CN115750111A - Low-speed engine oil injection control device, low-speed engine and low-speed engine oil injection control method - Google Patents
Low-speed engine oil injection control device, low-speed engine and low-speed engine oil injection control method Download PDFInfo
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Abstract
本发明公开了一种低速发动机喷油控制装置、低速发动机及低速发动机喷油控制方法,低速发动机喷油控制装置包括角度传感器、转速传感器、整机控制模块和n个气缸控制模块;角度传感器用于测量第一缸曲轴角度,转速传感器用于测量曲轴转速;第一气缸与第一气缸控制模块对应;整机控制模块用于接收喷油角度参数,并发送给每一气缸控制模块;第一气缸控制模块用于获取第一缸曲轴角度以及曲轴转速,并将其发送给第二气缸控制模块;每一气缸控制模块用于根据喷油角度参数、曲轴转速和气缸控制模块对应的气缸的曲轴角度对气缸控制模块对应的气缸进行喷油控制,解决了发动机同步喷油和驱动控制问题,同时能够提高各缸控制的实时性以及简化布线。
The invention discloses a low-speed engine fuel injection control device, a low-speed engine and a low-speed engine fuel injection control method. The low-speed engine fuel injection control device includes an angle sensor, a rotational speed sensor, a complete machine control module and n cylinder control modules; For measuring the crankshaft angle of the first cylinder, the speed sensor is used to measure the crankshaft speed; the first cylinder corresponds to the first cylinder control module; the whole machine control module is used to receive the fuel injection angle parameter and send it to each cylinder control module; the first The cylinder control module is used to obtain the crankshaft angle and crankshaft speed of the first cylinder, and send them to the second cylinder control module; each cylinder control module is used to obtain the crankshaft of the corresponding cylinder according to the fuel injection angle parameter, the crankshaft speed and the cylinder control module. Angle controls the fuel injection of the cylinder corresponding to the cylinder control module, which solves the problem of synchronous fuel injection and drive control of the engine, and at the same time can improve the real-time performance of each cylinder control and simplify wiring.
Description
技术领域technical field
本发明涉及喷油控制技术领域,尤其涉及一种低速发动机喷油控制装置、低速发动机及低速发动机喷油控制方法。The invention relates to the technical field of fuel injection control, in particular to a low-speed engine fuel injection control device, a low-speed engine and a low-speed engine fuel injection control method.
背景技术Background technique
低速发动机有多个气缸,需要控制多个气缸喷油,喷油控制时需要精确,喷油控制极其复杂,使用一个控制装置连接所有气缸,使连接关系非常混乱,无法较好的实现喷油控制。The low-speed engine has multiple cylinders, and it needs to control the fuel injection of multiple cylinders. The fuel injection control needs to be precise, and the fuel injection control is extremely complicated. Using a control device to connect all the cylinders makes the connection relationship very confusing, and it is impossible to achieve better fuel injection control. .
发明内容Contents of the invention
本发明提供了一种低速发动机喷油控制装置、低速发动机及低速发动机喷油控制方法,解决了低速发动机同步喷油和驱动控制问题,同时能够提高各缸控制的实时性以及简化布线。The invention provides a fuel injection control device for a low-speed engine, a low-speed engine and a fuel injection control method for a low-speed engine, which solves the problem of synchronous fuel injection and drive control of the low-speed engine, improves real-time control of each cylinder and simplifies wiring.
根据本发明的一方面,提供了一种低速发动机喷油控制装置,喷油控制装置包括:According to one aspect of the present invention, a low-speed engine fuel injection control device is provided, and the fuel injection control device includes:
角度传感器、转速传感器、整机控制模块和n个气缸控制模块;n个气缸控制模块与低速发动机的n个气缸一一对应;其中,n为大于或等于2的正整数;An angle sensor, a speed sensor, a complete machine control module and n cylinder control modules; the n cylinder control modules correspond to the n cylinders of the low-speed engine; wherein, n is a positive integer greater than or equal to 2;
n个气缸包括第一气缸,角度传感器用于测量第一气缸的第一缸曲轴角度,转速传感器用于测量第一气缸的曲轴转速;第一气缸与n个气缸控制模块中的第一气缸控制模块对应;The n cylinders include the first cylinder, the angle sensor is used to measure the crankshaft angle of the first cylinder of the first cylinder, and the rotational speed sensor is used to measure the crankshaft speed of the first cylinder; the first cylinder is controlled by the first cylinder in the n cylinder control module module correspondence;
整机控制模块用于接收用户配置的喷油角度参数,并将喷油角度参数发送给每一气缸控制模块;The whole machine control module is used to receive the fuel injection angle parameter configured by the user, and send the fuel injection angle parameter to each cylinder control module;
第一气缸控制模块用于获取角度传感器测得的第一缸曲轴角度,以及获取转速传感器测得的曲轴转速,并将第一缸曲轴角度和曲轴转速发送给第二气缸控制模块;The first cylinder control module is used to obtain the crankshaft angle of the first cylinder measured by the angle sensor and the crankshaft speed measured by the speed sensor, and send the crankshaft angle and the crankshaft speed of the first cylinder to the second cylinder control module;
第i气缸控制模块用于在接收到第i-1气缸控制模块发送的第一缸曲轴角度和曲轴转速后,根据第一缸曲轴角度和曲轴转速计算第i气缸的第i缸曲轴角度;i为大于1,且小于n的整数;The i-th cylinder control module is used to calculate the i-th cylinder crankshaft angle of the i-th cylinder according to the first cylinder crankshaft angle and crankshaft speed after receiving the first cylinder crankshaft angle and crankshaft speed sent by the i-1th cylinder control module; i is an integer greater than 1 and less than n;
每一气缸控制模块用于根据喷油角度参数、曲轴转速和气缸控制模块对应的气缸的曲轴角度对气缸控制模块对应的气缸进行喷油控制。Each cylinder control module is used to control the fuel injection of the cylinder corresponding to the cylinder control module according to the fuel injection angle parameter, the crankshaft speed and the crankshaft angle of the cylinder corresponding to the cylinder control module.
进一步的,第一气缸控制模块还用于将第一缸曲轴角度和曲轴转速发送给整机控制模块;Further, the first cylinder control module is also used to send the first cylinder crankshaft angle and crankshaft speed to the complete machine control module;
整机控制模块用于将第一缸曲轴角度和曲轴转速发给第一气缸控制模块;The whole machine control module is used to send the first cylinder crankshaft angle and crankshaft speed to the first cylinder control module;
第一气缸控制模块用于在接收到整机控制模块发送的第一缸曲轴角度和曲轴转速后,将第一缸曲轴角度和曲轴转速发送给第二气缸控制模块;The first cylinder control module is used to send the first cylinder crankshaft angle and crankshaft speed to the second cylinder control module after receiving the first cylinder crankshaft angle and crankshaft speed sent by the complete machine control module;
第i气缸控制模块还用于将第一缸曲轴角度、第二缸曲轴角度……第i-1缸曲轴角度、第i缸曲轴角度以及曲轴转速发送给第i+1气缸控制模块;i为大于1,且小于n的整数;The i-th cylinder control module is also used to send the first cylinder crankshaft angle, the second cylinder crankshaft angle ... the i-1th cylinder crankshaft angle, the i-th cylinder crankshaft angle and the crankshaft speed to the i+1th cylinder control module; i is An integer greater than 1 and less than n;
第n气缸控制模块用于将每一气缸的曲轴角度和曲轴转速发送给整机控制模块。The nth cylinder control module is used to send the crankshaft angle and crankshaft speed of each cylinder to the overall machine control module.
进一步的,气缸控制模块包括角度仿真单元和角度驱动单元;Further, the cylinder control module includes an angle simulation unit and an angle drive unit;
第i气缸控制模块的角度仿真单元用于确定第i气缸控制模块接收第一缸曲轴角度的时间与角度传感器测量第一缸曲轴角度的时间差,根据时间差和曲轴转速确定当前时刻第一气缸的曲轴角度,并根据当前时刻第一气缸的曲轴角度,以及第i气缸与第一气缸的曲轴偏置角度,确定第i气缸的第i缸曲轴角度;The angle simulation unit of the i-th cylinder control module is used to determine the time difference between the time when the i-th cylinder control module receives the crankshaft angle of the first cylinder and the time when the angle sensor measures the crankshaft angle of the first cylinder, and determines the crankshaft of the first cylinder at the current moment according to the time difference and the crankshaft speed Angle, and according to the crankshaft angle of the first cylinder at the current moment, and the crankshaft offset angle between the ith cylinder and the first cylinder, determine the i-th cylinder crankshaft angle of the i-th cylinder;
第i气缸控制模块的角度驱动单元用于根据第i缸曲轴角度、曲轴转速和喷油角度参数对第i气缸进行喷油控制。The angle drive unit of the control module of the i-th cylinder is used to control the fuel injection of the i-th cylinder according to the parameters of the i-th cylinder crankshaft angle, crankshaft speed and fuel injection angle.
进一步的,喷油角度参数包括喷油开始角度和喷油结束角度,或者,喷油角度参数包括喷油开始角度和喷油持续期。Further, the fuel injection angle parameter includes a fuel injection start angle and a fuel injection end angle, or, the fuel injection angle parameter includes a fuel injection start angle and a fuel injection duration.
进一步的,气缸控制模块包括FPGA。Further, the cylinder control module includes FPGA.
进一步的,整机控制模块和气缸控制模块之间,以及各气缸控制模块之间均通过EtherCAT协议通讯。Further, the communication between the control module of the whole machine and the control module of the cylinder, as well as between the control modules of each cylinder, is through the EtherCAT protocol.
进一步的,整机控制模块用于通过CAN协议接收用户配置的喷油角度参数。Further, the whole machine control module is used to receive the fuel injection angle parameter configured by the user through the CAN protocol.
根据本发明的另一方面,提供了一种低速发动机,低速发动机包括低速发动机喷油控制装置所述的低速发动机喷油控制装置。According to another aspect of the present invention, a low-speed engine is provided, and the low-speed engine includes the low-speed engine fuel injection control device described in the low-speed engine fuel injection control device.
根据本发明的另一方面,提供了一种低速发动机喷油控制方法,低速发动机喷油控制装置包括角度传感器、转速传感器、整机控制模块和n个气缸控制模块;n个气缸控制模块与低速发动机的n个气缸一一对应;其中,n为大于或等于2的正整数;n个气缸包括第一气缸,角度传感器用于测量第一气缸的第一缸曲轴角度,转速传感器用于测量第一气缸的曲轴转速;第一气缸与n个气缸控制模块中的第一气缸控制模块对应;According to another aspect of the present invention, a low-speed engine fuel injection control method is provided. The low-speed engine fuel injection control device includes an angle sensor, a rotational speed sensor, a complete machine control module and n cylinder control modules; n cylinder control modules and low-speed The n cylinders of the engine correspond one-to-one; wherein, n is a positive integer greater than or equal to 2; the n cylinders include the first cylinder, the angle sensor is used to measure the crankshaft angle of the first cylinder of the first cylinder, and the speed sensor is used to measure the first cylinder crank angle. The crankshaft speed of a cylinder; the first cylinder corresponds to the first cylinder control module in the n cylinder control modules;
低速发动机喷油控制方法包括:Low speed engine fuel injection control methods include:
整机控制模块接收用户配置的喷油角度参数,并将喷油角度参数发送给每一气缸控制模块;The whole machine control module receives the fuel injection angle parameter configured by the user, and sends the fuel injection angle parameter to each cylinder control module;
第一气缸控制模块获取角度传感器测得的第一缸曲轴角度,以及获取转速传感器测得的曲轴转速,并将第一缸曲轴角度和曲轴转速发送给第二气缸控制模块;The first cylinder control module obtains the crankshaft angle of the first cylinder measured by the angle sensor and the crankshaft speed measured by the speed sensor, and sends the crankshaft angle and the crankshaft speed of the first cylinder to the second cylinder control module;
第i气缸控制模块在接收到第i-1气缸控制模块发送的第一缸曲轴角度和曲轴转速后,根据第一缸曲轴角度和曲轴转速计算第i气缸对应的第i缸曲轴角度;i为大于1,且小于n的整数;After the i-th cylinder control module receives the crankshaft angle and crankshaft speed of the first cylinder sent by the i-1th cylinder control module, it calculates the i-th cylinder crankshaft angle corresponding to the i-th cylinder according to the crankshaft angle and crankshaft speed of the first cylinder; i is An integer greater than 1 and less than n;
每一气缸控制模块根据喷油角度参数、曲轴转速和气缸控制模块对应的气缸的曲轴角度对气缸控制模块对应的气缸进行喷油控制。Each cylinder control module performs fuel injection control on the cylinder corresponding to the cylinder control module according to the fuel injection angle parameter, the crankshaft speed and the crankshaft angle of the cylinder corresponding to the cylinder control module.
进一步的,低速发动机喷油控制方法还包括:Further, the low-speed engine fuel injection control method also includes:
第一气缸控制模块将第一缸曲轴角度和曲轴转速发送给整机控制模块;The first cylinder control module sends the first cylinder crankshaft angle and crankshaft speed to the overall machine control module;
整机控制模块将第一缸曲轴角度和曲轴转速发给第一气缸控制模块;The whole machine control module sends the first cylinder crankshaft angle and crankshaft speed to the first cylinder control module;
第一气缸控制模块在接收到整机控制模块发送的第一缸曲轴角度和曲轴转速后,将第一缸曲轴角度和曲轴转速发送给第二气缸控制模块;After receiving the first cylinder crankshaft angle and crankshaft speed sent by the whole machine control module, the first cylinder control module sends the first cylinder crankshaft angle and crankshaft speed to the second cylinder control module;
第i气缸控制模块将第一缸曲轴角度、第二缸曲轴角度……第i-1缸曲轴角度、第i缸曲轴角度以及曲轴转速发送给第i+1气缸控制模块;i为大于1,且小于n的整数;The control module of the i cylinder sends the crankshaft angle of the first cylinder, the crankshaft angle of the second cylinder ... the crankshaft angle of the i-1 cylinder, the crankshaft angle of the i cylinder and the crankshaft speed to the i+1 cylinder control module; i is greater than 1, and an integer less than n;
第n气缸控制模块将每一气缸的曲轴角度和曲轴转速发送给整机控制模块。The nth cylinder control module sends the crankshaft angle and crankshaft speed of each cylinder to the overall machine control module.
本发明实施例通过角度传感器、转速传感器、整机控制模块,n个气缸和n个气缸控制模块进行连接,解决了低速发动机同步喷油和驱动控制问题,定时采集角度传感器和转速传感器的测量数据,提高了各缸控制的实时性。每个气缸都使用独立的气缸控制模块,由一个气缸控制模块来控制一个气缸的喷油,并由整机控制模块负责整机相关的控制,能够简化系统布线。每一气缸控制模块都将第一气缸控制模块获取的第一缸曲轴角度和曲轴转速作为计算依据,使得每一个气缸控制模块可以准确的计算出其对应的曲轴转角,更好的实现同步喷油,并且可以避免出现因上一气缸控制模块计算错误,影响到后面所有气缸控制模块关于曲轴角度的计算。The embodiment of the present invention solves the problem of synchronous fuel injection and drive control of the low-speed engine through the connection of the angle sensor, the speed sensor, the complete machine control module, n cylinders and the n cylinder control modules, and regularly collects the measurement data of the angle sensor and the speed sensor , which improves the real-time performance of each cylinder control. Each cylinder uses an independent cylinder control module. One cylinder control module controls the fuel injection of one cylinder, and the whole machine control module is responsible for the control of the whole machine, which can simplify the system wiring. Each cylinder control module uses the crankshaft angle and crankshaft speed of the first cylinder acquired by the first cylinder control module as calculation basis, so that each cylinder control module can accurately calculate its corresponding crankshaft angle, and better realize synchronous fuel injection , and can avoid the calculation error of the previous cylinder control module from affecting the calculation of the crankshaft angle of all subsequent cylinder control modules.
应当理解,本部分所描述的内容并非旨在标识本发明的实施例的关键或重要特征,也不用于限制本发明的范围。本发明的其它特征将通过以下的说明书而变得容易理解。It should be understood that the content described in this section is not intended to identify key or important features of the embodiments of the present invention, nor is it intended to limit the scope of the present invention. Other features of the present invention will be easily understood from the following description.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是本发明实施例提供的一种低速发动机喷油控制装置的结构示意图;Fig. 1 is a schematic structural view of a fuel injection control device for a low-speed engine provided by an embodiment of the present invention;
图2是本发明实施例提供的另一种低速发动机喷油控制装置的结构示意图;Fig. 2 is a structural schematic diagram of another low-speed engine fuel injection control device provided by an embodiment of the present invention;
图3是本发明实施例提供的一种低速发动机喷油控制装置的局部结构示意图;Fig. 3 is a partial structural schematic diagram of a fuel injection control device for a low-speed engine provided by an embodiment of the present invention;
图4是本发明实施例提供的又一种低速发动机喷油控制装置的局部结构示意图;Fig. 4 is a partial structural schematic diagram of another low-speed engine fuel injection control device provided by an embodiment of the present invention;
图5是本发明实施例提供的一种低速发动机喷油控制方法的流程示意图。Fig. 5 is a schematic flowchart of a low-speed engine fuel injection control method provided by an embodiment of the present invention.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only It is an embodiment of a part of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.
本发明实施提供的一种低速发动机喷油控制装置,图1是本发明实施例提供的一种低速发动机喷油控制装置的结构示意图,参考图1,低速发动机喷油控制装置包括:A fuel injection control device for a low-speed engine provided by the implementation of the present invention. Figure 1 is a schematic structural diagram of a fuel injection control device for a low-speed engine provided by an embodiment of the present invention. Referring to Figure 1, the fuel injection control device for a low-speed engine includes:
角度传感器7、转速传感器8、整机控制模块1和n个气缸控制模块;n个气缸控制模块与低速发动机的n个气缸一一对应;其中,n为大于或等于2的正整数;An
n个气缸包括第一气缸9,角度传感器7用于测量第一气缸9的第一缸曲轴角度,转速传感器8用于测量第一气缸9的曲轴转速;第一气缸9与n个气缸控制模块中的第一气缸控制模块2对应;The n cylinders include the
整机控制模块1用于接收用户配置的喷油角度参数,并将喷油角度参数发送给每一气缸控制模块;The whole
第一气缸控制模块2用于获取角度传感器7测得的第一缸曲轴角度,以及获取转速传感器8测得的曲轴转速,并将第一缸曲轴角度和曲轴转速发送给第二气缸控制模块3;The first
第i气缸控制模块5用于在接收到第i-1气缸控制模块4发送的第一缸曲轴角度和曲轴转速后,根据第一缸曲轴角度和曲轴转速计算第i气缸12的第i缸曲轴角度;i为大于1,且小于n的整数;The i-th cylinder control module 5 is used to calculate the i-th cylinder crankshaft of the i-
每一气缸控制模块用于根据喷油角度参数、曲轴转速和气缸控制模块对应的气缸的曲轴角度对气缸控制模块对应的气缸进行喷油控制。Each cylinder control module is used to control the fuel injection of the cylinder corresponding to the cylinder control module according to the fuel injection angle parameter, the crankshaft speed and the crankshaft angle of the cylinder corresponding to the cylinder control module.
其中,角度传感器7可以为线绕角度传感器、合成膜角度传感器、玻璃釉角度传感器等,本发明实施例对此不进行限制。转速传感器8可以为磁电式转速传感器、电容式转速传感器、变磁阻式转速传感器等,本发明实施例对此不进行限制。示例性的,可以将角度传感器7和转速传感器8安装在低速发动机的第一气缸9的曲轴上。角度传感器7和转速传感器8也可以为同一个传感器,测量飞轮齿盘,输出经电路处理后为一个布尔信号。本发明实施例以角度传感器7和转速传感器8为两个传感器进行说明,将角度传感器7测量的第一气缸9的第一缸曲轴角度和转速传感器8测量的第一气缸9的曲轴转速传送给第一气缸控制模块2,并根据实际情况对第一缸曲轴角度和曲轴转速进行实时监测,示例性的,可以将采集第一缸曲轴角度和曲轴转速的时间间隔设定为0.2s。Wherein, the
第一气缸控制模块2将获取的第一缸曲轴角度和曲轴转速发送给第二气缸控制模块3,第二气缸控制模块3在接收到第一气缸控制模块2发送的第一缸曲轴角度和曲轴转速后,计算出第二缸曲轴角度;第二气缸控制模块3将第一缸曲轴角度和曲轴转速发送给第三气缸控制模块,第三气缸控制模块在接收到第二气缸控制模块3发送的第一缸曲轴角度和曲轴转速后,计算出第三缸曲轴角度;以此类推,经过传递第n-2气缸控制模块将第一缸曲轴角度和曲轴转速发送给第n-1气缸控制模块,第n-1气缸控制模块在接收到第n-2气缸控制模块将获取的第一缸曲轴角度和曲轴转速后,计算出第n-1缸曲轴角度;最后,第n-1气缸控制模块将第一缸曲轴角度和曲轴转速发送给第n气缸控制模块6,第n气缸控制模块6根据第n-1气缸控制模块发送的第一缸曲轴角度和曲轴转速计算出第n缸曲轴角度。其中,曲轴角度可以根据第一缸曲轴角度、曲轴转速结合第一缸曲轴角度传输到该模块的时间,以及该气缸的偏置角度进行计算,n的大小根据低速发动机中气缸的具体数量确定。The first cylinder control module 2 sends the acquired first cylinder crankshaft angle and crankshaft speed to the second cylinder control module 3, and the second cylinder control module 3 receives the first cylinder crankshaft angle and crankshaft speed sent by the first cylinder control module 2 After the rotating speed, calculate the crankshaft angle of the second cylinder; the second cylinder control module 3 sends the first cylinder crankshaft angle and the crankshaft speed to the third cylinder control module, and the third cylinder control module receives the second cylinder control module 3 sent After the crankshaft angle and crankshaft speed of the first cylinder, the crankshaft angle of the third cylinder is calculated; by analogy, the crankshaft angle and crankshaft speed of the first cylinder are sent to the n-1th cylinder control module after passing the n-2th cylinder control module, The n-1th cylinder control module calculates the n-1th cylinder crankshaft angle after receiving the first cylinder crankshaft angle and crankshaft speed to be obtained by the n-2th cylinder control module; finally, the n-1th cylinder control module will The crankshaft angle and crankshaft speed of the first cylinder are sent to the nth cylinder control module 6, and the nth cylinder control module 6 calculates the nth cylinder crankshaft angle according to the first cylinder crankshaft angle and crankshaft speed sent by the n-1th cylinder control module. Wherein, the crankshaft angle can be calculated according to the crankshaft angle of the first cylinder, the crankshaft speed combined with the time when the crankshaft angle of the first cylinder is transmitted to the module, and the offset angle of the cylinder, and the size of n is determined according to the specific number of cylinders in the low-speed engine.
具体的,由于各缸的曲轴角度不同,因此在转角同步时,每一气缸的曲轴角度都根据第一气缸9的曲轴角度和偏置角度确定。示例性的,以6缸发动机为例对曲轴角度的确定方法进行详细说明:Specifically, since the crankshaft angles of the cylinders are different, the crankshaft angle of each cylinder is determined according to the crankshaft angle and offset angle of the
设置6缸发动机正转时的发火顺序为1、6、2、4、3、5,因第一缸曲轴角度信号来自第一气缸9,所以第一气缸至第六气缸正转时的偏置角度分别为0°、240°、120°、180°、60°、300°,反转时的偏置角度为0°、120°、240°、180°、300°、60°。将第一气缸的第一缸曲轴角度加上偏置值并对360取余后得到各气缸的曲轴角度。Set the firing order of the 6-cylinder engine to 1, 6, 2, 4, 3, 5 when the engine rotates forward. Since the crankshaft angle signal of the first cylinder comes from the
整机控制模块1将用户配置的喷油角度参数发送给每一气缸控制模块,其中,喷油角度参数可以包括喷油开始角度、喷油结束角度、喷油持续期等。每一气缸控制模块根据喷油角度参数、曲轴转速和气缸控制模块对应的气缸的曲轴角度对气缸控制模块对应的气缸进行喷油控制,示例性的,以第一气缸9为例,对控制喷油的具体方法进行详细说明,具体描述如下:The whole
设第一气缸9的喷油角度范围为【0°,10°】,则在第一缸曲轴角度为0°时,第一气缸控制模块2向第一气缸9发送驱动使能信号,控制发动机喷油,当第一缸曲轴角度为10°时,第一气缸控制模块2向第一气缸9发送驱动停止信号,控制发动机停止喷油。Assuming that the fuel injection angle range of the
本发明实施例通过角度传感器7、转速传感器8、整机控制模块1,n个气缸和n个气缸控制模块进行连接,解决了低速发动机同步喷油和驱动控制问题,定时采集角度传感器7和转速传感器8的测量数据,提高了各缸控制的实时性。每个气缸都使用独立的气缸控制模块,由一个气缸控制模块来控制一个气缸的喷油,并由整机控制模块负责整机相关的控制,能够简化系统布线。每一气缸控制模块都将第一气缸控制模块2获取的第一缸曲轴角度和曲轴转速作为计算依据,使得每一个气缸控制模块可以准确的计算出其对应的曲轴转角,更好的实现同步喷油,并且可以避免出现因上一气缸控制模块计算错误,影响到后面所有气缸控制模块关于曲轴角度的计算。The embodiment of the present invention solves the problem of synchronous fuel injection and drive control of low-speed engines by connecting the
图2是本发明实施例提供的另一种低速发动机喷油控制装置的结构示意图,可选的,参考图2,第一气缸控制模块2还用于将第一缸曲轴角度和曲轴转速发送给整机控制模块1;Fig. 2 is a schematic structural diagram of another low-speed engine fuel injection control device provided by an embodiment of the present invention. Optionally, referring to Fig. 2, the first
整机控制模块1用于将第一缸曲轴角度和曲轴转速发给第一气缸控制模块2;The whole
第一气缸控制模块2用于在接收到整机控制模块1发送的第一缸曲轴角度和曲轴转速后,将第一缸曲轴角度和曲轴转速发送给第二气缸控制模块3;The first
第i气缸控制模块5还用于将第一缸曲轴角度、第二缸曲轴角度……第i-1缸曲轴角度、第i缸曲轴角度以及曲轴转速发送给第i+1气缸控制模块;i为大于1,且小于n的整数;The i-th cylinder control module 5 is also used to send the crankshaft angle of the first cylinder, the crankshaft angle of the second cylinder ... the i-1th cylinder crankshaft angle, the i-th cylinder crankshaft angle and the crankshaft speed to the i+1th cylinder control module; i is an integer greater than 1 and less than n;
第n气缸控制模块6用于将每一气缸的曲轴角度和曲轴转速发送给整机控制模块1。The nth
示例性的,第一气缸控制模块2将第一缸曲轴角度和曲轴转速发送给整机控制模块1,第一缸曲轴角度和曲轴转速与用户配置的喷油角度参数一起存储在整机控制模块1的独立存储单元的数据帧中,整机控制模块1将包含第一缸曲轴角度、曲轴转速和用户配置的喷油角度参数的数据帧发送给第一气缸控制模块2,第一气缸控制模块2将整机控制模块1发送的包含第一缸曲轴角度和曲轴转速与用户配置的喷油角度参数以及直接从角度传感器7和转速传感器8采集的第一缸曲轴角度和曲轴转速的数据帧发送给第二气缸控制模块3,第二气缸控制模块3在接受到整机控制模块1发送的包含第一缸曲轴角度和曲轴转速与用户配置的喷油角度参数,以及直接从角度传感器7和转速传感器8采集的第一缸曲轴角度和曲轴转速的数据帧后,计算出第二缸曲轴角度并存入数据帧中,然后将包含第二缸曲轴角度与整机控制模块1和第一气缸控制模块2传送的曲轴角度和曲轴转速及用户配置的喷油角度参数的数据帧发送给整机控制模块1,以此类推,经过传递第n气缸控制模块6在接受到包含整机控制模块1和第一气缸控制模块2至第n-1气缸控制模块传送的曲轴角度和曲轴转速及用户配置的喷油角度参数的数据帧后,将包含第n缸曲轴角度与整机控制模块1和第一气缸控制模块2至第n-1气缸控制模块传送的曲轴角度和曲轴转速及用户配置的喷油角度参数的数据帧发送给整机控制模块1,并将包含第n缸曲轴角度与整机控制模块1和第一气缸控制模块2至第n-1气缸控制模块传送的曲轴角度和曲轴转速及用户配置的喷油角度参数的数据帧存储到独立存储单元中,此时完成一次循环,将所有数据有序的发送给整机控制模块1,能够保证各缸的数据完整性,方便在发动机结束喷油后,对各缸的曲轴角度、曲轴转速和喷油角度参数进行查询。Exemplarily, the first cylinder control module 2 sends the first cylinder crankshaft angle and crankshaft speed to the overall machine control module 1, and the first cylinder crankshaft angle and crankshaft speed are stored in the overall machine control module together with the user-configured fuel injection angle parameters In the data frame of the independent storage unit of 1, the whole machine control module 1 sends the data frame including the crankshaft angle of the first cylinder, the crankshaft speed and the fuel injection angle parameter configured by the user to the first cylinder control module 2, and the first cylinder control module 2 Send the data frame sent by the complete machine control module 1, including the crankshaft angle and crankshaft speed of the first cylinder, the fuel injection angle parameters configured by the user, and the crankshaft angle and crankshaft speed of the first cylinder collected directly from the angle sensor 7 and the speed sensor 8 To the second cylinder control module 3, the second cylinder control module 3 receives the first cylinder crankshaft angle, crankshaft speed and user-configured fuel injection angle parameters sent by the whole machine control module 1, and directly from the angle sensor 7 and the speed After the data frame of the crankshaft angle and crankshaft speed of the first cylinder collected by the sensor 8, the crankshaft angle of the second cylinder is calculated and stored in the data frame. The crankshaft angle and crankshaft speed transmitted by
每间隔一段时间,角度传感器7和转速传感器8会实时采集第一缸曲轴角度和曲轴转速,整机控制模块1的独立存储单元中的数据也会实时更新,此时开始下一阶段循环,示例性的,间隔时间可以为2s。At regular intervals, the
图3是本发明实施例提供的一种低速发动机喷油控制装置的局部结构示意图,可选的,参考图2和图3,气缸控制模块包括角度仿真单元和角度驱动单元;Fig. 3 is a partial structural schematic diagram of a low-speed engine fuel injection control device provided by an embodiment of the present invention. Optionally, referring to Fig. 2 and Fig. 3, the cylinder control module includes an angle simulation unit and an angle drive unit;
第i气缸控制模块5的角度仿真单元用于确定第i气缸控制模块5接收第一缸曲轴角度的时间与角度传感器7测量第一缸曲轴角度的时间差,根据时间差和曲轴转速确定当前时刻第一气缸9的曲轴角度,并根据当前时刻第一气缸9的曲轴角度,以及第i气缸12与第一气缸9的曲轴偏置角度,确定第i气缸12的第i缸曲轴角度;The angle simulation unit of the i-th cylinder control module 5 is used to determine the time difference between the time when the i-th cylinder control module 5 receives the crankshaft angle of the first cylinder and the time when the
第i气缸控制模块5的角度驱动单元用于根据第i缸曲轴角度、曲轴转速和喷油角度参数对第i气缸进行喷油控制。The angle drive unit of the i-th cylinder control module 5 is used to perform fuel injection control on the i-th cylinder according to the crankshaft angle, crankshaft speed and fuel injection angle parameters of the i-th cylinder.
具体的,每一气缸控制模块都包括角度仿真单元和角度驱动单元,曲轴可能在角度传感器7和转速传感器8采集数据和各个气缸和整机控制模块1的网络通信的间隙转动到设定的喷油角度,因此需要角度仿真单元在数据更新的间隙根据曲轴转速和第一缸曲轴角度外推当前角度,角度仿真单元将处理过的曲轴角度发送给角度驱动单元,角度驱动单元根据经过角度仿真单元处理后的曲轴角度、曲轴转速和喷油角度参数进行喷油控制,使喷油控制更精准,示例性的,以第二气缸控制模块3为例具体说明角度仿真单元和角度驱动单元的工作原理,参考图3:Specifically, each cylinder control module includes an angle simulation unit and an angle drive unit, and the crankshaft may rotate to the set injection speed between the data collected by the
其中,第二气缸控制模块3包括第二角度仿真单元14和第二角度驱动单元15,将各个模块之间的传递时间设置为时间t,由于需要将数据由第一气缸控制模块2传给整机控制模块1,再由整机控制模块1传给第一气缸控制模块2,最后由第一气缸控制模块2传给第二气缸控制模块3,中间经过三个时间t。第二气缸控制模块3接收第一缸曲轴角度与第一气缸控制模块2采集第一缸曲轴角度的时间差为t1=3t。将时间差t1乘以曲轴转速得出第二气缸10需要更正的曲轴角度α,将第一气缸9的曲轴角度加上第二气缸10需要更正的曲轴角度α得到当前时刻第一气缸9的曲轴角度,当前时刻第一气缸9的曲轴角度再加上第二气缸10的偏置角度,得到第二气缸10的第二缸曲轴角度。Wherein, the second
在第二气缸控制模块3将曲轴转速和第一缸曲轴角度信息写入第二角度仿真单元14,其中在曲轴转速写入第二角度仿真单元14时,转速传感器在测量齿盘时,会产生一个方波信号,方波信号即边沿信号,通过发动机的飞轮齿数换算为边沿信号的周期。示例性的,以发动机的飞轮齿数为120齿为例,边沿信号周期为360°/120=3°对应的时间。第二角度仿真单元14还可以对边沿信号周期进行细分,示例性的,将边沿信号周期3°的时间除以256,得出细分后的时间,使用细分后的时间改变仿真角度,角度的分辨率得到提高,进而实现了较高精度的角度驱动。When the second
可选的,喷油角度参数包括喷油开始角度和喷油结束角度,或者,喷油角度参数包括喷油开始角度和喷油持续期。Optionally, the fuel injection angle parameter includes a fuel injection start angle and a fuel injection end angle, or, the fuel injection angle parameter includes a fuel injection start angle and a fuel injection duration.
具体的,在使用喷油开始角度+喷油关闭角度作为配合使用的喷油角度参数时,则在当前曲轴转角位于喷油开始角度和喷油关闭角度区间内时开始喷油,曲轴转角位于喷油开始角度和喷油关闭角度区间外时停止喷油;在使用喷油开始角度+喷油持续期作为配合使用的喷油角度参数时,则在当前曲轴转角达到喷油开始角度时开始喷油,经过喷油持续期后停止喷油。Specifically, when using the fuel injection start angle + fuel injection close angle as the fuel injection angle parameters used together, the fuel injection starts when the current crankshaft rotation angle is within the interval between the fuel injection start angle and the fuel injection close angle, and the crankshaft rotation angle is between the injection Stop fuel injection when the oil start angle and fuel injection close angle are outside the range; when using fuel injection start angle + fuel injection duration as the fuel injection angle parameter used in conjunction, then start fuel injection when the current crankshaft rotation angle reaches the fuel injection start angle , stop the fuel injection after the fuel injection duration.
图4是本发明实施例提供的又一种低速发动机喷油控制装置的局部结构示意图,可选的,参考图4,气缸控制模块包括FPGA 16。FIG. 4 is a partial structural schematic diagram of another low-speed engine fuel injection control device provided by an embodiment of the present invention. Optionally, referring to FIG. 4 , the cylinder control module includes an
具体的,FPGA是独立于气缸控制模块CPU的处理芯片,可以使用FPGA实现喷油控制。示例性的,以第二气缸控制模块3为例进行说明,FPGA包括第二角度仿真单元14和第二角度驱动单元15,在气缸控制模块用一个处理芯片一边采集数据一边控制喷油的过程中,喷油控制容易被实时采集的第一缸曲轴角度和曲轴转速中断,在气缸控制模块中嵌入FPGA,能使喷油控制更精准且能与其它控制功能并行执行。Specifically, the FPGA is a processing chip independent of the CPU of the cylinder control module, and the fuel injection control can be implemented using the FPGA. Exemplary, take the second
可选的,参考图2,整机控制模块1和气缸控制模块之间,以及各气缸控制模块之间均通过EtherCAT协议通讯。Optionally, referring to FIG. 2 , communication between the overall
具体的,EtherCAT协议的实时性高,能够第一时间将整机控制模块1的信息传递给各个气缸控制模块。同时EtherCAT协议有一定的故障判断和故障恢复能力,如果某一气缸控制模块出现问题,EtherCAT协议会使整机控制模块1与出现故障的某一气缸控制模块的之前的气缸控制模块之间形成一个网络,同时会使整机控制模块1与出现故障的某一气缸控制模块之后的气缸控制模块之间形成一个网络,不影响其他气缸控制模块的正常运行。Specifically, the EtherCAT protocol has high real-time performance, and can transmit the information of the complete
可选的,整机控制模块用于通过CAN协议接收用户配置的喷油角度参数。Optionally, the whole machine control module is used to receive user-configured fuel injection angle parameters through the CAN protocol.
具体的,用CANOpen协议将用户配置的喷油角度参数发送给整机控制模块,发送过程实现起来比较简单,技术相对成熟。Specifically, the CANOpen protocol is used to send the fuel injection angle parameters configured by the user to the control module of the whole machine. The sending process is relatively simple to implement and the technology is relatively mature.
本发明实施例还提供了一种低速发动机,该低速发动机包括上述实施例提供的低速发动机喷油控制装置。An embodiment of the present invention also provides a low-speed engine, which includes the fuel injection control device for a low-speed engine provided in the above-mentioned embodiments.
本发明实施例通过角度传感器、转速传感器、整机控制模块,n个气缸和n个气缸控制模块进行连接,解决了低速发动机同步喷油和驱动控制问题,定时采集角度传感器和转速传感器的测量数据,提高了各缸控制的实时性。每个气缸都使用独立的气缸控制模块,由一个气缸控制模块来控制一个气缸的喷油,并由整机控制模块负责整机相关的控制,能够简化系统布线。每一气缸控制模块都将第一气缸控制模块获取的第一缸曲轴角度和曲轴转速作为计算依据,使得每一个气缸控制模块可以准确的计算出其对应的曲轴转角,更好的实现同步喷油,并且可以避免出现因上一气缸控制模块计算错误,影响到后面所有气缸控制模块关于曲轴角度的计算。The embodiment of the present invention solves the problem of synchronous fuel injection and drive control of the low-speed engine through the connection of the angle sensor, the speed sensor, the complete machine control module, n cylinders and the n cylinder control modules, and regularly collects the measurement data of the angle sensor and the speed sensor , which improves the real-time performance of each cylinder control. Each cylinder uses an independent cylinder control module. One cylinder control module controls the fuel injection of one cylinder, and the whole machine control module is responsible for the control of the whole machine, which can simplify the system wiring. Each cylinder control module uses the crankshaft angle and crankshaft speed of the first cylinder acquired by the first cylinder control module as calculation basis, so that each cylinder control module can accurately calculate its corresponding crankshaft angle, and better realize synchronous fuel injection , and can avoid the calculation error of the previous cylinder control module from affecting the calculation of the crankshaft angle of all subsequent cylinder control modules.
图5是本发明实施例提供的一种低速发动机喷油控制方法的流程示意图,本发明实施例通过低速发动机的喷油控制装置和低速发动机进行具体实施,由于低速发动机喷油控制装置包括角度传感器、转速传感器、整机控制模块和n个气缸控制模块;n个所述气缸控制模块与低速发动机的n个气缸一一对应;其中,n为大于或等于2的正整数;n个所述气缸包括第一气缸,所述角度传感器用于测量所述第一气缸的第一缸曲轴角度,所述转速传感器用于测量所述第一气缸的曲轴转速;所述第一气缸与n个所述气缸控制模块中的第一气缸控制模块对应,如图5所示,该低速发动机喷油控制方法具体包括如下步骤:Fig. 5 is a schematic flowchart of a low-speed engine fuel injection control method provided by an embodiment of the present invention. The embodiment of the present invention is implemented through a low-speed engine fuel injection control device and a low-speed engine. Since the low-speed engine fuel injection control device includes an angle sensor , a rotational speed sensor, a complete machine control module and n cylinder control modules; the n cylinder control modules are in one-to-one correspondence with the n cylinders of the low-speed engine; wherein, n is a positive integer greater than or equal to 2; the n cylinders It includes a first cylinder, the angle sensor is used to measure the crankshaft angle of the first cylinder of the first cylinder, and the rotational speed sensor is used to measure the crankshaft rotational speed of the first cylinder; the first cylinder is connected with n said Corresponding to the first cylinder control module in the cylinder control module, as shown in Figure 5, the low-speed engine fuel injection control method specifically includes the following steps:
S101、整机控制模块接收用户配置的喷油角度参数,并将喷油角度参数发送给每一气缸控制模块;S101. The complete machine control module receives the fuel injection angle parameter configured by the user, and sends the fuel injection angle parameter to each cylinder control module;
S102、第一气缸控制模块获取所述角度传感器测得的第一缸曲轴角度,以及获取转速传感器测得的曲轴转速,并将第一缸曲轴角度和曲轴转速发送给第二气缸控制模块;S102. The first cylinder control module obtains the crankshaft angle of the first cylinder measured by the angle sensor and the crankshaft speed measured by the speed sensor, and sends the crankshaft angle and the crankshaft speed of the first cylinder to the second cylinder control module;
S103、第i气缸控制模块在接收到第i-1气缸控制模块发送的第一缸曲轴角度和曲轴转速后,根据第一缸曲轴角度和曲轴转速计算第i气缸对应的第i缸曲轴角度;i为大于1,且小于n的整数;S103. After the i-th cylinder control module receives the first cylinder crankshaft angle and crankshaft speed sent by the i-1th cylinder control module, calculate the i-th cylinder crankshaft angle corresponding to the i-th cylinder according to the crankshaft angle and crankshaft speed of the first cylinder; i is an integer greater than 1 and less than n;
S104、每一气缸控制模块根据喷油角度参数、曲轴转速和气缸控制模块对应的气缸的曲轴角度对气缸控制模块对应的气缸进行喷油控制。S104. Each cylinder control module performs fuel injection control on the cylinder corresponding to the cylinder control module according to the fuel injection angle parameter, the crankshaft speed, and the crankshaft angle of the cylinder corresponding to the cylinder control module.
可选的,第一气缸控制模块将第一缸曲轴角度和曲轴转速发送给整机控制模块;Optionally, the first cylinder control module sends the first cylinder crankshaft angle and crankshaft speed to the overall machine control module;
整机控制模块将第一缸曲轴角度和曲轴转速发给第一气缸控制模块;The whole machine control module sends the first cylinder crankshaft angle and crankshaft speed to the first cylinder control module;
第一气缸控制模块在接收到整机控制模块发送的第一缸曲轴角度和曲轴转速后,将第一缸曲轴角度和曲轴转速发送给第二气缸控制模块;After receiving the first cylinder crankshaft angle and crankshaft speed sent by the whole machine control module, the first cylinder control module sends the first cylinder crankshaft angle and crankshaft speed to the second cylinder control module;
第i气缸控制模块将第一缸曲轴角度、第二缸曲轴角度……第i-1缸曲轴角度、第i缸曲轴角度以及曲轴转速发送给第i+1气缸控制模块;i为大于1,且小于n的整数;The control module of the i cylinder sends the crankshaft angle of the first cylinder, the crankshaft angle of the second cylinder ... the crankshaft angle of the i-1 cylinder, the crankshaft angle of the i cylinder and the crankshaft speed to the i+1 cylinder control module; i is greater than 1, and an integer less than n;
第n气缸控制模块将每一气缸的曲轴角度和曲轴转速发送给整机控制模块。The nth cylinder control module sends the crankshaft angle and crankshaft speed of each cylinder to the overall machine control module.
本发明实施例通过角度传感器、转速传感器、整机控制模块,n个气缸和n个气缸控制模块进行连接,解决了低速发动机同步喷油和驱动控制问题,定时采集角度传感器和转速传感器的测量数据,提高了各缸控制的实时性。每个气缸都使用独立的气缸控制模块,由一个气缸控制模块来控制一个气缸的喷油,并由整机控制模块负责整机相关的控制,能够简化系统布线。每一气缸控制模块都将第一气缸控制模块获取的第一缸曲轴角度和曲轴转速作为计算依据,使得每一个气缸控制模块可以准确的计算出其对应的曲轴转角,更好的实现同步喷油,并且可以避免出现因上一气缸控制模块计算错误,影响到后面所有气缸控制模块关于曲轴角度的计算。The embodiment of the present invention solves the problem of synchronous fuel injection and drive control of the low-speed engine through the connection of the angle sensor, the speed sensor, the complete machine control module, n cylinders and the n cylinder control modules, and regularly collects the measurement data of the angle sensor and the speed sensor , which improves the real-time performance of each cylinder control. Each cylinder uses an independent cylinder control module. One cylinder control module controls the fuel injection of one cylinder, and the whole machine control module is responsible for the control of the whole machine, which can simplify the system wiring. Each cylinder control module uses the crankshaft angle and crankshaft speed of the first cylinder acquired by the first cylinder control module as calculation basis, so that each cylinder control module can accurately calculate its corresponding crankshaft angle, and better realize synchronous fuel injection , and can avoid the calculation error of the previous cylinder control module from affecting the calculation of the crankshaft angle of all subsequent cylinder control modules.
应该理解,可以使用上面所示的各种形式的流程,重新排序、增加或删除步骤。例如,本发明中记载的各步骤可以并行地执行也可以顺序地执行也可以不同的次序执行,只要能够实现本发明的技术方案所期望的结果,本文在此不进行限制。It should be understood that steps may be reordered, added or deleted using the various forms of flow shown above. For example, each step described in the present invention may be executed in parallel, sequentially, or in a different order, as long as the desired result of the technical solution of the present invention can be achieved, there is no limitation herein.
上述具体实施方式,并不构成对本发明保护范围的限制。本领域技术人员应该明白的是,根据设计要求和其他因素,可以进行各种修改、组合、子组合和替代。任何在本发明的精神和原则之内所作的修改、等同替换和改进等,均应包含在本发明保护范围之内。The above specific implementation methods do not constitute a limitation to the protection scope of the present invention. It should be apparent to those skilled in the art that various modifications, combinations, sub-combinations and substitutions may be made depending on design requirements and other factors. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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