CN115377332A - Method for manufacturing light-emitting device and method for manufacturing display panel - Google Patents
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Abstract
本发明涉及一种发光器件制备方法及显示面板制备方法。该发光器件制备方法在第一像素界定层的远离基板的表面形成剥离层,然后在像素单元内形成功能层。在功能层形成之后,去除剥离层,此时功能层与第一像素界定层之间的高度差很小或者可以使功能层与第一像素界定层齐平。然后在功能层和第一像素界定层的表面形成电极层时,电极层不需要覆盖因较大的高度差而形成的台阶,这样可以使电极层稳定形成,且使电极层各部分保持均匀的厚度,有效提高电极层的厚度均匀性,提高显示面板的显示性能。
The invention relates to a method for preparing a light-emitting device and a method for preparing a display panel. In the manufacturing method of the light-emitting device, a peeling layer is formed on the surface of the first pixel defining layer away from the substrate, and then a functional layer is formed in the pixel unit. After the functional layer is formed, the peeling layer is removed, and at this time the height difference between the functional layer and the first pixel defining layer is small or the functional layer can be flush with the first pixel defining layer. Then when the electrode layer is formed on the surface of the functional layer and the first pixel defining layer, the electrode layer does not need to cover the steps formed due to the large height difference, so that the electrode layer can be formed stably, and each part of the electrode layer can be kept uniform. The thickness can effectively improve the thickness uniformity of the electrode layer and improve the display performance of the display panel.
Description
技术领域technical field
本发明涉及显示面板技术领域,尤其是涉及一种发光器件制备方法及显示面板制备方法。The invention relates to the technical field of display panels, in particular to a method for preparing a light-emitting device and a method for preparing a display panel.
背景技术Background technique
有机发光二极管因其具有主动发光、轻薄、功耗低以及可视角大等优点而被广泛应用于发光器件中。在发光器件的制备过程中,可以采用喷墨打印的方式将墨水打印到像素界定层形成的像素单元内以得到相应的功能层,然后在功能层表面形成电极层,通过这样的制备方法可以较为方便地得到发光器件。Organic light-emitting diodes (OLEDs) are widely used in light-emitting devices due to their advantages of active light emission, thinness, low power consumption, and large viewing angle. In the preparation process of the light-emitting device, ink can be printed into the pixel unit formed by the pixel defining layer by inkjet printing to obtain the corresponding functional layer, and then an electrode layer is formed on the surface of the functional layer. Through such a preparation method, it can be compared Light emitting devices are conveniently obtained.
然而,请参阅图1,其展示了一种采用传统方法得到的发光器件100,该发光器件100包括基板101,位于基板101上的像素界定层102,像素界定层102形成像素单元103,像素单元103内有功能层104,功能层104和像素界定层102表面具有电极层105。在该发光器件100中,功能层104与像素界定层102的边缘存在较大的高度差,这样在制作电极层105时,电极层105需要覆盖因较大的高度差而形成的台阶,此时容易出现电极层105在台阶处不连续、减薄等缺陷,导致电极层105的厚度不均匀,进而可能给器件的显示带来不利影响。However, please refer to FIG. 1 , which shows a light-
发明内容Contents of the invention
基于此,有必要提供一种能够有效提高电极层厚度均匀性的发光器件制备方法,以及显示面板制备方法。Based on this, it is necessary to provide a method for manufacturing a light-emitting device and a method for manufacturing a display panel that can effectively improve the thickness uniformity of an electrode layer.
为了解决以上技术问题,本申请的技术方案为:In order to solve the above technical problems, the technical solution of the present application is:
一种发光器件制备方法,包括如下步骤:A method for preparing a light-emitting device, comprising the steps of:
在基板上形成具有开口的第一像素界定层,所述开口的侧壁与所述基板的表面形成像素单元;forming a first pixel defining layer with an opening on the substrate, the sidewall of the opening and the surface of the substrate forming a pixel unit;
在所述第一像素界定层的远离所述基板的表面形成剥离层;forming a peeling layer on the surface of the first pixel defining layer away from the substrate;
在所述像素单元内形成功能层,所述功能层的厚度小于或等于所述第一像素界定层的厚度;forming a functional layer in the pixel unit, the thickness of the functional layer is less than or equal to the thickness of the first pixel defining layer;
去除所述剥离层。The peel layer is removed.
在其中一个实施例中,在所述像素单元内形成功能层之前还包括如下步骤:In one of the embodiments, the following steps are further included before forming the functional layer in the pixel unit:
对所述开口的侧壁进行亲水化处理。Hydrophilic treatment is performed on the sidewall of the opening.
在其中一个实施例中,在所述像素单元内形成功能层之前还包括如下步骤:对所述剥离层的侧壁进行疏水化处理。In one embodiment, before forming the functional layer in the pixel unit, the following step is further included: performing hydrophobic treatment on the sidewall of the peeling layer.
在其中一个实施例中,所述剥离层的材质为磁性材质。In one of the embodiments, the peeling layer is made of magnetic material.
在其中一个实施例中,去除所述剥离层包括如下步骤:In one of the embodiments, removing the peeling layer comprises the following steps:
将所述剥离层朝向磁性件设置,在磁性件的吸引作用下去除所述剥离层。The peeling layer is arranged towards the magnetic piece, and the peeling layer is removed under the attraction of the magnetic piece.
在其中一个实施例中,去除所述剥离层时,将所述剥离层朝向磁性件设置之前还包括如下步骤:In one of the embodiments, when the peeling layer is removed, the following steps are also included before the peeling layer is arranged towards the magnetic member:
对基板进行加热处理,控制基板的温度为100℃~300℃。The substrate is subjected to heat treatment, and the temperature of the substrate is controlled to be 100° C. to 300° C.
在其中一个实施例中,所述剥离层的侧壁和所述基板表面形成的夹角与所述第一像素界定层的侧壁和所述基板表面形成的夹角的差值的绝对值小于或等于30°。In one of the embodiments, the absolute value of the difference between the angle formed by the sidewall of the peeling layer and the surface of the substrate and the angle formed by the sidewall of the first pixel defining layer and the surface of the substrate is less than or equal to 30°.
在其中一个实施例中,在所述像素单元内形成功能层之前还包括如下步骤:In one of the embodiments, the following steps are further included before forming the functional layer in the pixel unit:
在所述剥离层的远离所述第一像素界定层的表面形成第二像素界定层,所述第二像素界定层的侧壁和所述基板表面形成的夹角与所述第一像素界定层的侧壁和所述基板表面形成的夹角的差值的绝对值小于或等于30°。A second pixel defining layer is formed on the surface of the peeling layer away from the first pixel defining layer, and the angle formed between the sidewall of the second pixel defining layer and the surface of the substrate is the same as that of the first pixel defining layer. The absolute value of the difference of the included angle formed by the side wall and the surface of the substrate is less than or equal to 30°.
在其中一个实施例中,所述第一像素界定层的厚度为300nm~700nm,所述剥离层的厚度为200nm~500nm。In one embodiment, the first pixel defining layer has a thickness of 300nm-700nm, and the peeling layer has a thickness of 200nm-500nm.
一种显示面板制备方法,所述显示面板包括发光器件,所述显示面板制备方法包括如上述任一实施例中所述的发光器件制备方法。A method for manufacturing a display panel, the display panel including a light emitting device, the method for manufacturing a display panel includes the method for manufacturing a light emitting device as described in any one of the above embodiments.
上述发光器件制备方法中,在第一像素界定层的远离基板的表面形成剥离层,然后在像素单元内形成功能层。在此过程中,可以通过对第一像素界定层的厚度进行设置,使功能层的厚度等于或稍小于第一像素界定层的厚度以保证功能层能够完整地位于第一像素界定层界定出的像素单元内,有效避免打印过程中墨水溢出像素单元而造成混色等问题,保证发光器件的显示性能。在功能层形成之后,去除剥离层,此时功能层与第一像素界定层之间的高度差很小或者可以使功能层与第一像素界定层齐平。然后在功能层和第一像素界定层的表面形成电极层时,电极层不需要覆盖因较大的高度差而形成的台阶,这样可以使电极层稳定形成,且使电极层各部分保持均匀的厚度,有效提高电极层的厚度均匀性,提高发光器件的显示性能。In the above method of manufacturing a light-emitting device, a peeling layer is formed on the surface of the first pixel defining layer away from the substrate, and then a functional layer is formed in the pixel unit. In this process, the thickness of the first pixel defining layer can be set so that the thickness of the functional layer is equal to or slightly smaller than the thickness of the first pixel defining layer to ensure that the functional layer can be completely located in the area defined by the first pixel defining layer. In the pixel unit, it can effectively avoid problems such as color mixing caused by ink overflowing the pixel unit during the printing process, and ensure the display performance of the light-emitting device. After the functional layer is formed, the peeling layer is removed, and at this time the height difference between the functional layer and the first pixel defining layer is small or the functional layer can be flush with the first pixel defining layer. Then when the electrode layer is formed on the surface of the functional layer and the first pixel defining layer, the electrode layer does not need to cover the steps formed due to the large height difference, so that the electrode layer can be formed stably, and each part of the electrode layer can be kept uniform. The thickness can effectively improve the thickness uniformity of the electrode layer and improve the display performance of the light emitting device.
附图说明Description of drawings
图1为传统制备方法得到的发光器件中电极层出现不连续、减薄等缺陷的示意图;Fig. 1 is a schematic diagram of defects such as discontinuity and thinning of the electrode layer in the light-emitting device obtained by the traditional preparation method;
图2为本发明一实施例中发光器件的结构示意图;Fig. 2 is a schematic structural diagram of a light emitting device in an embodiment of the present invention;
图3为图2对应的发光器件的制备方法中形成第一像素界定层的示意图;FIG. 3 is a schematic diagram of forming a first pixel defining layer in the manufacturing method of the light emitting device corresponding to FIG. 2;
图4为与图3对应的制备方法中形成剥离层的示意图;Fig. 4 is a schematic diagram of forming a peeling layer in the preparation method corresponding to Fig. 3;
图5为与图4对应的制备方法中形成功能层的示意图;Fig. 5 is a schematic diagram of forming a functional layer in the preparation method corresponding to Fig. 4;
图6为与图3对应的制备方法中形成第二像素界定层的示意图;6 is a schematic diagram of forming a second pixel defining layer in the preparation method corresponding to FIG. 3;
图7为与图6对应的制备方法中形成功能层的示意图;Fig. 7 is a schematic diagram of forming a functional layer in the preparation method corresponding to Fig. 6;
图8为与图6对应的制备方法中去除剥离层时的示意图;Fig. 8 is a schematic diagram when the peeling layer is removed in the preparation method corresponding to Fig. 6;
图9为与图6对应的制备方法中去除剥离层之后的示意图。FIG. 9 is a schematic diagram after removing the peeling layer in the preparation method corresponding to FIG. 6 .
图中标记说明:Instructions for marks in the figure:
100、发光器件;101、基板;102、像素界定层;103、像素单元;104、功能层;105、电极层;200、发光器件;201、基板;202、第一像素界定层;203、开口;204、剥离层;205、第二像素界定层;206、功能层;207、第一电极层;300、磁铁。100. Light emitting device; 101. Substrate; 102. Pixel defining layer; 103. Pixel unit; 104. Functional layer; 105. Electrode layer; 200. Light emitting device; 201. Substrate; 202. First pixel defining layer; 203. Opening ; 204, a peeling layer; 205, a second pixel defining layer; 206, a functional layer; 207, a first electrode layer; 300, a magnet.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more obvious and comprehensible, specific implementations of the present invention will be described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
在本发明中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In the present invention, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图2,本发明一实施例提供了一种发光器件200。该发光器件200包括基板201、第一像素界定层202、功能层206以及第一电极层207。第一像素界定层202具有开口,开口的侧壁与基板201的表面形成像素单元。功能层206位于像素单元内,功能层206的厚度小于或等于第一像素界定层202的厚度。第一电极层207位于功能层206和第一像素界定层202的表面。可以理解的是,图2中展示的第一像素界定层202的数量为5个。实际发光器件中第一像素界定层根据面板的设计要求进行确定。Referring to FIG. 2 , an embodiment of the present invention provides a light emitting
本实施例的发光器件200中,功能层206与第一像素界定层202之间的高度差很小或者功能层206与第一像素界定层202齐平,这样在形成第一电极层207时,第一电极层207不需要覆盖因较大的高度差而形成的台阶,第一电极层207具有良好的厚度均匀性。In the
进一步地,本发明还有一实施例提供了一种上述发光器件200的制备方法。该制备方法包括如下步骤:Further, another embodiment of the present invention provides a method for manufacturing the above-mentioned
S101:在基板201上形成具有开口203的第一像素界定层202,开口203的侧壁与基板201的表面形成像素单元。此时发光器件的结构如图3所示。S101 : Form a first
S102:在第一像素界定层202的远离基板201的表面形成剥离层204。如图4所示。S102 : Form a
S103:在像素单元内形成功能层206,功能层206的厚度小于或等于第一像素界定层202的厚度。此时发光器件的结构如图5所示。S103: Form a
S104:去除剥离层204。此时发光器件的结构如图9所示。S104: Remove the
进一步地,去除剥离层204之后还包括如下步骤:Further, after removing the
S105:在功能层206和第一像素界定层202的表面形成第一电极层207。此时发光器件的结构如图2所示。S105: Form a
可以理解的是,在发光器件200中,功能层206的厚度通常为200nm~700nm。功能层206指不包括电极层的功能层。具体地,功能层206包括但不限定于空穴注入层、空穴传输层、电子阻挡层、发光层、空穴阻挡层、电子传输层、电子注入层以及光取出层。功能层206的厚度指除去电极层之后的厚度,该厚度包括但不限定于空穴注入层的厚度、空穴传输层的厚度、电子阻挡层的厚度、发光层的厚度、空穴阻挡层的厚度、电子传输层的厚度、电子注入层的厚度以及光取出层的厚度。在喷墨打印过程中,通过在像素单元内注入相应的功能墨水以得到满足需要的功能层206。还可以理解的是,在不同的像素单元内,功能层可以具有不同的厚度,比如,在红色像素单元、绿色像素单元以及蓝色像素单元内,可以按照设计要求独立选择各自适宜厚度的功能层,使红色像素单元、绿色像素单元以及蓝色像素单元内的功能层具有相同或不同的厚度。It can be understood that, in the
在本实施例中发光器件200的制备方法中,在第一像素界定层202的远离基板201的表面形成剥离层204,然后在像素单元内形成功能层206。在此过程中,可以通过对第一像素界定层202的厚度进行设置,使功能层206的厚度等于或稍小于第一像素界定层202的厚度以保证功能层206能够完整地位于第一像素界定层202界定出的像素单元内,避免打印过程中墨水溢出像素单元而造成混色等问题,保证发光器件200的显示性能。在功能层206形成之后,去除剥离层204,此时功能层206与第一像素界定层202之间的高度差很小或者可以使功能层206与第一像素界定层202齐平。然后在功能层206和第一像素界定层202的表面形成第一电极层207,此时,第一电极层207不需要覆盖因较大的高度差而形成的台阶,这样可以使第一电极层207稳定形成,且使第一电极层207各部分保持均匀的厚度,有效提高第一电极层207的厚度均匀性,提高发光器件200的显示性能。In the manufacturing method of the
在一个具体的示例中,在基板201上形成具有开口203的第一像素界定层202之前还包括如下步骤:在基板201上形成第二电极层(图中未示出),使功能层206能够位于第二电极表面。在发光器件200的制备过程中,在基板201上形成第二电极层,通过第二电极层与第一电极层207的配合形成导电回路,使发光器件200发挥正常的显示功能。In a specific example, before forming the first
可以理解的是,在一些具体的发光器件中,第一电极为阴极,对应的第二电极为阳极。可选地,阴极材质为铟锌氧化物、铟锡氧化物以及锌氧化物中的一种或多种。阳极为氧化铟锡。可选地,第一电极为透明电极。It can be understood that, in some specific light emitting devices, the first electrode is a cathode, and the corresponding second electrode is an anode. Optionally, the material of the cathode is one or more of indium zinc oxide, indium tin oxide and zinc oxide. The anode is indium tin oxide. Optionally, the first electrode is a transparent electrode.
作为一个优选的方案,在像素单元内形成功能层206之前还包括如下步骤:对开口203的侧壁进行亲水化处理。对开口203的侧壁进行亲水化处理,有利于降低墨水沿开口203侧壁的扩散效果,使墨水更好地稳定在像素单元内,提高墨水在像素单元内的稳定性,使像素单元内的墨水的量更加符合理论值,进而提高喷墨打印的准确性。可以理解的是,亲水化处理之后,开口203的侧壁的接触角小于90°。As a preferred solution, before forming the
进一步优选地,在像素单元内形成功能层206之前还包括如下步骤:对剥离层204的侧壁进行疏水化处理。对剥离层204的侧壁进行疏水化处理,可以有效避免墨水在剥离层204的侧壁上附着,可以进一步将墨水限定在第一像素界定层202形成的像素单元内,进一步提高墨水在像素单元内的稳定性,使像素单元内的墨水的量更加符合理论值,进一步提高喷墨打印的准确性。可以理解的是,疏水化处理之后,剥离层204的侧壁的接触角大于90°。Further preferably, the following step is further included before forming the
可选地,对开口203的侧壁进行亲水化处理时,可以根据第一像素界定层202的材质选用UV照射、臭氧激活以及亲水材料附着等方式对开口203的侧壁进行亲水化处理。可选地,在对剥离层204的侧壁进行疏水化处理,可以根据剥离层204的材质选用UV照射、臭氧激活以及疏水材料附着等方式对剥离层204的侧壁进行疏水化处理。Optionally, when the sidewall of the
作为剥离层204的示例之一,剥离层204的材质为磁性材质。可以理解的是,磁性材质表示能够被磁性件吸引的材质。具体地,剥离层204的材质可以为铁、含铁合金、钴、含钴合金、镍以及含镍合金中的至少一种。此时,请参阅图8,去除剥离层204包括如下步骤:将剥离层204朝向磁性件设置,在磁性件的吸引作用下去除剥离层204。其中,磁性件可以是磁铁300。在磁铁300的吸引作用下,剥离层204受到磁铁300的吸引作用,使剥离层204朝向磁铁300运动,进而可以将去除剥离层204,将剥离层204与第一像素界定层202分离。优选地,去除剥离层204时,将剥离层朝向磁性件设置之前还包括如下步骤:对基板201进行加热处理,控制基板201的温度为100℃~300℃。通过对基板201进行加热处理,可以降低剥离层204与第一像素界定层202之间的结合力,使剥离层204更容易与第一像素界定层202分离。具体地,基板201的温度不能超过功能层206、第一像素界定层202以及基板201的承受温度。更具体地,在去除剥离层204时,控制基板移动,在基板的移动过程中去除剥离层204,提高剥离层204的去除效率。As one of the examples of the
可以理解的是,去除剥离层204时,可以根据剥离层204的材质选用相应的方式对剥离层204进行去除。比如,可以根据剥离层204的材质采用升华、裂解、液化、溶解等方式对剥离层204进行去除。It can be understood that when removing the
在一个具体的示例中,剥离层204的侧壁和基板201表面形成的夹角与第一像素界定层202的侧壁和基板201表面形成的夹角的差值的绝对值小于或等于30°。优选地,剥离层204的侧壁和基板201表面形成的夹角等于第一像素界定层202的侧壁和基板201表面形成的夹角。请再次参阅图4,剥离层204的侧壁与基板201表面形成的夹角为β,第一像素界定层202的侧壁与基板201表面形成的夹角为α,β与α的差值的绝对值小于或等于30°。可选地,β与α的差值的绝对值为0、2°、5°、10°、15°、20°或25°。当β与α相等时,剥离层204的侧壁与第一像素界定层202的侧壁具有相同的倾角,第一像素界定层202的侧壁与剥离层204的侧壁位于同一平面上。这样可以使墨水在打印使更加顺利地进入像素单元内,且在后续干燥过程中提高溶剂挥发的一致性,有利于保持像素单元内功能层206的稳定性。In a specific example, the absolute value of the difference between the angle formed by the sidewall of the
可以理解的是,第一像素界定层202的侧壁与基板201表面形成的夹角小于或等于90°。优选地,第一像素界定层202的侧壁与基板201表面形成的夹角为70°~90°。比如,第一像素界定层202的侧壁与基板201表面形成的夹角可以是但不限定为70°、71°、72°、73°、74°、75°、76°、77°、78°、79°、80°、81°、82°、83°、84°、85°、86°、87°、88°、89°或90°。It can be understood that the angle formed between the sidewall of the first
请参阅图6,在一个具体的示例中,在像素单元内形成功能层206之前还包括如下步骤:在剥离层204的远离第一像素界定层202的表面形成第二像素界定层205。在受限于制造工艺或者制造成本的情况下,剥离层204的厚度可能难以达到实际需求的厚度,此时通过在剥离层204的远离第一像素界定层202的表面形成第二像素界定层205,可以对剥离层204的厚度进行有效补偿,达到打印过程中墨水不溢出的效果。Referring to FIG. 6 , in a specific example, the following step is further included before forming the
可以理解的是,第二像素界定层205的侧壁和基板201表面形成的夹角与第一像素界定层202的侧壁和基板201表面形成的夹角的差值的绝对值小于或等于30°。优选地,第二像素界定层205的侧壁和基板201表面形成的夹角等于第一像素界定层202的侧壁和基板201表面形成的夹角。在图6中,第二像素界定层205的侧壁与基板201表面形成的夹角为γ,第一像素界定层202的侧壁与基板201表面形成的夹角为α,γ与α的差值的绝对值小于或等于30°。可选地,γ与α的差值的绝对值为0、2°、5°、10°、15°、20°或25°。当γ与α相等时。此时,第二像素界定层205的侧壁与第一像素界定层202的侧壁具有相同的倾角,第二像素界定层205的侧壁与第一像素界定层202的侧壁位于同一平面上,有利于保持像素单元内功能层206的稳定性。It can be understood that the absolute value of the difference between the angle formed by the sidewall of the second
还可以理解的是,在像素单元内形成功能层206之前还包括如下步骤:对第二像素界定层205的侧壁进行疏水化处理。对第二像素界定层205的侧壁进行疏水化处理,可以有效避免墨水在第二像素界定层205的侧壁上附着,可以进一步将墨水限定在第一像素界定层202形成的像素单元内,提高墨水在像素单元内的稳定性,使像素单元内的墨水的量更加符合理论值,进一步提高喷墨打印的准确性。可以理解的是,疏水化处理之后,第二像素界定层205的侧壁的接触角大于90°。It can also be understood that, before forming the
可选地,在对第二像素界定层205的侧壁进行疏水化处理时,可以根据第二像素界定层205的材质选用UV照射、臭氧激活以及疏水材料附着等方式对剥离层204的侧壁进行疏水化处理。Optionally, when performing hydrophobic treatment on the sidewall of the second
可以理解的是,当存在第二像素界定层205时,去除剥离层204时,需要将第二像素界定层205去除。优选地,去除剥离层204时,同时将第二像素界定层205去除。比如,当剥离层204的材质为磁性材质,并采用图8所示的方式去除剥离层204时,第二像素界定层205可以随着剥离层204与第一像素界定层202的分离而被去除。It can be understood that when the second
进一步地,第一像素界定层202的材质和第二像素界定层205的材质相同。此时,可以采用不同的方式对第一像素界定层202的侧壁进行亲水化处理,而对第二像素界定层205的侧壁进行疏水化处理。Further, the material of the first
需要说明的是,关于第一像素界定层202和剥离层204的形成方法,可以通过先将第一像素界定层202和剥离层204在基板201上层叠设置,然后通过蚀刻的方式形成像素单元。也可以先通过蚀刻的方式在第一像素界定层202上形成像素单元,然后再在第一像素界定层202上加工得到剥离层204。It should be noted that, regarding the formation method of the first
当存在第二像素界定层205时,可以通过先将第一像素界定层202、剥离层204以及第二像素界定层205在基板201上依次层叠设置,然后通过蚀刻的方式形成像素单元。也可以先通过蚀刻的方式在第一像素界定层202上形成像素单元,然后再在第一像素界定层202上依次加工得到剥离层204和第二像素界定层205。When the second
在一个具体的示例中,当第二像素界定层205存在时,发光器件200的制备方法包括如下步骤:In a specific example, when the second
S201:在基板201上形成具有开口203的第一像素界定层202;开口203的侧壁与基板201的表面形成像素单元。此时发光器件200的结构如图3所示。S201 : Form a first
S202:在第一像素界定层202的远离基板201的表面形成剥离层204。此时发光器件200的结构如图4所示。S202 : Form a
S203:在剥离层204的远离第一像素界定层202的表面形成第二像素界定层205。此时发光器件200的结构如图6所示。S203: Form a second
S204:在像素单元内形成功能层206,功能层206的厚度小于或等于第一像素界定层202的厚度。此时发光器件200的结构如图7所示。S204: Form a
S205:去除剥离层204和第二像素界定层205。此时发光器件200的结构如图9所示。S205: Remove the
S206:在功能层206和第一像素界定层202的表面形成第一电极层207。此时发光器件200的结构如图2所示。S206: Form a
可以理解的是,第一像素界定层202的厚度为300nm~700nm。比如,第一像素界定层202的厚度可以是但不限定为300nm、350nm、400nm、450nm、500nm、550nm、600nm、650nm或700nm。剥离层204的厚度为200nm~500nm。比如,剥离层204的厚度可以是但不限定为300nm、250nm、300nm、350nm、400nm、450nm或500nm。第二像素界定层205的厚度为100nm~500nm。比如,第二像素界定层205的厚度可以是但不限定为100nm、150nm、200nm、250nm、300nm、350nm、400nm、450nm或500nm。第一电极层207的厚度为15nm~25nm。比如,第一电极层207的厚度可以是但不限定为15nm、18nm、20nm、22nm或25nm。还可以理解的是,在实际制备过程中,可以根据功能层206的厚度选择相应的第一像素界定层202厚度、剥离层204厚度、第二像素界定层205厚度以及第一电极层207厚度。It can be understood that the thickness of the first
本发明还有一实施例提供了一种显示面板制备方法,该显示面板包括发光器件,该显示面板制备方法包括上述发光器件制备方法。Still another embodiment of the present invention provides a method for manufacturing a display panel, where the display panel includes a light-emitting device, and the method for manufacturing the display panel includes the method for manufacturing the above-mentioned light-emitting device.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准,说明书及附图可以用于解释权利要求的内容。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be determined by the appended claims, and the description and drawings can be used to explain the content of the claims.
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