CN115465669A - Pneumatic flow transmission sending device for specimen tube - Google Patents
Pneumatic flow transmission sending device for specimen tube Download PDFInfo
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- CN115465669A CN115465669A CN202210999729.9A CN202210999729A CN115465669A CN 115465669 A CN115465669 A CN 115465669A CN 202210999729 A CN202210999729 A CN 202210999729A CN 115465669 A CN115465669 A CN 115465669A
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- 230000007246 mechanism Effects 0.000 claims description 69
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- 230000036544 posture Effects 0.000 abstract description 13
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- 230000008569 process Effects 0.000 description 9
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- 239000008280 blood Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G51/00—Conveying articles through pipes or tubes by fluid flow or pressure; Conveying articles over a flat surface, e.g. the base of a trough, by jets located in the surface
- B65G51/02—Directly conveying the articles, e.g. slips, sheets, stockings, containers or workpieces, by flowing gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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Abstract
Description
技术领域technical field
本发明涉及医疗物流设备技术领域,具体地说是涉及一种用于标本管的气动物流传输发送设备。The invention relates to the technical field of medical logistics equipment, in particular to a pneumatic fluid transmission and sending equipment for specimen tubes.
背景技术Background technique
目前已有医院开始应用医疗物流传输系统,通过医疗物流传输系统实现物品在医院不同楼层、不同房间之间自动传输,这有效提高了医院的物流传输效率,也保障了物品传输的安全性。但对于采血管等标本管,其对传输的时效性要求更高,采用传统的医疗物流传输系统则难以满足要求。为此,部分企业开始研发气动物流传输系统,通过压缩空气对标本管施加动力,使标本管沿着管道高速传送,传输效率大大提高,完全满足了标本管传输对时效性的要求。在整个气动物流传输系统中,标本管的发送涉及较多环节,比如需要对标本管梳理调整姿态,对标本管传送投料,扫描标本管上的条形码以记录标本管的信息,将标本管发射至管道。上述各环节若能实现自动操作,将极大提高气动物流传输系统的效率。At present, some hospitals have begun to apply the medical logistics transmission system. The medical logistics transmission system realizes the automatic transmission of items between different floors and different rooms in the hospital, which effectively improves the logistics transmission efficiency of the hospital and also ensures the safety of item transmission. However, for sample tubes such as blood collection tubes, the timeliness of transmission is higher, and it is difficult to meet the requirements with traditional medical logistics transmission systems. For this reason, some enterprises have begun to develop pneumatic logistics transmission systems, which apply power to the specimen tubes through compressed air, so that the specimen tubes are transported along the pipeline at high speed, and the transmission efficiency is greatly improved, which fully meets the timeliness requirements of specimen tube transmission. In the entire pneumatic logistics transmission system, the sending of the sample tube involves many links, such as combing and adjusting the posture of the sample tube, feeding and feeding the sample tube, scanning the barcode on the sample tube to record the information of the sample tube, and sending the sample tube to pipeline. If the above-mentioned links can be automatically operated, the efficiency of the pneumatic logistics transmission system will be greatly improved.
发明内容Contents of the invention
本发明的目的在于提供一种用于标本管的气动物流传输发送设备,以实现对标本管梳理调整姿态、对标本管传送投料、扫描标本管上的条形码、将标本管发射至管道的自动操作。The purpose of the present invention is to provide a pneumatic flow transmission and sending device for sample tubes, so as to realize the automatic operation of combing and adjusting the posture of the sample tubes, conveying and feeding the sample tubes, scanning the barcodes on the sample tubes, and launching the sample tubes to the pipeline .
为了达到上述目的,本发明所采用的技术解决方案如下:In order to achieve the above object, the technical solution adopted in the present invention is as follows:
一种用于标本管的气动物流传输发送设备,包括支撑架以及设置于支撑架上的理料单元、投料单元和发射单元;A pneumatic flow transmission and sending device for specimen tubes, including a support frame and a material sorting unit, a feeding unit and a launch unit arranged on the support frame;
所述理料单元包括理料仓、固定板、推板和第一驱动机构;在理料仓的一侧内壁固定连接至少一块固定板,所述固定板沿着竖直方向伸展;在每一块固定板的前侧布置有一块推板,所述推板滑动连接所述固定板或所述理料仓,所述推板沿着竖直方向伸展,所述推板可相对于所述固定板沿着竖直方向移动;所述第一驱动机构带动所述推板相对于相邻的所述固定板沿着竖直方向移动;除最前侧的所述推板之外的其他推板,在推板相对于相邻的所述固定板沿着竖直方向向下移动至极限位置时,推板的上端面和推板前侧固定板的上端面平齐;在推板相对于相邻的所述固定板沿着竖直方向向上移动至极限位置时,推板的上端面和推板后侧固定板的上端面平齐;The sorting unit includes a sorting bin, a fixed plate, a push plate and a first drive mechanism; at least one fixed plate is fixedly connected to one side of the inner wall of the sorted bin, and the fixed plate extends along the vertical direction; A push plate is arranged on the front side of the fixed plate, and the push plate is slidably connected to the fixed plate or the storage bin, and the push plate extends along the vertical direction, and the push plate can be moved relative to the fixed plate. Move along the vertical direction; the first driving mechanism drives the push plate to move along the vertical direction relative to the adjacent fixed plate; other push plates except the push plate on the front side, When the push plate moves down to the limit position in the vertical direction relative to the adjacent fixed plate, the upper end surface of the push plate is flush with the upper end surface of the fixed plate on the front side of the push plate; When the fixed plate moves upwards to the limit position along the vertical direction, the upper end surface of the push plate is flush with the upper end surface of the fixed plate on the rear side of the push plate;
所述投料单元包括第一转轴、第二转轴、第二驱动机构、第一传动机构和扫码器;所述第一转轴和所述第二转轴均分别转动连接所述支撑架,所述第一转轴和所述第二转轴并排布置,所述第一转轴和所述第二转轴之间留有间隙,所述第一转轴和所述第二转轴之间的上方位置用于放置标本管;所述第二驱动机构经所述第一传动机构带动所述第一转轴和所述第二转轴转动;所述扫码器的扫描端朝向所述第一转轴和所述第二转轴之间的间隙;The feeding unit includes a first rotating shaft, a second rotating shaft, a second driving mechanism, a first transmission mechanism, and a code scanner; the first rotating shaft and the second rotating shaft are respectively rotatably connected to the support frame, and the first rotating shaft A rotating shaft and the second rotating shaft are arranged side by side, there is a gap between the first rotating shaft and the second rotating shaft, and the upper position between the first rotating shaft and the second rotating shaft is used for placing sample tubes; The second driving mechanism drives the first rotating shaft and the second rotating shaft to rotate through the first transmission mechanism; the scanning end of the code scanner faces the distance between the first rotating shaft and the second rotating shaft gap;
所述发射单元包括上筒座、下筒座、回转筒、第三驱动机构、第二传动机构和发射传输管道;所述支撑架上设置所述上筒座和所述下筒座,所述上筒座位于所述下筒座的上方;所述回转筒位于所述上筒座和所述下筒座之间,所述回转筒转动连接所述上筒座和/或所述下筒座;所述第三驱动机构经所述第二传动机构带动所述回转筒转动;所述上筒座上开设入料口和发射出口,所述发射出口连接所述发射传输管道,所述下筒座上开设进气口,所述进气口连接进气嘴,所述回转筒上开设沿着上、下布置的至少一个料道;所述回转筒转动至第一位置时,所述料道的上端对准所述入料口;所述回转筒转动至第二位置时,所述料道的两端分别对准所述进气口和所述发射出口;The launch unit includes an upper cylinder base, a lower cylinder base, a rotary cylinder, a third drive mechanism, a second transmission mechanism and a transmission transmission pipeline; the upper cylinder base and the lower cylinder base are arranged on the support frame, and the The upper barrel seat is located above the lower barrel seat; the rotary cylinder is located between the upper barrel seat and the lower barrel seat, and the rotary barrel is rotatably connected to the upper barrel seat and/or the lower barrel seat ; The third driving mechanism drives the rotary cylinder to rotate through the second transmission mechanism; The upper cylinder seat is provided with a material inlet and a launch outlet, and the launch outlet is connected to the launch transmission pipeline, and the lower cylinder An air inlet is provided on the seat, and the air inlet is connected to the air inlet nozzle, and at least one material channel arranged along the upper and lower sides is provided on the rotary drum; when the rotary drum rotates to the first position, the material channel The upper end of the material channel is aligned with the material inlet; when the rotary cylinder is rotated to the second position, the two ends of the material channel are respectively aligned with the air inlet and the emission outlet;
标本管进入理料仓后,标本管从最前侧的推板移动至最后侧的固定板,标本管继续落入第一转轴和所述第二转轴之间的上方位置,标本管从所述第一转轴和所述第二转轴之间上方位置移出后,标本管进入上筒座上的入料口。After the sample tube enters the storage bin, the sample tube moves from the frontmost push plate to the rearmost fixed plate, the sample tube continues to fall into the upper position between the first rotating shaft and the second rotating shaft, and the sample tube moves from the first rotating shaft to the upper position. After the upper position between the first rotating shaft and the second rotating shaft is moved out, the sample tube enters the material inlet on the upper cylinder seat.
优选的,所述固定板的上端面朝向后方倾斜向下布置;所述推板的上端面朝向后方倾斜向下布置。Preferably, the upper end surface of the fixing plate is arranged obliquely downward toward the rear; the upper end surface of the push plate is arranged obliquely downward toward the rear.
优选的,所述第一驱动机构包括第一电机、摇杆和连杆,所述第一电机的输出转轴固定连接所述摇杆的一端,所述摇杆的另一端铰接所述连杆的一端,所述连杆的另一端铰接所述推板。Preferably, the first drive mechanism includes a first motor, a rocker and a connecting rod, the output shaft of the first motor is fixedly connected to one end of the rocker, and the other end of the rocker is hinged to the connecting rod. One end, and the other end of the connecting rod is hinged to the push plate.
优选的,所述第一传动机构包括第一驱动带轮、第一被动带轮、第二被动带轮和第一传动带;所述第二驱动机构动力连接所述第一驱动带轮,所述第一被动带轮装配于所述第一转轴的一端,所述第二被动带轮装配于所述第二转轴的一端,所述第一传动带连接第一驱动带轮、第一被动带轮和第二被动带轮;所述第二驱动机构设置为第二电机,所述第二电机的输出转轴动力连接所述第一驱动带轮。Preferably, the first transmission mechanism includes a first driving pulley, a first driven pulley, a second driven pulley and a first transmission belt; the second driving mechanism is power-connected to the first driving pulley, and the The first driven pulley is assembled on one end of the first rotating shaft, the second driven pulley is assembled on one end of the second rotating shaft, and the first transmission belt connects the first driving pulley, the first driven pulley and the first driving pulley. The second driven pulley; the second drive mechanism is set as a second motor, and the output shaft of the second motor is power-connected to the first drive pulley.
优选的,还包括减速器,所述第二电机的输出转轴连接所述减速器的输入端,所述减速器输出端连接所述第一驱动带轮。Preferably, a reducer is also included, the output shaft of the second motor is connected to the input end of the reducer, and the output end of the reducer is connected to the first driving pulley.
优选的,还包括拨料单元,所述拨料单元用于将标本管从所述第一转轴和所述第二转轴之间上方位置移出;所述拨料单元包括第二驱动带轮、第三被动带轮、第二传动带和第四驱动机构;所述第二驱动带轮和所述第三被动带轮均分别转动连接所述支撑架,所述第二传动带连接所述第二驱动带轮和所述第三被动带轮,所述第二传动带的外侧设置有拨片,所述第四驱动机构动力连接所述第二驱动带轮;所述第四驱动机构带动所述第二驱动带轮转动,以带动所述第二传动带及所述拨片移动,所述拨片穿过所述第一转轴和所述第二转轴之间的上方位置;所述第四驱动机构设置为第四电机,所述第四电机的输出转轴动力连接所述第二驱动带轮。Preferably, it also includes a material shifting unit, which is used to move the sample tube out from the upper position between the first rotating shaft and the second rotating shaft; the material shifting unit includes a second driving pulley, a second Three driven pulleys, a second drive belt and a fourth drive mechanism; the second drive pulley and the third drive pulley are respectively rotatably connected to the support frame, and the second drive belt is connected to the second drive belt pulley and the third driven pulley, the outside of the second transmission belt is provided with a plectrum, and the fourth drive mechanism is power-connected to the second drive pulley; the fourth drive mechanism drives the second drive pulley The pulley rotates to drive the second transmission belt and the plectrum to move, and the plectrum passes through the upper position between the first rotating shaft and the second rotating shaft; the fourth driving mechanism is set as the first Four motors, the output shaft of the fourth motor is connected to the second driving pulley with power.
优选的,所述下筒座上还开设返料口,返料口连接有返料管道,所述下筒座上还设置有第一开关,所述第一开关用于开启或关闭所述返料口;所述回转筒转动至第一位置时,所述料道的下端对准所述返料口。Preferably, a material return port is provided on the lower cylinder base, and a material return pipeline is connected to the material return port, and a first switch is also provided on the lower cylinder base, and the first switch is used to open or close the return material. material opening; when the rotary drum rotates to the first position, the lower end of the material channel is aligned with the material return opening.
优选的,所述回转筒上开设沿着上、下布置的两个料道,定义一个料道为第一料道,另一个料道为第二料道;所述回转筒转动至第一位置时,第一料道的上端对准所述入料口,第二料道的两端分别对准所述进气口和所述发射出口;所述回转筒转动至第二位置时,第二料道的上端对准所述入料口,第一料道的两端分别对准所述进气口和所述发射出口。Preferably, two forehearths arranged along the upper and lower sides are provided on the rotary drum, and one forehearth is defined as the first forehearth, and the other is for the second forehearth; the rotary drum rotates to the first position , the upper end of the first channel is aligned with the inlet, and the two ends of the second channel are respectively aligned with the air inlet and the emission outlet; when the rotary drum rotates to the second position, the second The upper end of the material channel is aligned with the material inlet, and the two ends of the first material channel are respectively aligned with the air inlet and the emission outlet.
优选的,所述第二传动机构包括驱动带轮、被动带轮和传动带;所述第三驱动机构动力连接所述驱动带轮,所述被动带轮装配于所述回转筒的一端,所述传动带连接驱动带轮和被动带轮;所述第三驱动机构设置为第三电机,所述第三电机的输出转轴动力连接所述驱动带轮。Preferably, the second transmission mechanism includes a driving pulley, a driven pulley and a transmission belt; the third driving mechanism is power-connected to the driving pulley, the driven pulley is assembled at one end of the rotary cylinder, and the The transmission belt is connected to the driving pulley and the driven pulley; the third driving mechanism is set as a third motor, and the output shaft of the third motor is power-connected to the driving pulley.
优选的,还包括转运料仓,所述转运料仓开设入口、紧急入口和出口,标本管从所述第一转轴和所述第二转轴之间上方位置移出后落入所述转运料仓的入口,所述转运料仓的出口连通所述入料口。Preferably, it also includes a transfer bin, the transfer bin is provided with an entrance, an emergency entrance and an exit, and the sample tube falls into the transfer bin after moving out from the upper position between the first rotating shaft and the second rotating shaft. the inlet, and the outlet of the transfer bin communicates with the inlet.
本发明的有益技术效果是:The beneficial technical effect of the present invention is:
本发明的用于标本管的气动物流传输发送设备,标本管运送到理料单元时,标本管在推板和固定板之间移动,标本管被推板举升并落入后侧固定板的过程,标本管由各种姿态被梳理调整成“标本管的圆周侧壁贴合推板或固定板的侧壁且标本管呈水平”的姿态,如此,以自动实现对标本管姿态的梳理调整;标本管运送到投料单元时,第一转轴和第二转轴转动使标本管被带动翻转,由扫码器扫描标本管上的条形码以记录标本管的信息,并通过拨料单元将标本管从第一转轴和第二转轴之间上方位置移出;标本管运送到发射单元时,回转筒在第一位置和第二位置之间切换,向回转筒的料道投入标本管,并由压缩空气将料道内的标本管吹入发射传输管道。In the pneumatic flow transmission and sending device for sample tubes of the present invention, when the sample tubes are transported to the material handling unit, the sample tubes move between the push plate and the fixed plate, and the sample tubes are lifted by the push plate and fall into the rear side of the fixed plate. During the process, the sample tube is adjusted from various postures to the posture of "the circumferential side wall of the sample tube fits the side wall of the push plate or the fixed plate and the sample tube is horizontal", so as to automatically realize the combing and adjustment of the sample tube posture ; When the sample tube is transported to the feeding unit, the rotation of the first rotating shaft and the second rotating shaft causes the sample tube to be turned over, and the bar code on the sample tube is scanned by the scanner to record the information of the sample tube, and the sample tube is transferred from the sample tube through the feeding unit The upper position between the first rotating shaft and the second rotating shaft is moved out; when the sample tube is transported to the launching unit, the rotary drum is switched between the first position and the second position, and the sample tube is put into the material channel of the rotary drum, and compressed air The specimen tube in the forehearth is blown into the launch transfer tube.
附图说明Description of drawings
图1为本发明实施例中用于标本管的气动物流传输发送设备的立体图一;Fig. 1 is a
图2为本发明实施例中用于标本管的气动物流传输发送设备的立体图二;Fig. 2 is a second perspective view of the pneumatic fluid transmission and sending device used for specimen tubes in the embodiment of the present invention;
图3为本发明实施例中用于标本管的气动物流传输发送设备去除壳体后的立体图一;Fig. 3 is a
图4为本发明实施例中用于标本管的气动物流传输发送设备去除壳体后的立体图二;Fig. 4 is a second perspective view of the pneumatic flow transmission and sending device used for the sample tube in the embodiment of the present invention after removing the housing;
图5为本发明实施例中用于标本管的气动物流传输发送设备去除壳体后的立体图三;Fig. 5 is a third perspective view of the pneumatic flow transmission and sending device for the sample tube in the embodiment of the present invention after removing the housing;
图6为本发明实施例中理料单元的立体图一;Fig. 6 is a
图7为本发明实施例中理料单元的立体图二;Fig. 7 is the second perspective view of the material handling unit in the embodiment of the present invention;
图8为本发明实施例中理料单元的主视图;Fig. 8 is the front view of the material handling unit in the embodiment of the present invention;
图9为本发明实施例中理料单元的右视图;Fig. 9 is the right side view of the material handling unit in the embodiment of the present invention;
图10为本发明实施例中理料单元的左视图;Fig. 10 is the left view of the material handling unit in the embodiment of the present invention;
图11为本发明实施例中理料单元的俯视图;Fig. 11 is a top view of the material handling unit in the embodiment of the present invention;
图12为本发明实施例中理料单元的后视图;Fig. 12 is the rear view of the material handling unit in the embodiment of the present invention;
图13为本发明实施例中理料单元的仰视图;Fig. 13 is a bottom view of the material handling unit in the embodiment of the present invention;
图14为本发明实施例中理料单元局部结构立体图;Fig. 14 is a three-dimensional view of the partial structure of the material handling unit in the embodiment of the present invention;
图15为本发明实施例中理料单元局部结构主视图;Fig. 15 is a front view of the partial structure of the material handling unit in the embodiment of the present invention;
图16为本发明实施例中理料单元局部结构右视图;Fig. 16 is a right view of the partial structure of the material handling unit in the embodiment of the present invention;
图17为本发明实施例中理料单元局部结构左视图;Fig. 17 is a left view of the partial structure of the material handling unit in the embodiment of the present invention;
图18为本发明实施例中理料单元局部结构俯视图;Fig. 18 is a top view of the partial structure of the material handling unit in the embodiment of the present invention;
图19为本发明实施例中投料单元的立体图一;Figure 19 is a
图20为本发明实施例中投料单元的立体图二;Figure 20 is a second perspective view of the feeding unit in the embodiment of the present invention;
图21为本发明实施例中投料单元的主视图;Fig. 21 is the front view of the feeding unit in the embodiment of the present invention;
图22为本发明实施例中投料单元的后视图;Figure 22 is a rear view of the feeding unit in the embodiment of the present invention;
图23为本发明实施例中投料单元的右视图;Figure 23 is a right view of the feeding unit in the embodiment of the present invention;
图24为本发明实施例中投料单元的左视图;Figure 24 is a left view of the feeding unit in the embodiment of the present invention;
图25为本发明实施例中投料单元的俯视图;Fig. 25 is a top view of the feeding unit in the embodiment of the present invention;
图26为本发明实施例中投料单元的仰视图;Figure 26 is a bottom view of the feeding unit in the embodiment of the present invention;
图27为本发明实施例中发射单元中回转筒、上筒座、下筒座等部分的立体图一;Fig. 27 is a three-
图28为本发明实施例中发射单元中回转筒、上筒座、下筒座等部分的立体图二;Fig. 28 is the second perspective view of the rotary cylinder, upper cylinder base, lower cylinder base and other parts of the launching unit in the embodiment of the present invention;
图29为本发明实施例中发射单元中回转筒、上筒座、下筒座等部分的主视图;Fig. 29 is a front view of the rotary cylinder, the upper cylinder base, the lower cylinder base and other parts of the launching unit in the embodiment of the present invention;
图30为本发明实施例中发射单元中回转筒、上筒座、下筒座等部分的左视图;Fig. 30 is a left side view of the rotating cylinder, the upper cylinder base, the lower cylinder base and other parts of the launching unit in the embodiment of the present invention;
图31为本发明实施例中发射单元中回转筒、上筒座、下筒座等部分的后视图;Fig. 31 is a rear view of the rotary cylinder, the upper cylinder base, the lower cylinder base and other parts of the launching unit in the embodiment of the present invention;
图32为本发明实施例中发射单元中回转筒、上筒座、下筒座等部分的俯视图;Fig. 32 is a top view of the rotary cylinder, upper cylinder base, lower cylinder base and other parts in the launching unit in the embodiment of the present invention;
图33为本发明实施例中发射单元中回转筒、上筒座、下筒座等部分的仰视图;Fig. 33 is a bottom view of the revolving cylinder, the upper cylinder base, the lower cylinder base and other parts of the launching unit in the embodiment of the present invention;
图34为本发明实施例中发射单元中回转筒的立体图;Fig. 34 is a perspective view of the rotating cylinder in the launching unit in the embodiment of the present invention;
图35为本发明实施例中发射单元中回转筒的俯视图;Figure 35 is a top view of the rotary cylinder in the launch unit in the embodiment of the present invention;
图36为图35中A-A剖视图;Figure 36 is a sectional view of A-A in Figure 35;
图37为本发明实施例中发射单元中转运料仓等部分的立体图一;Fig. 37 is a
图38为本发明实施例中发射单元中转运料仓等部分的立体图二;Figure 38 is a second perspective view of the transfer bin and other parts of the launching unit in the embodiment of the present invention;
图39为本发明实施例中发射单元中转运料仓等部分的俯视图;Fig. 39 is a top view of parts such as the transfer bin in the launching unit in the embodiment of the present invention;
图40为本发明实施例中发射单元中转运料仓等部分的主视图;Fig. 40 is a front view of parts such as the transfer bin in the launching unit in the embodiment of the present invention;
图41为图40中B-B剖视图。Fig. 41 is a cross-sectional view of B-B in Fig. 40 .
具体实施方式detailed description
为使本发明的目的、技术方案和有益效果更加清楚明白,以下结合具体实施例,并参照附图,对本发明进一步详细说明。本发明某些实施例于后方将参照所附附图做更全面性地描述,其中一些但并非全部的实施例将被示出。实际上,本发明的各种实施例可以许多不同形式实现,而不应被解释为限于此数所阐述的实施例;相对地,提供这些实施例使得本发明满足适用的法律要求。In order to make the object, technical solution and beneficial effect of the present invention clearer, the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. Certain embodiments of the invention will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments are shown. Indeed, various embodiments of the invention may be embodied in many different forms and should not be construed as limited to these set forth embodiments; rather, these embodiments are provided so that this invention will satisfy applicable legal requirements.
在本发明的描述中,需要说明的是,术语“内”、“外”、“上”、“下”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inner", "outer", "upper", "lower", "front", "rear" etc. are based on the Orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明实施例中,提供一种用于标本管的气动物流传输发送设备,请参考图1至图41所示。In an embodiment of the present invention, a pneumatic flow transmission and sending device for a sample tube is provided, please refer to FIG. 1 to FIG. 41 .
一种用于标本管的气动物流传输发送设备,包括支撑架1以及设置于支撑架1上的理料单元、投料单元和发射单元。A pneumatic flow transmission and sending device for specimen tubes, comprising a
在支撑架1及理料单元、投料单元和发射单元的外部设置壳体7。壳体7上于入料斗206的开口位置开设入料门71,以通过入料门71向入料斗206投入标本管5。壳体7上于返料盒40224的位置开设返料门72,打开返料门72可以取出返料盒40224内的标本管5。A
理料单元包括理料仓201、固定板202、推板203和第一驱动机构。The material sorting unit includes a
理料仓201布置于支撑架1上,以由支撑架1实现对理料仓201的支撑。The
在理料仓201靠内部的一侧内壁固定连接三块固定板202,固定板202沿着竖直方向伸展。Three fixing
在每一块固定板202的前侧布置一块推板203,推板203滑动连接固定板202或理料仓201的侧壁,推板203沿着竖直方向伸展,推板203可相对于固定板202沿着竖直方向移动。A
第一驱动机构带动推板203相对于相邻的固定板202沿着竖直方向移动。The first driving mechanism drives the
具体的,第一驱动机构包括第一电机2041、摇杆2042和连杆2043,第一电机2041的输出转轴固定连接摇杆2042的一端,摇杆2042的另一端经铰链铰接连杆2043的一端,连杆2043的另一端经铰链铰接推板203的下端。第一电机2041的输出转轴转动以带动摇杆2042摆动,摇杆2042通过连杆2043推动或拉动推板203,以带动推板203相对于相邻的固定板202沿着竖直方向移动。Specifically, the first drive mechanism includes a
除最前侧的推板203之外的其他推板203,在推板203相对于相邻的固定板202沿着竖直方向向下移动至极限位置时,推板203的上端面和推板203前侧固定板202的上端面平齐。For
在推板203相对于相邻的固定板202沿着竖直方向向上移动至极限位置时,推板203的上端面和推板203后侧固定板202的上端面平齐。When the
导料板205位于理料仓201前侧的底部,导料板205的上端面朝向后方倾斜向下布置,在最前侧的推板203相对于相邻的固定板202沿着竖直方向向下移动至极限位置时,最前侧的推板203的上端面和导料板205的上端面平齐。The
入料斗206位于理料仓1前侧,入料斗206连接导料板205。将若干个标本管5倒入入料斗206,标本管5沿着入料斗206进入导料板205。The
具体的,入料斗206的上侧及后侧设置开口,入料斗206的上侧边沿沿着前后方向开设弧形滑槽2061;理料仓201前侧设置开口,理料仓201前侧于开口的上端设置滑柱2011;入料斗206后侧开口下端经铰链铰接理料仓201前侧于开口的下端,滑柱2011滑动连接弧形滑槽2061。如此,可以将入料斗206向理料仓201内部摆动,以将入料斗206内的标本管5推送至导料板205。Specifically, openings are set on the upper side and the rear side of the
在第一驱动机构带动推板203相对于相邻的固定板202沿着竖直方向移动过程中,标本管5随着推板203一起移动,标本管5在惯性作用下输送至相邻的固定板202的上端面,且在固定板202前侧及后侧的推板203移动过程中,将固定板202上端面的标本管5继续输送至相邻的推板203的上端面。When the first driving mechanism drives the
固定板202的上端面朝向后方倾斜向下布置。如此,使处于固定板202上端面的标本管5在自身重力作用下向后向下滑移,使标本管5贴合固定板202后侧的推板203,并便于标本管5滑移至后侧推板203的上端面。推板203的上端面朝向后方倾斜向下布置。如此,使处于推板203上端面的标本管5在自身重力作用下向后向下滑移,使标本管5贴合推板203后侧的固定板202,并便于标本管5滑移至后侧固定板202的上端面。推板203的上端面设置为崎岖不平的非平面结构,以防止标本管5正立于推板203的上端面。The upper end surface of the fixing
本发明的理料单元动作过程如下:将若干个标本管5倒入入料斗206,标本管5沿着入料斗206进入理料仓201的导料板205。标本管5落入最前面一块推板203的上端面,此时,标本管5还有各种姿态。由第一驱动机构带动推板203相对于相邻的固定板202沿着竖直方向移动;在推板203相对于相邻的固定板202沿着竖直方向向下移动至极限位置时,推板203的上端面和推板203前侧固定板202的上端面平齐,推板203前侧固定板202上端面的标本管5落入推板203的上端面;在推板203相对于相邻的固定板202沿着竖直方向向上移动至极限位置时,推板203的上端面和推板203后侧固定板202的上端面平齐,推板203上端面的标本管5落入后侧固定板202的上端面;标本管5在推板203和固定板202之间移动,标本管5被推板203举升并落入后侧固定板202的过程,标本管5由各种姿态被梳理调整成“标本管5的圆周侧壁贴合推板203或固定板202的侧壁且标本管5呈水平”的姿态,如此,以自动实现对标本管5姿态的梳理调整。The action process of the material handling unit of the present invention is as follows: pour
投料单元包括第一转轴3021、第二转轴3022、第二驱动机构、第一传动机构和扫码器303。The feeding unit includes a first
第一转轴3021的两端分别经轴承转动连接支撑架1,第二转轴3022的两端分别经轴承转动连接支撑架1。第一转轴3021和第二转轴3022并排布置,较优的,第一转轴3021和第二转轴3022平行布置。第一转轴3021和第二转轴3022之间留有间隙,第一转轴3021和第二转轴3022之间的上方位置用于放置标本管5。需要说明的是,标本管5的圆周外径大于第一转轴3021和第二转轴3022之间的间隙宽度。Both ends of the first
第二驱动机构经第一传动机构带动第一转轴3021和第二转轴3022转动,以使标本管5被带动翻转。The second driving mechanism drives the first
具体的,第一传动机构包括第一驱动带轮3051、第一被动带轮3052、第二被动带轮3053和第一传动带3054。第二驱动机构动力连接第一驱动带轮3051,第一被动带轮3052装配于第一转轴3021的一端,第二被动带轮3053装配于第二转轴3022的一端,第一传动带3054连接第一驱动带轮3051、第一被动带轮3052和第二被动带轮3053。第一驱动带轮3051被第二驱动机构驱动以转动,第一驱动带轮3051转动经第一传动带3054带动第一被动带轮3052和第二被动带轮3053转动。此时,第一转轴3021和第二转轴3022的转动方向相同,第一转轴3021和第二转轴3022对标本管5的摩擦力矩方向相同,使标本管5更容易被带动翻转。Specifically, the first transmission mechanism includes a first driving
其中,第二驱动机构设置为第四电机3061,第四电机3061的输出转轴直接或间接动力连接第一驱动带轮3051。第四电机3061的输出转轴转动,以带动第一驱动带轮3051转动。Wherein, the second driving mechanism is configured as a
较优的,第四电机3061的输出转轴连接减速器3062的输入端,减速器3062输出端连接第一驱动带轮3051。如此,通过减速器3062的减速,以向第一驱动带轮3051传递设定的转速,进而使第一转轴3021和第二转轴3022按设定的转速转动,带动标本管5按设定的转速翻转,以配合扫码器303扫描标本管5上的条形码。Preferably, the output shaft of the
支撑座3031设置于支撑架1的下端,扫码器303设置于支撑座3031上。扫码器303的扫描端朝向第一转轴3021和第二转轴3022之间的间隙。标本管5上的条形码表达标本管5的信息,标本管5上的条形码从间隙露出,扫码器303扫描标本管5上的条形码以记录标本管5的信息。The
拨料单元用于将标本管5从第一转轴3021和第二转轴3022之间上方位置移出。当然,在没有拨料单元的情况下,可以将第一转轴3021的一端高于另一端,经第二转轴3022的一端高于另一端,如此,使处于第一转轴3021和第二转轴3022之间上方位置的标本管5,在标本管5自身重力作用下从一端滑落至另一端,实现标本管5从第一转轴3021和第二转轴3022之间上方位置移出。The material pulling unit is used to move the
拨料单元包括第二驱动带轮3071、第三被动带轮3072、第二传动带3073和第四驱动机构。The material shifting unit includes a second driving
第二驱动带轮3071和第三被动带轮3072均分别转动连接支撑架1,第二传动带3073连接第二驱动带轮3071和第三被动带轮3072,第二传动带3073位于第一转轴3021、第二转轴3022的斜上方,第二传动带3073的外侧设置有拨片3074,第四驱动机构动力连接第二驱动带轮3071。第四驱动机构带动第二驱动带轮3071转动,以带动第二传动带3073及拨片3074移动,拨片3074穿过第一转轴3021和第二转轴3022之间的上方位置,由拨片3074将标本管305从第一转轴3021和第二转轴3022之间上方位置移出。The second driving
较优的,第二传动带3073及拨片3074移动方向与第一转轴3021、第二转轴3022的轴向平行,如此,以使标本管5从第一转轴3021、第二转轴3022的轴向末端被移出。Preferably, the moving direction of the
其中,第四驱动机构设置为第四电机3063,第四电机3063的输出转轴动力连接第二驱动带轮3071。第四电机3063的输出转轴转动,以带动第二驱动带轮3071转动。Wherein, the fourth driving mechanism is configured as a
支撑架1开设进料口11,进料口11连通第一转轴3021和第二转轴3022之间的上方位置。标本管5可以从进料口11落入第一转轴3021和第二转轴3022之间的上方位置。The
转运料仓6设置于支撑架1上,转运料仓6的入口连通标本管5从第一转轴3021和第二转轴3022之间上方被移出时的位置。标本管5从第一转轴3021和第二转轴3022之间上方被移出时,使标本管5从转运料仓6的入口落入转运料仓6内。The
本发明的投料单元动作过程如下:在标本管5落入第一转轴3021和第二转轴3022之间的上方位置后,通过第二驱动机构经第一传动机构带动第一转轴3021和第二转轴3022转动,使标本管5被带动翻转,标本管5在翻转过程中使标本管5上的条形码处于第一转轴3021和第二转轴3022之间的间隙位置,由扫码器303扫描标本管5上的条形码以记录标本管5的信息;此外,还可通过拨料单元将标本管5从第一转轴3021和第二转轴3022之间上方位置移出;如此,以自动实现对标本管5的投料及扫码操作。The action process of the feeding unit of the present invention is as follows: After the
发射单元包括上筒座4021、下筒座4022、回转筒403、第三驱动机构、第二传动机构和发射传输管道404。The launch unit includes an
支撑架1上设置上筒座4021和下筒座4022,上筒座4021位于下筒座4022的上方。回转筒403位于上筒座4021和下筒座4022之间,回转筒403上端的中央位置经轴承转动连接上筒座4021下端的中央位置,回转筒403下端的中央位置经轴承转动连接下筒座4022下端的中央位置。An
上筒座4021的下端面设置为由精密加工形成的平面,下筒座4022的上端面设置为由精密加工形成的平面,回转筒403的上端面和下端面均设置为由精密加工形成的平面,回转筒403的上端面面接触上筒座4021的下端面,回转筒403的下端面面接触下筒座4022的上端面。回转筒403与上筒座4021、下筒座4022的面接触配合,可以确保回转筒403相对于上筒座4021、下筒座4022转动,并且,可以保证回转筒403上料道与进气口和发射出口的气密性。The lower end surface of the
第三驱动机构经第二传动机构带动回转筒403转动。The third driving mechanism drives the
具体的,第二传动机构包括驱动带轮4051、被动带轮4052和传动带4053;第三驱动机构动力连接驱动带轮4051,被动带轮4052装配于回转筒403的下端,传动带4053连接驱动带轮4051和被动带轮4052。驱动带轮4051被第三驱动机构驱动以转动,驱动带轮4051转动经传动带4053带动被动带轮4052转动。其中,第三驱动机构设置为第三电机406,第三电机406的输出转轴动力连接驱动带轮4051。第三电机406的输出转轴转动,以带动驱动带轮4051转动。Specifically, the second transmission mechanism includes a driving
上筒座4021上开设入料口40211和发射出口,发射出口连接发射传输管道404,下筒座4022上开设进气口,进气口连接进气嘴40221,回转筒403上至少开设一个料道,料道沿着上、下布置。The
回转筒403转动至第一位置时,料道的上端对准入料口40211;回转筒403转动至第二位置时,料道的两端分别对准进气口和发射出口。When the
回转筒403转动至第一位置时,料道的上端对准入料口40211,此时,可以将标本管5投入上筒座4021上的入料口40211并进入料道。回转筒403转动至第二位置时,料道的两端分别对准进气口和发射出口,进气嘴40221用于连接压缩空气管路,由进气嘴40221吹入压缩空气将料道内的标本管5吹入发射传输管道404。When the
下筒座4022上还开设返料口,返料口连接返料管道40222,下筒座4022上还设置有第一开关40223,第一开关40223用于开启或关闭返料口。回转筒403转动至第一位置时,料道的下端对准返料口。在标本管5存在问题时,比如标本管5上的条形码信息未被扫描识别出对应信息,回转筒403转动至第一位置,第一开关40223开启返料口,料道内的标本管5从返料口进入返料管道40222。The
其中,第一开关40223设置为电磁开关,以实现第一开关40223的快速开启或关闭动作。Wherein, the
返料管道40222的末端延伸至返料盒40224,标本管5从返料口进入返料管道40222并返回至返料盒40224。The end of the
本实施例中回转筒403上开设料道数量,优选为两个料道,其中,定义一个料道为第一料道4031,另一个料道为第二料道4032。回转筒403转动至第一位置时,第一料道4031的上端对准入料口40211,第二料道4032的两端分别对准进气口和发射出口;回转筒403转动至第二位置时,第二料道4032的上端对准入料口40211,第一料道4031的两端分别对准进气口和发射出口。如此,一个料道用于对准入料口40211以从入料口40211向该料道投入标本管5,同时,另一个料道用于对准进气口和发射出口,以将该料道内的标本管5被压缩空气吹入发射传输管道404。这样,可以实现“向料道投入标本管5”和“该料道内的标本管5吹入发射传输管道404”的同步动作,提高标本管5的发射效率。In this embodiment, the number of forehearths provided on the
转运料仓6开设入口61、紧急入口62和出口63,转运料仓6的出口连通入料口40211。The
本实施例中的转运料仓6包括上、下连通的两部分,转运料仓6下方部分的侧面开设入口61,转运料仓6下方部分的下端开设出口63,转运料仓6上方部分的上端开设紧急入口62。标本管5从第一转轴3021和第二转轴3022之间上方位置移出后落入转运料仓6的入口61。The
转运料仓6上方部分设置有第二开关64,第二开关64用于开启或关闭紧急入口62。其中,第二开关64设置为电磁开关,以实现第二开关64的快速开启或关闭动作。The upper part of the
本发明的发射单元动作过程如下:回转筒403转动至第一位置,料道的上端对准入料口40211,标本管5投入上筒座4021上的入料口40211并进入料道,回转筒403转动至第二位置,料道的两端分别对准进气口和发射出口,由进气嘴40221吹入压缩空气将料道内的标本管5吹入发射传输管道404,标本管5发射至管道的过程快速且稳定,且有接力的压缩空气持续吹送,把标本管5输送至目的地,回转筒403在第一位置和第二位置进行转动切换实现循环收、发标本管5;在标本管5存在问题时,回转筒403转动至第一位置,第一开关40223开启返料口,料道内的标本管5从返料口进入返料管道40222并返回至返料盒40224;在需要紧急插队发射标本管5时,可以将标本管5投入转运料仓6的紧急入口62,实现对标本管5的紧急插队发射。The action process of the launching unit of the present invention is as follows: the rotary cylinder 403 is rotated to the first position, the upper end of the material channel is aligned with the material inlet 40211, the specimen tube 5 is put into the material inlet 40211 on the upper cylinder seat 4021 and enters the material channel, and the rotary cylinder 403 is rotated to the second position, the two ends of the material channel are respectively aligned with the air inlet and the launch outlet, and the compressed air is blown into the air inlet nozzle 40221 to blow the sample tube 5 in the material channel into the launch transmission pipeline 404, and the sample tube 5 is launched to The process of the pipeline is fast and stable, and the relay compressed air is continuously blown to transport the sample tube 5 to the destination, and the rotary drum 403 is rotated and switched between the first position and the second position to realize the cycle collection and delivery of the sample tube 5; When there is a problem with the tube 5, the rotary drum 403 rotates to the first position, the first switch 40223 opens the feeding port, and the specimen tube 5 in the material channel enters the feeding pipe 40222 from the feeding port and returns to the feeding box 40224; When jumping in line to launch the sample tube 5, the sample tube 5 can be put into the emergency entrance 62 of the transfer bin 6, so as to realize the emergency jumping in line of the sample tube 5 for launching.
至此,已经结合附图对本实施例进行了详细描述。依据以上描述,本领域技术人员应当对本发明用于标本管的气动物流传输发送设备有了清楚的认识。本发明的用于标本管的气动物流传输发送设备,标本管进入理料仓201后,标本管5从最前侧的推板203移动至最后侧的固定板202,标本管5穿过支撑架1的进料口11继续落入第一转轴3021和第二转轴3022之间的上方位置,标本管5从5第一转轴3021和第二转轴3022之间上方位置移出后,标本管5经转运料仓6进入上筒座4021上的入料口40211;标本管5运送到理料单元时,标本管5在推板203和固定板202之间移动,标本管5被推板203举升并落入后侧固定板202的过程,标本管5由各种姿态被梳理调整成“标本管5的圆周侧壁贴合推板203或固定板202的侧壁且标本管5呈水平”的姿态,如此,以自动实现对标本管5姿态的梳理调整;标本管5运送到投料单元时,第一转轴3021和第二转轴3022转动使标本管5被带动翻转,由扫码器303扫描标本管5上的条形码以记录标本管5的信息,并通过拨料单元将标本管5从第一转轴3021和第二转轴3022之间上方位置移出;标本管5运送到发射单元时,回转筒403在第一位置和第二位置之间切换,向回转筒403的料道投入标本管5,并由压缩空气将料道内的标本管5吹入发射传输管道404。So far, the present embodiment has been described in detail with reference to the drawings. Based on the above description, those skilled in the art should have a clear understanding of the pneumatic fluid transmission sending device for sample tubes of the present invention. In the pneumatic flow transmission and sending device for sample tubes of the present invention, after the sample tubes enter the
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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