CN115504241A - Automatic blanking and blank arranging machine suitable for round rod-shaped parts - Google Patents
Automatic blanking and blank arranging machine suitable for round rod-shaped parts Download PDFInfo
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- CN115504241A CN115504241A CN202211371222.5A CN202211371222A CN115504241A CN 115504241 A CN115504241 A CN 115504241A CN 202211371222 A CN202211371222 A CN 202211371222A CN 115504241 A CN115504241 A CN 115504241A
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- 230000007246 mechanism Effects 0.000 claims abstract description 126
- 239000000463 material Substances 0.000 claims abstract description 101
- 238000003860 storage Methods 0.000 claims abstract description 37
- 239000000843 powder Substances 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 28
- 239000000428 dust Substances 0.000 claims description 27
- 238000003825 pressing Methods 0.000 claims description 16
- 238000005303 weighing Methods 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 claims 8
- 238000009434 installation Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 9
- 238000007667 floating Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an automatic blanking and blank arranging machine suitable for round bar-shaped parts, which comprises a rack, a portal frame, a material tray supply mechanism for supplying an empty material tray, a material tray pushing mechanism for driving the material tray to enter or exit a blank arranging station, a material tray flow channel positioning mechanism for bearing the material tray flow and positioning the material tray positioned in the blank arranging station, a blank taking mechanism for taking out a blank from a powder forming press and transferring the blank into a material taking station of a material transferring and blank arranging mechanism, a material transferring and blank arranging mechanism for transferring the blank onto the material tray and arranging the blank in order, a material tray transferring mechanism for receiving a full material tray pushed out from the blank arranging station and transferring the full material tray into a material tray storage vehicle, and a material tray storage vehicle for receiving and storing the full material tray. The automatic feeding device is simple in structure, reasonable in design and high in automation degree, greatly improves production efficiency, reduces labor intensity of operators, reduces production cost, and can meet large-scale production requirements of enterprises.
Description
Technical Field
The invention relates to the technical field of blank arranging machines, in particular to an automatic blanking and blank arranging machine suitable for round bar-shaped parts.
Background
The powder metallurgy is a process technology for manufacturing parts in various shapes by using metal powder (or a mixture of metal powder and non-metal powder) as a raw material and performing press forming and sintering, the process flow generally comprises three steps of mixing, press forming and sintering to obtain finished products, after the press forming, the press-formed blanks are required to be arranged and placed on a material plate, and then sintering is performed, so that the existing blank arranging machine is low in working efficiency, excessive in manual intervention, time-consuming and labor-consuming, and the production cost is greatly increased.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides an automatic blanking and blank arranging machine suitable for round rod-shaped parts.
In order to achieve the purpose, the invention provides an automatic blanking and blank arranging machine suitable for round bar-shaped parts, which comprises a frame, a portal frame, a material tray feeding mechanism, a material tray pushing mechanism, a material tray flow channel positioning mechanism, a material tray taking mechanism, a material tray transferring mechanism and a material tray storing vehicle, wherein the material tray feeding mechanism is used for feeding an empty material tray, the material tray pushing mechanism is used for driving the material tray to enter or exit a blank arranging station, the material tray flow channel positioning mechanism is used for carrying the material tray to flow and positioning the material tray positioned in the blank arranging station, the material tray taking mechanism is used for taking out the material tray from a powder forming press and transferring the material tray into a material taking station of the material transferring and blank arranging mechanism, the material transferring and blank arranging mechanism is used for transferring the material tray to the material tray and arranging orderly, the material tray transferring mechanism is used for receiving and storing a full material tray, the material tray feeding mechanism is positioned on one side of the inner part of the frame, the discharge end of the charging tray feeding mechanism is connected with the feed end of the charging tray flow channel positioning mechanism, the top of the rack is provided with a mounting table board, the tray pushing mechanism is mounted on the mounting table board and is positioned on one side of a discharge station of the charging tray feeding mechanism, the charging tray flow channel positioning mechanism is mounted on the mounting table board and is positioned below a blank discharge station, the portal frame is mounted on the mounting table board and is positioned above the blank discharge station, the blank taking mechanism is mounted on the top of the portal frame and is positioned above the blank discharge station, the material moving and blank discharge mechanism is mounted on the top of the portal frame and is positioned above the blank discharge station, the charging tray transfer mechanism is positioned on the other side of the inside of the rack, the feed end of the charging tray transfer mechanism is connected with the discharge end of the charging tray flow channel positioning mechanism, and the charging tray storage vehicle is positioned on one side of the outside of the rack, which is close to the charging tray transfer mechanism, the discharge end of the material tray transfer mechanism is connected with the feed end of the material tray storage vehicle.
Compared with the prior art, the invention has the beneficial effects that:
the automatic feeding device has the advantages of simple structure and reasonable design, can complete a series of automatic operations such as automatic feeding of empty flitches, automatic positioning of the flitches, automatic material taking of blanks, automatic arrangement of the balance, automatic storage of full material plates and the like, has high automation degree, greatly improves the production efficiency, reduces the labor intensity of operators, reduces the production cost, and can meet the large-scale production requirements of enterprises.
Drawings
In order to more clearly illustrate the embodiments or technical solutions of the present invention, the drawings used in the embodiments or technical solutions in the prior art are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an automatic blanking and blank arranging machine suitable for round bar-shaped parts according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a tray feeding mechanism provided in an embodiment of the invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at B;
FIG. 4 is a schematic structural diagram of a tray pushing mechanism provided in an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a tray flow channel positioning mechanism provided in an embodiment of the invention;
FIG. 6 is a schematic diagram of a blank withdrawing mechanism provided by the embodiment of the invention;
FIG. 7 is an enlarged view of a portion of FIG. 6 at C;
FIG. 8 is a schematic structural diagram of a suction and blank discharge mechanism provided in an embodiment of the present invention;
FIG. 9 is an enlarged view of a portion of FIG. 8 at D;
fig. 10 is a schematic structural view of a tray transfer mechanism provided in an embodiment of the present invention;
FIG. 11 is an enlarged view of a portion of FIG. 10 at E;
FIG. 12 is a schematic structural diagram of a rack, a limiting mechanism and a horizontal supporting mechanism provided in an embodiment of the present invention;
FIG. 13 is an enlarged view of a portion of FIG. 12 at F;
fig. 14 is a schematic structural diagram of a tray storage cart provided by an embodiment of the invention;
FIG. 15 is an enlarged partial view at G of FIG. 14;
FIG. 16 is a schematic structural diagram of a deburring dust-blowing mechanism and a weighing detection mechanism provided by the embodiment of the invention;
FIG. 17 is an exploded view of a burr removing and dust blowing mechanism according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
Referring to fig. 1, an embodiment of the present invention provides an automatic blanking and blank discharging machine suitable for round bar-shaped parts, which includes a rack 1, a portal frame 2, a tray feeding mechanism 3 for feeding empty trays, a tray pushing mechanism 4 for driving the trays to enter or exit a blank discharging station, a tray runner positioning mechanism 5 for supporting the circulation of the trays and positioning the trays located in the blank discharging station, a blank taking-out mechanism 6 for taking out blanks from a powder forming press and transferring the blanks to a material taking station of a blank transferring and discharging mechanism 7, a blank transferring and discharging mechanism 7 for transferring the blanks to the trays and aligning the blanks, a tray transferring mechanism 8 for receiving full trays exiting from the blank discharging station and transferring the full trays to a tray storage cart 9, and a tray storage cart 9 for receiving and storing full trays, and the detailed description of the components of the embodiment is given below with reference to the attached drawings.
As shown in fig. 2 and 3, the tray supply mechanism 3 includes a first mounting bracket 31, a sprocket rotating shaft 32, a sprocket 33, a chain 34, a tray supporting plate 35 and a lifting driving motor 36, the top and the bottom of the two sides of the first mounting bracket 31 are both rotatably connected with the sprocket rotating shaft 32 for mounting the sprocket 33, each sprocket rotating shaft 32 is provided with a plurality of sprockets 33, the corresponding sprockets 33 on the top and the bottom of the same side of the first mounting bracket 31 are connected through the chain 34, the tray supporting plate 35 is provided with a plurality of sprockets and respectively mounted on the chains 34 on the two sides of the first mounting bracket 31 in parallel at intervals, the lifting driving motor 36 is mounted in the middle position of the bottom of the first mounting bracket 31, the lifting driving motor 36 and the sprocket rotating shafts 32 on the two sides of the first mounting bracket 31 are in transmission connection through transmission components (such as a transmission shaft, a bevel gear and the like), when the tray supply mechanism works, empty trays are sequentially placed on any two aligned trays 35 on the two sides of the first mounting bracket 31, the lifting driving motor 36 drives the trays 31 through the transmission components until the trays 35 on the two sides of the first mounting bracket 31, the tray supply mechanism rises, and the empty trays supply mechanism can reduce the production cost of the empty trays 3.
As shown in fig. 4, the tray pushing mechanism 4 includes a first Y-axis linear module 41, a first tray pushing block 42 and a second mounting bracket 43, the first Y-axis linear module 41 is mounted on the mounting table 11 and located at one side of the discharging station of the tray feeding mechanism 3, one end of the second mounting bracket 43 is mounted on the output portion of the first Y-axis linear module 41, and the tray pushing block 42 is mounted at the other end of the second mounting bracket 43 and located in the discharging station of the tray feeding mechanism 3, during operation, the first Y-axis linear module 41 drives the first tray pushing block 42 to abut against the side of an empty tray and be pushed out into the tray flow channel positioning mechanism 5 from the discharging end of the tray feeding mechanism 3, and simultaneously pushes out a full tray in the tray flow channel positioning mechanism 5 into the tray transferring mechanism 8.
As shown in fig. 5, the tray flow channel positioning mechanism 5 includes a first limiting strip 51, a second limiting strip 52, a positioning press block 53, a spring mounting seat 54, rollers 55 and roller mounting seats 56, wherein the first limiting strip 51 and the second limiting strip 52 are both mounted on the mounting table 11 in parallel along the moving direction of the tray, the roller mounting seats 56 are provided with a plurality of rollers and are all mounted on the mounting table 11 in parallel, the roller mounting seats 56 are all parallel to the first limiting strip 51 and the second limiting strip 52, the rollers 55 are provided with a plurality of rollers and are respectively rotatably connected to the respective roller mounting seats 56, the top surfaces of the rollers 55 are all protruded upwards from the top surfaces of the respective roller mounting seats 56 and are located below the blank arranging station, the rotating directions of the rollers 55 are all parallel to the moving direction of the tray, so as to reduce friction force of the tray during moving, the service life of the material tray can be prolonged, the machine abrasion is reduced, the positioning pressing blocks 53 are provided with a plurality of through holes which are respectively connected in a sliding manner in the plurality of through holes formed in the top of the second limiting strip 52, the moving direction of each positioning pressing block 53 is vertical to the moving direction of the material tray, the head ends of the plurality of positioning pressing blocks 53 are exposed out of the inner side surface of the second limiting strip 52, the spring mounting seats 54 are provided with a plurality of springs which are respectively arranged on the outer side surface of the second limiting strip 52, the top parts of the plurality of spring mounting seats 54 are respectively aligned with the tail ends of the plurality of positioning pressing blocks 53, springs for driving the positioning pressing blocks 53 to be far away from the spring mounting seats 54 are arranged between each positioning pressing block 53 and the corresponding spring mounting seat 54, during the work, a plurality of positioning pressing blocks 53 can press the material tray in the blank discharging station on the first limiting strip 51, and the material tray can be ensured to be in a correct position when the blanks are discharged.
As shown in fig. 6 and 7, the blank taking out mechanism 6 includes a first X-axis linear module 61, a first Z-axis linear module 62, a third mounting bracket 63 and a first suction block 64, the first X-axis linear module 61 is horizontally mounted on the top of the support 1021 and located above the blank discharging station, the first Z-axis linear module 62 is vertically mounted on the output portion of the first X-axis linear module 61, the top of the third mounting bracket 63 is connected to the output portion of the first Z-axis linear module 62, the first suction block 64 is mounted on the bottom of the third mounting bracket 63, the bottom of the first suction block 64 is provided with a plurality of first suction nozzles 641 for sucking blanks, when in operation, the first X-axis linear module 61 and the first Z-axis linear module can drive the first suction block 64 to extend into the discharge station of the powder molding press to suck blanks, then transfer the sucked blanks to the blank discharging station of the blank transferring mechanism 7, in this embodiment, the blanks sucked by the blank taking out mechanism 6 need to pass through the deburring mechanism 103 to blow off the burrs on the blank surface and then transfer the blank to the blank discharging station 1047 to detect qualified blanks by weighing and detecting mechanism 1041.
As shown in fig. 8 and 9, the material sucking and discharging mechanism 7 includes a second X-axis linear module 71, a second Z-axis linear module 72, a fourth mounting bracket 73, a variable distance module 74 and a second material sucking block 75, the second X-axis linear module 71 is horizontally mounted on the top of the supporting frame 1021 and above the material discharging station, the second Z-axis linear module 72 is vertically mounted on the output portion of the second X-axis linear module 71, the top of the fourth mounting bracket 73 is connected with the output portion of the second Z-axis linear module 72, the variable distance module 74 is mounted on the bottom of the fourth mounting bracket 73, in specific implementation, the variable distance module 74 can adopt any one of the available variable distance devices on the market, the second material sucking block 75 is provided with a plurality of second material sucking blocks 751 which are respectively mounted on a plurality of output portions of the variable distance module 74, the bottoms of the second material sucking blocks 75 are provided with second suction nozzles 751 for sucking materials, and in operation, the second X-axis linear module 71 and the second Z-axis linear module 72 can drive the plurality of second material sucking blocks 75 to change the plurality of second material sucking blocks 75 and the arrangement of the second material sucking blocks 75 through the same variable distance modules 75, thereby greatly improving the arrangement efficiency and the arrangement of the second material sucking blocks 75.
As shown in fig. 10 and 11, the tray transfer mechanism 8 includes a tray rack 81, a second tray pushing block 82, a tray pushing block lifting cylinder 83, a second Y-axis linear module 84, a third X-axis linear module 85, a fifth mounting rack 86, a third Z-axis linear module 87 and a first lifting slide rail 88, the fifth mounting rack 86 is liftably mounted in the rack 1, the third Z-axis linear module 87 and the first lifting slide rail 88 are vertically installed at intervals in the rack 1, one end of the fifth mounting rack 86 is connected with an output portion of the third Z-axis linear module 87, the other end of the fifth mounting rack 86 is slidably connected to the first lifting slide rail 88, the tray rack 81 is translatably mounted on the fifth mounting rack 86, the third X-axis linear module 85 is mounted on the top surface of the fifth mounting rack 86, the bottom of the tray rack 81 is connected with an output portion of the third X-axis linear module 85, the second Y-axis linear module 84 is mounted on the bottom of the inner portion of the tray rack 81, the tray pushing block lifting cylinder 83 is mounted on the output portion of the tray rack 84, and a work station for receiving a tray blank in the tray pushing cylinder 811, and a work station is provided with a work rod for receiving tray blank in the tray pushing cylinder 811, the second Y-axis linear module 84 and the third Z-axis linear module 87 can drive the tray rack 81 to move, and can align the discharge end of the temporary storage position 811 of the tray rack 81 with the feed end of the tray storage cart 9, then the tray pushing block lifting cylinder 83 drives the second tray pushing block 82 to move upwards until the second tray pushing block is flush with the trays in the temporary storage position 811, then, the second pushing plate block 82 is driven by the second Y-axis linear module 84 to abut against the side surface of the tray and push the tray into the storage position 911 of the tray storage cart 9.
As shown in fig. 14, the tray storage cart 9 includes a frame 91, a second tray support plate 35, wheels 92 and a handle 93, the top inside the frame 91 is provided with a plurality of storage positions 911 for storing trays, the handle 93 is provided with a plurality of storage positions and is respectively mounted on the outer side surface of the frame 91, the wheels 92 are provided with a plurality of storage positions and are mounted on the bottom of the frame 91, operators can transfer the trays conveniently, and the work efficiency is improved.
As shown in fig. 12 to 14, further comprising a limiting mechanism 101 for fixedly connecting the tray storage cart 9 to the rack 1, in this embodiment, the limiting mechanism 101 comprises a rotary push-down cylinder 1011, a guide wheel 1012 mounting plate, a positioning pin 1014, a positioning pin mounting seat 1015, a second lifting slide rail 1016 and a positioning block 1017, the guide wheel mounting seats 1013 are provided with a plurality of guide slopes symmetrically mounted on two sides of an outer side of the rack 1 connected to the tray storage cart 9, an inner side of each guide wheel mounting seat 1013 is provided with a guide slope inclining outwards in a direction away from the rack 1, the guide wheels 1012 are provided with a plurality of guide slopes and respectively rotatably mounted on top of inner sides of the respective corresponding guide wheel mounting seats 1013, inner sides of the plurality of guide wheels 1012 are all protruded inwards from inner sides of the respective corresponding guide wheel mounting seats 1013, the rotary pressing cylinders 1011 are provided with a plurality of pressing cylinders 1011 and are symmetrically arranged on two sides of the outer side face, connected with the tray storage vehicle 9, of the rack 1, the output parts of the rotary pressing cylinders 1011 are provided with limiting pressing blocks 10111, a horizontal partition plate 94 is arranged inside the frame 91, the second lifting slide rail 1016 is vertically arranged on one side, close to the rack 1, of the bottom face of the partition plate 94, the positioning pins 1014 are connected to the second lifting slide rail 1016 in a sliding mode through positioning pin mounting seats 1015 in a lifting mode, the positioning blocks 1017 are mounted at the bottom of the outer side face of the rack 1, positioning holes 10171 for inserting the positioning pins 1014 are formed in the positioning blocks 1017, the positioning holes 10171 are aligned with the positioning pins 1014, in the working process, the positioning pins 1014 are inserted into the positioning holes 10171, and the accurate position of the tray storage vehicle 9 can be guaranteed.
As shown in fig. 12 to 14, the present invention further includes a horizontal supporting mechanism 102 for ensuring the accurate position of the tray storage cart 9, in this embodiment, the horizontal supporting mechanism 102 includes a supporting frame 1021, a jacking cylinder 1022, a first leveling cylinder 1023 and a second leveling cylinder 1024, the supporting frame 1021 is located inside the bottom of the frame 91, the jacking cylinder 1022 is provided with a plurality of cylinders and is installed on the supporting frame 1021 upward, the first leveling cylinder 1023 is provided with two cylinders and is installed in the supporting frame 1021 horizontally, the second leveling cylinder 1024 is provided with two cylinders and is installed on the output portions of the two second leveling cylinders 1024 upward, during operation, the output rods of the jacking cylinders 1022 may abut upward against the bottom surface of the partition 94 of the frame 91 and can jack up the frame 91 upward, the two first leveling cylinders 1023 can drive the two second leveling cylinders 1024 to translate along the length direction of the frame 91, the output rods of the two second leveling cylinders 1024 can abut upward against the bottom surface of the partition 94 of the frame 91, the output rods of the two leveling cylinders 1023 can be adjusted to hold the tray storage cart 91 after the tray storage cart is lifted by adjusting the first leveling cylinder 1023 and the second leveling cylinder 1023 to be pressed to the position of the corresponding to the horizontal position of the rack 91, and the flag storage cart storage 9, and the flag storage cart storage can be pressed to reach the position 1011.
As shown in fig. 16 and 17, the device further comprises a deburring dust blowing mechanism 103 for removing burrs and floating dust on the surface of the blank, and a weighing detection mechanism 104 for detecting the weight of the blank, in this embodiment, the deburring dust blowing mechanism 103 comprises a sixth mounting bracket 1031, deburring bristles 1032, a bristle rotating motor 1033, a blowing plate 1034, a dust collection hopper connector 1035, a filter screen 1036 and a baffle 1037, the sixth mounting bracket 1031 is mounted on the mounting table 11 and is located at one side of the tray flow channel positioning mechanism 5, the blowing plate 1034 is provided with two and symmetrically installed at the top of the sixth mounting bracket 1031 at intervals, the bristle rotating motor 1033 is installed at the top of the sixth mounting bracket 1031 upward and is located between the two blowing plates 1034, the deburring bristles 1032 are installed at the output position of the bristle rotating motor 1033 upward, the top of the sixth mounting bracket 1031 is provided with a dust collection port 1038, the dust suction port 1038 is located between the two blowing plates 1034, the filter screen 1036 is installed at the top of the dust suction port 1038, the dust suction hopper connector 1035 is installed at the bottom of the dust suction port 1038, the two baffles 1037 are arranged at the top of the sixth mounting bracket 1031 respectively, the two baffles 1037 are located at the outer sides of the dust suction port 1038 and the burr removing bristles 1032 respectively, during operation, a blank taken out by the blank taking-out mechanism 6 is transferred into the burr removing blowing mechanism 103, then the bristle rotating motor 1033 drives the burr removing bristles 1032 to rotate so as to remove burrs on the blank, then the blowing plate 1034 connected with an air source through an air pipe blows the blank, floating dust adhered to the blank is blown off, and finally the blown floating dust is sucked and collected by the dust suction hopper connector 1035 connected with the dust suction device through an air pipe, so that the blank forming quality can be effectively improved.
In this example, weighing detection mechanism 104 includes positioning jig 1041 and weighing platform 1042, weighing platform 1042 is installed on mounting table 11 and is located between charging tray runner positioning mechanism 5 and burr blowing dust mechanism 103, positioning jig 1041 is installed at the top of weighing platform 1042, in operation, the blank that will accomplish burr removing and blow dust work by blank take-out mechanism 6 is transferred to positioning jig 1041 on, detect the weight of blank through weighing platform 1042, to the certified products take away by inhaling material ejection mechanism 7 and carry out ejection work, then transfer it to the waste product case to the nonconforming product, can in time discover the defect of blank, the shaping quality and the yields of product have been improved, manufacturing cost is reduced.
In conclusion, the automatic feeding mechanism has the advantages of simple structure and reasonable design, can complete a series of automatic operations such as automatic feeding of empty flitches, automatic positioning of the flitches, automatic material taking of blanks, automatic arrangement of the swinging plates, automatic storage of full-material plates and the like, has high automation degree, greatly improves the production efficiency, reduces the labor intensity of operators, reduces the production cost, and can meet the large-scale production requirements of enterprises.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.
Claims (10)
1. The utility model provides an automatic unloading row base machine suitable for pole form part which characterized in that: comprises a frame (1), a portal frame (2), a material tray supply mechanism (3) for supplying an empty material tray, a tray pushing mechanism (4) for driving the material tray to enter or exit a blank discharging station, a material tray flow channel positioning mechanism (5) for bearing the material tray circulation and positioning the material tray positioned in the blank discharging station, a blank taking mechanism (6) for taking out the blank from a powder forming press and transferring the blank to a material taking station of a material moving and blank discharging mechanism (7), a material tray transferring mechanism (8) for transferring the blank to the material tray and neatly arranging the blank on the material tray, a material tray storing vehicle (9) for receiving and storing the full material tray, the material tray supply mechanism (3) is positioned on one side of the inner part of the frame (1), the discharging end of the material tray supply mechanism (3) is connected with the feeding end of the material tray flow channel positioning mechanism (5), a mounting table board (11) is arranged at the top of the frame (1), the material tray supply mechanism (4) is mounted on one side of the material tray flow channel mounting table board (11) and is positioned on the table board mounting table board (11), and the discharging mechanism (11) is positioned on the table board mounting table board (11) and the discharging mechanism (11) and the discharging station (11) is positioned on the table board mounting mechanism (11), the top at portal frame (2) and the top that is located row base station are installed in blank taking out mechanism (6), move the material and arrange base mechanism (7) and install at the top of portal frame (2) and be located the top of row base station, charging tray transfer mechanism (8) are located the opposite side of the inside of frame (1), the feed end of charging tray transfer mechanism (8) is connected with the discharge end of charging tray runner positioning mechanism (5), the charging tray deposits one side that is close to charging tray transfer mechanism (8) that car (9) are located the outside of frame (1), the discharge end of charging tray transfer mechanism (8) is connected with the feed end that car (9) were deposited to the charging tray.
2. The automatic blanking and blank arranging machine suitable for round rod-shaped parts, as claimed in claim 1, is characterized in that: the tray feeding mechanism (3) comprises a first mounting bracket (31), a chain wheel rotating shaft (32), a chain wheel (33), a chain (34), a tray supporting plate (35) and a lifting driving motor (36), the top and the bottom of the two sides of the first mounting bracket (31) are respectively and rotatably connected with a chain wheel rotating shaft (32) used for mounting chain wheels (33), each chain wheel rotating shaft (32) is provided with a plurality of chain wheels (33), the top and the bottom corresponding chain wheels (33) on the same side of the first mounting bracket (31) are connected through a chain (34), the tray supporting plate (35) is provided with a plurality of chains (34) which are respectively arranged on two sides of the first mounting bracket (31) in parallel at intervals, the lifting driving motor (36) is arranged at the middle position of the bottom of the first mounting bracket (31), the lifting driving motor (36) is in transmission connection with the chain wheel rotating shafts (32) on the two sides of the first mounting bracket (31) through a transmission component, the lifting driving motor (36) can drive the plurality of tray supporting plates (35) on the two sides of the first mounting bracket (31) to move back and forth at the tops and the bottoms of the two sides of the first mounting bracket (31), and the two opposite tray supporting plates (35) can lift the trays upwards from the bottom of the first mounting bracket (31) to the top of the first mounting bracket (31).
3. The automatic blanking and blank arranging machine suitable for round rod-shaped parts, as claimed in claim 1, is characterized in that: the tray pushing mechanism (4) comprises a first Y-axis linear module (41), a first tray pushing block (42) and a second mounting bracket (43), the first Y-axis linear module (41) is mounted on a mounting table board (11) and located on one side of a discharging station of the tray feeding mechanism (3), one end of the second mounting bracket (43) is mounted on an output part of the first Y-axis linear module (41), the first tray pushing block (42) is mounted at the other end of the second mounting bracket (43) and located in the discharging station of the tray feeding mechanism (3), and the first Y-axis linear module (41) can drive the first tray pushing block (42) to move along the direction of the tray moving in the discharging station of the tray feeding mechanism (3), so that the tray is pushed out by the discharging end of the tray feeding mechanism (3).
4. The automatic blanking and blank arranging machine suitable for round rod-shaped parts, as claimed in claim 1, is characterized in that: the material tray flow channel positioning mechanism (5) comprises a first limiting strip (51), a second limiting strip (52), a positioning pressing block (53), a spring mounting seat (54), rollers (55) and roller mounting seats (56), wherein the first limiting strip (51) and the second limiting strip (52) are mounted on the mounting table top (11) in parallel along the direction of movement of the material tray, the tops of the first limiting strip (51) and the second limiting strip (52) are respectively positioned at two sides of a blank arrangement station, the roller mounting seats (56) are provided with a plurality of positioning blocks and are mounted on the mounting table top (11) in parallel, the roller mounting seats (56) are respectively parallel to the first limiting strip (51) and the second limiting strip (52), the rollers (55) are provided with a plurality of positioning blocks and are respectively rotatably connected to the roller mounting seats (56) corresponding to each other, the top surfaces of the rollers (55) are respectively protruded upwards from the top surfaces of the corresponding mounting seats (56) and are positioned below the blank arrangement station, the rotating directions of the rollers (55) are respectively connected to the roller mounting seats (56) in parallel to the directions of the plurality of the positioning blocks, the positioning blocks (53), the heads of the positioning blocks (52) are respectively provided with the sliding through holes, the sliding through holes of the second limiting strips (53) are respectively formed in the directions, the directions of the positioning blocks (52), the spring mounting seats (54) are provided with a plurality of springs and are mounted on the outer side face of the second limiting strip (52), the tops of the spring mounting seats (54) are aligned with the tail ends of the positioning pressing blocks (53) respectively, and springs used for driving the positioning pressing blocks (53) to be far away from the spring mounting seats (54) are arranged between each positioning pressing block (53) and the corresponding spring mounting seat (54).
5. The automatic blanking and blank arranging machine suitable for round rod-shaped parts as claimed in claim 1, characterized in that: the blank taking-out mechanism (6) comprises a first X-axis linear module (61), a first Z-axis linear module (62), a third mounting bracket (63) and a first suction block (64), wherein the first X-axis linear module (61) is horizontally mounted at the top of the portal frame (2) and is positioned above the blank arranging station, the first Z-axis linear module (62) is vertically mounted on the output part of the first X-axis linear module (61), the top of the third mounting bracket (63) is connected with the output part of the first Z-axis linear module (62), the first suction block (64) is mounted at the bottom of the third bracket, and a plurality of first suction nozzles (641) for sucking blanks are arranged at the bottom of the first suction block (64).
6. The automatic blanking and blank arranging machine suitable for round rod-shaped parts, as claimed in claim 1, is characterized in that: the material sucking and blank discharging mechanism (7) comprises a second X-axis linear module (71), a second Z-axis linear module (72), a fourth mounting bracket (73), a variable distance module (74) and second material sucking blocks (75), wherein the second X-axis linear module (71) is horizontally mounted at the top of the portal frame (2) and is positioned above the blank discharging station, the second Z-axis linear module (72) is vertically mounted on the output part of the second X-axis linear module (71), the top of the fourth mounting bracket (73) is connected with the output part of the second Z-axis linear module (72), the variable distance module (74) is mounted at the bottom of the fourth mounting bracket (73), the second material sucking blocks (75) are provided with a plurality of second material sucking blocks (75) which are respectively mounted on a plurality of output parts of the variable distance module (74), the variable distance module (74) can drive the plurality of second material sucking blocks (75) to translate so as to change the distance between the plurality of second material sucking blocks (75), and a plurality of second suction nozzles (751) for sucking blanks are arranged at the bottom of each second material sucking block (75).
7. The automatic blanking and blank arranging machine suitable for round rod-shaped parts, as claimed in claim 1, is characterized in that: the tray transfer mechanism (8) comprises a tray frame (81), a second tray pushing block (82), a tray pushing block lifting cylinder (83), a second Y-axis linear module (84), a third X-axis linear module (85), a fifth mounting frame (86), a third Z-axis linear module (87) and a first lifting slide rail (88), wherein the fifth mounting frame (86) is arranged in the rack (1) in a lifting way, the third Z-axis linear module (87) and the first lifting slide rail (88) are vertically arranged in the rack (1) at intervals, one end of the fifth mounting frame (86) is connected with the output part of the third Z-axis linear module (87), the other end of the fifth mounting frame (86) is slidably connected on the first lifting slide rail (88), the tray frame (81) is arranged on the fifth mounting frame (86) in a translation way, the third X-axis linear module (85) is arranged on the top surface of the fifth mounting frame (86), the bottom of the tray frame (81) is arranged on the output part of the second Y-axis linear module (85) and is arranged on the output part of the second lifting slide rail (84), and the tray pushing block (83) is arranged on the second lifting slide rail (84), the top of tray frame (81) is equipped with and is used for receiving by arranging the interior material dish that is full that withdraws from in the base station position (811) of keeping in, push away a set piece lift cylinder (83) can drive second push away a set piece (82) and rise upwards and keep the parallel and level with the material dish in keeping in position (811).
8. The automatic blanking and blank arranging machine suitable for round rod-shaped parts, as claimed in claim 1, is characterized in that: the charging tray storage trolley (9) comprises a frame (91), wheels (92) and a handle (93), wherein a plurality of storage positions (911) for storing the charging tray are arranged at the top of the inside of the frame (91), the handle (93) is provided with a plurality of storage positions and is respectively installed on the outer side of the frame (91), and the wheels (92) are provided with a plurality of storage positions and are all installed at the bottom of the frame (91).
9. The automatic blanking and blank arranging machine suitable for round rod-shaped parts as claimed in claim 1, characterized in that: the material tray storage trolley comprises a rack (1), and further comprises a limiting mechanism (101) fixedly connected with the material tray storage trolley (9) and a horizontal supporting mechanism (102) used for ensuring the position accuracy of the material tray storage trolley (9), wherein the limiting mechanism (101) comprises a rotary pressing cylinder (1011), a guide wheel (1012), a guide wheel mounting seat (1013), a positioning pin (1014), a positioning pin mounting seat (1015), a second lifting slide rail (1016) and a positioning block (1017), the guide wheel mounting seat (1013) is provided with a plurality of guide inclined planes which are symmetrically arranged at two sides of the outer side face of the rack (1) connected with the material tray storage trolley (9), the inner side face of each guide wheel mounting seat (1013) is provided with a guide inclined plane which inclines outwards in the direction far away from the rack (1), leading wheel (1012) are equipped with a plurality of and rotationally install the top in the inboard of leading wheel mount pad (1013) that corresponds separately respectively, and the medial surface of a plurality of leading wheel (1012) all inwards stands out the medial surface of leading wheel mount pad (1013) that corresponds separately, rotatory air cylinder (1011) are down equipped with a plurality of and install the both sides at the lateral surface of frame (1) respectively, and the output position of the rotatory air cylinder (1011) of down of a plurality of all is equipped with spacing briquetting (10111), car (9) are deposited to the charging tray is equipped with frame (91), and a plurality of rotatory air cylinder (1011) of down can drive spacing briquetting (10111) that correspond separately and compress tightly and deposit car (9) and deposit the charging tray ) The positioning device comprises a frame (91), a partition plate (94) which is horizontally arranged is arranged in the frame (91), a second lifting slide rail (1016) is vertically installed on one side, close to a rack (1), of the bottom surface of the partition plate (94), a positioning pin (1014) is connected to the second lifting slide rail (1016) in a sliding mode through a positioning pin installation seat (1015) in a lifting mode, a positioning block (1017) is installed at the bottom of the outer side surface of the rack (1), a positioning hole (10171) for inserting the positioning pin (1014) is formed in the positioning block (1017), and the positioning hole (10171) is aligned to the positioning pin (1014);
horizontal support mechanism (102) includes support frame (1021), jacking cylinder (1022), first leveling cylinder (1023) and second leveling cylinder (1024), support frame (1021) are located the inside of the bottom of frame (91), jacking cylinder (1022) are equipped with a plurality of and all install on support frame (1021) up, the output pole of jacking cylinder (1022) can upwards the butt on the bottom surface of baffle (94) of frame (91) to can be with frame (91) jack-up upwards, first leveling cylinder (1023) are equipped with two and all install horizontally in support frame (1021), second leveling cylinder (1024) are equipped with two and install respectively on the output part of two first leveling cylinder (1023) up, two first leveling cylinder (1023) can drive two second leveling cylinder (1024) and translate along the length direction of frame (91), the output pole of two second leveling cylinder (1024) all can upwards the butt on the bottom surface of baffle (94) of frame (91) to can be with two leveling cylinder (1024) up the jack-up, and can make frame (91) keep two leveling cylinder (1024) up through the leveling cylinder (1024) adjustment.
10. The automatic blanking and blank arranging machine suitable for round rod-shaped parts, as claimed in claim 1, is characterized in that: still include the burr removal blow dirt mechanism (103) that is used for detaching blank surface burr and dust fall to and be used for detecting the weighing detection mechanism (104) of blank quality, burr removal blow dirt mechanism (103) includes sixth installing support (1031), burr removal brush hair (1032), brush hair rotating electrical machines (1033), blow board (1034), dust absorption funnel joint (1035), filter screen (1036) and baffle (1037), sixth installing support (1031) is installed on mounting table surface (11) and is located one side of charging tray runner positioning mechanism (5), blow board (1034) is equipped with two and symmetrically the interval and installs the top at sixth installing support (1031), brush hair rotating electrical machines (1033) is installed on sixth installing support (1031) up and is located between two blow board (1031), burr removal brush hair (1032) is installed on the output position of brush hair rotating electrical machines (1033) up, dust absorption mouth (8) has been seted up at the top of sixth installing support (1031), blow mouth (1032) is located between two blow board (1038) dust absorption mouth (1037) install at the dust absorption mouth (1038), dust absorption mouth (1037) is installed respectively at the dust absorption mouth (1037) and baffle (1037), dust absorption mouth (1037) is located at the dust absorption mouth (1038) and baffle (1037) The outer side of (a);
the weighing detection mechanism (104) comprises a positioning jig (1041) and a weighing platform (1042), the weighing platform (1042) is installed on the installation table top (11) and is located between the material tray flow channel positioning mechanism (5) and the burr removing and dust blowing mechanism (103), and the positioning jig (1041) is installed at the top of the weighing platform (1042).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211371222.5A CN115504241A (en) | 2022-11-03 | 2022-11-03 | Automatic blanking and blank arranging machine suitable for round rod-shaped parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211371222.5A CN115504241A (en) | 2022-11-03 | 2022-11-03 | Automatic blanking and blank arranging machine suitable for round rod-shaped parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115504241A true CN115504241A (en) | 2022-12-23 |
Family
ID=84512757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211371222.5A Withdrawn CN115504241A (en) | 2022-11-03 | 2022-11-03 | Automatic blanking and blank arranging machine suitable for round rod-shaped parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115504241A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117963528A (en) * | 2024-03-28 | 2024-05-03 | 斯美科智能制造(杭州)有限公司 | Blank arranging machine for pressed blanks of magnetic blanks |
-
2022
- 2022-11-03 CN CN202211371222.5A patent/CN115504241A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117963528A (en) * | 2024-03-28 | 2024-05-03 | 斯美科智能制造(杭州)有限公司 | Blank arranging machine for pressed blanks of magnetic blanks |
| CN117963528B (en) * | 2024-03-28 | 2024-07-02 | 斯美科智能制造(杭州)有限公司 | Blank arranging machine for pressed blanks of magnetic blanks |
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Application publication date: 20221223 |