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CN115304702A - Synthetic method and application of thermosetting acrylic resin - Google Patents

Synthetic method and application of thermosetting acrylic resin Download PDF

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Publication number
CN115304702A
CN115304702A CN202111038882.7A CN202111038882A CN115304702A CN 115304702 A CN115304702 A CN 115304702A CN 202111038882 A CN202111038882 A CN 202111038882A CN 115304702 A CN115304702 A CN 115304702A
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initiator
acrylic resin
solvent
thermosetting acrylic
phase
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Inventor
管新兵
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Shanghai Weiqi Chemical Co ltd
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Shanghai Weiqi Chemical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/14Methyl esters, e.g. methyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/062Copolymers with monomers not covered by C09D133/06
    • C09D133/066Copolymers with monomers not covered by C09D133/06 containing -OH groups

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The invention relates to the field of resin, in particular to a synthetic method and application of thermosetting acrylic resin, which comprises the following steps: step (1), putting a first solvent into a reaction pot; step (2), putting a reaction monomer and a first initiator into an overhead tank to obtain a phase I; step (3), heating the reaction kettle, dropwise adding the phase one into the reaction kettle to obtain a phase two, stopping heating after dropwise adding is finished, and putting the phase two into a dilution kettle; and (4) heating the dilution pot, preserving heat, adding a second solvent and a second initiator, preserving heat, adding a third solvent and a third initiator, preserving heat, cooling, adding a fourth solvent, filtering and discharging. The thermosetting acrylic resin prepared by the invention has good compatibility, good leveling property, moderate viscosity and transparent and white appearance in fluorocarbon coating, and can be added in fluorocarbon resin in large quantity.

Description

Synthesis method and application of thermosetting acrylic resin
Technical Field
The invention relates to the field of resin, in particular to a synthetic method and application of thermosetting acrylic resin.
Background
The fluorocarbon coating is a coating which takes fluororesin as a main film forming substance, has strong fluorocarbon bond energy due to the introduction of fluorine elements with large electronegativity, has excellent weather resistance, heat resistance, low temperature resistance and chemical resistance, and is widely applied to various outdoor building materials. However, fluorocarbon resin and pigment are not well compatible in a system, leveling is not good, and application of fluorocarbon resin in paint is limited, so that part of acrylic resin is generally used in fluorocarbon paint to be compounded with fluorocarbon resin, thermoplastic acrylic resin is mainly used in the market at present, and thermosetting acrylic resin causes a series of problems such as poor compatibility and the like, so that the development of a thermosetting acrylic resin which can be well compatible with fluororesin in fluorocarbon paint has market application prospect.
Disclosure of Invention
The first aspect of the present invention provides a method for synthesizing a thermosetting acrylic resin, comprising the steps of:
step (1), putting a first solvent into a reaction pot;
step (2), putting a reaction monomer and a first initiator into a head tank to obtain a phase I;
step (3), heating the reaction kettle, dropwise adding the phase I into the reaction kettle to obtain a phase II, stopping heating after dropwise adding is finished, and putting the phase II into a dilution kettle;
and (4) heating the dilution pot, preserving heat, adding a second solvent and a second initiator, preserving heat, adding a third solvent and a third initiator, preserving heat, cooling, adding a fourth solvent, filtering and discharging.
As a preferred embodiment, step (3) is carried out immediately after the first initiator is charged into the head tank for 20 to 40min in step (2).
As a preferred embodiment, the dropping time in the step (3) is 4 to 8 hours.
As a preferred embodiment, the temperature in the step (3) is raised to 110 to 130 ℃.
As a preferred embodiment, the filtration precision in the step (4) is 0.5 to 5 μm.
As a preferred embodiment, the first solvent, the second solvent, the third solvent and the fourth solvent include at least one of xylene, ethylene glycol monobutyl ether, isophorone, toluene, ethyl acetate, butyl acetate, acetone, butyl ketone, methyl isobutyl ketone, ethanol, butanol and isopropanol.
As a preferred embodiment, the reactive monomer comprises at least one of methyl methacrylate, methacrylic acid, ethyl acrylate, hydroxyethyl acrylate, acrylic acid, methyl acrylate, lauryl acrylate, ethyl methacrylate, n-butyl methacrylate, lauryl methacrylate, acrylonitrile, styrene, acrylamide, vinyl acetate.
In a preferred embodiment, the first initiator, the second initiator, and the third initiator include at least one of a peroxy initiator and an azo initiator.
As a preferred embodiment, the first initiator, the second initiator and the third initiator comprise at least one of tert-butyl peroxybenzoate, cumene hydroperoxide, dibenzoyl peroxide, dilauroyl peroxide, tert-butyl peroxyacetate, azobisisobutyronitrile and azobisisoheptonitrile.
The second aspect of the invention provides the application of the synthetic method of the thermosetting acrylic resin in fluorocarbon coating.
Compared with the prior art, the invention has the following beneficial effects: the thermosetting acrylic resin prepared by the invention has good compatibility, good leveling property, moderate viscosity and transparent and white appearance in fluorocarbon coating, can be added in a large amount in fluorocarbon resin, solves the technical problem that the application of thermosetting resin in the field of fluorocarbon coating is limited in the prior art, and can also effectively solve the problem of plate adhesion of fluorocarbon coating in roller coating.
Drawings
Fig. 1-4 are graphs of experimental data of the thermosetting acrylic resin prepared in example 1 after being dried at 120 degrees for 30 min.
Wherein FIG. 1 is a molecular weight distribution diagram of a resin;
FIG. 2 is a graph of the glass transition temperature of the resin;
FIG. 3 is an infrared spectrum of a resin;
FIG. 4 shows the result of analysis by a superconducting NMR spectrometer of a resin, in which the solvent is deuterated chloroform.
Detailed Description
In order to solve the above technical problems, a first aspect of the present invention provides a method for synthesizing a thermosetting acrylic resin, comprising the steps of:
step (1), putting a first solvent into a reaction pot;
step (2), putting a reaction monomer and a first initiator into a head tank to obtain a phase I;
step (3), heating the reaction kettle, dropwise adding the phase one into the reaction kettle to obtain a phase two, stopping heating after dropwise adding is finished, and putting the phase two into a dilution kettle;
and (4) heating the dilution pot, preserving heat, adding a second solvent and a second initiator, preserving heat, adding a third solvent and a third initiator, preserving heat, cooling, adding a fourth solvent, filtering and discharging.
Preferably, the method comprises the following steps:
step (1), putting a first solvent into a reaction pot;
step (2), putting a reaction monomer and a first initiator into an overhead tank, and stirring to obtain a phase I;
introducing nitrogen, heating and preserving heat in the reaction kettle, closing the nitrogen, dropwise adding the phase I into the reaction kettle, stirring, introducing the nitrogen on the surface after dropwise adding to obtain a phase II, stopping heating after dropwise adding is finished, and putting the phase II into a dilution kettle;
and (4) heating the diluting kettle, sampling and detecting, performing subsequent procedures when the viscosity of the bubbles is greater than O, preserving heat for 0.5-5h at 120-130 ℃, adding a second solvent and a second initiator, preserving heat for 0.1-1h, adding a third solvent and a third initiator, preserving heat for 1-5h, cooling, adding a fourth solvent, filtering and discharging.
More preferably, the method comprises the following steps:
step (1), putting a first solvent into a reaction pot;
step (2), putting a reaction monomer and a first initiator into an overhead tank, stirring to obtain a phase I, and flushing a pipeline by using xylene after the phase I is put into the overhead tank;
step (3), introducing nitrogen, heating and preserving heat of the reaction kettle, closing the nitrogen, dropwise adding the first phase into the reaction kettle, stirring, flushing the head tank with xylene after dropwise adding, adding the obtained flushing fluid 1 into the reaction kettle, introducing the nitrogen on the surface after dropwise adding to obtain a second phase, stopping heating after dropwise adding, flushing the reaction kettle with a mixture of isophorone and xylene, and putting the obtained flushing fluid 2 and the second phase into a dilution kettle;
and (4) heating the diluting kettle, sampling and detecting, performing a subsequent procedure when the bubble viscosity is greater than O, preserving heat for 1h at 123-127 ℃, adding a second solvent and a second initiator, preserving heat for 0.5h, adding a third solvent and a third initiator, preserving heat for 2h at 125 ℃, cooling to 100 ℃, adding a fourth solvent, cooling to 85 ℃, dropwise adding isophorone to adjust the viscosity, filtering, and discharging.
As a preferred embodiment, step (3) is carried out immediately after the first initiator is charged into the head tank for 20 to 40min in step (2).
As a preferred embodiment, the dropping time in the step (3) is 4 to 8 hours.
As a preferred embodiment, the temperature in step (3) is raised to 110 to 130 ℃.
As a preferred embodiment, the filtration precision in the step (4) is 0.5 to 5 μm.
As a preferred embodiment, the first solvent, the second solvent, the third solvent and the fourth solvent include at least one of xylene, ethylene glycol monobutyl ether, isophorone, toluene, ethyl acetate, butyl acetate, acetone, butyl ketone, methyl isobutyl ketone, ethanol, butanol and isopropanol.
Preferably, the first solvent is xylene and ethylene glycol monobutyl ether.
Preferably, the mass ratio of the xylene to the ethylene glycol monobutyl ether is (1-2): 1.
preferably, the second solvent and the third solvent are both xylene.
Preferably, the fourth solvent is isophorone.
As a preferred embodiment, the reactive monomer comprises at least one of methyl methacrylate, methacrylic acid, ethyl acrylate, hydroxyethyl acrylate, acrylic acid, methyl acrylate, lauryl acrylate, ethyl methacrylate, n-butyl methacrylate, lauryl methacrylate, acrylonitrile, styrene, acrylamide, vinyl acetate.
Preferably, the reactive monomer is methyl methacrylate, methacrylic acid, ethyl acrylate, hydroxyethyl acrylate.
Preferably, the mass ratio of the methyl methacrylate to the methacrylic acid to the ethyl acrylate to the hydroxyethyl acrylate is (5.1-5.3): (0.1-0.5): (4-5): (0.5-1).
In a preferred embodiment, the first initiator, the second initiator, and the third initiator include at least one of a peroxy initiator and an azo initiator.
Preferably, the first initiator and the third initiator comprise at least one of tert-butyl peroxybenzoate, cumene hydroperoxide, dibenzoyl peroxide, dilauroyl peroxide, tert-butyl peroxyacetate, azobisisobutyronitrile and azobisisoheptonitrile.
Preferably, the first initiator is tert-butyl peroxybenzoate or cumene hydroperoxide.
Preferably, the mass ratio of tert-butyl peroxybenzoate to cumene hydroperoxide is 1: (3-5).
Preferably, the second initiator and the third initiator are tert-butyl peroxybenzoate.
The second aspect of the invention provides an application of a synthetic method of thermosetting acrylic resin in fluorocarbon paint.
The present invention will be specifically described below by way of examples. It should be noted that the following examples are only for illustrating the present invention and should not be construed as limiting the scope of the present invention, and that the insubstantial modifications and adaptations of the present invention by those skilled in the art based on the above disclosure are still within the scope of the present invention.
Tert-butyl peroxybenzoate CAS:614-45-9
Cumene hydroperoxide CAS:80-15-9
T-butyl peroxyacetate CAS:107-71-1
In addition, the starting materials used are all commercially available, unless otherwise specified.
Example 1
In a first aspect of the present invention, there is provided a method for synthesizing a thermosetting acrylic resin, comprising the steps of:
step (1), putting a first solvent into a reaction pot;
step (2), putting a reaction monomer and a first initiator into an overhead tank, stirring to obtain a phase I, and flushing a pipeline by using xylene after the phase I is put into the overhead tank; immediately carrying out the step (3) after the first initiator is put into the head tank for 30 min;
and (3) introducing nitrogen, heating the reaction kettle to 120 ℃ and keeping the temperature, closing the nitrogen, dropwise adding the first phase into the reaction kettle for 4.5 hours, stirring, flushing the head tank with xylene after dropwise addition is finished, adding the obtained flushing fluid 1 into the reaction kettle, introducing nitrogen on the surface after dropwise addition is finished to obtain a second phase, stopping heating after dropwise addition is finished, and introducing isophorone and xylene in a mass ratio of 6.2:1, mixing and flushing the reaction kettle, and putting the obtained flushing liquid 2 and the phase two into a dilution kettle;
and (4) heating the diluting kettle, sampling and detecting, performing subsequent procedures when the bubble viscosity is greater than O, preserving heat for 1h at 126 ℃, adding a second solvent and a second initiator, preserving heat for 0.5h, adding a third solvent and a third initiator, preserving heat for 2h at 125 ℃, cooling to 100 ℃, adding a fourth solvent, cooling to 85 ℃, dropwise adding isophorone to adjust the viscosity, filtering with a 1-micron filter bag, and discharging.
The first solvent is xylene and ethylene glycol monobutyl ether, and the mass ratio of the xylene to the ethylene glycol monobutyl ether is 1.27:1 and mixing.
And the second solvent and the third solvent are both dimethylbenzene.
The fourth solvent is isophorone.
The reaction monomer is methyl methacrylate, methacrylic acid, ethyl acrylate and hydroxyethyl acrylate, and the mass ratio of the methyl methacrylate to the methacrylic acid to the ethyl acrylate to the hydroxyethyl acrylate is 5.04:0.2:4.22:0.76 and mixing.
The first initiator is tert-butyl peroxybenzoate and cumene hydroperoxide with the mass ratio of 1: 4. and (4) mixing.
The second initiator and the third initiator are tert-butyl peroxybenzoate.
The analysis results of HPLC, superconducting NMR spectrometer, GC-MS and PGC-MS of the solid acrylic resin prepared in this example are shown in FIGS. 1 to 4.
In a second aspect of this embodiment, a method for synthesizing a thermosetting acrylic resin is provided for use in fluorocarbon coatings.
Comparative example 1
The first aspect of the present comparative example provides a method for synthesizing a thermosetting acrylic resin, which is implemented in the same manner as in example 1, except that the reactive monomers are methyl methacrylate, methacrylic acid, ethyl acrylate, and hydroxyethyl acrylate in a mass ratio of 5.04:2:4.22:3, mixing.
The second aspect of the present comparative example provides the use of a method for synthesizing a thermosetting acrylic resin in a fluorocarbon coating.
Comparative example 2
The first aspect of the present comparative example provides a method for synthesizing a thermosetting acrylic resin, which is the same as example 1 except that the reactive monomers are ethyl methacrylate, methacrylic acid, ethyl acrylate, and hydroxyethyl acrylate in a mass ratio of 5.04:0.2:4.22:0.76 and mixing.
The second aspect of the present comparative example provides the use of a method for synthesizing a thermosetting acrylic resin in a fluorocarbon coating.
Performance test
Viscosity test standard reference: GB 2794-81
Acid value test standard reference: GB/T2895-2008
Solid content test standard reference: GB/T2793-1995
Figure BDA0003248479640000061
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may modify or change the technical content of the above disclosed embodiment into equivalent embodiments with equivalent changes, but all those simple modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention still belong to the protection scope of the present invention.

Claims (10)

1. The method for synthesizing the thermosetting acrylic resin is characterized by comprising the following steps of:
step (1), putting a first solvent into a reaction pot;
step (2), putting a reaction monomer and a first initiator into an overhead tank to obtain a phase I;
step (3), heating the reaction kettle, dropwise adding the phase one into the reaction kettle to obtain a phase two, stopping heating after dropwise adding is finished, and putting the phase two into a dilution kettle;
and (4) heating the dilution pot, preserving heat, adding a second solvent and a second initiator, preserving heat, adding a third solvent and a third initiator, preserving heat, cooling, adding a fourth solvent, filtering and discharging.
2. The method for synthesizing a thermosetting acrylic resin as claimed in claim 1, wherein the step (3) is performed immediately after the first initiator is charged into the head tank for 20-40min in the step (2).
3. The method for synthesizing a thermosetting acrylic resin as claimed in claim 1, wherein the dropping time in the step (3) is 4-8h.
4. The method for synthesizing thermosetting acrylic resin as claimed in claim 1, wherein the temperature in step (3) is raised to 110-130 ℃.
5. The method for synthesizing a thermosetting acrylic resin as claimed in claim 1, wherein the filtration precision in the step (4) is 0.5-5 μm.
6. The method for synthesizing a thermosetting acrylic resin as claimed in claim 1, wherein the first, second, third and fourth solvents comprise at least one of xylene, ethylene glycol monobutyl ether, isophorone, toluene, ethyl acetate, butyl acetate, acetone, methyl ethyl ketone, methyl isobutyl ketone, ethanol, butanol and isopropanol.
7. The method as claimed in claim 1, wherein the reactive monomer comprises at least one of methyl methacrylate, methacrylic acid, ethyl acrylate, hydroxyethyl acrylate, acrylic acid, methyl acrylate, lauryl acrylate, ethyl methacrylate, n-butyl methacrylate, lauryl methacrylate, acrylonitrile, styrene, acrylamide, and vinyl acetate.
8. The method for synthesizing a thermosetting acrylic resin as claimed in claim 1, wherein the first initiator, the second initiator, and the third initiator comprise at least one of a peroxy initiator and an azo initiator.
9. The method as claimed in claim 8, wherein the first, second and third initiators comprise at least one of tert-butyl peroxybenzoate, cumene hydroperoxide, dibenzoyl peroxide, dilauroyl peroxide, tert-butyl peroxyacetate, azobisisobutyronitrile and azobisisoheptonitrile.
10. Use of a method of synthesizing a thermosetting acrylic resin according to any one of claims 1-9 in a fluorocarbon coating.
CN202111038882.7A 2021-09-06 2021-09-06 Synthetic method and application of thermosetting acrylic resin Pending CN115304702A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5185403A (en) * 1991-07-31 1993-02-09 Morton Coatings, Inc. Thermosetting acrylic polymers and coating compositions containing said acrylic polymers and fluorocarbon resins
US20070185296A1 (en) * 2006-02-03 2007-08-09 Basf Corporation Acrylic resin for use in fluorocarbon coating compositions and method of forming the same
CN107602756A (en) * 2017-09-01 2018-01-19 广东依斯特新材料有限公司 A kind of PVDF fluorocarbon coatings acrylic resin and its synthetic method
CN112094369A (en) * 2020-08-05 2020-12-18 佛山市坚洛涂料科技有限公司 Reactive acrylic resin and preparation method and application thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5185403A (en) * 1991-07-31 1993-02-09 Morton Coatings, Inc. Thermosetting acrylic polymers and coating compositions containing said acrylic polymers and fluorocarbon resins
US20070185296A1 (en) * 2006-02-03 2007-08-09 Basf Corporation Acrylic resin for use in fluorocarbon coating compositions and method of forming the same
CN107602756A (en) * 2017-09-01 2018-01-19 广东依斯特新材料有限公司 A kind of PVDF fluorocarbon coatings acrylic resin and its synthetic method
CN112094369A (en) * 2020-08-05 2020-12-18 佛山市坚洛涂料科技有限公司 Reactive acrylic resin and preparation method and application thereof

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Application publication date: 20221108