CN115121423A - Semi-automatic spraying and drying integrated system that hangs of pole component - Google Patents
Semi-automatic spraying and drying integrated system that hangs of pole component Download PDFInfo
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- CN115121423A CN115121423A CN202210857005.0A CN202210857005A CN115121423A CN 115121423 A CN115121423 A CN 115121423A CN 202210857005 A CN202210857005 A CN 202210857005A CN 115121423 A CN115121423 A CN 115121423A
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- paint
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- conveying line
- chain conveying
- integrated system
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- 238000005507 spraying Methods 0.000 title claims abstract description 83
- 238000001035 drying Methods 0.000 title claims abstract description 61
- 239000003973 paint Substances 0.000 claims abstract description 130
- 239000000725 suspension Substances 0.000 claims abstract description 37
- 239000007921 spray Substances 0.000 claims abstract description 9
- 238000007599 discharging Methods 0.000 claims abstract 2
- 230000010354 integration Effects 0.000 claims abstract 2
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000003595 mist Substances 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 238000010422 painting Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 230000000149 penetrating effect Effects 0.000 description 4
- 230000037452 priming Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0207—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe
- B05B13/0214—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe the liquid or other fluent material being applied to the whole periphery of the cross section of the elongated body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention relates to a semi-automatic suspension, spraying and drying integrated system for a rod member, which comprises a closed-loop suspension chain conveying line, a primer spraying device, a finish spraying device and a paint drying device, wherein a feeding area, a primer leveling area, a finish leveling area, a paint curing area and a discharging area are sequentially arranged along the suspension chain conveying line; the rotary guide rails are arranged along the straight line section of the suspension chain conveying line and correspond to the primer paint spraying equipment, the finish paint spraying equipment and the paint drying equipment respectively; this system is through designing one set of brand-new stoving integration equipment that sprays paint for the operation of spraying paint of rod class work piece is more automatic, has promoted production efficiency greatly.
Description
Technical Field
The invention relates to the technical field of steel structure production and processing automation equipment, in particular to a semi-automatic suspension spraying and drying integrated system for a rod member.
Background
At present, in a large-scale steel structure production and manufacturing workshop, because a large amount of workpieces such as pull rods, sleeves and the like are required in various types of steel member products, the usage amount of the workpieces of the type is large and the workpieces belong to rod-type workpieces, and the workpieces are required to be painted after the rod-type workpieces of the type are manufactured, because the production amount of the steel member workpieces of the type each time is large, the workload of painting the surfaces of the workpieces is also very large, the workpieces are traditionally placed in a movable paint spraying room for painting treatment, then the workpieces are taken out and placed in separate drying equipment for drying treatment, the condition that the surfaces of the workpieces are damaged due to the fact that the painted paint is not dried easily occurs in the process, the key point is that the production process is disconnected, the production efficiency is relatively slow, and the requirement of short-time mass production is difficult to meet, the production efficiency is low.
Disclosure of Invention
Aiming at the situation, the invention provides a semi-automatic suspension spraying and drying integrated system for rod members, which enables the spraying operation of rod workpieces to be more automatic and greatly improves the production efficiency by designing a set of brand-new spraying and drying integrated equipment.
The specific scheme of the invention is as follows: the utility model provides a dry integrated system of semi-automatic spraying that hangs of rod member, is including the chain transfer chain that hangs of closed-loop type, priming paint spraying apparatus, finish paint spraying apparatus and paint drying equipment, along hang the chain transfer chain and be equipped with material loading district, priming paint levelling area, finish paint levelling area, paint curing area and unloading district in proper order, priming paint spraying apparatus and finish paint spraying apparatus arrange respectively in the one side that hangs priming paint levelling area and the finish paint levelling area of chain transfer chain on the line along the line, paint drying equipment sets up in the paint curing area, hang chain transfer chain and pass from paint drying equipment, the chain transfer chain that hangs that lies in paint drying equipment sets up into the S-shaped, wherein: the hanging chain conveying line is provided with a plurality of hanging tools upwards and downwards, each hanging tool comprises a hanging rod and a rotating part, the upper end of each hanging rod is connected with the hanging chain conveying line and runs along with the hanging chain conveying line, the rotating part is arranged at the lower end of each hanging rod and rotates by taking the hanging rod as a central shaft, the lower end of each rotating part is fixedly provided with a hanging ring, a workpiece hanging frame is hung on each hanging ring, and the workpiece hanging frame is used for hanging and carrying workpieces; and the rotating part is in contact connection with the corresponding rotating guide rail to drive the rotation of the rotating part.
Further, the rotary guide rail is a straight guide rail or a straight rack guide rail, and when the rotary guide rail is the straight guide rail, the rotary part is a friction roller; when the rotary guide rail is a spur rack guide rail, the rotary part is a transmission gear.
Further, the workpiece hanging rack comprises a hook and a transverse hanging plate, the hook is hung on the hanging ring, a plurality of strong magnets or a plurality of threaded holes are arranged on the transverse hanging plate side by side, the strong magnets are used for directly adsorbing the end of a steel pipe workpiece, and the threaded holes are used for being in threaded connection with screw threads of the end of a rod workpiece.
Furthermore, the primer paint spraying equipment and the finish paint spraying equipment both comprise reciprocating machines which run up and down, and at least one paint spray gun is installed at the front end of each reciprocating machine.
Further, the paint drying equipment is provided with a drying room, the side walls of two sides in the drying room are uniformly provided with far infrared heating plates, and the heating power of the far infrared heating plates is less than or equal to 100 kw; the drying room is of a cuboid-shaped closed structure, and openings for hanging the chain conveying lines to enter and exit are formed in the front side and the rear side of the drying room respectively.
Further, the suspension chain conveying line comprises an overhead rail, a traction chain, a direction changing device, a driving device, a tensioning device and a safety detection device, wherein the overhead rail forms a closed loop, and the traction chain forms a closed loop which is the same as the line of the overhead rail through the horizontal, vertical or inclined direction changing device.
Further, paint mist exhaust hoods are arranged above the primer paint spraying equipment and the finish paint spraying equipment.
The invention has the following beneficial effects:
1. through the design of the closed-loop suspension chain conveying line, the primer paint spraying equipment and the finish paint spraying equipment are matched, so that the paint spraying problem of a large number of rod workpieces in the steel structure production can be solved, the automatic circulating operation is realized, and the production efficiency is greatly improved.
2. According to the invention, the rotary guide rail is arranged at the suspension chain conveying line corresponding to the primer paint spraying equipment and the finish paint spraying equipment so as to be matched with the rotation of the rotary part, and the rotary part drives the whole workpiece to slowly rotate for 360 degrees, so that the workpiece can be subjected to paint spraying operation without dead angles all around, and a better paint spraying effect is achieved.
3. According to the invention, the primer leveling area and the finish leveling area are arranged along the suspension chain conveying line, so that sufficient paint leveling time is reserved for primer painting and finish painting of a workpiece, the primer and the finish are both sufficiently leveled, and better paint painting quality is achieved.
4. According to the invention, the paint drying equipment is designed in the paint curing area, and the suspension chain conveying line penetrating through the paint curing area is set to be S-shaped, so that the drying and curing of the paint can be more fully realized for the workpiece penetrating through the drying area while the volume of the drying room is reduced, the temperature of the drying room can be regulated and controlled, and the production efficiency of the paint spraying operation is greatly improved.
5. The primer paint spraying equipment and the finish paint spraying equipment both comprise reciprocating machines which run up and down, one or more paint spray guns can be arranged at the output end of each reciprocating machine simultaneously, so that the workpieces can be sprayed with paint in a reciprocating mode up and down, the selection is flexible, and the paint spraying efficiency of the workpieces can be improved greatly.
6. The operation speed of the suspension chain conveying line is adjustable and controllable, so that the whole paint spraying process can be performed in an almost uninterrupted circulating manner, and the suspension chain conveying line is very helpful for improving the production efficiency, accelerating the production beat and realizing automatic production.
Drawings
FIG. 1 is a schematic diagram of the general structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
fig. 3 is a schematic structural view of a first embodiment of the spreader of the present invention;
fig. 4 is a schematic structural view of a second embodiment of the spreader of the present invention.
In the figure: the device comprises a drying room, a suspension chain conveying line, a primer paint spraying device, a finish paint spraying device, a driving device, a paint drying device, a far infrared heating plate, a paint mist exhaust hood, a paint bucket, a hanging rod, a transmission gear, a straight rack guide rail, a hanging ring, a hanging hook, a transverse hanging plate, a pull rod workpiece, a straight guide rail, a friction roller, a strong magnet and a steel pipe workpiece, wherein the drying room is 1, the suspension chain conveying line is 2, the primer paint spraying device is 3, the finish paint spraying device is 4, the driving device is 5, the paint drying device is 6, the far infrared heating plate is 7, the paint mist exhaust hood is 8, the paint bucket is 9, the hanging rod is 10, the transmission gear is 11, the straight rack guide rail is 12, the hanging ring is 13, the hanging hook is 14, the transverse hanging plate is 15, the pull rod workpiece is 16, the straight guide rail is 17, the friction roller is 18, the strong magnet is 19, and the steel pipe workpiece is 20.
Detailed Description
The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally arranged when products of the present invention are used, and are only used for convenience in describing the present invention or simplifying the description, but do not indicate or imply that the devices or elements referred to must have specific orientations, be constructed in specific orientations, or be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly stated or limited, the terms "disposed," "mounted," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the connection may be direct or indirect via an intermediate medium, and may be a communication between the two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 4, the invention relates to a semi-automatic suspension, spraying and drying integrated system for a rod member, which comprises a closed loop type suspension chain conveying line 2, a primer spraying device 3, a finish spraying device 4 and a paint drying device 6, wherein a feeding area, a primer leveling area, a finish leveling area, a paint curing area and a blanking area are sequentially arranged along the suspension chain conveying line, the areas are all artificially defined working areas, the primer spraying device and the finish spraying device are respectively arranged on one side of the primer leveling area and one side of the finish leveling area along the suspension chain conveying line, the paint drying device is arranged in the paint curing area, the suspension chain conveying line penetrates through the paint drying device, and the suspension chain conveying line in the paint drying device is S-shaped, wherein: the hanging chain conveying line is provided with a plurality of hangers in an upward and downward direction, each hanger comprises a hanging rod 10 and a rotating part, the upper end of each hanging rod is connected with the hanging chain conveying line and runs along with the hanging chain conveying line, the rotating part is arranged at the lower end of each hanging rod and rotates by taking the hanging rod as a central shaft, the lower end of each rotating part is fixedly provided with a hanging ring 13, a workpiece hanger is hooked on each hanging ring, and the workpiece hanger is used for hanging workpieces; and the rotating part is in contact connection with the corresponding rotating guide rail to drive the rotation of the rotating part.
Further, in this embodiment, the rotating guide rail is a straight guide rail 17 or a spur rack guide rail 12, and when the rotating guide rail is a straight guide rail, the rotating portion is a friction roller 18; when the rotating guide rail is a spur rack guide rail, the rotating part is a transmission gear 11.
Further, in this embodiment the work piece stores pylon is including couple 14 and horizontal link plate 15, the couple hook is hung on the link, horizontal link plate is last to have arranged side by side a plurality of strong magnet 19 or set up a plurality of screw hole, the strong magnet is used for directly adsorbing 20 ends of steel pipe work piece, the screw hole be used for with the screw thread threaded connection of pole class work piece end.
Further, in this embodiment, both the primer paint spraying apparatus and the topcoat paint spraying apparatus include a reciprocating machine that moves up and down, and at least one paint spray gun is installed at a front end of the reciprocating machine.
Further, the paint drying equipment in the embodiment is provided with a drying room 1, far infrared heating plates 7 are uniformly arranged on the side walls of two sides in the drying room, and the heating power of the far infrared heating plates is less than or equal to 100 kw; the drying room is of a cuboid-shaped closed structure, and openings for hanging the chain conveying lines to enter and exit are formed in the front side and the rear side of the drying room respectively.
Further, in this embodiment, the suspension chain conveying line is composed of an overhead rail, a traction chain, a direction changing device, a driving device 5, a tensioning device and a safety detection device, wherein the overhead rail forms a closed loop, and the traction chain forms a closed loop identical to the line of the overhead rail through the horizontal, vertical or inclined direction changing device.
Further, in this embodiment, a paint mist exhaust hood 8 is disposed above both the primer paint spraying apparatus and the finish paint spraying apparatus.
The rotating part is used for driving the workpiece to rotate in the steps of paint spraying and drying, and the two modes are specifically adopted for implementation, wherein when a straight rack guide rail is adopted, the matched rotating part is a transmission gear, the transmission gear rotates to drive the whole workpiece below to rotate together, the rotation is more uniform, the paint spraying effect is more balanced, a strong magnet can be adopted on the transverse hanging plate below to directly adsorb the steel pipe workpiece, and the upper workpiece and the lower workpiece are also more convenient; the threaded hole can be directly formed in the transverse hanging plate, the form is specific to a pull rod workpiece with a screw rod at one end, the pull rod workpiece is directly screwed into the threaded hole at the moment, the screw rod part of the pull rod workpiece can be protected during paint spraying, and the pull rod workpiece is prevented from being wrapped by paint during paint spraying to influence later specific use.
In another embodiment of the rotating part, the rotating part is driven to rotate by a form of a straight guide rail and a friction roller, and the actions of other parts are the same as the above.
The specific paint spraying line process flow of the invention is as follows:
1. manually feeding, and spraying primer by a reciprocating machine which runs up and down in a primer spraying device, wherein the advancing linear speed of a workpiece is 0.5 m/min;
2. drying the workpiece sprayed with the primer at the temperature in a primer leveling chamber (30 minutes);
3. the workpiece with the dried primer surface enters a reciprocating machine which runs up and down in a finish paint spraying device to carry out finish paint spraying;
4. leveling at room temperature (10 minutes) after the finish paint is sprayed, wherein the linear speed is 0.5 m/min;
5. after the workpiece is leveled, the workpiece enters a drying room, the workpiece is baked for 30 minutes at the temperature of 120 ℃ to be surface-dried, and the length of the whole suspension chain conveying line in the drying room is about 15 meters;
6. after drying, the workpiece is taken out of the drying room to reach an external cooling area for cooling, and the workpiece is taken off-line by workers in a feeding area;
7. and (4) manually feeding, and repeating the steps 1-6 to circularly and uninterruptedly perform paint spraying operation.
The suspension chain conveying line is arranged in a roundabout and turning mode, and the feeding area, the primer leveling area, the finish leveling area, the paint curing area and the blanking area are separated, so that enough running operation time is reserved for each part of operation.
The suspension chain conveying line annularly arranged in the invention is provided with a reciprocating type paint spraying device and a nanometer far infrared heating plate (a drying room, the temperature is adjustable between 0 and 150 ℃). The total length of the chains of the suspension chain conveying line is about 46 meters (the occupied area is 7 multiplied by 6 meters), the size of the drying room is 5.8 multiplied by 1.9 multiplied by 2.3 meters, and in order to increase the drying time, the conveying line in the oven is S-shaped; the reciprocating type paint spraying machine comprises 2 sets of reciprocating type paint spraying machines, one set of primer spraying machine and one set of finish spraying machine, belongs to the prior art, and can be purchased directly on the market. The number of the hangers is 300 (a single hanger is used for hanging 4-6 workpieces, 1200 workpieces can be hung in one circle for cyclic operation), the daily output is more than 6000, and the power of the hanging chain conveying line adopts a motor and speed reducer form.
According to the invention, environmental protection equipment is installed outside the paint spray booth, paint mist is absorbed in a concentrated manner (capable of effectively reducing safety risk) by the simple paint spray booth in the closed mobile paint spray booth, and is conveyed to the inlet of the environmental protection equipment through a pipeline and a fan, and is discharged after treatment.
The suspension chain conveying line also belongs to the prior art, and the specific structure of the suspension chain conveying line belongs to a mature application process, and the suspension chain conveying line can be installed only by selecting the size of a field on site.
According to the invention, by designing the closed-loop suspension chain conveying line and matching with the primer paint spraying equipment and the finish paint spraying equipment, the paint spraying problem of a large number of rod workpieces in the production of a steel structure is solved, the automatic circulating operation is realized, and the production efficiency is greatly improved.
According to the invention, the rotary guide rails are arranged at the suspension chain conveying lines corresponding to the primer paint spraying equipment and the finish paint spraying equipment so as to match the autorotation of the rotary part, and the rotary part drives the whole workpiece to slowly rotate for 360 degrees, so that the workpiece can be subjected to paint spraying operation without dead angles from front to back, from left to right, from top to bottom, and a better paint spraying effect is achieved.
According to the invention, the primer leveling area and the finish leveling area are arranged along the suspension chain conveying line, so that sufficient paint leveling time is reserved for primer painting and finish painting of a workpiece, the primer and the finish are both sufficiently leveled, and better paint painting quality is achieved.
According to the invention, the paint drying equipment is designed in the paint curing area, and the suspension chain conveying line penetrating through the paint curing area is set to be S-shaped, so that the drying and curing of the paint can be more fully realized for the workpiece penetrating through the drying area while the volume of the drying room is reduced, the temperature of the drying room can be regulated and controlled, and the production efficiency of the paint spraying operation is greatly improved.
The primer paint spraying equipment and the finish paint spraying equipment both comprise reciprocating machines which run up and down, one or more paint spray guns can be arranged at the output end of each reciprocating machine simultaneously, so that the workpieces can be sprayed with paint in a reciprocating mode up and down, the selection is flexible, and the paint spraying efficiency of the workpieces can be improved greatly.
The operation speed of the suspension chain conveying line is adjustable and controllable, so that the whole paint spraying process can be performed in an almost uninterrupted circulating manner, and the suspension chain conveying line is very helpful for improving the production efficiency, accelerating the production beat and realizing automatic production.
Claims (7)
1. The utility model provides a dry integration system of semi-automatic suspension spraying of pole component which characterized in that: the hanging chain conveying line comprises a closed-loop hanging chain conveying line, a primer paint spraying device, a finish paint spraying device and a paint drying device, wherein a feeding area, a primer leveling area, a finish paint leveling area, a paint curing area and a discharging area are sequentially arranged along the hanging chain conveying line, the primer paint spraying device and the finish paint spraying device are respectively arranged on one side of the primer leveling area and one side of the finish paint leveling area along the hanging chain conveying line, the paint drying device is arranged in the paint curing area, the hanging chain conveying line penetrates through the paint drying device, and the hanging chain conveying line in the paint drying device is S-shaped, wherein: the hanging chain conveying line is provided with a plurality of hangers in an upward and downward direction, each hanger comprises a hanging rod and a rotating part, the upper end of each hanging rod is connected with the hanging chain conveying line and runs along with the hanging chain conveying line, the rotating part is arranged at the lower end of each hanging rod and rotates by taking the hanging rod as a central shaft, the lower end of each rotating part is fixedly provided with a hanging ring, a workpiece hanging rack is hung on each hanging ring, and the workpiece hanging rack is used for hanging and carrying a workpiece; and the rotating part is in contact connection with the corresponding rotating guide rail to drive the rotation of the rotating part.
2. The integrated system of claim 1, wherein the integrated system comprises: the rotary guide rail is a straight guide rail or a straight rack guide rail, and when the rotary guide rail is the straight guide rail, the rotary part is a friction roller; when the rotating guide rail is a spur rack guide rail, the rotating part is a transmission gear.
3. The integrated system of claim 1, wherein the integrated system comprises: the workpiece hanging rack comprises a hook and a transverse hanging plate, the hook is hung on the hanging ring, a plurality of strong magnets or a plurality of threaded holes are arranged on the transverse hanging plate side by side, the strong magnets are used for directly adsorbing the end of a steel pipe workpiece, and the threaded holes are used for being in threaded connection with the screw threads of the end of a rod workpiece.
4. The integrated system of claim 1, wherein the integrated system comprises: the primer paint spraying equipment and the finish paint spraying equipment both comprise reciprocating machines which run up and down, and at least one paint spray gun is installed at the front end of each reciprocating machine.
5. The integrated system of claim 1, wherein the integrated system comprises: the paint drying equipment is provided with a drying room, the two side walls in the drying room are uniformly provided with far infrared heating plates, and the heating power of the far infrared heating plates is less than or equal to 100 kw; the drying room is of a cuboid-shaped closed structure, and openings for hanging the chain conveying lines to enter and exit are formed in the front side and the rear side of the drying room respectively.
6. The integrated system of claim 1, wherein the integrated system comprises: the suspension chain conveying line is composed of an overhead rail, a traction chain, a direction changing device, a driving device, a tensioning device and a safety detection device, wherein the overhead rail forms a closed loop, and the traction chain forms a closed loop which is the same as the line of the overhead rail through the horizontal, vertical or inclined direction changing device.
7. The integrated system of claim 1, wherein the integrated system comprises: paint mist exhaust hoods are arranged above the primer paint spraying equipment and the finish paint spraying equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210857005.0A CN115121423A (en) | 2022-07-21 | 2022-07-21 | Semi-automatic spraying and drying integrated system that hangs of pole component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210857005.0A CN115121423A (en) | 2022-07-21 | 2022-07-21 | Semi-automatic spraying and drying integrated system that hangs of pole component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115121423A true CN115121423A (en) | 2022-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210857005.0A Pending CN115121423A (en) | 2022-07-21 | 2022-07-21 | Semi-automatic spraying and drying integrated system that hangs of pole component |
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| CN (1) | CN115121423A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115625096A (en) * | 2022-10-27 | 2023-01-20 | 浙江钜信科技股份有限公司 | Spraying process and spraying production line for assembled hat and coat stand rod body |
| CN115739497A (en) * | 2023-01-10 | 2023-03-07 | 常州思源东芝变压器有限公司 | Compound lacquer processing room of transformer and automatic processing system thereof |
| CN116422515A (en) * | 2023-06-15 | 2023-07-14 | 泰州市姜堰区荣耀金属制品有限公司 | Multi-angle paint spraying apparatus with drying mechanism for metal support |
| CN116689188A (en) * | 2023-08-01 | 2023-09-05 | 江苏安江汽车部件有限公司 | Automobile decorative plate paint spraying conveying line and working method thereof |
| KR102583026B1 (en) * | 2023-05-11 | 2023-09-27 | 정치효 | Powder coating system |
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| CN118635048A (en) * | 2024-08-16 | 2024-09-13 | 湖南东亿电气股份有限公司 | Baking finish device for processing lighter shell |
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