CN115467321B - Multi-cavity steel-concrete composite structure with two walls in one and its construction method - Google Patents
Multi-cavity steel-concrete composite structure with two walls in one and its construction method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于土木工程领域,尤其涉及一种两墙合一的多腔式型钢混凝土组合结构及其建造方法。The invention belongs to the field of civil engineering, and in particular relates to a multi-cavity steel-concrete composite structure with two walls integrated into one and a construction method thereof.
背景技术Background technique
目前最常见的深层基坑围护结构主要有两种:钢筋混凝土地下连续墙和型钢水泥土搅拌墙。钢筋混凝土地下连续墙是在地面上采用一种挖槽机械,沿着深基坑工程的周边轴线,在泥浆护壁条件下,开挖出一条狭长的深槽,清槽后,在槽内吊放钢筋笼,然后用导管法灌筑水下混凝土筑成一个单元槽段,如此逐段进行,在地下筑成一道连续的钢筋混凝土墙壁,作为截水、防渗、承重、挡水结构。钢筋混凝土地下连续墙在我国当前的建筑领域中已得到广泛应用,具有墙体刚度大、强度高,施工时对周边环境扰动小等优点。型钢水泥土搅拌墙是以多轴型钻掘搅拌机在原位地层向一定深度进行钻掘,同时在钻头处喷出水泥系强化剂而与地基土反复混合搅拌,在各施工单元之间则采取重叠搭接一轴(孔)施工,然后在水泥土混合体未结硬前插入H型钢作为其应力补强材,至水泥结硬,便形成一道具有一定强度和刚度的、连续完整的、无接缝的地下墙体。At present, there are mainly two kinds of the most common deep foundation pit enclosure structures: reinforced concrete underground diaphragm wall and steel cement-soil mixing wall. The reinforced concrete underground diaphragm wall adopts a trenching machine on the ground to excavate a narrow and long deep trench along the peripheral axis of the deep foundation pit project under the condition of mud retaining wall. After clearing the trench, hang it in the trench Reinforcement cages, and then use the conduit method to pour underwater concrete to form a unit trough section. In this way, a continuous reinforced concrete wall is built underground as a water interception, anti-seepage, load-bearing, and water-retaining structure. Reinforced concrete underground diaphragm wall has been widely used in the current construction field in our country. It has the advantages of large wall rigidity, high strength, and little disturbance to the surrounding environment during construction. The steel-cement-soil mixing wall uses a multi-axis drilling mixer to drill to a certain depth in the in-situ formation, and at the same time sprays a cement-based strengthening agent at the drill bit to repeatedly mix and mix with the foundation soil. Overlap and overlap one axis (hole) construction, and then insert H-shaped steel as its stress reinforcing material before the cement-soil mixture is hardened, until the cement is hardened, a continuous and complete, non-woven structure with certain strength and rigidity is formed. Seams of underground walls.
钢筋混凝土地下连续墙根据围护结构与主体结构的连接方式的不同分为复合墙、叠合墙和单一墙。复合墙由于防水材料老化、施工导致墙体中防水层破坏,主体结构侧墙开裂后会出现渗漏现象;叠合墙防水层难以形成连续密封的整体,结构整体性难以保证;单一墙防水效果主要取决于混凝土的浇筑质量以及温度和干缩裂缝,防水性能较差。钢筋混凝土结构作为围护结构还存在绑扎钢筋等工序繁琐的问题。型钢水泥土搅拌墙虽然后期可将型钢拔出回收,但其一方面增加了工程量及造价,另一方面围护结构仅作为临时结构,后期没有得到足够利用,导致地下空间浪费。综上,两类传统的深层基坑围护结构存在施工工艺复杂、周期长,造价高,占用空间大及防水性能不足的问题。The reinforced concrete underground diaphragm wall can be divided into compound wall, laminated wall and single wall according to the connection mode between the enclosure structure and the main structure. Due to the aging of the waterproof material and the construction of the composite wall, the waterproof layer in the wall is damaged, and leakage will occur after the side wall of the main structure is cracked; the waterproof layer of the composite wall is difficult to form a continuous and sealed whole, and the structural integrity is difficult to guarantee; the waterproof effect of a single wall It mainly depends on the quality of concrete pouring, temperature and shrinkage cracks, and the waterproof performance is poor. The reinforced concrete structure still has the problem of cumbersome procedures such as binding steel bars as an enclosure structure. Although the steel cement-soil mixing wall can be pulled out and recycled in the later stage, on the one hand, it increases the engineering quantity and cost. On the other hand, the enclosure structure is only a temporary structure, which is not fully utilized in the later stage, resulting in a waste of underground space. To sum up, the two types of traditional deep foundation pit enclosure structures have the problems of complex construction technology, long period, high cost, large space occupation and insufficient waterproof performance.
发明内容Contents of the invention
为解决上述问题,本发明公开了一种两墙合一的多腔式型钢混凝土组合结构和方法。本发明为了简化施工工艺,提高围护结构的受力性能,提出了多腔式H(冷弯C)型钢混凝土组合结构,该多腔式H(冷弯C)型钢混凝土组合结构采用往多腔式H(冷弯C)型钢结构灌注混凝土的方式,使得混凝土四周受到H型钢或冷弯C型钢腔体的约束作用处于三向受压状态,结构承载力从而得到提高。同时,与土体接触钢板具备良好的防水性能,无需设置防水层。该多腔式H(冷弯C)型钢混凝土组合结构中钢结构部分件可在工厂预制成型,再运输至现场,缩短了施工工期、节约了成本。In order to solve the above problems, the invention discloses a multi-cavity steel-concrete composite structure and method with two walls integrated into one. In order to simplify the construction process and improve the mechanical performance of the enclosure structure, the present invention proposes a multi-cavity H (cold-formed C) steel-concrete composite structure. The multi-cavity H (cold-formed C) steel-concrete composite The method of pouring concrete into the type H (cold-formed C) steel structure makes the surroundings of the concrete under the constraints of the H-shaped steel or cold-formed C-shaped steel cavity in a three-dimensional compression state, thereby improving the structural bearing capacity. At the same time, the steel plate in contact with the soil has good waterproof performance, and there is no need to set up a waterproof layer. Part of the steel structure in the multi-cavity H (cold-formed C) steel-concrete composite structure can be prefabricated in a factory and then transported to the site, which shortens the construction period and saves costs.
为实现上述目的,本发明的技术方案为:To achieve the above object, the technical solution of the present invention is:
一种两墙合一的多腔式型钢混凝土组合结构的建造方法,包括如下步骤:A method for constructing a multi-cavity steel-concrete composite structure with two walls in one, comprising the following steps:
步骤一、场地平整;
步骤二、导墙施工;Step two, guide wall construction;
步骤三、制备泥浆;
步骤四、成槽施工;
步骤五、吊装多腔式型钢结构:Step five, hoisting multi-cavity steel structure:
所述多腔式型钢结构包括若干型钢单元,所述型钢单元为H型钢单元(2)或冷弯C型钢单元;型钢单元的翼缘依次相互焊接拼接形成两端开口的多腔式型钢结构;多腔式型钢结构的一端形成有水平接头,另一端形成与水平接头配合的卡合槽;多腔式型钢结构中部形成若干大小相同的空腔;The multi-chamber shaped steel structure includes several shaped steel units, the shaped steel units are H-shaped steel units (2) or cold-formed C-shaped steel units; the flanges of the shaped steel units are welded and spliced to each other in sequence to form a multi-cavity shaped steel structure with openings at both ends; One end of the multi-cavity steel structure is formed with a horizontal joint, and the other end forms an engaging groove for matching with the horizontal joint; the middle part of the multi-cavity steel structure forms several cavities of the same size;
步骤六、灌注水下混凝土:Step six, pouring underwater concrete:
采用导管法灌注混凝土,根据槽段开挖的深度确定需要的管节个数,管节之间以丝扣连接或螺栓连接并以环状橡胶垫密封,再根据多腔式型钢结构内的腔体个数确定所需导管的数量,每一个腔体都需下放一根导管,多腔式型钢结构的钢板与槽壁之间的空隙也需放入一根导管灌注混凝土。混凝土开始灌注时,先在导管内放置隔水球以便混凝土灌注时将管内泥浆从管底排出;Concrete is poured using the conduit method, and the number of pipe joints required is determined according to the excavation depth of the groove section. The number of bodies determines the number of required conduits. Each cavity needs to be lowered with a conduit, and the gap between the steel plate and the tank wall of the multi-cavity steel structure also needs to be filled with concrete. When the concrete is poured, first place a water-proof ball in the pipe so that the mud in the pipe can be discharged from the bottom of the pipe when the concrete is poured;
步骤七、第二幅多腔式型钢混凝土地下连续墙的施工:
开挖第二单元槽段;吊装第二幅多腔式型钢结构,使得第二幅多腔式型钢结构的水平接头与第一幅多腔式型钢结构的卡合槽咬合,从而使得两个多腔式型钢结构的连接处能够承受横向荷载,避免在地下连续墙的连接处出现薄弱区,并且提高连接处的防水性能;往两个多腔式型钢结构的连接处和第二幅多腔式型钢结构的腔内灌注混凝土,完成第二幅多腔式型钢混凝土地下连续墙和水平连接处的施工;Excavate the second unit groove section; hoist the second multi-cavity steel structure so that the horizontal joint of the second multi-cavity steel structure engages with the snap groove of the first multi-cavity steel structure, so that the two multi-cavity steel structures The connection of the cavity-type steel structure can withstand lateral loads, avoiding weak areas at the connection of the underground diaphragm wall, and improving the waterproof performance of the connection; to the connection of two multi-cavity steel structures and the second multi-cavity Concrete is poured into the cavity of the steel structure, and the construction of the second multi-cavity steel concrete underground diaphragm wall and horizontal joints is completed;
步骤八、重复步骤七,直至完成两墙合一的多腔式型钢混凝土组合结构的建造。Step 8: Repeat
进一步的改进,所述步骤五中,多腔式型钢结构的高度低于围护结构深度时,所述空腔内侧顶部焊接固定有竖向接头,形成焊接有竖向接头的多腔式型钢结构,然后再将另一个多腔式型钢结构的空腔底部套入竖向接头,焊接连接,如是连接若干多腔式型钢结构形成多腔式型钢结构组,当多腔式型钢结构组至大于或等于围护结构深度时,将多腔式型钢结构组吊装到预设的槽段内。As a further improvement, in
进一步的改进,所述多腔式型钢结构组的吊装方法如下用吊机将焊接好的多腔式型钢结构吊装至槽段口,再吊住上面一节多腔式型钢结构套入竖向接头定位焊接,待焊缝冷却后将连接好的多腔式型钢结构组吊放至槽底。吊放的具体方式为:主、副两辆吊机于多腔式型钢结构组沿长度方向的两端,同时将多腔式型钢结构组缓慢水平起吊,然后主吊机持续上升,副吊机持续下降,直到将多腔式型钢结构组完成从水平方向至竖直方向的翻转,调整多腔式型钢结构组与槽段口对正后缓慢下放,完成多腔式型钢的吊放。As a further improvement, the hoisting method of the multi-cavity steel structure group is as follows: use a crane to hoist the welded multi-cavity steel structure to the opening of the slot section, and then hoist the upper section of the multi-cavity steel structure and insert it into the vertical joint For positioning welding, lift the connected multi-cavity steel structure group to the bottom of the tank after the weld seam cools down. The specific method of hoisting is: the main and auxiliary cranes are placed at the two ends of the multi-cavity steel structure group along the length direction, and the multi-cavity steel structure group is slowly hoisted horizontally, then the main crane continues to rise, and the auxiliary crane Continue to descend until the multi-cavity steel structure group is turned from the horizontal direction to the vertical direction, adjust the multi-cavity steel structure group to align with the slot opening, and then slowly lower it to complete the multi-cavity steel structure.
进一步的改进,所述竖向接头为方钢管(13)。As a further improvement, the vertical joint is a square steel pipe (13).
进一步的改进,所述型钢单元的轴压承载力满足如下条件:As a further improvement, the axial compression bearing capacity of the section steel unit satisfies the following conditions:
N0=fsc·(Asc–(As–Assn))+(As–Assn)·fy (1)N 0 =f sc ·(A sc –(A s –A ssn ))+(A s –A ssn )·f y (1)
fsc=(1.212+Bθ+Cθ2)·fc (2)f sc =(1.212+Bθ+Cθ 2 )·f c (2)
θ=Ass1fy/Acfc (3)θ=A ss1 f y /A c f c (3)
Ass1=min{t1,t2,t3}·2(b+d) (4)A ss1 =min{t 1 ,t 2 ,t 3 }·2(b+d) (4)
Assn=min{t1,t2,t3}·2(n·b+d) (5)A ssn =min{t 1 ,t 2 ,t 3 }·2(n·b+d) (5)
B=0.131fy/213+0.723 (6)B=0.131f y /213+0.723 (6)
C=0.026-0.07fc/14.4 (7)C=0.026-0.07 f c /14.4 (7)
式中:b为型钢单元的宽度;d为型钢单元的厚度;n为型钢单元的腔体个数;t1,t2,t3分别为型钢单元的上钢板、腹板、下钢板厚度;Ass1为单个腔体有效约束钢材面积,Assn为n个腔体有效约束钢材面积;fy为钢材屈服强度;fc为混凝土抗压强度;Ac为单个腔体内混凝土横截面面积;B、C为截面形状对套箍效应的影响系数;θ为单个腔体套箍系数;fsc为多腔式型钢混凝土抗压强度设计值;N0为多腔式型钢混凝土轴心受压承载力设计值,Asc为构件横截面总面积,As为钢材横截面面积;In the formula: b is the width of the steel unit; d is the thickness of the steel unit; n is the number of cavities of the steel unit; t 1 , t 2 , and t 3 are the thicknesses of the upper steel plate, web plate and lower steel plate of the steel unit; A ss1 is the effective confinement steel area of a single cavity, A ssn is the effective confinement steel area of n cavities; f y is the yield strength of steel; f c is the concrete compressive strength; A c is the concrete cross-sectional area in a single cavity; B , C is the influence coefficient of section shape on the hoop effect; θ is the hoop coefficient of a single cavity; f sc is the design value of the compressive strength of multi-chamber steel concrete; N 0 is the axial compressive bearing capacity of multi-chamber steel concrete Design value, A sc is the total cross-sectional area of the member, and A s is the cross-sectional area of the steel;
受剪承载力满足:The shear bearing capacity satisfies:
Vu=n·0.71fsvAsc-(n-1)·0.58fyt2(d-t1-t2) (8)V u =n·0.71f sv A sc -(n-1)·0.58f y t 2 (dt 1 -t 2 ) (8)
fsv=1.547fyαsc/(αsc+1) (9)f sv =1.547f y α sc /(α sc +1) (9)
αsc=As/Ac (10)α sc =A s /A c (10)
式中:Vu为多腔式型钢混凝土受剪承载力;fsv单个腔体型钢混凝土抗剪承载力设计值;αsc为单个腔体含钢率。In the formula: V u is the shear bearing capacity of multi-cavity steel concrete; f sv is the design value of the shear capacity of steel concrete in a single cavity; α sc is the steel content of a single cavity.
受弯承载力满足:The flexural capacity satisfies:
Mu=γmWscfsc+{max{t1,t3}-min{t1,t3}}·b·fy·(d-t1/2-t3/2), (11)M u =γ m W sc f sc +{max{t 1 ,t 3 }-min{t 1 ,t 3 }}·b·f y ·(dt 1 /2-t 3 /2), (11)
当t2=min{t1,t2,t3}时;When t 2 =min{t 1 ,t 2 ,t 3 };
Mu=γmWscfsc+(t3-t1)·b·fy·(d-t1/2-t3/2)+(n+1)·(t2-t1)·fy·(d-t1-t3)2/4 (12)M u =γ m W sc f sc +(t 3 -t 1 )·b·f y ·(dt 1 /2-t 3 /2)+(n+1)·(t 2 -t 1 )·f y ·(dt 1 -t 3 ) 2 /4 (12)
当t1=min{t1,t2,t3}时;When t 1 =min{t 1 ,t 2 ,t 3 };
Wsc=b·d2/6 (14)W sc =b·d 2 /6 (14)
其中,Mu为构件受弯承载力设计值,Wsc为受弯构件截面模量,max{t1,t3}表示t1和t3中的较大值,min{t1,t3}表示t1和t3中的较小值,γm为塑性发展系数。Among them, M u is the design value of the flexural bearing capacity of the member, W sc is the section modulus of the flexural member, max{t 1 ,t 3 } represents the larger value of t 1 and t 3 , min{t 1 ,t 3 } represents the smaller value of t 1 and t 3 , and γ m is the plastic development coefficient.
进一步的改进,所述型钢单元的翼缘内侧固定有若干栓钉单元(5);所述水平接头包括H型钢(8),H型钢(8)的上表面和下表面均焊接固定有卡接钢板(6);所述卡合槽通过在H型钢单元(2)的内侧焊接固定钢板(61)形成或由冷弯C型钢单元直接形成。As a further improvement, several stud units (5) are fixed on the inner side of the flange of the steel unit; the horizontal joint includes H-shaped steel (8), and the upper surface and the lower surface of the H-shaped steel (8) are welded and fixed with clip joints. Steel plate (6); the engaging groove is formed by welding a fixed steel plate (61) inside the H-shaped steel unit (2) or directly formed by cold-formed C-shaped steel unit.
进一步的改进,所述型钢单元上部的栓钉单元(5)和下部的栓钉单元(5)相互交错设置。As a further improvement, the stud units (5) on the upper part and the stud units (5) on the lower part of the section steel unit are arranged alternately.
进一步的改进,所述步骤一包括如下步骤:As a further improvement, said
在清除地上、地下障碍物,排除地面积水后,通过挖、填、找平使得建筑场地的自然标高达到设计标高的要求;After clearing the ground and underground obstacles and removing the accumulated water on the ground, the natural elevation of the construction site can meet the requirements of the design elevation through excavation, filling, and leveling;
所述步骤二包括如下步骤:Described
先用全站仪测量放样,确定地下连续墙的位置;测量定位后用挖掘机开挖导槽;再由人工修整局部区域的沟槽;建造导墙,导墙采用倒“L”形,为现浇的整体钢筋混凝土结构;导墙建造方法如下:沟槽开挖到预设位置后后开始绑扎钢筋,逐步检查各个节点固定是否到位,确认无误后开始立支模板,在支模板外侧使用横向支撑加以固定,通过质量检验后再进入下一步施工,确保导墙达到净距和垂直度的设计要求;最后浇筑混凝土;在导墙混凝土实测强度达到强度设计值的85%后可拆模,拆模后设置上下两道木枋支撑,并及时进行回填,以防开挖的导墙受到侧面挤压而变形;First use the total station to measure and set out to determine the position of the underground diaphragm wall; after measuring and positioning, excavate the guide groove with an excavator; then manually repair the groove in the local area; Cast-in-place overall reinforced concrete structure; the construction method of the guide wall is as follows: After the trench is excavated to the preset position, the steel bars are bound, and each node is checked step by step to see if it is fixed in place. The support is fixed, and after passing the quality inspection, proceed to the next step of construction to ensure that the guide wall meets the design requirements for clear distance and verticality; finally pour concrete; after the measured strength of the guide wall concrete reaches 85% of the strength design value, the formwork can be removed. Set the upper and lower wooden frame supports behind the formwork, and backfill in time to prevent the excavated guide wall from being deformed by lateral extrusion;
所述步骤四包括如下步骤:Described step four comprises the following steps:
确定沟槽各幅段位置后,利用铣槽机配套定位架将铣槽机固定在槽段上,确保铣斗入槽姿态以及平面位置,铣槽机通过安装在铣轮上不同形状和硬度的铣齿来切削地层,将泥土和岩石破碎成小块,与槽段中的泥浆混合后,通过排泥回浆泵和泥砂分离系统处理回收泥浆,处理后干净的泥浆重新抽回槽中循环使用,直至终孔成槽;采用先铣槽段两端,再铣中间的施工方式,为了确保铣槽过程中垂直度不会由于累计偏差产生大的变化,针对不同槽段,采用多次测槽纠偏来控制槽段的整体垂直度,为了确保超声波测槽的精度,每次测槽前对槽段进行泥浆置换,降低槽段内泥浆的比重、含砂率。After determining the position of each section of the groove, use the supporting positioning frame of the milling machine to fix the milling machine on the groove section to ensure the attitude and plane position of the milling bucket entering the groove. The teeth are milled to cut the stratum, and the soil and rock are broken into small pieces. After mixing with the mud in the tank section, the recovered mud is processed by the mud discharge pump and the mud-sand separation system. After the treatment, the clean mud is pumped back into the tank for recycling. , until the final hole is slotted; adopt the construction method of first milling the two ends of the slot section, and then milling the middle. In order to ensure that the verticality will not change greatly due to the cumulative deviation during the milling process, multiple slot measurements are used for different slot sections Deviation correction is used to control the overall verticality of the groove section. In order to ensure the accuracy of ultrasonic groove measurement, the groove section is replaced with mud before each groove measurement to reduce the specific gravity and sand content of the mud in the groove section.
一种上述两墙合一的多腔式型钢混凝土组合结构的建造方法制作得到的两墙合一的多腔式型钢混凝土组合结构。A two-wall-in-one multi-cavity steel-concrete composite structure manufactured by the construction method of the above-mentioned two-wall-in-one multi-cavity steel-concrete composite structure.
本发明的优点:Advantages of the present invention:
本发明用H(冷弯C)型钢代替了传统的钢筋,其作为外壁不需要考虑开裂,钢材防水性能好,可以减少后期因渗水而产生的围护成本,同时施工期间由于钢材作为外壁的存在,可以避免塌孔造成的混凝土夹泥现象。核心混凝土受到多腔式H型钢或冷弯C型钢结构的约束,处于三向受压状态,混凝土开裂受限,抗压承载能力、防水性能和耐久性能都有明显的提高。此外,本发明的新型多腔式H(冷弯C)型钢混凝土组合结构中钢结构部件可以在工厂预制成型,缩短工期,简化施工工艺。The present invention replaces traditional steel bars with H (cold-formed C) section steel, which does not need to consider cracking as the outer wall, and the steel has good waterproof performance, which can reduce the enclosure cost caused by water seepage in the later stage, and at the same time, due to the existence of steel as the outer wall during construction , It can avoid the concrete mud phenomenon caused by the hole collapse. The core concrete is constrained by the multi-cavity H-shaped steel or cold-formed C-shaped steel structure, and is in a three-dimensional compression state. The cracking of the concrete is limited, and the compressive bearing capacity, waterproof performance and durability are significantly improved. In addition, the steel structure components in the novel multi-cavity H (cold-formed C) steel-concrete composite structure of the present invention can be prefabricated in the factory, shortening the construction period and simplifying the construction process.
附图说明Description of drawings
图1为H型钢单元三维图;Figure 1 is a three-dimensional diagram of an H-shaped steel unit;
图2为H型钢单元横断面图Figure 2 is a cross-sectional view of the H-shaped steel unit
图3为多腔式H型钢结构单元示意图;Fig. 3 is a schematic diagram of a multi-cavity H-shaped steel structure unit;
图4为多腔式H型钢混凝土组合结构示意图;Fig. 4 is a schematic diagram of a multi-cavity H-shaped steel-concrete composite structure;
图5为多腔式H型钢混凝土组合结构横断面图;Figure 5 is a cross-sectional view of a multi-cavity H-shaped steel-concrete composite structure;
图6为H型钢混凝土组合结构竖向接头形式;Fig. 6 is the vertical joint form of the H-shaped steel-concrete composite structure;
图7为H型钢混凝土组合结构水平接头形式;Fig. 7 is the horizontal joint form of the H-shaped steel-concrete composite structure;
图8为冷弯C型钢单元三维图;Fig. 8 is a three-dimensional diagram of a cold-formed C-shaped steel unit;
图9为多腔式冷弯C型钢结构单元示意图;Fig. 9 is a schematic diagram of a multi-cavity cold-formed C-shaped steel structure unit;
图10为多腔式冷弯C型钢混凝土组合结构三维图。Fig. 10 is a three-dimensional diagram of a multi-cavity cold-formed C-shaped steel-concrete composite structure.
其中,1、核心混凝土单元,2、H型钢单元,3、H型钢角焊缝单元,4、H型钢拼接焊缝单元,5、栓钉单元,6、卡接钢板,61、固定钢板、7、钢板与H(冷弯C)型钢的拼接角焊缝单元,8、H型钢(水平接头),9、多腔式H型钢结构单元,10、冷弯C型钢单元,11、C型钢喇叭形焊缝单元,12、多腔式冷弯C型钢结构单元,13、方钢管。Among them, 1. Core concrete unit, 2. H-shaped steel unit, 3. H-shaped steel fillet weld unit, 4. H-shaped steel spliced weld unit, 5. Stud unit, 6. Clamping steel plate, 61. Fixed steel plate, 7 , Steel plate and H (cold-formed C) steel splicing fillet weld unit, 8, H-shaped steel (horizontal joint), 9, multi-cavity H-shaped steel structure unit, 10, cold-formed C-shaped steel unit, 11, C-shaped steel horn-shaped Weld seam unit, 12. Multi-cavity cold-formed C-shaped steel structure unit, 13. Square steel pipe.
具体实施方式Detailed ways
以下结合附图及实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例Example
两墙合一的多腔式H(冷弯C)型钢混凝土地下连续墙的具体制作工艺如下:The specific manufacturing process of the multi-cavity H (cold-formed C) steel concrete underground continuous wall with two walls in one is as follows:
1、场地平整1. The site is level
在清除地上、地下障碍物,排除地面积水后,通过挖、填、找平使得建筑场地的自然标高达到设计标高的要求。场地平整过程中,建立必要的、能够满足施工要求的供水、排水、供电、道路以及临时建筑等基础设施,从而使施工中所要求的必要条件得到充分的满足。After clearing the above-ground and underground obstacles and removing the accumulated water on the ground, the natural elevation of the construction site can meet the design elevation requirements through excavation, filling, and leveling. In the process of leveling the site, establish necessary infrastructure such as water supply, drainage, power supply, roads and temporary buildings that can meet the construction requirements, so that the necessary conditions required in the construction can be fully met.
2、导墙施工2. Guide wall construction
先用全站仪测量放样,确定地下连续墙的位置,考虑到施工误差以及施工阶段支护结构收敛,导墙应适当外放;测量定位后用挖掘机开挖导槽,作业过程中,尽量不对导墙两侧的土体产生扰动,防止出现侧壁坍塌的情形;再由人工修整局部区域的沟槽;导墙采用倒“L”形,为现浇的整体钢筋混凝土结构,导墙开挖有一定强度后开始绑扎钢筋,逐步检查各个节点固定是否到位,确认无误后开始立支模板,在模板外侧使用横向支撑加以固定,通过质量检验后再进入下一步施工,确保导墙达到净距和垂直度的设计要求;最后浇筑混凝土;在导墙混凝土实测强度达到强度设计值的85%后可拆模,拆模后设置上下两道木枋支撑,并及时进行回填,以防开挖的导墙受到侧面挤压而变形。First use the total station to measure and set out to determine the position of the underground diaphragm wall. Considering the construction error and the convergence of the support structure during the construction stage, the guide wall should be placed outside properly; after the measurement and positioning, excavate the guide groove with an excavator. The soil on both sides of the guide wall will not be disturbed to prevent the side wall from collapsing; the grooves in some areas will be trimmed manually; After the excavation has a certain strength, start to bind the steel bars, and gradually check whether the fixation of each node is in place. After confirming that it is correct, start to support the formwork, and use lateral supports on the outside of the formwork to fix it. After passing the quality inspection, proceed to the next step of construction to ensure that the guide wall reaches the clear distance The design requirements for verticality and verticality; the final pouring of concrete; the formwork can be removed after the measured strength of the guide wall concrete reaches 85% of the strength design value. The guide wall is deformed by lateral extrusion.
3、制备泥浆3. Preparation of mud
根据工程的实际需要设置泥浆工厂,开挖槽段前预先制备好泥浆。泥浆可对槽壁产生一定的静水压力,可抵抗作用在槽壁上的侧向土压力和水压力,可以防止槽壁的坍塌和脱落;另外,泥浆还可以起到润滑剂的作用,降低开挖机器的损耗并且提高槽段开挖的效率。Set up a mud factory according to the actual needs of the project, and prepare the mud in advance before excavating the trench section. The mud can generate certain hydrostatic pressure on the tank wall, resist the lateral earth pressure and water pressure acting on the tank wall, and prevent the tank wall from collapsing and falling off; in addition, the mud can also act as a lubricant to reduce the Reduce the loss of digging machines and improve the efficiency of trench section excavation.
4、成槽施工4. Groove construction
确定各幅段位置后,利用铣槽机配套定位架将铣槽机固定在槽段上,确保铣斗入槽姿态以及平面位置。铣槽机通过安装在铣轮上不同形状和硬度的铣齿来切削地层,将泥土和岩石破碎成小块,与槽段中的泥浆混合后,通过排泥回浆泵和泥砂分离系统处理回收泥浆,处理后干净的泥浆重新抽回槽中循环使用,直至终孔成槽。采用先铣槽段两端,再铣中间的施工方式。为了确保铣槽过程中垂直度不会由于累计偏差产生大的变化,针对不同槽段,采用多次测槽纠偏来控制槽段的整体垂直度,为了确保超声波测槽的精度,每次测槽前对槽段进行泥浆置换,降低槽段内泥浆的比重、含砂率。After determining the position of each section, use the supporting positioning frame of the slot milling machine to fix the slot milling machine on the slot section to ensure the attitude and plane position of the milling bucket entering the slot. The slot milling machine cuts the strata through the milling teeth of different shapes and hardnesses installed on the milling wheel, breaks the soil and rocks into small pieces, mixes them with the mud in the slot section, and then processes and recycles them through the mud discharge pump and mud-sand separation system Slurry, the clean mud after treatment is pumped back into the tank for recycling until the final hole is formed into a slot. The construction method of milling both ends of the groove section first, and then milling the middle is adopted. In order to ensure that the verticality will not change greatly due to the cumulative deviation during the milling process, for different slot sections, multiple slot measurement corrections are used to control the overall verticality of the slot section. In order to ensure the accuracy of ultrasonic slot measurement, each slot measurement Mud replacement is performed on the tank section beforehand to reduce the specific gravity and sand content of the mud in the tank section.
5、吊装多腔式H(冷弯C)型钢结构5. Hoisting multi-cavity H (cold-formed C) steel structure
若围护结构深度大,多腔式H(冷弯C)型钢结构长度无法满足要求,则需利用竖向接头将多腔式H(冷弯C)型钢结构沿竖向拼接。采用方钢管作为竖向接头点焊固定在下面一节多腔式H(冷弯C)型钢结构上,用吊机将焊接好的多腔式H(冷弯C)型钢结构吊装至槽段口,再吊住上面一节多腔式H(冷弯C)型钢结构套入竖向接头与下面一节多腔式H(冷弯C)型钢结构定位焊接,待焊缝冷却后将连接好的多腔式H(冷弯C)型钢结构吊放至槽底。吊放的具体方式为:主、副两辆吊机于多腔式H(冷弯C)型钢结构沿长度方向的两端,同时将多腔式H(冷弯C)型钢结构缓慢水平起吊,然后主吊机持续上升,副吊机持续下降,直到将多腔式H(冷弯C)型钢完成从水平方向至竖直方向的翻转,调整多腔式型钢结构与槽段口对正后缓慢下放,完成多腔式型钢的吊放。If the enclosure structure is deep and the length of the multi-cavity H (cold-formed C) steel structure cannot meet the requirements, vertical joints are required to vertically splice the multi-cavity H (cold-formed C) steel structure. The square steel pipe is used as the vertical joint spot welding and fixed on the multi-cavity H (cold-formed C) steel structure below, and the welded multi-cavity H (cold-formed C) steel structure is hoisted to the opening of the slot section by a crane , and then hang the upper section of multi-cavity H (cold-formed C) steel structure and insert it into the vertical joint for positioning welding with the lower section of multi-cavity H (cold-formed C) steel structure. After the weld is cooled, the connected The multi-cavity H (cold-formed C) steel structure is hoisted to the bottom of the tank. The specific method of hoisting is: the main and auxiliary cranes are placed on the two ends of the multi-cavity H (cold-formed C) steel structure along the length direction, and the multi-cavity H (cold-formed C) steel structure is slowly hoisted horizontally at the same time. Then the main crane continues to rise, and the auxiliary crane continues to descend until the multi-cavity H (cold-formed C) steel is turned from the horizontal direction to the vertical direction, and the multi-cavity steel structure is adjusted slowly after aligning with the slot mouth. Lowering to complete the hoisting of multi-cavity steel.
6、灌注水下混凝土6. Pour underwater concrete
地下连续墙采用导管法灌注混凝土,根据槽段开挖的深度确定需要的管节个数,管节之间以丝扣连接或螺栓连接并以环状橡胶垫密封,再根据多腔式型钢结构内的腔体个数确定所需导管的数量,每一个腔体都需下放一根导管,多腔式H(冷弯C)型钢结构钢板与槽壁之间的空隙也需放入一根导管灌注混凝土。混凝土开始灌注时,先在导管内放置隔水球以便混凝土灌注时能将管内泥浆从管底排出。混凝土灌注过程中要保持混凝土连续均匀下料,在灌注过程中随时观察、测量混凝土面标高和导管的埋深,严防将导管口提出混凝土面。Concrete is poured into the underground diaphragm wall using the conduit method. The number of pipe joints required is determined according to the excavation depth of the groove section. The number of cavities inside determines the number of required conduits. Each cavity needs to be lowered with a conduit, and the gap between the multi-chamber H (cold-formed C) steel structural steel plate and the tank wall also needs to be placed with a conduit. Pour concrete. When the concrete starts pouring, first place a water-proof ball in the pipe so that the mud in the pipe can be discharged from the bottom of the pipe when the concrete is poured. During the concrete pouring process, the concrete should be continuously and uniformly fed, and the concrete surface elevation and the buried depth of the conduit should be observed and measured at any time during the pouring process, and the conduit mouth should not be lifted out of the concrete surface.
7、第二幅多腔式H(冷弯C)型钢混凝土地下连续墙的施工7. Construction of the second multi-cavity H (cold-formed C) steel concrete underground diaphragm wall
按照步骤4开挖第二单元槽段;焊接水平接头与多腔式H(冷弯C)型钢结构首端的钢板,水平接头由H型钢、H型钢角焊缝、钢板和钢板与H型钢的拼接角焊缝四个部分组成,将水平接头(H型钢)的翼缘与多腔式H(冷弯C)型钢结构的首端的钢板焊接;按照步骤5将焊接好的多腔式H(冷弯C)型钢结构吊放至第二槽段,使得水平接头的钢板能和第一幅多腔式H(冷弯C)地下连续墙末端的钢板咬合,该水平接头能够承受横向荷载,避免在地下连续墙的连接处出现薄弱区,除此之外还能够提高连接处的防水性能;往水平连接处和多腔式H(冷弯C)型钢结构腔内灌注混凝土,完成第二幅多腔式H(冷弯C)型钢混凝土地下连续墙和水平连接处的施工。Excavate the second unit groove section according to
采用声波透射法对墙体混凝土质量进行检测,检测墙段数量不宜少于同条件下总墙段数的20%,且不得少于3幅,每个检测墙段的预埋超声波管数不应少于4个,且宜布置在墙身截面的四边中点处;当根据声波透射法判定的墙身质量不合格时,应采用钻芯法进行验证。Use the acoustic wave transmission method to test the quality of the wall concrete. The number of tested wall sections should not be less than 20% of the total number of wall sections under the same conditions, and should not be less than 3 pieces. The number of pre-embedded ultrasonic tubes for each tested wall section should not be less At least 4, and should be arranged at the midpoint of the four sides of the wall section; when the quality of the wall determined by the sound wave transmission method is unqualified, the core drilling method should be used for verification.
在对多腔式型钢结构进行设计时,其受压承载力满足:When designing a multi-cavity steel structure, its compressive bearing capacity meets:
N0=fsc·(Asc–(As–Assn))+(As–Assn)·fy (1)N 0 =f sc ·(A sc –(A s –A ssn ))+(A s –A ssn )·f y (1)
fsc=(1.212+Bθ+Cθ2)·fc (2)f sc =(1.212+Bθ+Cθ 2 )·f c (2)
θ=Ass1fy/Acfc (3)θ=A ss1 f y /A c f c (3)
Ass1=min{t1,t2,t3}·2(b+d) (4)A ss1 =min{t 1 ,t 2 ,t 3 }·2(b+d) (4)
Assn=min{t1,t2,t3}·2(n·b+d) (5)A ssn =min{t 1 ,t 2 ,t 3 }·2(n·b+d) (5)
式中:b为构件宽度;d为构件厚度;n为腔体个数;多腔式H型钢混凝土t1,t2,t3分别为上钢板、腹板、下钢板厚度,多腔式冷弯C型钢混凝土t1,t2,t3相同;Ass1为单个腔体有效约束钢材面积,Ass1为n个腔体有效约束钢材面积;fy为钢材屈服强度;fc为混凝土抗压强度;Ac混凝土面积;B和D的定义和取值方法与钢管混凝土规范相同;θ为单个腔体套箍系数;fsc为多腔式型钢混凝土强度设计值;N0为多腔式型钢混凝土强度设计值,由两部分组成,一部分是有效约束钢材面积与混凝土组成部分的承载力,另一部分是非有效约束钢材(任意一钢材厚度t,非有效约束钢材厚度为t-min{t1,t2,t3})承担的轴向承载力,该公式认为钢材对混凝土的约束取决于腔体混凝土周围最薄钢板,厚钢板只取与最薄钢板相同厚度作为混凝土的有效约束钢材用于等式第一项,而第一项未计入的钢材作为第二项承担轴向力。In the formula: b is the width of the member; d is the thickness of the member; n is the number of cavities; t 1 , t 2 , and t 3 are the thicknesses of the upper steel plate, web plate, and lower steel plate of the multi-cavity H-shaped steel concrete. C-shaped steel concrete t 1 , t 2 , and t 3 are the same; A ss1 is the effective confinement steel area of a single cavity, and A ss1 is the effective confinement steel area of n cavities; f y is the yield strength of steel; f c is the concrete compressive strength Strength ; A c concrete area; the definition and value method of B and D are the same as the concrete filled steel pipe specification; θ is the hoop coefficient of a single cavity; The design value of concrete strength consists of two parts, one part is the area of effectively constrained steel and the bearing capacity of concrete components, and the other is non-effectively constrained steel (the thickness of any steel is t, the thickness of non-effectively constrained steel is t-min{t 1 , t 2 , t 3 }), the formula considers that the restraint of steel on concrete depends on the thinnest steel plate around the concrete in the cavity, and the thickest steel plate only takes the same thickness as the thinnest steel plate as the effective restraint of concrete. The first item of the equation, and the steel not included in the first item bears the axial force as the second item.
受剪承载力满足:The shear bearing capacity satisfies:
Vu=n·0.71fsvAsc-(n-1)·0.58fyt2(d-t1-t2) (6)V u =n·0.71f sv A sc -(n-1)·0.58f y t 2 (dt 1 -t 2 ) (6)
fsv=1.547fyαsc/(αsc+1) (7)f sv =1.547f y α sc /(α sc +1) (7)
αsc=As/Ac (8)α sc =A s /A c (8)
式中:Vu为多腔式型钢混凝土受剪承载力,其n个腔体承载力即为n个矩形钢管混凝土抗剪承载力叠加,减去共用的(n-1)个腹板的抗剪承载力;fsv单个腔体型钢混凝土(单个腔体型钢混凝土即矩形钢管混凝土)抗剪承载力设计值其余符号与轴压承载力公式中符号相同。In the formula: V u is the shear bearing capacity of multi-cavity steel concrete, and the bearing capacity of n cavities is the superposition of the shear bearing capacity of n rectangular steel tube concrete, minus the shared (n-1) web Shear bearing capacity; f sv is the design value of the shear bearing capacity of single cavity steel concrete (single cavity steel concrete, namely rectangular steel tube concrete), and the remaining symbols are the same as those in the axial compression bearing capacity formula.
受弯承载力满足:The flexural capacity satisfies:
Mu=γmWscfsc+{max{t1,t3}-min{t1,t3}}·b·fy·(d-t1/2-t3/2), (9)M u =γ m W sc f sc +{max{t 1 ,t 3 }-min{t 1 ,t 3 }}·b·f y ·(dt 1 /2-t 3 /2), (9)
当t2=min{t1,t2,t3}时;When t 2 =min{t 1 ,t 2 ,t 3 };
Mu=γmWscfsc+(t3-t1)·b·fy·(d-t1/2-t3/2)+(n+1)·(t2-t1)·fy·(d-t1-t3)2/4 (10)M u =γ m W sc f sc +(t 3 -t 1 )·b·f y ·(dt 1 /2-t 3 /2)+(n+1)·(t 2 -t 1 )·f y ·(dt 1 -t 3 ) 2 /4 (10)
当t1=min{t1,t2,t3}时;When t 1 =min{t 1 ,t 2 ,t 3 };
Wsc=b·d2/6 (12)W sc =b·d 2 /6 (12)
式中:为充分利用受压区混凝土,故一般情况下t3不会最小;γm为塑性发展系数;Wsc为受弯构件的截面模量;式(9)中第一项中由于考虑了钢材约束效应,因此由单个腔体腹板厚度决定,第二项是非有效约束钢材承担的受弯承载力;式(10)中第一项由受压区钢翼缘板厚度决定,第二项即考虑受拉区非有效约束钢材承担的受弯承载力,第三项即考虑腹板非有效约束钢材达到全截面塑性时承担的受弯承载力。In the formula: in order to make full use of the concrete in the compression zone, t 3 will not be the smallest under normal circumstances; γ m is the plastic development coefficient; W sc is the section modulus of the flexural member; Therefore, it is determined by the web thickness of a single cavity, and the second item is the flexural bearing capacity of the non-effectively constrained steel; the first item in formula (10) is determined by the thickness of the steel flange plate in the compression zone, and the second The first term is to consider the flexural capacity of the non-effectively restrained steel in the tension zone, and the third term is to consider the flexural capacity of the non-effectively restrained steel in the web to achieve full-section plasticity.
尽管本发明的实施方案已公开如上,但并不仅仅限于说明书和实施方案中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里所示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and embodiment, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Further modifications can be effected, so the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.
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