CN115302102A - Combined shearing production line with multiple plate shearing machines - Google Patents
Combined shearing production line with multiple plate shearing machines Download PDFInfo
- Publication number
- CN115302102A CN115302102A CN202211069451.1A CN202211069451A CN115302102A CN 115302102 A CN115302102 A CN 115302102A CN 202211069451 A CN202211069451 A CN 202211069451A CN 115302102 A CN115302102 A CN 115302102A
- Authority
- CN
- China
- Prior art keywords
- plate
- shearing
- machine
- feeding
- plate shearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010008 shearing Methods 0.000 title claims abstract description 143
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000003698 laser cutting Methods 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 75
- 238000006243 chemical reaction Methods 0.000 claims description 28
- 239000002699 waste material Substances 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 17
- 238000005520 cutting process Methods 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 241000220317 Rosa Species 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to the technical field of plate shearing, and discloses a combined shearing production line of multiple plate shearing machines, which comprises a laser cutting machine, a first shearing center, a second shearing center, a third shearing center and a plate chain conveyor, wherein the first shearing center comprises a feeding machine, a feeding machine and a first plate shearing machine, the laser cutting machine is arranged at the feeding end of the feeding machine, the feeding machine and the feeding machine are arranged vertically, the feeding machine is arranged at the feeding end of the first plate shearing machine, the plate chain conveyor is arranged at the discharging end of the first plate shearing machine and arranged along the discharging direction of the first plate shearing machine, and the second shearing center and the third shearing center are both arranged vertically to the plate chain conveyor and are positioned at the same side of the plate chain conveyor. The combined shearing production line of the plurality of plate shearing machines has high processing efficiency and high efficiency and accuracy in plate shearing, and can simultaneously process plates with different sizes and realize mass production.
Description
Technical Field
The invention relates to the technical field of plate shearing, in particular to a combined shearing production line of a plurality of plate shearing machines.
Background
A plate shearing machine is a machine for shearing a plate by using a blade to do reciprocating linear motion relative to another blade. The metal plates with various thicknesses are applied with shearing force by a reasonable blade gap through a movable upper blade and a fixed lower blade, so that the plates are broken and separated according to the required size. A plate shearing machine belongs to one of forging and pressing machines and mainly plays a role in the metal processing industry.
In the process of shearing a steel plate, a supporting platform needs to be arranged in front of a workbench of a traditional plate shearing machine for storing a plate, so that a line can be conveniently scribed and the plate can be conveniently supported to rotate, the shearing size is determined by a back ruler, the line is sheared by scribing or lamplight, front feeding and back discharging are completed manually or by using a crown block, the feeding strength is high, the efficiency is low, the back ruler is easy to damage, the size precision is low, the back discharging efficiency is low, and a worker needs to sort out a main material, a residual material and a waste material behind the plate shearing machine.
In order to reduce the working strength of workers, an automatic feeding machine is designed for an existing plate shearing machine system to carry out feeding, a plate is aligned and clamped through a clamp workbench, automatic shearing is carried out by adopting a zero-position alignment technology, excess materials behind the plate shearing machine enter a basket, and the excess materials are automatically stacked and moved out. However, in the existing plate shearing machine system, because the automatic device is arranged at the front workbench, workers cannot enter the system and cannot manually shear the plates, so that the flexibility is reduced, the shearing requirements for the plates with different sizes cannot be met simultaneously, the system is not suitable for mass production, and the processing efficiency is reduced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a combined shearing production line of a plurality of plate shearing machines, which has high processing efficiency and high efficiency and accuracy in plate shearing, can simultaneously process plates with different sizes, and realizes mass production.
The technical purpose of the invention is realized by the following technical scheme: a combined shearing production line of multiple plate shearing machines comprises a laser cutting machine, a first shearing center, a second shearing center, a third shearing center and a plate chain conveyor, wherein the first shearing center comprises a feeding machine, a feeding machine and a first plate shearing machine, the laser cutting machine is arranged at the feeding end of the feeding machine, the feeding machine and the feeding machine are arranged vertically, the feeding machine is arranged at the feeding end of the first plate shearing machine, the plate chain conveyor is arranged at the discharging end of the first plate shearing machine and arranged along the discharging direction of the first plate shearing machine, and the second shearing center and the third shearing center are both arranged vertically to the plate chain conveyor and are positioned at the same side of the plate chain conveyor;
the second shearing center comprises a first plate material vertical conversion feeding mechanism and a second plate shearing machine, wherein the first plate material vertical conversion feeding mechanism is arranged at the feeding end of the second plate shearing machine and used for sucking a plate material on the plate chain conveyor, vertically converting the plate material by 90 degrees and then conveying the plate material to the second plate shearing machine for shearing;
the third shearing center comprises a second plate material vertical conversion feeding mechanism and a third plate shearing machine, wherein the second plate material vertical conversion feeding mechanism is arranged at the feeding end of the third plate shearing machine and used for sucking the plate materials on the plate chain conveyor, vertically converting the plate materials by 90 degrees and then conveying the plate materials to the third plate shearing machine for shearing.
The invention is further provided with: the sheet material vertical conversion feeding mechanism one with two structures of sheet material vertical conversion feeding mechanism are the same, all include the support, the support top is equipped with two guide rails that are parallel to each other and are located same horizontal plane, sliding connection has the revolving stage on the guide rail, the revolving stage bottom is equipped with a plurality of vacuum chuck one, be equipped with horizontal drive mechanism and lift actuating mechanism on the revolving stage, horizontal drive mechanism is used for the drive the revolving stage is followed guide rail horizontal reciprocating motion, lift actuating mechanism is used for the drive a vacuum chuck oscilaltion, still be equipped with rotary drive mechanism on the revolving stage, rotary drive mechanism is used for the drive the revolving stage rotates 90 degrees and resets.
The invention is further provided with: the revolving stage includes a supporting beam, fixed disk, carousel and I-shaped frame, a supporting beam is door style of calligraphy, a supporting beam bottom with fixed surface connects on the fixed disk, fixed disk below level is equipped with the carousel, the carousel bottom is fixed with the I-shaped frame, I-shaped frame bottom evenly distributed has a plurality of vacuum chuck one, a supporting beam is located two between the guide rail, the fixed disk is located the guide rail bottom, two T type spout has all been seted up on the relative lateral wall of guide rail, prop up set up on the lateral wall of the vertical portion of supporting beam with T type spout assorted slider, the slider inlays to be established in the T type spout and with T type spout sliding connection.
The invention is further provided with: horizontal drive mechanism includes driving motor, drive gear and horizontal rack, driving motor passes through the mounting panel to be fixed disk bottom, driving motor's output shaft passes the mounting panel and with drive gear's middle part fixed connection, the drive gear top seted up the confession on the fixed disk the mouth of stepping down that the drive gear top passed, the drive gear top the guide rail bottom is equipped with horizontal rack, horizontal rack with drive gear meshes, horizontal rack follows the length direction setting of guide rail.
The invention is further configured as follows: the rotary driving mechanism comprises the rotary disc, an arc-shaped rack I is arranged on the circumferential surface of a quarter circular arc of the rotary disc, the driving gear is close to an arc-shaped rack II which is arranged on the end surface of one side of the rotary disc and meshed with the arc-shaped rack I, and the arc-shaped rack II is arranged along the circumferential direction of the driving gear.
The invention is further provided with: the length of the second arc-shaped rack is greater than that of the first arc-shaped rack.
The invention is further provided with: lifting drive mechanism is including driving actuating cylinder, it fixes to drive actuating cylinder the fixed disk top, the tailpiece of the piston rod of driving actuating cylinder passes the fixed disk and with the last fixed surface of carousel is connected, the lower surface of fixed disk is equipped with spacing sleeve, spacing sleeve's top is fixed disk bottom, spacing sleeve's bottom with carousel upper surface butt, the piston rod that drives actuating cylinder is vertical to be passed spacing sleeve.
The invention is further provided with: the feeding machine comprises a frame, a clamp workbench, a second vacuum chuck, a traveling mechanism and a lifting mechanism, wherein the frame is erected above the feeding machine, the clamp workbench is arranged on the frame, the bottom of the clamp workbench is provided with a plurality of the second vacuum chuck, the traveling mechanism is arranged on the frame and used for driving the clamp workbench to move horizontally and reciprocally along the frame, and the lifting mechanism is arranged on the frame and used for driving the clamp workbench to move reciprocally and vertically along the vertical direction.
The invention is further provided with: the waste material collecting device is arranged at the discharge end of the first plate shearing machine, the excess material stacking machine is arranged at the discharge end of the plate chain conveyor, and the finished product stacking machine is arranged at the discharge ends of the second plate shearing machine and the third plate shearing machine.
The invention is further provided with: the laser cutting machine with be equipped with the ground rail platform truck between the material loading machine, the ground rail platform truck is equipped with two sets ofly and mutual parallel arrangement, the ground rail platform truck includes pay-off platform truck and pay-off ground rail.
The invention has the beneficial effects that:
1. according to the shearing production line, the accurate positioning of the size of the plate can be realized by using the laser cutting machine, the diagonal error is controlled by cutting the shearing length of two cutters on the plate, the high size precision is ensured, and the shearing quality is improved; by arranging the second shearing center and the third shearing center, plates with different sizes can be simultaneously sheared and blanked, the plate shearing efficiency is greatly improved, the whole production line can quickly, efficiently and accurately run, and the requirement of mass production is met; through setting up material loading machine and feeder, can realize automatic feeding, the automatically cropped need not manual operation, reduces workman intensity of labour.
2. According to the invention, by arranging the rotating platform, the vertical conversion of the plate in the horizontal plane can be realized, so that the plate can be transversely sheared, and meanwhile, the first vacuum chuck is always adsorbed on the two long edges of the plate, so that the adsorption force of the vacuum chuck on the plate is increased, and the plate is prevented from shaking or falling in the conveying process.
3. The T-shaped sliding groove and the sliding block are arranged, so that the rotating table can move more smoothly in the horizontal movement process, the movement track deviation is avoided, meanwhile, the sliding block is embedded in the T-shaped sliding groove and can play a certain limiting and supporting role, the rotating table is connected with the guide rail in a sliding mode through the supporting beam and the sliding block, and the rotating table is prevented from sliding off the guide rail; the rotary table can horizontally reciprocate along the guide rail by arranging the driving gear and the horizontal rack, so that the horizontal conveying of the plate is realized, the rotary table can drive the rotary table to synchronously rotate in the horizontal movement process by arranging the rotary table, the arc-shaped rack I and the arc-shaped rack II, the vertical conversion of the plate in the horizontal plane is realized, the plate is firmly and stably adsorbed in the conveying process, and meanwhile, the requirements on the shearing of the plate with different sizes are met; the setting of limiting sleeve can play certain limiting displacement, drives actuating cylinder and is driving the in-process that the carousel rose, when carousel upper surface and limiting sleeve bottom butt, can stop rising, can ensure this moment that first arc rack can mesh with second arc rack, realizes rotatory effect.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a block diagram of the layout of a multi-plate shearing machine combined shearing production line according to the present invention;
FIG. 2 is a schematic structural diagram of a combined shearing line with multiple plate shears according to the present invention;
FIG. 3 is a schematic structural diagram of a first plate material vertical conversion feeding mechanism of a multi-plate shearing machine combined shearing production line;
FIG. 4 is an enlarged partial schematic view at A of FIG. 3;
FIG. 5 is a schematic view of a rotary table structure of a combined shearing line with multiple plate shears according to the present invention;
FIG. 6 is a schematic view of a turntable structure of a combined shearing production line with multiple plate shears according to the present invention.
In the figure, 1, a laser cutter; 2. a first shear center; 3. a second shear center; 4. a third shear center; 5. a plate chain conveyor; 6. a feeding machine; 7. a feeding machine; 8. a first plate shearing machine; 9. a first plate vertical conversion feeding mechanism; 10. a second plate shearing machine; 11. a second plate vertical conversion feeding mechanism; 12. a third plate shearing machine; 13. a support; 14. a guide rail; 15. a rotating table; 16. a first vacuum chuck; 17. a support beam; 18. fixing the disc; 19. a turntable; 20. an I-shaped frame; 21. a T-shaped chute; 22. a slider; 23. a drive motor; 24. a drive gear; 25. a horizontal rack; 26. a position yielding port; 27. a first arc-shaped rack; 28. an arc-shaped rack II; 29. a driving cylinder; 30. a limiting sleeve; 31. a frame; 32. a clamp worktable; 33. a second vacuum chuck; 34. a waste collection device; 35. a remainder stacker crane; 36. a finished product stacker crane; 37. a ground rail trolley; 38. and (5) plate materials.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. It should be apparent that the described embodiments are only some of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, shall fall within the scope of protection of the present invention.
Referring to fig. 1 and 2, a multi-plate shearing machine combined shearing production line comprises a laser cutting machine 1, a first shearing center 2, a second shearing center 3, a third shearing center 4 and a plate chain conveyor 5, wherein the first shearing center 2 comprises a feeding machine 6, a feeding machine 7 and a first plate shearing machine 8, the laser cutting machine 1 is arranged at the feeding end of the feeding machine 6, the feeding machine 6 is perpendicular to the feeding machine 7, the feeding machine 7 is arranged at the feeding end of the first plate shearing machine 8, the plate chain conveyor 5 is arranged at the discharging end of the first plate shearing machine 8 and arranged along the discharging direction of the first plate shearing machine 8, and the second shearing center 3 and the third shearing center 4 are both perpendicular to the plate chain conveyor 5 and located at the same side of the plate chain conveyor 5; the second shearing center 3 comprises a first plate material vertical conversion feeding mechanism 9 and a second plate shearing machine 10, wherein the first plate material vertical conversion feeding mechanism 9 is arranged at the feeding end of the second plate shearing machine 10 and used for sucking the plate materials 38 on the plate chain conveyor 5, vertically converting the plate materials by 90 degrees and conveying the plate materials to the second plate shearing machine 10 for shearing; the third shearing center 4 comprises a second plate material vertical conversion feeding mechanism 11 and a third plate shearing machine 12, wherein the second plate material vertical conversion feeding mechanism 11 is arranged at the feeding end of the third plate shearing machine 12 and is used for sucking the plate materials 38 on the plate chain conveyor 5, converting the plate materials vertically by 90 degrees and conveying the plate materials to the third plate shearing machine 12 for shearing. When the production line is sheared by combining a plurality of plate shearing machines, a plate 38 to be sheared is conveyed to the laser cutting machine 1, two ends of the plate are subjected to edge searching and cutting through the laser cutting machine 1, the length and the diagonal of the plate 38 are determined, then the plate 38 is conveyed to the first shearing center 2 through the feeding machine 6 and the feeding machine 7 to be longitudinally sheared, the plate 38 conveyed out of the first shearing center 2 is conveyed to the second shearing center 3 through the first scraper plate vertical conversion feeding mechanism 9, and the second shearing center 3 is vertically arranged with the first shearing center 2, so that accurate transverse shearing and strip splitting processing is realized, and the plate 38 with the required size of a part is achieved; meanwhile, the plate 38 conveyed out by the first shearing center 2 is conveyed to the third shearing center 4 by the plate vertical conversion feeding mechanism II 11, and the third shearing center 4 is arranged vertically to the first shearing center 2, so that accurate transverse shearing and slitting processing is realized, and the plate 38 with the required size of a part is achieved. According to the shearing production line, the accurate positioning of the size of the plate 38 can be realized by using the laser cutting machine 1, the diagonal error is controlled by cutting the two-knife shearing length of the plate 38, the size precision is ensured to be high, and the shearing quality is improved; by arranging the second shearing center 3 and the third shearing center 4, the plates 38 with different sizes can be sheared and blanked at the same time, the shearing efficiency of the plates 38 is greatly improved, the whole production line can run fast, efficiently and accurately, and the requirement of mass production is met; through setting up material loading machine 6 and feeder 7, can realize automatic feeding, the automatically cropped need not manual operation, reduces workman intensity of labour.
Referring to fig. 3, the first sheet material vertical conversion feeding mechanism 9 and the second sheet material vertical conversion feeding mechanism 11 have the same structure and both include a support 13, two guide rails 14 which are parallel to each other and located in the same horizontal plane are arranged at the top end of the support 13, a rotating table 15 is connected to the guide rails 14 in a sliding manner, a plurality of vacuum chucks one 16 are arranged at the bottom of the rotating table 15, a horizontal driving mechanism and a lifting driving mechanism are arranged on the rotating table 15, the horizontal driving mechanism is used for driving the rotating table 15 to horizontally reciprocate along the guide rails 14, the lifting driving mechanism is used for driving the vacuum chucks one 16 to lift up and down, a rotary driving mechanism is further arranged on the rotating table 15, and the rotary driving mechanism is used for driving the rotating table 15 to rotate for 90 degrees and reset. After the plate 38 is longitudinally sheared in the first shearing center 2, the horizontal driving mechanism drives the rotating platform 15 to move to the position above the plate chain conveyor 5 along the guide rail 14, the lifting driving mechanism drives the first vacuum chuck 16 to descend, the plate 38 on the plate chain conveyor 5 is sucked up and ascended, at the moment, the rotating platform 15 drives the first vacuum chuck 16 to rotate 90 degrees under the action of the rotating driving mechanism, so that the plate 38 rotates 90 degrees in the horizontal plane, the plate moves to the second plate shearing machine 10 or the third plate shearing machine 12 along the guide rail 14 under the action of the horizontal driving mechanism, the plate 38 is driven to descend to the second plate shearing machine 10 or the third plate shearing machine 12 under the action of the lifting driving mechanism, the suction force on the plate 38 is released, and the plate 38 can be smoothly subjected to transverse shearing and strip splitting; after the first vacuum chuck 16 releases the adsorption force on the plate 38, the first vacuum chuck rises to a certain height again under the action of the lifting driving mechanism, at the moment, the rotating table 15 is driven by the rotating driving mechanism to rotate in the reverse direction for 90 degrees, so that the direction of the first vacuum chuck 16 is recovered to the initial position, and the next plate 38 vertical conversion conveying operation is started. According to the invention, by arranging the rotating platform 15, the vertical conversion of the sheet material 38 in the horizontal plane can be realized, so that the sheet material 38 is transversely sheared, the first vacuum suction cups 16 are always adsorbed on the two long edges of the sheet material 38, the adsorption force of the first vacuum suction cups 16 on the sheet material 38 is increased, and the sheet material 38 is prevented from shaking or falling off in the conveying process.
It should be noted that in the actual processing process, whether the direction of the plate material 38 needs to be converted or not can be selected according to the cutting requirements of the plate material 38 for different sizes, when the direction of the plate material 38 does not need to be converted, the rotation driving mechanism is not started, the plate material 38 is directly adsorbed by the first vacuum chuck 16 and then conveyed to the second plate shearing machine 10 or the third plate shearing machine 12, and the direction of the plate material 38 is consistent with the direction of the discharged material after being cut by the first plate shearing machine 8; when the direction of the sheet material 38 needs to be switched, the rotating disc 19 can be driven to rotate through the rotating driving mechanism, so that the first vacuum suction cup 16 and the sheet material 38 are driven to rotate synchronously.
Referring to fig. 4 to 6, the rotating platform 15 includes a supporting beam 17, a fixed disk 18, a rotating disk 19 and an i-shaped frame 20, the supporting beam 17 is in a shape of a Chinese character 'men', the bottom end of the supporting beam 17 is fixedly connected with the upper surface of the fixed disk 18, the rotating disk 19 is horizontally arranged below the fixed disk 18, the i-shaped frame 20 is fixed at the bottom of the rotating disk 19, a plurality of vacuum chucks 16 are uniformly distributed at the bottom of the i-shaped frame 20, the supporting beam 17 is located between the two guide rails 14, the fixed disk 18 is located at the bottoms of the guide rails 14, T-shaped sliding grooves 21 are formed in the side walls of the two guide rails 14 opposite to each other, sliding blocks 22 matched with the T-shaped sliding grooves 21 are formed in the side walls of the vertical portion of the supporting beam 17, and the sliding blocks 22 are embedded in the T-shaped sliding grooves 21 and are slidably connected with the T-shaped sliding grooves 21. The horizontal driving mechanism comprises a driving motor 23, a driving gear 24 and a horizontal rack 25, the driving motor 23 is fixed at the bottom of the fixed disc 18 through a mounting plate, an output shaft of the driving motor 23 penetrates through the mounting plate and is fixedly connected with the middle of the driving gear 24, a position yielding opening 26 for the top of the driving gear 24 to penetrate through is formed in the fixed disc 18 above the driving gear 24, the horizontal rack 25 is arranged at the bottom of the guide rail 14 above the driving gear 24, the horizontal rack 25 is meshed with the driving gear 24, and the horizontal rack 25 is arranged along the length direction of the guide rail 14. The rotary driving mechanism comprises a rotary disc 19, a first arc-shaped rack 27 is arranged on the circumferential surface of a quarter arc of the rotary disc 19, a second arc-shaped rack 28 is arranged on the end surface of the driving gear 24 close to one side of the rotary disc 19, the second arc-shaped rack 28 is meshed with the first arc-shaped rack 27, and the second arc-shaped rack 28 is arranged along the circumferential direction of the driving gear 24. The lifting driving mechanism comprises a driving cylinder 29, the driving cylinder 29 is fixed on the top end of the fixed disc 18, the piston rod end of the driving cylinder 29 penetrates through the fixed disc 18 and is fixedly connected with the upper surface of the rotary disc 19, a limiting sleeve 30 is arranged on the lower surface of the fixed disc 18, the top end of the limiting sleeve 30 is fixed at the bottom of the fixed disc 18, the bottom end of the limiting sleeve 30 is abutted to the upper surface of the rotary disc 19, and a piston rod of the driving cylinder 29 vertically penetrates through the limiting sleeve 30.
It should be noted that, in the initial state, the turntable 19 is located at the first height under the action of the driving cylinder 29, at this time, the first arc-shaped rack 27 and the second arc-shaped rack 28 are staggered and do not mesh, and the first vacuum chucks 16 at the two ends of the i-shaped frame 20 are consistent with the long side direction of the sheet material 38, so that the first vacuum chucks 16 at the two ends of the i-shaped frame 20 are ensured to be adsorbed on the two long sides of the sheet material 38. When the plate 38 needs to be conveyed, the driving motor 23 is started to enable the driving gear 24 to rotate, the rotating platform 15 is driven to integrally move towards the direction of the plate 38 conveyor along the guide rail 14 under the action of the horizontal rack 25, when the plate 38 moves to the position above the plate 38, the driving motor 23 is stopped, the driving air cylinder 29 is started to drive the rotating disk 19 to descend, the I-shaped frame 20 and the vacuum chuck I16 are driven to descend synchronously, and after the plate 38 is sucked by the vacuum chuck I16, the rotating disk 19 is driven to ascend to a second height under the action of the driving air cylinder 29, so that the arc-shaped rack I27 can be meshed with the arc-shaped rack II 28; after the plate shearing machine rises to the second height, the driving air cylinder 29 is stopped, the driving motor 23 is started again, the driving gear 24 is enabled to rotate reversely, the rotating platform 15 is driven to move towards the second plate shearing machine 10 or the third plate shearing machine 12 along the guide rail 14 under the action of the horizontal rack 25, and the driving gear 24 can drive the rotating disk 19 to rotate 90 degrees in the horizontal plane when rotating until the second arc rack 28 is meshed with the first arc rack 27 in the rotating process, so that the plate 38 is driven to rotate 90 degrees synchronously, and the plate 38 is conveyed to the second plate shearing machine 10 or the third plate shearing machine 12 to complete shearing and slitting processing of different sizes; after the rotating disc 19 finishes rotating, the driving cylinder 29 drives the rotating disc 19 to descend to the first height, so that the plate material 38 is ensured not to rotate again in the process of being conveyed to the second plate shearing machine 10 or the third plate shearing machine 12, and the angle deviation of the plate material 38 during blanking is avoided; when the plate 38 is conveyed to the position above the workbench of the second plate shearing machine 10 or the third plate shearing machine 12, the driving cylinder 29 drives the rotary table 19 to descend to drive the vacuum suction cup I16 and the plate 38 to descend synchronously, after the plate 38 is placed on the workbench again, the adsorption on the plate 38 is released, the driving cylinder 29 drives the rotary table 19 to ascend to the second height again, at the moment, the driving cylinder 29 is stopped, the driving motor 23 is started, the driving gear 24 rotates forwards, the rotary table 15 is driven to move towards the plate 38 conveyor along the guide rail 14 again under the action of the horizontal rack 25, and in the rotating process of the driving gear 24, when the arc rack II 28 is meshed with the arc rack I27, the rotary table 19 is driven to rotate 90 degrees in the horizontal plane, so that the rotary table 19 drives the vacuum suction cup I16 to recover to the initial position, and the next plate 38 conveying operation is started.
In this embodiment, the T-shaped sliding groove 21 and the sliding block 22 are arranged, so that the rotating table 15 can move more smoothly in the horizontal movement process, and the movement track deviation can be avoided, and meanwhile, the sliding block 22 is embedded in the T-shaped sliding groove 21 and can also play a certain limiting and supporting role, so that the rotating table 15 is slidably connected with the guide rail 14 through the supporting beam 17 and the sliding block 22, and the rotating table 15 is prevented from sliding off the guide rail 14; through the arrangement of the driving gear 24 and the horizontal rack 25, the rotating table 15 can horizontally reciprocate along the guide rail 14 to realize horizontal conveying of the plate materials 38, and through the arrangement of the rotating table 19, the first arc-shaped rack 27 and the second arc-shaped rack 28, the rotating table 19 can be driven to synchronously rotate in the horizontal movement process of the rotating table 15, so that the vertical conversion of the plate materials 38 in a horizontal plane is realized, the plate materials 38 are firmly and stably adsorbed in the conveying process, and meanwhile, the requirements on shearing of the plate materials 38 in different sizes are met; the setting of stop sleeve 30 can play certain limiting displacement, drives actuating cylinder 29 and drives the in-process that carousel 19 rose, when carousel 19 upper surface and 30 bottom butt of stop sleeve, can stop to rise, can ensure this moment that arc rack one 27 can mesh with arc rack two 28, realizes rotatory effect. Preferably, the length of the second arc-shaped rack 28 is greater than that of the first arc-shaped rack 27, so that the second arc-shaped rack 28 is meshed with the first arc-shaped rack 27 and drives the turntable 19 to rotate 90 degrees during the rotation of the driving gear 24.
Referring to fig. 2, the feeding machine 6 includes a frame 31, a clamping worktable 32, two vacuum chucks 33, a traveling mechanism and a lifting mechanism, the frame 31 is erected above the feeding machine 7, the frame 31 is provided with the clamping worktable 32, the bottom of the clamping worktable 32 is provided with the two vacuum chucks 33, the traveling mechanism is arranged on the frame 31 and used for driving the clamping worktable 32 to horizontally reciprocate along the frame 31, and the lifting mechanism is arranged on the frame 31 and used for driving the clamping worktable 32 to reciprocate along the vertical direction. The discharge end of first plate shearing machine 8 is equipped with garbage collection device 34, can carry out automatic sorting to the waste material, reduces working strength, and intelligent degree of automation is higher. The excess material stacking machine 35 is arranged at the discharge end of the plate chain conveyor 5, and the finished product stacking machines 36 are arranged at the discharge ends of the second plate shearing machine 10 and the third plate shearing machine 12, so that automatic blanking and stacking of excess materials and finished product plates 38 can be realized, and the working strength is reduced. Be equipped with ground rail platform truck 37 between laser cutting machine 1 and material loading machine 6, ground rail platform truck 37 is equipped with two sets ofly and mutual parallel arrangement, and ground rail platform truck 37 includes pay-off platform truck and pay-off ground rail, and the pay-off platform truck adopts variable frequency brake motor to drive, can follow pay-off ground rail reciprocating motion, realizes the transport to sheet material 38, through setting up two pay-off platform trucks, can exchange and get into the material loading district, improves machining efficiency.
Claims (10)
1. The utility model provides a production line is cuted jointly to many plate shearing machines which characterized in that: the plate chain shearing machine comprises a laser cutting machine (1), a first shearing center (2), a second shearing center (3), a third shearing center (4) and a plate chain conveyor (5), wherein the first shearing center (2) comprises a feeding machine (6), a feeding machine (7) and a first plate shearing machine (8), the laser cutting machine (1) is arranged at the feeding end of the feeding machine (6), the feeding machine (6) and the feeding machine (7) are arranged vertically, the feeding machine (7) is arranged at the feeding end of the first plate shearing machine (8), the plate chain conveyor (5) is arranged at the discharging end of the first plate shearing machine (8) and arranged along the discharging direction of the first plate shearing machine (8), and the second shearing center (3) and the third shearing center (4) are both arranged vertically to the plate chain conveyor (5) and are positioned at the same side of the plate chain conveyor (5);
the second shearing center (3) comprises a first plate material vertical conversion feeding mechanism (9) and a second plate shearing machine (10), wherein the first plate material vertical conversion feeding mechanism (9) is arranged at the feeding end of the second plate shearing machine (10) and is used for sucking a plate material (38) on the plate chain conveyor (5), vertically converting the plate material by 90 degrees and conveying the plate material to the second plate shearing machine (10) for shearing;
the third shearing center (4) comprises a second plate material vertical conversion feeding mechanism (11) and a third plate shearing machine (12), wherein the second plate material vertical conversion feeding mechanism (11) is arranged at the feeding end of the third plate shearing machine (12) and is used for sucking a plate material (38) on the plate chain conveyor (5), vertically converting the plate material by 90 degrees and then conveying the plate material to the third plate shearing machine (12) for shearing.
2. The combined shearing production line of a plurality of plate shearing machines as claimed in claim 1, characterized in that: sheet material vertical conversion feeding mechanism one (9) with sheet material vertical conversion feeding mechanism two (11) structures are the same, all include support (13), support (13) top is equipped with two guide rail (14) that are parallel to each other and lie in same horizontal plane, sliding connection has revolving stage (15) on guide rail (14), revolving stage (15) bottom is equipped with a plurality of vacuum chuck one (16), be equipped with horizontal drive mechanism and lift actuating mechanism on revolving stage (15), horizontal drive mechanism is used for the drive revolving stage (15) are followed guide rail (14) horizontal reciprocating motion, lift actuating mechanism is used for the drive vacuum chuck one (16) oscilaltion, still be equipped with rotary driving mechanism on revolving stage (15), rotary driving mechanism is used for the drive revolving stage (15) rotate 90 degrees and reset.
3. The combined shearing production line of a plurality of plate shearing machines as claimed in claim 2, characterized in that: revolving stage (15) are including a supporting beam (17), fixed disk (18), carousel (19) and I-shaped frame (20), a supporting beam (17) is a style of calligraphy, a supporting beam (17) bottom with fixed disk (18) upper surface fixed connection, fixed disk (18) below level is equipped with carousel (19), carousel (19) bottom is fixed with I-shaped frame (20), I-shaped frame (20) bottom evenly distributed has a plurality of vacuum chuck (16), a supporting beam (17) are located two between guide rail (14), fixed disk (18) are located guide rail (14) bottom, two T type spout (21) have all been seted up on the relative lateral wall of guide rail (14), seted up on the lateral wall of a supporting beam (17) vertical portion with T type spout (21) assorted slider (22), slider (22) inlay and establish in T type spout (21) and with T type spout (21) sliding connection.
4. The combined shearing production line of a plurality of plate shearing machines as claimed in claim 3, characterized in that: horizontal drive mechanism includes driving motor (23), drive gear (24) and horizontal rack (25), driving motor (23) are fixed through the mounting panel fixed disk (18) bottom, the output shaft of driving motor (23) passes the mounting panel and with the middle part fixed connection of drive gear (24), drive gear (24) top seted up the confession on fixed disk (18) abdication mouth (26) that drive gear (24) top passed, drive gear (24) top guide rail (14) bottom is equipped with horizontal rack (25), horizontal rack (25) with drive gear (24) mesh, horizontal rack (25) are followed the length direction setting of guide rail (14).
5. The combined shearing production line of a plurality of plate shearing machines as claimed in claim 4, wherein: rotary driving mechanism includes carousel (19), be equipped with arc rack (27) on the periphery of carousel (19) quarter circular arc, drive gear (24) are close to be equipped with arc rack two (28) on the terminal surface of carousel (19) one side, arc rack two (28) with arc rack (27) mesh mutually, arc rack two (28) are followed the circumferencial direction setting of drive gear (24).
6. The combined shearing production line of a plurality of plate shearing machines as claimed in claim 5, wherein: the length of the second arc-shaped rack (28) is larger than that of the first arc-shaped rack (27).
7. The combined shearing production line of a plurality of plate shearing machines as claimed in claim 3, characterized in that: lifting drive mechanism is including driving actuating cylinder (29), driving actuating cylinder (29) is fixed disk (18) top, the tailpiece of the piston rod of driving actuating cylinder (29) passes fixed disk (18) and with the last fixed surface of carousel (19) is connected, the lower surface of fixed disk (18) is equipped with spacing sleeve (30), the top of spacing sleeve (30) is fixed disk (18) bottom, the bottom of spacing sleeve (30) with carousel (19) upper surface butt, the piston rod of driving actuating cylinder (29) is vertical to be passed spacing sleeve (30).
8. The combined shearing production line of a plurality of plate shearing machines as claimed in claim 1, characterized in that: material loading machine (6) include frame (31), clamp workstation (32), vacuum chuck two (33), running gear and elevating system, frame (31) are erect feeder (7) top, be equipped with on frame (31) clamp workstation (32), clamp workstation (32) bottom is equipped with a plurality of vacuum chuck two (33), running gear sets up on frame (31), be used for the drive clamp workstation (32) are followed frame (31) horizontal reciprocating motion, elevating system sets up on frame (31), be used for the drive clamp workstation (32) are along vertical direction reciprocating elevating system.
9. The combined shearing production line of a plurality of plate shearing machines as claimed in claim 1, wherein: the discharging end of the first plate shearing machine (8) is provided with a waste material collecting device (34), the discharging end of the plate chain conveyor (5) is provided with a residual material stacking machine (35), and the discharging ends of the second plate shearing machine (10) and the third plate shearing machine (12) are provided with finished product stacking machines (36).
10. A multi-plate shearing machine combined shearing production line according to any one of claims 1 to 9, characterized in that: laser cutting machine (1) with be equipped with ground rail platform truck (37) between material loading machine (6), ground rail platform truck (37) are equipped with two sets ofly and mutual parallel arrangement, ground rail platform truck (37) are including pay-off platform truck and pay-off ground rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211069451.1A CN115302102A (en) | 2022-09-02 | 2022-09-02 | Combined shearing production line with multiple plate shearing machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211069451.1A CN115302102A (en) | 2022-09-02 | 2022-09-02 | Combined shearing production line with multiple plate shearing machines |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115302102A true CN115302102A (en) | 2022-11-08 |
Family
ID=83867091
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211069451.1A Pending CN115302102A (en) | 2022-09-02 | 2022-09-02 | Combined shearing production line with multiple plate shearing machines |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115302102A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117324800A (en) * | 2023-10-16 | 2024-01-02 | 广东工业大学 | Laser cutting production line and production method |
Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1045950A (en) * | 1965-06-14 | 1966-10-19 | George Garnham Turner | Can-handling apparatus |
| CN102814661A (en) * | 2012-08-08 | 2012-12-12 | 苏州海仑士科技有限公司 | Automatic production line for intelligent sheet metal |
| CN103962735A (en) * | 2014-05-22 | 2014-08-06 | 江苏金方圆数控机床有限公司 | Plate feeding positioning system for laser cutting flexible production line |
| CN105014386A (en) * | 2015-07-24 | 2015-11-04 | 武汉天琪激光设备制造有限公司 | Automatic all-in-one machine and method for processing metal coil materials |
| CN105057894A (en) * | 2015-07-31 | 2015-11-18 | 怡达快速电梯有限公司 | Efficient elevator panel cutting method and cutting production line |
| CN206997882U (en) * | 2017-06-23 | 2018-02-13 | 苏州舜治自动化机械设备有限公司 | Plate shearing machine automatic loading and unloading device and integrated plate shearing machine |
| CN109692992A (en) * | 2017-10-20 | 2019-04-30 | 中国科学院沈阳自动化研究所 | Autobody sheet fine pruning automatic production device |
| CN109732292A (en) * | 2019-03-22 | 2019-05-10 | 合肥昊艺金属制品有限公司 | A kind of corrosion-resistant water tank steel plate and its processing technology |
| CN110790003A (en) * | 2019-12-05 | 2020-02-14 | 无锡普天铁心股份有限公司 | Automatic wood block grabbing and placing device for stacking vertical narrow steel coils |
| CN111300074A (en) * | 2020-04-02 | 2020-06-19 | 济南纽兰数控机械有限公司 | Automatic metal plate laser processing system and metal plate processing method |
| CN112025322A (en) * | 2020-08-26 | 2020-12-04 | 安徽鲲鹏装备模具制造有限公司 | Antitheft door shell forming production line |
| CN112845927A (en) * | 2020-12-31 | 2021-05-28 | 西安市双安基业人防工程有限公司 | Feeding device of plate shearing machine |
| CN214868649U (en) * | 2021-06-25 | 2021-11-26 | 佛山建锠金属科技有限公司 | Automatic all-in-one machine for metal coil stock flattening and cutting |
| CN114083301A (en) * | 2021-12-13 | 2022-02-25 | 浙江好仕莱家居用品有限公司 | Full-automatic production line for shelf laminate |
| CN114346681A (en) * | 2021-12-30 | 2022-04-15 | 岳正激光科技(常熟)有限公司 | Pendulum shear laser cutting integrated equipment |
-
2022
- 2022-09-02 CN CN202211069451.1A patent/CN115302102A/en active Pending
Patent Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1045950A (en) * | 1965-06-14 | 1966-10-19 | George Garnham Turner | Can-handling apparatus |
| CN102814661A (en) * | 2012-08-08 | 2012-12-12 | 苏州海仑士科技有限公司 | Automatic production line for intelligent sheet metal |
| CN103962735A (en) * | 2014-05-22 | 2014-08-06 | 江苏金方圆数控机床有限公司 | Plate feeding positioning system for laser cutting flexible production line |
| CN105014386A (en) * | 2015-07-24 | 2015-11-04 | 武汉天琪激光设备制造有限公司 | Automatic all-in-one machine and method for processing metal coil materials |
| CN105057894A (en) * | 2015-07-31 | 2015-11-18 | 怡达快速电梯有限公司 | Efficient elevator panel cutting method and cutting production line |
| CN206997882U (en) * | 2017-06-23 | 2018-02-13 | 苏州舜治自动化机械设备有限公司 | Plate shearing machine automatic loading and unloading device and integrated plate shearing machine |
| CN109692992A (en) * | 2017-10-20 | 2019-04-30 | 中国科学院沈阳自动化研究所 | Autobody sheet fine pruning automatic production device |
| CN109732292A (en) * | 2019-03-22 | 2019-05-10 | 合肥昊艺金属制品有限公司 | A kind of corrosion-resistant water tank steel plate and its processing technology |
| CN110790003A (en) * | 2019-12-05 | 2020-02-14 | 无锡普天铁心股份有限公司 | Automatic wood block grabbing and placing device for stacking vertical narrow steel coils |
| CN111300074A (en) * | 2020-04-02 | 2020-06-19 | 济南纽兰数控机械有限公司 | Automatic metal plate laser processing system and metal plate processing method |
| CN112025322A (en) * | 2020-08-26 | 2020-12-04 | 安徽鲲鹏装备模具制造有限公司 | Antitheft door shell forming production line |
| CN112845927A (en) * | 2020-12-31 | 2021-05-28 | 西安市双安基业人防工程有限公司 | Feeding device of plate shearing machine |
| CN214868649U (en) * | 2021-06-25 | 2021-11-26 | 佛山建锠金属科技有限公司 | Automatic all-in-one machine for metal coil stock flattening and cutting |
| CN114083301A (en) * | 2021-12-13 | 2022-02-25 | 浙江好仕莱家居用品有限公司 | Full-automatic production line for shelf laminate |
| CN114346681A (en) * | 2021-12-30 | 2022-04-15 | 岳正激光科技(常熟)有限公司 | Pendulum shear laser cutting integrated equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117324800A (en) * | 2023-10-16 | 2024-01-02 | 广东工业大学 | Laser cutting production line and production method |
| CN117324800B (en) * | 2023-10-16 | 2024-04-26 | 广东工业大学 | Laser cutting production line and production method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102390063B (en) | Back loading high-speed computer panel saw | |
| CN202367813U (en) | After-loading high-speed computer cut-to-size saw | |
| CN209998588U (en) | touch screen cell-phone polaroid laser cutting automatic feeding discharge apparatus | |
| CN110587023A (en) | Machining center for 45-degree-angle automatic cutting of single door and window aluminum-plastic profiles | |
| CN110696099A (en) | Double-end longitudinal saw device | |
| CN110722640A (en) | Double-end horizontal saw device | |
| CN111730695A (en) | Woodworking double-gantry numerical control engraving machine and working method | |
| CN115302102A (en) | Combined shearing production line with multiple plate shearing machines | |
| CN211614466U (en) | Plate shearing machine capable of effectively improving machining precision | |
| CN211662241U (en) | Automatic processing bamboo wood goods milling machine of reducible burr | |
| CN115635322A (en) | Automatic wedge-shaped cushion block machining system and machining method | |
| CN209533676U (en) | It is a kind of for producing the automatic production line of plancon | |
| CN211842304U (en) | Rectangular numerical control cutting equipment capable of simultaneously cutting four sides | |
| CN111300533A (en) | Rectangular numerical control cutting equipment capable of simultaneously cutting four sides | |
| CN110977480A (en) | Cutting and milling combined sawing machine capable of receiving materials | |
| CN113199249B (en) | Curtain wall long rod material processing production line and processing method thereof | |
| CN210999128U (en) | Double-end horizontal saw device | |
| CN216634734U (en) | 45-degree reciprocating double-end mill | |
| CN116037766A (en) | Automatic production line for stamping, shearing and folding metal plates | |
| CN211250341U (en) | Double-end longitudinal saw device | |
| CN210633034U (en) | Machining center for 45-degree-angle automatic cutting of single door and window aluminum-plastic profiles | |
| CN210214132U (en) | Single-table-face double-station sheet material machine | |
| CN111590141A (en) | Flat workpiece cutting device | |
| CN212443549U (en) | Flat workpiece cutting device | |
| CN218050612U (en) | Full-automatic four sides saw |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20221108 |
|
| RJ01 | Rejection of invention patent application after publication |