contact ball bearing, and the second lock nut is firmly connected to the main shaft to fix the bearing in the first bearing seat on the main shaft.
进一步的,推拉力传感器一采集到的推拉力与扭矩测量装置的有效力臂的乘积为电推进系统测试时的扭矩。Further, the product of the push-pull force collected by the push-pull force sensor 1 and the effective moment arm of the torque measuring device is the torque during the test of the electric propulsion system.
进一步的,推拉力测量装置还包括安全导向组件,安全导向组件包括安全杆支架一、浮动安全杆和安全杆支架二,安全杆支架二固定在第一底板上,安全杆支架一固定在第二底板上,安全杆支架一上的孔位与安全杆支架二上的孔位同轴心;浮动安全杆穿过安全杆支架组一和安全杆支架组二上的相应孔位,以使浮动安全杆水平连接于第一底板和第二底板之间,且浮动安全杆与直线导轨组保持平行。Further, the push-pull force measuring device also includes a safety guide assembly, and the safety guide assembly includes a safety rod bracket 1, a floating safety rod and a
进一步的,浮动安全杆组两端均设有螺母,且螺母不与对应的安全杆支架直接接触。Further, nuts are provided at both ends of the floating safety rod group, and the nuts are not in direct contact with the corresponding safety rod brackets.
进一步的,安全导向组件对称分布设置在推拉力传感器二的两侧。Further, the safety guide components are arranged symmetrically on both sides of the push-pull force sensor two.
进一步的,推拉力测量装置还包括三角支撑架,三角支撑架同时固定在推拉力传感器二支撑座和第二底板上,以对推拉力传感器二支撑座进行支撑。Further, the push-pull force measuring device further includes a triangular support frame, and the triangular support frame is simultaneously fixed on the second support seat of the push-pull force sensor and the second bottom plate to support the second support seat of the push-pull force sensor.
进一步的,支架总成还包括安装在型材支架下端的带调整块万向脚轮。Further, the bracket assembly also includes universal casters with adjustment blocks installed at the lower end of the profile bracket.
借由上述技术方案,本发明提出的螺旋桨拉力和扭矩测量台架,针对拉力的测量采用将推拉力传感器二通过气动浮动接头直接连接在主轴上的结构设计,以此消除螺旋桨转动不平稳造成的浮台振动对最终测试数据的影响。针对扭矩的测量则采用使用推拉力传感器来代替扭矩传感器的方式避免造成动平衡问题,并且在推拉力传感器上装配自定心浮动接头,以保证推拉力传感器一在进行正、反扭矩测量时的同心度,确保推拉力传感器一可以准确测量螺旋桨正、反扭力,还可延长本发明使用寿命,并使本发明整体结构的安装更加便捷,解决了现有技术中存在的无法更精确检测螺旋桨相关性能参数的技术问题。With the help of the above-mentioned technical solution, the propeller tension and torque measurement platform proposed by the present invention adopts a structural design in which the push-
上述说明仅是本发明技术方案的概述,为了能更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本发明电动飞机用电推进系统测试台架的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of a test bench for an electric propulsion system for an electric aircraft of the present invention.
图2是本发明电动飞机用电推进系统测试台架的正视示意图。Fig. 2 is a schematic front view of a test bench for an electric propulsion system for an electric aircraft of the present invention.
图3是本发明电动飞机用电推进系统测试台架的俯视示意图。Fig. 3 is a schematic top view of the test bench for the electric propulsion system of the electric aircraft of the present invention.
图4是图3中的A-A剖面结构示意图。FIG. 4 is a schematic diagram of the cross-sectional structure along A-A in FIG. 3 .
主要元器件标记说明:Marking description of main components:
1-安装底座,2-法兰,3-第一轴承座,4-主轴,5-扭力臂,6-浮动接头,7-推拉力传感器一,8-扭矩传感器支架,9-第二轴承座,10-气动浮动接头,11-推拉力传感器二,12-推拉力传感器二支架,13-三角支撑架,14-安全杆支架一,15-浮动安全杆,16-安全杆支架二,17-第一底板,18-第二底板,19-滑块,20-直线导轨组,21-型材支架,22-带调整块万向脚轮。1-Installation base, 2-Flange, 3-First bearing seat, 4-Spindle, 5-Torque arm, 6-Floating joint, 7-Push-pull force sensor 1, 8-Torque sensor bracket, 9-Second bearing seat , 10-pneumatic floating joint, 11-push-pull force sensor two, 12-push-pull force sensor two bracket, 13-triangular support frame, 14-safety rod bracket one, 15-floating safety rod, 16-safety rod bracket two, 17- The first bottom plate, 18-the second bottom plate, 19-slider, 20-linear guide rail group, 21-profile bracket, 22-universal casters with adjustment block.
具体实施方式Detailed ways
以下结合附图及较佳实施例对本发明的技术方案作进一步的详细说明。应当理解,本发明的说明书以及权利要求中所使用的,例如“第一”、“第二”及类似的词语,并不表示任何顺序、数量或重要性,而只是用来区分特征的名称。本发明中出现的“上”、“下”、“前”、“后”等涉及方位或位置词语只是为了便于说明,而并非限于某一特定方向或特定位置。The technical solutions of the present invention will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments. It should be understood that words such as "first", "second" and similar words used in the description and claims of the present invention do not indicate any order, quantity or importance, but are only names used to distinguish features. The terms "upper", "lower", "front", "rear" and the like appearing in the present invention related to orientation or position are only for convenience of explanation, and are not limited to a certain specific direction or specific position.
如图1至图4,一种电动飞机用电推进系统测试台架,具体为一种电动飞机用螺旋桨动力性能测试装置,用于测量螺旋桨的拉力和扭矩。所述电动飞机用电推进系统测试台架包括支架总成、推拉力测量装置、耦合力传动部、扭矩测量装置以及螺旋桨固定装置。As shown in Figs. 1 to 4, a test bench for an electric propulsion system for an electric aircraft is specifically a propeller dynamic performance test device for an electric aircraft, which is used to measure the tension and torque of the propeller. The electric propulsion system test bench for electric aircraft includes a bracket assembly, a push-pull force measuring device, a coupling force transmission part, a torque measuring device and a propeller fixing device.
所述支架总成包括型材支架21、第二底板18及带调整块万向脚轮22,型材支架21竖直放置,4个带调整块万向脚轮分别固定在型材支架21底部四脚处,以实现整个测量台架的移动和定位;第二底板18水平固定在型材支架21上端,用于安装、支撑其它零部件。Described support assembly comprises
所述推拉力测量装置包括第一底板17、滑块19、直线导轨组20、推拉力传感器二11及推拉力传感器二支撑座12,所述推拉力传感器二支撑座12竖直固定在第二底板18一侧上,推拉力传感器二11垂直固定在推拉力传感器二支撑座12上,即推拉力传感器二11的受力方向垂直于推拉力传感器二支撑座12高度方向;作为优选,第二底板18上还设有三角支撑架13,三角支撑架13同时固定在推拉力传感器二支撑座和第二底板上,以对推拉力传感器二支撑座进行支撑,提高推拉力传感器二的稳固性。直线导轨组20平行于推拉力传感器二11且固定在第二底板18的另外两侧,滑块19固定在第一底板17的下表面,第一底板17通过滑块19放置在直线导轨组20上且可沿直线导轨组20的延伸方向前后移动。进一步的,推拉力测量装置还包括安全导向组件,安全导向组件包括安全杆支架一14、浮动安全杆15和安全杆支架二16,安全杆支架二16固定在第一底板17上,安全杆支架一14固定在第二底板18上,安全杆支架一14上的孔位与安全杆支架二16上的孔位同轴心,浮动安全杆15穿过安全杆支架组一14和安全杆支架组二16上的相应孔位,以使浮动安全杆15水平连接于第一底板17和第二底板18之间,且浮动安全杆与直线导轨组20保持平行,浮动安全杆组15两端均设有螺母151,且两端处的螺母不与对应端部的安全杆支架直接接触,以保证推拉力测量装置正常工作。本实施例中,安全导向组件对称分布在推拉力传感器二11的两侧,提高推拉力测量装置工作时的安全稳定性。Described push-pull force measuring device comprises the
所述耦合力传动部包括第一轴承座3、主轴4、第二轴承座9及气动浮动接头10,在本实施例的描述中,主轴的轴向为前后方向,螺旋桨所在的一端为前端。所述气动浮动接头10固定在推拉力传感器二11一端,推拉力传感器二11另一端固定在推拉力传感器二支撑座。第一轴承座3与第二轴承座9同轴固定在第一底板17上,且第一轴承座3/第二轴承座9与所述气动浮动接头10保持同轴,主轴4一端依次穿过第一轴承座与第二轴承座内安装的轴承后固定在气动浮动接头10上。气动浮动接头10为现有技术,该气动浮动接头由两部分组成,一部分连接主轴4,另一部分连接推拉力传感器二11,两部分通过球铰链连接,可传递推拉力但不可传递扭力,同时可吸收主轴4与推拉力传感器二11的偏心和平行精度问题。因此使用此气动浮动接头作为连接件,能提高推拉力传感器二测量精度的同时,还可简化台架安装过程、提高设备运行平稳性、延长推拉力传感器二的使用寿命。The coupling force transmission part includes a first bearing seat 3, a
所述扭矩测量装置包括扭力臂5、浮动接头6、推拉力传感器一7及扭矩传感器支架8,所述扭力臂5通过螺栓和键连接在所述主轴4上,所述推拉力传感器一7通过扭矩传感器支架8固定在第一底板17上,所述扭力臂5和推拉力传感器一7通过浮动接头6连接,且扭力臂5和推拉力传感器一7保持互相垂直,即推拉力传感器一的受力方向应与高度方向保持垂直,高度方向垂直于主轴的延伸方向。具体而言,如图4所示,扭力臂5包括子扭力臂一51和子扭力臂二52,子扭力臂一51和子扭力臂二52通过螺栓相互扣合以夹持主轴,且子扭力臂二与主轴之间通过键53实现沿主轴转动方向上的径向止转连接,主轴转动时通过键53传递动力进而带动扭力臂旋转,扭力臂旋转时则使浮动接头6受力,浮动接头进而能将扭力臂传递过来的力传递至推拉力传感器一;本实施例中采用的浮动接头为现有技术。在扭矩测量装置中,扭力臂和推拉力传感器一通过浮动接头连接并保持互相垂直,螺旋桨旋转时产生扭力,扭力通过主轴及扭力臂传递给推拉力传感器一,推拉力传感器一所采集到的推拉力与扭矩测量部的有效力臂的乘积即为电推进系统测试时的扭矩。设扭矩测量部的有效力臂为L,则结合图4所示,L为主轴的旋转中心到浮动接头中心在竖直方向上的距离,竖直方向垂直于主轴的轴向,浮动接头的中心轴线与推拉力传感器一的中心轴线同轴。The torque measuring device comprises a
所述螺旋桨固定装置包括安装底座1及法兰2,所述安装底座1与法兰2通过螺栓同轴连接,且安装底座1与法兰2同轴固定在主轴4另一端上。本实施例中,法兰2通过平键与主轴4连接,避免二者相对径向转动,并用第一锁母201锁紧,第一锁母即为螺母上打螺纹孔并用止动螺钉防松,止动螺钉锁紧并与主轴压紧后以将第一锁母固定在主轴上,并使第一锁母将法兰2轴向压紧固定在主轴的相应轴肩上。The propeller fixing device includes a mounting base 1 and a
本实施例中,第一轴承座内安装的轴承为双列7005型号的角接触球轴承,轴承外圈与对应轴承座过盈配合,使轴承固定在第一轴承座内,轴承内圈套在主轴4上,一面通过主轴4直径差约束,另一面通过第二锁母301将轴承固定在主轴4上,所述第二锁母即为螺母上打螺纹孔并用止动螺钉防松;与上述法兰固定形式类似,第二锁母将第一轴承座内的轴承轴向压紧固定在主轴的又一个轴肩上,因此所述主轴为阶梯轴结构。7005角接触球轴承属于向心推力轴承,可以传递径向和轴向载荷,不可传递扭力,因此,角接触球轴承的使用可在传递推拉力的同时减小因主轴旋转产生的振动而引起的偏心,角接触球轴承的使用不仅可使结构更加稳定,还可满足推拉力和扭力测量的精度要求。本实施例中,第二轴承座内的轴承也可以为7005角接触球轴承,此处不再赘述。In this embodiment, the bearing installed in the first bearing seat is a double-row 7005 angular contact ball bearing, and the outer ring of the bearing has an interference fit with the corresponding bearing seat, so that the bearing is fixed in the first bearing seat, and the inner ring of the bearing is sleeved on the main shaft. 4, one side is constrained by the diameter difference of the
本发明的工作原理具体如下所述:Working principle of the present invention is specifically as follows:
整套测试台架中,安装底座1通过螺栓固定在法兰2上,安装底座1上安装螺旋桨,螺旋桨由电机驱动实现高速旋转,主轴4一端穿过法兰2上通孔且使用平键和第一锁母实现与法兰的同轴固定,用于将螺旋桨所产生的推拉力和扭矩传递给主轴4;主轴4另一端通过螺纹孔连接气动浮动接头10一端,推拉力传感器二11与气动浮动接头10另一端连接且通过推拉力传感器二支架固定在第二底板18上,推拉力传感器二11平行于第二底板18设置;主轴4穿过第一轴承座3与第二轴承座10内两轴承后固定在第一底板17上且通过第二锁母固定,第一底板17底部固定有滑块19,可使其通过固定在第二底板18上的直线导轨组20前后自由移动且与第二底板18保持平行。安全杆支架一14通过螺栓固定在第二底板18上,安全杆支架二16通过螺栓固定在第一底板17上,浮动安全杆15穿过安全杆支架组一和安全杆支架组二的两孔位且与直线导轨组保持平行,浮动安全杆连接第一底板17和第二底板18,浮动安全杆组15两端设有螺母且螺母不与任一安全杆支架直接接触,在保证推拉力测量装置不受影响的同时,避免因气动浮动接头10、推拉力传感器二11和推拉力传感器二支架12损坏而发生安全事故,推拉力传感器二11、推拉力传感器二支架12、三角支撑架13构成推拉力测量装置用于螺旋桨系统的推拉力测量。推拉力传感器一7一端通过扭矩传感器支架8固定在第一底板17上,推拉力传感器一平行于第一底板设置,推拉力传感器一7另一端通过浮动接头6与扭力臂5连接,浮动接头6可吸收竖直方向(竖直方向垂直于主轴的轴向)上的偏心,使推拉力传感器一7所受扭力始终处于平行状态,即推拉力传感器一7的受力方向始终与主轴的轴向方向保持垂直,同时支持正、反转两方向扭力测量,扭力臂5通过螺栓夹紧在主轴4中部,同时扭力臂5与主轴4通过键53连接传递扭矩,扭力臂5、浮动接头6、推拉力传感器一7与扭矩传感器支架8构成扭矩测量装置,用于螺旋桨系统的扭矩测量。In the whole test bench, the installation base 1 is fixed on the
在测试时,通过推拉力传感器二11来检测螺旋桨工作时的推拉力,当螺旋桨旋转时,将产生水平方向的推拉力,进而带动主轴4并通过第一轴承座3和第二轴承座9带动第一底板17在直线导轨组20上滑移,主轴4通过气动浮动接头10将螺旋桨旋转所产生的推拉力传递至推拉力传感器二11,推拉力传感器二11将检测到的推拉力通过数据采集卡传输至电脑显示屏终端,当螺旋桨停止旋转时,主轴4停止对推拉力传感器二11传递推拉力,推拉力传感器二11停止检测数据。在测试螺旋桨工作时的推拉力时,扭力臂不安装在主轴上。During the test, the push-pull force when the propeller is working is detected by the push-pull force sensor 211. When the propeller rotates, the push-pull force in the horizontal direction will be generated, and then the
在测试时,通过推拉力传感器一来检测螺旋桨工作时的正、反扭矩,螺旋桨旋转时产生扭矩进而带动主轴4转动,主轴4带动扭力臂5与推拉力传感器一7前端的浮动接头6接触,螺旋桨旋转时可产生扭力,扭力通过主轴4及扭力臂5传递给推拉力传感器一7,推拉力传感器一7所采集到的推拉力与扭矩测量部的有效力臂的乘积即为电推进系统测试时的扭矩。During the test, the positive and negative torques of the propeller are detected by the push-pull force sensor one. When the propeller rotates, torque is generated to drive the
以上所述,仅是本发明的较佳实施例而已,且未详述之处均为现有技术;任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above is only a preferred embodiment of the present invention, and the parts that are not described in detail are all prior art; In essence, any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
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CN118131039A (en) * | 2024-02-05 | 2024-06-04 | 南昌三瑞智能科技股份有限公司 | Test system suitable for brushless motor in unmanned aerial vehicle |
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CN118131039A (en) * | 2024-02-05 | 2024-06-04 | 南昌三瑞智能科技股份有限公司 | Test system suitable for brushless motor in unmanned aerial vehicle |
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