CN115175054B - Shell of sound generating device, sound generating device with shell and electronic equipment - Google Patents
Shell of sound generating device, sound generating device with shell and electronic equipment Download PDFInfo
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- CN115175054B CN115175054B CN202210772389.6A CN202210772389A CN115175054B CN 115175054 B CN115175054 B CN 115175054B CN 202210772389 A CN202210772389 A CN 202210772389A CN 115175054 B CN115175054 B CN 115175054B
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- 239000000463 material Substances 0.000 claims abstract description 95
- 239000004964 aerogel Substances 0.000 claims abstract description 49
- 239000012779 reinforcing material Substances 0.000 claims description 18
- 239000000178 monomer Substances 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 239000012783 reinforcing fiber Substances 0.000 claims description 7
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- 229910000861 Mg alloy Inorganic materials 0.000 claims description 6
- 239000003822 epoxy resin Substances 0.000 claims description 6
- 239000011156 metal matrix composite Substances 0.000 claims description 6
- 239000005011 phenolic resin Substances 0.000 claims description 6
- 229920001568 phenolic resin Polymers 0.000 claims description 6
- 229920000647 polyepoxide Polymers 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 229910001256 stainless steel alloy Inorganic materials 0.000 claims description 6
- 229920006305 unsaturated polyester Polymers 0.000 claims description 6
- 239000004952 Polyamide Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 229920002647 polyamide Polymers 0.000 claims description 5
- 229910052582 BN Inorganic materials 0.000 claims description 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 3
- 239000004642 Polyimide Substances 0.000 claims description 3
- 150000001299 aldehydes Chemical class 0.000 claims description 3
- 239000006229 carbon black Substances 0.000 claims description 3
- 150000004676 glycans Chemical class 0.000 claims description 3
- 239000010954 inorganic particle Substances 0.000 claims description 3
- 239000002923 metal particle Substances 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 229920001721 polyimide Polymers 0.000 claims description 3
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 229920001282 polysaccharide Polymers 0.000 claims description 3
- 239000005017 polysaccharide Substances 0.000 claims description 3
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 14
- 239000000047 product Substances 0.000 description 30
- 239000011148 porous material Substances 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 11
- 239000007787 solid Substances 0.000 description 10
- 238000010521 absorption reaction Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 229920005575 poly(amic acid) Polymers 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 5
- 230000001413 cellular effect Effects 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000011343 solid material Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
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- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000017 hydrogel Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000011240 wet gel Substances 0.000 description 2
- 230000003190 augmentative effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
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- 238000003980 solgel method Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R1/00—Details of transducers, loudspeakers or microphones
- H04R1/20—Arrangements for obtaining desired frequency or directional characteristics
- H04R1/22—Arrangements for obtaining desired frequency or directional characteristics for obtaining desired frequency characteristic only
- H04R1/28—Transducer mountings or enclosures modified by provision of mechanical or acoustic impedances, e.g. resonator, damping means
- H04R1/2869—Reduction of undesired resonances, i.e. standing waves within enclosure, or of undesired vibrations, i.e. of the enclosure itself
- H04R1/2884—Reduction of undesired resonances, i.e. standing waves within enclosure, or of undesired vibrations, i.e. of the enclosure itself by means of the enclosure structure, i.e. strengthening or shape of the enclosure
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R1/00—Details of transducers, loudspeakers or microphones
- H04R1/02—Casings; Cabinets ; Supports therefor; Mountings therein
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R2201/00—Details of transducers, loudspeakers or microphones covered by H04R1/00 but not provided for in any of its subgroups
- H04R2201/02—Details casings, cabinets or mounting therein for transducers covered by H04R1/02 but not provided for in any of its subgroups
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Health & Medical Sciences (AREA)
- Otolaryngology (AREA)
- Soundproofing, Sound Blocking, And Sound Damping (AREA)
Abstract
The invention discloses a shell of a sound generating device, the sound generating device and electronic equipment with the same, wherein a front sound cavity and a rear sound cavity are arranged in the shell of the sound generating device, a part of the shell corresponding to the rear sound cavity is formed into a rear cavity shell, at least one part of the rear cavity shell is formed into a functional shell, the functional shell is at least made of an organic aerogel material, the inside of the functional shell is provided with a porous staggered network structure, the porosity of the functional shell is 10% -95%, and the air flow resistance of the functional shell is 1 multiplied by 10 3Pa·s/m2-8×105Pa·s/m2. According to the shell of the sound generating device, at least one part of the shell of the rear cavity is provided with the functional shell made of the organic aerogel material, so that the shell of the rear cavity has better rigidity, lighter weight and smaller size, larger virtual space can be defined by the shell of the rear cavity, F0 resonance frequency is reduced, and the sound generating effect of the sound generating device is improved.
Description
Technical Field
The present invention relates to the technical field of electroacoustic devices, and more particularly, to a housing of a sound generating device, a sound generating device having the housing of the sound generating device, and an electronic device having the sound generating device.
Background
The loudspeakers are widely applied in daily life, and users require light weight and light weight design on the loudspeaker structure, so that the volume of the acoustic rear cavity is reduced. Because the volume of the cavity of the acoustic rear cavity is reduced, the space for filling sound-absorbing particles in the loudspeaker is seriously insufficient, and the requirement of reducing the resonant frequency of the product cannot be met, so that the bass effect of the loudspeaker product is affected.
In addition, the most common way of forming speaker housings is to injection mold the plastic housing needed for the product in a mold. Under the condition that the loudspeaker structure is required to be light and thin, if the thickness of the shell is too high, the problem of large overall quality of the product can be caused; if the thickness of the housing is too low, the housing will be less stiff and resonance will be easily induced to affect the acoustic performance.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, an object of the present invention is to provide a housing for a sound generating device, which has advantages of high rigidity, light weight and small size.
Another object of the present invention is to provide a sound generating apparatus comprising the housing of the sound generating apparatus.
Still another object of the present invention is to provide an electronic apparatus comprising the above sound emitting device.
In order to achieve the above object, the present invention provides the following technical solutions.
According to the shell of the sound generating device in the embodiment of the first aspect of the invention, a front sound cavity and a rear sound cavity are arranged in the shell, a part of the shell corresponding to the rear sound cavity is formed into a rear cavity shell, at least one part of the rear cavity shell is formed into a functional shell, the functional shell is at least made of an organic aerogel material, the interior of the functional shell is provided with a porous staggered network structure, the porosity of the functional shell is 10% -95%, and the air flow resistance of the functional shell is 1×10 3Pa·s/m2-8×105Pa·s/m2.
According to some embodiments of the invention, the network structure comprises mesopores and/or cells arranged in a staggered manner, the mesopores having a pore size in the range of 10nm to 50nm, and the cells having a pore size in the range of 10nm to 300 μm.
According to some embodiments of the invention, the organic aerogel molecules within the functional housing are at least one of polyimides, polyamides, polyesters, aldehydes, polyolefins, polysaccharides, and silicones.
According to some embodiments of the invention, the functional shell has a density of 0.05g/cm 3-1.4g/cm3.
According to some embodiments of the invention, the functional housing has a flexural modulus of 0.5GPa to 20GPa and a modulus density ratio of 5GPa cm 3/g-40GPa·cm3/g.
According to some embodiments of the invention, the functional housing has a thickness of 0.2mm-5mm.
According to some embodiments of the invention, the functional shell further comprises a reinforcing material, wherein the reinforcing material accounts for 0-60% of the total weight of the functional shell.
According to some embodiments of the invention, the reinforcing material is a reinforcing fiber and/or reinforcing particles, wherein the reinforcing fiber is at least one of a chopped fiber, a continuous fiber, and the reinforcing particles are at least one of inorganic particles boron nitride, silicon carbide, carbon black, or metal particles.
According to some embodiments of the invention, the rear housing further comprises a main body portion bonded to or integrally formed with the functional housing as the rear housing.
According to some embodiments of the invention, the main body is made of at least one of PC and its modified material, PA and its modified material, PPS and its modified material, PP and its modified material, ABS and its modified material, LCP and its modified material, PEI and its modified material, phenolic resin and its modified material, epoxy resin and its modified material, unsaturated polyester and its modified material, stainless steel and aluminum alloy, magnesium alloy, and metal matrix composite.
According to some embodiments of the invention, the rear housing is entirely comprised of the functional housing.
According to some embodiments of the invention, the portion of the housing corresponding to the front acoustic cavity is a front cavity housing, the front cavity housing being bonded to the rear cavity housing.
According to some embodiments of the invention, the front cavity shell is prepared from at least one of PC and its modified material, PA and its modified material, PPS and its modified material, PP and its modified material, ABS and its modified material, LCP and its modified material, PEI and its modified material, phenolic resin and its modified material, epoxy resin and its modified material, unsaturated polyester and its modified material, stainless steel and aluminum alloy, magnesium alloy, and metal matrix composite.
According to an embodiment of the second aspect of the present invention, a sound emitting device includes: the housing of the sound generating apparatus according to the above embodiment; the sound production monomer is arranged in the shell, and the sound production monomer is matched with the shell to divide the internal cavity of the shell into the front sound cavity and the rear sound cavity.
An electronic device according to a third aspect of the present invention includes the sound emitting apparatus according to the above-described embodiment.
According to the shell of the sound generating device, at least one part of the back cavity shell is provided with the functional shell made of the organic aerogel material, and the staggered network structure is arranged in the functional shell, so that the back cavity shell can be ensured to have better rigidity, lighter weight and smaller size by controlling the porosity and the air flow resistance of the functional shell, and meanwhile, the back cavity shell can be limited to a larger virtual space, the F0 resonance frequency is reduced, and the sound generating effect of the sound generating device is improved.
Other features of the present invention and its advantages will become apparent from the following detailed description of exemplary embodiments of the invention, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention.
FIG. 1 is a schematic diagram of a sound emitting device according to an embodiment of the present invention;
fig. 2 is a graph comparing IMP curves of the housing provided in example 1 and the housing provided in comparative example according to the present invention.
Reference numerals:
a sound generating device 100;
a housing 10; a front cavity housing 11; a front acoustic cavity 111; a rear cavity housing 12; a rear acoustic cavity 121;
Sound producing unit 20.
Detailed Description
Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
The following first specifically describes the housing 10 of the sound generating apparatus according to the embodiment of the present invention.
The sound generating device according to the embodiment of the present invention has a front sound cavity 111 and a rear sound cavity 121 in a housing 10, a portion of the housing 10 corresponding to the rear sound cavity 121 is formed as a rear cavity housing 12, at least a portion of the rear cavity housing 12 is formed as a functional housing, the functional housing is made of at least an organic aerogel material, the interior of the functional housing has a porous and staggered network structure, the porosity of the functional housing is 10% -95%, and the air flow resistance of the functional housing is 1×10 3Pa·s/m2-8×105Pa·s/m2.
In other words, the sound generating device according to the embodiment of the present invention includes the housing 10 and the sound generating unit disposed in the housing 10, and the sound generating unit cooperates with the housing 10 to define the front sound cavity 111 and the rear sound cavity 121, wherein the housing structure capable of defining the rear sound cavity 121 is the rear cavity housing 12. A portion of the rear chamber housing 12 may be a functional housing made of an organic aerogel material or may be a functional housing made entirely of an organic aerogel material. The functional shell is prepared from an organic aerogel material, a plurality of pore channels are formed in the functional shell, the pore channels are staggered to form a network structure, the porosity of the distributed pores in the functional shell is 10% -95%, and meanwhile, the air flow resistance of the functional shell is 1 multiplied by 10 3Pa·s/m2-8×105Pa·s/m2.
It should be noted that, the organic aerogel material is a solid material with large porosity and high specific surface area, and the volume of the solid material is mostly formed by air, so that the housing 10 made of the organic aerogel material has better rigidity and lighter weight, so that the designability of the acoustic assembly is stronger. Meanwhile, the porosity of the organic aerogel material can influence the middle-low frequency sound absorption performance, and the middle-low frequency sound absorption performance can be increased along with the increase of the porosity of the organic aerogel material. When sound enters the functional shell made of the organic aerogel material, air vibration in the functional shell is caused, and the air subjected to viscous resistance rubs with the skeleton of the functional shell and the bubble walls of the pore channels, so that acoustic energy is converted into mechanical energy.
When the porosity of the organic aerogel material is too large, the modulus of the functional shell made from the organic aerogel material is low, making it difficult to meet the rigidity requirements of the outer shell 10. The porosity and air flow resistance of the functional shell can be calculated as follows:
Optionally, the porosity of the functional shell is 10% -85%. Specifically, the material density can be calculated by measuring the weight and volume of the functional shell, and the calculation formula of the porosity P (%) is:
P＝(ρs-ρa)/(ρa)*100％
Where ρ s represents the functional shell real density (g/cm 3),ρa represents the functional shell density (g/cm 3).
According to the calculation formula, the porosity of the functional shell can be precisely controlled to be 15% -85%, so that the F0 resonant frequency is effectively reduced.
It will be appreciated that when the thickness of the functional housing is determined, the greater the air flow resistance, the smaller the amount of air penetration, the lower the sound absorption performance of the functional housing; if the air flow resistance is too high, the power lost by the acoustic energy due to friction and viscosity will be reduced and the sound absorption performance of the functional housing will be reduced. If the air flow resistance is too small, the material strength is lowered, affecting the acoustic performance.
Specifically, the calculation formula of the air flow resistance r is:
r＝ΔP/(υd)
Wherein ΔP is the static pressure difference; v is the air flow linear velocity; d is the thickness of the functional housing.
According to the calculation formula, the air flow resistance of the functional shell can be controlled to be 1 multiplied by 10 3Pa·s/m2-5×105Pa·s/m2.
Thus, according to the housing 10 of the sound generating device of the embodiment of the present invention, by setting at least a portion of the rear cavity housing 12 as the functional housing made of the organic aerogel material and setting the staggered network structure inside the functional housing, by controlling the porosity and the air flow resistance of the functional housing, it is possible to ensure that the rear cavity housing 12 has better rigidity, has lighter weight and smaller size, and at the same time, it is also possible to define a larger virtual space for the rear cavity housing 12, reduce the F0 resonance frequency, and improve the sound generating effect of the sound generating device.
According to one embodiment of the invention, the network structure comprises mesopores and/or cells arranged in a staggered manner, the pore diameter of the mesopores ranges from 10nm to 50nm, and the pore diameter of the cells ranges from 10nm to 300 μm.
That is, the pore canal forming the network structure inside the functional shell may be a mesoporous or a cellular, or may be composed of both mesoporous and cellular, wherein the pore diameter of the mesoporous is between 10nm and 50nm, for example, may be 10nm, 20nm, 30nm, 35nm, 50nm, etc., the pore diameter of the cellular is between 10nm and 300 μm, and the pore diameter of the cellular is preferably between 50nm and 50 μm, for example, 50nm, 100nm, 10 μm, 20 μm, 50 μm, etc.
The functional shell prepared from the organic aerogel material is provided with the pore canal, and the propagation resistance of sound waves in the material can be reduced due to the increase of the pore diameter of the pore canal, so that the medium-low frequency sound waves can more easily enter the shell 10 to generate loss; on the other hand, the pore diameter of the pore canal is increased, so that the structure of the shell 10 is loose, the resistance in the acoustic wave propagation process is small, and the absorption loss of acoustic energy is not facilitated.
In view of this, according to the housing 10 of the embodiment of the present invention, by controlling the pore diameter of the mesopores or the cells, the loss of the medium-low frequency sound waves in the housing 10 is reasonably controlled on the basis of satisfying the rigidity and the light weight requirements of the housing 10. When the housing 10 according to the embodiment of the present invention is applied to a speaker, the housing 10 can provide a larger virtual back volume, can improve F0, reduce the resonant frequency of the speaker, improve the performance of the speaker in a low frequency band, and can make the size design of the speaker more miniaturized.
In some embodiments of the present invention, the organic aerogel molecules within the functional shell are at least one of polyimides, polyamides, polyesters, aldehydes, polyolefins, polysaccharides, and silicones.
Specifically, aerogel refers to a nanoscale porous solid material formed by replacing a liquid phase in gel with gas after drying by a sol-gel method, and the aerogel also has gel properties. In the present invention, the organic aerogel may be an aerogel made of a polymer organic material, which not only has the characteristics of being porous and light, but also has a certain strength compared with an inorganic aerogel material, and is suitable for manufacturing the housing 10 of the sound generating device with a certain mechanical requirement. In practical applications, one or more of the above-mentioned organic aerogel materials may be selected according to the actual requirements of the functional housing.
According to one embodiment of the invention, the functional housing has a density of 0.05g/cm 3-1.4g/cm3. Preferably, the functional shell may have a density of between 0.1g/cm 3-1.0g/cm3. For example, the density of the functional housing may be 0.1g/cm3、0.2g/cm3、0.3g/cm3g、0.5g/cm3、0.7g/cm3、1.0g/cm3 or the like.
Because the density of the functional shell directly affects the weight of the functional shell and the whole shell 10, if the density of the functional shell is too low, the rigidity of the whole shell 10 is low, and the rigidity requirement of the shell 10 is difficult to meet; if the density of the functional housing is too high, the overall weight of the housing 10 is large, which is not beneficial to the light and thin design of the product. The invention can reasonably control the weight of the shell 10 on the basis of ensuring the rigidity requirement of the shell 10 by limiting the density of the functional shell within a certain range, thereby further meeting the product design requirement.
Alternatively, in some embodiments of the invention, the functional shell has a flexural modulus of 0.5GPa to 20GPa and a modulus density ratio of 5GPa cm 3/g-40GPa·cm3/g.
Where the flexural modulus of the product may represent the ability of the product to resist bending deformation within the elastic limit, the flexural modulus of the housing 10 is too small to easily induce resonance, thereby affecting the acoustic performance of the product. The modulus density ratio of a product refers to the ratio of the modulus to the mass of the product, and the greater the modulus density ratio, the higher the modulus of the product at the same density. When other reinforcing materials are added in the functional shell, the modulus of the product is increased and the integral density of the product is also enhanced due to the addition of the reinforcing materials, so that the lightweight design of the product can be influenced to a certain extent.
Therefore, according to the functional shell, the flexural modulus and the modulus density of the functional shell are limited, so that the modulus of a product can be ensured, resonance can be avoided, and the acoustic performance of the product is improved.
According to one embodiment of the invention, the functional housing has a thickness of 0.2mm-5mm. For example, 0.2mm, 0.5mm, 1mm, 2mm, 5mm, etc. are possible. Through limiting the thickness of the functional shell, the requirements of rigidity and light weight of the product can be further met, and the designability of the sound generating device is improved.
In other embodiments of the present invention, the functional housing further comprises a reinforcing material, wherein the reinforcing material comprises 0-60% by weight of the total weight of the functional housing.
That is, the ratio of the reinforcing material in the functional casing may be 0, that is, the functional casing as a whole is made of the organic aerogel material, and the ratio of the reinforcing material in the functional casing may be 1%, 5%, 10%, 20%, 40%, 60%, etc.
Specifically, the reinforcing material is reinforcing fibers and/or reinforcing particles, wherein the reinforcing fibers are at least one of chopped fibers and continuous fibers, the fiber reinforcing material can also be a fabric or a non-woven fabric, and the reinforcing particles are at least one of inorganic particles boron nitride, silicon carbide, carbon black or metal particles.
The increase of the reinforcing material can increase the modulus of the product to a certain extent, and the use amount of the reinforcing material is too low, so that the improvement of the rigidity of the product is not obvious, and the use amount of the reinforcing material is too high, and the acoustic performance of the product can be influenced although the improvement of the rigidity of the product is obvious. According to the housing 10 of the embodiment of the present invention, by selecting appropriate reinforcing fibers or reinforcing particles, the influence of the reinforcing material on the acoustic performance can be reduced on the basis of ensuring the rigidity of the product.
The housing 10 of the sound generating device according to the embodiment of the present invention may be integrally formed with the rear cavity housing 12 made of an organic aerogel material, that is, the entirety of the rear cavity housing 12 is composed of a functional housing. The rear cavity shell 12 of the structure is integrally prepared from organic aerogel, so that the structure is convenient to prepare, the rigidity and the light weight degree of the shell 10 can be controlled more accurately, and the designability of the sound generating device is improved.
The housing 10 of the sound generating device according to the embodiment of the present invention may be formed by a main body and a functional housing, and the rear cavity housing 12 and the functional main body are assembled by bonding or integrally molding. The main body part can be prepared from at least one of PC and modified materials thereof, PA and modified materials thereof, PPS and modified materials thereof, PP and modified materials thereof, ABS and modified materials thereof, LCP and modified materials thereof, PEI and modified materials thereof, phenolic resin and modified materials thereof, epoxy resin and modified materials thereof, unsaturated polyester and modified materials thereof, stainless steel and aluminum alloy, magnesium alloy and metal matrix composite.
Therefore, the shell 10 of the sound generating device according to the embodiment of the invention can be prepared in various modes, can have the influence on the acoustic performance on the basis of meeting the requirements of rigidity and light weight of the product, and has strong practicability.
In some embodiments of the present invention, the portion of the housing 10 corresponding to the front acoustic chamber 111 is a front chamber housing 11, and the front chamber housing 11 is bonded to a rear chamber housing 12. The front cavity shell 11 is made of at least one of PC and its modified material, PA and its modified material, PPS and its modified material, PP and its modified material, ABS and its modified material, LCP and its modified material, PEI and its modified material, phenolic resin and its modified material, epoxy resin and its modified material, unsaturated polyester and its modified material, stainless steel and aluminum alloy, magnesium alloy and metal matrix composite.
That is, the housing 10 of the sound generating apparatus according to the embodiment of the present invention may be assembled by the front housing 11 and the rear housing 12, which may be bonded or otherwise assembled. The material of the front chamber housing 11 may be the same as or different from the material of which the main body portion of the rear chamber housing 12 is made.
The sound generating device according to the embodiment of the invention comprises the shell 10 of the sound generating device in any embodiment, and the sound generating device further comprises the sound generating unit 20 arranged in the shell 10 for electroacoustic conversion to realize sound generating performance of the sound generating device. At least a portion of the rear cavity housing 11 of the housing 10 is made of the functional housing, so that not only the acoustic performance of the sound generating device can be improved, but also the design requirements of light weight, thinness and miniaturization of the sound generating device can be met, and the applicability of the sound generating device in various electronic devices is improved.
The electronic device according to the embodiment of the present invention includes the sound generating apparatus according to the above embodiment, where the electronic device may be a mobile phone, a notebook computer, a tablet computer, a VR (virtual reality) device, an AR (augmented reality) device, a TWS (real wireless bluetooth) headset, a smart speaker, etc., and the present invention is not limited thereto.
Since the housing 10 of the sound generating device according to the above embodiment of the present invention has the above technical effects, the sound generating device and the electronic apparatus according to the embodiments of the present invention also have the corresponding technical effects, that is, the housing 10 of the sound generating device has better rigidity and lighter weight, and also has stronger designability, the specific modulus of the product is higher, and the resonance peak generated by high-frequency vibration can be reduced, so that the overall hearing of the product is better.
The housing of the sound emitting device of the present invention will be described in detail with reference to specific examples and comparative examples.
Example 1
In this embodiment, the sound generating device is assembled by shell and sound generating monomer, wherein, the shell adopts the aerogel shell that the structure solid content is 20%, and organic aerogel material adopts the polyamic acid salt preparation to get final product, and the specific preparation process of shell is as follows:
Step one: 50g of polyamic acid salt was uniformly prepared into a polyamic acid hydrogel having a solid content of 20%.
Step two: and (3) heating the polyamide acid wet gel prepared in the step (A) to 60 ℃ and performing injection molding to obtain the shell.
Step three: freezing the shell prepared in the second step at-40 ℃ for 1h, and drying for 2h under the vacuum degree of less than 100 Pa.
Step four: imidizing the shell prepared in the step three at 300 ℃ for 2 hours to obtain the aerogel shell.
Example 2
In this embodiment, the sound generating device is assembled by shell and sound generating monomer, wherein, the shell adopts the aerogel shell that the structure solid content is 15%, and organic aerogel material adopts the polyamic acid salt preparation to get final product, and the specific preparation process of shell is as follows:
Step one: 50g of polyamic acid salt was uniformly prepared into a polyamic acid hydrogel having a solid content of 15%.
Step two: and (3) heating the polyamide acid wet gel prepared in the step (A) to 60 ℃ and performing injection molding to obtain the shell.
Step three: freezing the shell prepared in the second step at-40 ℃ for 1h, and drying for 2h under the vacuum degree of less than 100 Pa.
Step four: imidizing the shell prepared in the step three at 300 ℃ for 2 hours to obtain the aerogel shell.
Comparative example
In the comparative example, the sound generating device is assembled by a shell and a sound generating monomer, wherein the shell adopts PC resin, and the specific preparation process of the shell is as follows: and (3) placing PC resin into a mould for injection molding at 180 ℃, and preserving heat for 2min to form the shell.
The shells prepared in example 1, example 2 and comparative example 1 were subjected to weight, thickness and air flow resistance tests, and the shells prepared in example 1, example 2 and comparative example 1 were respectively assembled with sounding monomers to obtain different sounding devices, and each sounding device was respectively subjected to acoustic tests to obtain an actual measurement F0 of each sounding device, and the test results are shown in Table 1 below.
Table 1 results of the housing test
As can be seen from table 1, the weight of the cases of example 1 and example 2 prepared using the organic aerogel material was 359mg and 365mg lighter than the cases of comparative example prepared using PC, respectively, in the case of the cases having the same shape and thickness, showing that the cases prepared using the organic aerogel material according to the examples of the present invention can satisfy the light weight requirement of the product.
From the aspect of the air flow resistance of the shells, the air flow resistance of the shells of the embodiment 1 and the embodiment 2 prepared by the organic aerogel material is obviously larger than that of the shells prepared by the PC in the comparative example, and the air flow resistance of the shells in the embodiment is 0.5 multiplied by 10 4Pa.s/m2 larger than that of the shells in the embodiment 2, which shows that the shells prepared by the organic aerogel material according to the embodiment of the invention have better sound absorption effect, and the acoustic performance of the product can be better improved on the basis of ensuring the rigidity of the product. And the air flow resistance of the outer shell of the example 1 with higher aerogel solids content is greater than that of the outer shell of the example 2 with lower aerogel solids content, which shows that the air flow resistance of the outer shell can be adjusted by adjusting the solid content of the aerogel in the outer shell to a certain extent.
From the effect of reducing F0 of the shell, the F0 actually measured by the shell prepared by the PC is 911, and the F0 actually measured by the embodiment 1 and the embodiment 2 prepared by the organic aerogel material are 800 and 812 respectively, which are obviously smaller than the F0 of the shell prepared by the PC, the effect of reducing F0 is achieved, and the effect of reducing F0 of the shell of the embodiment 1 with higher aerogel solid content is greater than the effect of reducing F0 of the shell of the embodiment 2 with lower aerogel solid content, which means that the effect of reducing F0 of the shell can be adjusted by adjusting the solid content of the aerogel in the shell to a certain extent, thereby reducing the resonant frequency of the product and improving the sounding effect of the sounding device.
As can be seen from table 1 above, the casings of examples 1 and 2 prepared using the organic aerogel material according to the examples of the present invention are lighter in weight, and can provide a larger virtual space, effectively reducing the F0 resonance frequency.
The housings obtained in example 1 and comparative example were assembled with sounding monomers to obtain different sounding devices, and each sounding device was subjected to acoustic test to obtain an IMP (impedance test) graph as shown in fig. 2.
In the IMP graph, the abscissa represents the frequency (Hz) of sound vibration, the ordinate represents the impedance value of sound, and the frequency when the first peak occurs in the impedance value is the resonance frequency F0 of the sound generating apparatus.
As can be seen from fig. 2, the resonance frequency F0 of the sound generating device with the aerogel shell provided in the embodiment 1 is 800Hz, and the resonance frequency of the sound generating device with the PC shell provided in the comparative example is 900Hz, and compared with the comparative example, the embodiment 1 reduces 100Hz, so that the F0 is effectively reduced, and the bass sound effect of the sound generating device is better.
It should be noted that, in the foregoing embodiments, the differences between the embodiments are mainly described, and as long as there is no contradiction between the different optimization features between the embodiments, the different optimization features may be combined to form a better embodiment, and in consideration of brevity, the description is omitted here.
While certain specific embodiments of the invention have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the invention. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.
Claims (14)
1. The utility model provides a sound generating mechanism's shell, its characterized in that has preceding sound cavity and back sound cavity in the shell, the shell with the part that the back sound cavity corresponds forms back chamber shell, at least a portion of back chamber shell forms the function casing, the function casing is made by organic aerogel material at least, the inside of function casing has porous crisscross network structure, the porosity of function casing is 10% -95%, the air flow resistance of function casing is 1 x 10 3Pa•s/m2-8×105Pa•s/m2, network structure includes mesopore and/or the cell of staggered arrangement, the aperture scope of mesopore is 10nm-50nm, the aperture scope of cell is 10nm-300 mu m.
2. The sound emitting device housing of claim 1, wherein the organic aerogel molecules within the functional housing are at least one of polyimides, polyamides, polyesters, aldehydes, polyolefins, polysaccharides, and silicones.
3. The sound emitting apparatus housing of claim 1, wherein the functional shell has a density of 0.05g/cm 3-1.4g/cm3.
4. The sound emitting device housing of claim 1, wherein the functional shell has a flexural modulus of 0.5GPa to 20GPa and a modulus density ratio of 5 gpa.cm 3/g -40 GPa•cm3/g.
5. The sound emitting apparatus housing of claim 1, wherein the functional shell has a thickness of 0.2mm to 5mm.
6. The sound-producing device housing of claim 1, wherein the functional housing further comprises a reinforcing material, and wherein the reinforcing material comprises 0-60% by weight of the total weight of the functional housing.
7. The sound emitting device housing of claim 6, wherein the reinforcing material is reinforcing fibers and/or reinforcing particles, wherein the reinforcing fibers are at least one of chopped fibers, continuous fibers, and the reinforcing particles are at least one of inorganic particles boron nitride, silicon carbide, carbon black, or metal particles.
8. The sound emitting device housing of any one of claims 1-7, wherein the rear housing shell further comprises a body portion bonded to or integrally formed with the functional housing as the rear housing shell.
9. The sound emitting device housing of claim 8, wherein the body portion is made of at least one of PC and its modified material, PA and its modified material, PPS and its modified material, PP and its modified material, ABS and its modified material, LCP and its modified material, PEI and its modified material, phenolic resin and its modified material, epoxy resin and its modified material, unsaturated polyester and its modified material, stainless steel and aluminum alloy, magnesium alloy, and metal matrix composite.
10. The enclosure of a sound emitting device of any one of claims 1-7, wherein the rear housing is entirely comprised of the functional housing.
11. The enclosure of any one of claims 1-7, wherein the portion of the enclosure corresponding to the front acoustic cavity is a front cavity enclosure, the front cavity enclosure being bonded to the rear cavity enclosure.
12. The sound emitting device housing of claim 11, wherein the front housing is made of at least one of PC and its modified material, PA and its modified material, PPS and its modified material, PP and its modified material, ABS and its modified material, LCP and its modified material, PEI and its modified material, phenolic resin and its modified material, epoxy resin and its modified material, unsaturated polyester and its modified material, stainless steel and aluminum alloy, magnesium alloy, and metal matrix composite.
13. A sound emitting device, comprising:
The housing of a sound emitting device according to any one of claims 1-12;
The sound production monomer is arranged in the shell, and the sound production monomer is matched with the shell to divide the internal cavity of the shell into the front sound cavity and the rear sound cavity.
14. An electronic device comprising the sound emitting apparatus according to claim 13.
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| WO2021135877A1 (en) * | 2020-01-02 | 2021-07-08 | 歌尔股份有限公司 | Sound-absorbing particle, sound production apparatus, and electronic device |
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| EP1237148A2 (en) * | 2001-02-28 | 2002-09-04 | Matsushita Electric Industrial Co., Ltd. | Ultrasonic transducer, method of manufacture, and use in a ultrasonic flowmeter |
| WO2015183723A1 (en) * | 2014-05-27 | 2015-12-03 | Sophono, Inc. | Systems, devices, components and methods for reducing feedback between microphones and transducers in bone conduction magnetic hearing devices |
| CN205622805U (en) * | 2016-04-28 | 2016-10-05 | 上海澍澎新材料科技有限公司 | Aerogel sound insulation earphone |
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