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CN115872953B - Preparation method of peach aldehyde - Google Patents

Preparation method of peach aldehyde Download PDF

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CN115872953B
CN115872953B CN202211562911.4A CN202211562911A CN115872953B CN 115872953 B CN115872953 B CN 115872953B CN 202211562911 A CN202211562911 A CN 202211562911A CN 115872953 B CN115872953 B CN 115872953B
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reaction
peroxide
acid
methyl acrylate
peach aldehyde
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CN115872953A (en
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庞计昌
王中华
沈元伟
朱小瑞
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Wanhua Chemical Group Co Ltd
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Wanhua Chemical Group Co Ltd
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Abstract

The invention discloses a preparation method of peach aldehyde. The method comprises two steps of reaction, 1) taking n-octanol and methyl acrylate as raw materials, and carrying out free radical reaction under the action of peroxide and an auxiliary agent to generate an acid alcohol intermediate; 2) Taking an acid alcohol intermediate as a raw material, and carrying out esterification reaction under the action of an acid catalyst to prepare the peach aldehyde. The invention solves the problem that the intermittent process is adopted in the conventional synthesis of peach aldehyde, improves the continuity and stability of production operation, greatly reduces the generation of impurities, improves the yield of peach aldehyde, and solves the problems of high separation difficulty, more waste liquid and low yield of peach aldehyde.

Description

Preparation method of peach aldehyde
Technical Field
The invention belongs to the field of organic synthesis, and particularly relates to a preparation method of peach aldehyde.
Background
Peach aldehyde is commonly called as propionoundecalactone, also called as tetradecal and gamma-undecalactone, is colorless to pale yellow liquid, has the taste of peach, fruit and cream, is an essence additive for preparing food and beverage such as peach, cherry, sweet osmanthus, melon and the like, and is widely applied to daily chemical essence and edible essence.
At present, the synthesis of peach aldehyde mainly adopts the following methods:
(1) Under the action of sulfuric acid and hydrochloric acid catalyst, hydroxy acid, hydroxy ester and hydroxy acid derivative are synthesized directly into gamma-lactone in molecule, and the disadvantage is that raw materials 4-hydroxy undecanoic acid, 4-hydroxy undecanoic acid ester and 4-hydroxy undecanoic acid derivative are difficult to obtain and are not suitable for industrial production.
(2) Under the action of sulfuric acid catalyst, beta, gamma-undecylenic acid is synthesized by lactonization, which has the defects of complex preparation route of undecylenic acid, high synthesis cost, large amount of waste liquid generated in the production process and high three-waste treatment cost.
(3) The cerium acetate and the vanadium acetate are used as oxidizing agents and are prepared by synthesizing alpha-nonene and acetic acid, and the defects are that a large amount of heavy metal wastewater is generated by reaction, the heavy metal wastewater is difficult to treat, and the cost is high, so that the method is not suitable for industrial mass production.
(4) Under the action of boric acid catalyst, acrylic acid or methyl acrylate and n-octanol are adopted as raw materials, and free radical reaction is carried out under the action of peroxide initiator to prepare peach aldehyde, thus being a synthesis route for large-scale industrial application. The intermittent one-pot production process adopted in the industrial production has the defects of poor intermittent reaction continuity, long reaction time, low production efficiency and low separation yield, and the reaction liquid contains a large amount of low-boiling-point and high-boiling-point impurities, so that the fragrance of the product is not pure, and the fragrance of the peach aldehyde needs to be improved through complex fragrance aftertreatment.
Patent CN112275234A discloses a peach aldehyde production system and a production method, n-octanol, acrylic acid and di-tert-butyl peroxide are uniformly mixed in a raw material tank according to a proportion, n-octanol and boric acid serving as a catalyst are added in a reaction kettle in advance, raw materials are added dropwise after the temperature is raised to 140-180 ℃, the dropwise adding time is 6-12 h, the reaction is continued for 1-2 h after the dropwise adding is finished, the product yield is 85%, and a protective gas is required to be introduced in the dropwise adding process to reduce the dropwise adding temperature of the raw materials so as to reduce the occurrence of side reaction.
Patent CN103030614A discloses an extraction method for synthesizing peach aldehyde, which comprises the steps of firstly mixing octanol, acrylic acid and peroxide, adding octanol and a catalyst into a reaction kettle, heating to 140-190 ℃, dripping the mixture of octanol, acrylic acid and peroxide into the reaction kettle within 4-10 hours, stopping the reaction after no byproduct water is generated, rectifying reaction liquid to obtain a pure peach aldehyde product, wherein the peach aldehyde yield is 73.5%, and the pure peach aldehyde product also needs to be subjected to special aroma treatment for 1-6 hours.
Patent CN214183032U discloses a peach aldehyde production system, firstly, raw materials of n-octanol, acrylic acid and di-tert-butyl peroxide are uniformly mixed in a raw material tank according to a feeding proportion, a proper amount of n-octanol and boric acid are added into a reaction kettle, a mixture of n-octanol, acrylic acid and di-tert-butyl peroxide is dropwise added after the temperature is raised to 160-180 ℃, the dropwise adding time is 8-10 h, the reaction is continued for 1h after the dropwise adding is finished, the reaction liquid is rectified to obtain peach aldehyde with the GC purity of more than 99.5%, the peach aldehyde yield is 84-86%, and the method has the defects of long reaction time and complex intermittent operation and cannot meet the requirement of large-scale production.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a preparation method of peach aldehyde, which overcomes the defects of the prior art for synthesizing peach aldehyde, has the advantages of short reaction time, high product yield, low three wastes and energy consumption, low production cost and strong continuous operability, and is very suitable for large-scale industrialized amplification.
In order to achieve the above purpose and the above reaction effect, the present invention adopts the following technical scheme:
the invention provides a preparation method of peach aldehyde, which comprises the following steps:
1) N-octanol and methyl acrylate are used as raw materials, and free radical reaction is carried out under the action of peroxide and auxiliary agent to generate an acid alcohol intermediate;
2) Taking an acid alcohol intermediate as a raw material, and carrying out esterification reaction under the action of an acid catalyst to prepare the peach aldehyde.
In the present invention, the peroxide in step 1) is selected from one or more of di-t-butyl peroxide, dibenzoyl peroxide, di-t-amyl peroxide, t-butyl peroxyacetate, t-butyl peroxybenzoate, t-amyl peroxybenzoate, diisopropyl peroxydicarbonate, diethylpropylbenzene hydroperoxide, isopropylbenzene hydroperoxide, preferably one or more of di-t-butyl peroxide, di-t-amyl peroxide, t-butyl peroxyacetate.
In the present invention, the auxiliary agent in step 1) is selected from one or more of tri-n-butyl (vinyl) tin, dibutyl tin diacetate and dibutyl tin maleate, preferably tri-n-butyl (vinyl) tin.
In the present invention, the molar ratio of n-octanol to methyl acrylate in step 1) is 5-10:1, preferably 6-8:1.
In the present invention, the molar ratio of methyl acrylate to peroxide in step 1) is 10 to 20:1, preferably 14 to 16:1.
In the present invention, the auxiliary agent in step 1) is used in an amount of 0.01 to 0.5% by mass, preferably 0.05 to 0.2% by mass, based on the mass of the peroxide.
In the present invention, the temperature of the reaction in step 1) is 150 to 210℃and preferably 170 to 190 ℃.
In the present invention, the reaction time in step 1) is 15 to 120 seconds, preferably 30 to 60 seconds.
Preferably, in the present invention, the radical reaction of step 1) is carried out in a tubular reactor followed by a cooling heat exchanger and a storage tank, the reaction solution being rapidly cooled, wherein the preferred cooling temperature is from 0 to 20 ℃, preferably from 5 to 10 ℃.
In the invention, the free radical reaction in the step 1) has a conversion rate of more than 99.9 percent and a selectivity of more than 98 percent of the acid-alcohol intermediate.
In the invention, the esterification reaction in the step 2) is carried out under the condition of an acidic catalyst, wherein the acidic catalyst is one or more of sulfuric acid, nitric acid, hydrochloric acid, p-toluenesulfonic acid and boric acid, and preferably one or more of sulfuric acid, p-toluenesulfonic acid and hydrochloric acid.
Preferably, in step 2), the amount of the acid catalyst is 0.01 to 1%, preferably 0.05 to 0.2% by mass of the acid alcohol intermediate.
In the present invention, the temperature of the reaction in step 2) is 110 to 180℃and preferably 120 to 160 ℃.
In the present invention, in step 2), the reaction residence time is 10 to 60 minutes, preferably 15 to 30 minutes.
In the invention, the esterification reaction in the step 2) has the conversion rate of the acid-alcohol intermediate of more than 99.5 percent and the selectivity of peach aldehyde of more than 99 percent.
As a preferable scheme, the first step is tubular reaction, and the second step is scraper reaction rectification. The first step is to introduce a mixture containing n-octanol, methyl acrylate, peroxide and an auxiliary agent into a tubular reactor for reaction to obtain an acid-alcohol intermediate mixture, and the second step is to introduce the acid-alcohol intermediate mixture and an acid catalyst into a scraper reaction rectifying tower for mixing, and remove methanol to generate peach aldehyde.
One or more of adjuvants such as tri-n-butyl (vinyl) tin, dibutyl tin diacetate, dibutyl tin maleate and the like are introduced in the first step of reaction process, so that the stability of peroxide radicals and n-octanol radicals can be improved, the side reaction of the peroxide radicals and the n-octanol radicals in the reaction liquid is reduced, the free radical addition reaction of the n-octanol radicals and methyl acrylate is promoted, the side reaction such as methyl acrylate polymerization is reduced, and the selectivity and the conversion rate of methyl acrylate are improved.
Detailed Description
The reaction results were detected by gas chromatograph under the following specific analysis conditions: the chromatographic instrument is Agilent 7890A, the model of chromatographic column is HP-5, the inner diameter is 320 μm, the length is 30m, and the highest temperature is 325 ℃. Heating program: first, the temperature is kept at 60℃for 1 minute, the temperature is raised to 200℃at 15℃for 2 minutes, the temperature is raised to 300℃at 20℃for 15 minutes, and the total running time is 32 minutes.
Example 1
200g of n-octanol, 18.9g of methyl acrylate, 2.13g of di-tert-butyl peroxide and 0.0021g of tri-n-butyl (vinyl) tin are uniformly mixed, reacted in a tubular reactor at 180 ℃ for 40 seconds, and then cooled to 10 ℃ by a cooler after the reaction, wherein the conversion rate of the methyl acrylate is 99.9%, and the selectivity of an acid alcohol intermediate is 98.5%.
Adding 0.0467g of sulfuric acid into the reaction liquid, continuously introducing into a scraper reaction rectifying tower, reacting for 20min at 150 ℃, extracting methanol generated by the reaction at the top of the tower, and obtaining a mixed liquid containing peach aldehyde at the bottom of the tower, wherein the conversion rate of an acid-alcohol intermediate is 99.7%, and the selectivity is 99.4%.
Example 2
210g of n-octanol, 14g of methyl acrylate, 2.8g of di-tert-amyl peroxide and 0.01g of dibutyltin diacetate are uniformly mixed, reacted in a tubular reactor at 155 ℃ for 110 seconds, and then cooled to 10 ℃ by a cooler after the reaction is finished, wherein the conversion rate of the methyl acrylate is 99.95%, and the selectivity of an acid alcohol intermediate is 98.9%.
Adding 0.0052g of hydrochloric acid into the reaction liquid, continuously introducing into a scraper reaction rectifying tower, reacting for 58min at 115 ℃, extracting methanol generated by the reaction at the top of the tower, and obtaining a mixed liquid containing peach aldehyde at the bottom of the tower, wherein the conversion rate of an acid-alcohol intermediate is 99.6%, and the selectivity is 99.3%.
Example 3
210g of n-octanol, 25g of methyl acrylate, 2.4g of tert-butyl peroxyacetate and 0.0135g of tri-n-butyl (vinyl) tin are uniformly mixed, reacted for 30s in a tubular reactor at 190 ℃, and then cooled to 10 ℃ by a cooler after the reaction, wherein the conversion rate of the methyl acrylate is 99.97%, and the selectivity of an acid alcohol intermediate is 98.7%.
0.4956g of boric acid is added into the reaction liquid, the mixture is continuously introduced into a scraper reaction rectifying tower, the reaction is carried out for 10min at 178 ℃, methanol generated by the reaction is extracted from the top of the tower, the mixed liquid containing peach aldehyde is obtained from the tower kettle, and the conversion rate of the acid-alcohol intermediate is 99.8% and the selectivity is 99.1%.
Example 4
200g of n-octanol, 16.5g of methyl acrylate, 2.6g of tert-butyl peroxybenzoate and 0.004g of dibutyl tin maleate are uniformly mixed, reacted in a tubular reactor at 170 ℃ for 60 seconds, and then cooled to 10 ℃ by a cooler after the reaction, wherein the conversion rate of the methyl acrylate is 99.96%, and the selectivity of an acid alcohol intermediate is 98.8%.
0.082g of p-toluenesulfonic acid is added into the reaction liquid, the mixture is continuously introduced into a scraper reaction rectifying tower to react for 30min at 160 ℃, methanol generated by the reaction is extracted from the tower top, and the mixed liquid containing peach aldehyde is obtained from the tower bottom, wherein the conversion rate of acid-alcohol intermediate is 99.7%, and the selectivity is 99.35%.
Example 5
230g of n-octanol, 25g of methyl acrylate, 2.2g of di-tert-butyl peroxide and 0.0004g of tri-n-butyl (vinyl) tin are uniformly mixed, reacted for 16s in a tubular reactor at 205 ℃, and then cooled to 10 ℃ by a cooler after the reaction, wherein the conversion rate of the methyl acrylate is 99.98%, and the selectivity of an acid alcohol intermediate is 98.3%.
Adding 0.092g of sulfuric acid into the reaction liquid, continuously introducing into a scraper reaction rectifying tower, reacting for 15min at 130 ℃, extracting methanol generated by the reaction at the top of the tower, and obtaining a mixed liquid containing peach aldehyde at the bottom of the tower, wherein the conversion rate of an acid-alcohol intermediate is 99.7%, and the selectivity is 99.20%.
Comparative example 1
200g of n-octanol, 18.9g of methyl acrylate and 2.13g of di-tert-butyl peroxide are uniformly mixed, reacted in a tubular reactor at 180 ℃ for 40 seconds, and then cooled to 10 ℃ by a cooler after the reaction is finished, wherein the conversion rate of methyl acrylate is 88%, and the selectivity of an acid alcohol intermediate is 72%.
Adding 0.0267g sulfuric acid into the reaction liquid, continuously introducing into a scraper reaction rectifying tower, reacting for 20min at 150 ℃, extracting methanol generated by the reaction at the top of the tower, and obtaining a mixed liquid containing peach aldehyde at the bottom of the tower, wherein the conversion rate of an acid-alcohol intermediate is 99.5%, and the selectivity is 99%.
Comparative example 2
Firstly, 18g of n-octanol, 18g of methyl acrylate and 2.1g of di-tert-butyl peroxide are uniformly mixed, 182g of n-octanol and 0.22 boric acid are added into a reaction kettle, the mixed liquid of n-octanol, methyl acrylate and di-tert-butyl peroxide is dripped into the reaction kettle after the temperature of the reaction kettle is raised to 180 ℃, the dripping time is 6 hours, the reaction is continued for 1.5 hours after the dripping is finished, the reaction is cooled after the reaction is finished, the conversion rate of methyl acrylate is 99.8%, and the selectivity is 82%.

Claims (15)

1. A preparation method of peach aldehyde comprises the following steps:
1) N-octanol and methyl acrylate are used as raw materials, and free radical reaction is carried out under the action of peroxide and auxiliary agent to generate an acid alcohol intermediate;
2) Taking an acid alcohol intermediate as a raw material, and carrying out esterification reaction under the action of an acid catalyst to prepare peach aldehyde;
step 1) the peroxide is selected from one or more of di-tert-butyl peroxide, dibenzoyl peroxide, di-tert-amyl peroxide, tert-butyl peroxyacetate, tert-butyl peroxybenzoate, tert-amyl peroxybenzoate, diisopropyl peroxydicarbonate, diethylpropylbenzene hydroperoxide and isopropylbenzene hydroperoxide;
the auxiliary agent in the step 1) is selected from one or more of tri-n-butyl (vinyl) tin, dibutyl tin diacetate and dibutyl tin maleate.
2. The method according to claim 1, wherein the molar ratio of n-octanol to methyl acrylate in step 1) is 5-10:1.
3. The method according to claim 1, wherein the molar ratio of n-octanol to methyl acrylate in step 1) is 6-8:1.
4. The method of claim 1, wherein the molar ratio of methyl acrylate to peroxide in step 1) is from 10 to 20:1.
5. The method of claim 1, wherein the molar ratio of methyl acrylate to peroxide in step 1) is 14-16:1.
6. The method according to claim 1, wherein the auxiliary agent in step 1) is used in an amount of 0.01 to 0.5% by mass of the peroxide.
7. The method according to claim 1, wherein the auxiliary agent in step 1) is used in an amount of 0.05 to 0.2% by mass of the peroxide.
8. The method according to claim 1, wherein the temperature of the reaction of step 1) is 150 to 210 ℃; the reaction time is 15-120 s.
9. The method according to claim 1, wherein the temperature of the reaction of step 1) is 170-190 ℃; the reaction time is 30-60 s.
10. The method according to claim 1, wherein after the reaction in step 1), the reaction solution is cooled at 0 to 20 ℃.
11. The method according to claim 1, wherein after the reaction in step 1), the reaction solution is cooled at 5 to 10 ℃.
12. The method according to claim 1, wherein in the step 2), the amount of the acidic catalyst is 0.01 to 1% by mass of the acid alcohol intermediate.
13. The method according to claim 1, wherein in the step 2), the amount of the acidic catalyst is 0.05 to 0.2% by mass of the acid alcohol intermediate.
14. The method according to claim 1, wherein the temperature of the reaction of step 2) is 110-180 ℃; the reaction residence time is 10-60 min.
15. The method according to claim 1, wherein the temperature of the reaction of step 2) is 120-160 ℃; the reaction residence time is 15-30 min.
CN202211562911.4A 2022-12-07 2022-12-07 Preparation method of peach aldehyde Active CN115872953B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001011063A (en) * 1999-04-30 2001-01-16 Soda Aromatic Co Ltd Production of optically active gamma-lactone
CN103030614A (en) * 2011-09-29 2013-04-10 南昌洋浦天然香料香精有限公司 Extracting method of synthetic peach aldehyde
CN107735438A (en) * 2015-05-11 2018-02-23 Sika技术股份公司 Catalyst containing guanidine radicals
CN115322833A (en) * 2016-12-21 2022-11-11 西姆莱斯股份公司 Perfume mixture

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001011063A (en) * 1999-04-30 2001-01-16 Soda Aromatic Co Ltd Production of optically active gamma-lactone
CN103030614A (en) * 2011-09-29 2013-04-10 南昌洋浦天然香料香精有限公司 Extracting method of synthetic peach aldehyde
CN107735438A (en) * 2015-05-11 2018-02-23 Sika技术股份公司 Catalyst containing guanidine radicals
CN115322833A (en) * 2016-12-21 2022-11-11 西姆莱斯股份公司 Perfume mixture

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