CN115671910A - High-temperature flue gas purification device of cement burning clinker cooling machine and cement production system - Google Patents
High-temperature flue gas purification device of cement burning clinker cooling machine and cement production system Download PDFInfo
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 433
- 239000003546 flue gas Substances 0.000 title claims abstract description 433
- 239000004568 cement Substances 0.000 title claims abstract description 104
- 238000000746 purification Methods 0.000 title claims abstract description 93
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 238000001816 cooling Methods 0.000 title claims abstract description 14
- 239000000428 dust Substances 0.000 claims abstract description 247
- 239000002918 waste heat Substances 0.000 claims abstract description 138
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 239000007789 gas Substances 0.000 claims abstract description 43
- 235000012054 meals Nutrition 0.000 claims description 76
- 239000000843 powder Substances 0.000 claims description 47
- 239000003054 catalyst Substances 0.000 claims description 17
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 14
- 239000012528 membrane Substances 0.000 claims description 12
- 239000000779 smoke Substances 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 7
- 238000001354 calcination Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 238000001914 filtration Methods 0.000 abstract description 14
- 238000010304 firing Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 17
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 12
- 238000010586 diagram Methods 0.000 description 12
- 231100000572 poisoning Toxicity 0.000 description 4
- 230000000607 poisoning effect Effects 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 238000010531 catalytic reduction reaction Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及水泥生产领域,具体涉及一种水泥生料磨高温烟气净化装置、水泥烧成熟料冷却机高温烟气净化装置及水泥生产系统。The invention relates to the field of cement production, in particular to a high-temperature flue gas purification device of a cement raw meal mill, a high-temperature flue gas purification device of a cement clinker cooler and a cement production system.
背景技术Background technique
现有水泥生产系统包括生料生产段、熟料生产段和成品生产段三大部分,这三大部分均为产生烟气,这些烟气中含有大量粉尘,有的烟气中还含有高浓度的氮氧化物,因此,需对这些烟气进行净化后才能排放。具体而言,所述生料生产段包含生料磨,所述生料磨用于接收水泥生产原料和来自旋风预热器的高温气体并输出第一烟气,所述第一烟气经第一收尘器回收的第一粉料进入均化器。所述熟料生产段包含烧成熟料冷却机,所述烧成熟料冷却机用于接收来自煅烧设备的烧成熟料并用空气进行冷却后输出第二烟气,所述第二烟气经第二收尘器回收的第二粉料进入熟料库。所述成品生产段包含选粉机,所述选粉机用于接收来自球磨机的粉料并输出含已分选细粉的第三烟气,所述第三烟气经第三收尘器回收的第三粉料进入成品库。The existing cement production system includes three parts: raw material production section, clinker production section and finished product production section. Therefore, the flue gas needs to be purified before it can be discharged. Specifically, the raw meal production section includes a raw meal mill, which is used to receive cement production raw materials and high-temperature gas from the cyclone preheater and output the first flue gas, which passes through the second The first powder recovered by a dust collector enters the homogenizer. The clinker production section includes a burnt clinker cooler, the burnt clinker cooler is used to receive the burnt clinker from the calcination equipment and cool it with air to output the second flue gas, the second flue gas The second powder recovered by the second dust collector enters the clinker storage. The finished product production section includes a powder classifier, which is used to receive the powder from the ball mill and output the third flue gas containing the sorted fine powder, and the third flue gas is recovered by the third dust collector The third powder enters the finished product warehouse.
针对第一烟气的净化,现有两种工艺。第一种工艺是先将第一烟气通入加湿塔,加湿塔利用水对高温烟气进行喷淋冷却降温,并输出含湿低温气体(温度大致上为100℃-120℃),含湿低温气体再进入第一收尘器(具体采用布袋收尘器)进行过滤除尘,过滤除尘后的第一粉料进入均化器,已除尘烟气进行排放。上述第一种工艺的主要缺点在于:需大量水进行喷淋降温,能源和水资源的消耗大;第一烟气中的热量未进行利用;第一烟气中的氮氧化物含量较高,导致已除尘烟气的氮氧化物排放不达标;布袋收尘器过滤效率差,粉尘排放容易超标。第二种工艺是先将第一烟气通入SCR(选择性催化还原)反应器进行脱硝,然后再通入加湿塔,加湿塔输出的含湿低温气体再进入布袋收尘器进行过滤除尘,过滤除尘后的第一粉料进入均化器,已除尘烟气进行排放。上述第二种工艺相比与上述第一种工艺仅仅为解决脱硝问题,但却带来了SCR催化剂容易中毒、堵塞等衍生问题,不仅脱硝效率低,而且会影响净化的正常运行。For the purification of the first flue gas, there are two existing processes. The first process is to first pass the first flue gas into the humidification tower, and the humidification tower uses water to spray and cool the high-temperature flue gas, and outputs a humid low-temperature gas (the temperature is roughly 100°C-120°C). The low-temperature gas then enters the first dust collector (specifically, a bag filter is used) for filtration and dust removal, and the first powder after filtration and dust removal enters the homogenizer, and the dust-removed flue gas is discharged. The main disadvantages of the above-mentioned first process are: a large amount of water is required for spray cooling, and the consumption of energy and water resources is large; the heat in the first flue gas is not utilized; the nitrogen oxide content in the first flue gas is relatively high, As a result, the nitrogen oxide emission of the dust-removed flue gas is not up to the standard; the filter efficiency of the bag filter is poor, and the dust emission is easy to exceed the standard. The second process is to first pass the first flue gas into the SCR (Selective Catalytic Reduction) reactor for denitrification, and then pass it into the humidification tower, and the humid low-temperature gas output from the humidification tower enters the bag filter for filtration and dust removal. The first powder after filtering and dedusting enters the homogenizer, and the dedusted flue gas is discharged. Compared with the above-mentioned first process, the above-mentioned second process only solves the problem of denitrification, but it brings derivative problems such as easy poisoning and clogging of the SCR catalyst, which not only has low denitrification efficiency, but also affects the normal operation of purification.
针对第二烟气的净化,现有工艺类似于前述第一种工艺,因此仍然存在以下缺点:需大量水进行喷淋降温,能源和水资源的消耗大;第二烟气中的热量未进行利用;布袋收尘器过滤效率差,粉尘排放容易超标。For the purification of the second flue gas, the existing process is similar to the aforementioned first process, so there are still the following disadvantages: a large amount of water is required for spraying and cooling, and the consumption of energy and water resources is large; the heat in the second flue gas is not carried out. Utilization; the filter efficiency of the bag filter is poor, and the dust emission is easy to exceed the standard.
发明内容Contents of the invention
本发明的目的在于提供水泥生料磨高温烟气净化装置、水泥烧成熟料冷却机高温烟气净化装置及水泥生产系统,以解决现有水泥生料磨高温烟气或水泥烧成熟料冷却机高温烟气的净化工艺对于能源和水资源的消耗大、高温烟气热量未进行利用的技术问题。The purpose of the present invention is to provide cement raw meal mill high-temperature flue gas purification device, cement clinker cooler high-temperature flue gas purification device and cement production system to solve the problem of existing cement raw meal mill high-temperature flue gas or cement burning clinker The purification process of the high-temperature flue gas of the cooler consumes a lot of energy and water resources, and the technical problems of high-temperature flue gas heat are not utilized.
第一个方面,提供了一种水泥生料磨高温烟气净化装置,包括:烟气过滤除尘器单元,用于接收所述生料磨输出的高温烟气并通过耐高温滤芯对所述高温烟气中的粉尘进行物理拦截后输出温度为250℃-400℃已除尘烟气;SCR脱硝反应器单元,用于接收添加有SCR脱硝还原剂的所述已除尘烟气并通过SCR脱硝催化剂后输出已脱硝烟气;余热锅炉单元,用于接收所述已脱硝烟气和给水并进行换热后分别输出水蒸汽和被冷却烟气;以及SCR脱硝还原剂输出管路单元,用于向所述高温烟气的输送通道和/或所述已除尘烟气的输送通道中添加所述SCR脱硝还原剂。In the first aspect, a high-temperature flue gas purification device for cement raw meal mill is provided, including: a flue gas filter and dust collector unit, which is used to receive the high-temperature flue gas output from the raw meal mill and purify the high-temperature flue gas through a high-temperature-resistant filter element. The dust in the flue gas is physically intercepted and the output temperature is 250°C-400°C. The dedusted flue gas; the SCR denitration reactor unit is used to receive the dedusted flue gas added with the SCR denitrification reducing agent and pass through the SCR denitrification catalyst Outputting the denitrated flue gas; the waste heat boiler unit is used to receive the denitrated flue gas and feed water and output water vapor and cooled flue gas respectively after heat exchange; and the SCR denitrification reducing agent output pipeline unit is used to supply the The SCR denitrification reducing agent is added to the delivery channel of the high-temperature flue gas and/or the delivery channel of the dedusted flue gas.
根据本发明实施例,上述第一个方面的水泥生料磨高温烟气净化装置中,所述耐高温滤芯为一种滤袋,所述滤袋包含金属过滤膜,所述金属过滤膜卷制成管状结构,所述管状结构的上端设有接头而下端通过底盖密封,所述接头用于将所述滤袋安装在所述烟气过滤除尘器单元中。According to an embodiment of the present invention, in the high-temperature flue gas purification device of the cement raw meal mill in the above-mentioned first aspect, the high-temperature-resistant filter element is a filter bag, and the filter bag contains a metal filter film, and the metal filter film is rolled It is a tubular structure, the upper end of the tubular structure is provided with a joint and the lower end is sealed by a bottom cover, and the joint is used to install the filter bag in the flue gas filter and dust collector unit.
根据本发明实施例,上述第一个方面的水泥生料磨高温烟气净化装置中,所述烟气过滤除尘器单元的烟气过滤除尘器包含过滤器壳体,所述过滤器壳体的下部设有灰斗,所述灰斗底部连接有卸灰装置,所述过滤器壳体中设有孔板,所述孔板上安装有耐高温滤芯,所述孔板及耐高温滤芯将所述过滤器壳体分隔为下部原气室和上部净气室,所述耐高温滤芯位于下部原气室中,所述上部净气室中布置有所述SCR脱硝还原剂输出管路单元。According to an embodiment of the present invention, in the high-temperature flue gas purification device of the cement raw meal mill in the first aspect above, the flue gas filter and dust collector of the flue gas filter and dust collector unit includes a filter housing, and the filter housing The lower part is provided with an ash hopper, and the bottom of the ash hopper is connected with an ash unloading device. An orifice plate is arranged in the filter housing, and a high-temperature-resistant filter element is installed on the orifice plate. The orifice plate and the high-temperature-resistant filter element will The filter housing is divided into a lower raw gas chamber and an upper clean gas chamber, the high temperature resistant filter element is located in the lower raw gas chamber, and the SCR denitrification reducing agent output pipeline unit is arranged in the upper clean gas chamber.
根据本发明实施例,上述第一个方面的水泥生料磨高温烟气净化装置中,所述余热锅炉单元中的管热管采用鳍片换热管。According to an embodiment of the present invention, in the first aspect of the cement raw meal mill high-temperature flue gas purification device, the tube heat pipe in the waste heat boiler unit adopts finned heat exchange tubes.
根据本发明实施例,上述第一个方面的水泥生料磨高温烟气净化装置中,所述SCR脱硝反应器单元组装在所述烟气过滤除尘器单元上形成除尘脱硝一体化设备。According to an embodiment of the present invention, in the cement raw meal mill high-temperature flue gas purification device of the first aspect above, the SCR denitrification reactor unit is assembled on the flue gas filter and dust collector unit to form an integrated dust removal and denitrification device.
根据本发明实施例,上述第一个方面的水泥生料磨高温烟气净化装置中,所述余热锅炉单元组装在所述除尘脱硝一体化设备上形成除尘脱硝换热一体化设备。According to an embodiment of the present invention, in the cement raw meal mill high-temperature flue gas purification device of the first aspect above, the waste heat boiler unit is assembled on the integrated dust removal and denitration equipment to form an integrated dust removal, denitration and heat exchange equipment.
根据本发明实施例,上述第一个方面的水泥生料磨高温烟气净化装置中,所述烟气过滤除尘器单元的烟气过滤除尘器包含过滤器壳体,所述过滤器壳体的下部设有灰斗,所述灰斗底部连接有卸灰装置,所述过滤器壳体中设有孔板,所述孔板上安装有耐高温滤芯,所述孔板及耐高温滤芯将所述过滤器壳体分隔为下部原气室和上部净气室,所述耐高温滤芯位于下部原气室中;所述SCR脱硝反应器单元包含反应器壳体,所述反应器壳体中用于安装所述SCR脱硝催化剂,所述反应器壳体与所述过滤器壳体连为一体,所述反应器壳体与所述上部净气室连通且由所述上部净气室的壳体构成或位于所述上部净气室的顶部和/或侧部。According to an embodiment of the present invention, in the high-temperature flue gas purification device of the cement raw meal mill in the first aspect above, the flue gas filter and dust collector of the flue gas filter and dust collector unit includes a filter housing, and the filter housing The lower part is provided with an ash hopper, and the bottom of the ash hopper is connected with an ash unloading device. An orifice plate is arranged in the filter housing, and a high-temperature-resistant filter element is installed on the orifice plate. The orifice plate and the high-temperature-resistant filter element will The filter housing is divided into a lower raw gas chamber and an upper clean gas chamber, and the high-temperature-resistant filter element is located in the lower raw gas chamber; the SCR denitration reactor unit includes a reactor housing, and the reactor housing is used for When the SCR denitrification catalyst is installed, the reactor housing is integrated with the filter housing, the reactor housing communicates with the upper clean gas chamber and the housing of the upper clean gas chamber Constituting or being located at the top and/or side of the upper clean air chamber.
根据本发明实施例,上述第一个方面的水泥生料磨高温烟气净化装置中,当所述余热锅炉单元组装在所述除尘脱硝一体化设备上时,所述余热锅炉单元的烟道呈立向或横向设置并位于所述反应器壳体顶部和/或侧部。According to the embodiment of the present invention, in the high-temperature flue gas purification device of the cement raw meal mill in the first aspect above, when the waste heat boiler unit is assembled on the dust removal and denitrification integrated equipment, the flue of the waste heat boiler unit is Vertically or laterally and located at the top and/or side of the reactor shell.
根据本发明实施例,上述第一个方面的水泥生料磨高温烟气净化装置中,所述烟气过滤除尘器单元包含沿左右方向并列设置的左侧烟气过滤除尘器与右侧烟气过滤除尘器,所述左侧烟气过滤除尘器和所述右侧烟气过滤除尘器分别具有至少一个沿前后方向排布的烟气过滤除尘器,所述左侧烟气过滤除尘器与右侧烟气过滤除尘器之间布置有进气总烟道,所述进气总烟道分别与所述烟气过滤除尘器单元中的各所述烟气过滤除尘器的下部原气室导通;所述余热锅炉单元中的管束的长度与所述所述烟气过滤除尘器单元的左右向宽度是同方向设置的。According to an embodiment of the present invention, in the first aspect of the cement raw meal mill high-temperature flue gas purification device, the flue gas filter and dust collector unit includes a left flue gas filter and dust collector and a right flue gas filter arranged side by side along the left and right directions. filter dust collector, the left flue gas filter dust collector and the right flue gas filter dust collector respectively have at least one flue gas filter dust collector arranged along the front and rear direction, the left flue gas filter dust collector and the right flue gas filter dust collector A total intake flue is arranged between the side smoke filter and dust collectors, and the total intake flue is respectively connected to the lower original air chamber of each of the flue gas filter and dust collectors in the flue gas filter and dust collector unit ; The length of the tube bundle in the waste heat boiler unit is set in the same direction as the left-right width of the flue gas filter and dust collector unit.
第二个方面,提供了一种水泥生产系统,包括:生料生产段,所述生料生产段包含生料磨,所述生料磨用于接收水泥生产原料和来自旋风预热器的高温气体并输出第一烟气,所述第一烟气经第一收尘器回收的第一粉料进入均化器;熟料生产段,所述熟料生产段包含烧成熟料冷却机,所述烧成熟料冷却机用于接收来自煅烧设备的烧成熟料并用空气进行冷却后输出第二烟气,所述第二烟气经第二收尘器回收的第二粉料进入熟料库;成品生产段,所述成品生产段包含选粉机,所述选粉机用于接收来自球磨机的粉料并输出含已分选细粉的第三烟气,所述第三烟气经第三收尘器回收的第三粉料进入成品库;所述第一收尘器采用上述第一个方面的水泥生料磨高温烟气净化装置,其中,所述第一烟气作为所述生料磨输出的高温烟气进入水泥生料磨高温烟气净化装置,由所述水泥生料磨高温烟气净化装置的烟气过滤除尘器单元过滤的粉尘作为第一粉料进入均化器,所述被冷却烟气排放。In a second aspect, a cement production system is provided, including: a raw meal production section, the raw meal production section includes a raw meal mill, and the raw meal mill is used to receive cement production raw materials and high temperature from a cyclone preheater Gas and output the first flue gas, the first powder recovered by the first dust collector enters the homogenizer; the clinker production section, the clinker production section includes a burnt clinker cooler, The burnt clinker cooling machine is used to receive the burnt clinker from the calcination equipment and output the second flue gas after cooling it with air, and the second flue gas enters the clinker through the second powder recovered by the second dust collector. Material warehouse; finished product production section, the finished product production section includes a powder classifier, the powder classifier is used to receive the powder from the ball mill and output the third flue gas containing the sorted fine powder, the third flue gas The third powder recovered by the third dust collector enters the finished product warehouse; the first dust collector adopts the cement raw meal mill high-temperature flue gas purification device of the first aspect above, wherein the first flue gas is used as the The high-temperature flue gas output from the raw meal mill enters the high-temperature flue gas purification device of the cement raw meal mill, and the dust filtered by the flue gas filter and dust collector unit of the high-temperature flue gas purification device of the cement raw meal mill enters the homogenizer as the first powder. device, the cooled flue gas is discharged.
上述水泥生料磨高温烟气净化装置先通过烟气过滤除尘器单元对生料磨输出的高温烟气进行过滤除尘净化后将该高温烟气调整为已除尘烟气,再通过SC R脱硝反应器单元对已除尘烟气进行脱硝得到已脱硝烟气,最后通过余热锅炉单元将已脱硝烟气调整为被冷却烟气。The high-temperature flue gas purification device of the above-mentioned cement raw meal mill first filters and purifies the high-temperature flue gas output from the raw mill through the flue gas filter and dust collector unit, then adjusts the high-temperature flue gas into dust-removed flue gas, and then passes the SC R denitrification reaction The denitration unit denitrates the dust-removed flue gas to obtain the denitrated flue gas, and finally adjusts the denitrated flue gas into cooled flue gas through the waste heat boiler unit.
烟气过滤除尘器单元输出温度为250℃-400℃已除尘烟气,该温度范围不影响烟气过滤除尘器单元中耐高温滤芯的使用寿命;同时也能够将已除尘烟气的温度保持在目前技术上更成熟的高温SCR脱硝催化剂的较佳使用温度范围内以便保证脱硝效果。另外,先除尘再脱硝可以避免SCR脱硝催化剂被粉尘堵塞,防止发生催化剂中毒。The output temperature of the flue gas filter and dust collector unit is 250°C-400°C for the dedusted flue gas. This temperature range does not affect the service life of the high temperature resistant filter element in the flue gas filter and dust collector unit; at the same time, it can also keep the temperature of the dedusted flue gas at At present, the more mature high-temperature SCR denitrification catalysts in technology are within the optimum temperature range to ensure the denitrification effect. In addition, dust removal before denitrification can prevent the SCR denitrification catalyst from being blocked by dust and prevent catalyst poisoning.
通过余热锅炉单元能够对高温烟气的热量进行充分回收利,尤其是进入余热锅炉单元的已脱硝烟气含尘量小,因此,已脱硝烟气与余热锅炉单元中管束之间的换热效率较高,故可提升余热锅炉单元的换热效率,并减少粉尘对余热锅炉单元的影响。The heat of high-temperature flue gas can be fully recovered through the waste heat boiler unit, especially the dust content of the denitrated flue gas entering the waste heat boiler unit is small, so the heat exchange efficiency between the denitrated flue gas and the tube bundle in the waste heat boiler unit Higher, so it can improve the heat exchange efficiency of the waste heat boiler unit and reduce the influence of dust on the waste heat boiler unit.
第三个方面,提供了一种水泥烧成熟料冷却机高温烟气净化装置,包括:气过滤除尘器单元,用于接收所述冷却机输出的高温烟气并通过耐高温滤芯对所述高温烟气中的粉尘进行物理拦截后输出温度为250℃-00℃、优选为300℃-500℃已除尘烟气;以及余热锅炉单元,用于接收所述已脱硝烟气和第一给水并进行换热后分别输出水蒸汽和被冷却烟气。In the third aspect, a high-temperature flue gas purification device of a cement burning clinker cooler is provided, including: an air filter and dust collector unit, which is used to receive the high-temperature flue gas output by the cooler and pass through a high-temperature resistant filter element to purify the high-temperature flue gas. The dust in the high-temperature flue gas is physically intercepted and the output temperature is 250°C-00°C, preferably 300°C-500°C, the dedusted flue gas; and the waste heat boiler unit is used to receive the denitrated flue gas and the first feed water and After heat exchange, water vapor and cooled flue gas are respectively output.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,还包括给水预热单元,用于接收所述烟气过滤除尘器单元排放的高温粉尘和第二给水并通过所述高温粉尘加热所述第二给水从而输出由所述第二给水加热所形成的第一给水。According to the embodiment of the present invention, the high-temperature flue gas purification device of the cement clinker cooler in the third aspect above further includes a feed water preheating unit for receiving the high-temperature dust and the first dust discharged from the flue gas filter and dust collector unit The second feed water is heated by the high-temperature dust to output the first feed water formed by heating the second feed water.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,所述耐高温滤芯为一种滤袋,所述滤袋包含金属过滤膜,所述金属过滤膜卷制成管状结构,所述管状结构的上端设有接头而下端通过底盖密封,所述接头用于将所述滤袋安装在所述烟气过滤除尘器单元中。According to an embodiment of the present invention, in the high-temperature flue gas purification device of the cement clinker cooler of the above-mentioned third aspect, the high-temperature-resistant filter element is a filter bag, the filter bag contains a metal filter membrane, and the metal filter element is a filter bag. The membrane is rolled into a tubular structure, the upper end of the tubular structure is provided with a joint and the lower end is sealed by a bottom cover, and the joint is used to install the filter bag in the flue gas filter and dust collector unit.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,所述烟气过滤除尘器单元的烟气过滤除尘器包含过滤器壳体,所述过滤器壳体的下部设有灰斗,所述灰斗底部连接有卸灰装置,所述过滤器壳体中设有孔板,所述孔板上安装有耐高温滤芯,所述孔板及耐高温滤芯将所述过滤器壳体分隔为下部原气室和上部净气室,所述耐高温滤芯位于下部原气室中。According to the embodiment of the present invention, in the high-temperature flue gas purification device of the cement clinker cooler in the third aspect above, the flue gas filter and dust collector of the flue gas filter and dust collector unit includes a filter housing, and the filter The lower part of the housing is provided with an ash hopper, and the bottom of the ash hopper is connected with an ash unloading device. An orifice plate is provided in the filter housing, and a high temperature resistant filter element is installed on the orifice plate. The orifice plate and the high temperature resistant The filter element separates the filter housing into a lower raw air chamber and an upper clean air chamber, and the high temperature resistant filter element is located in the lower raw air chamber.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,还包括前置余热锅炉单元,用于接收所述冷却机输出的高温烟气和第三给水并进行换热后分别输出水蒸汽和经冷却的所述高温烟气;则所述烟气过滤除尘器单元用于接收所述前置余热锅炉单元输出的高温烟气并通过耐高温滤芯对所述高温烟气中的粉尘进行物理拦截后输出温度为250℃-500℃已除尘烟气。According to the embodiment of the present invention, the high-temperature flue gas purification device of the cement clinker cooler of the third aspect above further includes a pre-heat waste heat boiler unit for receiving the high-temperature flue gas output by the cooler and the third feed water After heat exchange, water vapor and the cooled high-temperature flue gas are respectively output; the flue gas filter and dust collector unit is used to receive the high-temperature flue gas output by the pre-heat waste heat boiler unit and pass through the high-temperature resistant filter element to filter the high-temperature flue gas. After the dust in the high-temperature flue gas is physically intercepted, the output temperature is 250°C-500°C and the dust-removed flue gas is output.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,构成所述余热锅炉单元的烟道的壳体与构成所述前置余热锅炉单元的烟道的壳体彼此组装而使所述余热锅炉单元与所述前置余热锅炉单元成为一体式换热设备,所述一体式换热设备外围分布有送气烟道和回流烟道;所述烟气过滤除尘器单元布置在所述一体式换热设备的旁侧,所述一体式换热设备通过所述送气烟道将所述前置余热锅炉单元的烟道的排气口与所述烟气过滤除尘器单元的进气口连接,所述一体式换热设备通过所述回流烟道将所述余热锅炉单元的烟道的进气口与所述烟气过滤除尘器单元的排气口连接。According to the embodiment of the present invention, in the high-temperature flue gas purification device of the cement burning clinker cooler in the above third aspect, the shell constituting the flue of the waste heat boiler unit and the flue constituting the front waste heat boiler unit The shells are assembled with each other so that the waste heat boiler unit and the front waste heat boiler unit become an integrated heat exchange equipment, and the air supply flue and return flue are distributed around the integrated heat exchange equipment; the flue gas filter The dust collector unit is arranged on the side of the integrated heat exchange equipment, and the integrated heat exchange equipment filters the exhaust port of the flue of the pre-heat waste heat boiler unit and the flue gas through the air supply flue The air inlet of the dust collector unit is connected, and the integrated heat exchange device connects the air inlet of the flue of the waste heat boiler unit with the exhaust port of the flue gas filter and dust collector unit through the return flue.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,所述前置余热锅炉单元的烟道呈立向设置,所述前置余热锅炉单元的进气口和排气口分布于所述前置余热锅炉单元的烟道的下部和上部,所述前置余热锅炉单元的烟道的下部设有灰斗,所述灰斗底部连接有卸灰机构;所述余热锅炉单元的烟道呈立向设置,所述余热锅炉单元的进气口和排气口分布于所述余热锅炉单元的烟道的上部和下部;所述前置余热锅炉单元的烟道的排气口与所述余热锅炉单元的烟道的进气口对接而使得所述前置余热锅炉单元与所述余热锅炉单元形成一个倒U形结构。According to the embodiment of the present invention, in the high-temperature flue gas purification device of the cement burning clinker cooler in the above third aspect, the flue of the front waste heat boiler unit is vertically arranged, and the inlet of the front waste heat boiler unit The air port and exhaust port are distributed in the lower and upper parts of the flue of the pre-heat waste heat boiler unit, and the lower part of the flue of the pre-heat waste heat boiler unit is provided with an ash hopper, and the bottom of the ash hopper is connected with an ash unloading mechanism The flue of the waste heat boiler unit is vertically arranged, and the air inlet and exhaust port of the waste heat boiler unit are distributed on the upper and lower parts of the flue of the waste heat boiler unit; The exhaust port of the flue is docked with the air inlet of the flue of the waste heat boiler unit so that the front waste heat boiler unit and the waste heat boiler unit form an inverted U-shaped structure.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,所述前置余热锅炉单元和所述余热锅炉单元中至少所述余热锅炉单元中的换热管采用鳍片换热管,当所述前置余热锅炉单元中的换热管未采用鳍片换热管时采用光面换热管。According to the embodiment of the present invention, in the high-temperature flue gas purification device of the cement burning clinker cooler in the above third aspect, the heat exchange in the pre-heat waste heat boiler unit and at least the waste heat boiler unit in the waste heat boiler unit The tubes adopt finned heat exchange tubes, and when the heat exchange tubes in the pre-heat waste heat boiler unit do not use finned heat exchange tubes, smooth surface heat exchange tubes are used.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,所述前置余热锅炉单元包括沿该前置余热锅炉单元的烟道由前往后依次设置的第一过热器、第一蒸发器和第一省煤器;所述余热锅炉单元包括沿该余热锅炉单元的烟道由前往后依次设置的第二蒸发器和第二省煤器;所述第二蒸发器对应连接的汽包的蒸汽出口通过蒸汽输送管道连接至第一过热器的蒸汽入口。According to the embodiment of the present invention, in the high-temperature flue gas purification device of the cement clinker cooler in the third aspect above, the pre-heat waste heat boiler unit includes a set of heat exchangers arranged in sequence from front to back along the flue of the front waste heat boiler unit. The first superheater, the first evaporator and the first economizer; the waste heat boiler unit includes a second evaporator and a second economizer arranged in sequence along the flue of the waste heat boiler unit; The steam outlet of the steam drum corresponding to the second evaporator is connected to the steam inlet of the first superheater through a steam delivery pipeline.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,所述余热锅炉单元组装在所述烟气过滤除尘器单元上形成除尘换热一体化设备。According to the embodiment of the present invention, in the high-temperature flue gas purification device of the cement clinker cooler in the third aspect above, the waste heat boiler unit is assembled on the flue gas filter and dust collector unit to form an integrated dust removal and heat exchange equipment.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,所述烟气过滤除尘器单元的烟气过滤除尘器包含过滤器壳体,所述过滤器壳体的下部设有灰斗,所述灰斗底部连接有卸灰装置,所述过滤器壳体中设有孔板,所述孔板上安装有耐高温滤芯,所述孔板及耐高温滤芯将所述过滤器壳体分隔为下部原气室和上部净气室,所述耐高温滤芯位于下部原气室中;所述余热锅炉单元的烟道呈立向或横向设置并位于所述过滤器壳体顶部和/或侧部。According to the embodiment of the present invention, in the high-temperature flue gas purification device of the cement clinker cooler in the third aspect above, the flue gas filter and dust collector of the flue gas filter and dust collector unit includes a filter housing, and the filter The lower part of the housing is provided with an ash hopper, and the bottom of the ash hopper is connected with an ash unloading device. An orifice plate is provided in the filter housing, and a high temperature resistant filter element is installed on the orifice plate. The orifice plate and the high temperature resistant The filter element separates the filter housing into a lower raw gas chamber and an upper clean gas chamber, and the high temperature resistant filter element is located in the lower raw gas chamber; the flue of the waste heat boiler unit is arranged vertically or horizontally and is located in the Filter housing top and/or sides.
根据本发明实施例,上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置中,所述烟气过滤除尘器单元包含沿左右方向并列设置的左侧烟气过滤除尘器与右侧烟气过滤除尘器,所述左侧烟气过滤除尘器和所述右侧烟气过滤除尘器分别具有至少一个沿前后方向排布的烟气过滤除尘器,所述左侧烟气过滤除尘器与右侧烟气过滤除尘器之间布置有进气总烟道,所述进气总烟道分别与所述烟气过滤除尘器单元中的各所述烟气过滤除尘器的下部原气室导通;所述余热锅炉单元中的管束的长度与所述所述烟气过滤除尘器单元的左右向宽度是同方向设置的。According to an embodiment of the present invention, in the high-temperature flue gas purification device of the cement clinker cooler in the third aspect above, the flue gas filter and dust collector unit includes a left flue gas filter and dust collector and a right flue gas filter and dust collector arranged side by side along the left and right directions. Side flue gas filter dust collector, the left flue gas filter dust collector and the right side flue gas filter dust collector respectively have at least one flue gas filter dust collector arranged along the front and rear direction, the left flue gas filter dust collector There is a main intake flue between the filter and the right flue gas filter and dust collector, and the main intake flue is respectively connected with the lower raw gas of each of the flue gas filter and dust collectors in the flue gas filter and dust collector unit. The room is connected; the length of the tube bundle in the waste heat boiler unit is set in the same direction as the left-right width of the flue gas filter and dust collector unit.
第四个方面,提供了一种水泥生产系统,包括:生料生产段,所述生料生产段包含生料磨,所述生料磨用于接收水泥生产原料和来自旋风预热器的高温气体并输出第一烟气,所述第一烟气经第一收尘器回收的第一粉料进入均化器;熟料生产段,所述熟料生产段包含烧成熟料冷却机,所述烧成熟料冷却机用于接收来自煅烧设备的烧成熟料并用空气进行冷却后输出第二烟气,所述第二烟气经第二收尘器回收的第二粉料进入熟料库;成品生产段,所述成品生产段包含选粉机,所述选粉机用于接收来自球磨机的粉料并输出含已分选细粉的第三烟气,所述第三烟气经第三收尘器回收的第三粉料进入成品库;所述第二收尘器采用上述第三个方面的水泥烧成熟料冷却机高温烟气净化装置,其中,所述第二烟气作为所述冷却机输出的高温烟气进入水泥烧成熟料冷却机高温烟气净化装置,由所述水泥烧成熟料冷却机高温烟气净化装置的烟气过滤除尘器单元过滤的粉尘作为第二粉料进入熟料库,所述被冷却烟气排放。In a fourth aspect, a cement production system is provided, including: a raw meal production section, the raw meal production section includes a raw meal mill, and the raw meal mill is used to receive cement production raw materials and high temperature from a cyclone preheater Gas and output the first flue gas, the first powder recovered by the first dust collector enters the homogenizer; the clinker production section, the clinker production section includes a burnt clinker cooler, The burnt clinker cooling machine is used to receive the burnt clinker from the calcination equipment and output the second flue gas after cooling it with air, and the second flue gas enters the clinker through the second powder recovered by the second dust collector. Material warehouse; finished product production section, the finished product production section includes a powder classifier, the powder classifier is used to receive the powder from the ball mill and output the third flue gas containing the sorted fine powder, the third flue gas The third powder recovered by the third dust collector enters the finished product warehouse; the second dust collector adopts the high-temperature flue gas purification device of the cement burning clinker cooler in the third aspect above, wherein the second flue gas The gas enters the high-temperature flue gas purification device of the cement burning clinker cooler as the high-temperature flue gas output by the cooler, and the dust filtered by the flue gas filter and dust collector unit of the high-temperature flue gas purification device of the cement burning clinker cooler As the second powder enters the clinker storehouse, the cooled flue gas is discharged.
根据本发明实施例,上述第四个方面的水泥生产系统中,所述第一收尘器采用一种水泥生料磨高温烟气净化装置,所述水泥生料磨高温烟气净化装置包括:烟气过滤除尘器单元,用于接收所述生料磨输出的高温烟气并通过耐高温滤芯对所述高温烟气中的粉尘进行物理拦截后输出温度为250℃-400℃已除尘烟气;SCR脱硝反应器单元,用于接收添加有SCR脱硝还原剂的所述已除尘烟气并通过SCR脱硝催化剂后输出已脱硝烟气;余热锅炉单元,用于接收所述已脱硝烟气和给水并进行换热后分别输出水蒸汽和被冷却烟气;以及SCR脱硝还原剂输出管路单元,用于向所述高温烟气的输送通道和/或所述已除尘烟气的输送通道中添加所述SCR脱硝还原剂;其中,所述第一烟气作为所述生料磨输出的高温烟气进入水泥生料磨高温烟气净化装置,由所述水泥生料磨高温烟气净化装置的烟气过滤除尘器单元过滤的粉尘作为第一粉料进入均化器,所述被冷却烟气排放。According to an embodiment of the present invention, in the cement production system of the fourth aspect above, the first dust collector adopts a cement raw meal mill high-temperature flue gas purification device, and the cement raw meal mill high-temperature flue gas purification device includes: The flue gas filter and dust collector unit is used to receive the high-temperature flue gas output from the raw meal mill and physically intercept the dust in the high-temperature flue gas through a high-temperature resistant filter element, and then output the dust-removed flue gas at a temperature of 250°C-400°C The SCR denitration reactor unit is used to receive the dedusted flue gas added with the SCR denitration reducing agent and output the denitrated flue gas after passing through the SCR denitration catalyst; the waste heat boiler unit is used to receive the denitrated flue gas and feed water and output water vapor and cooled flue gas respectively after heat exchange; and SCR denitrification reducing agent output pipeline unit, used to add The SCR denitration reducing agent; wherein, the first flue gas enters the high-temperature flue gas purification device of the cement raw meal mill as the high-temperature flue gas output from the raw meal mill, and the high-temperature flue gas purification device of the cement raw meal mill The dust filtered by the flue gas filter and dust collector unit enters the homogenizer as the first powder, and the cooled flue gas is discharged.
根据本发明实施例,上述第四个方面的水泥生产系统中,所述水泥生料磨高温烟气净化装置中,所述SCR脱硝反应器单元组装在所述烟气过滤除尘器单元上形成除尘脱硝一体化设备,并且,所述余热锅炉单元组装在所述除尘脱硝一体化设备上形成除尘脱硝换热一体化设备。According to an embodiment of the present invention, in the cement production system of the fourth aspect above, in the cement raw meal mill high-temperature flue gas purification device, the SCR denitrification reactor unit is assembled on the flue gas filter and dust collector unit to form a dust collector Denitrification integrated equipment, and the waste heat boiler unit is assembled on the dust removal and denitration integrated equipment to form dust removal, denitration and heat exchange integrated equipment.
上述水泥烧成熟料冷却机高温烟气净化装置先通过烟气过滤除尘器单元对水泥烧成熟料冷却机输出的高温烟气进行过滤除尘净化后将该高温烟气调整为已除尘烟气,再通过余热锅炉单元将已除尘烟气调整为被冷却烟气。The above-mentioned high-temperature flue gas purification device of the cement burning clinker cooler first filters and purifies the high-temperature flue gas output by the cement burning clinker cooler through the flue gas filter and dust collector unit, and then adjusts the high-temperature flue gas into dedusted flue gas , and then adjust the dedusted flue gas into cooled flue gas through the waste heat boiler unit.
烟气过滤除尘器单元输出温度为250℃-500℃已除尘烟气,该温度范围不影响烟气过滤除尘器单元中耐高温滤芯的使用寿命。通过余热锅炉单元能够对高温烟气的热量进行充分回收利,尤其是进入余热锅炉单元的已脱硝烟气含尘量小,因此,已脱硝烟气与余热锅炉单元中管束之间的换热效率较高,故可提升余热锅炉单元的换热效率,并减少粉尘对余热锅炉单元的影响。The output temperature of the flue gas filter and dust collector unit is 250°C-500°C for the dedusted flue gas. This temperature range does not affect the service life of the high temperature resistant filter element in the flue gas filter and dust collector unit. The heat of high-temperature flue gas can be fully recovered through the waste heat boiler unit, especially the dust content of the denitrated flue gas entering the waste heat boiler unit is small, so the heat exchange efficiency between the denitrated flue gas and the tube bundle in the waste heat boiler unit Higher, so it can improve the heat exchange efficiency of the waste heat boiler unit and reduce the influence of dust on the waste heat boiler unit.
下面结合附图和具体实施方式对本申请做进一步的说明。本申请的附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过实践了解到。The present application will be further described below in conjunction with the accompanying drawings and specific embodiments. Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice.
附图说明Description of drawings
构成本说明书的一部分的附图用来辅助对本申请的理解,附图中所提供的内容及其在本说明书中有关的说明可用于解释本申请,但不构成对本申请的不当限定。The drawings constituting a part of this specification are used to assist the understanding of the application, and the content provided in the drawings and related descriptions in this specification can be used to explain the application, but do not constitute an undue limitation to the application.
图1为本发明实施例一种水泥生料磨高温烟气净化装置结构示意图。Fig. 1 is a schematic structural diagram of a cement raw meal mill high-temperature flue gas purification device according to an embodiment of the present invention.
图2为本发明实施例一种水泥烧成熟料冷却机高温烟气净化装置示意图。Fig. 2 is a schematic diagram of a high-temperature flue gas purification device of a cement clinker cooler in an embodiment of the present invention.
图3为本发明实施例一种水泥生料磨高温烟气净化装置结构示意图。Fig. 3 is a schematic structural diagram of a cement raw meal mill high-temperature flue gas purification device according to an embodiment of the present invention.
图4为图3所示水泥生料磨高温烟气净化装置的左视图。Fig. 4 is a left view of the cement raw meal mill high-temperature flue gas purification device shown in Fig. 3 .
图5为本发明实施例一种水泥生料磨高温烟气净化装置结构示意图。Fig. 5 is a schematic structural diagram of a cement raw meal mill high-temperature flue gas purification device according to an embodiment of the present invention.
图6为本发明实施例一种水泥生料磨高温烟气净化装置结构示意图。Fig. 6 is a schematic structural diagram of a cement raw meal mill high-temperature flue gas purification device according to an embodiment of the present invention.
图7为本发明实施例一种水泥烧成熟料冷却机高温烟气净化装置局部结构示意图。Fig. 7 is a schematic diagram of a partial structure of a high-temperature flue gas purification device of a cement clinker cooler in an embodiment of the present invention.
图3-7中的空心箭头所示的方向表示为烟气的流动方向。The direction indicated by the hollow arrow in Fig. 3-7 represents the flow direction of the flue gas.
具体实施方式Detailed ways
下面结合附图对本申请进行清楚、完整的说明。本领域普通技术人员在基于这些说明的情况下将能够实现本申请。在结合附图对本申请进行说明前,需要特别指出的是:The application is clearly and completely described below in conjunction with the accompanying drawings. Those skilled in the art will be able to implement the present application based on these descriptions. Before the present application is described in conjunction with the accompanying drawings, it should be pointed out that:
在包括下述说明在内的各部分中所提供的技术方案、技术特征,在不冲突的情况下,这些技术方案、技术特征可以相互组合。此外,在可能的情况下,这些技术方案、技术特征及有关的组合均可以被赋予特定的技术主题而被相关专利所保护。The technical solutions and technical features provided in each part including the following descriptions can be combined with each other under the condition of no conflict. In addition, where possible, these technical solutions, technical features and related combinations can be assigned specific technical subjects and protected by relevant patents.
下述说明中涉及到的本申请的实施例通常仅是一部分实施例而不是全部实施例,基于这些实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于专利保护的范围。The embodiments of the present application involved in the following descriptions are generally only some embodiments rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without making creative work , should fall within the scope of patent protection.
关于本说明书中术语和单位:本说明书及相应权利要求书及有关的部分中的术语“包括”、“包含”、“具有”以及它们的任何变形,意图在于覆盖不排他的包含。此外,其他相关术语和单位,均可基于本说明书提供相关内容得到合理的解释。本说明书及相应权利要求书及有关的部分中的术语“前”、“后”、“左”、“右”表示为基于附图的相对位置关系。此外,其他相关术语和单位,均可基于本说明书提供相关内容得到合理的解释。Regarding the terms and units in this specification: the terms "comprising", "comprising", "having" and any variations thereof in this specification and the corresponding claims and related parts are intended to cover non-exclusive inclusion. In addition, other related terms and units can be reasonably interpreted based on the relevant content provided in this manual. The terms "front", "rear", "left", and "right" in this specification, corresponding claims and related parts represent relative positional relationships based on the drawings. In addition, other related terms and units can be reasonably interpreted based on the relevant content provided in this manual.
如图1-2所示,现有水泥生产系统包括生料生产段和熟料生产段,其中,所述生料生产段包含生料磨12,所述生料磨12用于接收水泥生产原料和来自旋风预热器21的高温气体并输出第一烟气,所述第一烟气经第一收尘器回收的第一粉料进入均化器16。所述熟料生产段包含烧成熟料冷却机29(通常为篦冷机),所述烧成熟料冷却机29用于接收来自煅烧设备22(通常为回转窑)的烧成熟料并用空气进行冷却后输出第二烟气,所述第二烟气经第二收尘器回收的第二粉料进入熟料库。As shown in Figure 1-2, the existing cement production system includes a raw meal production section and a clinker production section, wherein the raw meal production section includes a
针对第一烟气的净化,现有两种工艺。第一种工艺是先将第一烟气通入加湿塔,加湿塔利用水对高温烟气进行喷淋冷却降温,并输出含湿低温气体(温度大致上为100℃-120℃),含湿低温气体再进入第一收尘器(具体采用布袋收尘器)进行过滤除尘,过滤除尘后的第一粉料进入均化器,已除尘烟气进行排放。上述第一种工艺的主要缺点在于:需大量水进行喷淋降温,能源和水资源的消耗大;第一烟气中的热量未进行利用;第一烟气中的氮氧化物含量较高,导致已除尘烟气的氮氧化物排放不达标;布袋收尘器过滤效率差,粉尘排放容易超标。第二种工艺是先将第一烟气通入SCR(选择性催化还原)反应器进行脱硝,然后再通入加湿塔,加湿塔输出的含湿低温气体再进入布袋收尘器进行过滤除尘,过滤除尘后的第一粉料进入均化器,已除尘烟气进行排放。上述第二种工艺相比与上述第一种工艺仅仅为解决脱硝问题,但却带来了SCR催化剂容易中毒、堵塞等衍生问题,不仅脱硝效率低,而且会影响净化的正常运行。For the purification of the first flue gas, there are two existing processes. The first process is to first pass the first flue gas into the humidification tower, and the humidification tower uses water to spray and cool the high-temperature flue gas, and outputs a humid low-temperature gas (the temperature is roughly 100°C-120°C). The low-temperature gas then enters the first dust collector (specifically, a bag filter is used) for filtration and dust removal, and the first powder after filtration and dust removal enters the homogenizer, and the dust-removed flue gas is discharged. The main disadvantages of the above-mentioned first process are: a large amount of water is required for spray cooling, and the consumption of energy and water resources is large; the heat in the first flue gas is not utilized; the nitrogen oxide content in the first flue gas is relatively high, As a result, the nitrogen oxide emission of the dust-removed flue gas is not up to the standard; the filter efficiency of the bag filter is poor, and the dust emission is easy to exceed the standard. The second process is to first pass the first flue gas into the SCR (Selective Catalytic Reduction) reactor for denitrification, and then pass it into the humidification tower, and the humid low-temperature gas output from the humidification tower enters the bag filter for filtration and dust removal. The first powder after filtering and dedusting enters the homogenizer, and the dedusted flue gas is discharged. Compared with the above-mentioned first process, the above-mentioned second process only solves the problem of denitrification, but it brings derivative problems such as easy poisoning and clogging of the SCR catalyst, which not only has low denitrification efficiency, but also affects the normal operation of purification.
针对第二烟气的净化,现有工艺类似于前述第一种工艺,因此仍然存在以下缺点:需大量水进行喷淋降温,能源和水资源的消耗大;第二烟气中的热量未进行利用;布袋收尘器过滤效率差,粉尘排放容易超标。For the purification of the second flue gas, the existing process is similar to the aforementioned first process, so there are still the following disadvantages: a large amount of water is required for spraying and cooling, and the consumption of energy and water resources is large; the heat in the second flue gas is not carried out. Utilization; the filter efficiency of the bag filter is poor, and the dust emission is easy to exceed the standard.
图1为本发明实施例一种水泥生料磨高温烟气净化装置结构示意图。如图1所示,水泥生料磨高温烟气净化装置,包括:烟气过滤除尘器单元12、SCR脱硝反应器单元13、余热锅炉单元14和SCR脱硝还原剂输出管路单元。Fig. 1 is a schematic structural diagram of a cement raw meal mill high-temperature flue gas purification device according to an embodiment of the present invention. As shown in Fig. 1, the high-temperature flue gas purification device of cement raw meal mill includes: flue gas filter
其中,烟气过滤除尘器单元12用于接收所述生料磨11输出的高温烟气(第一烟气)并通过耐高温滤芯对所述高温烟气中的粉尘进行物理拦截后输出温度为250℃-400℃已除尘烟气。过滤除尘后的粉尘进入均化器16。Wherein, the flue gas filter and
SCR脱硝反应器单元13用于接收添加有SCR脱硝还原剂(如液氨、尿素、氨水等)的所述已除尘烟气并通过SCR脱硝催化剂后输出已脱硝烟气。所述SCR脱硝反应器单元13可以组装在所述烟气过滤除尘器单元12上形成除尘脱硝一体化设备。The SCR
余热锅炉单元14用于接收所述已脱硝烟气和给水并进行换热后分别输出水蒸汽和被冷却烟气。所述被冷却烟气经风机19后,通过烟囱20排放。所述水蒸汽可被输入汽轮机进行发电。所述余热锅炉单元14中的管热管优选采用鳍片换热管。The waste
SCR脱硝还原剂输出管路单元用于向所述高温烟气的输送通道和/或所述已除尘烟气的输送通道中添加所述SCR脱硝还原剂。The SCR denitrification reducing agent output pipeline unit is used to add the SCR denitrification reducing agent to the delivery channel of the high-temperature flue gas and/or the delivery channel of the dedusted flue gas.
上述水泥生料磨高温烟气净化装置先通过烟气过滤除尘器单元12对生料磨输出的高温烟气进行过滤除尘净化后将该高温烟气调整为已除尘烟气,再通过SCR脱硝反应器单元13对已除尘烟气进行脱硝得到已脱硝烟气,最后通过余热锅炉单元14将已脱硝烟气调整为被冷却烟气。The above-mentioned high-temperature flue gas purification device for cement raw meal mill first filters and purifies the high-temperature flue gas output from the raw meal mill through the flue gas filter and
烟气过滤除尘器单元12输出温度为250℃-400℃已除尘烟气,该温度范围不影响烟气过滤除尘器单元12中耐高温滤芯的使用寿命;同时也能够将已除尘烟气的温度保持在目前技术上更成熟的高温SCR脱硝催化剂(例如以TiO2为载体,V2O5和WO3为活性成分的SCR脱硝催化剂)的较佳使用温度范围内以便保证脱硝效果。另外,先除尘再脱硝可以避免SCR脱硝催化剂被粉尘堵塞,防止发生催化剂中毒。The output temperature of the flue gas filter and
通过余热锅炉单元14能够对高温烟气的热量进行充分回收利,尤其是进入余热锅炉单元14的已脱硝烟气含尘量小,因此,已脱硝烟气与余热锅炉单元14中管束之间的换热效率较高,故可提升余热锅炉单元的换热效率,并减少粉尘对余热锅炉单元14的影响。The heat of the high-temperature flue gas can be fully recovered through the waste
图3为本发明实施例一种水泥生料磨高温烟气净化装置结构示意图。图4为图3所示水泥生料磨高温烟气净化装置的左视图。如图3-4所示,一种水泥生料磨高温烟气净化装置,包括:烟气过滤除尘器单元12,用于接收所述生料磨11输出的高温烟气(第一烟气)并通过耐高温滤芯对所述高温烟气中的粉尘进行物理拦截后输出温度为250℃-400℃已除尘烟气;SCR脱硝反应器单元13,用于接收添加有SCR脱硝还原剂的所述已除尘烟气并通过SCR脱硝催化剂132后输出已脱硝烟气;余热锅炉单元17,用于接收所述已脱硝烟气和给水并进行换热后分别输出水蒸汽和被冷却烟气;所述SCR脱硝反应器单13元和所述余热锅炉单元17分别组装在所述烟气过滤除尘器单元12上形成除尘脱硝换热一体化设备。Fig. 3 is a schematic structural diagram of a cement raw meal mill high-temperature flue gas purification device according to an embodiment of the present invention. Fig. 4 is a left view of the cement raw meal mill high-temperature flue gas purification device shown in Fig. 3 . As shown in Figure 3-4, a cement raw meal mill high temperature flue gas purification device includes: a flue gas filter and
所述余热锅炉单元17与第二余热锅炉单元14的作用相同。相比于前述除尘脱硝一体化设备,上述除尘脱硝换热一体化设备可进一步降低烟气脱硝至烟气换热过程中的热量损失,提升余热利用效率。The waste
所述烟气过滤除尘器单元12的烟气过滤除尘器包含过滤器壳体122,所述过滤器壳体122的下部设有灰斗123,所述灰斗123底部连接有卸灰装置,所述过滤器壳体122中设有孔板,所述孔板上安装有滤芯121,所述孔板及滤芯121将所述过滤器壳体122分隔为下部原气室124和上部净气室125,所述滤芯121位于下部原气室124中。The flue gas filter and dust collector of the flue gas filter and
所述滤芯121优选为一种滤袋,所述滤袋包含金属过滤膜,所述金属过滤膜卷制成管状结构,所述管状结构的上端设有接头而下端通过底盖密封,所述接头用于将所述滤袋安装在所述烟气过滤除尘器单元12中。上述滤袋相比于传统耐高温陶瓷滤芯成本较低,同时其耐高温性好。另外,金属过滤膜能够卷制成管状结构,说明该金属过滤膜厚度较薄,有助于确保过滤通量。金属过滤膜的过滤效率高、实用寿命长,能够实现粉尘达标排放。The
所述SCR脱硝反应器单元13包含反应器壳体131,所述反应器壳体131中用于安装所述SCR脱硝催化剂132,所述反应器壳体131与所述过滤器壳体122连为一体,所述反应器壳体131与所述上部净气室125连通且由所述上部净气室125的壳体构成或位于所述上部净气室的顶部。The SCR
所述余热锅炉单元17的烟道171呈立向设置并位于所述反应器壳体131顶部且与所述反应器壳体131导通。The
所述烟气过滤除尘器单元12还包含沿左右方向并列设置的左侧烟气过滤除尘器12A与右侧烟气过滤除尘器12B,所述左侧烟气过滤除尘器12A和所述右侧烟气过滤除尘器12B分别具有至少一个沿前后方向排布的烟气过滤除尘器。所述左侧烟气过滤除尘器与右侧烟气过滤除尘器之间布置有进气总烟道126,所述进气总烟道126分别与所述烟气过滤除尘器单元12中的各所述烟气过滤除尘器的下部原气室124导通。此外,所述左侧烟气过滤除尘器12A与右侧烟气过滤除尘器12B之间还可以布置排气总烟道127,所述排气总烟道127可位于所述进气总烟道126的上方,所述排气总烟道127分别与所述烟气过滤除尘器单元12中的各所述烟气过滤除尘器的上部净气室125导通。当所述烟气过滤除尘器单元12包含多个烟气过滤除尘器时,通过上述布置方式对多个烟气过滤除尘器进行布置,能够使烟气过滤除尘器单元12结构更合理。The smoke filter and
由于进气总烟道126和排气总烟道127位于左侧烟气过滤除尘器12A与右侧烟气过滤除尘器12B之间,因此,所述烟气过滤除尘器单元12的左右向宽度增加,这时,所述余热锅炉单元17中的管束(蒸发器、省煤器等换热设备的管束)的长度可与所述所述烟气过滤除尘器单元12的左右向宽度同方向设置,从而保证较大的换热面积。Since the
所述排气总烟道127的顶部开有排气通道128,所述反应器壳体131设置在所述排气通道128顶部并通过所述排气通道128与所述排气总烟道127连通。这样,进入排气总烟道127中的已除尘烟气就可以从排气通道128进入反应器壳体131。The top of the exhaust
所述反应器壳体131布置在所述排气总烟道127整体的正上方且所述反应器壳体131的左右向宽度小于所述烟气过滤除尘器单元12的左右向宽度。这样,就可以在所述烟气过滤除尘器单元12顶部位于所述反应器壳体131的两侧形成操作空间,以便进行SCR脱硝催化剂132的安装和更换。The
所述反应器壳体131的顶部还设有导流烟道133,所述余热锅炉单元17的烟道171立向设置在所述导流烟道133的顶部并通过所述导流烟道133与所述反应器壳体131导通。所述余热锅炉单元17的烟道171的左右向宽度与所述烟气过滤除尘器单元12的左右向宽度是一致的,并且,导流烟道133左右向宽度同样与所述烟气过滤除尘器单元12的左右向宽度一致。这样,导流烟道133能对即将进入余热锅炉单元17的烟道171的已脱硝烟气进行充分的缓冲,使余热锅炉单元17的烟道171中的流场更均匀。The top of the
图5为本发明实施例一种水泥生料磨高温烟气净化装置结构示意图。如图5所示,该实施例的装置相比于图3-4所示的装置的区别在于:所述余热锅炉单元17的烟道171设置于所述反应器壳体131侧部,同时,所述余热锅炉单元17的烟道171立向设置在导流烟道133的侧部。由此,除尘脱硝换热一体化设备的整体高度得以降低。Fig. 5 is a schematic structural diagram of a cement raw meal mill high-temperature flue gas purification device according to an embodiment of the present invention. As shown in Figure 5, the difference between the device of this embodiment and the device shown in Figures 3-4 is that: the
图6为本发明实施例一种水泥生料磨高温烟气净化装置结构示意图。如图6所示,该实施例的装置相比于图3-4所示的装置的区别在于:所述反应器壳体131布置在所述排气总烟道127前段的正上方且所述反应器壳体131的前后向长度小于所述烟气过滤除尘器单元12的前后向长度,所述余热锅炉单元17的烟道171横向设置在所述烟气过滤除尘器单元12的顶部与所述SCR脱硝反应器单元13的侧部之间。由此,有助于确保除尘脱硝换热一体化设备的整体高度和前后向长度均不会过大。Fig. 6 is a schematic structural diagram of a cement raw meal mill high-temperature flue gas purification device according to an embodiment of the present invention. As shown in Fig. 6, the difference between the device of this embodiment and the device shown in Figs. The front-to-back length of the
图2为本发明实施例一种水泥烧成熟料冷却机高温烟气净化装置示意图。如图2所示,水泥烧成熟料冷却机高温烟气净化装置,包括:烟气过滤除尘器单元23和余热锅炉单元24。Fig. 2 is a schematic diagram of a high-temperature flue gas purification device of a cement clinker cooler in an embodiment of the present invention. As shown in FIG. 2 , the high-temperature flue gas purification device of the cement burning clinker cooler includes: a flue gas filter and
所述烟气过滤除尘器单元用于接收所述冷却机29输出的高温烟气(第二烟气)并通过耐高温滤芯对所述高温烟气中的粉尘进行物理拦截后输出温度为250℃-500℃、优选为300℃-500℃(如350℃、400℃)已除尘烟气。The flue gas filter and dust collector unit is used to receive the high-temperature flue gas (second flue gas) output by the cooler 29 and physically intercept the dust in the high-temperature flue gas through a high-temperature resistant filter element, after which the output temperature is 250°C -500°C, preferably 300°C-500°C (such as 350°C, 400°C) dedusted flue gas.
所述余热锅炉单元24用于接收所述已脱硝烟气和第一给水并进行换热后分别输出水蒸汽和被冷却烟气。所述被冷却烟气经风机27后,通过烟囱28排放。The waste
上述水泥烧成熟料冷却机高温烟气净化装置先通过烟气过滤除尘器单元23对水泥烧成熟料冷却机29输出的高温烟气进行过滤除尘净化后将该高温烟气调整为已除尘烟气,再通过余热锅炉单元24将已除尘烟气调整为被冷却烟气。The above-mentioned high-temperature flue gas purification device of the cement-burning clinker cooler first filters and purifies the high-temperature flue gas output by the cement-burning
烟气过滤除尘器单元23输出温度为250℃-500℃已除尘烟气,该温度范围不影响烟气过滤除尘器单元中耐高温滤芯的使用寿命。The output temperature of the flue gas filter and
可选的,上述水泥烧成熟料冷却机高温烟气净化装置中,所述耐高温滤芯为一种滤袋,所述滤袋包含金属过滤膜,所述金属过滤膜卷制成管状结构,所述管状结构的上端设有接头而下端通过底盖密封,所述接头用于将所述滤袋安装在所述烟气过滤除尘器单元23中。金属过滤膜的过滤效率高、实用寿命长,能够实现粉尘达标排放。Optionally, in the high-temperature flue gas purification device of the cement clinker cooler, the high-temperature-resistant filter element is a filter bag, the filter bag contains a metal filter membrane, and the metal filter membrane is rolled into a tubular structure, The upper end of the tubular structure is provided with a joint and the lower end is sealed by a bottom cover, and the joint is used for installing the filter bag in the flue gas filter and
通过余热锅炉单元24能够对高温烟气的热量进行充分回收利,尤其是进入余热锅炉单元24的已脱硝烟气含尘量小,因此,已脱硝烟气与余热锅炉单元24中管束之间的换热效率较高,故可提升余热锅炉单元24的换热效率,并减少粉尘对余热锅炉单元24的影响。The heat of the high-temperature flue gas can be fully recovered through the waste
可选的,水泥烧成熟料冷却机高温烟气净化装置还包括给水预热单元25,用于接收所述烟气过滤除尘器单元23排放的高温粉尘和第二给水并通过所述高温粉尘加热所述第二给水从而输出由所述第二给水加热所形成的第一给水。换热后的粉尘进入熟料库26。换热后的第一给水进入余热锅炉单元24。由此,可利用烟气过滤除尘器单元23排放的高温粉尘对第一给水进行预热。Optionally, the high-temperature flue gas purification device of the cement burning clinker cooler also includes a
水预热单元25可以采用类似间壁换热器的结构,其中有高温粉尘的输送通道和水的输送通量,这两个通道之间通过传热壁进行传热,从而实现利用烟气过滤除尘器单元23排放的高温粉尘对第一给水进行预热的功能。The
烧成熟料冷却机29通常为篦冷机,通过调节篦冷机器的运行参数,可以使篦冷机输出的烟气温度发生较大变化。例如,可以使篦冷机输出的烟气温度更高,例如600℃,这时,水泥烧成熟料冷却机高温烟气净化装置还可以包括前置余热锅炉单元,用于接收所述冷却机29输出的高温烟气和第三给水并进行换热后分别输出水蒸汽和经冷却的所述高温烟气;则所述烟气过滤除尘器单元23用于接收所述前置余热锅炉单元输出的高温烟气并通过耐高温滤芯对所述高温烟气中的粉尘进行物理拦截后输出温度为250℃-500℃已除尘烟气。这样,就可以更充分的利用冷却机29输出的高温烟气的余热。The
图7为本发明实施例一种水泥烧成熟料冷却机高温烟气净化装置局部结构示意图。如图7所示,构成所述余热锅炉单元24的烟道的壳体与构成所述前置余热锅炉单元的烟道的壳体彼此组装而使所述余热锅炉单元与所述前置余热锅炉单元成为一体式换热设备,所述一体式换热设备外围分布有送气烟道和回流烟道;则所述烟气过滤除尘器单元23布置在所述一体式换热设备的旁侧,所述一体式换热设备通过所述送气烟道将所述前置余热锅炉单元的烟道的排气口与所述烟气过滤除尘器单元的进气口连接,所述一体式换热设备通过所述回流烟道将所述余热锅炉单元24的烟道的进气口与所述烟气过滤除尘器单元12的排气口连接。Fig. 7 is a schematic diagram of a partial structure of a high-temperature flue gas purification device of a cement clinker cooler in an embodiment of the present invention. As shown in FIG. 7 , the casing constituting the flue of the waste
具体而言,所述前置余热锅炉单元的烟道呈立向设置,所述前置余热锅炉单元的进气口和排气口分布于所述前置余热锅炉单元的烟道的下部和上部,所述前置余热锅炉单元的烟道的下部设有灰斗,所述灰斗底部连接有卸灰机构;所述余热锅炉单元24的烟道呈立向设置,所述余热锅炉单元的进气口和排气口分布于所述余热锅炉单元的烟道的上部和下部;所述前置余热锅炉单元的烟道的排气口与所述余热锅炉单元的烟道的进气口对接而使得所述前置余热锅炉单元与所述余热锅炉单元形成一个倒U形结构(如图7)。该一体式换热设备结构紧凑能够节省整体占地面积,同时便于排灰。Specifically, the flue of the front waste heat boiler unit is arranged vertically, and the air inlet and exhaust port of the front waste heat boiler unit are distributed in the lower and upper parts of the flue of the front waste heat boiler unit , the lower part of the flue of the pre-heat waste heat boiler unit is provided with an ash hopper, and the bottom of the ash hopper is connected with an ash unloading mechanism; the flue of the waste
此外,所述前置余热锅炉单元和所述余热锅炉单元中至少所述余热锅炉单元中的换热管采用鳍片换热管,当所述前置余热锅炉单元中的换热管未采用鳍片换热管时采用光面换热管。In addition, among the pre-heat waste heat boiler unit and at least the heat exchange tube in the waste heat boiler unit adopts fin heat exchange tubes, when the heat exchange tube in the front waste heat boiler unit does not use fin When the sheet heat exchange tube is used, the smooth heat exchange tube is used.
此外,所述前置余热锅炉单元包括沿该前置余热锅炉单元的烟道由前往后依次设置的第一过热器111、第一蒸发器112和第一省煤器113;所述余热锅炉单元24包括沿该余热锅炉单元的烟道由前往后依次设置的第二蒸发器141和第二省煤器142;所述第二蒸发器142对应连接的汽包的蒸汽出口通过蒸汽输送管道连接至第一过热器111的蒸汽入口。In addition, the pre-heat waste heat boiler unit includes a
上述水泥生料磨高温烟气净化装置中,所述余热锅炉单元24组装在所述烟气过滤除尘器单元23上形成除尘换热一体化设备。In the above-mentioned high-temperature flue gas purification device of cement raw meal mill, the waste
参考图3-6所示,所述烟气过滤除尘器单元23的烟气过滤除尘器包含过滤器壳体,所述过滤器壳体的下部设有灰斗,所述灰斗底部连接有卸灰装置,所述过滤器壳体中设有孔板,所述孔板上安装有耐高温滤芯,所述孔板及耐高温滤芯将所述过滤器壳体分隔为下部原气室和上部净气室,所述耐高温滤芯位于下部原气室中;所述余热锅炉单元26的烟道呈立向或横向设置并位于所述过滤器壳体顶部和/或侧部。Referring to Fig. 3-6, the flue gas filter and dust remover of the flue gas filter and
此外,所述烟气过滤除尘器单元23包含沿左右方向并列设置的左侧烟气过滤除尘器与右侧烟气过滤除尘器,所述左侧烟气过滤除尘器和所述右侧烟气过滤除尘器分别具有至少一个沿前后方向排布的烟气过滤除尘器,所述左侧烟气过滤除尘器与右侧烟气过滤除尘器之间布置有进气总烟道,所述进气总烟道分别与所述烟气过滤除尘器单元中的各所述烟气过滤除尘器的下部原气室导通;所述余热锅炉单元24中的管束的长度与所述所述烟气过滤除尘器单元23的左右向宽度是同方向设置的。In addition, the flue gas filter and
本发明实施例的水泥生产系统,包括:The cement production system of the embodiment of the present invention comprises:
生料生产段,所述生料生产段包含生料磨,所述生料磨用于接收水泥生产原料和来自旋风预热器的高温气体并输出第一烟气,所述第一烟气经第一收尘器回收的第一粉料进入均化器;Raw meal production section, the raw meal production section includes a raw meal mill, the raw meal mill is used to receive cement production raw materials and high-temperature gas from the cyclone preheater and output the first flue gas, and the first flue gas passes through The first powder recovered by the first dust collector enters the homogenizer;
熟料生产段,所述熟料生产段包含烧成熟料冷却机,所述烧成熟料冷却机用于接收来自煅烧设备的烧成熟料并用空气进行冷却后输出第二烟气,所述第二烟气经第二收尘器回收的第二粉料进入熟料库;The clinker production section, the clinker production section includes a burnt clinker cooler, and the burnt clinker cooler is used to receive the burnt clinker from the calcination equipment and output the second flue gas after cooling it with air. The second powder recovered by the second flue gas through the second dust collector enters the clinker warehouse;
成品生产段,所述成品生产段包含选粉机,所述选粉机用于接收来自球磨机的粉料并输出含已分选细粉的第三烟气,所述第三烟气经第三收尘器回收的第三粉料进入成品库。The finished product production section, the finished product production section includes a powder classifier, the powder classifier is used to receive the powder from the ball mill and output the third flue gas containing the sorted fine powder, and the third flue gas passes through the third The third powder recovered by the dust collector enters the finished product warehouse.
其中,所述第二收尘器采用上述水泥烧成熟料冷却机高温烟气净化装置,其中,所述第二烟气作为所述冷却机输出的高温烟气进入水泥烧成熟料冷却机高温烟气净化装置,由所述水泥烧成熟料冷却机高温烟气净化装置的烟气过滤除尘器单元过滤的粉尘作为第二粉料进入熟料库,所述被冷却烟气排放;Wherein, the second dust collector adopts the above-mentioned high-temperature flue gas purification device of the cement-burning clinker cooler, wherein the second flue gas enters the cement-burning clinker cooler as the high-temperature flue gas output by the cooler The high-temperature flue gas purification device, the dust filtered by the flue gas filter and dust collector unit of the high-temperature flue gas purification device of the cement burning clinker cooler enters the clinker warehouse as the second powder, and the cooled flue gas is discharged;
并且/或者,所述第一收尘器采用上述水泥生料磨高温烟气净化装置,其中,所述第一烟气作为所述生料磨输出的高温烟气进入水泥生料磨高温烟气净化装置,由所述水泥生料磨高温烟气净化装置的烟气过滤除尘器单元过滤的粉尘作为第一粉料进入均化器,所述被冷却烟气排放。And/or, the first dust collector adopts the above-mentioned cement raw meal mill high-temperature flue gas purification device, wherein the first flue gas enters the cement raw meal mill high-temperature flue gas as the high-temperature flue gas output from the raw meal mill Purification device, the dust filtered by the flue gas filter and dust collector unit of the high-temperature flue gas purification device of the cement raw meal mill enters the homogenizer as the first powder, and the cooled flue gas is discharged.
以上对本申请的有关内容进行了说明。本领域普通技术人员在基于这些说明的情况下将能够实现本申请。基于本说明书的上述内容,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于专利保护的范围。The content related to this application has been described above. Those skilled in the art will be able to implement the present application based on these descriptions. Based on the above content of this specification, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of patent protection.
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