CN115555561A - A kind of high-entropy alloy self-lubricating material and titanium alloy composite component and its preparation method and application - Google Patents
A kind of high-entropy alloy self-lubricating material and titanium alloy composite component and its preparation method and application Download PDFInfo
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Abstract
本发明涉及高熵合金技术领域,尤其涉及一种高熵合金自润滑材料与钛合金复合构件及其制备方法和应用。本发明在真空条件下进行固相扩散焊接处理将钛合金和高熵合金自润滑材料之间实现异种连接,得到了焊接界面达到冶金结合,组织致密,无缺陷的接头,充分发挥各自的优势,能够减低摩擦系数,提高钛合金的耐磨性能。
The invention relates to the technical field of high-entropy alloys, in particular to a high-entropy alloy self-lubricating material and titanium alloy composite component and its preparation method and application. The present invention performs solid-phase diffusion welding under vacuum conditions to realize dissimilar connections between titanium alloys and high-entropy alloy self-lubricating materials, and obtain metallurgical bonding at the welding interface, compact structure, and defect-free joints, giving full play to their respective advantages. It can reduce the friction coefficient and improve the wear resistance of titanium alloy.
Description
技术领域technical field
本发明涉及高熵合金技术领域,尤其涉及一种高熵合金自润滑材料与钛合金复合构件及其制备方法和应用。The invention relates to the technical field of high-entropy alloys, in particular to a high-entropy alloy self-lubricating material and titanium alloy composite component and its preparation method and application.
背景技术Background technique
钛及钛合金因具有优异的综合力学性能,在航空航天领域得到了高度重视和广泛应用。然而其耐磨性能不强,且随着温度的提高,其抗氧化性能明显下降,特别是航空关节轴承等耐磨部件,磨损成为其主要失效形式。高熵合金(HEA)展现出优于传统金属材料的性能,如高强度、高耐磨性以及良好的抗辐照性能等,成为近年来合金领域的研究前沿与热点。由钛合金/HEA异种金属组成的复合构构件,可将钛合金和HEA优良的性能结合起来,使零件在机械性能优异的基础上,耐磨性提高。Due to their excellent comprehensive mechanical properties, titanium and titanium alloys have been highly valued and widely used in the aerospace field. However, its wear resistance is not strong, and its oxidation resistance decreases significantly with the increase of temperature, especially for wear-resistant parts such as aviation joint bearings, and wear becomes its main failure mode. High-entropy alloys (HEA) exhibit properties superior to traditional metal materials, such as high strength, high wear resistance, and good radiation resistance, and have become the research frontier and hot spot in the field of alloys in recent years. The composite structural member composed of titanium alloy/HEA dissimilar metal can combine the excellent properties of titanium alloy and HEA, so that the parts can improve the wear resistance on the basis of excellent mechanical properties.
目前,HEA与异种材料的焊接性研究不多,主要涉及成熟HEA,如CoCrFeMnNi和CoCrFeNiCu与不锈钢的异种焊接。葡萄牙新里斯本大学的研究人员(J.P.Oliveira,JiajiaShen,Z.Zeng,Jeong Min Park,Yeon Taek Choi,N.Schell,E.Maawad,N.Zhou,HyoungSeop Kim,Dissimilar laser welding of a CoCrFeMnNi high entropy alloy to316stainless steel,Script Materialia,Volume 206,2022,114219)采用激光焊接工艺获得了CoCrFeMnNi与316不锈钢的无缺陷接头。国内李娟等人(李娟,赵宏龙,周念,张英哲,秦庆东,苏向东,CoCrFeNiCu高熵合金与304不锈钢真空扩散焊,金属学报,2021,57,1567-1578)研究了CoCrFeNiCu与304不锈钢的真空扩散焊,结果表明:焊接接头的强度高于母材,可实现高质量的连接。钛合金相关的异种焊接主要集中于对其与不锈钢、铜等的连接中,但是在异种熔焊过程中,两种基材的混合可能促进有害相的形成,特别是与钛合金在熔焊过程中极易生成大量脆性的金属间化合物,使接头处性能恶化。因此,有效阻止金属间化合物的大量生成是异种焊接的难点,且HEA与钛合金的焊接目前也尚未相关报道。At present, there are not many studies on the weldability of HEA and dissimilar materials, mainly involving the dissimilar welding of mature HEA, such as CoCrFeMnNi and CoCrFeNiCu, and stainless steel. Researchers from the University of New Lisbon, Portugal (J.P.Oliveira, JiajiaShen, Z.Zeng, Jeong Min Park, Yeon Taek Choi, N.Schell, E.Maawad, N.Zhou, HyoungSeop Kim, Dissimilar laser welding of a CoCrFeMnNi high entropy alloy to316stainless steel, Script Materialia, Volume 206, 2022, 114219) obtained defect-free joints between CoCrFeMnNi and 316 stainless steel by laser welding process. Domestic Li Juan and others (Li Juan, Zhao Honglong, Zhou Nian, Zhang Yingzhe, Qin Qingdong, Su Xiangdong, CoCrFeNiCu high-entropy alloy and 304 stainless steel vacuum diffusion welding, Acta Metallica, 2021, 57, 1567-1578) studied the bonding of CoCrFeNiCu and 304 stainless steel. Vacuum diffusion welding, the results show that the strength of the welded joint is higher than that of the base metal, and a high-quality connection can be achieved. The dissimilar welding related to titanium alloys is mainly focused on the connection with stainless steel, copper, etc., but in the process of dissimilar fusion welding, the mixing of the two base materials may promote the formation of harmful phases, especially with titanium alloys during the fusion welding process. A large number of brittle intermetallic compounds are easily generated in the medium, which deteriorates the performance of the joint. Therefore, effectively preventing the massive generation of intermetallic compounds is a difficulty in dissimilar welding, and the welding of HEA and titanium alloys has not yet been reported.
发明内容Contents of the invention
本发明的目的在于提供一种高熵合金自润滑材料与钛合金复合构件及其制备方法和应用,所述制备方法可以使高熵合金自润滑材料和钛合金之间实现异种连接,实现焊接界面达到冶金结合,得到组织致密、无缺陷的焊接接头。The purpose of the present invention is to provide a high-entropy alloy self-lubricating material and titanium alloy composite component and its preparation method and application. The preparation method can realize heterogeneous connection between the high-entropy alloy self-lubricating material and titanium alloy, and realize the welding interface Metallurgical bonding is achieved, and a welded joint with a dense structure and no defects is obtained.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种高熵合金自润滑材料与钛合金复合构件的制备方法,包括以下步骤:The invention provides a method for preparing a high-entropy alloy self-lubricating material and a titanium alloy composite component, comprising the following steps:
将中熵合金、铝和银混合后,进行放电等离子烧结,得到高熵合金自润滑材料;After mixing medium-entropy alloy, aluminum and silver, spark plasma sintering is carried out to obtain high-entropy alloy self-lubricating material;
将所述高熵合金自润滑材料和钛合金进行包套后,进行固相扩散焊接处理,得到所述高熵合金自润滑材料与钛合金复合构件;After wrapping the high-entropy alloy self-lubricating material and titanium alloy, solid-phase diffusion welding is performed to obtain the high-entropy alloy self-lubricating material and titanium alloy composite component;
所述固相扩散焊接处理的过程为:在室温下升压至10MPa,以10~30℃/min的升温速率升温至600~750℃,保温5~15min,继续升压至30~40MPa,以8~10℃/min的升温速率二次升温至700~900℃后,保温保压15~30min,升压至80~110MPa后,以8~10℃/min的升温速率三次升温至1000~1200℃,保温保压3~7h,空冷。The process of the solid phase diffusion welding process is as follows: boost the pressure to 10MPa at room temperature, raise the temperature to 600-750°C at a heating rate of 10-30°C/min, keep the temperature for 5-15min, and continue to increase the pressure to 30-40MPa to Heating rate of 8-10°C/min After second heating to 700-900°C, heat preservation and pressure holding for 15-30 minutes, after boosting to 80-110MPa, heating rate of 8-10°C/min three times to 1000-1200 ℃, heat preservation and pressure for 3~7h, air cooling.
优选的,所述中熵合金、铝和银的质量比为(75~85):(5~15):(5~15)。Preferably, the mass ratio of the medium entropy alloy, aluminum and silver is (75-85):(5-15):(5-15).
优选的,所述中熵合金为CoCrNiFe高熵合金;Preferably, the medium-entropy alloy is a CoCrNiFe high-entropy alloy;
所述钛合金为TC4钛合金。The titanium alloy is TC4 titanium alloy.
优选的,所述中熵合金的粒径为10~50μm。Preferably, the particle size of the medium entropy alloy is 10-50 μm.
优选的,所述铝的粒径为10~50μm;Preferably, the particle size of the aluminum is 10-50 μm;
所述银的粒径为15~35μm。The particle size of the silver is 15-35 μm.
优选的,所述放电等离子烧结的过程为:在20~40MPa的压力下,以8~10℃/min的升温速率由室温升至700~1000℃,模压10~20min。Preferably, the spark plasma sintering process is as follows: under the pressure of 20-40 MPa, the heating rate is 8-10° C./min from room temperature to 700-1000° C., and the molding is performed for 10-20 minutes.
优选的,所述放电等离子烧结的过程为:在25~35MPa的压力下,以8~10℃/min的升温速率由室温升至900~1000℃,模压15~20min。Preferably, the spark plasma sintering process is as follows: under a pressure of 25-35 MPa, a heating rate of 8-10° C./min is raised from room temperature to 900-1000° C., and molding is carried out for 15-20 minutes.
优选的,所述固相扩散焊接处理的过程为:在室温下升压至10MPa,以15~25℃/min的升温速率升至600~700℃,保温8~12min,继续升压至35~40MPa,以8~10℃/min的升温速率二次升温至700~800℃后,保温保压20~30min,升压至100~110MPa后,以8~10℃/min的升温速率三次升温至1050~1100℃,保温保压5~6h,空冷。Preferably, the process of the solid phase diffusion welding treatment is: increase the pressure to 10MPa at room temperature, raise the temperature to 600-700°C at a rate of 15-25°C/min, keep the temperature for 8-12min, and continue to increase the pressure to 35-700°C. 40MPa, heat up to 700-800°C for the second time at a heating rate of 8-10°C/min, hold the pressure for 20-30 minutes, and raise the pressure to 100-110MPa, then heat up three times at a heating rate of 8-10°C/min to 1050~1100℃, heat preservation and pressure holding for 5~6 hours, air cooling.
本发明还提供了上述技术方案所述的制备方法制备得到的高熵合金自润滑材料与钛合金复合构件。The present invention also provides a high-entropy alloy self-lubricating material and titanium alloy composite component prepared by the preparation method described in the above technical solution.
本发明还提供了上述技术方案所述高熵合金自润滑材料与钛合金复合构件在制备高强韧和耐磨零件中的应用。The present invention also provides the application of the high-entropy alloy self-lubricating material and titanium alloy composite component in the preparation of high-strength, tough and wear-resistant parts described in the technical solution.
本发明提供了一种高熵合金自润滑材料与钛合金复合构件的制备方法,包括以下步骤:将中熵合金、铝和银混合后,进行放电等离子烧结,得到高熵合金自润滑材料;将所述高熵合金自润滑材料和钛合金进行包套后,在真空条件下进行固相扩散焊接处理,得到所述高熵合金自润滑材料与钛合金复合构件;所述固相扩散焊接处理的过程为:在室温下升压至10MPa,以10~30℃/min的升温速率升至600~750℃,保温5~15min,继续升压至30~40MPa,以8~10℃/min的升温速率二次升温至700~900℃后,保温保压15~30min,升压至80~110MPa后,以8~10℃/min的升温速率三次升温至1000~1200℃,保温保压3~7h,空冷。本发明进行固相扩散焊接处理将钛合金和高熵合金自润滑材料之间由最初的物理接触,然后通过在高温和外加压力的作用下,通过屈服和蠕变机理使表面发生塑性变形,而且表面的接触面积逐渐增大,接触面的原子间相互扩散,形成紧密结合,由于变形引起晶格畸变、位错,空位等缺陷,使界面原子处于高度激活状态,组织成分逐渐均匀化,原始界面消失,实现异种连接,得到了焊接界面达到冶金结合,组织致密,无缺陷的接头,充分发挥各自的优势,能够减低摩擦系数,提高钛合金的耐磨性能。The invention provides a preparation method of a high-entropy alloy self-lubricating material and a titanium alloy composite component, comprising the following steps: after mixing a medium-entropy alloy, aluminum and silver, performing discharge plasma sintering to obtain a high-entropy alloy self-lubricating material; After the high-entropy alloy self-lubricating material and titanium alloy are wrapped, solid-phase diffusion welding is performed under vacuum conditions to obtain the high-entropy alloy self-lubricating material and titanium alloy composite component; the solid-phase diffusion welding process The process is: increase the pressure to 10MPa at room temperature, raise the temperature to 600-750℃ at a rate of 10-30℃/min, keep the temperature for 5-15min, continue to increase the pressure to 30-40MPa, and increase the temperature at a rate of 8-10℃/min After raising the temperature to 700-900°C for the second time, keep the temperature for 15-30 minutes, and after increasing the pressure to 80-110MPa, raise the temperature three times to 1000-1200°C at a heating rate of 8-10°C/min, and keep the pressure for 3-7 hours , air cooled. The present invention carries out the solid phase diffusion welding process to make the titanium alloy and the high-entropy alloy self-lubricating material contact with each other initially, and then under the action of high temperature and external pressure, the surface is plastically deformed through yield and creep mechanisms, and The contact area of the surface gradually increases, and the atoms on the contact surface diffuse with each other to form a tight bond. Due to defects such as lattice distortion, dislocation, and vacancies caused by deformation, the interface atoms are in a highly activated state, and the tissue composition is gradually homogenized. The original interface Disappearance, realize heterogeneous connection, get metallurgical bonding at the welding interface, compact structure, and defect-free joints, give full play to their respective advantages, reduce the friction coefficient, and improve the wear resistance of titanium alloys.
附图说明Description of drawings
图1为实施例1所述HEA/TC4自润滑复合材料的SEM图;Fig. 1 is the SEM figure of HEA/TC4 self-lubricating composite material described in embodiment 1;
图2为对比例2所述HEA/TC4自润滑复合材料的SEM图。2 is a SEM image of the HEA/TC4 self-lubricating composite material described in Comparative Example 2.
具体实施方式detailed description
本发明提供了一种高熵合金自润滑材料与钛合金复合构件的制备方法,包括以下步骤:The invention provides a method for preparing a high-entropy alloy self-lubricating material and a titanium alloy composite component, comprising the following steps:
将中熵合金、铝和银混合后,进行放电等离子烧结,得到高熵合金自润滑材料;After mixing medium-entropy alloy, aluminum and silver, spark plasma sintering is carried out to obtain high-entropy alloy self-lubricating material;
将所述高熵合金自润滑材料和钛合金进行包套后,进行固相扩散焊接处理,得到所述高熵合金自润滑材料与钛合金复合构件;After wrapping the high-entropy alloy self-lubricating material and titanium alloy, solid-phase diffusion welding is performed to obtain the high-entropy alloy self-lubricating material and titanium alloy composite component;
所述固相扩散焊接处理的过程为:在室温下升压至10MPa,以10~30℃/min的升温速率升至600~750℃,保温5~15min,继续升压至30~40MPa,以8~10℃/min的升温速率二次升温至700~900℃后,保温保压15~30min,升压至80~110MPa后,以8~10℃/min的升温速率三次升温至1000~1200℃,保温保压3~7h,空冷。The process of the solid phase diffusion welding treatment is as follows: pressurize to 10MPa at room temperature, raise the temperature to 600-750°C at a rate of 10-30°C/min, keep warm for 5-15min, continue to increase the pressure to 30-40MPa, and Heating rate of 8-10°C/min After second heating to 700-900°C, heat preservation and pressure holding for 15-30 minutes, after boosting to 80-110MPa, heating rate of 8-10°C/min three times to 1000-1200 ℃, heat preservation and pressure for 3~7h, air cooling.
在本发明中,若无特殊说明,所有制备原料均为本领域技术人员熟知的市售产品。In the present invention, unless otherwise specified, all preparation materials are commercially available products well known to those skilled in the art.
本发明将中熵合金、铝和银混合后,进行放电等离子烧结,得到高熵合金自润滑材料。In the invention, after mixing the medium-entropy alloy, aluminum and silver, the discharge plasma sintering is carried out to obtain the high-entropy alloy self-lubricating material.
在本发明中,所述中熵合金优选为CoCrNiFe基高熵合金,所述CoCrNiFe基高熵合金优选为等原子比CoCrNiFe合金;所述高熵合金的粒径优选为10~50μm。In the present invention, the medium-entropy alloy is preferably a CoCrNiFe-based high-entropy alloy, and the CoCrNiFe-based high-entropy alloy is preferably an equiatomic ratio CoCrNiFe alloy; the particle size of the high-entropy alloy is preferably 10-50 μm.
在本发明中,所述铝的粒径优选为10~50μm。In the present invention, the particle size of the aluminum is preferably 10-50 μm.
在本发明中,所述银的粒径优选为15~35μm。In the present invention, the particle size of the silver is preferably 15-35 μm.
在本发明中,所述高熵合金、铝和银的质量比优选为(75~85):(5~15):(5~15),更优选为(78~82):(8~12):(8~12)。In the present invention, the mass ratio of the high-entropy alloy, aluminum and silver is preferably (75-85): (5-15): (5-15), more preferably (78-82): (8-12 ): (8~12).
在本发明中,所述银的作用为固体润滑剂,所述铝的作用为实现与CoCrNiFe制备不同Al含量的AlxCoCrNiFe五元高熵合金。In the present invention, the function of the silver is a solid lubricant, and the function of the aluminum is to prepare Al x CoCrNiFe five-element high-entropy alloys with different Al contents from CoCrNiFe.
在本发明中,所述混合的方式优选为球磨,本发明对所述球磨的过程没有任何特殊的限定,采用本领域技术人员熟知的过程进行并保证所述高熵合金、铝和银混合均匀即可。In the present invention, the mixing method is preferably ball milling, and the present invention does not have any special limitation on the ball milling process, and it is carried out using a process well known to those skilled in the art to ensure that the high-entropy alloy, aluminum and silver are mixed uniformly That's it.
在本发明中,所述放电等离子烧结的过程优选为:在20~40MPa的压力下,以8~10℃/min的升温速率由室温升至700~1000℃,模压10~20min;更优选为在25~35MPa的压力下,以8~10℃/min的升温速率由室温升至900~1000℃,模压15~20min。In the present invention, the process of spark plasma sintering is preferably: under the pressure of 20-40MPa, the heating rate is 8-10°C/min from room temperature to 700-1000°C, and the molding is 10-20min; more preferably Under the pressure of 25-35 MPa, the heating rate is 8-10 °C/min from room temperature to 900-1000 °C, and the molding is performed for 15-20 min.
在本发明中,所述放电等离子烧结优选为将所述混合得到的混合物置于石墨模具中进行放电等离子烧结。In the present invention, the spark plasma sintering is preferably placing the mixed mixture in a graphite mold for spark plasma sintering.
在本发明中,所述放电等离子烧结的作用是实现AlxCoCrNiFe基高熵合金自润滑复合材料的制备。In the present invention, the function of the spark plasma sintering is to realize the preparation of AlxCoCrNiFe -based high-entropy alloy self-lubricating composite material.
所述放电等离子烧结完成后,本发明还包括依次进行的降温和脱模;本发明对所述降温的过程没有任何特殊的限定,采用本领域技术人员熟知的过程降至室温即可;本发明对所述脱模的过程没有任何特殊的限定,采用本领域技术人员熟知的过程进行即可。After the spark plasma sintering is completed, the present invention also includes sequential cooling and demolding; the present invention does not have any special limitations on the process of cooling, and it can be lowered to room temperature by a process well known to those skilled in the art; the present invention There is no special limitation on the demoulding process, and it can be carried out by a process well known to those skilled in the art.
得到高熵合金自润滑材料后,本发明将所述高熵合金自润滑材料和钛合金进行包套后,进行固相扩散焊接处理,得到所述高熵合金自润滑材料与钛合金复合构件。After the high-entropy alloy self-lubricating material is obtained, the present invention wraps the high-entropy alloy self-lubricating material and the titanium alloy, and performs solid phase diffusion welding treatment to obtain the high-entropy alloy self-lubricating material and titanium alloy composite component.
在本发明中,所述钛合金优选为TC4钛合金,所述TC4钛合金的化学组成优选为Ti6Al4V。In the present invention, the titanium alloy is preferably TC4 titanium alloy, and the chemical composition of the TC4 titanium alloy is preferably Ti 6 Al 4 V.
进行包套前,本发明优选分别将所述高熵合金自润滑材料和钛合金进行预处理,所述预处理优选包括依次进行的打磨和抛光;本发明对所述打磨和抛光的过程没有任何特殊的限定,采用本领域技术人员熟知的过程进行即可。Before wrapping, the present invention preferably pretreats the high-entropy alloy self-lubricating material and the titanium alloy respectively, and the pretreatment preferably includes successive grinding and polishing; the present invention does not have any For specific limitations, procedures well known to those skilled in the art can be used.
在本发明中,所述包套的过程优选为将所述高熵合金自润滑材料和钛合金置于碳素钢的包套中,抽真空,进行真空封装,得到用于热等静压处理的包套。本发明对所述抽真空的过程没有任何特殊的限定,采用本领域技术人员熟知的过程进行即可。In the present invention, the process of wrapping is preferably placing the high-entropy alloy self-lubricating material and titanium alloy in a wrapping of carbon steel, vacuuming, and vacuum packaging to obtain bag cover. The present invention does not have any special limitation on the process of vacuuming, and it can be carried out by a process well known to those skilled in the art.
得到用于热等静压处理的包套后,本发明还优选包括将得到的包套进行喷砂处理。本发明对所述喷砂处理的过程没有任何特殊的限定,采用本领域技术人员熟知的过程进行即可。在本发明中,所述喷砂处理的目的是为了将包套表面的油污去除,以便污染设备炉的炉腔。After obtaining the jacket for hot isostatic pressing treatment, the present invention preferably further includes performing sandblasting on the obtained jacket. The present invention does not have any special limitation on the sandblasting process, and it can be carried out by using the process well known to those skilled in the art. In the present invention, the purpose of the sand blasting treatment is to remove the oil stain on the surface of the sheath so as to pollute the furnace cavity of the equipment furnace.
在本发明中,所述固相扩散焊接处理的过程为:在室温下升压至10MPa,以10~30℃/min的升温速率升至600~750℃,保温5~15min,继续升压至30~40MPa,以8~10℃/min的升温速率二次升温至700~900℃后,保温保压15~30min,升压至80~110MPa后,以8~10℃/min的升温速率三次升温至1000~1200℃,保温保压3~7h,空冷;优选为在室温下升压至10MPa,以15~25℃/min的升温速率升至600~700℃,保温8~12min,继续升压至35~40MPa,以8~10℃/min的升温速率二次升温至700~800℃后,保温保压20~30min,升压至100~110MPa后,以8~10℃/min的升温速率三次升温至1050~1100℃,保温保压5~6h,空冷。In the present invention, the process of the solid phase diffusion welding treatment is as follows: pressurize to 10MPa at room temperature, raise the temperature to 600-750°C at a rate of 10-30°C/min, keep the temperature for 5-15min, and continue to increase the pressure to 30-40MPa, heat up to 700-900°C for the second time at a heating rate of 8-10°C/min, hold heat and hold pressure for 15-30min, increase the pressure to 80-110MPa, and heat up three times at a heating rate of 8-10°C/min Raise the temperature to 1000-1200°C, hold the heat for 3-7 hours, and cool in air; it is preferred to raise the pressure to 10MPa at room temperature, raise the temperature to 600-700°C at a rate of 15-25°C/min, keep the temperature for 8-12min, and continue to rise Press down to 35-40MPa, heat up to 700-800°C for the second time at a heating rate of 8-10°C/min, keep the pressure for 20-30 minutes, and raise the pressure to 100-110MPa, then raise the temperature at a rate of 8-10°C/min Raise the temperature three times to 1050-1100°C, keep the temperature and pressure for 5-6 hours, and cool in air.
在本发明中,所述固相扩散焊接处理优选在热等静压设备中进行。In the present invention, the solid phase diffusion welding treatment is preferably performed in hot isostatic pressing equipment.
在本发明中,将所述固相扩散焊接处理的条件参数控制在上述范围内的作用是使高熵合金自润滑复合材料与钛合金异种界面无缝隙地接触在一起,而且金属连接处几乎不会发生明显的塑性变形和氧化,施加压力后接触面积增加,而大大促进高温下原子的扩散流动,实现具有优异特性和强度的焊缝。In the present invention, the effect of controlling the condition parameters of the solid phase diffusion welding treatment within the above range is to make the high-entropy alloy self-lubricating composite material and the titanium alloy dissimilar interface contact together seamlessly, and the metal connection is almost free Significant plastic deformation and oxidation will occur, and the contact area will increase after pressure is applied, which greatly promotes the diffusion flow of atoms at high temperature, and realizes welds with excellent characteristics and strength.
本发明还提供了上述技术方案所述的制备方法制备得到的高熵合金自润滑材料与钛合金复合构件。The present invention also provides a high-entropy alloy self-lubricating material and titanium alloy composite component prepared by the preparation method described in the above technical solution.
本发明还提供了上述技术方案所述高熵合金自润滑材料与钛合金复合构件在制备高强韧和耐磨零件中的应用。所述高强韧和耐磨零件优选用于航空航天领域或医用民生领域。本发明对所述应用的方法没有任何特殊的限定,采用本领域技术人员熟知的方法进行即可。The present invention also provides the application of the high-entropy alloy self-lubricating material and titanium alloy composite component in the preparation of high-strength, tough and wear-resistant parts described in the technical solution. The high-strength and wear-resistant parts are preferably used in the aerospace field or the medical and civilian fields. The present invention does not have any special limitation on the application method, and it can be carried out by methods well known to those skilled in the art.
下面结合实施例对本发明提供的高熵合金自润滑材料与钛合金复合构件及其制备方法和应用进行详细的说明,但是不能把它们理解为对本发明保护范围的限定。The high-entropy alloy self-lubricating material and titanium alloy composite component provided by the present invention and its preparation method and application will be described in detail below in conjunction with the examples, but they should not be understood as limiting the protection scope of the present invention.
实施例1Example 1
将80重量份的高熵合金粉末(高熵合金的组成为CoCrNiFe,粒径为20μm)、8重量份铝粉(粒径为30μm)和12重量份的银粉(粒径为15μm)进行球磨混合至混合均匀后,至于石墨模具中进行放电等离子烧结(所述放电等离子烧结的过程为:在30MPa的压力下,由室温以10℃/min的速率升至950℃,模压20min)后,降至室温,脱模,得到高熵合金自润滑复合材料;80 parts by weight of high-entropy alloy powder (the composition of the high-entropy alloy is CoCrNiFe, with a particle size of 20 μm), 8 parts by weight of aluminum powder (with a particle size of 30 μm) and 12 parts by weight of silver powder (with a particle size of 15 μm) were mixed by ball milling After mixing evenly, carry out spark plasma sintering (the process of described spark plasma sintering is: under the pressure of 30MPa, rise to 950 ℃ with the rate of 10 ℃/min from room temperature, mold pressing 20min) as for graphite mould, drop to Room temperature, demoulding, to obtain high-entropy alloy self-lubricating composite materials;
分别将TC4钛合金和所述高熵合金自润滑复合材料进行打磨和抛光,得到预处理后的TC4钛合金和预处理后的高熵合金自润滑复合材料;Grinding and polishing the TC4 titanium alloy and the high-entropy alloy self-lubricating composite material respectively, to obtain the pretreated TC4 titanium alloy and the pretreated high-entropy alloy self-lubricating composite material;
将TC4钛合金和高熵合金自润滑复合材料置于碳素钢的包套中,抽真空,进行真空封装,得到用于热等静压处理的包套;Put the TC4 titanium alloy and high-entropy alloy self-lubricating composite material in a carbon steel sheath, vacuumize, and carry out vacuum packaging to obtain a sheath for hot isostatic pressing;
将所述包套进行喷砂处理后,置于热等静压设备中进行固相扩散焊接处理(过程为:在室温下升压至10MPa,以20℃/min的升温速率升至600℃,保温10min,继续升压至40MPa,以10℃/min的升温速率二次升温至800℃,在当前压力和温度下,保持20min,升压至100MPa,保压之后以10℃/min的升温速率三次升温至1050℃,保温保压6h,空冷)后,利用机加工将包套内的复合块体取出,将横截面打磨,观察界面,观察结果如图1所示,由图1可知,所述TC4钛合金和高熵合金自润滑复合材料之间的焊接界面结合良好,可以看到有明显的过渡层生成,所述过渡层2.5μm厚;After sandblasting the sheath, place it in hot isostatic pressing equipment for solid phase diffusion welding (the process is: increase the pressure to 10MPa at room temperature, raise the temperature to 600°C at a rate of 20°C/min, Insulate for 10 minutes, continue to raise the pressure to 40MPa, raise the temperature to 800℃ for the second time at a heating rate of 10℃/min, keep at the current pressure and temperature for 20min, increase the pressure to 100MPa, and increase the temperature at a heating rate of 10℃/min after holding the pressure After heating up to 1050°C for three times, heat preservation and pressure holding for 6 hours, and air cooling), the composite block in the sheath was taken out by machining, the cross-section was polished, and the interface was observed. The observation results are shown in Figure 1. From Figure 1, we can see that the The welding interface between the TC4 titanium alloy and the high-entropy alloy self-lubricating composite material is well combined, and it can be seen that an obvious transition layer is formed, and the transition layer is 2.5 μm thick;
将所述TC4钛合金和高熵合金自润滑复合材料之间的焊接界面进行纤维硬度测试,其中高熵合金自润滑复合材料一侧的侧硬度为412HV,过渡层的硬度为378HV,TC4钛合金一侧的侧硬度为310HV;The fiber hardness test is carried out on the welding interface between the TC4 titanium alloy and the high-entropy alloy self-lubricating composite material, wherein the side hardness of the high-entropy alloy self-lubricating composite material side is 412HV, the hardness of the transition layer is 378HV, and the TC4 titanium alloy The side hardness of one side is 310HV;
在室温下进行摩擦磨损试验,分析材料的摩擦磨损行为,所述高熵合金自润滑复合材料侧的侧摩擦系数为0.35,磨损率为3.3×10-5mm/(N·m)。Friction and wear tests were carried out at room temperature to analyze the friction and wear behavior of the material. The side friction coefficient of the high-entropy alloy self-lubricating composite material side was 0.35, and the wear rate was 3.3×10 -5 mm/(N·m).
实施例2Example 2
将85重量份的高熵合金粉末(高熵合金的组成为CoCrNiFe,粒径为20μm)、5重量份铝粉(粒径为30μm)和10重量份的银粉(粒径为15μm)进行球磨混合至混合均匀后,至于石墨模具中进行放电等离子烧结(所述放电等离子烧结的过程为:在30MPa的压力下,由室温以10℃/min的升温速率升至950℃,模压20min)后,降至室温,脱模,得到高熵合金自润滑复合材料;85 parts by weight of high-entropy alloy powder (the composition of the high-entropy alloy is CoCrNiFe, with a particle size of 20 μm), 5 parts by weight of aluminum powder (with a particle size of 30 μm) and 10 parts by weight of silver powder (with a particle size of 15 μm) were ball milled and mixed After mixing evenly, carry out spark plasma sintering (the process of described spark plasma sintering is: under the pressure of 30MPa, rise to 950 ℃ with the rate of temperature rise of 10 ℃/min from room temperature, after mold pressing 20min) in graphite mould, drop To room temperature, demoulding, to obtain high-entropy alloy self-lubricating composite materials;
分别将TC4钛合金和所述高熵合金自润滑复合材料进行打磨和抛光,得到预处理后的TC4钛合金和预处理后的高熵合金自润滑复合材料;Grinding and polishing the TC4 titanium alloy and the high-entropy alloy self-lubricating composite material respectively, to obtain the pretreated TC4 titanium alloy and the pretreated high-entropy alloy self-lubricating composite material;
将TC4钛合金和高熵合金自润滑复合材料置于碳素钢的包套中,抽真空,进行真空封装,得到用于热等静压处理的包套;Put the TC4 titanium alloy and high-entropy alloy self-lubricating composite material in a carbon steel sheath, vacuumize, and carry out vacuum packaging to obtain a sheath for hot isostatic pressing;
将所述包套进行喷砂处理后,置于热等静压设备中进行固相扩散焊接处理(过程为:在室温下升压至10MPa,以20℃/min的升温速率升至600℃,保温10min,继续升压至40MPa,以10℃/min的升温速率二次升温至700℃,在当前压力和温度下,保持30min,升压至110MPa,保压之后以10℃/min的升温速率三次升温至1050℃,保温保压6h,空冷)后,利用机加工将包套内的复合块体取出,将横截面打磨,观察界面,观察结果为,所述TC4钛合金和高熵合金自润滑复合材料之间的焊接界面结合良好,可以看到有明显的过渡层生成,所述过渡层3μm厚;After sandblasting the sheath, place it in hot isostatic pressing equipment for solid phase diffusion welding (the process is: increase the pressure to 10MPa at room temperature, raise the temperature to 600°C at a rate of 20°C/min, Keep warm for 10 minutes, continue to raise the pressure to 40MPa, raise the temperature to 700℃ for the second time at a heating rate of 10℃/min, keep at the current pressure and temperature for 30min, increase the pressure to 110MPa, and then increase the temperature at a heating rate of 10℃/min After heating up to 1050°C for three times, heat preservation and pressure holding for 6 hours, and air cooling), the composite block in the sheath was taken out by machining, the cross-section was polished, and the interface was observed. The observation result was that the TC4 titanium alloy and the high-entropy alloy were The welding interface between the lubricating composite materials is well bonded, and it can be seen that an obvious transition layer is formed, and the thickness of the transition layer is 3 μm;
将所述TC4钛合金和高熵合金自润滑复合材料之间的焊接界面进行纤维硬度测试,其中高熵合金自润滑复合材料一侧的侧硬度为396HV,过渡层的硬度为368HV,TC4钛合金一侧的侧硬度为306HV;The fiber hardness test is carried out on the welding interface between the TC4 titanium alloy and the high-entropy alloy self-lubricating composite material, wherein the side hardness of the high-entropy alloy self-lubricating composite material side is 396HV, the hardness of the transition layer is 368HV, and the TC4 titanium alloy The lateral hardness of one side is 306HV;
在室温下进行摩擦磨损试验,分析材料的摩擦磨损行为,所述高熵合金自润滑复合材料侧的侧摩擦系数为0.4,磨损率为3.9×10-5mm/(N·m)。Friction and wear tests were carried out at room temperature to analyze the friction and wear behavior of the material. The side friction coefficient of the high-entropy alloy self-lubricating composite material side was 0.4, and the wear rate was 3.9×10 -5 mm/(N·m).
实施例3Example 3
将80重量份的高熵合金粉末(高熵合金的组成为CoCrNiFe,粒径为30μm)、8重量份铝粉(粒径为30μm)和12重量份的银粉(粒径为20μm)进行球磨混合至混合均匀后,至于石墨模具中进行放电等离子烧结(所述放电等离子烧结的过程为:在30MPa的压力下,由室温以10℃/min的升温速率升至950℃,模压20min)后,降至室温,脱模,得到高熵合金自润滑复合材料;80 parts by weight of high-entropy alloy powder (the composition of high-entropy alloy is CoCrNiFe, with a particle size of 30 μm), 8 parts by weight of aluminum powder (with a particle size of 30 μm) and 12 parts by weight of silver powder (with a particle size of 20 μm) were mixed by ball milling After mixing evenly, carry out spark plasma sintering (the process of described spark plasma sintering is: under the pressure of 30MPa, rise to 950 ℃ with the rate of temperature rise of 10 ℃/min from room temperature, after mold pressing 20min) in graphite mould, drop To room temperature, demoulding, to obtain high-entropy alloy self-lubricating composite materials;
分别将TC4钛合金和所述高熵合金自润滑复合材料进行打磨和抛光,得到预处理后的TC4钛合金和预处理后的高熵合金自润滑复合材料;Grinding and polishing the TC4 titanium alloy and the high-entropy alloy self-lubricating composite material respectively, to obtain the pretreated TC4 titanium alloy and the pretreated high-entropy alloy self-lubricating composite material;
将TC4钛合金和高熵合金自润滑复合材料置于碳素钢的包套中,抽真空,进行真空封装,得到用于热等静压处理的包套;Put the TC4 titanium alloy and high-entropy alloy self-lubricating composite material in a carbon steel sheath, vacuumize, and carry out vacuum packaging to obtain a sheath for hot isostatic pressing;
将所述包套进行喷砂处理后,置于热等静压设备中进行固相扩散焊接处理(过程为:在室温下升压至10MPa,以20℃/min的升温速率升至600℃,保温10min,继续升压至40MPa,以10℃/min的升温速率二次升温至800℃,在当前压力和温度下,保持30min,升压至110MPa,保压之后以10℃/min的升温速率三次升温至1100℃,保温保压6h,空冷)后,利用机加工将包套内的复合块体取出,将横截面打磨,观察界面,观察结果为,所述TC4钛合金和高熵合金自润滑复合材料(HEA/TC4自润滑复合材料)之间的焊接界面结合良好,可以看到有明显的过渡层生成,所述过渡层2.8μm厚;After sandblasting the sheath, place it in hot isostatic pressing equipment for solid phase diffusion welding (the process is: increase the pressure to 10MPa at room temperature, raise the temperature to 600°C at a rate of 20°C/min, Insulate for 10 minutes, continue to increase the pressure to 40MPa, and raise the temperature to 800°C at a heating rate of 10°C/min for the second time, keep at the current pressure and temperature for 30 minutes, increase the pressure to 110MPa, and then increase the temperature at a heating rate of 10°C/min After heating up to 1100° C. for three times, heat preservation and pressure holding for 6 hours, and air cooling), the composite block in the sheath was taken out by machining, the cross section was polished, and the interface was observed. The observation result was that the TC4 titanium alloy and the high-entropy alloy were The welding interface between the lubricating composite materials (HEA/TC4 self-lubricating composite materials) is well bonded, and it can be seen that there is an obvious transition layer formed, and the transition layer is 2.8 μm thick;
将所述TC4钛合金和高熵合金自润滑复合材料之间的焊接界面进行纤维硬度测试,其中高熵合金自润滑复合材料一侧的侧硬度为420HV,过渡层的硬度为398HV,TC4钛合金一侧的侧硬度为311HV;The fiber hardness test is carried out on the welding interface between the TC4 titanium alloy and the high-entropy alloy self-lubricating composite material, wherein the side hardness of the high-entropy alloy self-lubricating composite material side is 420HV, the hardness of the transition layer is 398HV, and the TC4 titanium alloy The side hardness of one side is 311HV;
在室温下进行摩擦磨损试验,分析材料的摩擦磨损行为,所述高熵合金自润滑复合材料侧的侧摩擦系数为0.35,磨损率为3.0×10-5mm/(N·m)。Friction and wear tests were carried out at room temperature to analyze the friction and wear behavior of the material. The side friction coefficient of the high-entropy alloy self-lubricating composite material side was 0.35, and the wear rate was 3.0×10 -5 mm/(N·m).
对比例1Comparative example 1
以TC4钛合金作为对比例;Take TC4 titanium alloy as comparative example;
对所述TC4钛合金进行室温摩擦磨损试验,分析材料的摩擦磨损行为,其摩擦系数为0.7,磨损率为9.1×10-3mm/(N·m)。A room temperature friction and wear test was carried out on the TC4 titanium alloy to analyze the friction and wear behavior of the material. The friction coefficient was 0.7, and the wear rate was 9.1×10 −3 mm/(N·m).
对比例2Comparative example 2
将80重量份的高熵合金粉末(高熵合金的组成为CoCrNiFe,粒径为30μm)、8重量份铝粉(粒径为20μm)和12重量份的银粉(粒径为20μm)进行球磨混合至混合均匀后,至于石墨模具中进行放电等离子烧结(所述放电等离子烧结的过程为:在30MPa的压力下,由室温升以10℃/min的升温速率至950℃,模压20min)后,降至室温,脱模,得到高熵合金自润滑复合材料;80 parts by weight of high-entropy alloy powder (the composition of the high-entropy alloy is CoCrNiFe, with a particle size of 30 μm), 8 parts by weight of aluminum powder (with a particle size of 20 μm) and 12 parts by weight of silver powder (with a particle size of 20 μm) were ball milled and mixed After mixing evenly, carry out spark plasma sintering in the graphite mold (the process of the spark plasma sintering is: under the pressure of 30MPa, from room temperature to 950°C at a heating rate of 10°C/min, after molding for 20min), Cool down to room temperature, demold, and obtain the high-entropy alloy self-lubricating composite material;
分别将TC4钛合金和所述高熵合金自润滑复合材料进行打磨和抛光,得到预处理后的TC4钛合金和预处理后的高熵合金自润滑复合材料;Grinding and polishing the TC4 titanium alloy and the high-entropy alloy self-lubricating composite material respectively, to obtain the pretreated TC4 titanium alloy and the pretreated high-entropy alloy self-lubricating composite material;
将TC4钛合金和高熵合金自润滑复合材料置于碳素钢的包套中,抽真空,进行真空封装,得到用于热等静压处理的包套;Put the TC4 titanium alloy and high-entropy alloy self-lubricating composite material in a carbon steel sheath, vacuumize, and carry out vacuum packaging to obtain a sheath for hot isostatic pressing;
将所述包套进行喷砂处理后,置于热等静压设备中进行固相扩散焊接处理(过程为:在室温下升压至10MPa,以20℃/min的升温速率升至600℃,保温10min,继续升压至40MPa,以10℃/min的升温速率二次升温至800℃,在当前压力和温度下,保持30min,升压至110MPa,保温保压6h,空冷)后,利用机加工将包套内的复合块体取出,将横截面打磨,观察界面,观察结果如图2所示,由图2可知,所述TC4钛合金和高熵合金自润滑复合材料(HEA/TC4自润滑复合材料)之间异种连接界面,两种合金界面处未形成明显的过渡层,结合性能弱。After sandblasting the sheath, place it in hot isostatic pressing equipment for solid phase diffusion welding (the process is: increase the pressure to 10MPa at room temperature, raise the temperature to 600°C at a rate of 20°C/min, Insulate for 10 minutes, continue to increase the pressure to 40MPa, and raise the temperature to 800°C for the second time at a heating rate of 10°C/min. At the current pressure and temperature, keep it for 30 minutes, increase the pressure to 110MPa, keep the pressure for 6 hours, and use the machine The processing takes out the composite block in the sheath, grinds the cross section, and observes the interface. The observation results are as shown in Figure 2. As can be seen from Figure 2, the TC4 titanium alloy and high-entropy alloy self-lubricating composite (HEA/TC4 self-lubricating composite material (HEA/TC4 self-lubricating) Lubricating composite materials) between heterogeneous connection interfaces, no obvious transition layer is formed at the interface of the two alloys, and the bonding performance is weak.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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