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CN115849270A - Weight verification method and device for vehicle, vehicle and storage medium - Google Patents

Weight verification method and device for vehicle, vehicle and storage medium Download PDF

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Publication number
CN115849270A
CN115849270A CN202211711900.8A CN202211711900A CN115849270A CN 115849270 A CN115849270 A CN 115849270A CN 202211711900 A CN202211711900 A CN 202211711900A CN 115849270 A CN115849270 A CN 115849270A
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arm
total weight
weight
platform
work
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沈裕强
岳泽擎
吴方晴
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Hunan Zoomlion Intelligent Aerial Work Machinery Co Ltd
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Hunan Zoomlion Intelligent Aerial Work Machinery Co Ltd
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Abstract

The application relates to the field of vehicle detection, and discloses a weight verification method and device for a vehicle, the vehicle and a storage medium. The vehicle comprises an operation platform, an operation arm, a hydraulic oil cylinder, a pressure sensor and a platform weighing device, wherein the operation platform is provided with a carried object, and the weight verification method for the vehicle comprises the following steps: determining a first total weight of the operation platform and a carried object by using a platform weighing device, and determining an acting force of a hydraulic oil cylinder when the hydraulic oil cylinder lifts an operation arm by using a pressure sensor; determining the total relationship between the acting force and the second total weight; calculating a second total weight according to the total relation and the acting force; generating weight check information based on the error value of the first total weight and the second total weight. On the basis that the vehicle does not need to additionally set up new devices, the accuracy of the platform weighing device is detected by using the calculated second total weight, and further the inaccuracy of the weight value obtained by using the platform weighing device is avoided.

Description

用于车辆的重量校验方法、装置、车辆及存储介质Weight verification method, device, vehicle and storage medium for vehicle

技术领域technical field

本发明涉及车辆检测领域,具体地,涉及一种用于车辆的重量校验方法、装置、车辆及存储介质。The invention relates to the field of vehicle detection, in particular to a weight verification method and device for vehicles, a vehicle and a storage medium.

背景技术Background technique

高空作业车是一种载人设备,用于将高空作业平台中的人员或器材举升至指定高度。当高空作业车的高空作业平台超载时,不仅会损坏高空作业车内的零部件影响高空作业,还会导致发生安全事故。通常高空作业车设置了称重传感器,可利用称重传感器得到的重量数值。高空作业平台搭载有搭载物时,称重传感器得到的重量数值为高空作业平台的重量与搭载物的重量之和。根据称重传感器得到的重量数值,调整高空作业车的臂架限制幅度,并确定高空作业平台是否发生超载。An aerial work vehicle is a manned device used to lift people or equipment in an aerial work platform to a specified height. When the aerial work platform of the aerial work vehicle is overloaded, it will not only damage the parts in the aerial work vehicle and affect the aerial work, but also lead to safety accidents. Usually, the aerial work vehicle is equipped with a load cell, and the weight value obtained by the load cell can be used. When the aerial work platform is equipped with loads, the weight value obtained by the load cell is the sum of the weight of the aerial work platform and the weight of the load. According to the weight value obtained by the load cell, adjust the limit range of the boom of the aerial work vehicle, and determine whether the aerial work platform is overloaded.

然而,利用称重传感器对高空作业平台进行称重时,存在称重传感器得到的重量数值不准确的情况。在称重传感器得到的重量数值大于实际重量的情况下,高空作业车的臂架限制幅度较大,影响高空作业的效率。在称重传感器得到的重量数值小于实际重量的情况下,存在车辆翻车风险。当称重传感器发生数据偏移等故障时,称重传感器得到的高空作业平台的重量数值不准确,即称重传感器不能真实的反应高空作业平台的实际重量,进而影响了用户的高空作业。However, when using a load cell to weigh the aerial work platform, there is a situation that the weight value obtained by the load cell is inaccurate. When the weight value obtained by the load cell is greater than the actual weight, the boom limit of the aerial work vehicle is relatively large, which affects the efficiency of aerial work. In the case where the weight value obtained by the load cell is less than the actual weight, there is a risk of vehicle rollover. When the load cell has a fault such as data offset, the weight value of the aerial work platform obtained by the load cell is inaccurate, that is, the load cell cannot truly reflect the actual weight of the aerial work platform, which in turn affects the user's aerial work.

发明内容Contents of the invention

本发明实施例的目的是提供一种设备,该设备用于解决得到的高空作业平台的重量数值不准确的问题。The purpose of the embodiments of the present invention is to provide a device, which is used to solve the problem of inaccurate obtained weight values of aerial work platforms.

为了实现上述目的,第一方面,本申请提供一种用于车辆的重量校验方法,所述车辆包括作业平台、作业臂、液压油缸、压力传感器及平台称重装置,所述作业平台搭载有搭载物,所述方法包括:In order to achieve the above object, in the first aspect, the present application provides a weight verification method for a vehicle, the vehicle includes a working platform, a working arm, a hydraulic cylinder, a pressure sensor and a platform weighing device, and the working platform is equipped with load, the method comprising:

利用所述平台称重装置确定所述作业平台和所述搭载物的第一总重量,并利用所述压力传感器确定所述液压油缸举升所述作业臂时的作用力;Using the platform weighing device to determine the first total weight of the operating platform and the load, and using the pressure sensor to determine the force of the hydraulic cylinder when lifting the operating arm;

确定所述作用力与第二总重量的总关系,其中,所述第二总重量为所述作业平台的重量与所述搭载物的重量之和;determining a total relationship between the force and a second total weight, wherein the second total weight is the sum of the weight of the working platform and the weight of the load;

根据所述总关系和所述作用力,计算所述第二总重量;calculating said second total weight based on said total relationship and said force;

基于所述第一总重量和第二总重量的误差值,生成重量校验信息。Weight verification information is generated based on an error value of the first total weight and the second total weight.

结合第一方面,在第一种可能的实现方式中,所述作业臂包括第一作业臂、第二作业臂,所述第一作业臂通过所述第二作业臂连接所述作业平台,所述液压油缸分别连接所述第一作业臂和所述第二作业臂,所述确定所述作用力与第二总重量的总关系,包括:With reference to the first aspect, in a first possible implementation manner, the working arm includes a first working arm and a second working arm, and the first working arm is connected to the working platform through the second working arm, so The hydraulic cylinder is respectively connected to the first operating arm and the second operating arm, and the determination of the total relationship between the active force and the second total weight includes:

基于所述液压油缸与所述第二作业臂之间的第一连接节点,以及所述第一作业臂与所述第二作业臂之间的第二连接节点,确定所述第二作业臂的第一臂长;Based on a first connection node between the hydraulic cylinder and the second working arm, and a second connection node between the first working arm and the second working arm, determining a position of the second working arm first arm length;

基于所述第一连接节点,以及所述液压油缸与所述第一作业臂之间的第三连接节点,确定所述第一作业臂的第二臂长;determining a second arm length of the first working arm based on the first connection node and a third connection node between the hydraulic cylinder and the first working arm;

确定所述液压油缸的当前长度、所述第一臂长及所述第二臂长之间的三角关系;determining a triangular relationship among the current length of the hydraulic cylinder, the first arm length, and the second arm length;

根据所述三角关系,确定所述作用力与第二总重量的总关系。Based on the triangular relationship, a total relationship of the force to the second total weight is determined.

结合第一方面的第一种可能的实现方式,在第二种可能的实现方式中,所述根据所述三角关系,确定所述作用力与第二总重量的总关系,包括:With reference to the first possible implementation manner of the first aspect, in a second possible implementation manner, the determining the total relationship between the acting force and the second total weight according to the triangular relationship includes:

根据所述三角关系,计算所述液压油缸的当前长度;Calculate the current length of the hydraulic cylinder according to the triangular relationship;

基于所述第一臂长、所述第二臂长及所述液压油缸的当前长度,计算所述液压油缸与所述第二作业臂的第一夹角;calculating a first angle between the hydraulic cylinder and the second working arm based on the first arm length, the second arm length, and the current length of the hydraulic cylinder;

根据所述第一夹角,确定所述作用力与第二总重量的总关系。According to the first included angle, the overall relationship between the acting force and the second total weight is determined.

结合第一方面的第二种可能的实现方式,在第三种可能的实现方式中,所述作业臂还包括第三作业臂,所述第二作业臂通过所述第二作业臂连接所述作业平台,所述根据所述第一夹角,确定所述作用力与第二总重量的总关系,包括:With reference to the second possible implementation of the first aspect, in a third possible implementation, the working arm further includes a third working arm, and the second working arm is connected to the The working platform, according to the first angle, determines the total relationship between the force and the second total weight, including:

基于所述第二连接节点,以及所述第二作业臂与所述第三作业臂之间的第四连接节点,确定所述第二作业臂的第三臂长;determining a third arm length of the second working arm based on the second connection node and a fourth connection node between the second working arm and the third working arm;

基于所述第四连接节点,以及所述第三作业臂与所述作业平台之间的第五连接节点,确定所述第三作业臂的第四臂长;determining a fourth arm length of the third working arm based on the fourth connection node and a fifth connection node between the third working arm and the working platform;

根据所述第三臂长、所述第四臂长、所述第二作业臂的倾角、所述第三作业臂的倾角及所述作业平台的边长,计算所述作业平台与所述第二连接节点的第一距离;According to the length of the third arm, the length of the fourth arm, the inclination angle of the second operating arm, the inclination angle of the third operating arm and the side length of the operating platform, calculate the relationship between the operating platform and the first operating platform the first distance between two connected nodes;

根据所述第一臂长和所述第二作业臂的倾角,计算所述第一连接节点与所述第二连接节点的第二距离;calculating a second distance between the first connection node and the second connection node according to the first arm length and the inclination angle of the second operating arm;

基于所述第一距离、所述第二距离及所述第一夹角,确定所述作用力与第二总重量的总关系。Based on the first distance, the second distance and the first included angle, a total relationship between the acting force and a second total weight is determined.

结合第一方面的第二种可能的实现方式,在第四种可能的实现方式中,所述根据所述三角关系,确定所述液压油缸的当前长度,包括:With reference to the second possible implementation manner of the first aspect, in a fourth possible implementation manner, the determining the current length of the hydraulic cylinder according to the triangular relationship includes:

基于所述第一作业臂的倾角和所述第二作业臂的倾角,计算所述第一作业臂与所述第二作业臂的第二夹角;calculating a second included angle between the first operating arm and the second operating arm based on the inclination angle of the first operating arm and the inclination angle of the second operating arm;

根据所述第二夹角和所述三角关系,计算所述液压油缸的当前长度。Calculate the current length of the hydraulic oil cylinder according to the second included angle and the triangular relationship.

结合第一方面,在第五种可能的实现方式中,所述基于所述第一总重量和第二总重量的误差值,生成重量校验信息,包括:With reference to the first aspect, in a fifth possible implementation manner, the generating weight verification information based on the error value between the first total weight and the second total weight includes:

计算所述第一总重量和第二总重量的误差值;calculating an error value between the first total weight and the second total weight;

在所述误差值小于预设阈值的情况下,生成所述第一总重量不存在异常的重量校验信息;When the error value is less than a preset threshold, generating weight verification information that there is no abnormality in the first total weight;

在所述误差值大于或等于预设阈值的情况下,生成所述第一总重量存在异常的重量校验信息。In a case where the error value is greater than or equal to a preset threshold, weight verification information indicating that the first total weight is abnormal is generated.

结合第一方面,在第六种可能的实现方式中,所述利用所述平台称重装置确定所述作业平台和所述搭载物的第一总重量,并利用所述压力传感器确定所述液压油缸举升所述作业臂时的作用力之后,还包括:With reference to the first aspect, in a sixth possible implementation manner, using the platform weighing device to determine the first total weight of the working platform and the load, and using the pressure sensor to determine the hydraulic pressure After the active force when the oil cylinder lifts the working arm, it also includes:

根据压力传感器的当前温度和所述压力传感器的温度漂移系数,对所述作用力进行温度补偿;performing temperature compensation on the acting force according to the current temperature of the pressure sensor and the temperature drift coefficient of the pressure sensor;

对温度补偿后的作用力进行滤波,更新所述作用力。The temperature-compensated force is filtered to update the force.

第二方面,本申请提供一种用于车辆的重量校验装置,所述车辆包括作业平台、作业臂、液压油缸、压力传感器及平台称重装置,所述作业平台搭载有搭载物,所述装置包括:In a second aspect, the present application provides a weight verification device for a vehicle, the vehicle includes a working platform, a working arm, a hydraulic cylinder, a pressure sensor, and a platform weighing device, the working platform is equipped with loads, and the Devices include:

第一总重量确定模块,用于利用所述平台称重装置确定所述作业平台和所述搭载物的第一总重量,并利用所述压力传感器确定所述液压油缸举升所述作业臂时的作用力;The first total weight determination module is configured to use the platform weighing device to determine the first total weight of the operation platform and the load, and use the pressure sensor to determine when the hydraulic cylinder lifts the operation arm force;

总关系确定模块,用于确定所述作用力与第二总重量的总关系,其中,所述第二总重量为所述作业平台的重量与所述搭载物的重量之和;A total relationship determination module, configured to determine a total relationship between the force and a second total weight, wherein the second total weight is the sum of the weight of the working platform and the weight of the load;

第二总重量确定模块,用于根据所述总关系和所述作用力,计算所述第二总重量;a second total weight determination module, configured to calculate the second total weight according to the total relationship and the force;

校验信息生成模块,用于基于所述第一总重量和第二总重量的误差值,生成重量校验信息。The verification information generation module is configured to generate weight verification information based on the error value between the first total weight and the second total weight.

第三方面,本申请提供一种车辆,所述车辆包括作业平台、作业臂、液压油缸、压力传感器、平台称重装置、存储器及处理器,所述存储器存储有计算机程序,所述计算机程序在所述处理器执行时,实现如第一方面所述的用于车辆的重量校验方法。In a third aspect, the present application provides a vehicle, the vehicle includes a working platform, a working arm, a hydraulic cylinder, a pressure sensor, a platform weighing device, a memory and a processor, the memory stores a computer program, and the computer program is When the processor is executed, the method for verifying the weight of a vehicle as described in the first aspect is realized.

第四方面,本申请提供一种计算机可读存储介质,所述计算机可读存储介质上存储有计算机程序,所述计算机程序被处理器执行时,实现如第一方面所述的用于车辆的重量校验方法。In a fourth aspect, the present application provides a computer-readable storage medium, where a computer program is stored on the computer-readable storage medium, and when the computer program is executed by a processor, the computer program for a vehicle as described in the first aspect is implemented. Method of weight verification.

本申请提供一种用于车辆的重量校验方法,所述车辆包括作业平台、作业臂、液压油缸、压力传感器及平台称重装置,所述作业平台搭载有搭载物,所述方法包括:利用所述平台称重装置确定所述作业平台和所述搭载物的第一总重量,并利用所述压力传感器确定所述液压油缸举升所述作业臂时的作用力;确定所述作用力与第二总重量的总关系;根据所述总关系和所述作用力,计算所述第二总重量;基于所述第一总重量和第二总重量的误差值,生成重量校验信息。在车辆不需要额外设置新的器件的基础上,利用计算得到的第二总重量,检测平台称重装置的精准度,进而避免利用平台称重装置得到的重量数值不准确。The present application provides a method for checking the weight of a vehicle, the vehicle includes a work platform, a work arm, a hydraulic cylinder, a pressure sensor and a platform weighing device, the work platform is equipped with loads, and the method includes: using The platform weighing device determines the first total weight of the operating platform and the load, and uses the pressure sensor to determine the force when the hydraulic cylinder lifts the operating arm; determine the force and A total relationship of the second total weight; calculating the second total weight according to the total relationship and the acting force; generating weight verification information based on an error value between the first total weight and the second total weight. On the basis that the vehicle does not need additional new devices, the calculated second total weight is used to detect the accuracy of the platform weighing device, thereby avoiding inaccurate weight values obtained by using the platform weighing device.

本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.

附图说明Description of drawings

附图是用来提供对本发明实施例的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明实施例,但并不构成对本发明实施例的限制。在附图中:The accompanying drawings are used to provide a further understanding of the embodiments of the present invention, and constitute a part of the specification, and are used together with the following specific embodiments to explain the embodiments of the present invention, but do not constitute limitations to the embodiments of the present invention. In the attached picture:

图1示出了本申请实施例提供的用于车辆的重量校验方法的流程图;Fig. 1 shows the flow chart of the weight checking method for vehicle provided by the embodiment of the present application;

图2示出了本申请实施例提供的车辆的第一种结构示意图;Fig. 2 shows the first structural schematic diagram of the vehicle provided by the embodiment of the present application;

图3示出了本申请实施例提供的车辆的第二种结构示意图;Fig. 3 shows a second structural schematic diagram of the vehicle provided by the embodiment of the present application;

图4示出了本申请实施例提供的用于车辆的重量校验装置的结构示意图。Fig. 4 shows a schematic structural diagram of a weight verification device for a vehicle provided by an embodiment of the present application.

附图标记说明Explanation of reference signs

200-车辆200-vehicle

210-作业平台 220-作业臂 230-液压油缸210-Working platform 220-Working arm 230-Hydraulic cylinder

221-第一作业臂 222-第二作业臂 223-第三作业臂221-First working arm 222-Second working arm 223-Third working arm

具体实施方式Detailed ways

下面将结合本发明实施例中附图,对本发明实施例的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明实施例,并不用于限制本发明实施例。The specific implementation manners of the embodiments of the present invention will be described in detail below with reference to the accompanying drawings in the embodiments of the present invention. It should be understood that the specific implementation manners described here are only used to illustrate and explain the embodiments of the present invention, and are not intended to limit the embodiments of the present invention.

通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present invention.

在下文中,可在本发明的各种实施例中使用的术语“包括”、“具有”及其同源词仅意在表示特定特征、数字、步骤、操作、元件、组件或前述项的组合,并且不应被理解为首先排除一个或更多个其它特征、数字、步骤、操作、元件、组件或前述项的组合的存在或增加一个或更多个特征、数字、步骤、操作、元件、组件或前述项的组合的可能性。Hereinafter, the terms "comprising", "having" and their cognates that may be used in various embodiments of the present invention are only intended to represent specific features, numbers, steps, operations, elements, components or combinations of the foregoing, And it should not be understood as first excluding the existence of one or more other features, numbers, steps, operations, elements, components or combinations of the foregoing or adding one or more features, numbers, steps, operations, elements, components or a combination of the foregoing possibilities.

此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.

除非另有限定,否则在这里使用的所有术语(包括技术术语和科学术语)具有与本发明的各种实施例所属领域普通技术人员通常理解的含义相同的含义。所述术语(诸如在一般使用的词典中限定的术语)将被解释为具有与在相关技术领域中的语境含义相同的含义并且将不被解释为具有理想化的含义或过于正式的含义,除非在本发明的各种实施例中被清楚地限定。Unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which various embodiments of the present invention belong. The terms (such as those defined in commonly used dictionaries) will be interpreted as having the same meaning as the contextual meaning in the relevant technical field and will not be interpreted as having an idealized meaning or an overly formal meaning, Unless clearly defined in various embodiments of the present invention.

实施例1Example 1

请参阅图1,图1示出了本申请实施例提供的用于车辆的重量校验方法的流程图。Please refer to FIG. 1 . FIG. 1 shows a flow chart of a weight verification method for a vehicle provided by an embodiment of the present application.

所述车辆包括作业平台、作业臂、液压油缸、压力传感器及平台称重装置,所述作业平台搭载有搭载物,图1中的用于车辆的重量校验方法包括:The vehicle includes a work platform, a work arm, a hydraulic cylinder, a pressure sensor and a platform weighing device, and the work platform is equipped with loads. The weight verification method for the vehicle in Fig. 1 includes:

S110,利用所述平台称重装置确定所述作业平台和所述搭载物的第一总重量,并利用所述压力传感器确定所述液压油缸举升所述作业臂时的作用力。S110, using the platform weighing device to determine a first total weight of the working platform and the load, and using the pressure sensor to determine the force when the hydraulic cylinder lifts the working arm.

请一并参阅图2,图2示出了本申请实施例提供的车辆的第一种结构示意图。Please also refer to FIG. 2 . FIG. 2 shows a schematic diagram of a first structure of a vehicle provided by an embodiment of the present application.

车辆200可以为任意具有作业臂220的高空作业车,在此不做限定。进行高空作业时,液压油缸230做直线运动举升作业臂220,进而将作业平台210举升至特定的高度位置。本实施例中,作业平台210搭载有搭载物,其中,搭载物是根据实际需求设置的,可以是作业人员,也可以是器材,在此不做限定。利用平台称重装置确定作业平台210和搭载物的第一总重量。利用平台称重装置对作业平台210进行实时称重,避免作业平台210发生超载。作业臂200举升作业平台210时,液压油缸230举升作业臂220时产生作用力,利用压力传感器确定液压油缸230举升作业臂220时的作用力。The vehicle 200 may be any aerial work vehicle with a working arm 220 , which is not limited here. When working at heights, the hydraulic cylinder 230 moves linearly to lift the working arm 220 , and then lifts the working platform 210 to a specific height. In this embodiment, the work platform 210 is equipped with loads, wherein the loads are set according to actual needs, and may be operators or equipment, which are not limited here. The first total weight of the working platform 210 and the load is determined by using the platform weighing device. The platform weighing device is used to weigh the operation platform 210 in real time to prevent the operation platform 210 from being overloaded. When the working arm 200 lifts the working platform 210 , the hydraulic cylinder 230 generates force when lifting the working arm 220 , and the pressure sensor is used to determine the force when the hydraulic cylinder 230 lifts the working arm 220 .

需要理解的是,压力传感器设置于液压油缸,图中不具体示出。车辆200还包括了车载底盘及转台结构等其他的机械结构,其他的机械结构是根据实际需求设置的,在此不做限定。It should be understood that the pressure sensor is arranged on the hydraulic cylinder, which is not specifically shown in the figure. The vehicle 200 also includes other mechanical structures such as a vehicle chassis and a turntable structure, and other mechanical structures are set according to actual needs and are not limited here.

作为一个示例,所述利用所述平台称重装置确定所述作业平台和所述搭载物的第一总重量,并利用所述压力传感器确定所述液压油缸举升所述作业臂时的作用力之后,还包括:As an example, using the platform weighing device to determine the first total weight of the operating platform and the load, and using the pressure sensor to determine the force of the hydraulic cylinder when lifting the operating arm After that, also include:

根据压力传感器的当前温度和所述压力传感器的温度漂移系数,对所述作用力进行温度补偿;performing temperature compensation on the acting force according to the current temperature of the pressure sensor and the temperature drift coefficient of the pressure sensor;

对温度补偿后的作用力进行滤波,更新所述作用力。The temperature-compensated force is filtered to update the force.

压力传感器是一种基于材料的弹性形变检测作用力的器件,压力传感器所使用的材料在每次弹性回复后,会产生弹性疲劳。压力传感器的温度漂移则是由于温度变化引起材料弹性变化,进而引起压力传感器的参数变化的现象。预先检测压力传感器的温度漂移过程中,确定压力传感器的温度漂移系数。液压油缸举升作业臂时,液压油缸的温度会影响压力传感器的当前温度。根据压力传感器的当前温度和压力传感器的温度漂移系数,对作用力进行温度补偿,避免温度变化而导致压力传感器得到的作用力不准确。The pressure sensor is a device that detects the force based on the elastic deformation of the material. The material used in the pressure sensor will produce elastic fatigue after each elastic recovery. The temperature drift of the pressure sensor is a phenomenon that the temperature change causes the elastic change of the material, which in turn causes the parameter change of the pressure sensor. During the process of pre-detecting the temperature drift of the pressure sensor, the temperature drift coefficient of the pressure sensor is determined. When the hydraulic cylinder raises the boom, the temperature of the hydraulic cylinder affects the current temperature of the pressure sensor. According to the current temperature of the pressure sensor and the temperature drift coefficient of the pressure sensor, temperature compensation is performed on the force to avoid inaccurate force obtained by the pressure sensor due to temperature changes.

同时,车辆运行过程中,还存在压力冲击。可对温度补偿后的作用力进行滤波,更新利用压力传感器得到的作用力。对利用压力传感器得到的作用力进行温度补偿和滤波处理,提高得到的作用力的准确性。At the same time, there are pressure shocks during the operation of the vehicle. The temperature compensated force can be filtered to update the force obtained with the pressure sensor. Perform temperature compensation and filter processing on the force obtained by using the pressure sensor to improve the accuracy of the obtained force.

S120,确定所述作用力与第二总重量的总关系。S120. Determine a total relationship between the acting force and the second total weight.

进行高空作业时,液压油缸通过调整当前长度举升作业臂,进而利用作业臂举升搭载有搭载物的作业平台。本实施例中,液压油缸举升作业臂时的作用力是作业平台与液压油缸相互作用而产生的力。确定作用力与第二总重量的总关系,进而根据已得到的作用力,确定第二总重量,其中,第二总重量为作业平台的重量与搭载物的重量之和。When performing high-altitude operations, the hydraulic cylinder lifts the operating arm by adjusting the current length, and then uses the operating arm to lift the operating platform with the load. In this embodiment, the force exerted by the hydraulic cylinder when lifting the working arm is the force generated by the interaction between the working platform and the hydraulic cylinder. Determine the overall relationship between the active force and the second total weight, and then determine the second total weight according to the obtained active force, wherein the second total weight is the sum of the weight of the working platform and the weight of the load.

作为一个示例,所述作业臂包括第一作业臂、第二作业臂,所述第一作业臂通过所述第二作业臂连接所述作业平台,所述液压油缸分别连接所述第一作业臂和所述第二作业臂,所述确定所述作用力与第二总重量的总关系,包括:As an example, the working arm includes a first working arm and a second working arm, the first working arm is connected to the working platform through the second working arm, and the hydraulic cylinders are respectively connected to the first working arm and said second working arm, said determining a total relationship of said force to a second total weight comprises:

基于所述液压油缸与所述第二作业臂之间的第一连接节点,以及所述第一作业臂与所述第二作业臂之间的第二连接节点,确定所述第二作业臂的第一臂长;Based on a first connection node between the hydraulic cylinder and the second working arm, and a second connection node between the first working arm and the second working arm, determining a position of the second working arm first arm length;

基于所述第一连接节点,以及所述液压油缸与所述第一作业臂之间的第三连接节点,确定所述第一作业臂的第二臂长;determining a second arm length of the first working arm based on the first connection node and a third connection node between the hydraulic cylinder and the first working arm;

确定所述液压油缸的当前长度、所述第一臂长及所述第二臂长之间的三角关系;determining a triangular relationship among the current length of the hydraulic cylinder, the first arm length, and the second arm length;

根据所述三角关系,确定所述作用力与第二总重量的总关系。Based on the triangular relationship, a total relationship of the force to the second total weight is determined.

请一并参阅图3,图3示出了本申请实施例提供的车辆的第二种结构示意图。Please refer to FIG. 3 together. FIG. 3 shows a second structural schematic view of the vehicle provided by the embodiment of the present application.

为便于理解,本申请的实施例中,液压油缸230与第二作业臂222之间的第一连接节点为图中的A点,第一作业臂221与第二作业臂222之间的第二连接节点为图中的B点,液压油缸230与第一作业221臂之间的第三连接节点为图中的C点。基于两点成线,确定第二作业臂222的第一臂长为A点与B点构成的直线长度,确定第一作业臂221的第二臂长为B点与C点构成的直线长度。此外,液压油缸230的当前长度为A点与C点构成的直线长度。For ease of understanding, in the embodiment of the present application, the first connection node between the hydraulic cylinder 230 and the second working arm 222 is point A in the figure, and the second connecting node between the first working arm 221 and the second working arm 222 is The connection node is point B in the figure, and the third connection node between the hydraulic cylinder 230 and the first working arm 221 is point C in the figure. Based on the two points forming a line, the first arm length of the second operating arm 222 is determined to be the length of a straight line formed by point A and point B, and the second arm length of the first operating arm 221 is determined to be the length of a straight line formed by point B and point C. In addition, the current length of the hydraulic cylinder 230 is the length of the straight line formed by point A and point C.

液压油缸230举升第二作业臂222时,液压油缸230的当前长度动态变化,而第二作业臂222的第一臂长及确定第一作业臂221的第二臂长为固定值。由余弦定理确定液压油缸230的当前长度、第一臂长及第二臂长之间的三角关系。When the hydraulic cylinder 230 lifts the second arm 222, the current length of the hydraulic cylinder 230 changes dynamically, while the first arm length of the second arm 222 and the second arm length of the first arm 221 are fixed values. The triangular relationship among the current length of the hydraulic cylinder 230 , the first arm length and the second arm length is determined by the law of cosines.

根据三角关系,计算A点、B点及C点构成的三角形的角度。基于三角形的角度,将作用力分解为沿水平风向的力和沿竖直方向的力,进而确定作用力与第二总重量的总关系。According to the triangle relationship, calculate the angle of the triangle formed by point A, point B and point C. Based on the angle of the triangle, the action force is decomposed into a force along the horizontal wind direction and a force along the vertical direction, and then the overall relationship between the action force and the second total weight is determined.

在一个可选的示例中,所述根据所述三角关系,确定所述作用力与第二总重量的总关系,包括:In an optional example, the determining the total relationship between the force and the second total weight according to the triangular relationship includes:

根据所述三角关系,计算所述液压油缸的当前长度;Calculate the current length of the hydraulic cylinder according to the triangular relationship;

基于所述第一臂长、所述第二臂长及所述液压油缸的当前长度,计算所述液压油缸与所述第二作业臂的第一夹角;calculating a first angle between the hydraulic cylinder and the second working arm based on the first arm length, the second arm length, and the current length of the hydraulic cylinder;

根据所述第一夹角,确定所述作用力与第二总重量的总关系。According to the first included angle, the overall relationship between the acting force and the second total weight is determined.

已知第二作业臂222的第一臂长和第一作业臂221第二臂长,根据液压油缸230的当前长度、第一臂长及第二臂长之间的三角关系,计算液压油缸230的当前长度。Knowing the first arm length of the second operating arm 222 and the second arm length of the first operating arm 221, the hydraulic cylinder 230 is calculated according to the current length of the hydraulic cylinder 230, the triangular relationship between the first arm length and the second arm length. the current length of .

基于第一臂长、第二臂长及液压油缸230的当前长度,由余弦定理计算液压油缸230与第二作业臂222的第一夹角:Based on the length of the first arm, the length of the second arm and the current length of the hydraulic cylinder 230, the first angle between the hydraulic cylinder 230 and the second operating arm 222 is calculated by the law of cosines:

Figure BDA0004028015390000101
Figure BDA0004028015390000101

其中,∠BAC为液压油缸230与第二作业臂222的第一夹角,AB为第二作业臂222的第一臂长,BC为第一作业臂221的第二臂长,AC为液压油缸230的当前长度。Wherein, ∠BAC is the first included angle between the hydraulic cylinder 230 and the second working arm 222, AB is the first arm length of the second working arm 222, BC is the second arm length of the first working arm 221, and AC is the hydraulic cylinder The current length of 230.

基于液压油缸230与第二作业臂222的第一夹角,将作用力分解为沿水平风向的力和沿竖直方向的力,进而确定作用力与第二总重量的总关系。Based on the first included angle between the hydraulic cylinder 230 and the second working arm 222 , the force is decomposed into a force along the horizontal wind direction and a force along the vertical direction, and then a total relationship between the force and the second total weight is determined.

在一个可选的示例中,所述作业臂还包括第三作业臂,所述第二作业臂通过所述第二作业臂连接所述作业平台,所述根据所述第一夹角,确定所述作用力与第二总重量的总关系,包括:In an optional example, the working arm further includes a third working arm, the second working arm is connected to the working platform through the second working arm, and according to the first included angle, the determined The overall relationship between the above forces and the second total weight, including:

基于所述第二连接节点,以及所述第二作业臂与所述第三作业臂之间的第四连接节点,确定所述第二作业臂的第三臂长;determining a third arm length of the second working arm based on the second connection node and a fourth connection node between the second working arm and the third working arm;

基于所述第四连接节点,以及所述第三作业臂与所述作业平台之间的第五连接节点,确定所述第三作业臂的第四臂长;determining a fourth arm length of the third working arm based on the fourth connection node and a fifth connection node between the third working arm and the working platform;

根据所述第三臂长、所述第四臂长、所述第二作业臂的倾角、所述第三作业臂的倾角及所述作业平台的边长,计算所述作业平台与所述第二连接节点的第一距离;According to the length of the third arm, the length of the fourth arm, the inclination angle of the second operating arm, the inclination angle of the third operating arm and the side length of the operating platform, calculate the relationship between the operating platform and the first operating platform the first distance between two connected nodes;

根据所述第一臂长和所述第二作业臂的倾角,计算所述第一连接节点与所述第二连接节点的第二距离;calculating a second distance between the first connection node and the second connection node according to the first arm length and the inclination angle of the second operating arm;

基于所述第一距离、所述第二距离及所述第一夹角,确定所述作用力与第二总重量的总关系。Based on the first distance, the second distance and the first included angle, a total relationship between the acting force and a second total weight is determined.

如图3所示,为便于理解,本申请的实施例中,第二作业臂222与第三作业臂223之间的第四连接节点为D点,第三作业臂223与作业平台210之间的第五连接节点为H点。基于两点成线,确定第二作业臂222的第三臂长为B点与D点构成的直线长度,第三作业臂223的第四臂长为D点与H点构成的直线长度。需要理解的是,本申请的实施例中作业平台210的边长为作业平台210的宽度的一半,即作业平台210的边长为作业平台210的质心与第五连接节点的距离。As shown in FIG. 3 , for ease of understanding, in the embodiment of the present application, the fourth connection node between the second operating arm 222 and the third operating arm 223 is point D, and between the third operating arm 223 and the operating platform 210 The fifth connection node of is point H. Based on the two points forming a line, the third arm length of the second operating arm 222 is determined to be the length of a straight line formed by points B and D, and the fourth arm length of the third operating arm 223 is determined to be the length of a straight line formed by points D and H. It should be understood that, in the embodiment of the present application, the side length of the working platform 210 is half of the width of the working platform 210 , that is, the side length of the working platform 210 is the distance between the centroid of the working platform 210 and the fifth connection node.

可通过设置于车辆100的角度传感器,实时获取第一作业臂221的倾角、第二作业臂222的倾角及第三作业臂223的倾角,在此不做赘述。The inclination angles of the first working arm 221 , the second working arm 222 , and the third working arm 223 can be acquired in real time through the angle sensor provided on the vehicle 100 , which will not be repeated here.

需要理解的是,第一距离和第二距离为相同方向的距离,为便于理解,本申请的实施例中,第一距离和第二距离均为沿水平方向的距离。第一距离为k点与B点构成的直线长度,第二距离为a点与B点构成的直线长度。具体地,根据第二作业臂222的第三臂长、第三作业臂223的第四臂长、第二作业臂222的倾角、第三作业臂223的倾角及作业平台210的边长,计算作业平台210与第二连接节点的第一距离:It should be understood that the first distance and the second distance are distances in the same direction. For ease of understanding, in the embodiment of the present application, the first distance and the second distance are distances along the horizontal direction. The first distance is the length of a straight line formed by point k and point B, and the second distance is the length of a straight line formed by point a and point B. Specifically, according to the third arm length of the second working arm 222, the fourth arm length of the third working arm 223, the inclination angle of the second working arm 222, the inclination angle of the third working arm 223 and the side length of the working platform 210, the calculation The first distance between the working platform 210 and the second connection node:

kb=kh+DHcosγ+BDcosα 公式(2)kb=kh+DHcosγ+BDcosα formula (2)

其中,kb为第一距离,kh为作业平台210的边长,DH为第三作业臂223的第四臂长,BD为第二作业臂222的第三臂长,γ为第三作业臂223的倾角,α为第二作业臂的倾角。Wherein, kb is the first distance, kh is the side length of the working platform 210, DH is the fourth arm length of the third working arm 223, BD is the third arm length of the second working arm 222, and γ is the third working arm 223 The inclination angle of , α is the inclination angle of the second working arm.

根据第二作业臂222的第一臂长和第二作业臂的倾角,计算第一连接节点与第二连接节点的第二距离为:According to the first arm length of the second operating arm 222 and the inclination angle of the second operating arm, the second distance between the first connecting node and the second connecting node is calculated as:

aB=ABcosα 公式(3)aB=ABcosα formula (3)

其中,aB为第二距离,AB为第二作业臂222的第一臂长,α为第二作业臂的倾角。Wherein, aB is the second distance, AB is the first arm length of the second working arm 222, and α is the inclination angle of the second working arm.

三角形的三个内角和为180度,根据第二作业臂的倾角和第一夹角,得到液压油缸230与竖直方向的夹角为:The sum of the three interior angles of the triangle is 180 degrees. According to the inclination angle of the second operating arm and the first included angle, the included angle between the hydraulic cylinder 230 and the vertical direction is:

∠aAC=90°-(∠α+∠BAC) 公式(4)∠aAC=90°-(∠α+∠BAC) formula (4)

其中,∠aAC为液压油缸230与竖直方向的夹角,α为第二作业臂的倾角,∠BAC为液压油缸230与第二作业臂222的第一夹角。Wherein, ∠aAC is the angle between the hydraulic cylinder 230 and the vertical direction, α is the inclination angle of the second working arm, and ∠BAC is the first angle between the hydraulic cylinder 230 and the second working arm 222 .

基于液压油缸230与竖直方向的夹角,将作用力分解为沿水平风向的力和沿竖直方向的力,进而由杠杆定理确定作用力与第二总重量的总关系为:Based on the angle between the hydraulic cylinder 230 and the vertical direction, the force is decomposed into a force along the horizontal wind direction and a force along the vertical direction, and then the total relationship between the force and the second total weight is determined by the lever theorem as:

Fcos∠aAC×ABcosα=G0×(kh+DHcosγ+BDcosα) 公式(5)Fcos∠aAC×ABcosα=G 0 ×(kh+DHcosγ+BDcosα) formula (5)

其中,F为作用力,G0为第二总重量,∠aAC为液压油缸230与竖直方向的夹角,α为第二作业臂的倾角,γ为第三作业臂223的倾角,AB为第二作业臂222的第一臂长,kh为作业平台210的边长,DH为第三作业臂223的第四臂长,BD为第二作业臂222的第三臂长。Among them, F is the active force, G 0 is the second total weight, ∠aAC is the angle between the hydraulic cylinder 230 and the vertical direction, α is the inclination angle of the second operating arm, γ is the inclination angle of the third operating arm 223, and AB is The first arm length of the second working arm 222 , kh is the side length of the working platform 210 , DH is the fourth arm length of the third working arm 223 , and BD is the third arm length of the second working arm 222 .

在一个可选的示例中,所述根据所述三角关系,确定所述液压油缸的当前长度,包括:In an optional example, the determining the current length of the hydraulic cylinder according to the triangular relationship includes:

基于所述第一作业臂的倾角和所述第二作业臂的倾角,计算所述第一作业臂与所述第二作业臂的第二夹角;calculating a second included angle between the first operating arm and the second operating arm based on the inclination angle of the first operating arm and the inclination angle of the second operating arm;

根据所述第二夹角和所述三角关系,计算所述液压油缸的当前长度。Calculate the current length of the hydraulic oil cylinder according to the second included angle and the triangular relationship.

本实施例中,第一作业臂221为剪叉式作业臂,且第一作弊臂221的其中一个子臂连接第二作业臂222,第一作业臂221的倾角为子臂的倾角。基于第一作业臂的倾角和第二作业臂的倾角,计算第一作业臂与第二作业臂的第二夹角为:In this embodiment, the first working arm 221 is a scissor-type working arm, and one sub-arm of the first cheating arm 221 is connected to the second working arm 222, and the inclination angle of the first working arm 221 is the inclination angle of the sub-arm. Based on the inclination angle of the first operating arm and the inclination angle of the second operating arm, the second included angle between the first operating arm and the second operating arm is calculated as:

∠ABC=∠α+∠β 公式(6)∠ABC=∠α+∠β Formula (6)

其中,∠ABC为第一作业臂221与第二作业臂222的第二夹角,α为第二作业臂222的倾角,β为第一作业臂221的倾角。Wherein, ∠ABC is the second included angle between the first working arm 221 and the second working arm 222 , α is the inclination angle of the second working arm 222 , and β is the inclination angle of the first working arm 221 .

已知三角形的两条边长及两条边的夹角,根据第二夹角和三角关系,由余弦定理计算液压油缸230的当前长度为:Given the lengths of two sides of a triangle and the included angles of the two sides, according to the second included angle and the triangular relationship, the current length of the hydraulic cylinder 230 is calculated by the law of cosines as:

Figure BDA0004028015390000131
Figure BDA0004028015390000131

其中,∠ABC为第一作业臂221与第二作业臂222的第二夹角,AB为第二作业臂222的第一臂长,BC为第一作业臂221的第二臂长,AC为液压油缸230的当前长度。Wherein, ∠ABC is the second included angle between the first working arm 221 and the second working arm 222, AB is the first arm length of the second working arm 222, BC is the second arm length of the first working arm 221, and AC is The current length of the hydraulic ram 230 .

S130,根据所述总关系和所述作用力,计算所述第二总重量。S130. Calculate the second total weight according to the total relationship and the acting force.

将作用力代入公式(5),根据总关系和作用力,计算第二总重量:Substituting the action force into formula (5), according to the total relationship and action force, calculate the second total weight:

Figure BDA0004028015390000132
Figure BDA0004028015390000132

F为作用力,G0为第二总重量,∠aAC为液压油缸230与竖直方向的夹角,α为第二作业臂的倾角,γ为第三作业臂223的倾角,AB为第二作业臂222的第一臂长,kh为作业平台210的边长,DH为第三作业臂223的第四臂长,BD为第二作业臂222的第三臂长。F is the force, G 0 is the second total weight, ∠aAC is the angle between the hydraulic cylinder 230 and the vertical direction, α is the inclination angle of the second working arm, γ is the inclination angle of the third working arm 223, and AB is the second The first arm length of the working arm 222 , kh is the side length of the working platform 210 , DH is the fourth arm length of the third working arm 223 , and BD is the third arm length of the second working arm 222 .

计算作业平台和搭载物的第一总重量时,所使用的压力传感器等器件均为车辆所包括的器件,车辆不需要额外设置新的器件。When calculating the first total weight of the operating platform and the load, the pressure sensor and other components used are all components included in the vehicle, and the vehicle does not need to be additionally equipped with new components.

S140,基于所述第一总重量和第二总重量的误差值,生成重量校验信息。S140. Generate weight verification information based on the error value between the first total weight and the second total weight.

利用平台称重装置得到作业平台和搭载物的第一总重量,利用回转装置的参数得到作业平台和搭载物的第二总重量。当平台称重装置发生数据偏移等故障时,存在利用平台称重装置得到的高空作业平台的重量数值不准确的情况。基于第一总重量和第二总重量的误差值,生成重量校验信息。计算作业平台和搭载物的第一总重量时,所使用的压力传感器等器件均为车辆所包括的器件,在车辆不需要额外设置新的器件的基础上,利用计算得到的第二总重量,检测平台称重装置的精准度,进而避免利用平台称重装置得到的重量数值不准确。The platform weighing device is used to obtain the first total weight of the operation platform and the load, and the parameters of the slewing device are used to obtain the second total weight of the operation platform and the load. When the platform weighing device has a fault such as data offset, the weight value of the aerial work platform obtained by using the platform weighing device may be inaccurate. Weight verification information is generated based on the error value of the first total weight and the second total weight. When calculating the first total weight of the operating platform and the load, the pressure sensors and other devices used are all devices included in the vehicle. On the basis that the vehicle does not need to be additionally equipped with new devices, the calculated second total weight is used. Detect the accuracy of the platform weighing device, thereby avoiding inaccurate weight values obtained by using the platform weighing device.

此外,基于第一总重量和第二总重量的误差值,确定平台称重装置误差较大时,还可生成报警信息,限制车辆的回转动作,进而规避安全风险。In addition, based on the error value between the first total weight and the second total weight, when it is determined that the platform weighing device has a large error, an alarm message can also be generated to limit the turning movement of the vehicle, thereby avoiding safety risks.

作为一个示例,所述基于所述第一总重量和第二总重量的误差值,生成重量校验信息,包括:As an example, the generating weight verification information based on the error value of the first total weight and the second total weight includes:

计算所述第一总重量和第二总重量的误差值;calculating an error value between the first total weight and the second total weight;

在所述误差值小于预设阈值的情况下,生成所述第一总重量不存在异常的重量校验信息;When the error value is less than a preset threshold, generating weight verification information that there is no abnormality in the first total weight;

在所述误差值大于或等于预设阈值的情况下,生成所述第一总重量存在异常的重量校验信息。In a case where the error value is greater than or equal to a preset threshold, weight verification information indicating that the first total weight is abnormal is generated.

计算第一总重量和第二总重量的误差值,并判断误差值是否小于预设阈值:Calculate the error value between the first total weight and the second total weight, and judge whether the error value is smaller than the preset threshold:

Figure BDA0004028015390000141
Figure BDA0004028015390000141

其中,G为第一总重量,G0为第二总重量,k为预设阈值。Wherein, G is the first total weight, G0 is the second total weight, and k is the preset threshold.

需要理解的是,k的取值是根据实际需求设置的,可以为0.05至0.1中的任意取值,在此不做限定。在误差值小于预设阈值的情况下,确定平台称重装置得到的作业平台的重量数值在误差允许范围内,生成第一总重量不存在异常的重量校验信息。基于第一总重量,实时调整高空作业车的臂架限制幅度,并确定作业平台是否超载。在误差值大于或等于预设阈值的情况下,则确定平台称重装置的误差较大,平台称重装置得到的作业平台的重量数值不准确,生成第一总重量存在异常的重量校验信息。It should be understood that the value of k is set according to actual requirements, and may be any value from 0.05 to 0.1, which is not limited here. If the error value is less than the preset threshold, it is determined that the weight value of the working platform obtained by the platform weighing device is within the error allowable range, and weight verification information that there is no abnormality in the first total weight is generated. Based on the first total weight, the limit range of the boom of the aerial work vehicle is adjusted in real time, and it is determined whether the work platform is overloaded. If the error value is greater than or equal to the preset threshold value, it is determined that the error of the platform weighing device is large, the weight value of the working platform obtained by the platform weighing device is inaccurate, and the weight verification information that the first total weight is abnormal is generated. .

本申请提供一种用于车辆的重量校验方法,所述车辆包括作业平台、作业臂、液压油缸、压力传感器及平台称重装置,所述作业平台搭载有搭载物,所述方法包括:利用所述平台称重装置确定所述作业平台和所述搭载物的第一总重量,并利用所述压力传感器确定所述液压油缸举升所述作业臂时的作用力;确定所述作用力与第二总重量的总关系;根据所述总关系和所述作用力,计算所述第二总重量;基于所述第一总重量和第二总重量的误差值,生成重量校验信息。在车辆不需要额外设置新的器件的基础上,利用计算得到的第二总重量,检测平台称重装置的精准度,进而避免利用平台称重装置得到的重量数值不准确。The present application provides a method for checking the weight of a vehicle, the vehicle includes a work platform, a work arm, a hydraulic cylinder, a pressure sensor and a platform weighing device, the work platform is equipped with loads, and the method includes: using The platform weighing device determines the first total weight of the operating platform and the load, and uses the pressure sensor to determine the force when the hydraulic cylinder lifts the operating arm; determine the force and A total relationship of the second total weight; calculating the second total weight according to the total relationship and the acting force; generating weight verification information based on an error value between the first total weight and the second total weight. On the basis that the vehicle does not need additional new devices, the calculated second total weight is used to detect the accuracy of the platform weighing device, thereby avoiding inaccurate weight values obtained by using the platform weighing device.

实施例2Example 2

请参阅图4,图4示出了本申请实施例提供的用于车辆的重量校验装置的结构示意图。Please refer to FIG. 4 . FIG. 4 shows a schematic structural diagram of a weight verification device for a vehicle provided by an embodiment of the present application.

所述车辆包括作业平台、作业臂、液压油缸、压力传感器及平台称重装置,所述作业平台搭载有搭载物,图4中的用于车辆的重量校验装置300包括:The vehicle includes an operating platform, an operating arm, a hydraulic cylinder, a pressure sensor, and a platform weighing device, and the operating platform is equipped with loads. The weight verification device 300 for the vehicle in FIG. 4 includes:

第一总重量确定模块310,用于利用所述平台称重装置确定所述作业平台和所述搭载物的第一总重量,并利用所述压力传感器确定所述液压油缸举升所述作业臂时的作用力;The first total weight determining module 310 is configured to use the platform weighing device to determine the first total weight of the operating platform and the load, and use the pressure sensor to determine that the hydraulic cylinder lifts the operating arm when the force;

总关系确定模块320,用于确定所述作用力与第二总重量的总关系,其中,所述第二总重量为所述作业平台的重量与所述搭载物的重量之和;A total relationship determination module 320, configured to determine a total relationship between the acting force and a second total weight, wherein the second total weight is the sum of the weight of the working platform and the weight of the load;

第二总重量确定模块330,用于根据所述总关系和所述作用力,计算所述第二总重量;A second total weight determining module 330, configured to calculate the second total weight according to the total relationship and the force;

校验信息生成模块340,用于基于所述第一总重量和第二总重量的误差值,生成重量校验信息。The verification information generating module 340 is configured to generate weight verification information based on the error value between the first total weight and the second total weight.

作为一个示例,所述作业臂包括第一作业臂、第二作业臂,所述第一作业臂通过所述第二作业臂连接所述作业平台,所述液压油缸分别连接所述第一作业臂和所述第二作业臂,所述总关系确定模块320,包括:As an example, the working arm includes a first working arm and a second working arm, the first working arm is connected to the working platform through the second working arm, and the hydraulic cylinders are respectively connected to the first working arm and said second working arm, said total relationship determination module 320, comprising:

第一臂长确定模块,用于基于所述液压油缸与所述第二作业臂之间的第一连接节点,以及所述第一作业臂与所述第二作业臂之间的第二连接节点,确定所述第二作业臂的第一臂长;A first arm length determining module, configured to be based on a first connection node between the hydraulic cylinder and the second working arm, and a second connection node between the first working arm and the second working arm , determine the first arm length of the second operating arm;

第二臂长确定模块,用于基于所述第一连接节点,以及所述液压油缸与所述第一作业臂之间的第三连接节点,确定所述第一作业臂的第二臂长;A second arm length determining module, configured to determine a second arm length of the first operating arm based on the first connection node and a third connection node between the hydraulic cylinder and the first operating arm;

三角关系确定模块,用于确定所述液压油缸的当前长度、所述第一臂长及所述第二臂长之间的三角关系;A triangular relationship determination module, configured to determine the triangular relationship among the current length of the hydraulic cylinder, the first arm length, and the second arm length;

总关系模块,用于根据所述三角关系,确定所述作用力与第二总重量的总关系。A total relationship module, configured to determine the total relationship between the acting force and the second total weight according to the triangular relationship.

在一个可选的示例中,所述总关系确定模块320,包括:In an optional example, the total relationship determining module 320 includes:

当前长度计算模块,用于根据所述三角关系,计算所述液压油缸的当前长度;a current length calculation module, configured to calculate the current length of the hydraulic cylinder according to the triangular relationship;

第一夹角计算模块,用于基于所述第一臂长、所述第二臂长及所述液压油缸的当前长度,计算所述液压油缸与所述第二作业臂的第一夹角;A first angle calculation module, configured to calculate a first angle between the hydraulic cylinder and the second working arm based on the first arm length, the second arm length, and the current length of the hydraulic cylinder;

关系确定模块,用于根据所述第一夹角,确定所述作用力与第二总重量的总关系。A relationship determining module, configured to determine a total relationship between the acting force and the second total weight according to the first included angle.

在一个可选的示例中,所述作业臂还包括第三作业臂,所述第二作业臂通过所述第二作业臂连接所述作业平台,所述关系确定模块,包括:In an optional example, the operating arm further includes a third operating arm, the second operating arm is connected to the operating platform through the second operating arm, and the relationship determination module includes:

第三夹角计算模块,用于基于所述第二连接节点,以及所述第二作业臂与所述第三作业臂之间的第四连接节点,确定所述第二作业臂的第三臂长;A third included angle calculation module, configured to determine a third arm of the second operating arm based on the second connecting node and a fourth connecting node between the second operating arm and the third operating arm long;

第四夹角计算模块,用于基于所述第四连接节点,以及所述第三作业臂与所述作业平台之间的第五连接节点,确定所述第三作业臂的第四臂长;A fourth included angle calculation module, configured to determine a fourth arm length of the third operating arm based on the fourth connecting node and a fifth connecting node between the third operating arm and the operating platform;

第一距离计算模块,用于根据所述第三臂长、所述第四臂长、所述第二作业臂的倾角、所述第三作业臂的倾角及所述作业平台的边长,计算所述作业平台与所述第二连接节点的第一距离;The first distance calculation module is configured to calculate according to the third arm length, the fourth arm length, the inclination angle of the second operating arm, the inclination angle of the third operating arm, and the side length of the operating platform a first distance between the working platform and the second connection node;

第二距离计算模块,用于根据所述第一臂长和所述第二作业臂的倾角,计算所述第一连接节点与所述第二连接节点的第二距离;A second distance calculation module, configured to calculate a second distance between the first connection node and the second connection node according to the first arm length and the inclination angle of the second operating arm;

作用力与第二总重量总关系模块,用于基于所述第一距离、所述第二距离及所述第一夹角,确定所述作用力与第二总重量的总关系。A total relationship module between the active force and the second total weight, configured to determine the overall relationship between the active force and the second total weight based on the first distance, the second distance, and the first included angle.

在一个可选的示例中,所述当前长度计算模块,包括:In an optional example, the current length calculation module includes:

第二夹角计算模块,用于基于所述第一作业臂的倾角和所述第二作业臂的倾角,计算所述第一作业臂与所述第二作业臂的第二夹角;A second included angle calculation module, configured to calculate a second included angle between the first operating arm and the second operating arm based on the inclination angle of the first operating arm and the inclination angle of the second operating arm;

液压油缸的当前长度计算模块,用于根据所述第二夹角和所述三角关系,计算所述液压油缸的当前长度。The current length calculation module of the hydraulic cylinder is configured to calculate the current length of the hydraulic cylinder according to the second included angle and the triangular relationship.

作为一个示例,所述校验信息生成模块340,包括:As an example, the verification information generation module 340 includes:

误差值计算模块,用于计算所述第一总重量和第二总重量的误差值;an error value calculation module, configured to calculate an error value between the first total weight and the second total weight;

不存在异常的校验模块,用于在所述误差值小于预设阈值的情况下,生成所述第一总重量不存在异常的重量校验信息;A non-abnormal verification module, configured to generate weight verification information indicating that the first total weight has no abnormality when the error value is less than a preset threshold;

存在异常的校验模块,用于在所述误差值大于或等于预设阈值的情况下,生成所述第一总重量存在异常的重量校验信息。An abnormality verification module is configured to generate weight verification information indicating that the first total weight is abnormal when the error value is greater than or equal to a preset threshold.

作为一个示例,所述用于车辆的重量校验装置300,还包括:As an example, the weight verification device 300 for a vehicle further includes:

温度补偿模块,用于根据压力传感器的当前温度和所述压力传感器的温度漂移系数,对所述作用力进行温度补偿;A temperature compensation module, configured to perform temperature compensation on the force according to the current temperature of the pressure sensor and the temperature drift coefficient of the pressure sensor;

滤波模块,用于对温度补偿后的作用力进行滤波,更新所述作用力。The filter module is configured to filter the temperature-compensated force and update the force.

用于车辆的重量校验装置300用于执行上述的用于车辆的重量校验方法中的对应步骤,各个功能的具体实施,在此不再一一描述。此外,实施例1中可选示例也同样适用于实施例2的用于车辆的重量校验装置300。The vehicle weight verification device 300 is used to execute the corresponding steps in the above-mentioned vehicle weight verification method, and the specific implementation of each function will not be described one by one here. In addition, the optional examples in Embodiment 1 are also applicable to the weight verification device 300 for vehicles in Embodiment 2.

本申请实施例还提供一种车辆,所述车辆包括作业平台、作业臂、液压油缸、压力传感器、平台称重装置、存储器及处理器,所述计算机程序在所述处理器执行时,实现如实施例1所述的用于车辆的重量校验方法。The embodiment of the present application also provides a vehicle. The vehicle includes a working platform, a working arm, a hydraulic cylinder, a pressure sensor, a platform weighing device, a memory, and a processor. When the computer program is executed by the processor, the following The method for checking the weight of a vehicle described in Embodiment 1.

本实施例中的第一总重量确定模块310、总关系确定模块320、第二总重量确定模块330、校验信息生成模块340等均作为程序单元存储在存储器中,由处理器执行存储在存储器中的上述程序单元来实现相应的功能。In this embodiment, the first total weight determination module 310, the total relationship determination module 320, the second total weight determination module 330, the verification information generation module 340, etc. are all stored in the memory as program units, and are executed by the processor and stored in the memory. The above-mentioned program unit in to realize the corresponding function.

处理器中包含内核,由内核去存储器中调取相应的程序单元。内核可以设置一个或以上,通过调整内核参数来解决得到的高空作业平台的重量数值不准确的问题。The processor includes a kernel, and the kernel fetches corresponding program units from the memory. One or more kernels can be set to solve the problem of inaccurate weight values of aerial work platforms obtained by adjusting kernel parameters.

存储器可能包括计算机可读介质中的非永久性存储器,随机存取存储器(RAM)和/或非易失性内存等形式,如只读存储器(ROM)或闪存(flash RAM),存储器包括至少一个存储芯片。Memory may include non-permanent memory in computer-readable media, random access memory (RAM) and/or non-volatile memory, such as read-only memory (ROM) or flash memory (flash RAM), memory includes at least one memory chip.

本申请实施例还提供一种计算机可读存储介质,所述计算机可读存储介质上存储有计算机程序,所述计算机程序被处理器执行时,实现如实施例1所述的用于车辆的重量校验方法。The embodiment of the present application also provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the weight for the vehicle as described in Embodiment 1 is realized. Validation method.

本领域内的技术人员应明白,本申请的实施例可提供为方法、系统、或计算机程序产品。因此,本申请可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本申请可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present application may be provided as methods, systems, or computer program products. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.

本申请是参照根据本申请实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present application is described with reference to flowcharts and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the present application. It should be understood that each procedure and/or block in the flowchart and/or block diagram, and a combination of procedures and/or blocks in the flowchart and/or block diagram can be realized by computer program instructions. These computer program instructions may be provided to a general purpose computer, special purpose computer, embedded processor, or processor of other programmable data processing equipment to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing equipment produce a An apparatus for realizing the functions specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.

这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to operate in a specific manner, such that the instructions stored in the computer-readable memory produce an article of manufacture comprising instruction means, the instructions The device realizes the function specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.

这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded onto a computer or other programmable data processing device, causing a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process, thereby The instructions provide steps for implementing the functions specified in the flow chart or blocks of the flowchart and/or the block or blocks of the block diagrams.

在一个典型的配置中,计算设备包括一个或多个处理器(CPU)、输入/输出接口、网络接口和内存。In a typical configuration, a computing device includes one or more processors (CPUs), input/output interfaces, network interfaces, and memory.

存储器可能包括计算机可读介质中的非永久性存储器,随机存取存储器(RAM)和/或非易失性内存等形式,如只读存储器(ROM)或闪存(flash RAM)。存储器是计算机可读介质的示例。Memory may include non-permanent storage in computer readable media, in the form of random access memory (RAM) and/or nonvolatile memory such as read only memory (ROM) or flash RAM. The memory is an example of a computer readable medium.

计算机可读存储介质包括永久性和非永久性、可移动和非可移动媒体可以由任何方法或技术来实现信息存储。信息可以是计算机可读指令、数据结构、程序的模块或其他数据。计算机的存储介质的例子包括,但不限于相变内存(PRAM)、静态随机存取存储器(SRAM)、动态随机存取存储器(DRAM)、其他类型的随机存取存储器(RAM)、只读存储器(ROM)、电可擦除可编程只读存储器(EEPROM)、快闪记忆体或其他内存技术、只读光盘只读存储器(CD-ROM)、数字多功能光盘(DVD)或其他光学存储、磁盒式磁带,磁带磁磁盘存储或其他磁性存储设备或任何其他非传输介质,可用于存储可以被计算设备访问的信息。按照本文中的界定,计算机可读介质不包括暂存电脑可读媒体(transitory media),如调制的数据信号和载波。Computer-readable storage media includes both volatile and non-permanent, removable and non-removable media by any method or technology for storage of information. Information may be computer readable instructions, data structures, modules of a program, or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read only memory (ROM), Electrically Erasable Programmable Read-Only Memory (EEPROM), Flash memory or other memory technology, Compact Disc Read-Only Memory (CD-ROM), Digital Versatile Disc (DVD) or other optical storage, Magnetic tape cartridge, tape magnetic disk storage or other magnetic storage device or any other non-transmission medium that can be used to store information that can be accessed by a computing device. As defined herein, computer-readable media excludes transitory computer-readable media, such as modulated data signals and carrier waves.

还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、商品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、商品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、商品或者设备中还存在另外的相同要素。It should also be noted that the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes Other elements not expressly listed, or elements inherent in the process, method, commodity, or apparatus are also included. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.

以上仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are only examples of the present application, and are not intended to limit the present application. For those skilled in the art, various modifications and changes may occur in this application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the scope of the claims of the present application.

Claims (10)

1. A weight verification method for a vehicle, the vehicle comprising a work platform, a work arm, a hydraulic cylinder, a pressure sensor and a platform weighing device, the work platform carrying a load, the method comprising:
determining a first total weight of the operation platform and the carried object by using the platform weighing device, and determining an acting force of the hydraulic oil cylinder when the hydraulic oil cylinder lifts the operation arm by using the pressure sensor;
determining the total relation between the acting force and a second total weight, wherein the second total weight is the sum of the weight of the working platform and the weight of the carried object;
calculating the second total weight according to the total relation and the acting force;
and generating weight checking information based on the error value of the first total weight and the second total weight.
2. The method of claim 1, wherein the work jib comprises a first work jib and a second work jib, the first work jib being coupled to the work platform by the second work jib, the hydraulic rams being coupled to the first work jib and the second work jib, respectively, the determining the total relationship of the force to a second total weight comprising:
determining a first arm length of the second work boom based on a first connection node between the hydraulic ram and the second work boom and a second connection node between the first work boom and the second work boom;
determining a second arm length of the first work arm based on the first connection node and a third connection node between the hydraulic cylinder and the first work arm;
determining a triangular relationship among the current length of the hydraulic oil cylinder, the first arm length and the second arm length;
and determining the total relation between the acting force and the second total weight according to the triangular relation.
3. The weight verification method for a vehicle of claim 2, wherein said determining an overall relationship of said force to a second overall weight from said trigonometric relationship comprises:
calculating the current length of the hydraulic oil cylinder according to the triangular relation;
calculating a first included angle between the hydraulic oil cylinder and the second operation arm based on the first arm length, the second arm length and the current length of the hydraulic oil cylinder;
and determining the total relation between the acting force and the second total weight according to the first included angle.
4. The method of claim 3, wherein the work jib further comprises a third work jib, the second work jib being coupled to the work platform via the second work jib, and wherein determining the total relationship of the applied force to the second total weight based on the first included angle comprises:
determining a third arm length of the second work boom based on the second connection node and a fourth connection node between the second work boom and the third work boom;
determining a fourth arm length of the third work arm based on the fourth connection node and a fifth connection node between the third work arm and the work platform;
calculating a first distance between the operation platform and the second connecting node according to the third arm length, the fourth arm length, the inclination angle of the second operation arm, the inclination angle of the third operation arm and the side length of the operation platform;
calculating a second distance between the first connecting node and the second connecting node according to the first arm length and the inclination angle of the second working arm;
and determining the total relation between the acting force and the second total weight based on the first distance, the second distance and the first included angle.
5. The weight verification method for a vehicle of claim 3, wherein said determining a current length of said hydraulic ram according to said trigonometric relationship comprises:
calculating a second included angle between the first working arm and the second working arm based on the inclination angle of the first working arm and the inclination angle of the second working arm;
and calculating the current length of the hydraulic oil cylinder according to the second included angle and the triangular relation.
6. The weight verification method for a vehicle of claim 1, wherein generating weight verification information based on the error value for the first total weight and the second total weight comprises:
calculating an error value of the first total weight and the second total weight;
under the condition that the error value is smaller than a preset threshold value, weight verification information that the first total weight is not abnormal is generated;
and under the condition that the error value is greater than or equal to a preset threshold value, weight verification information that the first total weight is abnormal is generated.
7. The weight verification method for a vehicle of claim 1, wherein after determining the first total weight of the work platform and the load using the platform weighing device and determining the force at which the hydraulic ram lifts the work arm using the pressure sensor, further comprising:
performing temperature compensation on the acting force according to the current temperature of the pressure sensor and the temperature drift coefficient of the pressure sensor;
and filtering the acting force after temperature compensation, and updating the acting force.
8. The utility model provides a weight calibration device for vehicle, the vehicle includes work platform, operation arm, hydraulic cylinder, pressure sensor and platform weighing device, the work platform carries the thing of carrying, its characterized in that, the device includes:
the first total weight determining module is used for determining a first total weight of the operation platform and the carried object by using the platform weighing device and determining an acting force when the hydraulic oil cylinder lifts the operation arm by using the pressure sensor;
the total relation determining module is used for determining the total relation between the acting force and a second total weight, wherein the second total weight is the sum of the weight of the working platform and the weight of the carried object;
a second total weight determination module for calculating the second total weight according to the total relationship and the acting force;
and the check information generating module is used for generating weight check information based on the error value of the first total weight and the second total weight.
9. A vehicle comprising a work platform, a work arm, a hydraulic ram, a pressure sensor, a platform weighing device, a memory, and a processor, the memory storing a computer program which, when executed by the processor, carries out a weight-check method for a vehicle as claimed in any one of claims 1 to 7.
10. A computer-readable storage medium, characterized in that a computer program is stored thereon, which, when being executed by a processor, carries out a weight check method for a vehicle according to any one of claims 1 to 7.
CN202211711900.8A 2022-12-29 2022-12-29 Weight verification method and device for vehicle, vehicle and storage medium Pending CN115849270A (en)

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JPH05139700A (en) * 1991-11-20 1993-06-08 Mitsui Eng & Shipbuild Co Ltd Load-balancer, particularly self travelling load-balancer
CN103857616A (en) * 2011-09-27 2014-06-11 力至优三菱叉车株式会社 Forklift
CN109052261A (en) * 2018-08-27 2018-12-21 中联重科股份有限公司 High-altitude operation equipment leveling system and method and high-altitude operation equipment
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CN110926578A (en) * 2018-09-20 2020-03-27 卡哥特科专利许可有限公司 Method and system for determining the weight of a removable platform
CN111174890A (en) * 2019-12-13 2020-05-19 湖南亚兴特种电子衡器有限公司 A calibration device and adjustment method of a spreader-type container over-eccentric load detection and weighing system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05139700A (en) * 1991-11-20 1993-06-08 Mitsui Eng & Shipbuild Co Ltd Load-balancer, particularly self travelling load-balancer
CN103857616A (en) * 2011-09-27 2014-06-11 力至优三菱叉车株式会社 Forklift
CN109052261A (en) * 2018-08-27 2018-12-21 中联重科股份有限公司 High-altitude operation equipment leveling system and method and high-altitude operation equipment
CN110926578A (en) * 2018-09-20 2020-03-27 卡哥特科专利许可有限公司 Method and system for determining the weight of a removable platform
CN109553040A (en) * 2018-11-30 2019-04-02 徐工消防安全装备有限公司 Aerial working platform vehicle and aerial working platform vehicle load capacity detection method
CN111174890A (en) * 2019-12-13 2020-05-19 湖南亚兴特种电子衡器有限公司 A calibration device and adjustment method of a spreader-type container over-eccentric load detection and weighing system

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