CN115891018B - Conveyer belt molding system - Google Patents
Conveyer belt molding system Download PDFInfo
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- CN115891018B CN115891018B CN202211534444.4A CN202211534444A CN115891018B CN 115891018 B CN115891018 B CN 115891018B CN 202211534444 A CN202211534444 A CN 202211534444A CN 115891018 B CN115891018 B CN 115891018B
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- 238000000465 moulding Methods 0.000 title description 15
- 238000004140 cleaning Methods 0.000 claims abstract description 66
- 238000003490 calendering Methods 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000005096 rolling process Methods 0.000 claims description 50
- 230000001105 regulatory effect Effects 0.000 claims description 23
- 238000010030 laminating Methods 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000003475 lamination Methods 0.000 description 82
- 239000010410 layer Substances 0.000 description 74
- 239000012535 impurity Substances 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
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- 239000011265 semifinished product Substances 0.000 description 3
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- 239000004677 Nylon Substances 0.000 description 2
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- 230000008602 contraction Effects 0.000 description 2
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- 239000004744 fabric Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
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- 239000000835 fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002905 metal composite material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000004033 plastic Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- 238000009966 trimming Methods 0.000 description 1
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of conveyor belt production, in particular to a conveyor belt forming system, which comprises a workbench plate, and further comprises a stable feeding device, an intelligent feeding cleaning device and a calendaring forming device, wherein the stable feeding device, the intelligent feeding cleaning device and the calendaring forming device are arranged on the workbench plate, the stable feeding device and the calendaring forming device are positioned on two sides of the intelligent feeding cleaning device, the stable feeding device comprises a plurality of groups of laminated feeding mechanisms, the plurality of groups of laminated feeding mechanisms are longitudinally and alternately arranged on the workbench plate through supporting frames, and laminated rollers are detachably and fixedly arranged on the plurality of groups of laminated feeding mechanisms.
Description
Technical Field
The invention relates to the technical field of conveyor belt production, in particular to a conveyor belt forming system.
Background
The conveyer belt, also called conveyer belt, is used in conveying belt to carry and transport rubber, fiber and metal composite product or plastic and fabric composite product, and is widely used in cement, coking, metallurgical, chemical and steel industry, etc. with short conveying distance and small conveying amount, and the conveyer belt and the flat belt are flat belt with special forming system comprising mainly feeding unit, work bench, press roller, winding unit, etc. and the conveyer belt is formed with multilayer disposable laminated rubber layer.
The conveyer belt molding system among the prior art, when producing the conveyer belt, most all is through loading attachment, directly carry the required lamination of conveyer belt production to the compression roller device in, carry out the calender molding to the multilayer lamination through the compression roller device, accomplish the production operation of conveyer belt, in actual production process, loading attachment on the conveyer belt molding system, most only be convenient for control the regulation to the loading rate of lamination, thereby adjust the tension of lamination itself, guarantee the compactness of conveyer belt after the calender molding, but when carrying sundry particle on some laminations, such as rubber layer, nylon layer or canvas layer, through the inside of calender molding after the calender molding of compression roller device, the shaping quality of conveyer belt after the product has been greatly influenced.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a conveyor belt forming system, which solves the problems that the conveyor belt forming system in the prior art is inconvenient to clean sundry particles on the upper surface of part of lamination sheets and greatly influences the forming quality of the conveyor belt.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions: the conveyer belt forming system comprises a working table plate, a stable feeding device, an intelligent feeding cleaning device and a calendaring forming device;
the stable feeding device, the intelligent feeding cleaning device and the calendaring device are all arranged on the workbench plate, and the stable feeding device and the calendaring device are positioned at two sides of the intelligent feeding cleaning device;
the stable feeding device comprises a plurality of groups of laminated feeding mechanisms, a plurality of groups of laminated feeding mechanisms are longitudinally and alternately arranged on the workbench plate through supporting frames, laminated rollers are detachably and fixedly arranged on the laminated feeding mechanisms, and laminated layers required by processing the conveying belt are respectively fixed on the laminated rollers and partially wound;
the intelligent feeding cleaning device comprises two groups of intelligent adjusting feeding frames, a plurality of groups of feeding rollers, a plurality of groups of cleaning rollers and a mounting plate, wherein the mounting plate is fixedly arranged on a working table plate, and the two groups of intelligent adjusting feeding frames are respectively and symmetrically arranged on the mounting plate;
the intelligent regulation pay-off frame comprises a plurality of regulating plates from large to small, wherein the largest regulating plate is fixedly arranged on the mounting plate, sliding grooves with different sizes are respectively formed in the plurality of regulating plates except the smallest regulating plate, the plurality of regulating plates are respectively and sequentially and slidably arranged in the corresponding sliding grooves, driving plates are fixedly arranged on one sides of the plurality of regulating plates, high-precision electric cylinders are respectively arranged on the plurality of driving plates except the driving plate on the smallest regulating plate, and the output ends of the plurality of high-precision electric cylinders penetrate through the driving plates where the output ends of the high-precision electric cylinders are positioned and are fixedly arranged between the driving plates and the adjacent driving plates;
the two groups of the feeding rollers and the two groups of the cleaning rollers are respectively and rotatably arranged between the largest two adjusting plates and the smallest two adjusting plates, the other groups of the feeding rollers and the cleaning rollers are respectively and rotatably arranged between the other two adjusting plates with the same size, so that an adjustable cleaning conveying cavity is formed between the two adjacent groups of the feeding rollers and the two groups of the cleaning rollers on the adjusting plates, the cleaning rollers are respectively positioned on one side of the feeding rollers and are flush with the corresponding feeding rollers, the first gears are respectively and fixedly arranged on the feeding rollers, the second gears are respectively and mutually meshed with the adjacent second gears, the other adjusting plates except the smallest adjusting plate on one side are respectively provided with a driving motor, and the output ends of the driving motors are respectively and fixedly arranged between the output ends of the corresponding feeding rollers;
the calendaring forming device comprises a calendaring mechanism and a limiting mechanism, wherein the limiting mechanism is arranged on the calendaring mechanism and is positioned at one side of the intelligent feeding cleaning device;
on the basis of the scheme, a group of laminated feeding mechanisms comprises two feeding assemblies, two feeding assemblies are all installed on a supporting frame, one of the feeding assemblies comprises a rotary seat, a rotary rod, a linear telescopic rod and a feeding barrel, the rotary seat is fixedly installed on the supporting frame, a part of the rotary rod is rotatably installed on the rotary seat, one end of the linear telescopic rod is fixedly installed on one side of the rotary rod, one end of the feeding barrel is fixedly installed on the other end of the linear telescopic rod, three nuts are fixedly installed on the feeding barrel at equal angles, bolts are connected with the three nuts in a threaded mode, one ends of the three bolts extend to the inside of the feeding barrel, and two ends of the laminated roller are fixedly and detachably installed inside the two feeding barrels through six bolts respectively.
Preferably, one group of the feeding rollers comprises two first rotating blocks, two first flange plates and a feeding rotating roller, the two first rotating blocks are respectively and rotatably arranged on the two regulating plates with the same size, two sides of the feeding rotating roller are respectively and detachably and fixedly arranged between the two first rotating blocks through the two first flange plates, and the first gear is fixedly arranged on the first rotating block positioned on one side.
Further, one group of the cleaning rollers comprises two rotating blocks, two groups of flange plates and a cleaning rotating roller, the two rotating blocks are respectively and rotatably arranged on the two adjusting plates with the same size, two sides of the cleaning rotating roller are respectively and detachably and fixedly arranged between the two rotating blocks through the two groups of flange plates, and the gear wheel is fixedly arranged on the rotating block II positioned on one side.
As a preferable technical scheme of the invention, a group of rotating speed sensors are respectively arranged on the largest regulating plate and the smallest regulating plate which are positioned at one side, two groups of rotating speed sensors are respectively arranged on the rest regulating plates at the side, and the detection ends of the groups of rotating speed sensors are respectively matched with the corresponding rotating blocks I.
In order to be convenient for carry out the roll forming to a plurality of lamination layers, the rolling mechanism includes rolling frame, two rolling slide, two rolling electric cylinders, two rolling change roller and calendering motor, rolling frame fixed mounting is in on the work platen, two rolling slide slidable mounting respectively is in the both sides of rolling frame, two rolling electric cylinders are installed respectively in the both sides of rolling frame to the output of two rolling electric cylinders respectively with two rolling slide's one end fixed mounting, one of them rolling change roller rotation is installed on the rolling frame, and another rolling change roller rotation is installed two between the rolling slide makes two form a rolling cavity between the rolling change roller, the one side at the rolling frame is installed to fixed mounting between the output of calendering motor and the one end of corresponding rolling change roller.
In order to be convenient for restrict the position of a plurality of lamination layers, stop gear includes two spacing subassemblies, two spacing subassemblies are installed respectively one side of calendering frame and are the symmetry setting, and one of them a set of spacing subassembly includes limiting plate, spacing electronic jar and limit stop, limiting plate fixed mounting is in one side of calendering frame, spacing electronic jar is installed in one side of limiting plate, and the output of spacing electronic jar runs through to the opposite side of place limiting plate and with limit stop's one end fixed mounting.
In order to be convenient for accomodate the impurity that gets off from the lamination layer clean, except minimum two all fixed mounting is carried the sediment box between a plurality of equidimension regulating plates of regulating plate, a plurality of carry the sediment box all is located the multiunit one side of cleaning roller.
In order to enable the conveyer belt to be rolled and molded, one ends of the lamination layers respectively penetrate through the corresponding clean conveying cavities and then are combined into one side layer to penetrate through the other side of the rolling molding device.
(III) beneficial effects
Compared with the prior art, the invention provides a conveyor belt forming system, which has the following beneficial effects:
1. according to the invention, when the conveyer belt is molded, the positions of the laminating rollers required by the multi-roll production conveyer belt with different lengths are conveniently and stably carried by the cooperation of the multi-set laminating feeding mechanisms on the stable feeding device;
2. according to the invention, the height of each cleaning conveying cavity is conveniently and independently controlled by the cooperation of the two intelligent adjusting feeding frames on the intelligent feeding and cleaning device, so that each corresponding lamination layer with different thickness is conveniently pressed, and when the driving motor drives the feeding roller to rotate to feed and convey the lamination layer, the feeding roller drives the cleaning roller to reversely rotate by the cooperation between the first gear and the second gear, and the upper surfaces and the lower surfaces of the lamination layers are cleaned by the cleaning rollers;
3. according to the invention, after the lamination layers are cleaned by the intelligent feeding cleaning device, the lamination layers are sequentially overlapped to form the conveying belt to be rolled, then the conveying belt is extended into the rolling forming device, when the lamination layers are overlapped, the positions of the lamination layers are limited by the limiting mechanism, the quality of the lamination layers after being overlapped can be greatly ensured, and then the rolling mechanism is matched, so that the conveying belt to be rolled formed by the lamination is conveniently rolled, and the forming and the manufacturing of the conveying belt are completed.
Therefore, this conveyer belt molding system, when carrying out shaping processing to the conveyer belt, not only be convenient for carry out shaping manufacturing to the conveyer belt of different width and thickness, the upper and lower surface of the required lamination layer of production conveyer belt of still being convenient for simultaneously is clean, has guaranteed the conveyer belt quality after the shaping greatly, and the suitability is stronger.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic perspective view of the whole working state of the invention;
FIG. 2 is a schematic perspective view of the whole of the present invention in another angle working state;
FIG. 3 is a schematic diagram of a three-dimensional structure of an intelligent feeding cleaning device and the like according to the invention;
FIG. 4 is a schematic view of a partial enlarged structure of the present invention at A in FIG. 1;
FIG. 5 is a schematic view of a partially enlarged structure of the present invention at B in FIG. 1;
FIG. 6 is a schematic view of a partially enlarged structure of the present invention at C in FIG. 1;
fig. 7 is a schematic view of a partial enlarged structure at D in fig. 2 according to the present invention.
Reference numerals in the drawings represent respectively: 001. stabilizing the feeding device; 002. an intelligent feeding and cleaning device; 003. a calendaring molding device; 1. a work platen; 2. a support frame; 3. a laminating roller; 4. lamination layers; 5. a feed roller; 6. a cleaning roller; 7. a mounting plate; 8. an adjusting plate; 9. a driving plate; 10. a high-precision electric cylinder; 11. a first gear; 12. a second gear; 13. a driving motor; 14. rotating base; 15. a rotating rod; 16. a linear telescopic rod; 17. a feeding cylinder; 18. a bolt; 19. a rotation speed sensor; 20. a calendaring frame; 21. a rolling slide plate; 22. a calendaring electric cylinder; 23. a rolling roller; 24. a limiting plate; 25. limiting an electric cylinder; 26. a limit stop; 27. and a slag carrying box.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-7, a conveyor belt forming system includes a working platen 1, and further includes a stable feeding device 001, an intelligent feeding cleaning device 002 and a rolling forming device 003, wherein the stable feeding device 001, the intelligent feeding cleaning device 002 and the rolling forming device 003 are all installed on the working platen 1, and the stable feeding device 001 and the rolling forming device 003 are located at two sides of the intelligent feeding cleaning device 002, and when an actual conveyor belt is formed and produced, the conveyor belt forming system further includes a secondary or multiple repeated rolling device for forming the conveyor belt, a trimming sealing device, a curling device and the like, and the various devices are not used as main innovation points of the invention, and are not repeated herein for other devices in the conveyor belt forming system;
the stable feeding device 001 comprises a plurality of groups of laminated feeding mechanisms which are longitudinally and alternately arranged on the workbench plate 1 through the supporting frames 2, laminated rollers 3 are detachably and fixedly arranged on the laminated feeding mechanisms, laminated layers 4 required by processing conveying belts are respectively fixed on the laminated rollers 3 and partially wound and arranged, one group of laminated feeding mechanisms comprises two feeding components which are respectively arranged on the supporting frames 2, one of the two feeding components comprises a swivel seat 14, a rotating rod 15, a linear telescopic rod 16 and a feeding cylinder 17, the swivel seat 14 is fixedly arranged on the supporting frames 2, part of the rotating rod 15 is rotatably arranged on the swivel seat 14, one end of the linear telescopic rod 16 is fixedly arranged on one side of the rotating rod 15, one end of the feeding cylinder 17 is fixedly arranged on the other end of the linear telescopic rod 16, three nuts are fixedly arranged on the feeding cylinder 17 at equal angles, the three nuts are internally and respectively connected with bolts 18 in a threaded manner, one ends of the three bolts 18 extend to the inside of the upper charging barrels 17, two ends of the laminating roller 3 are respectively fixed and detachably installed in the inside of the two upper charging barrels 17 through six bolts 18, when the laminating roller 3 with different lengths is installed, two side parts of the laminating roller 3 can be extended to the inside of the two upper charging barrels 17 through the expansion and contraction of the two telescopic rods, the fixing of the laminating roller 3 is realized through the movement of the bolts 18 in the corresponding nuts through the rotation of the bolts 18, and the supplementary explanation is that the linear telescopic rods 16 only facilitate the expansion and contraction movement on a straight line, the local cannot rotate, the swivel seat 14 is a swivel seat 14 with a certain torque known by a person skilled in the art, when the laminating roller 3 is stressed to rotate in specific use, the force is larger than the torsion force of the swivel seat 14, the laminating roller 3 rotates, and when the laminating roller 3 does not rotate, the inertia force generated by the rotation of the laminating roller 3 is far smaller than the torsion force of the swivel seat 14;
the intelligent feeding cleaning device 002 comprises two groups of intelligent adjusting feeding frames, a plurality of groups of feeding rollers 5, a plurality of groups of cleaning rollers 6 and a mounting plate 7, wherein the mounting plate 7 is fixedly arranged on the workbench plate 1, and the two groups of intelligent adjusting feeding frames are symmetrically arranged on the mounting plate 7 respectively;
as shown in fig. 3, one group of intelligent adjusting feeding frames comprises a plurality of adjusting plates 8 from large to small, wherein the largest adjusting plate 8 is fixedly arranged on a mounting plate 7, sliding grooves with different sizes are respectively formed in the rest of the plurality of adjusting plates 8 except the smallest adjusting plate 8, the plurality of adjusting plates 8 are respectively and sequentially and slidably arranged in the corresponding sliding grooves, driving plates 9 are fixedly arranged on one side of each of the plurality of adjusting plates 8, high-precision electric cylinders 10 are respectively arranged on the rest of the plurality of driving plates 9 except the driving plate 9 on the smallest adjusting plate 8, the output ends of the plurality of high-precision electric cylinders 10 penetrate through the driving plate 9 where the driving plates 9 are positioned and are fixedly arranged between the driving plates 9 and the adjacent driving plates 9, and specifically, the plurality of adjusting plates 8 are sequentially and slidably sleeved in the sliding grooves on the larger adjusting plates 8, when the positions of the adjusting plates 8 are adjusted, the high-precision electric cylinders 10 at the output ends are arranged on the driving plates 9, and are arranged in the driving plates 8 in a high-precision way, the high-precision electric cylinders 10 are connected with the driving plates 8 through the driving plates 10 at the positions of the adjusting plates 8, and the high-precision electric cylinders are driven by the driving plates 10;
wherein, two groups of feeding rollers 5 and two groups of cleaning rollers 6 are respectively and rotatably arranged between the largest two adjusting plates 8 and the smallest two adjusting plates 8, the other groups of feeding rollers 5 and the other groups of cleaning rollers 6 are respectively and rotatably arranged between the other two adjusting plates 8 with the same size, so that an adjustable cleaning conveying cavity is formed between the two adjacent groups of feeding rollers 5 and the two groups of cleaning rollers 6 on the plurality of adjusting plates 8, the groups of cleaning rollers 6 are respectively positioned on one side of the groups of feeding rollers 5 and flush with the corresponding feeding rollers 5, the groups of feeding rollers 5 are respectively and fixedly provided with a first gear 11, the groups of cleaning rollers 6 are respectively and fixedly provided with a second gear 12, the first gears 11 are respectively meshed with the adjacent second gears 12, the other adjusting plates 8 except the smallest adjusting plate 8 on one side are respectively provided with a driving motor 13, the output ends of the driving motors 13 are fixedly arranged between one ends of the corresponding feeding rollers 5 respectively, when the feeding rollers are specifically used, the lamination layers 4 on the lamination rollers 3 are pulled into the corresponding clean conveying cavities, the feeding rollers 5 on the adjusting plates 8 are driven to move by starting the corresponding high-precision electric cylinders 10, so that the height of the clean conveying cavities is adjusted, the clean conveying cavities can be adjusted to be matched with the clean conveying cavities according to the thickness of the lamination layers 4, the feeding rollers 5 on the two sides of the lamination layers 4 are in compaction contact with the upper surfaces and the lower surfaces of the lamination layers 4, then the driving motors 13 are started, the output ends of the driving motors drive the feeding rollers 5 connected with the lamination layers, the feeding rollers 5 drive the lamination layers 4 contacted with the feeding rollers to move, the conveying feeding rollers 5 are adjusted according to the feeding requirement of the lamination layers 4, so that the conveying feeding of the lamination layers 4 can be realized, when the feeding rollers 5 drive the lamination layers 4 to move, the lamination layers 4 are influenced by friction force, the feeding rollers 5 with the other surface in contact with the other surface are driven to rotate, when the two feeding rollers 5 rotate, through the meshing transmission between the first gear 11 and the second gear 12, the cleaning rollers 6 are driven to rotate, at the moment, the cleaning rollers 6 and the corresponding feeding rollers 5 rotate reversely, the upper surfaces and the lower surfaces of the lamination layers 4 passing through the feeding rollers 5 can be cleaned in advance by the rotation of the cleaning rollers 6, impurity particles on the lamination layers 4 can be cleaned, when the lamination layers 4 required by a processing conveyor belt are fed by the aid of the plurality of groups of cleaning rollers 6 and the feeding rollers 5, the uniform feeding of the lamination layers 4 can be carried out by simultaneously controlling the rotation speed of the plurality of driving motors 13, impurities on the upper surfaces and the lower surfaces of the lamination layers 4 can be cleaned in the feeding process, meanwhile, the lamination layers 4 can be flattened for the second time by the extrusion of the two feeding rollers during feeding, and a large part of residual air in the lamination layers 4 can be discharged, and the conveyor belt is subjected to production;
in order to enable the conveyor belt to be subjected to calendaring molding, one ends of the lamination layers 4 respectively penetrate through the corresponding clean conveying cavities and then are combined into one side layer to penetrate through the other side of the calendaring molding device 003;
the above-mentioned, the roll forming device 003 includes a roll forming mechanism and a limit mechanism, the limit mechanism is mounted on the roll forming mechanism and located at one side of the intelligent feeding cleaning device 002, wherein the roll forming mechanism includes a roll forming frame 20, two roll forming slide plates 21, two roll forming electric cylinders 22, two roll forming rotary cylinders 23 and a roll forming motor, the roll forming frame 20 is fixedly mounted on the work platen 1, the two roll forming slide plates 21 are respectively slidingly mounted at two sides of the roll forming frame 20, the two roll forming electric cylinders 22 are respectively mounted at two sides of the roll forming frame 20, and the output ends of the two roll forming electric cylinders 22 are respectively fixedly mounted with one ends of the two roll forming slide plates 21, one roll forming rotary cylinder 23 is rotatably mounted on the roll forming frame 20, the other roll forming rotary cylinder 23 is rotatably mounted between the two roll forming slide plates 21 to form a roll forming hollow cavity between the two roll forming rotary cylinders 23, the roll forming motor is mounted at one side of the roll forming frame 20, and the output end of the calendaring motor and one end of the corresponding calendaring roller 23 are fixedly arranged, the limiting mechanism comprises two limiting components, the two limiting components are respectively arranged on one side of the calendaring frame 20 and are symmetrically arranged, one group of limiting components comprises a limiting plate 24, a limiting electric cylinder 25 and a limiting stop 26, the limiting plate 24 is fixedly arranged on one side of the calendaring frame 20, the limiting electric cylinder 25 is arranged on one side of the limiting plate 24, the output end of the limiting electric cylinder 25 penetrates through the other side of the limiting plate 24 and is fixedly arranged with one end of the limiting stop 26, specifically, after the intelligent feeding cleaning device 002 cleans a plurality of lamination layers 4, the lamination layers 4 are stacked together and then are placed in the calendaring cavity, the calendaring electric cylinder 22 is started according to the required thickness after the conveyer belt is molded, the output end of the calendaring electric cylinder 22 can drive the calendaring slide plate 21 to move, the calendaring slide plate 21 drives the calendaring roller 23 to move, thereby adjust and control the height of the calendaring cavity, when two calendaring rollers 23 compress tightly a plurality of laminated layers 4 after stacking, start the calendaring motor, the output of calendaring motor drives the calendaring roller 23 that is connected with it to rotate, can realize the shaping production to the conveyer belt, it is to be noted here, when the calendaring roller 23 moves and produces the conveyer belt, in order to guarantee the neatly of stacking a plurality of laminated layers 4, need start spacing electronic jar 25 according to the width of laminated layer 4, the output of spacing electronic jar 25 drives limit stop 26 and moves, contact with the both sides of laminated layer 4 through two limit stops 26, can realize the restriction to laminated layer 4 position, guarantee the effect that laminated layer 4 piles up.
Example 2
Example 2 of the present invention is further described on the basis of example 1:
the feeding roller 5 comprises two rotary blocks I, two groups of flange plates I and a feeding rotary roller, the two rotary blocks I are respectively and rotatably arranged on two regulating plates 8 with the same size, two sides of the feeding rotary roller are respectively and detachably and fixedly arranged between the two rotary blocks I through the two groups of flange plates I, the gear I11 is fixedly arranged on the rotary block I positioned at one side, and particularly, due to different purposes of a conveying belt, the required lamination layers 4 are large in material difference in production, adhesive layers are arranged, nylon belt layers, polyester cotton cloth layers, cotton canvas belt layers and the like, in the actual production process, the feeding rotary rollers with the same diameter and different materials can be selected according to the material of the lamination layers 4, and the feeding rotary rollers can be replaced through disassembling the flange plates I, so that the friction force between the feeding rotary rollers and the corresponding lamination layers 4 is ensured to be greater than the torque force of the rotary seat 14.
The cleaning roller 6 comprises two rotating blocks, two groups of flange plates and a cleaning roller, the two rotating blocks are respectively and rotatably arranged on two adjusting plates 8 with the same size, two sides of the cleaning roller are respectively and fixedly arranged between the two rotating blocks through the two groups of flange plates, the gear II 12 is fixedly arranged on the rotating block II positioned on one side, and specifically, the cleaning roller can be replaced through the disassembling of the flange plates II, and when the conveyer belt is produced, when the upper surface and the lower surface of the laminated layer 4 made of partial materials are not required to be cleaned, the cleaning roller corresponding to the laminated layer 4 can be taken down.
A group of rotating speed sensors 19 are respectively arranged on the largest adjusting plate 8 and the smallest adjusting plate 8 which are positioned on one side, two groups of rotating speed sensors 19 are respectively arranged on the rest of the adjusting plates 8 on the side, the detection ends of the groups of rotating speed sensors 19 are respectively matched with the corresponding rotating blocks I, and specifically, when the feeding rotating rollers rotate and feed the lamination layers 4, the rotating speed of each feeding rotating roller can be detected in real time through the rotating speed sensors 19, so that uniform feeding of each lamination layer 4 can be greatly ensured, and the forming of a conveying belt is further ensured.
In order to facilitate the storage of impurities cleaned from the lamination layer 4, the slag carrying boxes 27 are arranged between the two least adjusting plates 8 and the other adjusting plates 8 with the same size, the slag carrying boxes 27 are arranged on one sides of the cleaning rollers 6, and the impurities cleaned by the cleaning rollers 6 can be stored through the slag carrying boxes 27, so that the impurities are prevented from falling onto other lamination layers 4, and the production quality of the conveying belt is affected.
The above-mentioned high-precision electric cylinder 10, driving motor 13, rotation speed sensor 19, calendaring electric cylinder 22, calendaring motor, spacing electric cylinder 25, etc. are conventional devices purchased in the market and known to those skilled in the art, and can be selected or customized according to actual needs, and its setting mode, installation mode and electrical connection mode, for those skilled in the art, only need to perform debugging operation according to the requirements of their usage specifications, and will not be described herein again.
Example 3
Example 3 of the present invention is based on examples 1 and 2, and another specific embodiment of the belt molding is described:
when the formed conveyer belt is produced by stacking lamination layers 5 with three layers and more than one same model, a manufacturer usually purchases a roll of lamination rollers 4 with larger diameters when purchasing the main lamination rollers 4, and when in actual use, the lamination layers 5 are cut on the main lamination rollers 4 according to the requirements of customized conveyer belts of customers.
The specific cutting mode is as follows: firstly, the purchased main lamination roller 4 is arranged on one group of lamination feeding mechanisms, then an auxiliary lamination roller 4 without lamination layers 5 is arranged on an adjacent group of lamination feeding mechanisms, and according to the distance of a custom-made conveying belt of a customer, part of lamination layers 5 on the main lamination roller 4 are fixed and part of lamination layers 5 on the auxiliary lamination roller 4 are wound, so that the lamination layers 5 with specified lengths can be wound on the auxiliary lamination roller 4 according to the requirements of the customer;
the specific forming mode is that after the lamination layer 5 with the designated length is cut by the auxiliary lamination roller 4, the lamination layer can be divided into integrated processing forming of a conveying belt and distributed processing forming of the conveying belt according to actual processing conditions;
the integrated processing and forming process of the conveyer belt is to cut out a corresponding number of auxiliary lamination rollers 4 according to the number of layers of lamination layers 5 required during the forming of the conveyer belt, and pass the main lamination rollers 4 and the lamination layers 5 on the auxiliary lamination rollers 4 through the clean conveying cavities on the intelligent feeding cleaning device 002 to the inside of the calendaring cavities respectively, so that the integral calendaring forming of the conveyer belt is realized, and the mode is suitable for forming the conveyer belt with thinner thickness;
the conveyer belt distribution processing molding process is that firstly, a lamination layer 5 on a main lamination roller 4 and a lamination layer 5 on a part of auxiliary lamination rollers 4 sequentially pass through a clean conveying cavity to the inside of a calendaring cavity for partial extrusion molding, the extruded semi-finished product conveyer belt is rolled by the rest of auxiliary lamination rollers 4, the rolled semi-finished product is placed on other lamination feeding mechanisms, and then the semi-finished product conveyer belt and other auxiliary lamination rollers 4 or lamination sheets on the main lamination rollers 4 are calendared again to obtain a finished product conveyer belt.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. Conveyor belt forming system, comprising a table plate (1), characterized in that it further comprises:
stable loading attachment (001), intelligent pay-off cleaning device (002) and calendering device (003), stable loading attachment (001), intelligent pay-off cleaning device (002) with calendering device (003) are all installed on work platen (1), and stable loading attachment (001) and calendering device (003) are located the both sides of intelligent pay-off cleaning device (002);
the stable feeding device (001) comprises a plurality of groups of laminated feeding mechanisms, a plurality of groups of laminated feeding mechanisms are longitudinally and alternately arranged on the workbench plate (1) through supporting frames (2), laminated rollers (3) are detachably and fixedly arranged on the laminated feeding mechanisms, and laminated layers (4) required by a processing conveyer belt are respectively fixed on the laminated rollers (3) and partially wound;
wherein, one group of laminated feeding mechanisms comprises two feeding components, and the two feeding components are both arranged on a supporting frame (2);
one of the feeding components comprises a rotary seat (14), a rotary rod (15), a linear telescopic rod (16) and a feeding barrel (17), wherein the rotary seat (14) is fixedly installed on a supporting frame (2), a part of the rotary rod (15) is rotatably installed on the rotary seat (14), one end of the linear telescopic rod (16) is fixedly installed on one side of the rotary rod (15), one end of the feeding barrel (17) is fixedly installed on the other end of the linear telescopic rod (16), three nuts are fixedly installed on the feeding barrel (17) at equal angles, bolts (18) are connected in the three nuts in a threaded mode, and one ends of the three bolts (18) extend to the inside of the feeding barrel (17);
two ends of the laminating roller (3) are respectively fixed through six bolts (18) and are detachably arranged in the two feeding cylinders (17);
the intelligent feeding cleaning device (002) comprises two groups of intelligent adjusting feeding frames, a plurality of groups of feeding rollers (5), a plurality of groups of cleaning rollers (6) and a mounting plate (7), wherein the mounting plate (7) is fixedly mounted on the working table plate (1), and the two groups of intelligent adjusting feeding frames are symmetrically mounted on the mounting plate (7) respectively;
the intelligent regulation pay-off frame comprises a plurality of regulating plates (8) from large to small, wherein the largest regulating plate (8) is fixedly arranged on a mounting plate (7), sliding grooves with different sizes are respectively formed in the rest regulating plates (8) except the smallest regulating plate (8), the regulating plates (8) are respectively and sequentially and slidably arranged in the corresponding sliding grooves, one side of each regulating plate (8) is fixedly provided with a driving plate (9), the rest driving plates (9) except the smallest regulating plate (8) are respectively provided with a high-precision electric cylinder (10), and the output ends of the high-precision electric cylinders (10) penetrate through the driving plates (9) and are fixedly arranged between the adjacent driving plates (9);
the two groups of the feeding rollers (5) and the two groups of the cleaning rollers (6) are respectively rotatably arranged between the largest two adjusting plates (8) and the smallest two adjusting plates (8), the rest groups of the feeding rollers (5) and the cleaning rollers (6) are respectively rotatably arranged between the rest two adjusting plates (8) with the same size, an adjustable cleaning conveying cavity is formed between the two adjacent groups of the feeding rollers (5) and the two groups of the cleaning rollers (6) on the adjusting plates (8), the cleaning rollers (6) are respectively positioned at one side of the feeding rollers (5) and are flush with the corresponding feeding rollers (5), gears I (11) are respectively fixedly arranged on the feeding rollers (5), gears II (12) are respectively fixedly arranged on the cleaning rollers (6), the gears I (11) are respectively meshed with the adjacent gears II (12), motors (13) are respectively arranged on the rest adjusting plates (8) except the smallest adjusting plates (8), and a driving end of each motor (13) is respectively arranged between the driving end of each driving motor (13) and the corresponding feeding roller (5);
wherein one group of the feeding rollers (5) comprises two rotating blocks I, two groups of flange plates I and a feeding rotating roller;
the first rotating blocks are respectively and rotatably arranged on the two regulating plates (8) with the same size, two sides of the feeding rotating roller are respectively and detachably and fixedly arranged between the first rotating blocks through two groups of first flange plates, and the first gear (11) is fixedly arranged on the first rotating block positioned at one side;
the cleaning roller (6) comprises two rotating blocks II, two groups of flange plates II and a cleaning rotating roller;
the two rotating blocks are respectively and rotatably arranged on the two regulating plates (8) with the same size, two sides of the cleaning rotating roller are respectively and detachably and fixedly arranged between the two rotating blocks through two groups of flange plates II, and the gear II (12) is fixedly arranged on the rotating block II positioned at one side;
the calendaring forming device (003) comprises a calendaring mechanism and a limiting mechanism, wherein the limiting mechanism is arranged on the calendaring mechanism and is located on one side of the intelligent feeding cleaning device (002).
2. A conveyor belt forming system according to claim 1, characterized in that a group of rotation speed sensors (19) are respectively mounted on the largest adjusting plate (8) and the smallest adjusting plate (8) on one side, two groups of rotation speed sensors (19) are respectively mounted on the rest of the adjusting plates (8) on the side, and the detection ends of the groups of rotation speed sensors (19) are respectively matched with the corresponding rotation blocks one.
3. A conveyor belt forming system according to claim 1, characterized in that the calendering mechanism comprises a calendering rack (20), two calendering skids (21), two calendering electric cylinders (22), two calendering rolls (23) and a calendering motor;
the utility model discloses a rolling machine, including work platen (1), rolling frame (20), rolling slide (21), rolling motor, rolling slide (21) are in on work platen (1), two rolling slide (21) are slidable mounting respectively is in the both sides of rolling frame (20), two rolling motor cylinder (22) are installed respectively in the both sides of rolling frame (20) to the output of two rolling motor cylinder (22) respectively with two one end fixed mounting of rolling slide (21), one of them rolling roller (23) rotate install on rolling frame (20), another rolling roller (23) rotate install two between rolling slide (21), make two form a rolling cavity between rolling roller (23), rolling motor installs in one side of rolling frame (20) to fixed mounting between the output of rolling motor and the one end of corresponding rolling roller (23).
4. A conveyor belt forming system according to claim 3, characterized in that the limit mechanism comprises two limit assemblies, which are respectively mounted on one side of the calender frame (20) and are symmetrically arranged;
the limiting assembly comprises a limiting plate (24), a limiting electric cylinder (25) and a limiting stop (26), wherein the limiting plate (24) is fixedly installed on one side of the calendaring frame (20), the limiting electric cylinder (25) is installed on one side of the limiting plate (24), and the output end of the limiting electric cylinder (25) penetrates through the other side of the limiting plate (24) and is fixedly installed with one end of the limiting stop (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211534444.4A CN115891018B (en) | 2022-11-29 | 2022-11-29 | Conveyer belt molding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211534444.4A CN115891018B (en) | 2022-11-29 | 2022-11-29 | Conveyer belt molding system |
Publications (2)
| Publication Number | Publication Date |
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| CN115891018A CN115891018A (en) | 2023-04-04 |
| CN115891018B true CN115891018B (en) | 2023-07-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211534444.4A Active CN115891018B (en) | 2022-11-29 | 2022-11-29 | Conveyer belt molding system |
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| CN (1) | CN115891018B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118558731B (en) * | 2024-05-29 | 2024-11-15 | 江苏宝金钢智能制造有限公司 | Metal calender |
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| Publication number | Publication date |
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| CN115891018A (en) | 2023-04-04 |
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